SP540Ve PDF

SERVICE NOTES
Confidential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of SP-540V.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note
to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG
Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Copyright © 2009 ROLAND DG CORPORATION
8767-17
Contents
1 Structure & Spare Parts 4 Adjustment

1-1 COVERS 1-1 4-1 SPECIAL TOOLS 4-1
1-2 FRAME 1-2 4-2 SERVICE MODE 4-2
1-3 DRIVE UNIT 1-4 4-3 HOW TO UPGRADE FIRMWARE 4-17
1-4 HEAD CARRIAGE 1-6 4-4 HEAD ALIGNMENT 4-20
1-5 BASE FRAME 1-7 4-5 LMIT POSITION & CUT DOWN POSITION INITIALIZE 4-29
1-6 CHASSIS 1-8 4-6 LINEAR ENCODER SETUP 4-33
1-7 PINCH ROLL 1-9 4-7 CROP MARK SENSOR ADJUSTMENT 4-35
1-8 STAY ROLL 1-10 4-8 TOOL/CROP MARK SENSOR POSITION ADJUSTMENT 4-37
1-9 TOOL CARRIAGE 1-11
4-9 PRINT/CUT POSITION ADJUSTMENT 4-40
1-10 WIPER SYSTEM 1-12
4-10 CALIBRATION (FEEDING DIRECTION) 4-42
1-11 PUMP SYSTEM 1-13
1-12 INK SYSTEM 1-14 4-11 TOOL HEIGHT ADJUSTMENT 4-44
1-13 ACCESSORIES & STAND 1-15 4-12 TOOL PREASSURE ADJUSTMENT 4-47
4-13 CARRIAGE WIRE TENSION ADJUSTMENT 4-51
2 Electrical Section 4-14 CAP HEIGHT ADJUSTMENT 4-54
2-1 WIRING MAP 2-1
2-2 MAIN BOARD 2-3 5 Supplemental Information
2-3 SERVO BOARD 2-10 5-1 SENSOR MAP 5-1
2-4 HEATER BOARD 2-16
2-5 SUB BOARD 2-19 6 Troubleshooting
2-6 MAINTENANCE PARTS LIST 2-24 6-1 INK DROPS ON MEDIA / WHITE FINE LINE / BANDING / 6-1
MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
3 Replacement of Main Parts 6-2 DOES NOT PRINT AT ALL 6-2
3-1 HEAD REPLACEMENT 3-2 6-3 SHIFTING IN PRINTING 6-3
3-2 WIPER REPLACEMENT 3-8 6-4 VERTICAL BANDING 6-3
3-3 CAP TOP REPLACEMENT 3-10 6-5 PRINT DOES NOT MATCH WITH CUT 6-4
3-4 TOOL CARRIAGE REPLACEMENT 3-15 6-6 STITCH CUT 6-5
3-5 CARRIAGE MOTOR REPLACEMENT 3-19
6-7 START AND END POINTS DO NOT MATCH 6-6
3-6 PUMP REPLACEMENT 3-24
6-8 DISTORTED FIGURE 6-7
3-7 INK TUBE REPLACEMENT 3-28
3-8 BATTERY REPLACEMENT 3-33 6-9 MEDIA SHIFTING 6-7
3-9 CARRIAGE WIRE REPLACEMENT 3-35 6-10 MOTOR ERROR 6-8
3-10 ENCODER SCALE REPLACEMENT 3-40 6-11 HEATER TEMPERATURE FAILS 6-9
3-11 PINCH ROLELR REPLACEMENT 3-43 TO REACH THE PRESET VALUE
3-12 CUTTER PROTECTION REPLACEMENT 3-44 6-12 DOESN'T CONTROL THE THEMPERATURE 6-9
3-13 SW POWER SUPPLY REPLACEMENT 3-45 6-13 ERROR MESSAGE 6-10
3-14 FLEXIBLE CABLE REPLACEMENT 3-46 6-14 SERVICE CALL 6-10
7 Service Activities
7-1 INSTALLATION CHECK LIST 7-1
7-2 MAINTENANCE CHECK LIST 7-13
7-3 SPECIFICATION 7-15
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record
Revision
Date Description of Changes Approval Issued
No.
0 2004.10.14 First Edition Inagaki Sato
1 2004.10.25 1-7 : PINCH ROLLER Parts No. have been changed. Inagaki Sato
2 2005.1.6 1-3 : DRIVE UNIT, 1-4 : HEAD CARRIAGE Parts has been revised. Inagaki Mabuchi
3 2005.1.28 2-6 : MEINTENANCE PARTS LIST_Electrical Parts has been revised. Inagaki Mabuchi
3-14 : FLEXIBLE CABLE REPLACEMENT has been added.

4 2005.6.21 Kato Mabuchi
6-10 : MOTOR ERROR <ERROR LIST> has been revised.
5 2005.7.15 1-4 : HEAD CARRIAGE Parts has been revised. Kato Hioki
6 2005.9.13 1-3 : DRIVE UNIT, 1-10 : WIPER Parts has been revised. Kato Hioki
7 2006.1.12 1-4 : HEAD CARRIAGE Parts has been revised. Kato Misako
3-8 : BATTERY REPLACEMENT Procedures have been revised.

8 2006.12.26 Kato Misako
1-11: PUMP SYSTEM Parts have been revised.
9 2007.1.9 1-5 : BASE FRAME Parts have been revised. Kato Misako
10 2007.4.26 1-4 : HEAD CARRIAGE Parts has been revised. Kato Satoru
1-3 : DRIVE UNIT, 1-4 : HEAD CARRIAGE, 1-10 : WIPER, 1-11:

PUMP SYSTEM,
11 2007.12.7 1-13 : ACCESSORIES & STAND Parts have been revised. Kato Misako
Sect 3 : "WARNING" has been added.
4-2 : SERVICE MODE SYSTEM SWITCH has been revised.
1-2 : FRAME Parts have been revised.
1-10 : WIPER SYSTEM Parts have been revised.
1-10 : WIPER SYSTEM Parts have been revised.
4-4 : HEAD ALIGNMENT has been revised.
14 2009.1.14 1-6 :CHASSIS Parts have been revised. Kato Misako
15 2009.3.11 1-12 :INK SYSTEM Parts have been corrected. Kato Misako
16 2009.9.14 1-11: PUMP SYSTEM Parts have been corrected. Kato Misako
1-3 : DRIVE UNIT, 1-4 : HEAD CARRIAGE, 1-9 : TOOL CARRIAGE,

17 2009.11.18 1-13 : ACCESSORIES & STAND Parts have been revised. Kato Misako
2-1 : WIRING MAP has been revised.
To Ensure Safe Work
About and Notices.
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
About the Symbols
The symbol alerts the user to important instructions or warnings. The speci c
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means “danger of electrocution”.
The symbol alerts the user to items that must never be carried out (are
forbidden). The speci c thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The speci c
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the and symbols, the symbols shown below are also used.
: Tips and advise before the adjustment.

Turn off the primary power SWs Do not recharge, short-circuit,
for the Printer and Dryer before disassemble the lithium battery, nor
servicing. put it into fire.
It may cause heat, explosion and re.
Put tape around the lithium battery

for insulation for disposal or
preservation.
It may cause heat, explosion and re.
About the Labels Affixed to the Unit

These labels are af xed to the body of this product.
The following gure describes the location.
HIGH VOLTAGE,
HANDLING ATTENTION
• Do not touch during power on
Electric shock, Compornents damage
• Do not repair. Replace power unit.
• Do not replace fuse. Can not be recovered.
Electric charge.
Do not touch when power is on.
The wiring terminal untended for connection of the pro-

tective earthing conductor associated with the supply
wiring.
Do not disconnect the cable of this terminal except the
time of replacement.
1 Structure & Spare Parts
1-1 COVER
S8
S8
S10
7
S8
8 S4
11
S10
S4
S8
10 32
S3
30
S5
S4
1 S1
28
S6 12 2 S1
S7
S3 5 S1
S3 S1
29 S3
34
14
S2
34
S1
4
22 34 S9 32
13
S3 30 S3
34 9
12 23
S4
26
S10
34 S4
31
S3
34
29 S3
24 S6
19
17
18 15
20 3 S4 33 16
S11 25
27
6
PARTS LIST -Main Parts- PARTS LIST -Main Parts-

Parts No. Parts Name Parts No. Parts Name
1 22095156 APRON,FRONT AL SP-540V 25 W840605010 PANEL BOARD SP-300
2 22095158 APRON,FRONT UNDER SP-540V 26 22055690 PLATE,FRONT COVER SP-540V
3 22805567 ASS'Y,FRONT COVER SP-540V 27 22055356 PLATE,F COVER CM-500
4 23415133 ASS'Y,THERMISTOR CABLE SP-300 28 15099124 SENSOR,US-602SXTLAS 65OFF 50ON
5 23415112 ASS'Y,THERMOSTAT CABLE SP-300 29 22155958 SHAFT,COVER F FJ-540
6 22045135 COVER,INK SYSTEM SP-300 30 21475189 SHEET,HEATER RUBBER SP-540V
7 22045114-01 COVER,MAINTENANCE INKHEAD SP-300 31 21475155 SHEET,PANEL SP-300
8 22045371 COVER,INK CARTRIDGE SP-540V 32 22715468 STAY,HEATER HOLDER F SP-540V
9 22045376 COVER,RAIL F SP-540V 33 22715355 STAY,PANEL SP-300
10 22045134 COVER,SIDE L SP-300 34 21425110 WASHER,COVER FJ-50
11 22045373 COVER,TOP SP-540V
12 12239406 CUSHION,TM-96-6 PARTS LIST -Supplemental Parts-
13 22195140 FRAME,COVER F SP-540V Parts No. Parts Name
14 21655310 HOLDER,COVER F SP-540V S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
15 21645106 HOOK,INT SW FJ-540 S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.
16 22495211 KEYTOP,DS-LD1H BLK S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
17 22495210 KEYTOP,DS-LX1H BLK S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
18 22535287 LABEL,CAUTION CARRIAGE #LA266 S5 31279106 LABEL,CAUTION HOT SURF NO.778
19 22535443 LABEL,MEDIA CLAMP SP-300 S6 31149703AS RING SET,E-RING ETW-4 100 PCS.
20 22535390 LABEL,EMERGENCY STOP #LA496 S7 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS
22 22535453 LABEL,VERSACAMM SP-300 #LA649 S8 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
23 22535452 LABEL,VOLTAGE SW SP-300 #LA648 S9 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS
24 22535330 LABEL,WARNING SOL INK #LA396 S10 31139103 PLAPOINT,FE4*6 WH
S11 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
1-1
S11
S14 S13 S14
4 S13
49 12
S14 S5 S4
48
14
38 39
6 S7
41 26 43 6
8
42 1
1-2 FRAME
S14
35
S12 S13 44
29
31 S7
45 S19
21 S20
7
Revised 12
33 51
24
34
S14 S10 4
50
S14 S14 S13
17
S5
1
36
S8 S8 15 22
10 S9
S1 S14 S1
S14
1-2
S3 23 S8
S12 8 S6
18
S12
S3
S8 27 28 9
S12
S3
S3
S4 3 20
55 37 S12 46
47
S15 S3
S17
13
5
2
S8 40
S14
S16 11
13 54 52
S2 S3
15 53
S11
S9
S18
19 30
25
S4 S14
1-2 FRAME
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
1 21905192 ADAPTER,MEDIA CLAMP SP-540V S1 31029101 BUSH,NB-19
2 7520501000 ASS'Y,CAP BOTTLE 2 FJ-52 S2 31029106 BUSH,SQUARE SB-6025
3 22845192 BASE,BOTTOM SP-540V S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
4 22845104 BASE,RAIL SP-300 S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
5 21985140 BRACKET,INK CATCH TANK SP-540V S5 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS
6 12159573 BUSH,80F-0603 S6 31149706AS RING SET,E-RING ETW-10 SUS 20 PCS
7 12159563 BUSH,80F-1006 S7 31149705 RING SET,E-RING ETW-7 SUS 50PCS
8 12159508 BUSH,SHAFT OILES 80F-1206 S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
9 23415129 CABLE ASS'Y,FAN SP-300 S9 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS
10 23415113 CABLE ASS'Y,FRONT COVER SW SP-300 S10 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS
11 23415114 CABLE ASS'Y,MNT. COVER SW SP-300 S11 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS
12 23415126 CABLE ASS'Y,LOADING SENSOR SP-300 S12 31049117 SCREW SET,CAP M4*12 NI+PW 4*9*0.8 20PCS
13 23415271 CABLE-ASSY,V SELECTOR SP-540V S13 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS
14 21745109 COLLAR,LEVER FJ-540 S14 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
15 22045186 COVER,INK SYSTEM SW SP-300 S15 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS
16 22025980 COVER,INT SW FJ-540 S16 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS.
17 22045372 COVER,SCAN MOTOR SP-540V S17 31369102 SPACER,PCB SUPPORT PCB-8S
18 22045374 COVER,UNDER L SP-540V S18 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
19 22045375 COVER,UNDER R SP-540V S19 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
20 W876705040 FAN JUNCTION BOARD SP-540V S20 31129101 PIPE SET,POLYCA 3*6*8 20PCS
21 22195145 FRAME,MIDDLE L SP-540V
22 22195146 FRAME,MIDDLE R SP-540V
23 22195105 FRAME,SCAN MOTOR SP-300
24 22195148 FRAME,SIDE L SP-540V
25 22195149 FRAME,SIDE R SP-540V
26 22305101 GUIDE,LEVER SP-300
27 W876705020 HEATER POWER BOARD SP-540V
28 W840605020 JUNCTION BOARD 1 SP-300
29 22485104 KNOB FJ-50
30 22535444 LABEL,READ MANUAL #LA637
31 22535441 LABEL,SET INK SP-300 #LA634
33 1000001620 LABEL,USE ECO-SOL MAX#LA924 Revised 12
34 22535330 LABEL,WARNING SOL INK #LA396
35 22485108 LEVER,CAM PINCH SP-300
36 12399102 MAGNET CATCH TL-105
37 22155763 OILES BUSH 80F-0806
38 22175105 PINCH ROLL SPRING
39 W840605080 PINCH U/D SENS BOARD SP-300
40 22055474 PLATE,INK CATCH TANK FJ-52
41 22055589 PLATE,LEVER LINK SP-300
42 22055598 PLATE,SQUARE SHAFT SUPPORT SP-300
43 22145393 SHAFT,JOINT PNC-960
44 22295302 SHAFT,SQUARE SP-540V
45 22035196 STAND,LEVER SP-300
46 22715347 STAY,FRAME SIDE R SP-300
47 22715467 STAY,HEATER BOARD SP-540V
48 22715351 STAY,LEVER ADJUSTOR SP-300
49 22715350 STAY,PINCH LEVER SP-300
50 22715348 STAY,INK CARTRIDGE SUPPORT SP-300
51 22785101 SUPPORT,FRAME R SP-300
52 22715465 STAY,EXT BOARD SP-540V
53 22055644 PLATE,CONNECTOR TS-30
54 W876705060 EXT BOARD SP-540V
55 23415272 CABLE ASS'Y,FAN JUNCTION SP-540V
1-3
REVISED 2
63 62
67 61 64
33 60
S1 24
68
S10 33 64 60 63
S1 24 61
35 S23 69 S13
S17
57 33
48 S13 S3 S1 24
66
S11 S13 16 33
S1
S20 24
1-3 DRIVE UNIT
S2 S24 S3
50 11
S10 REVISED 11
32 S13
46
30 24
S1 26 36
25
S11 S3
S7 29 24
42
51 37 43
R 11
S24 22 65 S9 49
29
S1 S3 19 S3
S13 S13 S4
S13 15
S6 29 12
S1 71 5 16
S15 54 S3
21
1-4
70 S14 S4
S13 15 S4 53
23 52
74 S5 28
73 27 18 S13 S12
58 S18
S15 38 S13
S13 S11 38
S9 34
56
59 20
55 31 38
17 S16 72 40
S8 S1 45
S12 S21 S13
S9 3
6 9 41
14 S12 S8
47 1
S13 44 39 75
S1
S1 7 REVISED 11
REVISED 6 10 S22
4 13
S4
53 S12 47 76
2 REVISED 6
S13
1-3 DRIVE UNIT
1 7876709020 ASS'Y, FEED MOTOR SP-540V REVISED 6 *1 68 22805578 ASS'Y TUBING 3*1000MM SP-540V
2 7876709010 ASS'Y,SCAN MOTOR SP-540V REVISED 6 69 22805478 ASS'Y TUBING 2*20MM FJ-540
3 11869103 BALL,4MM 70 22535517 LABEL,PINCH ROLL SP-540V #LA740
4 22845111 BASE,SCAN MOTOR SP-300 71 22535518 LABEL,PINCH ARROW SP-50V #LA739
5 23415123 CABLE ASS'Y,CUT CAR.ORG. SP-300 72 22715469 STAY,HOLD SHAFT SQUARE SP-540V
6 23415124 CABLE ASS'Y,GRIT MOTOR SP-300 73 22715466 STAY,FA-CODER SP-540V
7 23415127 CABLE ASS'Y,PRI. CAR. ORG. SP-300 74 25095120 GRIT ENCODER TS5217N561 FJ-540
8 23415125 CABLE ASS'Y,SCAN MOTOR SP-300 75 1000003821 SPACER,FLANGE VP-540 REVISED11
9 21365103 CASE,LOCK CJ-70 76 1000003822 BASE,FLANGE VP-540
10 22045130 COVER,CAP MOTOR SP-300
11 12049377 COVER,TKPO180-2B R50-63 PARTS LIST -Supplemental Parts-
12 W840605070 CUT ORIGIN BOARD SP-300 Parts No. Parts Name
13 1000003824 FRANGE,MOTOR SCAN SP-540V REVISED11 S1 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
14 21995122 FLANGE,MOTOR FJ-540 S2 31129102 PIPE SET,POLYCA 4*8*10 20PCS
15 W8406050C0 FLEX1 SP-300 S3 31299102AS RIVET SET,NYLON P2655B 20 PCS.
16 W8406050D0 FLEX2 SP-300 S4 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
17 22195144 FRAME,FEED MOTOR SP-540V S5 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS
18 22195108-01 FRAME,SUPPORT AUTO CUTTER SP-300 S6 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P
19 22195150 FRAME,RAIL SUPPORT SP-540V S7 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS.
20 21685149 GEAR,H235S20(B8)T2 S8 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
21 21685128 GEAR,H300 S10(B6C16POM) S9 31049117 SCREW,CAP M4*12 BC+PW
22 22305109 GUIDE,CABLE FLEX-CUT SP-540V S10 31049174AS SCREW,CAP M4*15 NI
23 22305103 GUIDE,CABLE CARD SP-300 S11 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS
24 22135559 GUIDE,TUBE 8 FJ-500 S12 31069104 SCREW,CAP M4*6+FL C
25 W876705060 FLEX3 SP-540V S13 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
26 21655131 HOLDER,LINEAR SCALE CJ-70 S14 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS
27 22115121 HOUSING,R-BEARING FRAME FJ-540 S15 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
28 22535388 LABEL,G-ROLLER 170 CJ-540 #LA487 S16 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS
29 22535387 LABEL,G-ROLLER 50 CJ-540 #LA486 S17 31249217AS WASHER SET,PLAIN 4*8*1 C 100 PCS.
30 21895169 L-BEARING,LWES15C3R2160QE S18 31149704 RING SET,E-RING ETW-6 SUS 100 PCS
31 21345111 LOCK,STAY SP-540V S20 31289108AS CUPSCREW SET, M3*8 NI 100 PCS.
32 22055316 PLATE,LINEAR SCALE CJ-70 S21 31289107 CUPSCREW SET,M3*12 NI 100 PCS
33 22055591 PLATE,TUBE GUIDE SP-300 S22 31049112 SCREW SET,CAP M4*10 BC 20 PCS
34 21975157 PULLEY,HD48.46S16(B35C39.5 F53) S23 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P
35 21975154 PULLEY,UD49.2S4(B4.6C6.6) S24 3000000096 TAPE,UHMW-PE 3965 19MM*30M
REVISED11
36 22645127 RAIL,GUIDE SP-540V
37 22645129 RAIL,LINEAR SCALE SP-540V *1 Revised 6 Refer to the Service Information SP-540V7.
38 22175815 BEARING F8-1622
39 15229506 SENSOR INTERRUPTER,GP1A05A5
40 22295117 SHAFT,LOCK CJ-70
41 22155963 SHAFT,PULLEY FJ-540
42 21475188 SHEET,LINEAR SCALE SP-540V
43 21475187 SHEET,RAIL CABLE SP-540V
44 22185101 SLIDER,LOCK CJ-70
45 22175134 SPRING,A CJ-70
46 22175122 SPRING,BACKUP PNC-960
47 22175157 SPRING,C P-ROLLER CM-500
48 22035172 STAND,PULLEY SP-300
49 22715462 STAY,COVER FLEX CABLE SP-540V
50 22715361 STAY,GUIDE RAIL LB SP-300
51 22715379 STAY,GUIDE RAIL LF SP-300
52 22715363 STAY,PULLEY SHAFT SP-300
53 22715356 STAY,GUIDE RAIL SUPPORT SP-300
54 22135346 STOPPER,CAM CM-500
55 22135441 STOPPER,LINEAR SCALE FJ-540
56 22785115 SUPPORT,CABLE SP-540V
57 21945149 WIRE,SCAN DRIVE SP-540V
58 23415114 CABLE-ASS'Y,MAINT-COVER SW SP-300
59 22805471 ASS'Y,PULLEY HD48.46S16 FJ-540
11909168 ADAPTER,TUBE 2-3FAI FJ-540
60 REVISED17 *REVISED 17: Refer to the Service Information SP540V-017.
1000001589 ADAPTER,TUBE 2-3FAI XC-540
61 11909133 ADAPTER,SCREW 2FAI FJ-50
62 11909167 ADAPTER,SCREW 3FAI FJ-540
63 11659149 HOLDER,RING O 2FAI FJ-50
64 11659249 HOLDER,RING O 3FAI FJ-540
65 22055697 PLATE,SHAFT SQUARE SP-540V
66 22805555 ASS'Y,TUBING 2*1600MM SP-540V
67 22805479 ASS'Y,TUBING 2*100MM FJ-540 REVISED 2
*REVISED 11:No.13,75,76 Refer to the Service Information SP540V-017.

*REVISED 11:No.S24 Refer to the Service Information SP540V-019.
1-5
1-4 HEAD CARRIAGE
S5 S9
S4 S1
S5 13
15
21
12
9 REVISED 10
40
S2 4 S2 26 41
4 S6
S2 23 S2 7 S2 31
REVISED 2,7 2
S3 34 39
14 22 30 S14 S5
S2 14 REVISED 2,7 25
REVISED 11 38
11
S4 3 REVISED 5 S8 6
8 27 10
28 32 42
38 S8 24
S11 S3
S8 S14
1 S2 29 10
33
35 S3
36 1 18
16 S10 S7
29
S2
S7 35 S2
5
S2
17
S12
S13 S2
20 S2
S12
S13
19 REVISED 2 Refer to the Service Information : SP540V-003
S2 REVISED 5 Refer to the Service Information : SP540V-004
37 19
REVISED 7 Refer to the Service Information : SP540V-008
REVISED 10 Refer to the Service Information : SP540V-009
S2 REVISED 11 Refer to the Service Information : SP540V-013

1 21905166 ADAPTER,HEAD FJ-540 31 W840605050 PRINT LINEAR ENCORDER BOARD SP-300
2 11909133 ADAPTER,SCREW 2FAI FJ-50 32 22295303 SHAFT,HEXAGON CARRIAGE SP-540V
3 1000002201 ASSY,HEAD INKJET SOL XC-540 REVISED 11 33 22185127 SLIDER,CARRIAGE FJ-540
4 22805555 ASS'Y,TUBING 2*1600MM SP-540V 34 22165216 SPACER,U/D LEVER FJ-540
5 22845193 BASE,CARRIAGE AL SP-540V 35 22175159 SPRING,CARRIAGE SIDE FJ-50
6 22845194 BASE,CARRIAGE HOLDER SP-540V 36 22175520 SPRING,HEAD ADJUST 500 FJ-540
7 23415274 CABLE-ASSY,HEAD U/D SENS SP-540V 37 22175519 SPRING,HEAD PLESS 500 FJ-540
8 23475214 CABLE-CARD,21P1 180L BB 38 22625109 SPRING,PULL CARRIAGE 3500 FJ-540
9 23475240 CABLE-CARD,36P1 2670L BB 39 1000000417 STAY,ENCORDER SENSOR SP-540V REVISED 10
10 21775103 CAM,CARRIAGE FJ-540 40 22715470 STAY,HOLDER CARRAIGEBOARD SP-540VREVISED 17
11 22045140 COVER,HEAD BOARD SP-300 41 22715472 STAY,SENSOR CARRIAGE SP-540V

12 22045365 COVER,PRINTING CARRIAGE SP-540V 42 22785116 SUPPORT,CARRIAGE BOARD SP-540V
13 12049138 COVER,TKPO180-2B R50-44
14 6081181200 ASSY,INK DAMPER 3 2FAI SJ-540 REVISED 2,7 PARTS LIST -Supplemental Parts-
15 12399352 FILTER(E) FRC-45-12-6.5 Parts No. Parts Name
16 22195141 FRAME,CARRIAGE SIDE L SP-540V S1 31379101 CLAMP,FLAT CABLE FCS-50P
17 22195142 FRAME,CARRIAGE SIDE R SP-540V S2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
18 22195143 FRAME,CARRIAGE U/D SP-540V S3 31149703AS RING SET,E-RING ETW-4 100 PCS.
19 22135618 GUIDE,CARRIAGE CAP FJ-540 S4 31299102AS RIVET SET,NYLON P2655B 20 PCS.
20 22135440 GUIDE,HEAD AL FJ-540 S5 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
21 21655311 HOLDER,CABLE SP-540V S6 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS
22 11659149 HOLDER,RING O 2FAI FJ-50 S7 31799103 SCREW SET,CAP M3*15 NI 20PCS
23 22485111 LEVER,CARRIAGE SP-540V S8 31069104 SCREW,CAP M4*6+FL C
24 21345105 LOCK,CJ-500 S9 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
25 22395108 MAGNET,CJ-500 S10 31679902AS SCREW SET C-SEMS M2*8 NI 100 PCS
26 15229705 PHOTO INTERRUPTER GP1A71A1 S11 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS
27 1000000134 PLATE,DAMPER SP-540V REVISED 5 S12 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS
28 22055547 PLATE,GND FJ-540 S13 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS
29 22055548 PLATE,SLIDER CARRIAGE FJ-540 S14 31239114 SCREW,W-SEMS M3*8 C
30 W8406050F0 PRINT CARRIAGE BOARD SP-300
1-6
1-5 BASE FRAME Revised 9
S4
S12
14
S2
2
S17
11
S13
22 S3 S2 13
1
21
15 7 S4
S15
S3 5 S2
27 S12
S7
S10 17
16
S3 S11
18 8 S9
6
S11 12
21
S11 S13
6 28 S4
18 S3 27
23
S11
28
S8
S6 S6
S1
S8
S14 S5 24
23 15 S4
S12
10
S1 S7
S7
S14 S5 S6
25
S6 24
26
S13 S7
S10 S5
S14
25 10
S12
26
S13
S10
25
26 S13
S10

1 22805570 ASS'Y, GRIT ROLLER SP-540V S1 31029101 BUSH,NB-19
2 22095157 APRON,B SP-540V S2 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
3 22115106 BEARING HOUSING A 211-106 S3 31289112 CUPSCREW, M3*10 NI
4 22175870 BEARING 10-19ZZ S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
5 22005144 BED,SP-540V S5 31179106 SCREW,JACK UP SP-540V
6 23415118 CABLE ASS'Y,PAPER SENSOR SP-300 S6 31129102 PIPE SET,POLYCA 4*8*10 20PCS
7 23415133 CABLE-ASS'Y,THERMISTOR SP-300 S7 31299102AS RIVET SET,NYLON P2655B 20 PCS.
8 23415112 CABLE-ASS'Y,THERMOSTAT SP-300 S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
9 22165165 COLLAR S9 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS
10 21715110 FAN SCBD24H7-016 S10 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P
11 22195147 FRAME,SIDE BED L SP-540V S11 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.
12 22195110 FRAME,SIDE BED R SP-300 S12 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS
13 22535452 LABEL,VOLTAGE SW SP-300 #LA648 S13 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
14 21545137 PAD,CUTTER CM-500 S14 31049117 SCREW SET,CAP M4*12 NI+PW 4*9*0.8 20PCS
15 22055599 PLATE,SHUTTER END SP-300 S15 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS
16 22055698 PLATE,SHUTTER SP-540V S16 31199704AS SCREW SET,SET WP M3*8 NI 20 PCS
17 15099124 SENSOR,US-602SXTLAS 65OFF 50ON S17 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
18 15099115 SENSOR-INTERRUPTER GP2A25NJ
19 22075126 SET,GRIT ROLLER CJ-540 *include 9 Rollers
20 22295301 SHAFT,FEED SP-540V
21 21475189 SHEET,HEATER RUBBER SP-540V
22 21625106 SHUTTER,BED SP-540V
23 22125432 SHUTTER,FAN FJ-540
24 21625103 SHUTTER,HEATER CORD SP-300
25 22165229 SPACER,BED LOWER SP-540V
26 22165230 SPACER,BED UPPER SP-540V
27 22715468 STAY,HEATER HOLDER SP-540V
28 22715352 STAY,PAPER SENSOR SP-300
1-7
1-6 CHASSIS
18
S2
S1
S6
S1
S1
S2
S6
S5
25 S5
S5 17
23
S1 S10 32
S3 13
26 5 11
S9 S4
28
29
24 3 S10 31 12
S3 S6 10 S12 8 S5
2 6 30 15
4 S7 S8 21
27 S5 7 19 9
S11 22
1 14 S13
20
S5
Revised 14 16
S5
33 S4
34 35

