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Catalogue
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1
2
3
4
5
6
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⑴
 MAM-860
 MAM-860VF
 MAM-870
 MAM-880
 MAM-880VF 点击产品型号可出现相应产品图片

 MAM-890
 MAM-890E
 MAM-660
 MAM-660VF
 MAM-680
 MAM-680VF

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 KY02S/MAM-100
 KY02S VF3/MAM-100C
 KY02S/MAM-200
 KY02S VF3/MAM-200C
 KY12S/MAM-260
点击产品型号可出现相应产品图片
 KY12S/MAM-280
 KY16S/MAM-100
 KY16S/MAM-200
 KY08S/MT6070IH
 KY08S/MT6070IP
 KY18S/MT6070IH
 KY18S/MT6070IP

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⑴ Voltage：220V Range：110～240V

KY02S
KY02S series、KY08S
series、KY08S series
series
Voltage：220V KY16S
KY16S series、KY18S
series、KY18S series
series

Note：Mabtab controller use switching power supply and mostly 220VAC

If voltage too low,switching power supply is not available;
If voltage too high, internal filter capacitor and varistor will be damaged .
The reason of high voltage is the supply power fluctuation(rise) or empty load
voltage of transformer too high.
In order to protect switching power in controller,we suggest that
1. It is appropriate that decrease the empty load voltage of transformer，So,some
user choose 190VAC power supply.
2. AC contactor power and controller power is separated especially when AC
contactor power is variable-frequency power.

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⑵ Voltage：24V Range： 18～30V

KY12S
KY12S series
series
Voltage：24V MAM-860/870/880/890
MAM-860/870/880/890
MAM-660/680
MAM-660/680

Note：All in one controller use switching power supply and mostly 24VAC
If voltage too low,switching power supply is not available；
If voltage too high,filter capacitor will be damaged and switching power supply
will not be available for voltage protection.Please pay special attention to the
switching power supply which is capacitive load and place a transformer in front
of power input for isolation.In the absence of good filtering,switching power
supply can‘t connect with the output of the inverter because high frequency
inverter has very high voltage pulse which can damage the internal varister and
filtering capacitance.Controller need connect with AC independently if use
variable-frequency power supply.
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1 Digital Input

2 Digital Output：Relay Output display

phase
voltage sequence

3 Analog Input:Temperature

4 Analog Input:Pressure power

controller
5 Analog Input:Transformer Current

6 Analog Output:4～20 mA

7 Phase Sequence Voltage,Open Phase Voltage Test

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1 Digital Input

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2 Relay Output

Relay output is a normally open contact

Power:AC250V/5A.

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3 Analog Input:Temperature
Resistance temperature sensor:PT100 or PT1000，shown
as below:

For PT100,100Ω at 0℃,138.5Ω at 100℃,which means when

temperature changes 1℃,resistance changes 1.385Ω; Similarly,for
PT1000,1000Ω at 0℃,1385Ω at 100℃,so PT100 and PT1000 cannot
mix use.

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4 Analog Input:Pressure
4～20mA pressure sensor，shown as below：

Pressure signal detected by controlleris 4～20 mA. For 1.6MPa sensor，when

pressure is“0” ,output current is 4mA;when pressure is“1.6MPa”，output current
is 20mA;
For sensor with other measurement,for example,2.5MP pressure sensor，when
pressure is “0”,output current is 4mA;when pressure is “1.6MPa”，output
current is 14.24mA，when pressure is 2.5MPa，output current is 20mA。
Thus,controller cannot display right pressure when sensor and controller is not a
match .

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5 Analog Input:Transformer Current

Use current transformer to scale down high current to low current
(1000:1;2000:1;4000:1)
Calculate the actual current by current sample ,shown as below：

Sample resistance R is 10Ω at 40A and 100A; 5.1Ω at 200A and 400A; 51Ω at
600/5A
For fan ,100Ω at 100A,51Ω at 200A,24Ω at 400A.
User can measure the resistance in current input terminal by multimeter to make
sure of current level.

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6 Analog Output：4～20mA current output

• KY02S VF3、MAM-860VF/880VF/660VF/680VF variable frequence
model connect with converter AI2（or AI1）、GND terminal
through 4～20mA analog .VSD sourse : 4-20ma. Shown as below：

• Notes：
• VSD freq sourse selectable: current or voltage.Some inverter need choose
current signal or pressure signal.Pay attention to inverter wiring diagram
• When set as current ，inverter parameter needs to be adjusted,4～20mA
current signal is chosen.

