DESIGN,CONSTRUCTION,TESTING & COMMISSIONING OF AL

MADINA AL SHAMALlYA SEWAGE TREATMENT PLANT AND

LONG SEA OUTFALL LINE. CONTRACT NO:SP/04/2013

REQUEST FOR APPROVAL

Client : MINISTRY OF HOUSING Consultant : MWH KHONJI

Date: Transmittal Ref. No:
Contractor : WABAG-BELHASA JV WLL 26.06.2016 33P1-DT-S-02S9
Purpose of Submission
0 Materials Approval 0 Sub-Contractor Approval

0 Drawing Approval 0 Design Calculations Approval

0 Mechanical/Electrical/Instrumentation Equipment Approval

•
SLNo.
Other Method Statement
Document No. Rev Date Description Category

Method Statement of
33P1-WBJV-BFCC/PCC- Secant piling, Excavation
1 01 26.06.2016 FOR APPROVAL
MS-001 and Dewatering upto
-17.00MSL

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8ElHASA PROJECTS llC
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For MIs WABAG-BELHASA JV WLL
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<I o Code1 - Approved

For MWH KHONJI o Code 2 - Approved subject to Comments
o Code 3 - Revise & Resubmit
o Code 4 - Rejected
POSITION: o Code 5 - Retained for Info
DATE:

Review: (See attached annexure for comments)

 METHOD STATEMENT
Of
Secant Piling for TLPS Structure

CLIENT : KINGDOM OF BAHRAIN

MINISTRY OF HOUSING

CONSULTANT : MWH KHONJI.

MAIN CONTRACTOR : WABAG -BELHASA JV WLL (WBJV)

SUBCONTRACTOR : MIs. Bahrain Foundation Construction Company (BFCC)

: MIs Poullaides Construction Co. W.L.L (pCC)

Reference : 33PI-WBJV-BFCC-MS-004
 Method Statement of Secant piling - Annexure A

Date:23.06.2016 I 33P1-WBJV-BFCC-M5-004
I Rev. 0

LIST OF CONTENTS

1.0 INTRODUCTiON

2.0 SECANT PILE WALL.

2.1 Sequence of Activities at Site

2.2 Standards I Documents

3.0 MATERIALS

3.1 Concrete
3.2 Steel

4.0 RESOURCES

5.0 SAFETY MANUAL & RISK ASSESSMENT

6.0 QUALITY MANUAL & INSPECTION & TEST PLAN.

7.0 APPENDIX -1 • SITE ORGANIZATION CHART•

• WORK FLOW CHART.

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Rev. 0 33P1-WBJV-BFCC-MS-004
 Method Statement of Secant piling - Annexure A

Date:23.06.2016 I 33P1-WBJV-BFCC-MS-004
1 Rev. 0

7. Breaking head' of.the piles and co truction of Capping Beam (by PC C)

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8. Dewatering system and deep excavation methodology (by PCC). Refer annex Band C.

9~ Installation of the Intermediate Ring Beam (by BFCC).

Standards I Documents

This method statement is based on the following documents.

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1. Project Specification ./'. ?'V C) / ,.... , ~.

2. B.S. 8004 _Foundations I re ./.-..'" (.J' : ,,~ I' , ,

3. B.S - 8110 - Structural use of Concrete. Go'''::/) ' !/

3.0 MATERIALS
3.1 Secant Pile
Reinforcement of grade Fe500 NI mm2
Spacer Material: HOPE Spacer
Binding wire: GI18 SWG
Primary plies (Soft Plies)
Concrete of grade C 20 with SRC and Water Proofing Admixture added to Concrete for
Piles penetrating into Aquifer
Secondary plies (Hard Pile)
Concrete of grade C 45 with SRC and Water Proofing Admixture added to Concrete for
Piles penetrating into the Aquifer
Guide Wall
Blinding Concrete of grade C 20 with SRC &RCC part of Guide Beam with Concrete of Grade
C 20 with SRC

4. Resources

4.1 The following Equipments are planned to be used at site.

Drilling rig }
With accessories = 1 Nos. for the drilling of secant pile wall.
Rev. 0 33P1 -WBJV-BFCC-MS-004
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Method Statement of Secant piling - Annexure A

Date:23.06.2016 I 33P1-WBJV-BFCC-MS-004
I Rev. 0

wall within the tolerable limits. Guide wall will be cast in 4 quadrants and on completion
and curing period of 7 days of 1st quadrant, Secant Pile driving will be set out and
started by driving in a sequence. Parallely casting for next quadrant will 00 taken up and
driving of secant pile will continue after allowing for minimum curing time of 7 days.
Trench excavation for bottom width of 1900 mm shall be carried out along the secant
/ pile wail centre line for a depth 90 cm from working platform level. The polystyrene
board matching the profile I pattem of hard and soft pile as manufactured is proposed to
be installed by steel pins driven on blinding concrete and tied in the top with binding
, .
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.. ... wire as shown in the sketch below.