Parts No. Parts Name Parts No.
1 15009101 BATTERY CR2032 33 21475147 SHEET,COATING SEAL FJ-540
2 23505631 CABLE-ASS'Y JUNBI A PC-600 34 22055695 PLATE,NET CARD SP-540V
3 23505632 CABLE-ASS'Y JUNBI B PC-600 35 22805353 ASS'Y,NETWORK BOARD FJ-500
4 23415268 CABLE-ASSY AC GROUND GREEN SP-540V
5 23415116 CABLE ASS'Y,JUNBI D SP-300 PARTS LIST -Supplemental Parts-
6 23415269 CABLE-ASSY,AC SWPS POWER SP-540V Parts No. Parts Name
7 23415270 CABLE-ASSY POWER H AC SP-540V S1 31029106 BUSH,SQUARE SB-6025
8 23415111 CABLE ASS'Y,POWER H DC SP-300 S2 31379101 CLAMP,FLAT CABLE FCS-50P
9 23415117 CABLE ASS'Y,POWER MAIN SP-300 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
10 23415115 CABLE ASS'Y,POWER SERVO SP-300 S4 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS
11 23415109 CABLE ASS'Y,RELAY JUNCTION SP-300 S5 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
12 23415132 CABLE ASS'Y,THERMO JUNC. SP-300 S6 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
13 23475197 CABLE-CARD 25P1 105L BB S7 31279116 LABEL,EARTH MARK-1 NO.E-580
14 23475211 CABLE-CARD,14P1 350L BB S8 31279121 LABEL,FLASH-LIGHTING NO.E-582
15 23475217 CABLE-CARD,18P1 80L BB S9 31279191 LABEL,WARNING FUSE REPLACE #347
16 23475212 CABLE-CARD,24P1 600L BB S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
17 23475112 CABLE-CARD,26P1 700L BB S11 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS
18 22815156 CHASSIS,SP-540V S12 31369101 SPACER,PCB SUPPORT PCB-8L
19 11769118 CLAMP,FCM2-S6-14 S13 31209118 SPACER SET,WPCS-12S-4.0 20PCS
20 22045369 COVER,CHASSIS SP-540V
21 12399352 FILTER(E) FRC-45-12-6.5
22 12559105 FUSE,5X20 21706.3 6.3A/250V
23 W876705010 HEATER CONTROL BOARD SP-540V
24 13429702 INLET AC-P01CF01 15A250V
25 22535257 LABEL,CAUTION VOLTAGE #LA167
26 22535117 LABEL,POWER CM-500 NO.893
27 W876705030 POWER JUNCTION BOARD SP-540V
28 13129170 POWER SW AJ7201B
29 12429114 POWER UNIT,ZWS150PAF-36/J
7876705100 SP-540V MAIN BOARD ASS'Y
30 Revised 14
6087670000 ASSY,MAIN BOARD SP-540V
31 7840605600 SP-300 SERVO BOARD
32 23415273 CABLE-ASSY,EXT JUNCTION SP-540V Revised 14: Refer to the Service Information SP540V-016.
1-8
1-7 PINCH ROLLER
<Right/Left Pinch Roller>REVISED 1 <Center Pinch Roller>
S2
S2 S4
11
17
9 15
2 2
10 16
7
1
13
S1 S1
3 3
6 6
4 4
12 12
S3 S1 S3
5 5 S1
8 14
S3 S3

1 22805581 ASS'Y, PINCH ROLLER L/R SP-540V REVISED 1 S1 31149702 RING SET,E-RING ETW-3 100 PCS.
2 21745101 COLLAR,P-ROLLER PNC-960 S2 31019702 SCREW SET,BIND P-TIGHT M3*6 3C 100P
3 22195153 FRAME,PINCH ROLL SP-540V S3 31249211AS WASHER SET,PLAIN 4.3*7*0.5 NI 100P
4 22145416 LEVER,P-ROLLER PNC-960 S4 31249303 WASHER SET,SPRING M3 NI 100 PCS
5 22145831 PIN NO.1 (214-831)
6 22145832 PIN NO.2 (214-832)
7 22055264 PLATE,GUIDE P PNC-960
8 21565102 P-ROLLER TD16S4(B10) TYPE2
9 22625101 SPRING,PINCH LEFT SP-300
10 22625102 SPRING,PINCH RIGHT SP-300
11 22715471 STAY,PINCH SENSOR SP-540V
12 11539104 PIN 3*35 SUS M6
13 7876701500 ASS'Y, PINCH ROLLER C SP-540V
14 21565103 P-ROLLER FD16S4(B10) TYPE2
15 22625120 SPRING,PINCH CENTER LEFT SP-540V
16 22625121 SPRING,PINCH CENTER RIGHT SP-540V
17 22715461 STAY,PINCH CENTER SP-540V
1-9
1-8 STAY ROLL
6
S1
7
5
1 3 2
4
6
S1
7

1 22145200 ARM,SP-300 S1 31109603 NUT,SQUARE M5 8.5*8.5*2.3 C
2 21815106 BOLT,SHOULDER PNS-501
3 22485107 LEVER,BRAKE SP-300
4 21545139 PAD,BRAKE PNS-501
5 22295309 SHAFT,SHEET SP-540V
6 7498805000 ASS'Y, STOPPER SCREW PNS-501
7 22135362 STOPPER PNS-501
1-10
1-9 TOOL CARRIAGE
S5
S8
7
S13
S5
21
S4
S9 S7
13
10 S11
9
S4
19 S3 6
20
14
11
15
8 1
18
S4
4
S14
S7
16
S4 S10
S12
S1
2 5
12 3
S2
S6
17

1 22805571 ASS'Y CARRIAGE SP-300 S1 31029801AS BUSH SET,ROLL 2*4 3C100PCS
2 22805292 ASS'Y, CLAMP BLADE CM-500 S2 31029803AS BUSH SET,ROLL 3*5 3C 20PCS.
3 22805291 ASS'Y, HOLDER BLADE CM-500 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
4 22805287 ASS'Y, PLATE CAM SLIDE CM-500 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
5 7488739000 BASE CUTTER CJ-500 S5 31299102AS RIVET SET,NYLON P2655B 20 PCS.
6 23415119 CABLE ASS'Y,PINCH SENSOR SP-300 S6 31019118AS SCREW SET,BINDING M3*10 3CBC 100PCS
7 22045137 COVER,CARRIAGE BOARD SP-300 S7 31019116 SCREW SET,BINDING M3*6 3CBC 100 PCS
8 22025269 COVER,CARRIAGE CM-500 S8 31049117 SCREW SET,CAP M4*12 NI+PW 4*9*0.8 20PCS
9 W840605060 CROP MARK BOARD SP-300 S9 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS
10 W8406050E0 CUT CARRIAGE BOARD SP-300 S10 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS
11 22285503 NUT,PENHOLDER S11 31089110AS SCREW SET,PAN M3*4 NI+PW 100 PCS
12 21495115 SCREW,BLADE SET CM-500 S12 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS
13 15099115 SENSOR-INTERRUPTER GP2A25NJ S13 31249402AS WASHER SET,EXTERNAL TOOTH M4 C100
14 21475148 SHEET,FILTER CROP CJ-500 S14 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS
15 22175122 SPRING,BACKUP PNC-960 Revised 17
16 22175154 SPRING,BLADE UP CM-500
17 22175155 SPRING,SCREW CM-500
18 22715168 STAY,AUTO CUTTER 2 CM-500
19 22715463 STAY,CUT CARRIAGE BOARD SP-540V
20 22715464 STAY,CUT CARRIAGE HOLDER SP-540V
21 23475238 CABLE-CARD,15P1 2570L BB
1-11
1-10 WIPER SYSTEM
S5
6 REVISED 13
31 30
15 S6
3 12 11
16 32
S1 S5
20
7 S1
8
3
S5
REVISED 6 9 S1
1
26 2
10 27
REVISED 12 14
3 S4
19
17
3
S1
13
24
23 5
S3
28 S2
S6 22
18 4
11
S1
21
25 S1
S6
29
S7
32
S1
S1
PARTS LIST -Main Parts-

1 22845107 BASE,WIPER MOTOR SP-300 27 22625105 SPRING,SET SERGE MIST SP-300
2 11929139 BELT,520P2M4-530 28 22175140 SPRING,TENSHONER STX-7
3 12159536 BUSH,B-S6-17 29 21445114 TRAY,WIPER UNDER SP-540V
4 23415128 CABLE ASS'Y,WIPER SENOR SP-300 11379105 WIPER,HEAD ASP FJ-50
30 REVISED 13
5 23415120 CABLE ASS'Y,WIPER MOTOR SP-300 1000003390 WIPER,HEAD FOR SOLINK
6 22045141 COVER,SCRAPER SP-300 31 21375107 WIPER,SCRAPER FJ-540
7 22045129 COVER,SERGE MIST SP-300 32 21985139 BRACKET, WIPE UNDER SP-540V
8 22045128 COVER,WIPER SP-300 * REVISED 6 Refer to Service Information : SP5406
9 1000000416 FILTER(M),SERGE MIST ２ SP-300 REVISED 6 * REVISED 13 Refer to Service Information : SP540V-021
10 22275120 FILTER(M),SERGE MIST UNDER SP-300
11 21995104 FLANGE,PULLEY STX-7 PARTS LIST -Supplemental Parts-
12 22195113 FRAME,WIPER B SP-300 Parts No. Parts Name
13 22195151 FRAME,WIPER F SP-540V S1 31289108AS CUPSCREW SET, M3*8 NI 100 PCS.
14 21685144 GEAR,S53S5(B15) S2 31049107 SCREW SET,CAP M3*12 3CBC 20 PCS
15 21655263 HOLDER,SCRAPER SP-300 S3 31149703AS RING SET,E-RING ETW-4 100 PCS.
16 21655245 HOLDER,WIPER FJ-540 S4 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
17 22435106 MOTOR,103-593-1041 S5 31239101 SCREW SET, W-SEMS M3*6 3CBC 100PCS
18 21545195 PAD,WIPER UNDER TYPE2 SP-300 S6 31249952 WASHER SET,POLYSLIDER 2.6*5*.5 CUT 20PCS
19 22055601 PLATE,SERGE MIST SP-300 S7 31139103 SCREW,PLAPOINT M4*6 WH FE
20 21975124 PULLEY,T14P2S4 + GEAR,S53
REVISED 11
21 21975123 PULLEY,WD6.94S9
22 22645128 RAIL,WIPER GUIDE SP-540V
23 22645115 RAIL,WIPER R SP-300
25 22295132 SHAFT,IDLE PULLEY STX-7
26 1000004467 SHAFT,WIPER SP-300V REVISED 12
1-12
1-11 PUMP SYSTEM_Old type
S/No. AV10472 and below
22
11
REVISED 16 36 7
1
REVISED 11 S2
19 S2
34 27
15 S2
S2 38
S9 38
S2
41 10 S2 S2 3
S8 29
S4 14 30
S4 S1
S6
18 18
S8
28
37 S2
31 S2
19
12 23
S13
9 5
24 32
35 S15 39
S2
20 15
S2 4 S14
5 26
29 S2
S13 42
S2 28
S2 21
S5
S2
22
13 S10
40 S2
17 25 16 8
33
S4 2
S2
S1 S12
S7

1000002794 ASSY,CAP-TOP XC-540 REVISED 11 31 22295268 SHAFT,TABLE GUIDE SP-300
1
1000004546 ASSY,CAP-TOP 2 XC-540 REVISED 16 32 22155957 SHAFT,SCREW M8 FJ-540
2 22845109 BASE,BOTTOM CAP SP-300 33 22165178 SPACER,6FAI FJ-50
3 22845108 BASE,TABLE MOTOR CAP SP-300 34 22175334 SPRING,CAP-HEAD FJ-540
4 21925137 BELT,166P2M4-530 35 22175326 SPRING,TABLE FJ-540
5 12529101 BUSH,80FL-08 36 22175324 SPRING,T-MOTOR FJ-540
7 23415121 CABLE ASS'Y,CAP MOTOR SP-300 37 22715364 STAY,NUT SP-300
8 23415122 CABLE ASS'Y,PUMP MOTOR SP-300 38 22245104 STOPPER,GUIDE SHAFT SP-300
9 22335146 CAP,T-SPRING FJ-540 39 21965137 TABLE,CAP CASE SP-300
10 21365121 CASE,CAP-TOP FJ-540 40 7576340000-03 SC-500 PUMP ASS'Y FOR SOL INK
11 22025671 COVER,CAP-CASE FJ-540 41 22805477 ASS'Y,TUBING 1.4*30MM FJ-540
12 22195152 FRAME,BACKUP CAP TYPE2 SP-300 42 22805572 ASS'Y, TUBING 2*80MM SP-540V
13 22195116 FRAME,FRONT CAP SP-300
14 22195114 FRAME,MAIN CAP SP-300 PARTS LIST -Supplemental Parts-
15 22195115 FRAME,SIDE CAP SP-300 Parts No. Parts Name
16 21685122 GEAR,S10S20 S1 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
17 21685120 GEAR,S34S4.3 S2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
18 22135616 GUIDE,CAP-CASE FJ-540 S3 31289108AS CUPSCREW SET, M3*8 NI 100 PCS.
19 22135614 GUIDE,SIDE FRAME FJ-540 S4 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
20 21655264 HOLDER,T-SPRING SP-300 S5 31149703AS RING SET,E-RING ETW-4 100 PCS.
21 21645109 HOOK,CAP CASE TYPE2 SP-300 S6 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P
22 22435106 MOTOR,103-593-1041 S7 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
23 21575126 NUT,TABLE FJ-540 S8 31019116 SCREW SET,BINDING M3*6 3CBC 100 PCS
24 22055602 PLATE,NUT SP-300 S9 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS
25 22055596 PLATE,PUMP MOTOR CAP SP-300 S10 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
26 22055597 PLATE,SHUTTER TABLE SP-300 S12 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
27 22055595 PLATE,TABLE MOTOR CAP SP-300 S13 31289110AS CUPSCREW SET, M4*8 3CBC 100 PCS
28 22565406 PULLEY T20S5(B7) S14 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
29 11889107 R-BEARING,D10S6(B3FL) S15 31029105 BUSH,NB-8
*REVISED 11: Refer to Service Information SP540V-014.
1-13
1-11 PUMP SYSTEM_New type REVISED 8
S/No. AV10473 and above 22
11
36 7
1 REVISED 11
S2
34 REVISED 16 19 S2
15 27
S2
S2
S9 38 38
S2
41
10 S2 S2 3
S8 29
S4 14 30
S4 S1
S6
18 18
S8
28
37 S2
31 S2
19
12 23
S13
9 5
24 32 S2
35 S15 39
S17
20 15
S12
S2 4
5 26
29 S2
S13 28
S12 S17 21
S2 S5
S16
13
S2 48
S2
S16
22
S16 S10
49 16
8
S16
43
44 42
46 47
45
2
S1
*REVISED 16: Refer to Service Information SP540V-022. S7

PARTS LIST -Main Parts-
Parts No. Parts Name PARTS LIST -Main Parts-
1000002794 ASSY,CAP-TOP XC-540 REVISED 11 Parts No. Parts Name
1
1000004546 ASSY,CAP-TOP 2 XC-540 REVISED 16 36 22175324 SPRING,T-MOTOR FJ-540
2 22845109 BASE,BOTTOM CAP SP-300 37 22715364 STAY,NUT SP-300
3 22845108 BASE,TABLE MOTOR CAP SP-300 38 22245104 STOPPER,GUIDE SHAFT SP-300
4 21925137 BELT,166P2M4-530 39 21965137 TABLE,CAP CASE SP-300
5 12529101 BUSH,80FL-08 41 22805477 ASS'Y,TUBING 1.4*30MM FJ-540
7 23415121 CABLE ASS'Y,CAP MOTOR SP-300 42 22805572 ASS'Y, TUBING 2*80MM SP-540V
8 23415122 CABLE ASS'Y,PUMP MOTOR SP-300 43 1000001585 PLATE,P-MOTOR XC-540
9 22335146 CAP,T-SPRING FJ-540 44 1000002119 TUBE,EPDM ID2-OD4 310MM
10 21365121 CASE,CAP-TOP FJ-540 45 1000002122 TUBE,EPDM ID2-OD4 100MM
11 22025671 COVER,CAP-CASE FJ-540 46 1000002019 STOPPER,PUMP XC-540
12 22195152 FRAME,BACKUP CAP TYPE2 SP-300 47 1000002095 FITTING,TUBE PP VFY206
13 22195116 FRAME,FRONT CAP SP-300 48 1000002094 BASE,PUMP ASSY SP-540V
14 22195114 FRAME,MAIN CAP SP-300 49 6700319010 ASSY,PUMP SUB XC-540
15 22195115 FRAME,SIDE CAP SP-300
REVISED 8
16 21685122 GEAR,S10S20
18 22135616 GUIDE,CAP-CASE FJ-540 PARTS LIST -Supplemental Parts-
19 22135614 GUIDE,SIDE FRAME FJ-540 Parts No. Parts Name
20 21655264 HOLDER,T-SPRING SP-300 S1 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.
21 21645109 HOOK,CAP CASE TYPE2 SP-300 S2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
22 22435106 MOTOR,103-593-1041 S4 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS
23 21575126 NUT,TABLE FJ-540 S5 31149703AS RING SET,E-RING ETW-4 100 PCS.
24 22055602 PLATE,NUT SP-300 S6 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P
26 22055597 PLATE,SHUTTER TABLE SP-300 S7 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P
27 22055595 PLATE,TABLE MOTOR CAP SP-300 S8 31019116 SCREW SET,BINDING M3*6 3CBC 100 PCS
28 22565406 PULLEY T20S5(B7) S9 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS
29 11889107 R-BEARING,D10S6(B3FL) S10 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS
30 15229506 SENSOR INTERRUPTER,GP1A05A5 S12 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
31 22295268 SHAFT,TABLE GUIDE SP-300 S13 31289110AS CUPSCREW SET, M4*8 3CBC 100 PCS
32 22155957 SHAFT,SCREW M8 FJ-540 S15 31029105 BUSH,NB-8
34 22175334 SPRING,CAP-HEAD FJ-540 S16 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.
35 22175326 SPRING,TABLE FJ-540 S17 31499102 CLAMP,BASE KNP-20
1-14
1-12 INK SYSTEM
S5
10
S2 S1
S4
S2 5
12
1
4
S5 1
5
6
S4 9
13 Revised 15
5
S2 1 11 S2
S3
7
11
S3

1 11909133 ADAPTER,SCREW 2FAI FJ-50 S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.
2 22845106 BASE,INK CARTRIDGE SP-300 S2 31289102AS CUPSCREW SET,M3*6 NI 50 PCS.
3 23415134 CABLE ASS'Y,INK JUNCTION SP-300 S3 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.
4 11659218 HOLDER,I/C SC-500 S4 31019120 SCREW SET,BINDING M3*15 NI 100 PCS
5 11659149 HOLDER,RING O 2FAI FJ-50 S5 31019803 SCREW,BINDING S-TIGHT M3*6 BC
6 W8406050B0 INK JUNCTION BOARD SP-300
7 W8406050A0 JUNCTION BOARD 2 SP-300
8 22055594 PLATE,INK CARTRIDGE HOLDER SP-300
9 22055435 PLATE,INK FJ-500
10 22055593 PLATE,INK JOINT SP-300
11 21475153 SHEET,INK CARTRIDGE SP-300
12 22625103 SPRING,PRESS CARTRIDGE SP-300
13 23475237 CABLE-CARD 40P1 2070L BB HIGH-V Revised 15
1-14
1-13 ACCESSORY & STAND
S3 12 12
40
32
28 30
S4 S4
S1
11 9 10
50
37 38
12 12
36 27 29
S4 S4
36
S2
26
42
39 7 8
REVISED 11
41
21
3
41
20
42 240VE 117V 230V
39
16
1 2 5
48
44
22 240V
6
51
35 17 23 13
49
4
15
47
31
45 S5
43
S6
18 14
46 33
37 34
25
24 53
19
52

1 13499111 AC CORD H05VV-F 240VE 10A S 31 22805577 ASS'Y STAND SP-540V
2 13499109 AC CORD SJT 117V 10A 3PVC 32 22245103 RETAINER,CARRIAGE SP-300
3 23495117 CABLE-AC,VCTF 100V 12A 3P-S 33 12569656 TWEEZERS PTS-01
4 23495124 AC-CORD 3ASL/100 240VA 10A SAA 34 11379105 WIPER,HEAD ASP FJ-50
5 23495125 AC-CORD H05VV 230V 10A S 35 22605305 CARTON,COVER INK SP-300
6 13499209 ADAPTER PLUG (100V) 36 22605351 CARTON,ACCESSORY SP-540V
7 22805573 ASS'Y, LONG MEDIA CLAMP L SP-540V 37 22605418 CARTON,COVER SP-540V
8 22805574 ASS'Y, LONG MEDIA CLAMP R SP-540V 38 22605450 CARTON,SET SP-540V
9 22805575 ASS'Y, SHORT MEDIA CLAMP L SP-540V 39 22605419 CARTON,SLEEVE SP-540V
10 22805576 ASS'Y, SHORT MEDIA CLAMP R SP-540V 40 22535532 LABEL,CARTON CARE#LA762
11 22805507 ASS'Y,CARRIAGE RETAINER SP-300 41 22535516 LABEL,CARTON SP-540V #LA743
12 22845112 BASE,MEDIA CLAMP SP-300 42 22535357 LABEL,USE FORKLIFT #LA435
13 21845104 BLADE,NAG-5025LC 43 21545229 PAD,CENTER SP-540V
14 11849102 BLADE,OLFA AUTO CUTTER XB10 44 22635128 PAD,COVER FRONT FJ-540
15 22035194 BASE,STAND FJ-540 45 21545219 PAD,L-LEFT SP-540V
16 22335143 CAP,EPDM 46 21545220 PAD,L-RIGHT SP-540V
17 11369115 CASE,PP BOTTLE 47 21545178 PAD,SPACER RAIL SP-300
18 12329505 CASTER,BWS-50BN 48 21545226 PAD,U-LEFT SP-540V
19 ST-037 CLEANER,STICK TX712A 49 21545227 PAD,U-RIGHT SP-540V
20 21995112 FLANGE,GUIDE PNS-501 50 22735136 STICKER,REP JP/EN SP-540V
21 22565682 HEXAGONAL WRENCH 5 REVISED 11 51 22735135 STICKER,SUP JP/EN SP-300
22 22535144 LABEL,DRAIN BOTTLE #LA29 52 21445113 TRAY,SKID SP-540V
23 22535330 LABEL,WARNING SOL INK #LA396 26015490 MANUAL,USE JP VERSAWORKS
53 REVISED 17
26015492 MANUAL,USE JP SP-500 COMMON 26015491 MANUAL,USE EN VERSAWORKS
24
26015494 MANUAL,USE EN SP-500 COMMON PARTS LIST -Supplemental Parts-
26015493 MANUAL,INS JP SP-500 ECO-SOL Parts No. Parts Name
25
26015499 MANUAL,INS EN SP-500 ECO-SOL S1 31279201 LABEL,REPACKAGE #LA16
26 22155133 PIPE,TOOL D9*L150 FJ-540 S2 31049157 SCREW,CAP M6*20 3CBC+PW+SW
27 22055691 PLATE,LONG CLAMP MEDIA L SP-540V S3 31139103 SCREW,PLAPOINT M4*6 WH FE
28 22055692 PLATE,SHORT CLAMP MEDIA L SP-540V S4 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS
29 22055693 PLATE,LONG CLAMP MEDIA R SP-540V S5 31249221AS WASHER SET,PLAIN 8*18*1.6 C 100P
30 22055694 PLATE,SHORT CLAMP MEDIA R SP-540V S6 31249310 WASHER,SP M8 C
1-15
PRINT CARR ORG
FRONT COVER SW
MAINTENANCE COVER SW R PINCH POS SENSOR

C UT-CARR ORG
PAPER FRONT 29
S ENSOR BOARD
GRIT MOTOR GRIT ENCODER CAP WIPE W840605070
INK EXIST/EMPTY 18 PAPER REAR CROP SENSOR
INK SENSOR ORG ORG
BOARD
2-1 WIRING MAP
JUNCTION BOARD
W8406050B0 CN504
30
PINCH U/D
CN503
CUTTING
SENS BOARD CARRIAGE W840605060
CN40 1 CN40 9 CN410 21 22 23 24 20 25 BOARD
CN40 3 19
JUNCTION BOARD 2
CN405
CN40 4 W840605080
2 Electrical Section
CN302 CN306 CN305 CN30 8 CN300 CN310

CN40 6
CN500
CN502
W8406050E0
W8406050A0 20 37
CN407
17
SOLENOID
CN400
WIPER MOTOR
CN40 8
MAINTENANCE
FAN JUNCTION BOARD JUNCTION BOARD 1
COVER SW L 26
CN311
W840605020
42 FAN
W876705040 CAP MOTOR
15 THERMISTOR
CN307
CN106
CN301 CN303 CN309 CN304
CN107
PANEL BOARD
FAN 34 27
CN101
HEATER
28 PUMP MOTOR
HEATER
16 36
9 33
CN104
THERMOSTAT 14
CN100
W840605010
2-1
SCAN MOTOR
W876705010 CN2 CN3 CN8
13 100/200V SW
CN115 CN110 CN113 CN116

38
CN6
HEATER
BED HEATER AC POWER MAIN BOARD
CN5
BOARD HEATER
CONTOROL 40
12 BOARD 35
CN6
CN1
CN12
CN102
15 THERMISTOR 39 HEAD
CN11
CN108
CN208
40
PRINT
SERVO BOARD
32 NETWORK CARRIAGE
CN5
40
CN11
HEATER 11 10
CN8
CN7
CN8
39
CN105
CN12
BOARD BOARD HEAD

CN20 6
40
HEATER W8406050F0
CN201 CN203 CN200 CN202
CN9
CN204
CN4
CN4 7840605600
THERMOSTAT 14
7876705100
43 CN1 CN6
41 31
CN401
13 100/200V SW 6 7
CN112 CN117 CN111 CN114

CN109
EXT B OA RD LINEAR ENCODER
W876705020 CN402
BOARD
APRON HEATER AC W876705060
CN51 W840605050
CN203 +41 V
HEAD UP/DOWN
SENSOR
1
L POWER
E 2 4 JUNCTION 5
CN1
CN20 1
N
CN20 2
BOARD
3
W876705030 SW POWER SUPPLY

