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2008 International Seminar on Business and Information Management

Research of Cutting Tool Life-cycle Information Management Platform

Sheng Jing Fang Yadong


Mechanical Section The Institute of Mechanical and Electrical Engineer
HuBei Automotive Industries Institute Xi'an Technological University
Shiyan, Hubei Xi'an, P.R.C
shengqqqqjing@163.com tomfangok@126.com

Abstract—To improve manufacturing capability of national In order to manage cutting tool information in various
defense industry, the paper brings forward cutting tool life- stages, each cutting tool need Unified and standardized logo
cycle management problem. And then studies its key (cutting tool information code). There are Coding without
technology, including Cutting tool resource classification and meaning and meaning coding in information coding method.
code technology, etc.. Further more, The paper lastly analysis The first one is made up of sequence coding and disorderly
and designs cutting tools life-cycle management system coding, and the last one includes abbreviations coding,
through IDEF methodology and then gives the key page of hierarchy coding, matrix coding, combination coding and so
TLMS according to J2EE mode. on[2]. According to Chinese Standard about good bar code
and Shop barcode, cutting tool resource is encoded by
Keywords-cutting tool; life-cycle management; classification
and code technology; direct marking technology
classification and sequence coding, and its coding method is
show as Figure 1.
I. INTRODUCTION
Traditional cutting tool management focuses on
warehouse-management problem, and its manufacturing,
purchasing, maintenance and status information is not
considered. With development of enterprise information
technology, the shortcoming of traditional management
method has become increasingly prominent. The paper
discusses how to manage cutting tool from its life
commencement to termination (cutting tool life-cycle Figure 1. Cutting tool resource information coding structure
management, CTLM[1]) for the problem above, and
constructs cutting tool life-cycle management system • No.13 and No.12 items are material class to meet
(CTLMS) to support cutting tool information share on the expansibility requirement of resource coding.
basis of J2EE framework by its key technology research and Cutting tool resource material class coding is 04, and
system analysis. Cutting tooling life-cycle is made up of four the other is assigned to remaining enterprise resource
stages: initial stage, preparing stage, usage stage and except for cutting tool.
maintenance stage. • No.11 item represents main class of cutting tool
resource. 0 is traditional cutting tool, and 1 is NC
II. THE KEY TECHNOLOGY RESEARCH OF CTLM cutting tool.
• No.10 and No.9 items represent medium class, and
A. Cutting Ttool Resource Classification and Code
its partly assigned value is shown as Table.1.
Technology
• No.8 and No.7 items represent small class, and its
Hybrid classification is usually applied in cutting tool partly assigned value is shown as Table.1.
management, and it is form of combining linear • No.6 item denotes cutting tool purpose. 0 is military
classification and face classification. In face taxonomy, product, and 1 is civilian product.
given object is divided into series of faces with no affiliation • The sequence code of cutting tool is decided by
according to its inherent property, and each face includes a No.2, No.3, No.4 and No.5 item.
group of items. Linear classification is also hierarchy • The first item is check code, and its value can be
taxonomy, and it divides initial object to be classified into gotten by the algorithm, the range of value is 0-9.
several hierarchy items step by step on the basis of selected
property. In terms of technics equipment navigation standard
and OO technology, Cutting tool resource discussed in the
paper is polymerized by aiguille class, reamer class, counter
bit class, etc., and each class can be divided into series sub-
class.
TABLE I. CUTTING TOOL RESOURCE CODING VALUE ASSIGNING TABLE

978-0-7695-3560-9/08 $25.00 © 2008 IEEE 421


DOI 10.1109/ISBIM.2008.81
Cutting tool main class Cutting tool medium class Cutting tool small class
Material class
Coding Meaning Coding Meaning Coding Meaning
00 center dirll
00 aiguille … ...
15 composite aiguille
00 face milling cutter
01 milling cutter … …
0 traditional tool
19 thread milling cutter
… … … …
00 lathe tool
04 10 cutter … …
10 planner tool
00 Mohs cutter shank
00 cutter shank … …
09 tap cutter shank
1 NC tool 01 extension rod … …
02 boring head … …
… … … …
17 … …
It's easy to cause input errors, when the code as data is The process of cutting tool direct marking and identification
input to computer or other equipment. In order to reduce is shown as Figure 2:
input errors, coding experts invent various methods of 1) Encode the information of the tool to form 2D
checking wrong, and set up check code based on the method. barcode.
The paper set check code of cutting tool resource coding in 2) Mark it on the surface of the tool to form permanent
terms of calculation Method about ENA-13, and its image, this step should use laser marking machine.
calculation steps are shown as following:
3) Scan and decode the barcode through barcode
1) Start from the second place, the sum of even item of
identification equipment.
the coding is calculated according to coding
6
4) The data are transported through serial interface(
structure, Seven = ∑ X 2i . RS232 or USB)to computer for storage.
i =1
2) sum by step is multiplied by 3,
6 Figure 2. Cutting tool direct marking process
Sodd = ∑ X 2i +1
i =1 .The sum of all odd items is calculated, Figure 3 is example of cutting tool one dimension and
6 two dimension barcode by direct laser marking technology.
Sodd = ∑ X 2i +1
i =1 . (a) 1D barcode of code 39
3) The result of step Ⅱ and step Ⅲ are added up,
S=Seven+Sodd.
4) Let S is calculation result of step , and let P is a
(c) 1D Barcode marked on tool surface
whole-number multiple of 10, which is greater than or equal
to S. The difference of P and S is the value of check code,
T=P-S (P mod10=0, P≥S).
B. Cutting Tool Resource Classification and Code
Technology
Synthesize reference literatures in the field of direct
marking, we considered that, because of the minor marking
surface, curvature of tool’s surface and the intensive
reflected light of metal surface, Direct laser marking has
been proved an exclusive method to guarantee image quality. (b) 2D barcode of data matrix (d) 2D Barcode marked on tool surface
The combination of Direct Laser Marking and 2D barcode
have supplied a new method on tool’s direct marking. Figure 3. Cutting tool laser direct marking technology
The equipments of cutting tool direct marking and
identification include laser marking machine, handhold or III. CTLMS ANALYSIS AND DESIGN
fixed barcode identification equipment, computer for data
process, tools-hold frock and auxiliary illuminate equipment. Top-level functional model of CTLMS constructed by
IDEF0 diagram is shown as Figure 4. From the figure, the