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7 Relay output：
7.1 MAM-860/870/880/660/680、KY12S has 5 relay output：
MAM-860
MAM-860
MAM-870
MAM-870 MAM-KY12S
MAM-KY12S
MAM-880
MAM-880

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7.2 KY02S has 5 relay output normally，10 relay

output mostly，shown as below（dotted line
shows standby relay）：

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7.3 MAM-890 has 3 relay output，it can start

directly or start star-delta.Shown as below：
Start Start
Start
Directly Star-delta
Directly

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Controller can be devided into four types:

Controller with communication function/without communication
function
Controller with voltage detecting function/without voltage detecting
function
“T”，Communication function
“V”, Voltage detecting function

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Voltage Testing
Controller with voltage detecting function：
Controller have high voltage and low voltage protection by testing two phase
voltage.For mactab controller,monitor should match with controller,otherwise,monitor
will not display voltage error detected

Open Phase Testing

Controller without voltage detecting function：

Controller has open phase detecting function instead. Report "phase sequence wrong"
if any phase opens or connects reversely.(This function is not available by setting open
phase voltage value to "0" ) Factory parameter of "voltage high protection","voltage low
protection"should be set to "0"in 8 series controller without voltage detecting
function ,otherwise,high voltage alarm will occur.To check if controller phase sequence
detecting function is ok,first,you should check three terminal of input voltage and see if
they are within the range shown in the lable and then check if threshold value of phase
sequence protection voltage and open phase voltage correct

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Phase Sequence Testing、Open Phase Testing

Voltage Range and Level
Phase sequence test needs to be classified due to hardware restriction.220V or
380V should be marked clearly .The phase sequence voltage cannot exceed 460V.

In special case,when setting is default and cables connect correct ly under

permitted volatge supply and still controller reports phase sequence wrong.User
can solve this problem by adjusting phase sequence protection value and open
phase protection value instead of replacing controller.
Method as below：
Input password "0008" in factory parameter (or adjust parameter)（password
maybe different based on different model），and set voltage threshold value for
phase sequence protection and open phase protection .This threshold value
should be set under voltage value(otherwise,controller will report phase
sequence wrong).In the interface where voltage value is less than protection
value,reset the protection value to 30% of actual minimun value displayed(value
displayed will fluctuate).
Phase sequence protection function and open phase protection function is invalid
by setting value to "0"
Phase Sequence Protection： Phase Sequence Protection(open phase )
Voltage：001.3V――(display only) voltage： 004.6V――(display only )
Protection value：000.9V――(set only ) Protection value： 001.2V――(set only )

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Block Control Explaination

Compressor block mode control is apply to a multipal compressors which combine a net
to supply pressure to a certain air tank.Compressor address start from No.1,and this net
allows 16 pcs controller at most work together.No. 1 compressor works as master and the
rest work as slaves.You can set load pressure,unload pressure,block quantity and delay
time in master.When press start button in master , block mode will start automatically.
Compare supply pressure and block mode pressure, select compressor to send control
command to turn on-off,stabilize air supply pressure automatically and balance running
time of compressor.

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•Setting Method：

Master set：In stop mode,press“↓”to enter interface，and select "user parameter".

Press“→”enter operation mode ，set "communication mode"：block. And
"communication code"：0001.Return to "user parameter" ,and choose "block parameter
set" ,press “→”enter "block parameter set",set "block state":master,"block
control":sequence,"alternating time","block quantity","block pressure min","block pressure
max","block delay " according to user's requirment.(Notes:"block pressure min "and
"block pressure max "should be within the limit of "load pressure" and "unload pressure").
SET P、TEMP. ON/OFF MODE:LOCAL
SET DELAY TIME LOAD MODE：AUTO
OPERATION MODE COM MODE：BLOCK
RUN PARAMETER BLOCKING MODE COM ADDRESS：0001
CALENDAR
CUSTOMER PARAMETER
FACTORY PARAMETER
BLOCK STATE:MASTER BLOCKLOAD P:000.0BAR
SET P、TEMP.
BLOCK ON/OFF:SEQUENCE BLOCK UNLOAD P:000.0BAR
SET DELAY TIME TURN TIME:99H BLOCK DELAY TIME:0001S
OPERATION MODE BLOCK NUMBER:16
BLOCKING MODE

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slave set：In stop mode,press“↓”enter interface and select "user parameter".Press“→”enter "operation
mode" ，and set "communication mode"：block. "Communication code" start from 0002 to 0016，
（Notes:same No. is not allowed in the net）.Return to "user parameter",and select "block parameter
set",press“→”enter block parameter setting，choose "block state" :slave
" block control","alternative time","block quantity","block pressure min","block pressure max","block
delay time" is suggested to be set the same with master for the convinience of maintainance and
replacement.