SP-540V WIRING MAP
No Parts No. Parts Name
1 23505631 CABLE-ASSY AC LIVE BROWN PC-600
2 23505632 CABLE-ASSY AC NEUTRAL BLUE PC-600
3 23415268 CABLE-ASSY AC GROUND GREEN SP-540V
4 23415116 CABLE-ASSY AC POWER SP-300
5 23415269 CABLE-ASSY AC SWPS POWER SP-540V
6 23415270 CABLE-ASSY POWER H AC SP-540V
7 23415115 CABLE-ASSY POWER SERVO SP-300
8 23415117 CABLE-ASSY POWER MAIN SP-300
9 23415125 CABLE-ASSY SCAN MOTOR SP-300
10 23415111 CABLE-ASSY POWER H DC SP-300
11 23415109 CABLE-ASSY RELAY JUNCTION SP-300
12 23415132 CABLE-ASSY THERM JUNCTION SP-300
13 23415271 CABLE-ASSY V SELECTOR SP-540V
14 23415112 CABLE-ASSY THERMOSTAT SP-300
15 23415133 CABLE-ASSY THERMISTOR SP-300
16 23415129 CABLE-ASSY FAN SP-300
17 23415134 CABLE-ASSY INK JUNCTION SP-300
18 23415124 CABLE-ASSY G-MOTOR SP-300
19 23415126 CABLE-ASSY PINCH U/D SENS SP-300
20 23415114 CABLE-ASSY MAIN-COVER SW SP-300
21 23415128 CABLE-ASSY WIPER CAP SEN SP-300
22 23415123 CABLE-ASSY CUT-CAR ORG SP-300
23 23415127 CABLE-ASSY PRI-CAR ORG SP-300
24 23415113 CABLE-ASSY FRONT-COVER SW SP-300
25 23415118 CABLE-ASSY PAPER-SENS SP-300
26 23415120 CABLE-ASSY WIPER MOTOR SP-300
27 23415121 CABLE-ASSY CAP MOTOR SP-300
28 23415122 CABLE-ASSY PUMP MOTOR SP-300
29 23415119 CABLE-ASSY PINCH-SENS SP-300
30 23415107 CABLE-ASSY CROP SENS SP-300
Revised 17
31 23415108 CABLE-ASSY LINEAR-ENC SP-300
32 23475197 CABLE-CARD 25P1 105L BB
33 23475112 CABLE-CARD 26P1 700L BB
34 23475237 CABLE-CARD 40P1 2070L BB HIGH-V
35 23475217 CABLE-CARD 18P1 80L BB
36 23475211 CABLE-CARD 14P1 350L BB
38 23475212 CABLE-CARD 24P1 600L BB
40 23475214 CABLE-CARD 21P1 180L BB
41 23415274 CABLE-ASSY HEAD U/D SENS SP-540V
42 23415272 CABLE-ASSY FAN JUNCTION SP-540V
43 23415273 CABLE-ASSY EXT JUNCTION SP-540V
2-2
2-2 MAIN BOARD
Arrangement Diagram_Component Side
DIP SW DIP SW
bit 1 ~ bit 2 Always OFF
bit 3 ON
bit 4 ~ bit 8 Always OFF
2-3
VCC3 MD[0..31] MA[0..25]
MD[0..31] MA[0..25]
IC3
TXD2
A0 R75 33 RA0 A15 R94 33 RA15 MD0 29 25 MA1
1
6
1
6
1
6
1
6
D0 A0
VCC3 A1 R76 33 RA1 A16 R95 33 RA16 MD1 31 24 MA2
R16 D1 A1
RA2 RA5 RA6 RA7 A2 R77 33 RA2 A17 R96 33 RA17 MD2 33 23 MA3
D2 A2
10K MD3 35 22 MA4
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J D3 A3
VCC3 RA16 EXBV8V330J RA24 EXBV8V330J MD4 38 21 MA5
D4 A4
T21 A3 4 5 RA3 A18 4 5 RA18 MD5 40 20 MA6
4 5 4 5 D5 A5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
A4 3 6 RA4 A19 3 6 RA19 MD6 42 19 MA7
10
10
10
10
R13 3 6 3 6 D6 A6
T13 VCC3 A5 2 7 RA5 A20 2 7 RA20 MD7 44 18 MA8
10K R17 2 7 2 7 D7 A7
A6 1 8 RA6 A21 1 8 RA21 MD8 30 8 MA9
1 8 1 8 D8 A8
D61
D63
D50
D49
D51
D62
D60
D48
D57
D53
D55
D58
D56
D59
D54
D52
D19
D31
D28
D16
D18
D30
D29
D17
D23
D24
D22
D26
D25
D20
D21
D27
10K MD9 32 7 MA10
D9 A9
/WR2 RA17 EXBV8V330J RA25 EXBV8V330J MD10 34 6 MA11
/WR2 D10 A10
PC3 VCC3 VCC3 A7 4 5 RA7 A22 4 5 RA22 MD11 36 5 MA12
4 5 4 5 D11 A11
A8 3 6 RA8 A23 3 6 RA23 VCC3 MD12 39 4 MA13
R74 3 6 3 6 D12 A12
VCC1.5 PC10VCC3 A9 2 7 RA9 A24 2 7 RA24 MD13 41 3 MA14
R14 33 2 7 2 7 D13 A13
RRXD2
PC4 CE1u A10 1 8 RA10 A25 1 8 RA25 MD14 43 2 MA15
/IRL3
/IRL2
/IRL1
/IRL0
10K 1 8 1 8 R109 D14 A14
PC5 MD15 45 1 MA16
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
0 D15 A15
CE1u RA18 EXBV8V330J 48 MA17
A16
CE1u PC11 A11 4 5 RA11 17 MA18
4 5 JP1 A17
CE1u A12 3 6 RA12 3 16 MA19
/Cmd_HS_StoM 3 6 /CS0 A18
A13 2 7 RA13 14 9 MA20
2 7 WP/ACC A19
CE1u A14 1 8 RA14 2 26 10 MA21
1 8 CE A20
28
/RRD OE
PC1 VCC3 VCC1.5 PC12 VCC1.5 1 11 13 VCC3
/WWE0 WE NC
T1 T2 T3 PC6 CE1u 12 15
C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18
DSP03-003-432G /RESET RESET RY/BY
VCC3 VCC3 47
BYTE
CE1u VCC3 RA[0..25] 27
RA[0..25] VSS
PC2 CE1u 46 37
R1 VSS VCC
CA
R18
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
VSS
VSS
VSS
NMI
IRL3
IRL2
IRL1
IRL0
VDD
VDD
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
T23 10K R19 MBM29LV160BE90TN(HY29LV320) PC29
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
XTAL 2
R5 2.2K T24 10K CE0.1u
EXTAL2
RD/WR2
CE1u B17 W20 D25
VSS-RTC
MD0/SCK
VDDQ D25
VDD-RTC
C16 U18
MD2/RXD2
MD1/TXD2
R6 10K CTS2 DREQ1
A17 U17
TCLK DREQ0
10K B16 V17
MD8/RTS2 RXD RRXD
C15 Y20 D22
/Cmd_HS_MtoS VDDQ D22
VCC3 T4 D15 W19 D24
VSSQ D24 R78 33
B15 Y19 D23 DQM7
R7 10K Cmd_MtoS MD7/TXD D23 DQM7
A16 W18
SCK2/MRESET WE7/CAS7/DQM7/REG R79 33
C14 U16 DQM6
VDD VSSQ DQM6
RA1 10K D14 V16 VCC
VSS VDDQ R80 33
6 5 A25 R8 A18 A15 Y18 DQM3 CN1
A18 WE6/CAS6/DQM6 DQM3
7 A24 A19 B14 W17 MA25 MA1
A19 WE3/CAS3/DQM3/ICIOWR R81 33 20 21
4 A23 C13 Y17 DQM2 MD0 MA2
VDDQ WE2/CAS2/DQM2/ICIORD DQM2 19 22
8 A22 D13 W16 MD1 MA3
VSSQ RD/WR R82 33 18 23
3 A21 A20 A14 U15 /WR MD2 MA4
A20 VSSQ /WR 17 24
9 A20 A21 B13 V15 MD3 MA5
A21 VDDQ R83 33 16 25
EXBA10E103J
2 A19 A22 A13 Y16 /RD MD4 MA6
A22 RD/CASS/FRAME /RD 15 26
1 10 A18 A23 B12 W15 MD5 MA7
A23 RAS R84 33 14 27
C12 U14 /RAS MD6 MA8
VDDQ VSS /RAS 13 28
D12 V14 TP1 MD7 MA9
VSSQ VDD R85 33 12 29
A24 A12 Y15 /CS2
A24 CS2 /CS2 11 30
T6 T7 T8 T9 T5 A25 B11 W14 MD8 MA10
A25 CS3 R86 33 10 31
A11 U12 T26 T25 /CS3 MD9 MA11
R9 MD3/CE2A VSSQ /CS3 9 32
A10 V13 MD10 MA12
MD4/CE2B VDDQ 8 33
10K C11 U13 VCC3 MD11 MA13
VDDQ DRAK0 7 34
D11 IC1 V12 RA10 MD12 MA14
VSSQ DRAK1 6 35
B10 Y14 A2 A2 10 1 MD13 MA15
MD5/RAS2 A2 5 36
A9 W13 A3 A3 2 MD14 MA16
R2 R3 DACK0 A3 4 37
B9 U11 A4 9 MD15 MA17 VCC3
DACK1 VSSQ 3 38
A0 C8 V11 A5 3 MA18
2.2K 2.2K R10 A0 VDDQ 2 39
A0 C10 HD6417297BP
267 Y13 A4 A6 8
VDDQ A4 1 40
D10 W12 A5 A7 4
R11 10K VSSQ A5
EXBA10E103J
A1 A1 D8 Y12 A6 A8 7 PS-40PE-D4T1-PN1
A1 A6
10K A8 W11 A9 5 6 IC2
T10 STATUS0 CKIO2
B8 U10 16 2
R12 STATUS1 VSSQ T27 FBK CLKA1
A7 V10 3
MD6/IOIS16 VDDQ R97 33 CLKA2
10K T11 C9 Y11 CLK100 1 14 0
VDDQ CKIO REF CLKA3 R108
D9 Y10 A7 VCC3 15 CLK100_1
VSSQ A7 CLKA4 CLK100_1
2-4
VCC3 B7 W10 A8 R22 10K 9 VCC3
STATUS0 T14 ASEBRK/BRKACK A8 S1 R98
A6 Y9 A9 R20 10K 8 6 33 CLK50_1
STATUS1 T15 TDO A9 S2 CLBA1 CLK50_1
C7 U9 VCC3 7
R44 VDD VSSQ CLKB2 R23
D7 V9 4 10
T12 VSS VDDQ VDD CLKB3 T29 10K
10 T16 B6 W9 A10 RA11 VCC3 13 11
C1 TMS A10 VDD CLKB4
+ A5 Y8 A11 A10 10 1 5 VCC3
10u/16V T17 TCK A11 GND
B5 W8 A12 A11 2 12 IC4
T18 TDI A12 GND
C4 V4 A12 9 2 18
/RESET TRST NC PC25 Cmd_StoM D1 Q1 RRXD
C3 U8 A13 3 CY2308-2 3 17
CKIO2ENB VSSQ CE0.1u RXD2 D2 Q2 RRXD2
C6 V8 A14 8 4 16
R45 NC VDDQ D3 Q3
A4 Y7 A13 A15 4 5 15
VDD-PLL2 A13 D4 Q4 R24
EXBA10E103J
10 D6 W7 A14 A16 7 6 14
C2 VSS-PLL2 A14 D5 Q5 10K
+ B4 U7 A17 5 6 7 13
10u/16V VDD-PLL1 VSS D6 Q6
D5 V7 8 12
VSS-PLL1 VDD D7 Q7
A3 Y6 A15 9 11
VDD-CPG A15 R87 33 D8 Q8
B3 W6 A16 /WE0
VSS-CPG A16 /WE0
A2 U6 1 VCC3
R46 XTAL VSSQ R88 33 STATUS0 E1
A1 V6 DQM0 19
EXTAL VDDQ DQM0 STATUS1 E2
10 C5 Y5 A17
C3 NC A17 R89 33 PC30
+ D16 W5 DQM1 74LVC541
10u/16V NC WE0/CAS0/DQM0 DQM1 CE0.1u
H17 Y4
NC WE1/CAS1/DQM1 R90 33
H18 W4 DQM4 VCC3
NC WE4/CAS4/DQM4 DQM4
N3 Y3
NC WE5/CAS5/DQM5 R91 33
N4 U5 DQM5
NC VSSQ DQM5 PC27
C7 U4 V5
R47 10 NC VDDQ R92 33 CE0.1u
V18 W3 CKE VCC3 VCC3
NC CKE CKE
VCC3
CE22p R93 33 /WE1
Y1 /WE1 R121 R122
VCC1.5
RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7
16.666MHz PC7 1K TP2 1K TP3
PC26 IC8A IC8B
C8 VCC3 IC9
CE0.1u 2 1 1 2 3 4 /RESET
J3
J4
J2
J1
E4
E3
F3
F4
E2
E1
F2
F1
L1
L2
L3
L4
P1
P2
P3
P4
T1
T2
T3
T4
VDD OUT /RESET
B2
B1
C2
C1
D4
D3
D2
D1
G3
G4
H3
H4
G2
G1
H2
H1
K2
K1
K3
K4
N1
N2
R1
R2
R3
R4
U1
U2
V1
V2
Y1
U3
V3
Y2
M1
M2
M3
M4
W1
W2
CE1u 4
R21 NC
CE22p VCC3 3 5
10K GND Cd 74LVC14 74LVC14
PC8 T28
RN5VD29A PC28
CE0.1u
PC9 CE1u
D47
D32
D46
D33
D45
D34
D44
D35
D43
D36
D42
D37
D41
D38
D40
D39
D15
D0
D14
D1
D13
D2
D12
D3
D11
D4
D10
D5
D9
D6
D8
D7
T22
CE1u D[0..63]
T19
A[0..25]
T20
33
33
33
33
33
33
D35
D47
D44
D32
D34
D46
D45
D33
D39
D43
D40
D36
D38
D42
D41
D37
D3
D1
D12
D14
D2
D0
D13
D15
D7
D5
D6
D10
D8
D4
D9
D11
D33
D46
D32
D47
D35
D44
D34
D45
D37
D42
D36
D43
D39
D40
D38
D41
D1
D14
D0
D15
D3
D12
D2
D13
D5
D10
D4
D11
D7
D6
D8
D9
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D25
D24
D22
D23
D31
D16
D30
D17
D27
D20
D26
D21
D29
D18
D28
D19
R15
10K
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
R72
R73
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5
8
7
6
5
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8 1
7 2
6 3
5 4
8
7
6
5
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J
/RESET
/CS0
/CS1 R68
/CS4 R69
/CS5 R70
/CS6 R71
/RD2
RA3 RA4 RA8 RA9
6
1
6
1
6
1
6
1
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
VCC3
DD33 8
DD46 7
DD32 6
DD47 5
DD35 8
DD44 7
DD34 6
DD45 5
DD37 8
DD42 7
DD36 6
DD43 5
DD39
DD40
DD38
DD41
DD1
DD14
DD0
DD15
DD3 8
DD12 7
DD2 6
DD13 5
DD5 8
DD10 7
DD4 6
DD11 5
DD7
DD6
DD8
DD9
DD63 8
DD48 7
DD62 6
DD49 5
DD61
DD50
DD60
DD51
DD59
DD52
DD58
DD53
DD57
DD54
DD56
DD55
DD25
DD24
DD22
DD23
DD31
DD16
DD30
DD17
DD27
DD20
DD26
DD21
DD29 8
DD18 7
DD28 6
DD19 5
/CS0
/CS1
/CS4
/CS5
/CS6
/RD2
/RESET
DD[0..63]
DD[0..63]
RA14 RA15 RA19 RA20 RA21 RA22 RA23 RA26 RA27 RA28 RA29 RA30 RA31 RA32 RA33 RA34
EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J EXBV8V330JEXBV8V330J
CPU.SCH
VCC3 VCC3
DD[0..63] MD[0..31] DD[0..63]

DD[0..63] PC31 PC35 MD[0..31] DD[0..63]
CE0.1u CE0.1u RA[0..25]
RA[0..25]
IC11
1 48
LAB/BA /LOE
DD0 2 47 IC15 IC16 IC17 IC18
LB0 LA0
DD1 3 46 4 5 MD0 RA3 23 2 DD48 RA3 23 2 DD32 RA3 23 2 DD16 RA3 23 2 DD0
LB1 LA1 4 5 A0 D0 A0 D0 A0 D0 A0 D0
4 45 3 6 MD1 RA4 24 4 DD49 RA4 24 4 DD33 RA4 24 4 DD17 RA4 24 4 DD1
GND GND 3 6 A1 D1 A1 D1 A1 D1 A1 D1
DD2 5 44 2 7 MD2 RA5 25 5 DD50 RA5 25 5 DD34 RA5 25 5 DD18 RA5 25 5 DD2
LB2 LA2 2 7 A2 D2 A2 D2 A2 D2 A2 D2
DD3 6 43 1 8 MD3 RA15 R127 SDBK0 RA6 26 7 DD51 RA6 26 7 DD35 RA6 26 7 DD19 RA6 26 7 DD3
LB3 LA3 1 8 A3 D3 A3 D3 A3 D3 A3 D3
7 42 RA35 EXBV8V330J NON RA7 29 8 DD52 RA7 29 8 DD36 RA7 29 8 DD20 RA7 29 8 DD4
VCC3 VCC3 A4 D4 A4 D4 A4 D4 A4 D4
DD4 8 41 4 5 MD4 R110 SDBK1 RA8 30 10 DD53 RA8 30 10 DD37 RA8 30 10 DD21 RA8 30 10 DD5
LB4 LA4 4 5 A5 D5 A5 D5 A5 D5 A5 D5
DD5 9 40 3 6 MD5 0 RA9 31 11 DD54 RA9 31 11 DD38 RA9 31 11 DD22 RA9 31 11 DD6
LB5 LA5 3 6 A6 D6 A6 D6 A6 D6 A6 D6
10 39 2 7 MD6 RA16 R128 RA10 32 13 DD55 RA10 32 13 DD39 RA10 32 13 DD23 RA10 32 13 DD7
GND GND 2 7 A7 D7 A7 D7 A7 D7 A7 D7
DD6 11 38 1 8 MD7 NON RA11 33 42 DD56 RA11 33 42 DD40 RA11 33 42 DD24 RA11 33 42 DD8
LB6 LA6 1 8 A8 D8 A8 D8 A8 D8 A8 D8
DD7 12 37 RA36 EXBV8V330J R111 SDBK2 RA12 34 44 DD57 RA12 34 44 DD41 RA12 34 44 DD25 RA12 34 44 DD9
LB7 LA7 A9 D9 A9 D9 A9 D9 A9 D9
DD8 13 36 4 5 MD8 0 RA13 22 45 DD58 RA13 22 45 DD42 RA13 22 45 DD26 RA13 22 45 DD10
HB0 HA0 4 5 A10/AP D10 A10/AP D10 A10/AP D10 A10/AP D10
DD9 14 35 3 6 MD9 RA17 R129 RA14 35 47 DD59 RA14 35 47 DD43 RA14 35 47 DD27 RA14 35 47 DD11
HB1 HA1 3 6 A11 D11 A11 D11 A11 D11 A11 D11
15 34 2 7 MD10 NON SDBK0 36 48 DD60 SDBK0 36 48 DD44 SDBK0 36 48 DD28 SDBK0 36 48 DD12
GND GND 2 7 A12 D12 A12 D12 A12 D12 A12 D12
DD10 16 33 1 8 MD11 SDBK1 21 50 DD61 SDBK1 21 50 DD45 SDBK1 21 50 DD29 SDBK1 21 50 DD13
HB2 HA2 1 8 BA1 D13 BA1 D13 BA1 D13 BA1 D13
DD11 17 32 RA37 EXBV8V330J SDRAM 128M/256M Jumper SDBK2 20 51 DD62 SDBK2 20 51 DD46 SDBK2 20 51 DD30 SDBK2 20 51 DD14
HB3 HA3 BA0 D14 BA0 D14 BA0 D14 BA0 D14
18 31 53 DD63 53 DD47 53 DD31 53 DD15
VCC3 VCC3 D15 D15 D15 D15
DD12 19 30 4 5 MD12 /RAS 18 18 18 18
HB4 HA4 4 5 /RAS RAS RAS RAS RAS
DD13 20 29 3 6 MD13 /RD 17 17 17 17
HB5 HA5 3 6 /RD CAS CAS CAS CAS
21 28 2 7 MD14 /WR 16 16 16 16
GND GND 2 7 /WR WE WE WE WE
DD14 22 27 1 8 MD15 /CS3 19 19 19 19
HB6 HA6 1 8 /CS3 CS CS CS CS
DD15 23 26 RA38 EXBV8V330J DQM7 39 39 39 39
HB7 HA7 DQM7 UDQM UDQM UDQM UDQM
24 25 VCC3 DQM6 15 15 15 15
/WR2 HAB/BA /HOE DQM6 LDQM LDQM LDQM LDQM
SN74LVCH16245ADGG-EL CKE 37 37 37 37
R25 CKE CKE CKE CKE CKE
CLK100_1 38 VCC3 38 VCC3 38 VCC3 38 VCC3
10K CLK100_1 CLK CLK CLK CLK
VCC3
VCC3 6 1 6 1 6 1 6 1
GND VCC3 GND VCC3 GND VCC3 GND VCC3
12 3 12 3 12 3 12 3
PC36 /GATE1 GND VCC3 GND VCC3 GND VCC3 GND VCC3
28 9 28 9 28 9 28 9
PC32 CE0.1u GND VCC3 GND VCC3 GND VCC3 GND VCC3
41 14 41 14 41 14 41 14
CE0.1u GND VCC3 GND VCC3 GND VCC3 GND VCC3
46 27 46 27 46 27 46 27
IC12 52 43 52 43 52 43 52 43
1 48 54 49 54 49 54 49 54 49
LAB/BA /LOE GND VCC3 GND VCC3 GND VCC3 GND VCC3
DD16 2 47
LB0 LA0 PC41 PC46 PC47 PC48
DD17 3 46 4 5 MD16 uPD45128163G
5-A75-9JF uPD45128163G
5-A75-9JF uPD45128163G
5-A75-9JF uPD45128163G
5-A75-9JF
LB1 LA1 4 5 CE0.1u CE0.1u CE0.1u CE0.1u
4 45 3 6 MD17
GND GND 3 6
DD18 5 44 2 7 MD18
LB2 LA2 2 7
DD19 6 43 1 8 MD19
LB3 LA3 1 8
7 42 RA39 EXBV8V330J
VCC3 VCC3
DD20 8 41 4 5 MD20
LB4 LA4 4 5
DD21 9 40 3 6 MD21
LB5 LA5 3 6
10 39 2 7 MD22
GND GND 2 7
DD22 11 38 1 8 MD23
LB6 LA6 1 8
DD23 12 37 RA40 EXBV8V330J
LB7 LA7
DD24 13 36 4 5 MD24 DQM5
HB0 HA0 4 5 DQM5
DD25 14 35 3 6 MD25 DQM4
HB1 HA1 3 6 DQM4
15 34 2 7 MD26 DQM3
GND GND 2 7 DQM3
DD26 16 33 1 8 MD27 DQM2
HB2 HA2 1 8 DQM2
DD27 17 32 RA41 EXBV8V330J DQM1
HB3 HA3 DQM1
18 31 DQM0
VCC3 VCC3 DQM0
DD28 19 30 4 5 MD28
HB4 HA4 4 5
DD29 20 29 3 6 MD29
HB5 HA5 3 6
21 28 2 7 MD30
GND GND 2 7
DD30 22 27 1 8 MD31
HB6 HA6 1 8
DD31 23 26 RA42 EXBV8V330J
HB7 HA7
24 25
HAB/BA /HOE
SN74LVCH16245ADGG-EL
DD[0..63] DB[0..15] /INTUSB_0

DD[0..63] DB[0..15] /INTUSB_0
IC19
DD15 18 2 DB15 DB15 /RRD
B0 A0 TP16 /RRD
DD14 17 3 DB14 DB14
B1 A1 TP17
2-5
DD13 16 4 DB13 DB13 /WWE0
B2 A2 TP18 /WWE0
VCC3 DD12 15 5 DB12 DB12
B3 A3 TP19
DD11 14 6 DB11 DB11 /USBCS
B4 A4 TP20 /USBCS
DD10 13 7 DB10 DB10
PC39 B5 A5 TP21
VCC3 VCC3 DD9 12 8 DB9 DB9
CE0.1u B6 A6 TP22
DD8 11 9 DB8 DB8
B7 A7 TP23
MA[0..25] MA[0..25]
PC33 PC37 MA[0..25] MA[0..25]
19
CE0.1u CE0.1u E
1 VCC3
DIR
RA[0..25] IC13
RA[0..25] TP6
1 48 MA0 74LVC245 DB[0..15]
LAB/BA /LOE DB[0..15]
RA0 2 47 IC20
1
16
12
35
LB0 LA0
RA1 3 46 4 5 MA0 MA19 TP7 VCC3 DD7 18 2 DB7 DB7
LB1 LA1 4 5 B0 A0 TP24
4 45 3 6 MA1 DD6 17 3 DB6 DB6 VCC3 IC22
GND GND 3 6 B1 A1 TP25
RA2 5 44 2 7 MA2 MA20 TP8 DD5 16 4 DB5 DB5 VCC3 VCC3 DB0 23 17 MA1
LB2 LA2 2 7 PC40 B2 A2 TP26 D0 A1
RA3 6 43 1 8 MA3 DD4 15 5 DB4 DB4 DB1 24 18 MA2
LB3 LA3 1 8 CE0.1u B3 A3 TP27 C4 D1 A2
7 42 RA43 EXBV8V330J MA21 TP9 DD3 14 6 DB3 DB3 + DB2 25 19 MA3
IOVCC
IOVCC
VCC3 VCC3 B4 A4 TP28 NON PC42 PC43 D2 A3

RA4 8 41 4 5 MA4 DD2 13 7 DB2 DB2 DB3 26 20 MA4 VCC3
LB4 LA4 4 5 B5 A5 TP29 D3 A4 R30
COREVCC
COREVCC
RA5 9 40 3 6 MA5 MA22 TP10 DD1 12 8 DB1 DB1 NON NON DB4 27 21 MA5
LB5 LA5 3 6 B6 A6 TP30 D4 A5
10 39 2 7 MA6 DD0 11 9 DB0 DB0 DB5 28 22 MA6 NON
GND GND 2 7 B7 A7 TP31 D5 A6
RA6 11 38 1 8 MA7 MA23 TP11 DB6 29 T32
LB6 LA6 1 8 D6
RA7 12 37 RA44 EXBV8V330J 19 DB7 30 VCC3
LB7 LA7 E D7 R31
RA8 13 36 4 5 MA8 MA24 TP12 1 VCC3 VCC3 DB8 31 45
HB0 HA0 4 5 DIR D8/P0 CS
RA9 14 35 3 6 MA9 DB9 32 44 10K
HB1 HA1 3 6 D9/P1 LWR T33
15 34 2 7 MA10 VCC3 74LVC245 DB10 33 43
GND GND 2 7 PC44 PC45 D10/P2 RD
RA10 16 33 1 8 MA11 DB11 34
HB2 HA2 1 8 NON NON D11/P3
RA11 17 32 RA45 EXBV8V330J DB12 37 /INTUSB_0
HB3 HA3 R26 D12/P4
18 31 DB13 38 47
VCC3 VCC3 10K T30 D13/P5 DREQ0 R114
RA12 19 30 4 5 MA12 DB14 39 48
HB4 HA4 4 5 D14/P6 DACK0
RA13 20 29 3 6 MA13 DB15 40 42 NON
HB5 HA5 3 6 D15/A0 INT0 R132NON R112 FL1 C17
21 28 2 7 MA14 /GATE2
GND GND 2 7 /GATE2 NON
RA14 22 27 1 8 MA15 /WR2 NON
HB6 HA6 1 8 /WR2 R134NON NON
RA15 23 26 RA46 EXBV8V330J 6 CN2
HB7 HA7 TRON C14
24 25 /WWE1 41 5 1
HAB/BA /HOE /WWE1 HWR/BYTE VBUS NON VCC
7 3 2
TEST D- R133NON R113 FL2 -Data
SN74LVCH16245ADGG-EL VCC3 4 3
D+ +Data
VCC3 14 NON 4
R28 R27 NON XIN NON Ground
VCC3 8 13 5A
T31 DACK1 XOUT C18 C15 C16 CASE1A
VCC3 10K 9 + 5B
R29 NON DREQ1 NON C13 NON NON CASE1B
10 6A
PC38 TC1 NON CASE2A
/INTUSB_1 11 46 6B
GND
GND
GND
PC34 CE0.1u /INTUSB_1 INT1/SOF RST CASE2B