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The guide wall concreting shall be carried out after placing the nominal reinforcement
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as shown in approved drawing. •
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5.3 Survey works
A qualified Surveyor will be deployed for setting out surveying works. The Surveyor will

Rev. 0 33P1-WBJV-BFCC-MS-004
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Method Statement of Secant piling - Annexure A

Date:23.06.2016 I 33P1-WBJV-BFCC-MS-004
I Rev. 0

Any noticeable variation shall be brought to the attention of the Engineer. The depth of
borehole shall be measured using an end weighted measuring tape and to be recorded in the
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Pile record sheet. .I/

5.6 Construction of PUes

The Soft &Hard Pile are constructed in altemate sequence of
construction sequence as follows :-
1st day 50ft piles = S01, 5 02, S 03
2nd day 50ft piles = 5 04, 5 05, S 06
3rd day: Hard piles = H 01, H 02, H 03
4rth day Hard piles = H 04, H 05, H 06
The 50ft Piles are un-reinforced Piles. The characteristic strength of concrete for Soft Piles
shall be 20 N I mm2.
B- 7 q H 30 l.l g, ,
The Hard Piles are reinforced Piles with concrete strength 45N I mm2• The Hard Piles shall be
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installed by over cutting the Soft Piles by 222 mm.
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5.7 PUe reinforcement (for Hard Plies)
Subsequent to the completion of the drilling, the borehole depth will be checked and verified
versus the depth given on the drawings. Only after borehole depth check, the reinforcement
Cage will be lowered into the borehole.
A reference site datum level will be given to ensure the correct positioning of the cage.
Spacers shall be fixed to the spiral of the reinforcement cage to ensure the specified cover for
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reinforcement steel
.. / J , Spacers are used and to keep the reinforcement cage centered in the borehole.
The reinforcement cage top level will be checked to verify the correct level.
To keep the steel cage in place and at the correct levels, the cage will be hanged or arrested to
The temporary casing until concreting is finished. In pile no. 80 near the top cage and bottom
cage will be connected with 4 nos. T20 vertical bars only at the location near the shaft eye I
TBM entrance.
5.B Casting Concrete
The concrete is delivered to site by means of truck mixers. The concrete will be received on

Rev. 0 33P1-WBJV-BFCC-MS-004
 Method Statement of Secant piling - Annexure A

Oate:23.06.2016 I 33P1-W8JV-BFCC-M5-004 j Rev. 0

Enclosure
1) Drawings
2) Traffic Management Plan including position of machinery at Site
3) Casting Sequence for 4 quadrants of Guide Beam
4) Risk Assessment
5) Site drainage Arrangement & Temporary Stock Pile of muck

Rev. 0 33P1-WBJV-BFCC-M5-004
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BAHRAIN FOUNDATION CONSTRUCTION COMPANY W.L.L.
B FCC I

SAFEIYPLAN
BFCC's Aim: Working safely without harm or damage to employees and properties

Before commencement of any work, safe working procedure must be followed:

1- General induction or presentation to be given by the safety team or Engineers involved

before any person entering the site area.
• The induction or the presentation should contain the map of the site and the potential
hazards there in.
• The methods of avoiding accidents and the ·safe work procedure" should be explained
during the induction by the presenter.

2- Keep the fotlowing materials in the designated areas only:

• Flammable materials
• Scrap materials
• Tools
• Concrete cube cast for testing
• Car park
• Assembly point
• Electrical power tools
• Welding area

3- After designating. distribute the fire fighting equipments appropriately.

4- MSDS (Materials Safety Data Sheet) has to be maintained for every required materials such
as:
• Diesel

• Oil

BFCC/Safety Plan/Page 1 of 9
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BAHRAIN FOUNDATION CONSTRUCTION COMPANY W.L.L.
BFCC

Activity RIsk To be ac:klrMsed by

3. Lifting & PlacIng of • Collapsing of cage • Checking of signals,

Reinforcement cage at the time of lifting
Into the borehole • Trained signal man I banks man
by the service
crane
• Breaking of steel • Steel wire rope to be checked for damage
and brought down to rest on ground.
wire rope.
• Falling of Cover • At the time of installation of cage use guide
rope.
Block (In case of
damage during the • Safe clearance to be ensured by signal
man during lowering the cage.
running inside the
borehole)
4. Concreting. • Fall of Materials • Area separation.
• Rigging tools inspection and colour coding.
• Lifting plan I Inspection
• Materials secured at height.

• Chemical bums • Rubber PPE's ( Hand Gloves & Gum

boots)
• Work time planning.

• Entangling with • Machine inspection and Guarding.

Machineries • Inspection and Green Sticker.
• Barrication.
• Authorized Operation.

• Trip Hazards • Machine handling procedures.

• Housekeeping.

BFCC/Safety Plan/Page 3 of 9
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BAHRAIN FOUNDATION CONSTRUCTION COMPANY W.L.L.

BFCC

Activity R1ak To be adcIreNed by

8. Running Generator • Oil or fuel spillage • Ensure no leakage of oil or fue\.

• Carbon shooting • Provide a tray to collect spillage if any.

out from exhaust. • Trained operator.

• Overloading & • Proper Maintenance.

catching fire. • Overload relay & ELCB provided in starting

• Displacement
while running.
9. Placing & use of • Placing a machine
welding Machine
in walkway or
emergency
panel.
• Provide choke.
• Check & place the welding machine at
safe corner without creating any
obstruction.

• Welding cables • Lay the cables above ground providing

crossing the clearance to traffic.
walkway • Check for any oil spillagel combustible
material near machine.

• Provide fire extinguisher & tray.

• Provide earthing. Check cables for cut!

open insulation.
10. Placing & use of • Placing a machine • Machine shall be placed at proper place
Pneumatic compressor
in walkway or without creating obstruction for movement
at site
emergency exit. of workmen! equipments.