SET P、TEMP. ON/OFF MODE:LOCAL

SET DELAY TIME LOAD MODE：AUTO
OPERATION MODE COM MODE：BLOCK
BLOCKING MODE ADDRESS：0002

RUN PARAMETER
CALENDAR
CUSTOMER PARAMETER
FACTORY PARAMETER
SET P、TEMP. BLOCK STATE:SLAVE
SET DELAY TIME BLOCK ON/OFF:ALONE
OPERATION MODE TURN TIME:99H
BLOCKING MODE BLOCK NUMBER:16

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•Net connection ：
Good shielded cable to connect controller communication terminal of A and B in parallel is
required in block mode control. Avoid high voltage interference in wiring, also,seperate signal
cable and power cable should be placed in different conduit
Compressor net connection structure is shown as below

………

1 2 3 4 ……… N
master slave slave slave slave

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Net structure for computer monitoring is shown as below:

………

1 2 3 4 ……… N

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Net structure for computer and touchscreen monitoring

………

1 2 3 4 ……… 8

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•DEFINITIONS ：
Block quantity：Set in the block parameter of master marked as 001 and16 pcs at most is allowed in the net
including master.
Block delay：In block mode,master has to delay for a while before it sends command to the slaver
twice(example:When master send command of turning on or loading,air tank will not get pressure
immediately,master needs a delay time(block delay time set here) and compare air supply pressure and block
pressure min,master will analysis if the pressure supply is less than block pressure min for a while,and sent
command to next compressor for turning on or loading to avoid frequently on-off operation)。
Master："Communication code" is set as 001, "block parameter" is set as master.Only one controller can set as
master and master needs to set "block quantity","block pressure max","block pressure min" and" block delay" .
Slave："Communication code" is set as “002-016”."Block parameter " is set as “slave”.Slave communication code is
different from each other.
Block pressure min：Set in the block parameter.In block mode .When compressor is at standby or stop
status,master will choose one controller to load or turn on when pressure supply is under block pressure min .
Block pressure max：Set in the block parameter.In block mode ,when some compressor is loading ,master will
choose one controller to unload when pressure supply is beyond block pressure max.

Notes：Controller need to power off and reset after reset the communication parameter. In block control,you need
only start the master to start network.The slave is under the control of master.Master will not start block mode
automatically after power off and restart,you need press the button to start block control.If only slave is power off
and restart ,slave will join the block mode automatically by the control of master.You need to stop the network by
pressing the stop button in master,after that,master will not control slave any more.When a running compressor is
encounter failure stop and there is a compressor at stop mode in the net, compressor at stop mode will not run by
the command of master until master pressure supply is under the block pressure min .In this way,pressure is
always under the limit set by user.
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Controller motor has 7 level: 10A、20A、40A、100A、200A、400A、600/5A ，

and supporting transformer is 40A、80A、200A、400A；
• 40A controller supports transformer 40A、80A、200A；
• 100A、200A controller supports transformer 200A；
• 400A controller supports transformer 400A；

Above 40A 、80A is 1000：1; 200A is 2000：1; 400A is 4000：1

We here introduce 600/5A usage specially，it need secondary transformer to change

current.First, use 600/5A transformer to change motor current to less than 5A,and then use
40A tranformer to change current less than 5A to mA level for controller , shown as below:

Note;
1、First transformer has to connect
correctly:
2、Second transformer's reel has to be
consistant,otherwise ,current is unbalance.