CE0.1u NON R115 NON
2
IC14 NON
15
36
1 48
LAB/BA /LOE
RA16 2 47
LB0 LA0
RA17 3 46 4 5 MA16
LB1 LA1 4 5
4 45 3 6 MA17
GND GND 3 6 R135
RA18 5 44 2 7 MA18
LB2 LA2 2 7
RA19 6 43 1 8 MA19 /RESET NON
LB3 LA3 1 8 /RESET R136
7 42 RA47 EXBV8V330J
VCC3 VCC3 NON
RA20 8 41 4 5 MA20
LB4 LA4 4 5 Y2
RA21 9 40 3 6 MA21
LB5 LA5 3 6
10 39 2 7 MA22
GND GND 2 7
RA22 11 38 1 8 MA23
LB6 LA6 1 8
RA23 12 37 RA48 EXBV8V330J NON
LB7 LA7
RA24 13 36 4 5 MA24
HB0 HA0 4 5 TP13 C10 C9
RA25 14 35 3 6 MA25
HB1 HA1 3 6 NON NON
15 34 2 7 /CCS5
GND GND 2 7 /CCS5
/CS5 16 33 1 8 /RRD
/CS5 HB2 HA2 1 8 /RRD
/RD2 17 32 RA49 EXBV8V330J
/RD2 HB3 HA3 TP14
18 31
VCC3 VCC3
/WE1 19 30 4 5 /WWE1
/WE1 HB4 HA4 4 5 /WWE1
/WE0 20 29 3 6 /WWE0
/WE0 HB5 HA5 3 6 /WWE0
21 28 2 7
GND GND 2 7 TP4
/WR2 22 27 1 8 /WWR
/WR2 HB6 HA6 1 8 /WWR
/CS1 23 26
/CS1 HB7 HA7 TP5
24 25 RA50
HAB/BA /HOE TP15
EXBV8V330J
SN74LVCH16245ADGG-EL
DB[0..15]
DB[0..15]
T34T35 T36T37T38T39T40T41T42 IC34
/CS0
/RRD
DB0 2 19 ND0 VCC3
/WWE0
/GATE2
/USBCS
/GATE1
1D 1Q
DB1 3 18 ND1
2D 2Q
DB2 4 17 ND2
3D 3Q PC55
DB3 5 16 ND3
4D 4Q CE0.1u
DB4 6 15 ND4
5D 5Q
VCC3 DB5 7 14 ND5
6D 6Q
DB6 8 13 ND6
7D 7Q
DB7 9 12 ND7
8D 8Q
1
/REVERSE_NET OC
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
11
/CENT_WE_NET CLK
74LVC574
I5
1 75
GND GND
GND
GND
GND
GND
GND
GND
VCC3
VCC3
2 74 IC5
TO_MACH2 TDI TDO TDO
I/O4 A8
I/O3 A6
I/O2 A4
I/O1 A2
I/O0 A0
3 73 DB0 18 2 ND0
I/O7 A14
I/O6 A12
I/O5 A10
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
/CS1 I/O8 A1 TRST Q1 D1
I/O58 D10
I/O57 D12
I/O56 D14
MA[0..25] 4 72 DB1 17 3 ND1 VCC3
MA[0..25] /CS4 I/O9 A3 I/O55 D1 T46 Q2 D2
5 71 DB2 16 4 ND2
/CS5 I/O10 A5 I/O54 D3 T47 Q3 D3
6 70 DB3 15 5 ND3
/CS6 I/O11 A7 I/O53 D5 T48 Q4 D4 PC56
MA22 7 69 DB4 14 6 ND4
I/O12 A9 I/O52 D7 PERROR_NET Q5 D5 CE0.1u
MA23 8 68 VCC3 DB5 13 7 ND5
I/O13 A11 I/O51 D9 BUSY_NET Q6 D6
MA24 9 IC31 67 DB6 12 8 ND6
I/O14 A13 I/O50 D11 /ACK_NET Q7 D7
MA25 10 66 VCC3 DB7 11 9 ND7
I/O15 A15 I/O49 D13 /FAULT_NET PC54 Q8 D8
11 65
CLK50_1 I1/CLK0 I/O48 D15 SELECT_NET CE0.1u
12 64 1
VCC3 I4/CLK3 /STB_NET R33 E1
DB[0..15] 13 M4A3-128/64 TQFP100 63 VCC3 19
DB[0..15] GND GND 10K E2
14 62
/RESET I1/CLK1 VCC3
DB7 15 61 74LVC541 ND[0..7]
I/O16 B15 I3/CLK2 /AUTOFD_NET ND[0..7]
DB6 16 60
I/O17 B13 I/O47 C15 /SELECTIN_NET /DIRECT_RD_NET
27
17
32
12
1
DB5 17 59 IC33
I/O18 B11 I/O46 C13 /INIT_NET
DB4 18 58 IC35
I/O19 B9 I/O45 C11 REVERSE_DIR_NET
DB3 19 MACH1 57 11
I/O20 B7 I/O44 C9 /REVERSE_NET CLK STB_CLK_NET
NC
NC
NC
NC
DB2 20 56 /FIFO_RD_NET 18 2 1
I/O21 B5 I/O43 C7 STB_CLK_NET /R /W OC
VCC
DB1 21 55
I/O22 B3 I/O42 C5 /CENT_WE_NET
DB0 22 54 DB0 10 7 FD0 FD0 12 9 ND0
I/O23 B1 I/O41 C3 /DIRECT_RD_NET Q0 D0 8Q 8D
23 53 DB1 11 6 FD1 FD1 13 8 ND1 VCC3
TMS TMS I/O40 C1 Q1 D1 7Q 7D
24 52 DB2 13 5 FD2 FD2 14 7 ND2
TCK TCK ENABLE Q2 D2 6Q 6D
25 51 DB3 14 4 FD3 FD3 15 6 ND3
GND GND R32 Q3 D3 5Q 5D PC57
DB4 19 31 FD4 FD4 16 5 ND4
GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND
Q4 D4 4Q 4D CE0.1u
10K DB5 20 30 FD5 FD5 17 4 ND5
Q5 D5 3Q 3D
DB6 21 29 FD6 FD6 18 3 ND6
Q6 D6 2Q 2D
DB7 22 28 FD7 FD7 19 2 ND7
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Q7 D7 1Q 1D
VCC3 VCC3 15 3
Q8 D8
74LVC574
/FIFO_EMPTY_NET 24 9
PC49 PC50 /EF /FF
RA12 26 25
CE0.1u CE0.1u /FL/RT /RESET /RESET
6 5 /FIFO_HALF_NET 23 8
/XO/HF /XI
7
GND
4
8 IC6 VCC3
3 IDT72V03L35J-PR DB0 18 2 FD0
16
Q1 D1
9 DB1 17 3 FD1
T43T44 Q2 D2 PC58
2 DB2 16 4 FD2
EXBA10E103J
Q3 D3 NON
1 10 DB3 15 5 FD3
Q4 D4
DB4 14 6 FD4
Q5 D5
DB5 13 7 FD5
Q6 D6
16
15
14
13
12
11
10
9
/INT1284_NET
/FIFO_FULL_NET DB6 12 8 FD6
/INT_NET_HALF
Q7 D7
/FIFO_WR_NET DB7 11 9 FD7
T45 SW1 Q8 D8
KHS08 1
E1
19
E2
NON
2-6
1
2
3
4
5
6
7
8
VCC
1
6
VCC VCC VCC
RA63
PC51 PC52 PC53 EXBA10E332J
CE0.1u CE0.1u CE0.1u
2
9
3
8
4
7
5
10
ND[0..7]
ND[0..7] VCC TO NETWORK
CN3
IC23 /STB GND
1 40
ND0 2 18 4 5 D0 GND
A0 B0 4 5 2 39
ND1 3 17 3 6 D1 GND VCC
A1 B1 3 6 3 38
ND2 4 16 2 7 D2 GND
A2 B2 2 7 4 37
ND3 5 15 1 8 D3 GND
A3 B3 1 8 5 36 C62
ND4 6 14 RA51 EXBV8V330J D4 GND +
A4 B4 6 35 100u/25V
ND5 7 13 4 5 D5 GND
A5 B5 4 5 7 34
ND6 8 12 3 6 D6 GND
A6 B6 3 6 8 33
ND7 9 11 2 7 D7 GND
A7 B7 2 7 9 32
1 8 /ACK GND
1 8 10 31
19 RA52 EXBV8V330J BUSY GND
E 11 30
1 PERROR GND
REVERSE_DIR_NET DIR 12 29
SELECT /INIT
13 28
74LS245 /AUTOFD /FAULT
14 27
IC25 RA53 NC GND
15 26
SELECT_NET 2 18 4 5 GND NC
SELECT_NET D1 Q1 4 5 16 25
/FAULT_NET 3 17 3 6 GND NC
/FAULT_NET D2 Q2 3 6 17 24
1
2
3
4
/ACK_NET 4 16 2 7 VCC /SELECTIN
/ACK_NET D3 Q3 2 7 18 23
BUSY_NET 5 15 1 8 VCC /RESET
BUSY_NET D4 Q4 1 8 19 22
PERROR_NET 6 14 1 NC NC
2
3
4
PERROR_NET D5 Q5 20 21
7 13 EXBV8V330J RA61
8
7
6
5
D6 Q6
8 12 R99 33 EXBV8V102J PS-40SG-D4TS1-1
D7 Q7
9 11
D8 Q8
8
7
6
5
1
E1
19
E2
TC74VHCT541AFT
/HRESET
IC24 RA54
/INIT_NET 2 18 4 5
/INIT_NET A0 B0 4 5
/SELECTIN_NET 3 17 3 6
/SELECTIN_NET A1 B1 3 6
/AUTOFD_NET 4 16 2 7
/AUTOFD_NET A2 B2 2 7
/STB_NET 5 15 1 8
/STB_NET A3 B3 1 8
6 14
A4 B4
7 13 EXBV8V330J
A5 B5
8 12
A6 B6
9 11
A7 B7
5
7
4
8
3
9
2
10
19
E
1 RA62
DIR EXBA10E332J
74LS245
6
1
DAC_A[0..9]
DAC_A[0..9]
IC26
DAC_L0 2 18 R157 150 DAC_A0
D1 Q1
DAC_L1 3 17 R158 150 DAC_A1
T55 D2 Q2
/CCS5 DAC_L2 4 16 R159 150 DAC_A2
/CCS5 D3 Q3
DAC_L3 5 15 R160 150 DAC_A3
T56 D4 Q4
/WWE1 DAC_L4 6 14 R161 150 DAC_A4
/WWE1 D5 Q5
DAC_L5 7 13 R162 150 DAC_A5
T57 D6 Q6
/RRD DAC_L6 8 12 R163 150 DAC_A6
/RRD D7 Q7
DAC_L7 9 11 R164 150 DAC_A7
D8 Q8
CLK50_1 VCC
CLK50_1
1
E1
19
T58 E2 PC61
TC74VHCT541AFT CE0.1u
IC27
RA75 RA72 RA70
RA76 RA74 RA73 RA71 RA69 DAC_L8 2 18 R165 150 DAC_A8
EXBV8V330J EXBV8V330J EXBV8V330J D1 Q1
MD[0..31] EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J EXBV8V330J DAC_L9 3 17 R166 150 DAC_A9
MD[0..31] D2 Q2
4 16
R34 D3 Q3
MA[0..25] 5 15 R167 150 /DAC_RESET
MA[0..25] D4 Q4 /DAC_RESET
10K 6 14 R168 150 DAC_LAT0
D5 Q5 DAC_LAT0
7 13 R169 150 DAC_LAT1
MD31
MD30
MD29
MD28
MD27
MD26
MD25
MD24
MD23
MD22
MD21
MD20
MD19
MD18
MD17
MD16
MD15
MD14
MD13
MD12
MD11
MD10
MD9
MD8
MD7
MD6
MD5
MD4
MD3
MD2
MD1
MD0
D6 Q6 DAC_LAT1
DAC_R8 8 12 R170 150 DAC_B8
0
D7 Q7
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
5
6
7
8
DAC_R9 9 11 R171 150 DAC_B9
D8 Q8
VCC
1
5
6
7
8
5
6
7
8
E1
19
4 5
3 6
2 7
1 8
4 5
3 6
2 7
1 8
4 5
3 6
2 7
1 8
4
3
2
1
4 5
3 6
2 7
1 8
4 5
3 6
2 7
1 8
4 5
3 6
2 7
1 8
4
3
2
1
/ALT_DCLK E2
/F0_INTREQ
PC62
R120
/ALT_DATA CE0.1u
VCC2.5 VCC3 TC74VHCT541AFT
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
C11 C12
PC13 PC14 CE22p CE22p IC28
MA22
MA21
MA20
MA19
MA18
MA17
MA16
CE1u CE1u DAC_R0 2 18 R172 150 DAC_B0
D1 Q1
DAC_R1 3 17 R173 150 DAC_B1
D2 Q2
DAC_R2 4 16 R174 150 DAC_B2
D3 Q3
DAC_R3 5 15 R175 150 DAC_B3
D4 Q4
VCC3 VCC2.5 VCC2.5 VCC3 DAC_R4 6 14 R176 150 DAC_B4
D5 Q5
DAC_R5 7 13 R177 150 DAC_B5
TCK GND D6 Q6
DAC_R6 8 12 R178 150 DAC_B6
TMS VCC(+3.3V) D7 Q7
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
PC15 PC16 PC19 PC20 DAC_R7 9 11 R179 150 DAC_B7
TDI VCC(+3.3V) CE1u CE1u CE1u CE1u D8 Q8
TDO OPEN
1 VCC DAC_B[0..9]
TRST GND E1 DAC_B[0..9]
CS
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
19
IN4
IN3
nCS
nRS
nWS
E2
GND
GND
GND
VCCIO
VCCIO
VCCIO
DATA7
DATA6
DATA5
DATA4
DATA3
DATA2
DATA1
1 156 TC74VHCT541AFT PC63
VCCINT
VCCINT
DEV_OE
CLOCK2
TCK DATA0 CE0.1u
2 155
DEV_CLRn
/ALT_CONF_DONE CONF_DONE DCLK
3 154 DAC_L[0..9]
T53 nCEO nCE
4 153
T54 TDO TDI
SAB_LA[0..11] 5 152 DAC_R[0..9]
VCCIO VCCINT
6 151
GND GND
SAB_LA0 7 150 DAC_L0
I/O I/O
SDB_LD[0..15] SAB_LA1 8 149 DAC_L1
I/O I/O
SAB_LA2 9 148 DAC_L2
I/O I/O
IC36 SAB_LA3 10 147 DAC_L3
CLKUSR I/O
SDB_LD0 7 5 SAB_LA0 SAB_LA4 11 146
D0 A0 I/O VCCIO
SDB_LD1 8 4 SAB_LA1 SAB_LA5 12 145
D1 A1 I/O GND
SDB_LD2 9 3 SAB_LA2 SAB_LA6 13 144 DAC_L4
D2 A2 I/O I/O
D3 A3 I/O I/O
D4 A4 I/O I/O
D5 A5 RDYnBUSY I/O
D6 A6 I/O I/O IC39
SDB_LD7 16 42 SAB_LA7 SAB_LA11 18 139 DAC_L9 T59 FL3
D7 A7 I/O I/O R48
SDB_LD8 29 27 SAB_LA8 SDB_LD0 19 138 R137 100 SI1_B 1 2 10 EXCML16A270U
D8 A8 INIT_DONE VCCIO 1A 1Y SI1_YB
SDB_LD9 30 26 SAB_LA9 20 137 3 TP32
D9 A9 GND GND 1Z C33
SDB_LD10 31 25 SAB_LA10 21 136 DAC_RST T60 FL4 TP33
D10 A10 VCCINT I/O R49 CE220p
SDB_LD11 32 24 SAB_LA11 22 135 DAC_LLAT0 R138 100 SI1_A 7 6 10 EXCML16A270U
D11 A11 VCCIO I/O 2A 2Y SI1_ZB
2-7
SDB_LD12 35 21 23 134 DAC_LLAT1 5 T61 FL5
D12 A12 GND I/O 2Z R50
SDB_LD13 36 20 SDB_LD1 24 133 DAC_R0 10 EXCML16A270U
D13 A13 I/O I/O SI1_YA
SDB_LD14 37 19 SDB_LD2 25 132 DAC_R1 R139 100 SCKH1 9 10 TP34
D14 A14 I/O IC38 I/O 3A 3Y C34
SDB_LD15 38 18 SDB_LD3 26 131 DAC_R2 11 T62 FL6 TP35
D15 A15 I/O I/O 3Z R51 CE220p
SDB_LD4 27 130 10 EXCML16A270U
R116 0 I/O VCCINT SI1_ZA
17 SDB_LD5 28 129 15 14 T63 FL7
/SWEL WE I/O GND 4A 4Y R52
SDB_LD6 29 128 DAC_R3 VCC3 13 10 EXCML16A270U
I/O EP1K50QC208-3 I/O 4Z SCK1_YB
6 22 SDB_LD7 30 127 DAC_R4 4 TP36
T49 CE NC I/O I/O G C35
23 SDB_LD8 31 126 DAC_R5 12 T64 FL8 TP37
R117 0 NC I/O I/O G R53 CE220p
41 28 VCC3 32 125 DAC_R6 10 EXCML16A270U
/SOEL OE NC GND I/O SCK1_ZB
33 124 HD151031FPEL T65 FL9
VCCINT VCCINT R54
40 34 123 VCC3 10 EXCML16A270U
T50 BHE PC59 VCCIO GND SCK1_YA
39 35 122 DAC_R7 TP38
BLE CE0.1u GND I/O C36
SDB_LD9 36 121 DAC_R8 T66 FL10 TP39
I/O I/O PC64 R55 CE220p
CY7C1021BV33-12ZC SDB_LD10 37 120 DAC_R9 10 EXCML16A270U
I/O I/O CE0.1u SCK1_ZA
SDB_LD11 38 119 SCK0
I/O I/O
SDB_LD12 39 118
I/O VCCIO
SDB_LD13 40 117
I/O GND IC40
SDB_LD14 41 116 SCK1 T67 FL11
I/O I/O R56
42 115 SIL0 R140 100 SI0_B 1 2 10 EXCML16A270U
VCCIO I/O 1A 1Y SI0_YB
IC37 43 114 SIL1 3 TP40
GND I/O 1Z C37
SDB_RD0 7 5 SAB_RA0 SDB_LD15 44 113 SIR0 T68 FL12 TP41
D0 A0 I/O I/O R57 CE220p
SDB_RD1 8 4 SAB_RA1 /SWEL 45 112 SIR1 R141 100 SI0_A 7 6 10 EXCML16A270U
D1 A1 /SWEL I/O I/O 2A 2Y SI0_ZB
SDB_RD2 9 3 SAB_RA2 /SOEL 46 111 5 T69 FL13
D2 A2 /SOEL I/O I/O 2Z R58
SDB_RD3 10 2 SAB_RA3 SAB_RA0 47 110 10 EXCML16A270U
D3 A3 I/O VCCIO SI0_YA
SDB_RD4 13 1 SAB_RA4 48 109 R142 100 SCKH0 9 10 TP42
D4 A4 VCCINT GND 3A 3Y C38
SDB_RD5 14 44 SAB_RA5 49 108 11 T70 FL14 TP43
D5 A5 GND MSEL0 3Z R59 CE220p
SDB_RD6 15 43 SAB_RA6 50 107 10 EXCML16A270U
D6 A6 TMS MSEL1 SI0_ZA
SDB_RD7 16 42 SAB_RA7 51 106 15 14 T71 FL15
D7 A7 TRST VCCINT 4A 4Y R60
SDB_RD8 29 27 SAB_RA8 52 105 VCC3 13 10 EXCML16A270U
D8 A8 /ALT_STATUS nSTATUS nCONFIG /ALT_CONFIG 4Z SCK0_YB
SDB_RD9 30 26 SAB_RA9 4 TP44
D9 A9 G C39
SDB_RD10 31 25 SAB_RA10 12 T72 FL16 TP45
D10 A10 G R61 CE220p
SDB_RD11 32 24 SAB_RA11 10 EXCML16A270U
I/O
I/O
I/O
I/O
I/O
I/O
GND
I/O
I/O
LOCK
I/O
I/O
I/O
VCCIO
I/O
I/O
I/O
I/O
I/O
VCCINT
I/O
I/O
I/O
GND
VCC_CKLK
IN1
CLOCK1
IN2
GND_CKLK
GND
I/O
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
VCCINT
I/O
I/O
I/O
I/O
I/O
I/O
VCCIO
I/O
I/O
I/O
I/O
I/O
I/O
D11 A11 SCK0_ZB

SDB_RD12 35 21 HD151031FPEL T73 FL17
D12 A12 R62
SDB_RD13 36 20 VCC3 10 EXCML16A270U
D13 A13 SCK0_YA
SDB_RD14 37 19 TP46
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
D14 A14 C40

100
101
102
103
104
SDB_RD15 38 18 T74 FL18 TP47

D15 A15 PC65 R63 CE220p
10 EXCML16A270U
R118 0 CE0.1u SCK0_ZA
17 VCC2.5 VCC3
/SWER WE
6 22
T51 CE NC PC17 PC18
23 IC29
R119 0 NC CE1u CE1u
41 28 VCC3 LLAT0 R143 100 2 18 R149 100 FL19 EXCML16A270U
/SOER OE NC D1 Q1 LAT0
CCH0 R144 100 3 17 R150 100 FL20 EXCML16A270U
D2 Q2 CH0
40 NNCHG0 R145 100 4 16 R151 100 FL21 EXCML16A270U
SAB_RA1
SAB_RA2
SAB_RA3
SAB_RA4
SAB_RA5
SAB_RA6
SAB_RA7
SAB_RA8
SAB_RA9
SAB_RA10
SAB_RA11
SDB_RD0
SDB_RD1
SDB_RD2
SDB_RD3
SDB_RD4
SDB_RD5
SDB_RD6
SDB_RD7
SDB_RD8
SDB_RD9
SDB_RD10
SDB_RD11
SDB_RD12
SDB_RD13
SDB_RD14
SDB_RD15
/SWER
/SOER
ENC_PHB
ENC_PHA
T52 BHE PC60 D3 Q3 NCHG0

39 LLAT1 R146 100 5 15 R152 100 FL22 EXCML16A270U
BLE CE0.1u D4 Q4 LAT1
CCH1 R147 100 6 14 R153 100 FL23 EXCML16A270U
D5 Q5 CH1
CY7C1021BV33-12ZC SAB_RA[0..11] NNCHG1 R148 100 7 13 R154 100 FL24 EXCML16A270U
D6 Q6 NCHG1
/RESET 8 12
/RESET D7 Q7
SDB_RD[0..15] 9 11
/PS_SENS D8 Q8 C19 C20 C21 C22 C23 C24
1
E1 CE100p CE100p CE100p CE100p CE100p CE100p
19
E2
TC74VHCT541AFT
VCC /HRESET
/SOER
/SWER
/HRESET
/P_SIDE_SENS
ENC_PHB
ENC_PHA
DDA_CLK
DDA_StoM
DDA_MtoS
/P_SIDE_SENS
/ALT_RESET
PC66
CE0.1u
R180 150
PINCHPOS R181 150
T78 T79 HEAD_UD
VCC
C41 C42 CN6
VCC3 100p 100p
1
TP77
2
IC30 RA56 TP78
R130 3
T80 /SW2 2 18 4 5 TP79
/SW2 D1 Q1 4 5 4
/RRD
/MTRERR
CROP_ON
/PS_SENS
NON
/INT1284_NET
RESERVE_PORT
LCD_RS 3 17 3 6 TP80
/WWE0
T75
/INT_NET_HALF
/SERIAL_START
LCD_RS D2 Q2 3 6 5
/SRVBRD_RESET
MAINTENANCECOVER_L
LCD_RW 4 16 2 7 TP81
LCD_RW D3 Q3 2 7 6
EXTOUT LCD_E 5 15 1 8 TP82
LCD_E D4 Q4 1 8 7
/LCD_CS 6 14 TP83
R131 /LCD_CS D5 Q5 8
VCC3 /LED 7 13 EXBV8V330J TP84
NON /LED D6 Q6 9
/SW0 8 12 TP85
/SW0 D7 Q7 10
/SW1 9 11 TP86
/SW1 D8 Q8 11
TP87 TO PANEL BOARD
12
VCC 1 TP88
E1 13
19 TP89
E2 14
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
TP90
PC71 15
TC74VHCT541AFT RA57 TP91
CE0.1u 16
4 5
I5
4 5 17
1 75 3 6 TP92
GND GND 3 6 18
GND
GND
GND
GND
GND
GND
VCC3
VCC3
2 74 2 7
T76 TDI TDI TDO TO_MACH2 2 7 19
I/O4 A8
I/O3 A6
I/O2 A4
I/O1 A2
I/O0 A0
3 73 1 8 TP93
I/O7 A14
I/O6 A12
I/O5 A10
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O8 A1 TRST 1 8 20
I/O58 D10
I/O57 D12
I/O56 D14
MA[0..25] 4 72 RA65 RA66
MA[0..25] /CS4 I/O9 A3 I/O55 D1 RTC_DATA 21
5 71 VCC3 EXBV8V103J EXBV8V103J DB[0..15] EXBV8V330J TP94
T77 I/O10 A5 I/O54 D3 RTC_WR DB[0..15] 22
6 70 IC21 RA58 TP95
/CS6 I/O11 A7 I/O53 D5 RTC_WDATA 23
MA22 7 69 DB7 18 2 4 5 TP96
I/O12 A9 I/O52 D7 RTC_CLK B0 A0 4 5 24
1
2
3
4
1
2
3
4
MA23 8 68 DB6 17 3 3 6
I/O13 A11 I/O51 D9 RTC_CE B1 A1 3 6
MA24 9 IC32 67 DB5 16 4 2 7 52808-2490
I/O14 A13 I/O50 D11 AD_IN B2 A2 2 7
MA25 10 66 DB4 15 5 1 8
1
2
3
4
I/O15 A15 I/O49 D13 /AD_CS B3 A3 1 8
11 65 T86 T87 VCC3 DB3 14 6 RA55
8
7
6
5
8 1
7 2
6 3
5 4
CLK50_1 I1/CLK0 I/O48 D15 AD_CK B4 A4
12 64 DB2 13 7 4 EXBV8V330J
5
VCC3 I4/CLK3 AD_OUT B5 A5 4 5
DB[0..15] 13 M4A3-128/64 TQFP100 63 DB1 12 8 3 6
DB[0..15] GND GND PC72 B6 A6 3 6
14 62 DB0 11 9 2 7
8
7
6
5
8
7
6
5
/RESET I1/CLK1 VCC3 CE0.1u B7 A7 2 7
DB7 15 61 1 8
I/O16 B15 I3/CLK2 /ALT_STATUS 1 8
DB6 16 60 19
I/O17 B13 I/O47 C15 /ALT_RESET E
DB5 17 59 1 EXBV8V330J
I/O18 B11 I/O46 C13 /ALT_DCLK DIR
DB4 18 58
I/O19 B9 I/O45 C11 /ALT_DATA
DB3 19 57 74LVC245
I/O20 B7 I/O44 C9 /ALT_CONF_DONE
DB2 20 56 /PANEL
I/O21 B5 MACH2 I/O43 C7 /ALT_CONFIG /PANEL
DB1 21 55 /WWR
I/O22 B3 I/O42 C5 T81 /WWR
DB0 22 54 /HRESET
I/O23 B1 I/O41 C3 /SENSOR /HRESET
23 53 VCC
TMS TMS I/O40 C1 /PANEL T82 T83 T84 T88 R104 33
24 52
TCK TCK ENABLE
25 51 VCC3
GND GND
1
6
R38
GND
GND
I/O24 B14
IO/25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND
10K RA13 VCC
PC73 CN8
CE0.1u EXBA10E103J
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
C25 C27 C28 C29 1
VCC3
T85 2
2
9
3
8
4
7
5
10
CE100p CE100p CE100p CE100p 3

DB[0..15] RA59
R35 DB[0..15] 4
IC7 4 5 TP97
TP48
TP49
TP50
10K 4 5 5
VCC3 DB0 18 2 PRINT_CARRIAGE_ORG 3 6 TP98
Q1 D1 3 6 6
CN4 DB1 17 3 PINCH_ROLL_U/D 2 7 TP99
Q2 D2 2 7 7
DB2 16 4 FRONT_COVER 1 8 TP100
1 Q3 D3 1 8 8
VCC3 RA64 DB3 15 5 MAINTENANCE_COVER R TP101
2 TDO Q4 D4 9
8 1 DB4 14 6 REAR_PAPER EXBV8V330J TP102
3 TDI 8 1 Q5 D5 10
7 2 VCC3 DB5 13 7 FRONT_PAPER RA60 TP103
4 7 2 Q6 D6 11
6 3 DB6 12 8 CUTTING_CARRIAGE_ORG 4 5
5 6 3 Q7 D7 4 5 12
/SW1
/SW0
/LED
/SW2
LCD_E
5 4 DB7 11 9 PINCH ROLL U/D 3 6
LCD_RS
/LCD_CS
LCD_RW
6 TMS 5 4 Q8 D8 3 6 13
/EXTIN
/INTDDA
PC69 PC70 2 7
/INTUSB_0
/INTUSB_1
7 2 7 14
/F0_INTREQ
EXBV8V103J CE0.1u CE0.1u 1 1 8
8 TCK E1 1 8
19 52808-1490
E2 C26 C30 C31 C32
53398-0890 EXBV8V330J
R36 74LVC541
TO JUNCTION BOARD
2-8
10K /SENSOR CE100p CE100p CE100p CE100p
/SENSOR
TP51
TP52
TP53
/IRL0
/IRL1
/IRL2
/IRL3
VCC3
IC41
12
CS1
3 13 VCC3 RA67 RA68
RTC_WDATA DIN DOUT RTC_DATA
4 EXBV8V103J EXBV8V103J
RTC_CLK CLK
VCC3 11 14
RTC_CE CS0 TP
D1 2
RTC_WR WE
1
2
3
4
1
2
3
4
CR2032-RTC BACKUP 1SS355
1
2
3
4
1
2
3
4
HOLDER BATTERY BCR20V4
D2 5 VCC
8
7
6
5
8
7
6
5
R37 L1
RBT1 8 6 TP58
VCC L2
10K 7 VCC
BT1 1SS355 PC67 L3 R39
9 CN5
8
7
6
5
8
7
6
5
CE0.1u L4 10K
BCR20V4 1 10 CN7
GND L5 1 IC8D IC8C
TP104
2 33 1
RTC-4553 TP59 /EXTIN 8 9 6 5 R105 TP105
3 /EXTIN 2
CR2032 3V TP60 TP106
4 3
74LVC14 74LVC14 TP107 TO MONITOR SERIAL
5 4
TP61 TP108
CROPMARK 6 5
7
TP62 53398-0590
PINCHPOS 8
TP63
CROP_ON 9
VCC TP64
/SERIAL_START 10
TP65
/SRVBRD_RESET 11
TP66 VCC
R182 /MTRERR 12
TP67
10K 1% MAINTENANCECOVER_L 13
TP68
RESERVE_PORT 14 R40
15 TO SERVO BOARD 10K
TP69
R100 33 /INTDDA 16
HEAD_TH VCC TP70
HEAD_TH DDA_MtoS 17
TP71
DDA_StoM 18 RXD2
TP54
TP55
TP56
TP57
PC21
CE1u 19 TXD2
TP72
PC68 /Cmd_HS_MtoS 20
TP73
CE0.1u /Cmd_HS_StoM 21
IC42 Cmd_MtoS TP74
Cmd_MtoS 22
3 14 Cmd_StoM TP75
R101 33 CH0 VCC Cmd_StoM 23
P_SIDE 4
P_SIDE CH1 24
5 10 TP76
PC22 CH2 DO AD_OUT DDA_CLK 25
6 11
CE1u CH3 SARS
52808-2590
2 R4
/AD_CS CS 2.2K
9
REF
12 8
R102 33 AD_CK CLK AGND
CROPMARK 13
CROPMARK AD_IN DI
1 7
PC23 NC GND
CE1u TLC0834D
41V_SENSE R103 33
41V_SENSE
PC24
CE1u
VHV0
VHV0
DAC_B[0..9] PC89
DAC_B[0..9] CE0.1u
+41V VHV0 IC48
CN9 DAC_B0 4 22 VCC
D0 VCC45
F2 DAC_B1 3
4 D1 TR1
DAC_B2 2 CN11
3 D2 2SC2873 PC85 C56
DAC_B3 1 20 +
2 FUSE CCF1NTE1.6 D3 NPNB CE0.1u 22u/50V 1
DAC_B4 30 18
1 D4 FB 2
VHV1 DAC_B5 29 16 GND
PC76 D5 PNPB R197 R201 TR5 3
B4P-VH + + DAC_B6 28 COM0_A
PC74 CE0.1u D6 2SC4131 4
F3 DAC_B7 27 24 1 510 GND
CE0.1u C45 C46 D7 VCC5 R209 5
DAC_B8 26 COM0_A
220u/50V 220u/50V D8 43 6
DAC_B9 25 GND
FUSE CCF1NTE1.6 D9 7
9 COM0_A
DP 8
DAC_LAT0 5 11 VCC GND
DAC_LAT0 LAT DP 9
/DAC_RESET 6 12 COM0_B COM0_B
/DAC_RESET RST DP 10
13 GND
DP 11
23 15 COM0_B
TEST DP R210 R217 12
T93 17 GND
DP 43 4.7 /0.25W 13
19 COM0_B
DP PC81 14
8 21 GND
DAOUT DP CE0.1u R64 R202 TR9 15
7 VCC
GND5 2SA1746 16
+41V F1 D3 D4 10 10 510 HEAD_TH
GND45 C58 HEAD_TH 17
14 GND
VOUTGND CE0.022u 18
P_SIDE
FUSE CCF1NTE2 1SS355 1SS355 TR13 P_SIDE 19
/P_SIDE_SENS
E09A19RA 2SA1213 /P_SIDE_SENS 20
IC44 L1 SBC8-221-182 T89 GND
21
L4960 VCC LAT0
LAT0 22
1 7 DAC_A[0..9] GND
1 7 DAC_A[0..9] 23
HS1 CH0
CH0 24
IC49 GND
25
6 DAC_A0 4 22 NCHG0
6 R193 D0 VCC45 NCHG0 26
DAC_A1 3 GND
5
4
3
2
270 1% D1 TR2 27
DAC_A2 2 GND
D8 PC77 D2 2SC2873 PC87 28
PR-1616 DAC_A3 1 20 SCK0_YA
D5S6M CE0.1u R194 D3 NPNB CE0.1u SCK0_YA 29
HS2 DAC_A4 30 18 SCK0_ZA
5
4
3
2
C43 10K 1/4W D4 FB SCK0_ZA 30
+ + + DAC_A5 29 16 SI0_YA
2.2u/50V D5 PNPB R198 R203 TR6 SI0_YA 31
DAC_A6 28 SI0_ZA
C47 C48 D6 2SC4131 SI0_ZA 32
DAC_A7 27 24 1 510 SCK0_YB
R184 220u/50V 220u/50V D9 D7 VCC5 R211 SCK0_YB 33
DAC_A8 26 SCK0_ZB
C44 R183 15K SML-210MT D8 43 SCK0_ZB 34
DAC_A9 25 SI0_YB
D9 SI0_YB 35
HEAT-SINK 1 9 SI0_ZB
CE1500p 4.7K C49 DP SI0_ZB 36
5 11 VCC
CE0.033u LAT DP
6 12 COM0_A 36FMN-BTK
RST DP
13
DP
23 15 VCC HEAD0
TEST DP R212 R218
T94 17
DP 43 4.7 /0.25W
19 CN10
DP PC82
8 21
7
GND5 2SA1746 2
VCC3 D7 10 10 510 VHV1
GND45 C59 3
14
VOUTGND CE0.022u 4
VCC3
1SS355 TR14 5 PC90
VCC3 VCC1.5
E09A19RA 2SA1213 6 CE0.1u
IC45 T90
R123 PQ070XZ1HZ VHV1 53398-0690
1K 1 3 VCC
PC75 IC8F IC8E VIN VO
IC10 IC50 CN12
CE0.1u 2 1 13 12 11 10 2 4 R190 C53 + R43 DAC_B0 4 22
GND
VDD OUT VC VADJ 120 1% 100u/25V PC78 10K D0 VCC45 1
4 DAC_B1 3
NC CE0.1u D1 TR3 2
3 5 DAC_B2 2 COM1_A
GND Cd 74LVC14 74LVC14 D2 2SC2873 PC86 C57 3
DAC_B3 1 20 GND
5
+
C50 D3 NPNB CE0.1u 22u/50V 4
RN5VD29A DAC_B4 30 18 COM1_A
CE0.01u R191 D4 FB 5
DAC_B5 29 16 GND
D5 PNPB R199 R205 TR7 6
DAC_B6 28 COM1_A
D6 2SC4131 7
120 1% DAC_B7 27 24 1 510 GND
D7 VCC5 R213 8
DAC_B8 26 COM1_B
D8 9
2-9
DAC_B9 25 43 GND
R195 D9 10
9 COM1_B
1K 1% DP 11
DAC_LAT1 5 11 VCC GND
DAC_LAT1 LAT DP 12
6 12 COM1_B COM1_B
RST DP 13
13 GND
DP 14
23 15 VCC
TEST DP R214 R219 15
T95 17 HEAD_UD
DP 43 4.7 /0.25W HEAD_UD 16
VCC3 D5 19 GND
DP PC83 17
8 21 ENC_PH_A
7 GND
1SS355 GND5 2SA1746 19
VCC2.5 10 10 510 ENC_PH_B
GND45 C60 20
T91 14 GND
IC46 LT1086CM VOUTGND CE0.022u 21
GND
TR15 22
3 2 LAT1
VI VO E09A19RA 2SA1213 LAT1 23
GND
C51 R41 24
+ HS3 CH1
ADJ
R185 100u/25V PC79 10K CH1 25
GND
120 1% CE0.1u 26
NCHG1
NCHG1 27
IC51 GND
1
28
DAC_A0 4 22 SCK1_ZA
R186 D0 VCC45 SCK1_ZA 29
DAC_A1 3 SCK1_YA
120 1% D1 TR4 SCK1_YA 30
HEAT-SINK 1 DAC_A2 2 SI1_ZA
C5 D2 2SC2873 PC88 SI1_ZA 31
+ DAC_A3 1 20 SI1_YA
10u/16V D3 NPNB CE0.1u SI1_YA 32
DAC_A4 30 18 SCK1_ZB
D4 FB SCK1_ZB 33
DAC_A5 29 16 SCK1_YB
D5 PNPB R200 R207 TR8 SCK1_YB 34
DAC_A6 28 SI1_ZB
D6 2SC4131 SI1_ZB 35
DAC_A7 27 24 1 510 SI1_YB
D7 VCC5 R215 SI1_YB 36
DAC_A8 26
D8 43
DAC_A9 25 36FMN-BTK
D9
9 HEAD1
DP
5 11 VCC
LAT DP
6 12 COM1_A
RST DP IC43C
13
DP
23 15 6 5
TEST DP R216 R220
VCC D6 T96 17
DP 43 4.7 /0.25W
19 74LVC14
DP PC84
8 21
1SS355 DAOUT DP CE0.1u R67 R208 TR12 IC43D
VCC3 7
GND5 2SA1746
T92 10 10 510 8 9
IC47 LT1086CM GND45 C61
14
VOUTGND CE0.022u
3 2 74LVC14
VI VO TR16
R187 C52 R42 E09A19RA 2SA1213 IC43E
+
ADJ
120 1% 100u/25V PC80 10K 10 11
CE0.1u
+41V
1
74LVC14
R188 IC43F
VCC VCC
R196 12 13
+ C6 120 1% 22K
10u/16V R125 R126
74LVC14
41V_SENSE T97 1K 1K
R189 41V_SENSE IC43A IC43B
R124 ENC_PHA R155 100 2 1 R106 4 3 R107
1K ENC_PHA
120 1%
C54 33 C55 33
74LVC14 74LVC14
CE1000p CE1000p
R192
270 1% T98
ENC_PHB R156 100