• Swiping of high • The hose shall be provided with tie rope at

pressure hose. joints and secure with rigid support along

• Air jet injury to the path.

eye. • All workmen working around compressor

• Oil & fuel spillage shall be with eye protection.

• The compressor engine shall be check for

leakages & tray shall be provided to arrest
any spill.

BFCC/Safety Plan/Page 5 of 9
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BAHRAIN FOUNDATION CONSTRUCTION COMPANY W.L.L.
BFCC

Activity RIek Tobe.dd...... by

14. Working at Height
• Improper access & • Proper secure ladder or built up ladder
egress to platform shall be used to access I egress platform
or machine or machine.
• Not wearing safety • The person shall be trained for working at
hamess or height and use of I checking Ihooking the
hooking at rigid
point of structure. safety harness.

• Improper • To ensure scaffold to be erected by

scaffolds. competent person.
• All the members of scaffold shall be
checked for damage if any.
• The scaffold shall be tagged. Red tags for
not to be used & Green color tag for safe
use.

15. Electrical distribution

board
• Electrical • ELCB shall be provided.
distribution board • All cables shall be entering Electrical
without ELCB. distribution board to rough cable gland
• Electrical cables terminals.
without gland • All proof weather encloser shall be
terminals. provided to distribution board erected in
• Distribution board open without shed.
open to weather
conditions &
without protection
shed.
• All Portable • The equipments & tools shall be
equipments I tools connected through Ground Fault Circuit
can take electrical Intrepter (GFCI).

BFCC/Safety Plan/Page 7 of 9
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BAHRAIN FOUNDATION CONSTRUCTION COMPANY W.L.L.

BFCC

10- Approved work permits should be kept at site.

11- Close the work permit and make sure that there is no harm to employees or properties.

Responsibilities:

First of all, every person is responsible about him self.

• The company has to provide all the safety tools and equipments needed.

The Engineer and the foreman are at most responsible about the entire health, safety and
environment precaution, before starting the work. The engineer should apply and activate the
safety procedure which is given by the safety team, all the safety instructions have to be
considered.

• If the labour ignores the instruction given by the safety supervisor, engineer or the
foreman, he will be held fully responsible about any harm could happen to employees or
the properties.
• The safety team has to induct, instruct and advice all the working team for any risk they
may into it, how to prevent and avoid the potential hazards at site is essential.

Training:
Training courses will enhance capabilities of employees to work in a safe environment.
• Type of training courses can be decided based on the requirement of the site.

Issued by
Safety team

BFCC/Safety Plan/Page 9 of 9
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DOCUMENT TRANSMITTAL FORM
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Document Sequence Number

Project Name: Madina AI Shamaliya STP 40 MLD
Issued By: Poullaides construction Co. WLL Date: 26/06/2016
Issued To Wabag - Belhasa JV Tel:
Attn: Mr.K.R. Ramalingam Fax:

PCC DOC REF: 1606/11/6478

The following documents are sent:

c::J For information CJ For comments

I .."r' IFor approval CJ For action
Sr.Nr. Reference No. Documents I Comments

1 STP 042 Method statement for TLPS earth work excavation

Revised Method Statement for TLPS Dewatering

Risk assessment for earth work excavation and Dewatering

Signature DATE
PCC
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Received by : - Signature Date

ReciDient comments :

Note: Please acknowledge and return a copy of this form to issuing person.
 Pale no 1
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SANTY EXCAVATION' CONSTRUCTION COMPANY SPC
METHOD STATEMENT
Date: March 26, 2016

EARTHWORK EXCAVATION FOR

TERMINAL LIFT PUMPING STATION

AL MADINA AL SHAMALLIYA
SEWAGE TREATMENT PLANT 40 MLD

Client: Ministry of Housing

Manama
Kingdom of Bahrain

Consultant: MWH Khonji

Manama
Kingdom of Bahrain

Main WABAG BELHASA JV WLL

~WABAG
Contractor: Manama Kingdom of Bahrain
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BELHASA PROI[CTS LLC

Subcontractor: 6 Poullaides Construction Co. W.L.L.

<J1tC> Manama
V Kingdom of Bahrain

Earth Work contractor: SANTY Excavation & Construction

1IIIf"" JJJ u~jWlj u'-l~ iUl4u a:.s~ Company SPC
l,.. SANTY EXCAVATION &CONSTRUCTION COMPANY SPC Man am a
Kingdom of Bahrain
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SANTY EXCAVATION &CONSTRUCTION COMPANY SPC METHOD STATEMENT
Page no

Date:
2

March 26, 2016

CONTENTS

1.0 PURPOSE

2.0 SCOPE

3.0 REFERENCE

4.0 RESOURCES

4.1 Materials
4.2 Equipment
4.3 Manpower

5.0 RESPONSIBILITIES

6.0 WORK EXECUTION

6.1- Earth work Excavation

7.0 QUALITY ASSURANCE I CONTROL

8.0 HEALTH AND SAFETY

9.0 ENVIRONMENTAL MANAGEMENT

10.0 APPENDIX
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SANTY EXCAVATION &CONSTRUCTION COMPANY SPC
METHOD STATEMENT
Page no

Date:
3

March 26, 2016

This page is a record of all revisions of this document. All previous issues are hereby
superseded and are to be destroyed.