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function of CTLMS is to integrate information of product the module generates basic data, such as cutting tool
technics, production plane and provider. What's more, technology parameter.
CTLMS provides cutting tool requirement information, 4) Cutting tool inventory control
purchasing information and status information according to Cutting tool is identified, managed and controlled, after it
cutting tool business management rule. manufactured or purchased, and its borrowing and lending
In order to further discuss the relation and constraint business is realized by barcode identification device.
among modules, the paper analyzes each module of top-level 5) Cutting tool using management
function module in detail, and process analysis of cutting In order to meet requirement of tracking cutting tool
tool life-cycle management is shown as Figure 5: status information, its coding information is acquired by
1) Cutting tool requirement management barcode identification system, and its status information is
According to instructive technics file, technology staff gotten in the process of DNC data collection. The geometry
sets up production file, and puts forward requirement of parameter of cutting tool can also be acquired by integrated
cutting tool type and quantity in terms of information about with tool setting guage.
plant manufacturing capability, production plan and cutting
tool storage. IV. CUTTING TOOL LIFE-CYCLE MANAGEMENT
2) Cutting tool planning management SYSTEM REALIZATION
Technology staff and cutting tool keeper divides cutting On the basis of key technology, analysis and design
tool into general and special class. General cutting tool need above, CTLMS is realized operation between client and
to be set up purchasing planning, and special cutting tool server by JSP and EJB. The system database is Oracle9i, and
should be established design and manufacturing planning. its web serve is Apach1.3 within Oracle 9i. The realization
Lastly, cutting tool design, manufacturing and purchasing process of cutting tool life-cycle management system is
task are respectively assigned to cutting tool design dept., introduced by taking the role of tool stock controller for
manufacturing dept. and material provider after production instance.
preparing dept. adjust and approve. The operation of tool keeper by CTLMS includes cutting
3) Cutting tool providing management tool information search, import and export management,
Cutting tool designer, manufacturer and material borrowing and lending management, costing management,
providing dept. executes respectively business activity stock taking, and inventory management. Figure 6 is cutting
according to cutting tool month planning, and feeds back the tool borrowing and lending management module, cutting
process to cutting tool preparing department. What's more, tool resource can be filtered by name, code, using time and
so on.

Figure 4. Cutting tool top-level functional model

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Figure 5. Cutting tool life-cycle management function model diagram

CONCLUSIONS REFERENCES
Cutting tool is the costly consumptive resource for [1] Shen Jian xin, Zhou Rurong, “Reseach on PLM System Framework
advance manufacturing mode, and it plays the significant and Key Technologies”, Journal of Nanjing University of Aeronautics
& Astronautics, Vol. 35 No.5,2003 , pp. 565-571.
role for flexibility, efficiency and correctness of enterprise
[2] Yu Changchao, “Research and realization of manufacturing resource
production. At present, it is required urgently that cutting based on data classification tool”., Northwest Polytechnic University
tool should be managed in its life-cycle process with the of PRC, 2004.
development of digitallization production line and workshop. [3] Fang Yadong, He weiping, Du Laihong, etc., “Research of Enterprise
According to above requirement, the paper researches the Resource Management Supporting Networked Manufacturing”,
key technology of cutting tool life-cycle, and discusses International Journal of Plant Engineering and Management,
CTLMS analysis and design process. Lastly, the realization 2005,10(4), pp. 196-203.
and typical interface of CTLMS is introduced. The author [4] K.L. Mak, H.Y.K. Lau, S.T.W. Wong, “An object-oriented
prototyping tool for automated manufacturing systems”, Computers
expects that it’s useful to realize enterprise information in Industry, vol. 43, 2000 ,pp. 43–60.
construction for our national defense industry on the theory.
ACKNOWLEDGMENT

Figure 6. Cutting tool life-cycle management system inventory management web page

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