ENC_PHB
2-3 SERVO BOARD
2-10
2-11
DDA_StoMExtin VCC3
DDA_StoMExtin
1 D15 Q4
IC15 VCC3
2 Y1 R97
/Cmd_StoM_out 18 2 DDA_CLK T36 VCC3 R120 3 DTC114EK 1
3 Q1 D1
6
1
17 3 /Cmd_MtoS 220 220
4 Q2 D2
/Cmd_HS_StoM_out 16 4 /Cmd_HS_MtoS C35 SEL-6414E
5 Q3 D3
15 5 DDA_MtoS CE0.1u HC49/U-S 8MHZ RA11
6 Q4 D4
14 6 INTDDA C64
7 Q5 D5 TP19 EXBA10E103J
2
13 7 CE0.1u
8 Q6 D6
12 8 T3
9 Q7 D7
2
9
3
8
4
7
5
11 9 C40 C41
10
10 Q8 D8
/MTRERR R86 CE27p CE27p
11 Slow_Power_On
1 1.8K
12 E1
19 VCC3
/Serial_Start
13 E2
/SERVO_RES
14 HEn_On
8
7
6
5
74LVC541
/MTRERR
15 TP20
6
1
T48 T39 R113 R62
16 /HEncAtoExt
33
33
8
7
6
5
17 T41 T37 RA4
10K NON
RA7
1
2
3
4
18 /HEncBtoExt EXBV8V103J
0
T34
CN12 52808-1891 EXBA10E103J
R112
R110
TP28 TP26
1
2
3
4
DDA_CLK
1
R119
2
9
3
8
4
7
5
10
2 PowerON
/Cmd_StoM
3
/Cmd_MtoS
4
/Cmd_HS_StoM
5
SUB_CLK
6
T8 SUB_LOAD
7
SCLKO
/H8_RES
DDA_StoMout C58 C59 C60
8 DDA_StoMout
DDA_MtoS T30
9
IC20 IC19
10 INTDDA
/RD
/HWR
/LWR
T33 T32 T35 T29 VCC3 D0 11 21 A1 D8 11 21 A1
11 CE470p I/O0 A0 I/O0 A0
RESERVE VCC3 D1 12 23 A2 D9 12 23 A2
G_CWW
G_CW
D8
D9
D10
D11
D12
D13
D14
12 T31 I/O1 A1 I/O1 A1
CE470p CE470p D8 10 6 D2 13 24 A3 D10 13 24 A3
13 MAINTENANCE_HATCH I/O2 A2 I/O2 A2
/MTRERR D9 2 D3 15 25 A4 D11 15 25 A4
14 I/O3 A3 I/O3 A3
/SERVO_RES D10 9 D4 16 26 A5 D12 16 26 A5
15 C65 I/O4 A4 I/O4 A4
/Serial_Start C66 D11 3 D5 17 1 A6 D13 17 1 A6
16 I/O5 A5 I/O5 A5
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
/CropOn D12 8 D6 18 2 A7 D14 18 2 A7
17 /CropOn I/O6 A6 I/O6 A6
PinchPos CE0.1u D13 4 D7 19 3 A8 D15 19 3 A8
18 PinchPos I/O7 A7 I/O7 A7
10K
NON
CE0.1u D14 7 4 A9 4 A9
R64 2.2K
EXBA10E103J
19 A8 A8
R111 NON
CropMark VCC D15 5 1 /LWR 27 5 A10 /HWR 27 5 A10
RA13
T28
RES
20 CropMark /WE A9 /WE A9
GND
GND
STBY
VCC3
6 A11 6 A11
XTAL
R118
R117
PF6/AS
21 A10 A10
EXTAL
PF5/RD
PD0/D8
PD1/D9
PLLVSS
FO_OUT C67 C61 /CS1 20 7 A12 /CS1 20 7 A12
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PLLVCC
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14
PF3/LWR
PF4/HWR
22 /CS A11 /CS A11
PF0/WAIT
D0 10 6 8 A13 8 A13
23 Maintenance_Cover_L SUB_CLK A12 A12
PF7/CLKOUT
D1 2 /RD 22 9 A14 /RD 22 9 A14
24 SUB_LOAD /OE A13 /OE A13
P50/TXD2/IRQ0
P51/RXD2/IRQ1
T27 CE0.1u CE0.1u D2 9 10 A15 10 A15
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
25 A14 A14
VCC3 109 72 D15 D3 3 VCC3 VCC3 RA3
P52/SCK2/IRQ2 PD7/D15
CN11 110 71 D0 D4 8 14 28 14 28 VCC3 EXBV8V103J
P53/ADTRG/IRQ3 PE0/D0 GND VCC3 GND VCC3
52808-2591 SUB_DATA_OUT 111 70 D1 D5 4 C52 VCC3
SUB_DATA_OUT PH2/CS6/(IRQ6) PE1/D1 R115 10K
P65/TMO1/DACK1/IRQ13
TP39
P63/TMCI1/TEND1/IRQ11
R76 SUB_STORE 112 69 D2 D6 7
SUB_STORE PH3/CS7/OE/(IRQ7) PE2/D2
4
3
2
1
RA14
EXBA10E103J
113 68 D3 D7 5 1 CY7C1399 C51 CY7C1399 CE0.1u
SUB_DATA_IN 10K PG4/BREQO PE3/D3 R114 10K TP40
single:pull_dowm 114 67 R133
PG5/BACK VCC3
multi:pull_up 115 66 D4
4
3
2
1
JP1 NON PG6/BREQ PE4/D4 CE0.1u TP38 10K

116 65 D5 HVref2
5
6
7
8
R77 VCC3 PE5/D5 HVref2

117 64 D6 CN9
JP2 NON CAP_Org NON SOL_CURNT_AD P40/AN0 PE6/D6 TP37
118 63 D7 TCK
WIPE_Org Y_CURNT_AD P41/AN1 PE7/D7 8
5
6
7
8
119 62 VFWE
X_CURNT_AD P42/AN2 FWE 7
VCC3 RA5 120 61 ExtLoad TMS
VM_Voltage P43/AN3 P61/TMRI1/DREQ1/IRQ9 ExtLoad 6
1 5 121 60 ExtStore
VREF P60/TMRI0/DREQ0/IRQ8 ExtStore 5
7 122 59 FANPWM2 /RES HVref1
AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15) FANPWM2 T17 T15 T13 HVref1 4
4 SUB_DATA_IN 123 58 FANPWM1 TDI
P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14) FANPWM1 3
8 124 57 ExtDin /SERVO_RES HVref0 TDO
P45/AN5 P25/PO5/TIOCB4/(IRQ13) ExtDin HVref0 2
3 125 56 ExtDout /H8_RES T18 T16 T14 T12 /MTD_En2
P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12) ExtDout /MTD_En2 1
9 126 55 StpBRef /MTD_En1
P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) /MTD_En1
2 CAP_Org 127 54 StpARef VCC3 /MTD_En0 NON
/RD
P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) /MTD_En0

6 10 WIPE_Org 128 IC16 53 SolPWM
TP33 P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) R134
TS1 TS2 129 52
P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) ExtCLK 10K
TP34 EXBA10E103J 130 51
TP32 P57/AN15/DA3/IRQ7 P17/PO15/TIOCB2/TCLKD/EDRAK3 Y_En_Pha C74 C76
131 50
AVSS P16/PO14/TIOCA2/EDRAK2 INTDDA
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
CN10 132 49
NC P15/PO13/TIOCB1/TCLKC Y_En_Phb
/MON_HS_toPC 133 48 CE0.1u CE0.1u
1 P35/SCK1/(OE) P14/PO12/TIOCA1
/MON_HS_toPC DDA_CLK 134 47
G_CWW
G_CW
I5
2 R125 P34/SCK0 GND

Sub_to_Servo Rxd Sub_to_Servo 135 46 1 75 VCC3
I/O7
I/O6
I/O5
I/O4
I/O3
I/O2
I/O1
I/O0
3 P33/RXD1 P13/PO11/TIOCD0/TCLKB X_En_Pha GND GND

GND
GND
GND
GND
GND
GND
VCC3
VCC3
Servo_to_Sub 136 45 2 74 T10
2-12
4 0 GND P12/PO10/TIOCC0/TCLKA X_En_Phb TDI TDO
DDA_MtoS 137 44 YPWM A1 3 73
I/O63 D0
I/O62 D2
I/O61 D4
I/O60 D6
I/O59 D8
I/O58 D10
I/O57 D12
I/O56 D14
5 P32/RXD0/IrRXD P11/PO9/TIOCB0 I/O8 A1 TRST

Servo_to_Sub 138 43 XPWM A2 4 72 R136
P31/TXD1 P10/PO8/TIOCA0 I/O9 A3 I/O55 D1
NON T20 T23 DDA_StoM 139 42 T55 A3 5 71 10K
P30/TXD0/IrTXD P75/EDACK1/(DACK1) I/O10 A5 I/O54 D3 /HEncB
140 41 T56 A4 6 70
P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) I/O11 A7 I/O53 D5 /HEncA
VCC 141 40 T57 D0 7 69
R124 R130 R126 P81/EDREQ3/(IRQ1) P73/ETEND1/(TEND1) I/O12 A9 I/O52 D7 DDA_StoMExtin
142 39 T58 D1 8 68
P82/ETEND2/(IRQ2) VCC3 I/O13 A11 I/O51 D9 DDA_StoMout
5
7
4
8
3
9
2
10
NON 2.2K NON 143 38 T59 D2 9 67
MD0 NMI I/O14 A13 I/O50 D11 R135
144 37 T38 D3 10 66
Servo_to_Sub C62 MD1 WDTOVF I/O15 A15 I/O49 D13 /GE_PhB NON
RA6 T40 SCLK 11 65
CE470p I1/CLK0 I/O48 D15 /GE_PhA
R122 EXBA10E103J 12 64
VCC3 I4/CLK3
10K VCC3 13 63 T9 T7
Sub_to_Servo IC-CPU HD6432673A06FC GND GND
/CS2 14 62
I1/CLK1 VCC3
5
7
4
8
3
9
2
10
1
6
StpARef 15 61
I/O16 B15 I3/CLK2
StpBRef 16 60
C63 RA15 I/O17 B13 IC11 I/O47 C15
Stp0Decay 17 59
EXBA10E103J I/O18 B11 I/O46 C13
VCC R123 C68 Stp0APWM 18 58 Sol_En
I/O19 B9 I/O45 C11 Sol_En
NON Stp0BPWM 19 M4A3-64/64 TQFP100 57 Sol_PWM-
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
I/O20 B7 I/O44 C9 Sol_PWM-
TP5 TP4 TP3 TP2 TP1 VCC3 Stp0APh 20 56 Sol_PWM+
I/O21 B5 I/O43 C7 Sol_PWM+
1
6
CN13 Stp0BPh 21 55 X_En
CE0.1u I/O22 B3 I/O42 C5 X_En
1
2
3
4
5
6
7
8
9
C57 T43 T49 T42 Stp1Decay 22 54 X_PWM-
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
1 NON I/O23 B1 I/O41 C3 X_PWM-
R109 33 CE0.1u TMS 23 53 X_PWM+
2 ExtCLK TMS I/O40 C1 X_PWM+
R108 33 R121 TCK 24 52
3 ExtDout TCK ENABLE
R107 33 10K 25 51
4 ExtDin GND GND
R106 33 T26
GND
GND
I/O24 B14
I/O25 B12
I/O26 B10
I/O27 B8
I/O28 B6
I/O29 B4
I/O30 B2
I/O31 B0
I2
VCC3
GND
GND
VCC3
I/O32 C0
I/O33 C2
I/O34 C4
I/O35 C6
I/O36 C8
I/O37 C10
I/O38 C12
I/O39 C14
GND
GND
5 ExtStore
R105 33
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
6 ExtLoad CE0.1u
DDA_StoM
JP3 NON T54

7
1 T47 C80 C79
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
NON T53
IC7A IC7B
2 T46
VCC3 1 2 3 4 C77 C75 CE0.1u CE0.1u
3 VFWE CE0.1u SolPWM Y_En
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
Y_En
C18 T52 YPWM Y_PWM-
74LVC14 74LVC14 Y_PWM-
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5 A14
7 A15
4
8
3
9
2
10
CE0.1u T45 XPWM T11 Y_PWM+
Y_PWM+
T51 /LWR
RA8 RA9
R80 RA10
0 VCC3
EXBA10E103J EXBA10E103J EXBA10E103J Head_Power_On
Stp2BPh
T44 Stp2BPh
Stp2APh
Head_Slow_Power_On Stp2APh
1
6
1
6
1
6
VM
Stp1APWM
Stp1BPWM
Stp1APh
Stp1BPh
Stp2Decay
Stp2APWM
Stp2BPWM
Stp2BPWM
T50 Stp2APWM
T24 T21 T25 T22 Stp2Decay
R25
47K
Stp1BPh
5
7
4
8
3
9
2
10
Stp1APh
RA12 Stp1BPWM
Stp1APWM
R73 EXBA10E103J Stp1Decay
SOL_CURNT
SOL_CURNT SOL_CURNT_AD
3.3K VCC3
R74 Stp0BPh
1
6
Y_CURNT VCC3 VCC3

Y_CURNT Y_CURNT_AD Stp0APh
R75 3.3K Stp0BPWM
X_CURNT
X_CURNT X_CURNT_AD R54 Stp0APWM
3.3K R61 Stp0Decay
1.0K T5 IC7C IC7D 1.0K
VCC3 IC8
VCC3 2 1 5 6 9 8 /RES
C22 VDD OUT
4
NC
3 5
D35 D34 D33 D32 CE0.1u GND Cd 74LVC14 74LVC14
C21
1SS355 1SS355 1SS355 1SS355 RN5VD29A CE0.1u
VM_Voltage
2.2K
1.5K
1.5K
1.5K
C73
CE0.022u
C70
CE0.022u
C69
CE0.022u
C72
CE0.022u
R132
R129
R128
R131
+27V
TP42 TP41
IC12 R53
1.2ohm/1W
FANPWM1 2 18
FANPWM1 D1 Q1 D3 NON
FANPWM2 3 17
FANPWM2 D2 Q2 TP46 TP45
/CropOn 4 16 /Crop_ON@
/CropOn D3 Q3 /Crop_ON@ C20
/MTD_En0 5 15 + CN7
/MTD_En0 D4 Q4 NON
/MTD_En1 6 14 IC10
/MTD_En1 D5 Q5 1
/MTD_En2 7 13 1 8 L4
/MTD_En2 D6 Q6 R60 100 Source1 Drain1 2 RESERVE
HEn_On 8 12 HEn_On@ 2 7
HEn_On D7 Q7 HEn_On@ Gate1 Drain1 NON
9 11 3 6 NON
D8 Q8 R59 100 Source2 Drain2 D4 D2FS6
4 5
R116 Gate2 Drain2
1
E1 C19
10K 19 UPA1759 +
E2 10u/100V
74VHCT541 L3
L RCH895-181K
VCC VMTD
C45
C46
CE0.1u CE0.22u/50V
IC17 C44
TP56 TP53
TP18 MTD2005 VMTD
25 8 CE0.22u/50V
TP14 TP16 TP24 VCC VMMA
3 20 D9
ALM VMMB
D1FS6 FL16
5 10 CN5
Stp0APh PHA OUT1
23 12
TP50
TP54
TP58
TP60
D7 Stp0BPh PHB OUT2 D28 EXCML20A390U 1
TP62
TP64
R83 24 14
HVref0 Stp0Decay DECAY OUT3 D1FS6 2
18
OUT4 3
NON NON D11 4
6 7
TP52
TP57
ENA A LG A D1FS6 FL15 5
FAN
TP59
TP61
TP63
TP65
22 21
TP31 TP13 ENA B LG B 6
TP27 9 D26
R71 3.3K NC EXCML20A390U 7
2 15 D1FS6 +A_I0
Stp0APWM VREFA NC 8
26 16 +B_I0
VREFB NC 9
R79 C32 4 19 D10 -A_I0
CR NC 10 PUMP MOTOR
1.0K D1FS6 -B_I0
FL14 11
1 27 +A_I1
VSA VSB 12
CE0.047u D27 +B_I1
EXCML20A390U 13
D1FS6 -A_I1 CAP MOTOR
14
-B_I1
RSA
PG
RSB
15
D14 VCC D12 +A_I2
R93 16
D1FS6 +B_I2
FL13 17 WIPE MOTOR
NON -A_I2
11
13
17
NON R72 R100 C49 18
R84 C31 D24 -B_I2
CE820p EXCML20A390U 19
10K 220 220 D1FS6 20
CE820p
TP10 21
R99 R68 R102 22
C34 0.68ohm/1W Wipe_Org
Stp0BPWM 0.68ohm/1W 23
3.3K CE3900p 24 To JUNCTION BOARD 1
Cap_Org
R96 C48 25
1.0K CE0.047u 26
VCC VMTD
VCC 52808-2690
C53
C54
TP6 C99
CE0.1u CE0.22u/50V CE0.1u
VMTD
IC18 C56
MTD2005F D23
TP8 TP7 TP17 19 1 CE0.22u/50V D1FS6
VCC VMMA FL12
24 14
ALM VMMB TP67
D25 EXCML20A390U
26 3 D1FS6
Stp1APh PHA OUT1
D13 17 7
R91 Stp1BPh PHB OUT2 TP66
2-13
18 8 D19
HVref1 Stp1Decay DECAY OUT3
NON 12 D1FS6
NON OUT4 FL11
27 28 D20 VCC
ENA A LG A EXCML20A390U
16 15 D1FS6
TP12 TP9 ENA B LG B
TP15 HS1
R94 GND R23 R22
23 HS2 D21
Stp1APWM VREFA GND 10K 10K
20 2 D1FS6
3.3K VREFB NC FL10
C47 25 4
R92 CR NC
6 D22
1.0K NC EXCML20A390U
22 9 D1FS6
VSA NC
11
NC IC7E
CE0.047u 13 D17
NC R39
21 D1FS6 11 10
RSA
NC
RSB
VSB FL7 WIPE_Org
D16 VCC 150
R101 C12
D18 EXCML20A390U CE100p 74LVC14
5
NON
13
10
NON R90 R89 R103 D1FS6
C42 C55 IC7F
10K
220 220 CE820p R38
CE820p 13 12
TP11 CAP_Org
R95 R88 R104 150
C11
Stp1BPWM C43 1ohm/1W 1ohm/1W CE100p 74LVC14
3.3K CE3900p
R98 C50
1.0K CE0.047u
VCC VMTD
VMTD
C36
C37 D39
CE0.1u CE0.22u/50V D1FS6 FL6
TP21 IC14 C39 D40 EXCML20A390U
MTD2005F D1FS6
19 1 CE0.22u/50V
TP23 TP22 TP36 VCC VMMA
24 14 D31
ALM VMMB
D1FS6 FL5
26 3
Stp2APh PHA OUT1
D6 17 7 D36
R67 Stp2BPh PHB OUT2 EXCML20A390U
18 8 D1FS6
HVref2 Stp2Decay DECAY OUT3
NON 12
NON OUT4
D37
27 28 D1FS6
ENA A LG A FL4
16 15
TP30 TP25 ENA B LG B
TP35 HS1 D38
R70 GND EXCML20A390U
23 HS2 D1FS6
Stp2APWM VREFA GND
20 2
3.3K VREFB NC
C30 25 4 D29
R69 CR NC
6 D1FS6
1.0K NC FL3
22 9
VSA NC
11
NC D30 EXCML20A390U
13
NC D1FS6
CE0.047u 21
RSA
NC
RSB
VSB
D8 VCC
R82 5
NON
13
10
NON R65 R85

R66 C27 C38
10K 220 220 CE820p
CE820p
TP29
R78 R63 R87
Stp2BPWM C28 1ohm/1W 1ohm/1W
3.3K CE3900p
C33
R81
CE0.047u
1.0K
VCC3 C107
VM
CE0.22u/50V
C17
2
1
CE0.1u + C5
C105
D44 100u/63V
CE0.22u/50V
IC6A DAN217U
Y_En_Pha 2 1 C104 VCC
3
Y_En_Pha
CE0.22u/50V
CE0.22u/50V
C108
C111 C106
74LVC14 CE1u CE0.01u
CN3
16
18
17
VCC3
IC6B TP69 TP77 TP76 1 Scan_Encoder_Phase_A
IC3
2 Scan_Encoder_Phase_B
5
6
7
8
Y_En_Phb 4 3 9
Y_En_Phb VS TP72 3
Y_PWM+ 7 12
VCP
Y_PWM+ IN1 VS 4
VREF
RA1 Y_PWM- 4 FL18
5
6
7
8
74LVC14 Y_PWM- IN2 5
VBOOT
EXBV8V222J Sol_PWM+ 14 EXCML20A390U
4
3
2
1
Sol_PWM+ IN3 R5 0.1ohm/1W 6
6 Scan_Motor+
IC6C TP78 OUT1 7
Y_En 8 5 Scan_Motor-
Y_En EN1 OUT2 8
4
3
2
1
X_En_Pha 6 5 3 15
X_En_Pha TP75 EN2 OUT3 FL17 TP71
Sol_En 13 EXCML20A390U 5267-08A
Sol_En EN3
RA2
74LVC14
1 8
1 8
2 7 To JUNCTION BOARD 1
GND
GND
GND
GND
SENSE2
SENSE1
IC6D 2 7 R171
3 6
3 6 10K
X_En_Phb 8 9 4 5 L6234
X_En_Phb 4 5
1
2
11
10
20
19
C16 C15 C14 C13 TP80
EXBV8V470J
74LVC14
R15 100K 0.1% R19 R16
12K 0.1% 12K 0.1% TP79
R12 100K 0.1% CE1000p CE1000p
Sol_CURNT CE1000p CE1000p IC1D
Sol_CURNT - 13
IC1B Y_CURNT 14
R168 12K 0.1% Y_CURNT
- 6 + 12
7
VM C103 + 5 3403A R18
R160 R17
CE0.22u/50V 100K 0.1%
R9 12K 0.1% 4.7K 0.1% 4.7K 0.1%
2
1
3403A R10 VCC
C101 D43 100K 0.1% R167 R159
R11
CE0.22u/50V DAN217U VCC 4.7K 0.1%
4.7K 0.1% R163 0 NON
C100
C112
CE0.22u/50V
3
C110
CE0.22u/50V
CE1u C102
CE0.01u
16
18
17
TP70 TP68 TP73
IC2
TP74
9 To CUTTING CARRIAGE BOARD
VS
Sol_PWM- 7 12
VCP
Sol_PWM- IN1 VS TP43
VREF
X_PWM+ 4 +27V VCC
X_PWM+ IN2 R3 FL8
VBOOT
X_PWM- 14 1.0ohm/1W VCC CN6
X_PWM- IN3 R4 0.1ohm/1W FL2 TP82 EXCML20A390U Sol+
6 CN2 TP47 TP48 TP49
OUT1 EXCML20A390U R14 R166 1
Sol_En 8 5
Sol_En EN1 OUT2 1 0 NON 2
3 15 R51 R141 Sol+
EN2 OUT3 2 3
X_En 13 10K 10K
X_En EN3 3 FL9 TP44 4
Sol-
4 Feed_Motor+ EXCML20A390U Sol- 5
5 6
4
C113
R169 R170
GND
GND
GND
GND
SENSE2
SENSE1
6 IC1A CE0.1u PinchPos 7 PinchPos
10K 10K 7 R13 /Crop_ON@ 8 /Crop_ON&HEn_On
L6234 3 R139 0
FL1 TP81 8 R7 0 + 9 CropMark
1
2
R164 R165 1 100
11
10
20
19
R21 100K 0.1% EXCML20A390U 9 CropMark C4 10
12K 0.1% 12K 0.1% 2 R6 /HEncA
10 - CE470p 11
VCC 100K
11 12
IC1C 3403A /HEncB
12 13
- 9 R137 VCC VCC
11
R2 R1 13 TP51 14
X_CURNT 8 VCC NON
X_CURNT 1.0K 1.0K 14 TP55 15
+ 10
IC6E 15
3403A 52808-1591
R20 74LVC14 16 Feed_Motor-
2-14
R161 R162 R50 470 C1 17 HEn_On@ C93
100K 0.1% 10 11 R52
4.7K 0.1% 4.7K 0.1% /GE_PhA TP90 TP89 CE0.1u 18 R8 CE0.1u
VCC 10K
R156 R157 R37 470 19 R143
12 13 NON
/GE_PhB 20 IC5A 0
0 NON FeedEn_Ph_A_in
21 R45 470 R138
IC6F 2 1
C92 22 /HEncA
74LVC14 FeedEn_Ph_B_in
CE1000p 23 0
TP95 TP88 VCC3
C89 24 74LVC14 R142
25 C87
CE1000p /GE_PhA_in NON
26 C84 CE1000p
27 CE0.1u
/GE_PhB_in
28
29 /HEncAtoExt
TP87 TP94 TP86 TP93 TP85 TP92 TP84
R49 33 30
@SUB_CLK R41
SUB_CLK 31
@SUB_LOAD 10K R144
32
@SUB_DATA_OUT 0
R36 33 33 IC5B
@SUB_STORE_OUT
SUB_LOAD 34 R32 470 R140
@SUB_DATA_IN 4 3
35 /HEncB
@Sub_to_Servo 0
R48 33 36
@Servo_to_Sub R145
SUB_DATA_OUT 37 74LVC14
@MAINTENANCE_HATCH C90 NON
38
@Maintenance_Cover_L CE1000p
R35 33 39
SUB_STORE 40
/HEncBtoExt
40FMN
R47 150
SUB_DATA_IN
C88 To JUNCTION BOARD 2
CE100p VCC3
R46 10K
R34 10K
VCC
R30 10K
R33 150 R31 10K