REVISION LOG

Rev. No Rev. Date Revised Page Revision Description

Note:

Revision after Rev.O shall be denoted by a triangle symbol, the revision number being
denoted within the symbol. Revision symbol is positioned adjacent to the paragraph being
revised.
II(» jJJ U~jLiJIJ u4~ ~l4u ~~
SANTY EXCAVATION &CONSTRUCTION COMPANY SPC METHOD STATEMENT
Page no 4

Date: March 26, 2016

rt/,.~'#
1.0 PURPOSE / ~?«,oJ '

This method statement describes the methodology of earthworks for TLPS area
located in the project site of AI Madina Shamaliya Sewage treatment plant and long
sea outfall.

The purpose of the documentation emanating from this method statement is to

ensure that Health and Safety & Quality control objectives are maintained and
accurate records are established for all related activities.

2.0 SCOPE

This method statement covers the following sections in relations to constructing a

Terminal Lift Pumping Station.

3.0 REFERENCE

a. Issued for Construction drawings i rOF 's~c-n' ,

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4.0 RESOURCES

I. Materials , ..
a. Soft and Hard Safety barricade shall be done ,,/
b. Personal Protective Equipment (PPE: Basic PPE Like Hard Hat, Safety
Shoes, Goggles, Reflecting Waists Shall Be used at site)
c. Breathing apparatus, Access Ladders, Scaffoldings, Access Ramp,
Stretchers and Emergency ~ervices and other HSE r~~ated Provisions
shall be provided at site. H'?::. S C' l'> d,.ffC../r.,;-,

II.Equipments

The essential equipments to be used during the works are;

a. / Survey Instruments (Auto level & Total station) Provided at site

b. / Excavator (Capacity 1.2 M3 ) with Bucket & Rock Breaker Hammer
c. /' Long Boom Excavator with Bucket (Capacity 0.65 M3 )
d. Tower Crane Minimum Capacity 5 Tons that covers the whole excavation
area and the sling Should reach the full depth of excavation
 Page no 5
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SANTY EXCAVATION &CONSTRUCTION COMPANY SPC
METHOD STATEMENT
Date: March 26, 2016

e. 200 Ton Crane - 1 No for Removing the Excavator from final Depth of
Excavated shaft
f. Soil Grubber / Bucket for Hauling excavated material from excavated Pit
depth of 15.00 to 27.00 Mtr. below from Ground Level
g. Dump Trucks (Capacity 12 & 20 M3 )
h. Loader (Capacity 3.0 M3 )
i. Water Tank (Capacity 5000 Gallons and as necessary)
j. Roller Compactor (20 ton)
k. Necessary other equipment to complete scope

III.Manpower

The required manpower for the execution of foreseen works shall be as per approved
program and as follows;

a. Project Manager / Management Representative

b. Full time Site Supervisor - 1 No
c. Project Engineer on call - 1 No
d. Os & Surveyor for only measuring Invoice - 1 No (Timely)
e. Operators as necessary
f. Flag man as necessary
g. Drivers as necessary
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5.0 RESPONSIBILITIES

Project Manager / Management Representative shall;

• Providing necessary support to construction team to complete the project on

time.
• Participating the Coordination meeting with PCC to ensure the project works are
complying PCC AND SANTY OHSE System and the client requirement.

Project Engineer shall be responsible for;

• Coordinating and Arranging the necessary construction equipment and Man

• Coordination with PCC Safety officer to ensure that the works are carried out in
a safe working environment and arranging gate passes and Induction Trainings
• Coordination with surveyor and plan the survey works in advance as per the
work sequence.
• Ensuring the work front and maintaining the continual work flow as per schedule
-C. j';'; u~JlJ.4JIJ u4~ ~t.u u~
SANTY EXCAVATION' CONSTRIKTION COMPANY SPC
METHOD STATEMENT
Page no

Date:
7

March 26, 2016

F. During execution an area of Minimum 16.00 Mtr surrounding the shaft area shall
remain clear of any disruption and the area will be isolated by barriers provided at
site.

G. Excavator LC 220 with Bucket & Rock Breaker will continuously be present inside the
shaft until the final level of excavation is reached. Up to 15.00 Mtr of excavation
depth the excavated material will be removed from shaft by the long boom excavator
which is located top of the shaft. Below 15.00 Mtr depth the excavated material will
be removed by bucket and crane.

H. After reaching of 15.00 Mtr below ground level of excavation, the crane mountable
type Grubber or Sand Bucket to haul the excavated materials from shaft to ground
level and it shall be transported to client designated place:

I. Tower Crane Minimum lifting Capacity of 5 Tons including competent operator shall
be provided to lift the Grubb or bucket from the shaft. The crane movement shall
reach the whole excavation area and the sling Should reach the full depth of
excavation to remove the excavated soil.

J. All the excavated material to be disposed into island no 12.

K. After reaching, the final level of excavation and subject to the approval and
inspection of depth and shall be arrange 200-Ton capacity crane to remove the
excavator from the shaft.