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No. Failure Analysis Method

1 Overload problem
happened frequently
during start up
2 Motor rotation blockage
and short circuit in start-
up occasionally
Motor overload during
3 time for star-delta is too
start-up occasionally
High temperature stop
4 occassionally,
whereas,motor and
sensor is no problem
Motor start delay time is too
short and unable to avoid
starting impulse current
Set wrong
Voltage too low or cable is
small and long . Also,transfer
short ,in this circumstance
you will find motor puase for
a while in the delta transfer
moment
Caused by high frequency
interferance
Increase moter start delay
time.
Set moter start time longer
than start- delta time
Increase star-delta transfer
time
Use magnet ring for
filtering,reel in the same
direction.This method can
also decrease frequency
interferance for pressure loop
Trans Trans
former former

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No. Failure Reason Analysis Method
a、Monitor failure
First,test the monitor power supply,if not
Sheet1 b、Poor contact or disconnect of work normally,disconnect monitor power a、Replace a monitor
1 No display monitor cable supply,then test controller power supply b、Reconnect power cable
c、controller malfunction causes ,if work normal,monitor is c、Replace a controller
defective,otherwise controller is defective
21,22 terminal no signal output
a、Poor contact or disconnect of
a、Reconnect or replace
communication cable Check the connection cable,exam BD with
No communication cable
b、Controller and monitor do not ninth PIN,if work normal,check the
communication b、Replace a matchable
2 between monitor
match reference No. and see if controller and
controller and monitor
c、Controller or monitor monitor is a match.if they matches,the
and controller c、Replace controller or monitor
communication component is problem is hardware
with good component
defective
a、Monitor has no RS485 function
b、Cable of A amd B is connected Check the model lable of monitor and see a、Replace a monitor with "T"
reversely if contain "T","T"means with
No RS485 and no communication function,then check if b、Connect cable in order
3 block mode c、Poor contact of connection cable of A amd B is connected reversely ,if c、Replace connection cable
cable no problem ,check if connection cable is
d、Replace a monitor
d、RS485 communication circuit ispowered on.
damaged
a、Replace or reconnect for

Phase sequence a、Phase sequence wrong
wrong
4 b、Open phase
c、Controller failure
a、No rated voltage input
b、Check if 21,22,9,10 terminal
5 No power supply
suffer short circuit or not
c、controller failure
a、Switch of corresponding digital
input failure
Digital input b、Connection cable defective or
6 failure disconnected
c、Digital input inside controller switches),otherwise,controller is defective
Check if the phase sequence is correct,if wrong sequence
not,check if the input voltage is normal or b、Replace or reconnect for open
adujst any two of the cable or adjust the phase
phase sequence protection parameter. c、Reset threshold value,replace
controller
Check 43,44 voltage,if no a、Connect with rated voltage
problem,disconnect 21,22,9,10 terminal,if
b、Repair short circuit
still powered on,check where suffer short
circuit,if not,the controller is defective c、Replace controller
Use shorting stub to simulate a、Replace external defective
corresponding on-off status,if work accessory
normal,problem should be external (such
b、Reconnect or replace cable
as cable connection and
c、Replace controller
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No. Failure Reason Analysis

Sheet2

Check the three phase current with LEM,if work normally,tighten the
Motor current failure(open a、 Wrong data setting terminal connecting transformer and controller to avoid poor contac
7 phase ,overload, b、Transformer failure problem persist,use multimeter to check if the resistance of the three
unbalance) c、Controller failure connecting 9th terminal is the same and meet the correponding gear
so,transfomer is defective ,otherwise,controller is defective

Moter overload during start- Set motor delay time less than star-
8 Check data set
up delta delay time

a、Cable disconnect Test if the temperature sensor functions well(PT100 :100 Omh at 0
Temperature
b、Sensor failure Omh at 1000℃),if no prblem,reconnect to controller and make sure
9 incorrect,temperature sensor
c、Controller temperature circuit connection well and see if temperature is correctly measured,if
failure
failure not,controller is defective

a、Sensor failure Power on and connect multimeter in series to test current,if current
Pressure incorrect,pressure voltage matches and controller display wrong voltage which means
10 b、Cable broken or connect reversely
failure controller is defective,otherwise ,pressure sensor is defective.In
c、Controller failure addition,when power off,resistance between pressure input(12) and
temperature terminal (9)could be 220 Omh

深圳市普乐特电子有限公司
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Category
Failure Analysis