Sub_to_Servo
C91
CE100p
Servo_to_Sub
R44 33
TP83
IC5D
TP91
8 9
IC5E
R42 150
10 11
74LVC14 Maintenance_Cover_L
C85
74LVC14 CE100p
IC5C IC5F
R43 150
6 5 12 13
MAINTENANCE_HATCH
1
74LVC14 74LVC14 C86
2 CE100p
+41V Q1 2SJ553S +VHEAD
+41V
R158 CN4
D5 1SS355 C109
CN1 +41V 1K/0.5W
CE1000p 4
6 R155 3
5 T19 2
4 VCC IC13 VCC3 15K 1
To SW POWER SUPPLY 3 1 3 R154 R153
IN OUT 100 B4P-VH
2 2.2K/0.5W
1 2 +
3
GND R127
3
B6P-VH + C2 10K
uPC2933T
1000u/63V 2 Q7 To MAIN BOARD
Head_Power_On
DTC114EK 2 Q8
C29 C71 DTC114EK
100u/25V CE0.1u
Head_Slow_Power_On
1
1
F1 VMTD
FUSE MMCT3.15A ET
D1 T1
R152 T2
+41V DE3L20U BR1 VM
1K/0.5W
C97
R26 RXE185
C98 R149
47 CE1000p Q2 47/1W
CE0.1u 2SJ553S D42
IC4 T4 PTZ43A
L1
9 8 +27V
NC NC L RCH895-470K
+41V 10 7
NC SWout
11 6
VIn NC
12 5 R148
B.S Reg
13 4 15K
NC CE/SS
14 3 C7
Comp DGND
220u/35V
15 2 + CE0.1u R24
Vref NC
CE0.1u
16 1 D2 R40
CE0.047u
NC AGND 47/1W
D2FS6 1K/1W
CE1000p
C6
R147
SPI8010A R150
C10
C9
2-15
C96 2.2K/0.5W R146
100
C8 CE1000p 100
C95
CE0.1u 2
Q3
470
R29
3
3
R28 R27 220 1 3 2SK2796S
12K 0.1% 2 2 Q6
1000u/63V
PowerON C94
DTC114EK +
Q5 CE470p
R151 1.0K
C3
DTC114EK
1
1
Slow_Power_ON
C23
R55
47
CE0.1u T6
IC9
L RCH895-470K +27V VCC VCC3
9 8 VCC
NC NC L2 CN8
+41V 10 7
NC SWout
11 6 1
VIn NC
12 5 2
B.S Reg
13 4 3
NC CE/SS
14 3 C83 4
Comp DGND
15 2 + 5
Vref NC D41 CE0.1u
16 1 6
To HEATER CONTROL BOARD
NC AGND D2FS6
CE1000p
7
CE0.1u
SPI8010A
CE0.1u
8
CE0.047u
C24
C25 9
CE1000p
C81
C82
330u/16V
5267-09A
C78
R57
C26
R56 R58
470
1.8K 100
2-4 HEATER BOARD
2-16
VCC3
R42
10K 1%
CN6
A/D0 1
R43 33
2
C13
3 to Heater Power Board
4
CE0.1u
53014-04
VCC +27V VCC3
R50 R53 R52

15/1W(NON) 390/1W 10K 1%
VCC3 VCC +27V VCC3 VCC +27V

CN8
A/D1
R51 33
1 R59 C19
+ C22 + C21 + C20 C12
2 10K T58 T61
3 NON
47u/16V 47u/16V 100u/63V IC7 CN7 CE0.1u
4
1 8
5 R55 Source1 Drain1 1
to Servo Board 0 2 7 VCC3
6 Apron_Heater_ON Gate1 Drain1 2
3 6
7 Source2 Drain2 3 to Heater Power Board
R57 0 4 5
8 Bed_Heater_ON Gate2 Drain2 4 R33
9 10K 1%(NON)
UPA1759 5267- 04A
5267- 09A
CN5
VCC +27V
A/D2 1
R31
33(NON) 2
C11 to Reserve Thermistor
R60 R56 3
15/1W(NON) 390/1W 4
0
53398-0490(NON)
VCC3
C23 R27
10K 1%(NON)
NON
A/D3
R30
33(NON)
C10
VCC3
R6
R5
R4
R3
R2
CN1
1
10K
10K
10K
10K
10K
2
3
@/Heater Reset R11 0
4
IC2
5
@/SerialStart 2 18
6 D1 Q1
@ServoReset R10 100 3 17
7 D2 Q2
/SysErr R9 100 4 16
8 /SysErr D3 Q3
INTDDA 5 15
9 T4 D4 Q4 Cmd_MtoS
to Servo Board DDA_MtoS 6 14
10 T3 D5 Q5 /Cmd_HS_MtoS
DDA_StoM 7 13
C7
C6
C5
C4
C3
11 T2 R14 D6 Q6 /ServoReset
8 12
12 2.2K(NON) D7 Q7 /SerialStart
2-17
@/Cmd_HS_MtoS 9 11
13 D8 Q8 /HeaterReset
/Cmd_HS_StoM R8 100
14 /Cmd_HS_StoM
@Cmd_MtoS 1
15 E1
Cmd_StoM R7 100 19
CE100p
CE100p
CE100p
CE100p
16 Cmd_StoM E2
17
DDA_CLK 74LVC541
18
CE100p(NON)
T1 VCC3
52808-1891
PC2
CN2 CE0.1u
1 CN109
2
1
3 2
4 3
5 4
to Power Junction Board
6 5
7 B3P5-VH
8
9
Reserve 10
11
12
13 CN117
14
15 1
2 to Apron Thermostat
16
17 B2P-VH
18 CN114
CN107
1
52808-1891( NON) 1 2
CN102 to Apron Heater 1
2 to Bed Thermistor 3
SSR101
1
53014-02 G3M-205P-VD-1 B2P3-VH
2
CN112
to Heater Control Board 3
CN108
4 1
INPUT-
INPUT+
LOAD2
LOAD1
1 2
53014- 04
2 to Apron Thermistor 3
4
4
3
2
1
53014-02 to Heater Control Board to 100/200V SW

5
6
CN105
7
R104 0
1
CN104 CN106 C102 B4P7-VH
2
CE470p(NON) CN111
1 1 3
to Junction Board1 2 2 to FAN1 4 1
SSR102
2
5267-02A 5267-02A 5267-04A R103 0 G3M-205P-VD-1 to Apron Heater 2
3
R101 B2P3-VH
0
INPUT-
INPUT+
LOAD2
LOAD1
C101
CE470p(NON) CN110
4
3
2
1
CN103 CN101
1
1 1 2 to Bed Thermostat
R102
2 2 to FAN2
to Servo Board B2P-VH
3 0(NON)
5267-02A CN113
5267-03A(NON)
1
2
3
to Bed Heater 1
B2P3-VH
CN115
1
2
3
4
5
to 100/200V SW
6
7
B4P7-VH
CN116
1
2
3
to Bed Heater 2
B2P3-VH
VCC3 VCC3
1
6
1
RA11 Q1
R54
R58
R48
R41
EXBA10E103J 2 DTA114EKA
2
9
3
8
4
7
5
VCC3
10
R49
10K
10K
10K
10K
/H8S_RESET 220
R47 LED1
VCC3 10K LNJ308G8LRA
R45 220 C16 T56 /SysErr

/RD C18
CE0.1u
/HWR CE100p
T47
T57
C14 T59
CE27p C15 T48
CE27p Apron_Heater_ON
R37 Bed_Heater_ON
Y1 T62
1.8K 8.0MHz /SerialStart
IC6
VCC3 VCC3 D8 11 21 A0
I/O0 A0
D9 12 23 A1
1
6
1
6
I/O1 A1
D10 13 24 A2
I/O2 A2
D11 15 25 A3
I/O3 A3
RA10 T55 RA12 D12 16 26 A4
I/O4 A4
EXBA10E103J EXBA10E103J D13 17 1 A5
I/O5 A5
D14 18 2 A6
I/O6 A6
2
9
3
8
4
7
5
D15 19 3 A7
10
I/O7 A7
4 A8
A8
33
D8 10
D9 2
D10 9
D11 3
D12 8
D13 4
D14 7
D15 5
27 5 A9
T46 /HWR WE A9
6 A10
/CS1 A10
20 7 A11
T54 /CS1 CS A11
T51 T43 8 A12
T45 A12
T52 T42 VCC3 22 9 A13
R44
D8
D9
D10
D11
D12
D13
D14
T53 /RD OE A13
10 A14
T44 A14
VCC3
Cmd_StoM
R40 33 14 28
Cmd_MtoS GND VCC3
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
/Cmd_HS_StoM PC7 PC6
R38 33 VCC3 CY7C1399
/Cmd_HS_MtoS CE0.1u CE0.1u
PC8
R39
RES
GND
GND
STBY
VCC3
2.2K
XTAL
CE0.1u
PF6/AS
EXTAL
PF5/RD
PD0/D8
PD1/D9
PLLVSS
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PLLVCC
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14
PF4/HWR
PF3/LWR
A[0..15]
PF0/WAIT
PF7/CLKOUT
P51/RXD2/IRQ1
P50/TXD2/IRQ0
VCC3
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
T41 T40
VCC3 109 72 D15 VCC3
P52/SCK2/IRQ2 PD7/D15
VCC3 110 71 D0 10 1
1
6
P53/ADTRG/IRQ3 PE0/D0
R36 10K 111 70 D1 2
PH2/CS6/(IRQ6) PE1/D1
R34 R35 10K 112 69 D2 9
PH3/CS7/OE/(IRQ7) PE2/D2
RA9
RA7 10K 113 68 D3 3
R32 PG4/BREQO PE3/D3
T50 T60 T39 T34 EXBA10E103J 114 67 8 VCC3
10K
10K
PG5/BACK VCC3
10K(NON) 115 66 D4 4
1
6
PG6/BREQ PE4/D4
2
9
3
8
4
7
5
116 65 D5 7
10
VCC3 PE5/D5
EXBA10E103J
117 64 D6 5 6
A/D0 P40/AN0 PE6/D6
118 63 D7 RA8
A/D1 P41/AN1 PE7/D7
R29
R28
119 62 EXBA10E103J
A/D2 P42/AN2 FWE
120 61
A/D3 P43/AN3 P61/TMRI1/DREQ1/IRQ9 T38
2
9
3
8
4
7
5
121 60
10
T33 VREF P60/TMRI0/DREQ0/IRQ8 T37
2-18
122 59
T32 AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15) T36
123 58
T25 P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14) T35
124 57
T24 P45/AN5 P25/PO5/TIOCB4/(IRQ13) T31
125 56
P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12) T30
126 55
P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) T29
VCC3 VCC3 127 54
P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) T28
128 53
P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9) T27
129 52
T23 P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) T26
VCC R20 R21 R24 R22 R26 130 51
T22 P57/AN15/DA3/IRQ7 P17/PO15/TIOCB2/TCLKD/EDRAK3 T21
CN4 10K 10K 10K 10K 10K 131 IC5 50
T19 AVSS P16/PO14/TIOCA2/EDRAK2 T20
132 49
1 T18 NC P15/PO13/TIOCB1/TCLKC T17
133 48
2 P35/SCK1/(OE) P14/PO12/TIOCA1 T16
SCK_0 134 47
3 P34/SCK0 GND
RxD_0 135 46
4 P33/RXD1 P13/PO11/TIOCD0/TCLKB T15
To EXT Board TxD_0 136 H8S/267X-QFP144 45
5 GND P12/PO10/TIOCC0/TCLKA T14
Port1 137 44
6 P32/RXD0/IrRXD P11/PO9/TIOCB0 T13
Port2 138 43
7 P31/TXD1 P10/PO8/TIOCA0 T12
139 42
5
7
4
8
3
9
2
10
8 P30/TXD0/IrTXD P75/EDACK1/(DACK1) T11

R23 100 140 41
P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) T10
53398-0890 R19 100 141 40
P81/EDREQ3/(IRQ1) P73/ETEND1/(TEND1) T9
142 39 RA6
C8 C9 CPUID_0 P82/ETEND2/(IRQ2) CPU ID:1000 VCC3 T8
143 38 EXBA10E103J
CE470p CE470p MD0 NMI T7
144 37 VCC3 IC3A
MD1 WDTOVF T6
6
1
VCC VCC3 1
PC5 3
2
10K
10K
5
7
4
8
3
9
2
10
CE0.1u IC4D
74LVC08 9 8
RA5 VCC3 IC3B 74LVC14
R12
R13
EXBA10E103J 4
CN3 PC9 PC3 6 IC4F
6
1
5 13 12
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
5 IC4C IC4E CE0.1u CE0.1u

4 74LVC08 74LVC14
5 6 11 10
3
1
2
3
4
5
6
7
8
9
Monitor
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
2
1 74LVC14 74LVC14
53398-0590 R25 10K
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15 A[0..15]
VCC3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
RA1
CPUID_1
CPUID_2
CPUID_3
4 5
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
4 5 CPUID_3
3 6 VCC3 VCC3
3 6 CPUID_2
2 7
2 7 CPUID_1 R1 R46
1 8 VCC3 RA2 RA3 RA4
1 8 CPUID_0 1.0K /HeaterReset 1.0K
EXBA10E103J EXBA10E103J EXBA10E103J
EXBV8V102J T5 IC3D T49
IC4A IC4B
6
1
6
1
6
1
VCC3 IC1 IC3C 12

R15 R16 R17 R18 2 1 1 2 3 4 9 11
0 0 0 0(NON) PC1 VDD OUT /H8S_RESET
8 13
3 5 C2 10 C17
CE0.1u GND Cd C1 CE100p 74LVC14 74LVC14 /ServoReset 74LVC08 CE100p
RN5VD29A VCC3 74LVC08
CE0.1u
PC4
CE0.1u
2-5 SUB BOARD
2-19
JUNCTION BOARD 2
J2VCC
R420
10K
J2VCC
CN405
1
Pinch_ud_sens
2
3
To PINCH U/D SENS BOARD
53398-0390
CN407
Maintenance_Cover_L
1
2
J2VCC To Maintenance Cover L
53014-02
J2VCC
R413
1
6
D404 22K TP410
1SS355
RA404 CN401
/RESET
EXBA10E103J Ink_Exist_0
1
J2VCC +
C400 2
2
9
3
8
4
7
5
RA402 Ink_Empty_0
10
R401 2.2u/50V 3
5 4 To Ink 1
10K 5 4 4
isp Download 6 3
6 3
J2VCC 7 2 292132-4
7 2
CN402 8 1 CN403
8 1
Ink_Exist_1
1 EXBV8V101J 1
2 TDO C405 C406 C407 C408 2
Ink_Empty_1
3 TDI CE470p CE470p CE470p CE470p 3 To Ink 2
4 4
5
292132-4
6 TMS
RA403 CN404
7
5 4 Ink_Exist_2
8 TCK 5 4 1
J2VCC 6 3
R400 6 3 2
53014-08 7 2 Ink_Empty_2
10K 7 2 3
8 1 To Ink 3
8 1 4
+ C414
47u/16V C409 C410 C411 C412 EXBV8V101J 292132-4
CN406
To SERVO BOARD J2VCC CE470p CE470p CE470p CE470p Ink_Exist_3
1
J2VCC
2
CN408 J2VCC Ink_Empty_3
3
@SUB_STORE_in R430 NON R432 NON TP405 To Ink 4
1 4
Pinch_ud_sens PC401 R433 NON R435 NON PC400 TP406
2
48
47
46
45
44
43
42
41
40
39
38
37
Maintenance_Cover_L R439 NON R441 NON TP404 CE0.1u IC400 292132-4
3 CE1.0u
Servo_to_Sub TP427 R442 NON R444 NON 1 8
4 GND RXD Ink_RxD
Sub_to_Servo TP426 2 7
5 1-W TXD Ink_TxD
I/O
I/O
I/O
I/O
I/O
NC
I/O
I/O
I/O
I/O
SUB_DATA_out TP425 RA401 3 6
VCC
6 R438 33 NC POL
GND
SUB_STORE_in TP424 5 4 @SUB_DATA_in 1 36 4 5 TP401 TP403
7 5 4 I/O I/O TP420 VDD VPP
SUB_DATA_in TP423 6 3 @SUB_DATA_out 2 35 R443 NON TP400 TP402
8 6 3 I/O I/O TP419
SUB_LOAD_in TP422 7 2 @SUB_LOAD_in 3 34 R440 NON DS2480B
9 7 2 I/O I/O TP418
SUB_CLK_in TP421 8 1 @SUB_CLK_in 4 33 R434 NON CN400
10 8 1 TDI TDI IC401 I/O TP417
J2VCC 5 32 R431 NON
11 CLK0/I0 TDO TDO 1
EXBV8V101J C401 C402 C403 C404 6 31
12 NC GND 2
2-20
GritEncoderPhaseB 7 30 D400
13 CE470p CE470p CE470p GND NC 3
100 8 29
14 RX401 TCK TCK CLK1/I1 /RESET 4
GritEncoderPhaseA CE470p(NON) @Servo_to_Sub 9 28 UDZS 7.5B
15 I/O TMS TMS 5
@Sub_to_Servo 10 27 To INK JUNCTION BOARD
16 R437 100 I/O I/O TP416 6
11 M4A5-64/32-TQFP48 26 R428 NON
17 Ink_TxD I/O I/O TP415 7
Feed_Encoder_Phase_B 12 25 R425 NON
18 Ink_RxD I/O I/O TP414 8
R422 NON
19 R436 33
Feed_Encoder_Phase_A C413 5267-08A
I/O
I/O
I/O
I/O
VCC
NC
GND
I/O
I/O
I/O
I/O
I/O
20 R403 R402 D401
21 CE470p 10K 10K PC402 J2VCC
22
J2VCC UDZS 7.5B
13
14
15
16
17
18
19
20
21
22
23
24
23
CE1.0u R427 NON R429 NON
24
R424 NON R426 NON
25
R421 NON R423 NON
26
27
J2VCC J2VCC
28 D402
RA400
29
5 4 R404 NON R406 NON
30 5 4
Servo_Grit_Motor- 6 3 R407 NON R409 NON UDZS 7.5B
31 6 3
7 2 R410 NON R412 NON
32 7 2
8 1 R414 NON R416 NON
33 8 1
R417 NON R419 NON
34
NON
35 TP407
36 D403
37 TP413
R418 NON
38 TP412
R415 NON UDZS 7.5B
39 TP411
Servo_Grit_Motor+ R411 NON
40 TP409
R408 NON
40FMN TP408
R405 NON J2VCC
C415
NON C416 CN410

NON
1
2
GritEncoderPhaseA
3
4
GritEncoderPhaseB
5 To Grit Encoder
6
7
8
NON
CN409
Feed_Encoder_Phase_A
1
Feed_Encoder_Phase_B
2
3
4 To Grit Motor
5
Servo_Grit_Motor+
6
Servo_Grit_Motor-
7
5267-07A
J2VCC
C417
CE0.1u
CN1501 CN1601
CN1502 CN1602
1 1
IC105A
2 2 2 2
IC104D 1 5 1 5
1 2 12
3 3
11 5268-02A 5268-02A
4 4
13
VHC14 CN032-004 CN032-004
VHC32
IC100
1 INK JUNCTION BOARD 1 INK JUNCTION BOARD 2
OC
11 CN1701 CN1801
CLK
CN1702 CN1802
1 1
PD0 2 19 DB0
1D 1Q 2 2 2 2
PD1 3 18 DB1
C106 2D 2Q 1 5 1 5
PD2 4 17 DB2
NON 3D 3Q 3 3
PD3 5 16 DB3 5268-02A 5268-02A
4D 4Q 4 4
PD4 6 15 DB4
5D 5Q
PD5 7 14 DB5 CN032-004 CN032-004
6D 6Q
PD6 8 13 DB6
7D 7Q
PD7 9 12 DB7
R103 8D 8Q
VHCT574 INK JUNCTION BOARD 3 INK JUNCTION BOARD 4
100
100 IC104A VHC32 LEBVCC
R102
VCC 1 VCC
3 LED102 LEBVCC
R106
3
C104 2 BUSY U800
CE100p VCC VCC 1 5 R800
Q102 330 1 VCC An
+ C111 100 IC104B VHC32 2 SEL6410E TH12 RT LENCB_PHA 2
R101 2 GND 150
47u/16V 4 3
DTD113EK 3 Vout(A)
6 R119 LENCB_PHB 4 6
C103 LED104 4 Vout(B) K
5 R120
CE100p
1
10K SETUP CN800 C800 KE-207
100 IC104C VHC32 CN101 LCD1
R104 NON
CN100 9 VSS NON CABLE-ASSY,LINEAR-ENC SP-300 CE0.1u
1
8 VDD
24 C109 2
10 VCC V0
23 CE100p 3 LED105
/SW2 RS LCD EW162G2GLY R117
22 4
20
3
R/W SETUP
21 5
LCD_RS PD[0..7] IC101 E 330
20 6 Q108
LCD_R/W PD0 18 2 DB0 DB0 2 SEL6410E TH12 RT
19 B0 A0 7
LCD_E PD1 17 3 DB1 DB1
18 B1 A1 8 DTD113EK
PD0 PD2 16 4 DB2 DB2
17 B2 A2 9 LED106
PD1 PD3 15 5 DB3 DB3 R110
16 B3 A3 10
1
PD2 PD4 14 6 DB4 DB4 PAUSE
15 B4 A4 11
PD3 PD5 13 7 DB5 DB5 180
LINEAR ENCODER BOARD
14 B5 A5 12 Q104
PD4 PD6 12 8 DB6 DB6 2 SEL6410E-TP5
13 B6 A6 13
PD5 PD7 11 9 DB7 DB7
12 B7 A7 14 DTD113EK
PD6 R115 VLED CN1000
11 15
3
PD7 19 VCC VLSS LED107
10 E 16 1
3
POWER R111
1
/LCD_CS 1 470
9 DIR 2
2 R118 MDF7-16P-2.54DSA 390
8 Q106 Q105 3
/LED VHCT245 10K 2 SLR 343BBT3F
7
VCC To LCD CABLE-ASSY,CROP SENS SP-300
10
6
1
3
/SW0 DTD113EK DTD113EK SHEET CUT

5 LED103
1
4 Q107 R116
R114 2SK2796S
1
/SW1 U1000
3 10K
VCC NON GP2S40
2
/RESET R113 NON
1
4
2
20
52806-2410
IC107 100 LED100
R100
3
PD1 3 2 LCD_ON BASE
D1 Q1
PD3 4 5 BUSY_LED 180
CROP SENSOR BOARD
D2 Q2
From MAIN BOARD R109 100 PD5 7 6 BASE LED 2 SEL6410E-TP5
D3 Q3
PD7 8 9 BUZZER
D4 Q4
C114 PD6 13 12 PAUSE_LED
D5 Q5 Q100
HEATER CONFIG
PD4 14 15 POWER_LED
NON D6 Q6 DTD113EK LED101
1
PD2 17 16 SETUP_LED R108
D7 Q7
3
PD0 18 19 ALGIN_LED COVCC

D8 Q8
2-21
180
R112 100 11 2 SEL6410E-TP5
CLK COVCC R1201 U1200
1 VCC
3
2
CLR CN1200 10K

C116
HCT273 RA102 Q103
NON 1 R1200
DTD113EK
1
1 10 4
10
2 470
2 9
3
VCC 3 8 VCC
4 7 BZ100 53398-0390 C1200
5 6 CE0.1u
20
GP1A57HR
5
1
1
IC106 EXBA10E103J
3
PD0 2 18 SHEET_CUT SW112 EVQ21305R SHEET CUT 2 BUZZER
A0 B0
PD1 3 17 PAUSE
A1 B1 SW113 Q101
PD2 4 16 POWER EVQ21305R PAUSE 2
A2 B2
PD3 5 15 HEART CONFIG MEB-12C-5
A3 B3 SW114 DTD113EK
PD4 6 14 EVQ21305R POWER
A4 B4
PD5 7 13
A5 B5 SW108
1
PD6 8 12 BASE EVQ21305R HEATER CONFIG CUT-CARR ORG SENSOR BOARD
A6 B6
PD7 9 11
A7 B7
R107 100
19 VCC PUSVCC
E
C113 1
DIR RA101 IC105B
NON VHCT245 1 10 SW101 EVQ21305R BASE 3 4 PUSVCC R1901 U1900
3
2
2 9 CN1900 NON
10
VCC 3 8 VHC14 1
4 7 4 R1900
IC105C 2 470
5 6 3
20
5 6
IC103 EXBA10E103J 53261-0390 C1900
PD0 2 18 SW102 EVQ21305R LEFT CURSOR CE0.1u
A0 B0 VHC14 GP1A57HR
5
1
PD1 3 17 RIGHT CURSOR

A1 B1 SW105 IC105D
PD2 4 16 TOP CURSOR EVQ21305R TOP CURSOR
A2 B2
PD3 5 15 LEFT CURSOR 9 8
A3 B3 SW106
PD4 6 14 EVQ21305R DOWN CURSOR
A4 B4
PD5 7 13 ENTER VHC14
A5 B5 SW109
PD6 8 12 DOWN CURSOR EVQ21305R RIGHT CURSOR
A6 B6 IC105E
PD7 9 11 MENU
A7 B7 SW103
R105 100 VCC EVQ21305R MENU 11 10
19
E RA100 SW110
PINCH U/D SENS BOARD
C107 1 EVQ21305R ENTER VHC14
DIR
1 10
NON IC105F
VHCT245 2 9
3 8 13 12
10
VCC 4 7
5 6 VHCT14
VCC
20
EXBA10E103J
IC102 SW100 EVQ21305R TEST PRINT
PD0 2 18 CUT_CONFIG
A0 B0 SW104
PD1 3 17 TEST_CUT EVQ21305R CLEANING
A1 B1
PD2 4 16 CLEANING
A2 B2 SW107 C110 C100 C102 C112 C115 C108 C105 C101
PD3 5 15 TEST_PRINT EVQ21305R TEST CUT
A3 B3 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
PD4 6 14
A4 B4 SW111
PD5 7 13 EVQ21305R CUT CONFIG
A5 B5
PD6 8 12
A6 B6
PD7 9 11
A7 B7
19
E
1
DIR
VHCT245
10
PANEL BOARD
VHV1
HVCC VHV0
C202 + C201
CE0.1u 10u/50V
C205
C208
CE0.1u + C203 + C207
CE0.1u
47u/16V 10u/50V
VHV0 HVCC VHV1 HVCC

CN208 CN206
VHV1
36
0 HEAD 36
VHV1
35 35
34
HGND HVCC VHV0
34
COM1_A
1 HEAD HVCC VHV1
COM0_A HGND
33 33
HGND COM1_A
32 32
COM0_A CN202 HGND CN203
31 31
HGND TP201 COM1_A TP224 VHV1
30 21 30 21
COM0_A HGND HGND HGND
29 20 29 20
HGND COM0_B COM1_B COM1_B
28 19 28 19
COM0_B HGND HGND HGND
27 18 27 18
HGND COM0_B COM1_B COM1_B
26 17 26 17
COM0_B HGND HGND HGND
25 16 25 16
HGND TP204 COM0_B COM1_B TP213 COM1_B
24 15 24 15
COM0_B TP205 TP203 HGND HGND TP214 TP215 HGND
23 14 23 14
HGND HGND HVCC HGND
22 13 22 13
HVCC HVCC HEAD_U/D HVCC
21 12 21 12
HEAD_TH_BU NCHG0 HGND NCHG1
20 11 20 11
HGND HGND ENC_PHASE_A HGND
19 10 19 10
P_SIDE LAT0 HGND LAT1
18 9 18 9
/P_SIDE_Enable HGND ENC_PHASE_B HGND
17 8 17 8
HGND CH0 HGND CH1
16 7 16 7
LAT0 HGND HGND HGND
15 6 15 6
HGND LAT1
14 5 14 5
CH0 SCK0_ZB HGND SCK1_ZB
13 4 13 4
HGND SCK0_YB CH1 SCK1_YB
12 3 12 3
NCHG0 SI0_ZB HGND SI1_ZB
11 2 11 2
HGND SI0_YB NCHG1 SI1_YB
10 1 10 1
HGND HGND
9 9
SCK0_YA TP210 TP212 52808-2191 SCK1_ZA TP221 TP223 52808-2191
8 8
SCK0_ZA TP209 TP211 SCK1_YA TP220 TP222
7 7
SI0_YA SI1_ZA
6 6
SI0_ZA SI1_YA
5 5
SCK0_YB SCK1_ZB
4 4
SCK0_ZB SCK1_YB
3 3
SI0_YB SI1_ZB
2 2
SI0_ZB SI1_YB
1 1
36FMN-BTK 36FMN-BTK
HVCC
HVCC
TP200
CN200
HGND TP225 CN201
21
COM0_A HGND
20 21
HGND COM1_A
19 20
COM0_A HGND
18 19
HGND COM1_A
17 18
COM0_A HGND
16 17
HGND COM1_A
15 16
HGND HGND
14 15
HEAD_TH HGND
13 14
HVCC
12 13
HGND HVCC
11 12
NCHG0 HGND
10 11
2-22
HGND NCHG1
9 10
TP206 TP208 LAT0 HGND
8 9
TP202 TP207 HGND TP216 TP218 LAT1
7 8
CH0 TP217 TP219 HGND
6 7
CH1
5 6
SCK0_YA
4 5
SCK0_ZA SCK1_YA
3 4
SI0_YA SCK1_ZA
2 3
SI0_ZA SI1_YA
1 2
SI1_ZA
1
52808-2191
52808-2191
HVCC
C204
CE0.1u HVCC
8
IC200A
3 R202
R204 + R200
1 0
2 1K
0 -
CN205
BA10358F R203 HVCC
10K 1% 1
4
2
3
HVCC CN204 To Head Up/Down Sensor
4
1 5
ENC_PHASE_A
R201 2
To LINEAR ENCORDER 53261-0590
3
NON ENC_PHASE_B
4
HVCC 53261-0490
1
R205 R208
TR200
NON NON
2 CN207
R210 R209 1
IC200B NON 2
3
NON NON 3
Reserve
5
+ VR200
7 NON
6 22K
-
BA10358F
HVCC LED200
R206 0 R211
330
0 C200
SEL6410E-TP5
PRINT CARRIAGE BOARD
R207
C206 NON NON
D201
NON
D200
NON
CN303 CN301
FAN+
26 1
FAN-
25 2 FAN
24 CN401 CN402
FAN+ 5267-02A
23
FAN- 1 1
22 2 2
21 R401 33
CN304 3 3
20 R402 33
+A_I0 +A_I0 4 4
19 1
+B_I0 -A_I0 5 5
18 2
-A_I0 -B_I0 Ink_Pump 6 6
17 3
-B_I0 +B_I0 7 7
16 4
+A_I1 8 C402 C401 8
15
+B_I1 5267-04A
14 53398- 0890 TCS7587-01- 401
-A_I1
13 CE470p(NON) CE470p(NON)
-B_I1
12
+A_I2 CN307
11
+B_I2 +A_I1
10 1
-A_I2 -A_I1
9 2
-B_I2 -B_I1
8 3
J1VCCB +B_I1 Cap_UP/DOWN
7 4
6 5 EXT Board
5
Wipe_Org 5267-05A
4
3
Cap_Org
2
1
J1VCCB
52808-2691 J1VCCB
R300 CN311
+ C302 10K +A_I2
1
47u/16V -A_I2
CUTTING CARRIAGE BOARD
2
-B_I2
3
+B_I2
4 Wipe
5
6
5267-06A CCVCC CN502
To Servo Board Sol+
1
CN500 Sol-
2 To Solenoid
J1VCCB Sol+
15
IL-S-2P-S2T2-EF
14
C300 CN302 Sol-
13
CCVCC
CE0.1u 1 12
CN504
2 11
Cap_Org Cap_Origin_Sens
3 10 1
PinchPos PinchPos
4 9 2 To Pinchroll
/Crop_ON
5 8 3
Wipe_Org CropSens
6 7 4
Wipe_Origin_Sens CCVCC C507
Position Sensor
7 6 R501 NON R505
J1VCCB CUT_ENCODER_PHASE_A NON 53398-0490
8 5
1
IC500B 5
4 + 4.7K VR500
C301 53398-0890 CUT_ENCODER_PHASE_B 7 220KVR
3 Q500
6
CE0.1u 2 - DTB123EK
2
1
BA10358F CN503
52793-1590 C501 R500 R507 R506
NON 1
3
2.2K 82 100 @Crop_ON