7.0 QUALITY ASSURANCE I CONTROL

All the works shall be complied with procedures described in the Approved Project
Quality Plan of PCC

8.0 HEALTH AND SAFETY

Specific safety measures shall be implemented as per the Project Safety Plan.

a. The area to be excavated shall be barricaded with safety materials (Safety

Cones, Soft Barricades, warning tapes, safety sign boards, etc.) and fencing to
restrict unauthorized entry.
b. Execution of the above works shall conform to the Risk Assessment Analysis of
this method statement.
c. Full time H & S Engineer shall be assigned by PCC to assess the site/excavation
works and maintain records of inspection conducted.
d. The following safety precautions will be exercised;
• Ensure that all workers related to this work shall have attended Safety
Induction and shall be provided with proper PPE.
 6 Ref: No:

< 1t [> METHOD STATEMENT Date:

V Page

....... -
--"'-

DEEP WELL - DEWATERING ARRANGEMENT

 D Ref: No: ~1lPS-1Wl

<J1tC> METHOD STATEMENT Date: 21.06.2016

\ Page Page lof9

METHOD STATEMENT FOR

DEWATERING FOR TLPS

AL MADINA AL SHAMALLIYA
SEWAGE TREATMENT PLANT 40 MLD

Client: Ministry of Housing

Manama
Kingdom of Bahrain

Consultant: MWH Khonji

Manama
Kingdom of Bahrain

Main Wabag-Belhasa JV Wll

~WABAG
Contractor: Manama, Kingdom of Bahrain
I ,.;tt~' I. ' ~

8ElHASA PROJECTS LLC

Subcontractor: 6 Poullaides Construction Co. W.l.l.

<J1t[> Manama
Kingdom of Bahrain
V
 L Ref: No: ~.Jet.l

< 1[[> METHOD STATEMENT Date: 21.06.2016

\' Page Page 2 of9

AL MADINA AL SHAMALLIYA
SEWAGE TREATMENT PLANT 40 MLD

CONTENTS

1.0 PURPOSE

2.0 SCOPE

3.0 REFERENCE

4.0 RESOURCES

4.1 MATERIALS

4.2 EQUIPMENT AND TOOLS

4. 2 MANPOWER

5.0 RESPONSIBILITIES

6.0 WORK EXECUTION

7.0 QUALITY ASSURANCE I CONTROL

8.0 HEALTH AND SAFETY

9.0 ENVIRONMENTAL MANAGEMENT

10.0 RISK ASSESSMENT

11.0 APPENDIX - I

a. DRAWINGS
 D Ref: No: ~1lPS -16()

< 1[[> METHOD STATEMENT Date: 21.06.2016

\,' Page Page 3 of 9

AL MADINA AL SHAMALLIYA
SEWAGE TREATMENT PLANT 40 MLD

REVISION LOG

Rev. No Rev. Date Revised Page Revision Description

Note:

Revision after Rev.O shall be denoted by a triangle symbol, the revision number being denoted
within the symbol. Revision symbol is positioned adjacent to the paragraph being revised.
 ~ Ref: No: ~1IPS-AeIO

<J1tr> METHOD STATEMENT Date: 21.06.2016

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AL MADINA AL SHAMALLIYA
SEWAGE TREATMENT PLANT 40 MLD

1.0 PURPOSE

This method statement describes the methodology to adopt dewatering system for TLPS
Structure located in AI Madina Shamaliya, Kingdom of Bahrain.

The purpose of the documentation emanating from this method statement is to ensure that
quality control objectives are maintained and accurate records are established for all related
activities.

2.0 SCOPE

This method statement covers the following procedures to be adapted for dewatering system
forTLPS.

3.0 REFERENCE

This document shall be read in conjunction with the following documents;

a. Construction Drawings
b. Works program
c. Shop drawing for Dewater discharge

4.0 RESOURCES

4.1 Materials
• Safety barricade
• Personal Protective Equipment (PPE)
• Warning Tapes
• Steel rod ( for marking)
• 20 mm white aggregate
• 300 mm PVC slotted pipes
• Electrical accessories
• Discharge hose
• Sedimentation tank
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< 1tl> METHOD STATEMENT Date: 21.06.2016

\' Page Page 5 of9

4.2 EQUIPMENT'S AND TOOLS

4.2.1 The essential equipment to be used for this activity is;

a. JCB
b. Submersible pumps ( 24 M3 / Hour)
c. Crane - ( 25 ton)
d. Deep well drilling equipment

4.3 Manpower

4.3.1 . The required manpower for the execution of foreseen works shall be as per
approved program and as follows;
a. Construction Manager
b. Project Engineer
c. QA/QC Engineer
d. Safety Officer
e. Surveyor
f. Foreman
g. Operators
h. Skilled Worker
i. Labourers
j. Day and night supervisors from Sub contractor

5.0 RESPONSIBILITIES

Construction Manager shall ensure that;

• Work progress is carried out according to planned program and all the equipment
required to execute the works are available and are available at site in good condition
• CM will liaise with Client and Consultant at site for any critical activity.
• Specific attention is paid to all safety measures and quality control in coordination with
Safety Engineer and QC Engineer in line with HSE Plan and Quality Control Plan.
• CM will monitor and control the daily activities in coordination with Project Engineer,
Foreman and Safety officer.

Project Engineer shall be responsible for;

• Coordination with Safety Engineer to ensure that the works are carried out in a safe
working atmosphere
• Work progress is monitored in accordance with the required program and report the
same to the Construction Manager
• Coordination with QC Engineer for any inspection and testing as required
 6 Ref: No: IliwIEItsllP.S -FWl
<:;1tC> METHOD STATEMENT Date: 21.06.2016

~ Page Page 6of9

• Coordination with surveyor and plan the survey works in advance as per the work
sequence
• Implementation of any request that might be raised by the Consultant

QC Engineer shall ensure;

• The carrying out of the works are as per the related quality procedures
• Inspection for the related works and requesting for the Consultant's approval
• Maintenance of completed inspection records
• Will assists by QC inspector

HSE Engineer shall ensure;

• The implementation of all safety measures in accordance with the HSE plan of main
contractor and HSE plan of sub-contractor and that the whole work force is aware of its
proper implementation
• The implementation of safety measures is adequate to maintain a safe working
environment on the site

• Inspection of all the site activities and training personnel for accident prevention and its
proper reporting to the HSE Manager / HSE officer of main contractor WBJV

• The site is maintained in a clean and tidy manner

Surveyor shall be responsible for;

• Setting out of control points and setting out of building at all stages.
• Prepare and submit survey report for prior to inspection.