Sheet3 a、Three phase voltage low

b、Three phase voltage is reversed or missing
c、Fail to connect corresponding terminal according to electronical diagram
Phase sequence failure d、Part of component is defective during current sequence test or damaged by
lightning stroke
e、Component for phase sequence test is damaged by water and pollution
a、Transformer failure
b、Incorrect installation of transformer

Current signal c、Connection cable between transformer and controller is damaged or poorly
contacted
d、Component for controller moter and fan current testing is damaged by lightning
stroke
a、Temperature sensor misuse（PT100/PT1000）
b、Temperature sensor failure

Controller Tempreture signal c、Temperature sensor failed to connect with the corresponding terminal according to
the electrical diagram.
d、Component for controller temperature testing is defective or damaged by lightning
signal stroke
wrong a、Pressure sensor failure or is damaged by lightning stroke
b、Pressure sensor fail to connect with the corresponding terminal according to the
Pressure signal electrical diagram.
c、Controller pressure measurement and sensor is not match
d、Controller pressure testing component is defective or damaged by lightning stroke
a、Monitor and controller not match
b、Communication cable and communication socket is damaged
Other signal c、Communication cable suffer poor contact
incorrect(including
above three d、Communication circuit for controller or monitor and other relative circuit
problem) component is damaged
e、Main board is broken or damaged by water and pollution
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Category Failure Analysis

Sheet4 a、Contactor failure

b、Connection cable between contactor and controller is damaged or poorly contacted
c、Fail to connect with the corresponding terminal according to the electrical diagram.
d、RC surge absorber or contactor coil suffer short circuit
Contactor failure
e、Factory parameter or user parameter set wrong
f、Circuit breaker or other relative component is defect or is damaged by circuit breaker
g、Water or pollution cause PCB burning
a、No rated voltage input
b、Connection cable between transformer and controller is defective or poorly contacted
c、Wrong voltage input which causes no power supply for controller or inner power component burning
d、Fail to connect with the corresponding terminal according to the electrical diagram.
e、Part of component is buring by high voltage pulse when connected with transformer of controller with output voltage of
invertor in trial run.
No power suplly
f、Chipset and part component of power circuit damaged by lightning stroke
g、Component inside controller defect or faulty soldering
h、Water or pollution cause PCB burning
i、Over vibration causes component stitch breakage in power board

Controller j、21、22、9、10 terminal output suffer short circuit

a、Low voltage terminal of emergency digital input is damdaged or poorly contacted

Emergency digital input can not reset
b、Fail to connect with the corresponding terminal according to the electrical diagram.
c、Dust and water causes electricity release from high voltage to low voltage which burn emergency component
d、Main board is broken or damaged by water and pollution
e、Chipset and emergency circuit damaged by lightning strike
f、22 terminal no output voltage
g、Emergency digital input defect or faulty soldering
h、Strong and weak current misconnection of emergency digital input cable will burn the controller

a、Power component burning which causes no output voltage in 22 terminal.

b、Fail to connect with the corresponding terminal according to the electrical diagram.
c、 PCB is damaged by crush or water or pollution
13~19terminal no function
d、Chipset and component inside controller is defect or suffer faulty soldering
e、Corresponding component is damaged by lightning stroke

a、Voltage protection,voltage low

Start delay time is too short b、Current protection,short circuit ,open phase
Testing failure
Pressure failure a、Unload pressure is too close to stop pressure which may cause machine shut down
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10
Failure Analysis
Sheet5 a、Display PCB failure
b、Component in display board is damaged or suffer faulty soldering
c、Chipset in display board is damaged
No display d、Dispaly module is damaged
e、24V power cable suffer poor contact or disconnection
f、Controller failure causes 21、22 terminal no output voltage
a、Button failure
b、Flat cable is damaged or suffer faulty soldering or looseness
c、Button PCB failure
Button failure d、Display board is damaged or suffer faulty soldering
e、Dust or pollutions make button board and flat cable damaged or get rusty
Monitor f、Chipset in display board failure
a、Communication cable is poor contacted
b、Communication cable failure
c、Controller and monitor not match
No communication d、Component in communication circuit of dispaly board is damaged or suffer faulty
soldering
e、PCB damaged by crush or water or pollution
a、No 485 function in monitor
b、Connect with wrong terminal or connect reverselly
c、Wrong communication software
No 485 communication d、Connection cable defect
e、485communication circuit is damaged or suffer faulty soldering
f、PCB damaged by crush or water or pollution
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