R504 2
@Crop_Sens To Crop Sensor Board
NON 3
CCVCC C506 53398-0390
C503CE1000p CE1000p
To Servo Board R502 CCVCC

J1VCCA D501 NON
2-23
NON
CN305 C500 +
C504
1 R503 CE0.1u 47u/16V
PrintCarriage_Origin_sens CCVCC
2 D500 NON
3 NON CCVCC
4
8
5
PrintCarriage_Sens
C502
6 IC500A CE0.1u
3 C505
7 +
1 NON CN501
53398-0790 - 2
1
J1VCCA CN308 BA10358F CUT_ENCODER_PHASE_A
2
CN309 Front_Cover
1 3
4
CUT_ENCODER_PHASE_B Reserve
14 2 4
13 3
Front_Cover_SW 5
12
53014-03 NON
11
PrintCarriage_Origin_sens
10
9
Front_Cover CN300
8
Maintenance_Cover_R Maintenance_Cover_R
7 1
Rear_Paper Maintenance_Cover_R
6 2
Front_Paper
5
Cutting_Carriage_Origin 53014-02
4
3
2
CN310
1
1
52808-1490 Rear_Paper
2 Paper Sensor R CN303 CN302
3
4 1 1
Front_Paper 2 2
5
6
Paper Sensor F 3
5267-02A
53398-0690 53014- 03(NON)
CN301
CN306 1
1 2
Cutting_Carriage_Origin
2 5267-02A
3
Cutting_Carriage_Origin
To Main Board
53398-0390
Fan Junction Board
JUNCTION BOARD 1
2-6 MAINTENANCE PARTS LIST_Electrical Parts REVISED 3
MAIN BOARD
IC No. Parts No. Description Function
IC44 15199237 V.RGL L4960 5V REGULATOR
IC48 15159127 IC E09A19RA D/A Converter for HEAD BK&CY
IC49 15159127 IC E09A19RA D/A Converter for HEAD BK&CY
IC50 15159127 IC E09A19RA D/A Converter for HEAD MG&YE
IC51 15159127 IC E09A19RA D/A Converter for HEAD MG&YE
TR5 15129122 TR 2SC4131 GB Transistor for Driving HEAD BK&CY
TR9 15129121 TR 2SA1746 OY Transistor for Driving HEAD BK&CY
TR6 15129122 TR 2SC4131 GB Transistor for Driving HEAD BK&CY
TR10 15129121 TR 2SA1746 OY Transistor for Driving HEAD BK&CY
TR7 15129122 TR 2SC4131 GB Transistor for Driving HEAD MG&YE
TR11 15129121 TR 2SA1746 OY Transistor for Driving HEAD MG&YE
TR8 15129122 TR 2SC4131 GB Transistor for Driving HEAD MG&YE
TR12 15129121 TR 2SA1746 OY Transistor for Driving HEAD MG&YE
F2 22555109 FUSE,CCF1NTE1.6 FUSE for HEAD BK&CY
F3 22555109 FUSE,CCF1NTE1.6 FUSE for HEAD MG&YE
SERVO BOARD
IC17 15189105 IC-LINEAR MTD2005 PUMP MOTOR DRIVER
IC14 15189111 IC-LINEAR,MTD2005F-4072 ET WIPE MOTOR DRIVER
IC18 15189111 IC-LINEAR,MTD2005F-4072 ET CAP MOTOR DRIVER
IC10 15119119 TR,FET UPA1759G-E2 ET FAN DRIVER
F1 12559102 FUSE,MMCT 3.15A ET MOTOR POWER FUSE
HEATER CONTROL BOARD

IC7 15119119 TR,FET UPA1759G-E2 ET RELAY DRIVER
2-24
3 Replacement of Main Parts
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : SERVO BOARD REPLACEMENT : 12min.
20min. (1 Head) 1. SENSOR CHECK *5
1. THERMISTER CHECK (INK CARTRIDGE SENSOR, INK EMPTY SENSOR and
2. HEAD ALIGNMENT PINCH ROLLER SENSOR)
3. HEAD INFORMATION CLEAR 2. CAP & WIPER CHECK *2
4. CAP HEIGHT CHECK *9 3. FAN CHECK *6
5. TOOL / CROP MARK POSITION ADJUSTMENT Adj. Time : 57 min 4. PUMP CHECK *7
< Total Time : 77min. > 5. AGING
6. TOOL PRESSURE ADJUSTMENT
TOOL CARRIAGE REPLACEMENT : 15 min 7. CROP MARK SENSOR ADJUSTMENT
1. LIMIT & CUT DOWN POSITION ADJUSTMENT 8. TOOL / CROP MARK POSITION ADJUSTMENT
2. TOOL HEIGHT ADJUSTMENT 9. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 40min.
3. TOOL PRESSURE ADJUSTMENT < Total Time : 52min. >
4. CROP MARK SENSOR ADJUSTMENT
5. TOOL / CROP MARK POSITION ADJUSTMENT
6. PRINT/CUT POSITION ADJUSTMENT Adj. Time : 52 min HEATER POWER BOARD REPLACEMENT : 10min.
< Total Time : 67min. > 1. HEATER CHECK *8 Adj. Time : 3min.
< Total Time : 13min. >
CAP TOP REPLACEMENT : 10 min. (2pcs.)
1. CAP HEIGHT CHECK *9 Adj. Time : 2min. HEATER CONTROL BOARD REPLACEMENT : 5min.
< Total Time : 12min. > 1. HEATER CHECK *8 Adj. Time : 3min.
CARRIAGE MOTOR REPLACEMENT : 20 min
1. SERVO LOCK CHECK JUNCTION BOARD 1 REPLACEMENT : 10min.
2. AGING 1. SENSOR CHECK *5
3. MOTOR HOURS CLEAR Adj. Time : 5min. (HEAD LOCK SENSOR, LIMIT SENSOR, FRONT COVER SENSOR,
< Total Time : 25min. > MAINTENANCE COVER SENSOR, SHEET LOAD SENSOR,
FRONT PAPER SENSOR, REAR PAPER SENSOR)
PUMP REPLACEMENT : 15 min. 2. CAP & WIPER CHECK *2
1. PUMP TIMES CLEAR 3. FAN CHECK *6
< Total Time : 15min. > 4. SCAN MOTOR AGING Adj. Time : 8min.
MAIN BOARD REPLACEMENT : 12 min.
1. DIP SW SETTING JUNCTION BOARD 2 REPLACEMENT : 5min.
2. BATTERY INSTALLATION 1. SENSOR CHECK *5
3. FIRMWARE INSTALLATION (SHEET LOAD SENSOR, INK CARTRIDGE SENSOR, EMPTY SENSOR)
4. SYSTEM PARAMETER INITIALIZE 2. FEED MOTOR AGING Adj. Time : 3min.
5. HEAD RANK SETTING < Total Time : 8min. >
6. SERIAL NUMBER INPUT *1
7. CAP & WIPER CHECK *2 NETWORK BOARD REPLACEMENT : 9min.
8. CAP HEIGHT ADJUSTMENT 1. FIRMWARE UPGRADE
9. SENSOR CHECK 2. IP ADDRESS SETTING Adj. Time : 7min.
10. LIMIT & CUT DOWN POSITION INITIALIZE < Total Time : 16min. >
11. LINEAR ENCODER SETUP
12. TOOL PRESSURE ADJUSTMENT CARRIAGE WIRE REPLACEMENT : 45min.
13. INK TYPE SETTING 1. WIRE TENSION ADJUSTMENT
14. HEAD ALIGNMENT 2. LIMIT & CUT DOWN POSITION INITIALIZE
15. CALIBRATION 3. LINEAR ENCODER SETUP
16. CROP MARK SENSOR ADJUSTMENT 4. CUTTING QUALITY CHECK Adj. Time : 18min.
17. TOOL / CROP MARK POSITION ADJUSTMENT < Total Time : 63min. >
18. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 90min.
< Total Time : 102min. > LINEAR ENCODER REPLACEMENT : 25min.
1. LINEAR ENCODER SETUP Adj. Time : 3min.
CUTTING CARRIAGE BOARD REPLACEMENT : 7min. < Total Time : 28min. >
1. TOOL UP/DOWN CHECK *3
2. PINCH ROLLER SENSOR CHECK LINEAR SCALE REPLACEMENT : 20min.
3. CROP MARK SENSOR ADJUSTMENT 1. LINEAR ENCODER SETUP Adj. Time : 3min.
4. TOOL / CROP MARK POSITION ADJUSTMENT < Total Time : 23min. >
5. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 26min.
< Total Time : 33min. > CROP MARK SENSOR REPLACEMENT : 10min.
CARRIAGE BOARD REPLACEMENT : 15min. 2. TOOL / CROP MARK POSITION ADJUSTMENT
1. THERMISTER CHECK 3. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 25min.
2. LINEAR ENCODER SETUP Adj. Time : 10min. < Total Time : 35min. >
<Total Time : 25min.>
BATTERY REPLACEMENT : 7min.
PANEL BOARD REPLACEMENT : 7min. 1. BATTERY FLAG CLEAR
1. LCD/LED//BUZ CHECK < Total Time : 7min. >
2. KEY CHECK *4 Adj. Time : 3min.
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.]. *5 It can be performed in the [SERVICE MENU] > [SENSOR CHECK].
*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK]. *6 It can be performed in the [SERVICE MENU] > [FAN CHECK].
*3 It can be performed in the [SERVICE MENU] > [FORCE ADJUST]. *7 It can be performed in the [SERVICE MENU] > [PUMP CHECK].
*4 It can be performed in the [SERVICE MENU] > [KEY CHECK]. *8 It can be performed in the [SERVICE MENU] > [HEATER CHECK].
*9 It can be performed in the [SERVICE MENU] > [CAP ADJUST] >
[CHECK GAP].
3-1
Revised 11
To prevent static damage, discharge static electricity from your body before you touch any of
electronic components. You can do so by touching an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z When unpacking a static-sensitive component from its shipping carton, do not remove the
component from the antistatic packing material until you are ready to install the component
to the machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z When transporting a sensitive component, first place it in an antistatic container or
packaging.
z Handle all sensitive components in a static-safe area. If possible, use antistatic floor pads
and workbench pads.
3-2
3-1 HEAD REPLACEMENT
Turn on the SUB POWER SW and perform the [PUMP
1
UP] from the [INK CONTROL] menu.
When it finishes, the SUB POWER will be
MENU INK CONTROL
automatically turned off. INK CONTROL EMPTY MODE
INK CONTROL
PUMP UP
INK CONTROL
HEAD WASH
Turn on the SUB POWER SW while pressing the Left,

2
Right and Down keys to enter the SERVICE MODE. [ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Input the HEAD RANK of the head which is going to be

3 HEAD RANK
installed.
Make sure to input the HEAD RANK before

replacing the head, because the sticker which
the head rank is written on will be hidden
once the head is installed.
In [HEAD RANK] menu, select the Head No. of the head

4 SERVICE MENU
that you are going to replace and input the HEAD RANK
HEAD RANK
written on the new head.
Input the HEAD RANK by selecting the digit with the [ ]
Left and Right keys, and changing the parameters with HEAD RANK
the Up and Down keys. HEAD 1
Press the [ENTER] key to save the settings. [ ]
HEAD RANK 1
** The left Head is [HEAD 1]. 5CY2F2F (1/5)
[ENTER]
3-3
Remove the I/S COVER.
5
I/S COVER
Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and

6 SERVICE MENU
press the [ENTER] key. The CAPPING UNIT moves
down and allows you to move the HEAD CARRIAGE by CAP&WIPER CTRL
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
Turn off the SUB POWER SW, and then turn off the
7
MAIN POWER SW.
Be sure to turn off the MAIN POWER SW

when replacing the head. The head or main
board could break, otherwise. It is
recommended to disconnect the AC code.
MAIN POWER SW
Remove the CARRIAGE COVER.

8 CARRIAGE COVER
3-4
Remove the DAMPER PLATE and remove the 2 INK
9
DAMPERs from the HEAD which will be replaced.
DAMPER PLATE
Do not hold both sides of the INK DAMPER so

hard. It could break.
Be sure to remove and fix the INK DAMPER
with the HEAD BOARD COVER fixed. It
prevents the ink from dropping on the HEAD
BOARD.
10 Remove the HEAD BOARD COVER (the transparent

cover).
HEAD BOARD COVER
11 Disconnect the 2 flexible cables from the HEAD.
12 Remove the SPRING, and remove the 3 screws fixing

the HEAD in order as shown in the figure.
Then, pull the HEAD towards the front and pull it up to
remove it.
SPRING
3-5
13 Remove the HEAD from the ADAPTER and fix the new HEAD
HEAD to the ADAPTER.
Make sure to fix the HEAD by pressing it to the

bottom left corner of the ADAPTER.
Use the 2kgf·cm torque driver (ST-056) to
tighten up the screws. ADAPTER
14 Install the HEAD to the head carriage and fix the 3

screws temporarily. Then, fix the SPRING and tighten
2
up the 3 screws in order as shown in the figure.
Use the 2kgf·cm torque driver (ST-056) to

tighten up the screws.
1
SPRING
Connect the 2 flexible cables to the HEAD BOARD.

15
Do not connect cable to the wrong connecter.
Fix the HEAD BOARD COVER temporarily.

16
HEAD BOARD COVER
The HEAD BOARD COVER should be fixed to

prevent the ink from dropping on the HEAD
BOARD when fixing the INK DAMPERs. It is
not necessary to fix the cover with the NYLON
RIVET, because the cover needs to be
removed for the HEAD ALIGNMENT.
3-6
17 Fix the 2 INK DAMPERs to the head.
Make sure to replace the DAMPERs when the

HEAD is replaced.
CYAN YELLOW
Do not hold both sides of the INK DAMPER

so hard. It could break.
BLACK MAGENTA
Move the HEAD CARRIAGE by hand to the lock

18
position.
Be careful that the head does not strike the

media or media clamp.
19 Turn on the SUB POWER SW while pressing the Left,

[MENU] key
MENU
SERVICE MENU
20 Select [CAP&WIPER CTRL] > [CAP] > [UP], and press

the [ENTER] key to move up the capping unit 1 step.
Check that the GUIDEs at the two ends of the capping
unit align with the GUIDEs at the two ends of the head
carriage. Then press the [ENTER] key twice more to
cap the heads.
3-7
21 From the menu (NOT from the service menu), select
[INK CONTROL] > [HEAD REPLACE], and press the MENU INK CONTROL EMPTY MODE
ENTER key. INK CONTROL EMPTY MODE STOP STOP
INK CONTROL
FILL INK
INK CONTROL
PUMP UP
INK CONTROL
HEAD WASH
INK CONTROL
HEAD REPLACE
22 Enter the SERVICE MODE and perform the following

adjustments.
1. THERMISTER CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CAP HEIGHT CHECK
5. TOOL / CROP MARK SENSOR POSITION
HOW TO CLEAR THE HEAD INFORMATION

SERVICE MENU
HISTORY MENU
After THERMISTER CHECK and HEAD ALIGNMENT,
[ ]
clear the HEAD INFORMATION from the SERVICE
HISTORY MENU
MENU > HISTORY MENU > HEAD GROUP. MOTOR GROUP
[ ]
When you replaced the left Head, select [CLEAR H1] and HISTORY MENU HEAD GROUP
HEAD GROUP CLEAR H1
press the ENTER key.
When you replaced the right Head, [CLEAR H2] and press
HEAD GROUP
the ENTER key. CLEAR H2
3-8
3-2 WIPER REPLACEMENT
Turn on the SUB POWER SW while pressing the

1
[CLEANING] key to enter the maintenance mode.
Select [WIPER REPLACE] and press the [ENTER] key.

2
The head moves to the left side.
MAINTENANCE
WIPER REPLACE
NOW PROCESSING..
Make sure the screen shown in the figure is displayed.

3 INSERT STOPPER
Then, remove the I/S COVER.
I/S COVER
Attach the Cleaning Stick at the location as shown in

4
the figure and press the ENTER key.
3-9
Using the tweezers, grasp the bottom portion of the
5
wiper and take it off the hook.
Use the tweezers to press the area shown in the figure

6
and engage the WIPER on the hook.
Make sure to attach the Wiper so that the

rubber surface toward the front.
Remove the Cleaning Stick and fix the I/S Cover.

7
Then, press the ENTER key.
Head Cleaning starts automatically.

8
After cleaning has finished,the Sub Power will be turned
off automatically.
I/S COVER
3-10
3-3 CAP TOP REPLACEMENT

1
I/S COVER

2
Right and Down keys to enter the SERVICE MODE.
[MENU] key
MENU
SERVICE MENU

3 SERVICE MENU
CAP&WIPER CTRL
down and allows you to move the HEAD CARRIAGE by
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
Move the HEAD CARRIAGE slowly leftwards so that it

4
is not above the capping unit.

3-11
Remove the PUMP COVER.
5
PUMP COVER
Select [CAP&WIPER CTRL] > [CAP] > [UP], and press

6 SERVICE MENU
the [ENTER] key. The capping unit moves up. Press
CAP&WIPER CTRL
the [ENTER] key 3 times, because the capping unit
moves up in 3 steps. [ ]
CAP&WIPER CTRL
CAP
[ ][ ]
CAP
UP
[ENTER]
7
MAIN POWER SW.
MAIN POWER SW
Disconnect the tube(Black) of the CAP TOP from the

8
tube(White) of the PUMP.
Keep the JOINT TUBE for connecting the tube of the
new CAP TOP.
JOINT TUBE
3-12
Unhook the CAP FRAME with holding it by the other
9
hand, and remove it.
Make sure to hold the CAP FRAME. There is CAP FRAME

a SPRING under the CAP TOP. The CAP
TOP will jump out unless you hold the cap
frame when removing it.
10 Remove the CAP TOP together with the tube. CAP TOP
11 Fix the new CAP TOP. Make sure to fix it so that the
tube side faces the front.
Make sure not to touch the sponge.

Make sure the SPRING is properly fixed CAP TOP
under the CAP TOP.
12 Fix the CAP FRAME.
CAP FRAME
3-13
13 Connect the tube of the CAP TOP to the tube of the
PUMP using the JOINT TUBE.
JOINT TUBE
14 Fix the PUMP COVER.
PUMP COVER
15 Turn on the MAIN POWER SW, then turn on the SUB

POWER SW while pressing the Left, Right and Down
keys to enter the SERVICE MODE.
[MENU] key
MENU
SERVICE MENU
16 Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and SERVICE MENU
CAP&WIPER CTRL
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
3-14
17 Move the HEAD CARRIAGE by hand to the lock
position.


cap the heads.
GUIDE GUIDE
19 Fix I/S cover.
Enter the SERVICE MODE and perform the following

adjustments.
1. CAP HEIGHT CHECK
I/S COVER
3-15
3-4 TOOL CARRIAGE_REPLACEMENT
Turn off the Main Power SW and remove the I/S COVER,
1 FRONT RAIL COVER
FRONT RAIL COVER and FRONT COVER.
I/S COVER
FRONT COVER
Remove the TOOL CARRIAGE COVER.

2
TOOL CARRIAGE COVER
Remove the TOOL CARRIAGE TOP COVER.

3 TOOL CARRIAGE TOP COVER
Disconnect the CROP MARK, PINCH ROLLER and

4 CROP MARK SENSOR PINCH ROLLER SENSOR
SOLENOID Wirings.
SOLENOID
3-16
Remove the TOOL CARRIAGE BOARD. SCREW
5
TOOL CARRIAGE BOARD
Remove the TOOL CARRIAGE BOARD STAY from the

6 TOOL CARRIAGE BOARD STAY SCREW
TOOL CARRIAGE ASSY.
TOOL CARRIAGE ASSY
Remove the TOOL CARRIAGE.

7
SCREW
TOOL CARRIAGE
Remove the AUTO SHHET CUTTER together with the

8 TOOL CARRIAGE
PLATE from TOOL CARRIAGE and fix the AUTO
SHEET CUTTER to the new TOOL CARRIAGE.
AUTO SHEET
CUTTER
PLATE
3-17
Fix the new TOOL CARRIAGE.
9
SCREW
10 Fix the TOOL CARRIAGE BOARD STAY to the TOOL SCREW TOOL CARRIAGE BOARD STAY
CARRIAGE.
11 Fix the TOOL CARRIAGE BOARD. SCREW TOOL CARRIAGE BOARD
12 Connect the CROP MARK, PINCH ROLLER and CROP MARK SENSOR PINCH ROLLER SENSOR
SOLEDOID Wirings.
SOLENOID
3-18
13 Fix the CARRIAGE TOP COVER. CARRIAGE TOP COVER
14 Fix the TOOL CARRIAGE COVER. CARRIAGE COVER
15 Fix the FRONT RAIL COVER, FRONT COVER and I/S FRONT RAIL COVER
COVER.
I/S COVER
FRONT COVER
16 Enter the SERVICE MODE and perform the following

adjustments and settings.
1. PINCH ROLLER POSITION SENSOR CHECK

2. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
3. TOOL HEIGHT ADJUSTMENT
4. TOOL PRESSURE ADJUSTMENT
6. TOOL / CROP MARK SENSOR POSITION ADJUSTMENT
7. PRINT / CUT POSITION ADJUSTMENT
8. CUTTING QUALITY CHECK
3-19
3-5 CARRIAGE MOTOR REPLACEMENT
Turn off the MAIN POWER SW.

1
MAIN POWER SW

2
I/S COVER
Remove the PANEL COVER. Be sure to disconnect

3
the flexible cable connected to the PANEL BOARD.
PANEL COVER
Remove the SPRING.

4
SPRING
3-20
Remove the screws fixing the FLANGE.
5
SCREW
FLANGE
Disconnect the connector of the MOTOR cable.

6
CONNECTOR
Rotate the Motor 90 degree and remove it downward.

7
Remove the Motor from the Flange and fix the new Motor
8
to the Flange.
FLANGE
Be careful with the fixing direction of the

Frange.
3-21
Fix the Motor from under the MOTOR BASE.
9
MOTOR BASE
10 Connect the connector of the Motor cable.
CONNECTOR
11 Fix the Motor Flange by the 2 SCREWs temporalily.
SCREW
Fix the SPRING, then tighten up the 2 SCREWs to fix

12
the FLANGE with checking the gears mesh without the
baklash.
Apply a proper quantity of grease (FLOIL G902)

SPRING
between gears.
3-22
13 Connect the PANEL CABLE to the PANEL BOARD and
fix the PANEL COVER.
PANEL COVER
Perform the SERVO LOCK CHECK.

14
After turning on the main power, turn on the sub power [ ], [ ], [ ] + POWER ON
while pressing the Left, Right and Down keys to enter
the SERVICE MODE.
[MENU] key
MENU
SERVICE MENU
15 In [SERVO LOCK] menu, select [S].

Move the head carriage left and right by hand and
make sure the value on the LCD changes depending on
the head position. SERVICE MENU
SERVO LOCK
[ ]
SERVO LOCK
S: 3
Press the [ENTER] key to excite the MOTOR.

16
Make sure the MOTOR is locked and the value on the
LCD doesn't change.
SERVO LOCK
S: 1688
[ENTER]
SERVO LOCK
S:* 1688
3-23
17 Check the AGING.
Go back to the SERVICE MENU, and select [AGING] >
[SCAN] and press the [ENTER] key. Make sure the
SERVICE MENU
machine do the AGING and then, finish it by pressing
AGING
[ENTER] key.
[ ]
AGING
SCAN
Clear the motor working hours.

18 SERVICE MENU
Go back the SERVICE MENU, and select [HISTORY HISTORY MENU
MENU] > [MOTOR GROUP] > [MOTOR HOURS S] > [ ]
[CLEAR] and press the [ENTER] key. The motor HISTORY MENU
working hours will be reset to 0. MOTOR GROUP
[ ] [ ]
MOTOR HOURS S
1653 hours
[ ]
MOTOR HOURS S
CLEAR
[ENTER]
Fix the I/S COVER.

18
I/S COVER
3-24
3-6 PUMP REPLACEMENT
1 Remove the I/S COVER.
I/S COVER
2 Turn on the SUB POWER SW while pressing the Left,

[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
3 Select [CAP&WIPER CTRL] > [CAP] > [OPEN], and

SERVICE MENU
CAP&WIPER CTRL
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
Unlock the Head Carriage and move it leftward by hand.

4

3-25
5
MAIN POWER SW.
MAIN POWER SW
Remove the PUMP COVER.

6
PUMP COVER
Disconnect the tube(Black) of the CAP TOP from the

7
tube(White) of the PUMP. And disconnect the PUMP DRAIN TUBE
TUBE from the DRAIN TUBE.

Keep the JOINT TUBE for connecting the tube of the PUMP TUBE
new PUMP.
JOINT TUBE
Remove the SCREW fixing the PUMP and remove the

8
PUMP UNIT.
SCREW
3-26
Fix the new PUMP so that the 2 projection parts of the
9
PUMP fix to the holes of the FRAME.
Make sure that the Gear of the PUMP UNIT

and the Gear of the PUMP MOTOR mesh SCREW
without backlash.
GEAR
10 Connect the tube of the CAP TOP to the tube of the

PUMP using the JOINT TUBE and connect the tube of DRAIN TUBE
the PUMP to the DRAIN TUBE.

PUMP TUBE
You can connect either tube of the CAP TOP

to the either tube of the PUMP.
JOINT TUBE
PUMP COVER

position.

3-27
13 Turn on the MAIN POWER SW. Then, turn on the SUB
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU

cap the heads.
GUIDE GUIDE
15 Clear the PUMP TIMES.

Select [HISTORY MENU] > [MOTOR GROUP] >
[PUMP TIMES] > [CLEAR], and press the [ENTER] key
SERVICE MENU
. HISTORY MENU
[ ]
HISTORY MENU
MOTOR GROUP
[ ]
PUMP TIMES PUMP TIMES
52134 times CLEAR
16 Fix the I/S COVER.
I/S COVER
3-28
3-7 INK TUBE REPLACEMENT
Turn on the SUB POWER SW and perform the [PUMP

1
UP] from the [INK CONTROL] menu.
When it finishes, the SUB POWER will be
MENU INK CONTROL
automatically turned off. INK CONTROL EMPTY MODE
INK CONTROL
PUMP UP
INK CONTROL
HEAD WASH

2
[MENU] key
MENU
SERVICE MENU

3 SERVICE MENU
CAP&WIPER CTRL
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
4
MAIN POWER SW.
MAIN POWER SW
3-29
Remove the following covers.
5 FRONT RAIL COVER
TOP COVER
LEFT COVER
I/S COVER
TOP COVER
FRONT RAIL COVER
FRONT COVER
LEFT COVER FRONT COVER I/S COVER
Remove CARRIAGE COVER. Then, move the HEAD

6 CARRIAGE to the left end.

CARRIAGE COVER
Disconnect the INK TUBEs from the INK DAMPERs

7
and put the scotch tape at the tip of the ink tubes to
prevent the ink from spilling out.
Disconnect the INK TUBEs from the JOINTs, and put

8
the scotch tape at the tip of the ink tubes to prevent the
ink from coming out.
It is not necessary to replace the INK TUBEs of

the other side of the JOINTs (between Joint and
I/C Holder.
JOINTs
REAR VIEW OF MACHINE
3-30
Disconnect 2 FLEXIBLE CABLEs that are coming from
9
the CABLE VEYOR from the CARRIAGE BOARD.
10 Remove the GUIDE PLATEs of the CABLE VEYOR.

Then, take out the FLEXIBLE CABLEs from the CABLE GUIDE PLATE
VEYOR.
11 Pull out the INK TUBE from the CABLE VEYOR.
12 Put the new INK TUBE in the CABLE VEYOR through

the TUBE GUIDE.
Be careful which hole of the TUBE GUIDE

should be used for each INK TUBE.
K
C
M
Y
3-31
Connect the new INK TUBE to the JOINTs, and mark
13
the INK TUBE to indicate the color of the ink.
JOINTs
REAR VIEW OF MACHINE
Cut the INK TUBE at appropriate length and connect it

14
to the INK DAMPER. Then mark the INK TUBE to
indicate the color of the ink.
Then, replace the other INK TUBEs in the same way.
15 Connect 2 FLEXIBLE CABLEs to the PRINT CARRIAGE

BOARD and put back the GUIDE PLATEs.

position.