Foreman shall ensure;

• The carrying out of the work and the proper distribution of all available resources in
coordination with the Project Engineer on a daily basis
• Daily reports of the work are kept and coordinated with the Site Engineer for future
planning
• Incorporate all QA and Safety requirements as requested by the concerned Engineer

6.0 WORK EXECUTION

6.1 OVERALL VIEW OF WORK

.:. Marking of deep well points

.:. Making of deep well
.:. Placing of 300 mm slotted PVC pipe inside the casing
.:. Filling of 20 mm white aggregate around the slotted PVC pipe
.:. Placing of submergible pump and Electrical & plumbing connections
.:. Placing of hose from pump to sedimentation tank
.:. Placing of hose from sedimentation tank to free discharge to sea
.:. Starting of dewatering
 6 Ref: No: 1leMIB1'I1\P5-1\Ml
<:1[[> METHOD STATEMENT Date: 21.06.2016

"\' Page Page 7 of9

.:. MARKING OF THE DEEP WELL POINTS (8 nos)

• Up on completion of secant pile capping beam, deep well points to be established
prior to start drilling.
• Location of deep well shall be 600 mm away from secant pile.
~ .
•:. MAKING OF THE DEEP WELL POINTS
• Up on completion of marking the deep well points, boring of 600 mm diameter will be
started and continued to the bore depth up to (-) 19.000 meters. Deep well casing of
600 mm diameter shall be placed in the bore .

•:. PLACING OF 300 MM SLOTTED PVC PIPE INSIDE THE CASING

• Up on completion of bore & inserting the deep well casing, 300 mm slotted PVC pipe
will be placed into the casing pipe

.:. FILLING OF 20 MM WHITE AGGREGATE AROUND THE SLOTTED PVC PIPE

• Up on completion of placing of slotted PVC pipe in to the casing, 20 mm white
aggregate will be placed around the slotted PVC pipe .

•:. PLACING OF SUBMERGIBLE PUMP AND ELECTRICAL & PLUMBING

CONNECTION
• Up on completion of placing of 20 mm white aggregate around to slotted PVC pipe,
the casing pipe will be removed and submergible pump of 5.5 KVA & 40 m head will
be placed in to the deep well. The estimated yield per submergible pump is 24000
liters per hour. The 8 number Submergible pumps is estimated to generate total yield
of 192000 litres of Water per Hour, i.e 460.8 Cum per day of water.
• Necessary electrical and plumbing connection will be done on installation of
submergible pump into the bore well .

•:. PLACING OF HOSE PIPE FROM PUMP TO SEDIMENTATION TANK AND

DISCHARGE LOCATION
• Up on completion of placing of submergible pump, discharge hose end will be
connected to pump and another end of hose will be laid and connected to the two
numbers of Sedimentation Tank.
• After completion of above, discharge hose to be connected from Sedimentation Tank
to discharge into the Sea.
• Prior consent of Supreme Council of Environment will be taken for the Dewatering
System to be set up for TLPS works.
At the discharge location, Water Sampling initially will be done in the presence of
Supreme Council of Environment Inspector to fulfill the statutory Requirements
before discharge into the Sea .
•:. STARTING OF DEWATERING AND PERCUSSION
• Up on completion of all above activity the de watering activity will start and following
percussion to be taken while dewatering.
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~ 1t [> METHOD STATEMENT Date: 21.06.2016

\- Page Page 80f9

• Day and night Supervisor to be deployed to supervise the dewatering activity.

• 2 no of 100 KVA generator will be provided for dewatering activity, one working and
another stand by.
• Enough standby pumps and accessories shall be kept on site to replace incase of
breakdown.
• Pump, cables and hose laid in the System will be protected properly to avoid damage
and accident.

7.0 HELTH AND SAFETY

Specific safety measures shall be implemented as per the Project Safety Plan.
a. The deep well area will be protected with hard barricade (Safety Cones, Hard
Barricades, warning tapes, safety sign boards, flickering lights, etc.) and fencing to
restrict unauthorized entry.
b. Prior to starting of dewatering at site, approval will be secured from Supreme Council of
Environment as per norms in practice
c. Hose leak will be controlled while doing de watering
d. Periodically the Sedimentation Tank will be cleaned to avoid sludge accumulation at
tank
e. The following safety precautions will be exercised;
• Ensure that all workers related to this work shall have attended Safety Induction
and shall be provided with proper PPE.
• Implement "Permit to Work" system. No work shall proceed unless inspected by
WBJV Safety Officer.
• Conduct Daily Tool Box Meeting for mutual understanding of workers and record
attendance of attendees.
• Safety warning tapes and warning sign shall be provided as a barrier of
equipment's entry.

8.0 ENVIRONMENTAL MANAGEMENT

• It shall be ensured that all equipment deployed at site will not pollute the environment
beyond the standard specified and all works shall be undertaken in accordance with the
approved Construction Environment Management Plan(CEMP}

9.0 Enclosure
 6 Ref: No: ~1IPS.1W)

< 1t[> METHOD STATEMENT Date: 21.06.2016

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a. Drawing showing System of Deep Bore Well(8 no), Disposal Pipe

& Sedimentation Tank Arrangement
b. Calculation for estimated discharge for 8 number of Pumps
c. Pump Data Sheet
d. Traffic Management Plan(for Excavation & Dewatering) including
hose pipes laid in Road Crossings
e. Risk Assessment
 . O
J '. '

TYPICAL DETAILS OF PUMPING WELL

90° Elbow
,.J------~~'---- To The Disposal

Gravel pack
20mm

300mm dia-screen uPYC

pipe, 1.5 mOl slot size

20.60m

600mm dia
borehole

Not to Scale

31l? nunl Fig. No.

600mm
 L Ref: No:

< 1t [> METHOD STATEMENT Date:

\.' Page

Sedimentation tank
 /\ AL MADINA AL SHAMALLlYA SEWAGE TREATMENT PLANT 40 MLD PROJECT
~WABAG
'--'

<.4
J1tt"
/~ Hazard Identification, Risk Assessment & Risk Control Register
\l RISK ASSESSMENT OF EXCAVATION & DE-WATERING FOR TLPS

Sr. No

1.
~,

~.

Excavation.
.... ...".

Cave-in, collapse of
-~ ,3

3
INI1IAL

1f~ II!
3 9
Risk Control ........
RESUDIAL

f' II' II!

3 13
Injury, Property Excavation shall be done only with a valid I 1
edge of the
damage. excavation permit.
excavation, Hit
with the heavy If using Backhoel Excavator the following
equipment. precaution shall be followed:
Backhoe shall be away from excavation Pitsl
Trench.
Flag man shall be guided all the movements
of Backhoe/Excavator.
Soil must be kept at least 1 meter away from
the edge of excavation.
Excavation shall be provided with
shoring/sloping or benching to avoid collapse
according to the soil condition.
The excavated soil shall be removed on daily
basis.
All excavations shall be properly barricadedl
and provide warning signs.
Ground condition shall be checked,
equipment and materials shall be placed
sufficiently away from the edge of the
excavation.

AL MADINA AL SHAMALLlYA SEWAGE TREATMENT PLANT 40 MLD PROJECT Page 1 of 6

Doc. No: PCC HSE-RA-08
RISK ASSESSMENT OF EXCAVATION AND DE-WATERING FOR TLPS Rev: 0
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 1\
D AL MADINA AL SHAMALLlYA SEWAGE TREATMENT PLANT 40 MLD PROJECT
<J1t e>
'\/
Hazard Identification, Risk Assessment & Risk Control Register
~WABAG
v
RISK ASSESSMENT OF EXCAVATION & DE-WATERING FOR TLPS

INITIAL RESUDIAL
Procaee
Sr. No ~~ Risk Involved Risk Control Measure
~ f~ ,~ h
I':' f:t l:l ],
•
Injury, damage to 2 3 6 Excavations shall be barricaded with hard 1 3 3
Personnel or
equipment falling plant and barrier and warning signs. Where excavations
in to excavation. machinery. are located adjacent to pedestrian or vehicle
access ways, flickering lights must be
provided for dark hours' alert.
Ground condition shall be checked,
equipment and materials shall be placed
sufficiently away from the edge of the
excavation.
Encounter with Fatality/ III Health 3 4 12 Any excavation which has chances of wall 1 4 4
hazardous gas collapse, presence of dangerous gases shall be
(H2S). treated as confined space and confined space
permit shall be obtained prior to enter such
excavations
Gas testing shall be carried out prior to enter
the deep excavation and entry shall be
allowed if only all the dangerous gases in ,

acceptable concentration. Any abnormal !

condition shall be reported to PCC &

WABAG HSE Department.
Fresh air set shall be used if required and only
fresh air trained person are allowed to work. ---- J
AL MADINA AL SHAMALLlYA SEWAGE TREATMENT PLANT 40 MLD PROJECT Page 2 of6
Doc. No: pee HSE-RA-08
RISK ASSESSMENT OF EXCAVATION AND DE-WATERING FORTLPS Rev: 0
 t<
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L~
\ AL MADINA AL SHAMALLlY A SEWAGE TREATMENT PLANT 40 MLD PROJECT
<.:]7[ 1>
\7
Hazard Identification, Risk Assessment & Risk Control Register
~WABAG
v
RISK ASSESSMENT OF EXCAVATION & DE-WATERING FOR TlPS

INITIAL I RESUDIAl
P.Ioc ...
Sr.No I
AclvII;y I ~~.
I RIIk Involved
f~ ,~ 1:;
I"
Risk Control Meastn
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ontinues gas monitoring shall be carried out
y using calibrated portable gas monitor.
All the workers should wear personal gas
monitor and carry escape mask while working
in H2S designated areas. Only workers who
attained H2S training are allowed to work in
H2S designated areas.
Trained confined space attender shall be
assigned to monitor the entry, exit and
working duration of each employee at the
entrance of excavation.
2. I De-watering Fall into water Injury/ Drowning Proper signage and barricading of the work I 1 I 4 I 4
flooded excavation. area shall be done.
Daily inspection shall be carried out to check
any sign of excavation wall collapse.
Workers should not be allowed to work in the
excavation without inspecting the excavation
by a HSE Officer.

Subsidence of
equipment
T
Injury, property
damage. 12 1
3 6
1
De-watering facilitr should be in ~lace.
I Adequate supervision shall be ensured.
Equipment shall be operated away from water
I I I3 I3

lagged area.

AL MADINA AL SHAMALLlYA SEWAGE TREATMENT PLANT 40 MLD PROJECT Page 30f6

Doc. No: pee HSE-RA-08
RISK ASSESSMENT OF EXCAVATION AND DE-WATERING FOR TLPS Rev: 0
 6 AL MADINA AL SHAMALLlYA SEWAGE TREATMENT PLANT 40 MLD PROJECT
".. '~1 1t
.........
" ....
I.r"/
Hazard Identification, Risk Assessment & Risk Control Register
~WABAG
v RISK ASSESSMENT OF EXCAVATION & DE-WATERING FOR TLPS

INITIAL I RESUOIAL
Proce8a
Sr.No I PotentIal ....... RIsk Involved Risk Control Measure
AcIIvttY f~ 1,
f~ !" J~ Ifl II~
Occupational Skin Rash 3 3 9 Activity shall be monitored by competent 1 I3 I3
disease. supervisor.
Use appropriate water resistance PPE (Gum
Boot, Rubber Hand Gloves, disposable
coveralls).
I
Flooding I Damage caused by 3 3 9 All water pipe lines must be properly jointed I 1 I3 I3
water soil erosion. and clearly marked.
There shall be constant monitoring of de-
watering pump and pipelines to rectify faults
as soon as possible.
Using of electrical Electric shock, fire, 3 3 9 All electrical cables and electrical power I 1 I 3 I 3
power. bums.
points shall be away from dewatering
facilities. Double insulated industrial cable
and industrial socket shall be used.
I I I I I
2 I General. I Usage of defective Injury. 2 2 4 Check all tools and don't use defective tools. I 1 I2 I2
and greasy tools. Keep the tools clean and free from any
lubricants like oil grease etc.
No improvised tools shall be used.
Employees shall ensure that tools are in good
condition and if a defect is observed then it

AL MADINA AL SHAMALLlYA SEWAGE TREATMENT PLANT 40 MLD PROJECT Page 4 of 6

Doc. No: PCC HSE-RA-08
RISK ASSESSMENT OF EXCAVATION AND DE-WATERING FOR TLPS Rev: 0
- -
 1\
~ AL MADINA AL SHAMALLlYA SEWAGE TREATMENT PLANT 40 MLD PROJECT
</1tt">
'-.,J ~ •• ,
Hazard Identification, Risk Assessment & Risk Control Register
~I¥A8AG
\/ RISK ASSESSMENT OF EXCAVATION & DE-WATERING FOR TLPS

INITIAl. RESUDIAL
Pmos,.
Sr. No PotentIal HazeRte RIIk Involved Risk Control Measure
f' ,!!
! ..
AQM.y
fl f:t 12 I'
must be replaced.

Improper storage of Slip, Trip & Fall.

2 2 4
All tools and equipment must be properly
1 2 2
tools. stored.
3 3 9 1 3 3
High ambient Heat Exhaustion. Ensure there is adequate drinking water
temperature. available and crew are not dehydrating
themselves.
Shaded areas shall be provided.
No work shall be carried out between 12 noon
to 4 pm during summer ban. (July & August)
2 3 6 1 3 3
Bad house keeping. Sickness, slip, trip, Maintain proper housekeeping at all times.
fall and fire.
2 2 4 1 2 2
Unsafe act, horse Injury. Horse play is strictly not allowed in the work
play and loitering. area.
Sleeping is strictly not allowed on site
regardless of circumstances.
Employees are not allowed to leave their job
site without informing the job supervisor.

AL MADINA AL SHAMALLlYA SEWAGE TREATMENT PLANT 40 MLD PROJECT Page 5 of 6

Doc. No: PCC HSE-RA-08
RISK ASSESSMENT OF EXCAVATION AND DE-WATERING FOR TLPS Rev: 0
 1\ AL MADINA AL SHAMALLlYA SEWAGE TREATMENT PLANT 40 MLD PROJECT
~WABAG
L-::.

<J1C [> Hazard Identification, Risk Assessment & Risk Control Register
\7
'v RISK ASSESSMENT OF EXCAVATION & DE-WATERING FOR TLPS

INITIAL RI!SUDIAL
Procaaa
Sr. No
AcUvIty
PolentIaI . . . . RIsk Involved
f! f:t h
!.\
Risk Control Measure
f:t f:t J::
I'"
Rest only at designated areas.
Always have patience while dealing with
other employees.
2 2 4 1 2 2
Slippery surface. Slip and fall. All slippery surfaces shall be cleaned
immediately using sand.

Over speeding of 4 2 8 1 2 2
Injury, damage to All vehicles and construction equipment
vehicles property. entering and exist the construction area shall
be driven as slow as possible, not exceeding
20kmph. Flagman shall be given necessary
signals to the vehicles and construction
equipment while entering and existing the
work area.
--- -

pee. ~ PCC WABAG

Prepared By: ~
Akhil Pushpangadan
Reviewed By:
J anarthanan
~
-
r Approved BY :
James Philip
HSE Officer Project Engineer HSEManager

AL MADINA AL SHAMALLlYA SEWAGE TREATMENT PLANT 40 MLD PROJECT Page 6 of 6

Doc. No: pee HSE-RA-08
RISK ASSESSMENT OF EXCAVATION AND DE-WATERING FOR TLPS Rev: 0