3-32
After turning on the Main Power SW, turn on the Sub
17
Power SW while pressing the Left, Right and Down keys
to enter the SERVICE MODE.
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU
Select [CAP&WIPER CTRL] > [CAP] > [UP], and press

18
cap the heads.
19 From the menu (NOT from the service menu), select

[INK CONTROL] > [FILL INK], and press the ENTER
key. MENU INK CONTROL EMPTY MODE
INK CONTROL EMPTY MODE STOP STOP
INK CONTROL
FILL INK
INK CONTROL
PUMP UP
INK CONTROL
HEAD WASH
INK CONTROL
HEAD REPLACE
3-33
3-8 BATTERY REPLACEMENT
Do not recharge, short-circuit,

disassembly the lithium battery,
nor put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery

for insulation for disposal or
preservation.
It may cause heat, explosion and fire.
1 Turn off the Sub Power SW, and then turn off the Main
Revised 8
Power SW.
Remove the CHASSIS COVER.
CHASSIS
COVER
MAIN POWER SW
3-34
2 Remove the BATTERY on the MAIN BOARD by
pushing it down and tilting towards right. SOCKET
MAIN BOARD
3 Replace the BATTERY with new one.

SOCKET
Be careful with the direction of the BATTERY.
BATTERY
MAIN BOARD
4 Clear the BATTERY FLAG from the [CLOCK CHECK] SERVICE MENU
menu in the Service Menu. CLOCK CHECK
CLOCK CHECK B
0y00d00h00m00s
CLOCK CHECK
CLEAR BAT FLAG
[ENTER]
5 Dispose the BATTERY.
FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.

RECHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING,
PUTTING INTO FIRE.
DON'T PUT BATTERY WITH OTHER METAL OR BATTERY.
DISPOSE BATTERY WITHOUT INSULATION.
3-35
3-9 CARRIAGE WIRE REPLACEMENT
Turn off the MAIN POWER SW.

1
MAIN POWER SW

2 FRONT RAIL COVER
TOP COVER
LEFT COVER
I/S COVER
TOP COVER
FRONT RAIL COVER
FRONT COVER
LEFT COVER FRONT COVER I/S COVER
Remove the PANEL COVER with disconnecting the

3
flexible cable connected to the PANEL BOARD.
PANEL COVER
Loosen the screw fixing the TOOL CARRIAGE to the

4 CARRIAGE WIRE.
PANEL COVER
3-36
Loosen the 2 screws and then the ADJUSTMENT SCREW
5 in order to loosen the wire tension.
ADJUSTMENT SCREW
Remove the CARRIAGE WIRE from the DRIVE PULLEY as

6 shown in the figure.
Remove the SPRING, then loosen the screws fixing the

7 MOTOR FLANGE.
FLANGE
SPRING
Remove the SHAFT STAY and the E RING, then remove the
8 DRIVE PULLEY from the shaft.
SHAFT STAY
E RING
3-37
Remove the screws fixing the DRIVE GEAR and remove the
9 CARRIAGE WIRE from the PULLEY.
Fix one end of the new WIRE and fix the DRIVE GEAR to the
10 DRIVE PULLEY with the screws.
Put the DRIVE PULLEY into the shaft and fix it with the E
11 RING. Then, fix the SHAFT STAY.
SHAFT STAY
E RING
Wind the CARRIAGE WIRE around the DRIVE PULLEY

12 from bottom to the top, and fix the other end of the WIRE.
Make sure that the CARRIAGE WIRE does

not cross over.
3-38
Fix the SPRING, then tighten up the 2 screws to fix the
13 FLANGE with checking the gears mesh without backlash.
FLANGE
SPRING
Tighten the ADJUSTMENT SCREW and remove the slack in

14 the Wire. ADJUSTMENT SCREW
Do not tighten it too tightly.
Rotate the DRIVE PULLEY until the CARRIAGE WIRE

15 comes to its second wind from the top.
REAR VIEW
Fix the CARRIAGE WIRE to the TOOL CARRIAGE.

16 SCREW
Make sure that the Tool Carriage is connected SCREW

to the Head Carriage, and also Head Carriage is WIRE
locked when fixing the WIRE.
WASHER
3-39
17 Connect the PANEL CABLE to the PANEL BOARD,
and fix the PANEL COVER.
PANEL COVER
18 Turn on the MAIN POWER SW. Then, turn on the SUB

[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU

19 SERVICE MENU
CAP&WIPER CTRL
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
Move the HEAD CARRIAGE in a whole width of the GUIDE

20
RAIL several times to remove the slack in the CARRIAGE
WIRE.
Then, carry out the following adjustments.
1. WIRE TENSION ADJUSTMENT

2. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
3. LINEAR ENCODER SETUP
4. CUTTING QUALITY CHECK
3-40
3-10 ENCODER SCALE REPLACEMENT

1
FRONT RAIL COVER TOP COVER
LEFT COVER
I/S COVER
TOP COVER
FRONT RAIL COVER
FRONT COVER
LEFT COVER
FRONT COVER I/S COVER

2
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU

3 SERVICE MENU
CAP&WIPER CTRL
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
Move the HEAD CARRIAGE slowly leftwards.

4

3-41
Remove the ENCODER SCALE by removing the PLATE
5 fixing the ENCODER SCALE at its right end and the ENCODER SCALE
SPRING on its left end.
ENCODER PLATE
SPRING PLATE
Remove the SPRING PLATE from the ENCODER SCALE

6 and fix it to the new ENCODER SCALE where there is no
black dot written on it.
SPRING PLATE
BLACK DOT
Make sure not to make scratches or put

grease on the ENCODER SCALE when fixing
it.
Put the ENCODER SCALE in between the ENCODER

7 ENCODER SCALE
PLATE and the GUIDE RAIL.
Then, fix the right end with the PLATE and hook up the
SPRING on the left end.
Make sure that the ENCODER SCALE is in place.
Do not loosen or tighten the screws fixing the

ENCODER PLATE.
SPRING ENCODER PLATE PLATE
Move the HEAD CARRIAGE in a whole width of the

8
machine.
Make sure that the ENCODER SCALE doesn't make
contact with the ENCODER MODULE and also
ENCODER SCALE is between the slit of the
ENCODER MODULE.
3-42
Carry out the LINEAR ENCODER SETUP.
9
3-43
3-11 PINCH ROLLER REPLACEMENT
Remove the E RING on one side of the PINCH

1
ROLLER and pull out the SHAFT.
PINCH ROLLER
Make sure not to lose the washers

which are fixed at both sides of the
PINCH ROLLER.
E RING
SHAFT
Put the new PINCH ROLLER with washers and insert

2
the SHAFT into the PINCH ROLLER.
Fixing operation becomes easy when you put the
washers to the PINCH ROLLER with grease.
Red marking is done on the outer side of

LEFT & RIGHT PINCH ROLLERS.
As for the CENTER PINCH ROLLERS, there
is no marking. WASHER
Fix the E RING and make sure that the PINCH

3
ROLLER rotates smoothly.
E RING
3-44
3-12 CUTTER PROTECTION REPLACEMENT
1 Remove the CUTTER PROTECTION.

CUTTER PROTECTION
2 Wipe the adhesive on the BED with the alcohol.
3 Install the CUTTER POROTECTION from 31mm from

right edge of the BED. CUTTER PROTECTION
CUTTER PROTECTION
4 Make sure that the CUTTER PROTECTION is not
bumpy.
31mm
3-45
3-13 SW POWER SUPPLY REPLACEMENT
1 Turn off the MAIN POWER SW and disconnect the AC

Cord. Then, remove the CHASSIS COVER.
CHASSIS COVER
MAIN POWER SW
2 Disconnect the Cables which are connected to the SW

POWER SUPPLY and replace the SW POWER
SUPPLY.
SW POWER
SUPPLY
3 After replacing the SW POWER SUPPLY, adjust the

output voltage of the SW POWER SUPPLY by rotating
the VOLUME clockwise so that the output voltage will
be +41V +/- 0.1V.
In order to confirm the output voltage, put the probes of
the multimeter to the CN51 at 6pin (Vout) and 1 pin
(GND).
When the output voltage exceeds +41.4V, SW

POWER SUPPLY does not output the voltage
VOLUME
by the protection circuit on it.
In this case, SW POWER SUPPLY will output
the voltage by rotating the VOLUME
counterclockwise.
CN51
3-46
3-14 FLEXIBLE CABLE REPLACEMENT Revised 4
This is a procedure to replace the FLEXIBLE CABLE

FRONT RAIL COVER
between the SERVO BOARD and the TOOL CARRIAGE.

1
LEFT COVER
I/S COVER
FRONT RAIL COVER
LEFT COVER I/S COVER
FRONT COVER
FRONT COVER

2
[ ], [ ], [ ] + POWER ON
[MENU] key
MENU
SERVICE MENU

3 SERVICE MENU
CAP&WIPER CTRL
hand. [ ]
CAP&WIPER CTRL
CAP
[ ]
CAP
OPEN
[ENTER]
Move the HEAD CARRIAGE slowly leftwards.

4

3-47
Remove the ENCODER SCALE by removing the PLATE
5
fixing the ENCODER SCALE at its right end and the ENCODER SCALE
SPRING on its left end.
SPRING ENCODER PLATE

PLATE
Turn off the Main Power SW, and disconnect the power
6
cord. Then, remove the CHASSIS COVER.
CHASSIS COVER
MAIN POWER SW
Disconnect the flexible cable at the CN6 of the SERVO

7
BOARD.
Then, remove the 4 screws fixing the 4 corners of the
CHASSIS and open it.
SERVO BOARD
You don't have to take off the CHASSIS from
the machine.
Remove the 2 CABLE HOLDERs that are holding the

8 CABLE HOLDER (Right)
FLEXIBLE CABLE on the RAIL, and remove the rivets CABLE HOLDER (Left)
that are fixing the CABLE GUIDEs.
CABLE GUIDE
3-48
Remove TOOL CARRIAGE TOP COVER from the TOOL TOOL CARRIAGE TOP COVER
9
CARRIAGE.
Disconnect the 3 cables except the FLEXIBLE CABLE

10 TOOL CARRIAGE BOARD
from the TOOL CARRIAGE BOARD, and remove the
TOOL CARRIAGE BOARD from the machine.
CABLE
Remove the FLEXIBLE CABLE and the CABLE GUIDEs

11
from the TOOL CARRIAGE BOARD.
Connect the new FLEXIBLE CABLE to the TOOL

12
CARRIAGE BOARD. Then, fix the 2 new CABLE
GUIDEs with putting the FLEXIBLE CABLE between
them.
Turn over the board and fix

the CABLE GUIDEs with the
rivets.
CABLE GUIDE
3-49
Fix the CABLE GUIDEs on the RAIL with the rivets.
13
CABLE GUIDE (Upper)
CABLE GUIDE (Lower)
Connect the FLEXIBLE CABLE to CN6 of the SERVO

14
BOARD.
SERVO BOARD
Pull the FLEXIBLE CABLE rightward with holding the INNER CABLE GUIDE at the left side so that the
15
FLEXIBLE CABLE fits to the INNER CABLE GUIDE.
If the FLEXIBLE CABLE is not pulled enough or pulled too much, there will be the slack in the CABLE
GUIDE.
TOOL CARRIAGE BOARD
INNER CABLE GUIDE

OK FLEXIBLE CABLE
FLEXIBLE CABLE is not pulled enough.
NG
FLEXIBLE CABLE is pulled too much.
NG
3-50
Fix the FLEXIBLE CABLE with the CABLE HOLDER with
16
keeping the condition of 15 .
CABLE HOLDER
Fix the FLEXIBLE CABLE with the other CABLE

17
HOLDER.
Fix the CABLE HOLDER with pulling the

FLEXIBLE CABLE not to have the slack
between the 2 CABLE HOLDERs.
CABLE HOLDER
Fix the TOOL CARRIAGE BOARD to the TOOL

18 TOOL CARRIAGE BOARD
CARRIAGE, and connect the 3 cables.
CABLE
.Put the ENCODER SCALE in between the ENCODER

19
PLATE and the GUIDE RAIL. ENCODER SCALE
Then, fix the right end with the PLATE and hook up the
SPRING on the left end.
Make sure that the ENCODER SCALE is in place.
Do not loosen or tighten the screws fixing the

ENCODER PLATE.
SPRING ENCODER PLATE
PLATE
3-51
Move the HEAD CARRIAGE in a whole width of the
20
machine.
Make sure that the ENCODER SCALE doesn't make
contact with the ENCODER MODULE and also
ENCODER SCALE is between the slit of the
ENCODER MODULE.
Carry out the LINEAR ENCODER SETUP.

21
3-52
4 Adjustment
4-1 Special Tools
Table shows a list of special tools recommended by Roland DG Corp.
Tool No. ST-056

Tool Name TORQUE DRIVER N6
Purpose HEAD ALIGNMENT
Tool No. ST-002

Tool Name TENSION GAUGE 300g (3N)
Purpose Tool Pressure Adjustment
Tool No. ST-006 4

Tool Name WHITE DUMMY PEN
Tool Height Adjustment
Tool No. ST-011

Tool Name TENSION METER
Purpose WIRE TENSION ADJUSTMENT
Tool No. ST-013

Tool Name DIAL TENSION METER DT-100 (100g/1N)
Tool No. ST-037

Tool Name CLEAN STICK TX712A
Purpose Manual Head Cleaning
Tool No. 21755107

Tool Name CLEANING LIQUID (SL) 500ML
Purpose HEAD CLEANING (SOL)
Tool No. 22085118

Tool Name KIT,CLEANING (SL)
Purpose HEAD CLEANING (SOL)

* Cleaning Liquid + Cleaning Sticks 10 pcs.
4-1
4-2 SERVICE MODE
[ ], [ ], [ ] + POWER ON
[ MENU ] key
SERVICE MENU HEAD RANK HEAD RANK 1

HEAD RANK HEAD 1 1234567 (1/5)
HEAD RANK HEAD RANK 2

HEAD 2 1234567 (5/5)
This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet.
The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.
Press the [ENTER] key to save the settings. Warning sound comes out when the CHECK SUM is not correct.
4 SERVICE MENU
SERIAL NO.
SERIAL NO.
ZR50000
This menu is used for entering the Serial No. of the machine.
The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.
SERVICE MENU CAP&WIPER CHECK NOW PROCESSING..

CAP&WIPER CHECK
At the time of checking
CAP&WIPER CHECK
COMPLETED
At the end of checking
This menu is used for checking the CAP & Wiper movement.
1. Move the Carriage to the position where it is above the Platen by hand.
2. Press the [ENTER] key to check the Cap, Wiper, Cap Motor, Cap Sensor, Wiper Motor and Wiper Sensor.
3. Checking finishes when the COMPLETED message appears.
SERVICE MENU FRSHOCPULWcw 1234

SENSOR CHECK *** H ** * EC
This menu displays the status of the sensors. When the sensor is ON, * will be displayed.
Alphabet in the menu stands for F: Front Paper Sensor, R: Rear Paper Sensor, S: Crop-mark sensor,
H: Head Lock Sensor, O: Limit Sensor,C: Front Cover Sensor, P: Maintenance Cover Sensor,
U:Head Up Down Sensor, L: Sheet Load Sensor, W: Pinch Roller Sensor, c: Capping Sensor, w: Wiper sensor,
P: Display in the Maintenance Cover Sensor

R : I/S Cover is ON.
L : Maintenance Cover is ON.
* : I/S Cover & Maintenance Cover are ON.
Blank : I/S Cover & Maintenance Cover are OFF.
Alphabet of the 2nd page stands for Cartridge Sensor of each color and Ink Empty.
Blank : No Cartridge, Ink remaining
C : Cartridge installed, Ink remaining
E : No Cartridge, Ink empty
* : Cartridge installed, Ink empty
Head Up Down Sensor

H : Head is in a high position.
L : Head is in a low positon.
X : Sensor is abnormal. Check whether it attaches and is correct.
SERVICE MENU CARTRIDGE IC CHECK

CARTRIDGE IC CHECK SLOT 1 INSERT
IC CHECK Error
SLOT 1 ERROR
IC CHECK Normal
SLOT 1 OK
Set the cartridge to the slot
in order from SLOT1 to SLOT4.
IC CHECK
COMPLETED
4-2
Detection, writing, and reading of an ink cartridge IC are performed, and a device and a communication way are checked.
The existence of the driver for IC detection are checked first.
It becomes the following display when the abnormalities are found on the driver.
IC CHECK
SYSTEM ERROR
Next, the communication check of cartridge IC is performed for every slot.

When a cartridge is inserted to the slot, it checks by establishing communication with cartridge IC automatically.
When it is able to check normally, [OK] is displayed.
When the cartridge is taken out, the number of the slot put into the next is directed.
The cartridges are checked in order from No.1 to No.4 by taking out and inserting.
If the check is completed to No.4 normally, the following indication is displayed and it ends.
When the [ENTER] key is pressed, it returns to the [IC CHECK] menu.
IC CHECK
COMPLETED
If the communication with cartridge IC are not established, the following indication is displayed and it ends.
CARTRIDGE
SLOT 1 ERROR
Note
* The cartridge with IC is used for checking here.
4
* No record to the IC is performed at all when checking.
(Although the number of times of taking out and insertion of a cartridge is originally counted,
a part to have taken out and inserted with the check is not counted.)
* Check if the cartridge sensor works correctly before performing this check.
CARTRIDGE SL1 : SERIAL Serial number of the ink cartridge IC

SLOT 1 1402A30C010000A5 is displayed.
SL1 : INK TYPE Ink type of the ink cartridge IC

eSOL K is displayed.
Set the cartridge to the slot
in order from SLOT1 to SLOT4.
SL1 : CAPACITY Ink capacity of the ink cartridge IC
200cc is displayed.
CARTRIDGE SL1 : LOT NO. Lot number of the ink cartridge IC

40218A is displayed.
SLOT 4
SL1 : CONSUM. The amount of the ink used of an ink
1.704cc cartridge IC is displayed.
SL1 : TIME The using time of an ink cartridge

0y000d00h00m00s is displayed.
SL1 : INSERT The number of times of insertion of

1 times an ink cartridge is displayed.
SL1 : FLAG The flag information of an ink cartridge

00000000 is displayed.
The various information currently recorded on the ink cartridge IC is read for every cartridge slot.
It becomes as follows when an error occur in a certain state.
SLOT1
Ink cartridge is not inserted.
NO CARTRIDGE
SLOT1
Ink cartridge without IC is inserted.
NO IC CHIP
SLOT1 The system is abnormal at wire disconnection and short-circuit,
SYSTEM ERROR driver breakage, etc.
SLOT1
Data error
DATA ERROR
SERVICE MENU KEY CHECK

KEY CHECK NONE
This menu is used for checking the panel keys. [NONE] will be displayed at the bottom row of the
LCD if no key is pressed. The name of the key being pressed will be displayed This menu finishes
when the [ ] key is pressed or it is left without pressing any key for 10 seconds. When there is any key
that has not been pressed, the name of the key will be indicated with the beep sound.
Secondary power cannot be turned off even if pressing the SUB POWER SW in this mode.
4-3
SERVICE MENU
As per display
LCD/LED/BUZ CHK
This menu is used for checking the LCD, LED and the Buzzer. While in this mode, the function check
of the LCD, LED and the Buzzer can be performed. All turning ON/OFF test of the LED,
Contrast ON/OFF test of the LCD, back light test of LCD, Buzzer ON/OFF test, Displaying the Cursor
key of the LCD, all characters of LCD will be displayed.
SERVICE MENU FAN CHECK

FAN CHECK
This menu is used for checking the FAN. FAN will be ON (HIGH) while in this mode.
SERVICE MENU PRINT _ 25 C

HEATER CHECK DRYER 25 C
4
PRINT _ 40 C
*
DRYER 25 C
This menu is used for checking the heater and thermistor.
When this menu is selected, detected temperature of the PRINT HEATER and the DRYER will be displayed.
You can select PRINT or DRYER with [ ] and [ ] keys.
When ENTER key is pressed, selected heater becomes [ON].
When ENTER key is pressed again, selected heater becomes [OFF].
*In this menu, you can just turn ON and OFF the heater, and the temperature can not be controlled.
Please note the heater may be overheated, if you keep the heater turned on.
When you go out of this menu,heater becomes off automatically.
Please check if the heater temperature goes up if it is turned on, and the heater temperature is near the ambient temperature if it is off.
SERVICE MENU THERMISTOR CHK

THERMISTOR CHK HEAD :25 C/ 77 F
The temperature detected by the thermistor on the Head will be displayed. Temperature will be displayed in
Celsius on the left side and in Fahrenheit on the right side. It tends to display a higher temperature than the
environment temperature because there is a possibility that the device temp. of the Head Board goes up.
Check and make sure that the temperature displayed on the LCD is not extremely low or high.
SERVICE MENU LOWER PINCHROLL *This menu is displayed when the pinch rolls are not downed.
This menu is continued when the pinch rolls are downed.
LINEAR ENCODER
NOW PROCESSING.. LINEAR ENCODER

normal SETUP COMPLETED
(beep 1 time)
LINEAR ENCODER
error
(beep 2 times) SETUP FAILED
This menu is for checking the Linear Encoder.

Refer to [LINEAR ENCODER SETUP].
SERVICE MENU NOW PROCESSING.. LINEAR CALIB.

LINEAR CALIB. normal SETUP COMPLETED
(beep 1 time)
LINEAR CALIB.
0.18%
LINEAR CALIB.
error
(beep 2 times) SETUP FAILED
This menu is used for checking the calibration value for Encoder Scale.
Refer to [Linear Encoder Setup].
4-4
At the time of a normal end
(one beep)
PINCH ADJUST
SETUP COMPLETE
* When the pinch roll is not downed, display. PINCH ADJUST

(Three beeps) It continues by pinch roll down. 1.150 mm
SERVICE MENU LOWER PINCHIROLL A compensation value is displayed.
PINCH ADJUST
* When the pinch roll is downed, display. At the time of an error

(three beeps)
NOW PROCESSING..
PINCH ADJUST
FAILED !!
4
Error compensation of the pinch roller position is performed. An error message is displayed when there is an
error more than 5 mm.
[Operation Procedure]
1. Slide the right Pinch Roller to the right end, and lower the pinch roll lever.
2. Select the [PINCH ADJUST] menu in the [SERVICE MENU] and press the [ENTER] key to perform.
3. A cutting carriage moves and the position of a right pinch roller is detected.
4. When it is complete, [SETUP COMPLEATED] is displayed.
* A compensation value is described in a service report.
Use with [ ] and [ ] keys to change the

SERVICE MENU CAP ADJUST ADJUST POD. cap adjustment value.
CAP ADJUST ADJUST POD. 0.00 -2.00 The setting range is from -2.00 to +2.00. It
can be adjusted in 0.25 mm unit. The default
value is 0.00.
The cap can only be moved in the upward
direction in 0.25 mm unit. When you move in
the downward direction, press [ ] key to
move the cap to the lower end once and then
move in the upward direction in 0.25 mm unit.
CAP ADJUST CHECK GAP

CHECK GAP 0.00
To adjust the cap adjustment value and check the height of the cap, refer to the instruction of the [CAP HEIGHT ADJUSTMENT].
SERVICE MENU CROPMARK SENS MIN 0.7V MAX 2.3V

CROPMARK SENS OUTLEVEL CHECK [ 2.0V ]
This menu is for checking output level of cropmark sensor.
Refer to [Cropmark sensor adjustment].
CROPMARK SENS ADJUST

ADJUST +2 +1
0 ~ +2 Default : 0
This menu is for adjusting output level of cropmark sensor.
There are three levels, 0, +1, and +2, in a setting value.
When detection of CROP MARK does not work with an default value,
detection of CROP MARK may succeed by adjusting this value.
SERVICE MENU FORCE ADJUST 30gf

FORCE ADJUST 30gf 17 16
0~ 30 Default : 17
FORCE ADJUST 200gf

200gf 56 57
31~ 80 Default : 56
This menu is for adjusting the Tool Pressure.
Refer to [TOOL PRESSURE ADJUSTMENT].
4-5
SERVICE MENU HEAD ADJUST BIAS
HEAD ADJUST BIAS TEST PRINT
BIAS
--- VIEW ---
HEAD ADJUST VERTICAL

VERTICAL TEST PRINT
4 VERTICAL
--- VIEW ---
HEAD ADJUST HORIZONTAL

HORIZONTAL TEST PRINT
Change parameter with key
HORIZONTAL H2
DT1 LOW 2
-30~30(0.5unit)
HORIZONTAL H2
DT3 LOW 2
HORIZONTAL H2
DT1 HIGH 2
HORIZONTAL H2
DT3 HIGH 2
HEAD ADJUST BI-DIR.DEFAULT

BI-DIR.DEFAULT TEST PRINT
BI-DIR.DEFAULT H1 H2
DT1 LOW 7 10
0~60(0.5unit)
DT3 LOW 7 10
DT1 HIGH 7 10
0~60(0.5unit)
DT3 HIGH 7 10
The standard head of adjustment is changed. A default is 1.

HEAD ADJUST STANDARD HEAD
STANDARD HEAD 1 1
This menu is used for adjusting the head alignment.

Refer to [HEAD ALIGNMENT].
4-6
SERVICE MENU SERVO LOCK SERVO LOCK
SERVO LOCK S: 100 S:* 0
SERVO LOCK SERVO LOCK

F: 0 F:* 0
This menu is used for checking whether the Servo Motor can perform the Servo Lock.
This menu makes the Servo free.
The value on the LCD changes depending on the head position when you move the carriage left and right
by hand, if the motor feeds back right. When the [ENTER] key is pressed, the Servo Motor will be excited.
SERVICE MENU M: 1000.123 mm

DISP SCAN POS L: 998.222 mm
This menu is used for displaying the position of the cutting and printing carriage. The carriage becomes free
in this menu and is able to be moved. The position of the carriage is displayed on real time. The value next to
"M:" shows you the motor position and the value next to "L:" shows you the carriage position. The position can
be re-set by pressing the [ENTER] key and press [ ] to exit the menu.
SERVICE MENU
AGING
AGING
SCAN
SCAN
NOW AGING
4
AGING FEED
FEED NOW AGING
AGING BOTH
BOTH NOW AGING
AGING CUTTING
CUTTING NOW AGING
AGING CONNECT
CONNECT NOW AGING
When the [ENTER] key is pressed, the HEAD CARRIAGE stops Aging and moves back to the locking position.
Make sure not to perform Aging for a long time when the machine is filled with ink to prevent the ink from drying up.
SERVICE MENU CALIB.DEFAULT

CALIB.DEFAULT TEST PRINT Distance compensation in feed direction
Prameter is changed by the key
Setting range is from -2.0 to +2.0% in 0.02% unit
CALIB.DEFAULT SETTING
SETTING +0.06% +0.10%
This menu is used for Calibration. Refer to [CALIBRATION].
SERVICE MENU CROP-TOOl ADJ.

CROP-TOOL ADJ. TEST PRINT
CROP-TOOL ADJ. FEED SETTING

FEED SETTING -0.15mm -0.23mm
CROP-TOOL ADJ. SCAN SETTING

SCAN SETTING -0.40mm -0.40mm
CROP-TOOL ADJ. CROP-TOOL ADJ.

AUTO REMOVE CROPMARK
CROP-TOOL ADJ. CROP-TOOL ADJ.

TEST PRINT 2 COMPLETED
This menu is used for adjusting the position of Tool/Crop Mark Sensor.
Refer to [Tool/Crop Mark Sensor Position Adjustment].
4-7
SERVICE MENU PRINT&CUT ADJ.
PRINT&CUT ADJ. TEST PRINT
PRINT&CUT ADJ. FEED SETTING

FEED SETTING -0.15mm -0.23mm
PRINT&CUT ADJ. SCAN SETTING

SCAN SETTING -0.40mm -0.40mm
PRINT&CUT ADJ. PRINT&CUT ADJ.

AUTO COMPLETED
PRINT&CUT ADJ.
4 TEST PRINT 2
To change the parameter, press [ENTER].
PRINT&CUT ADJ. F: 0.40 ----

SETTING2 S:-0.50 ----
(-5.00~+5.00) Change in 0.01mm unit. Press [ENTER] to excute.
Press [MENU] key
This menu is used for Print/Cut position Adjustment.

Refer to [Print/Cut Position Adjustment].
SERVICE MENU TEST PATTERN

TEST PATTERN HORIZONTAL
It is for checking the Head Alignment in Horizontal.
TEST PATTERN
BI-DIR.
It is for checking the Head Alignment in Bidirection.
TEST PATTERN
FILL
100% fill pattern of all heads will be printed.
Printing is done by 720 x 720dpi / 16 pass.
TEST PATTERN
BI-DIR.CHECK
It is for checking the shifting with Bidirection printing.
It will be printed in a whole width of the media.
SERVICE MENU CLOCK CHECK

CLOCK CHECK 0y000d00h00m00s
CLOCK CHECK B CLOCK CHECK

0y000d00h00m00s CLEAR BAT FLAG
This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started
to work will be displayed. (Year / Day / Hour / Minute / Second) When battery is run out, [B] will be displayed
at the upper right corner of the LCD. In this case, battery has to be replaced. However, the flag won’t be
cleared even if battery is replaced.
Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the [ENTER] key.
SERVICE MENU DIP SW CHECK

DIP SW CHECK 0000 0000
bit # [ 1 2 3 4 5 6 7 8]
This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit#1 ~ #8 of the DIP SW
will be displayed as 0 for OFF and 1 for ON.
SERVICE MENU PUMP CHECK NOW PROCESSING..

PUMP CHECK PUMP SUCTION
PUMP CHECK NOW PROCESSING..

PUMP RELEASE
This menu is used for checking the Pump Motor. Rotation for Ink Suction Direction and Ink Drain
Direction can be checked. Rotation check will stop after 5 seconds.
4-8
SERVICE MENU NOW PROCESSING..
WIPER CHECK Finished
WIPER CHECK
FAILED !!
error (beep 2 times)
This menu is used for checking the Wiper movement. It moves the wiper back and forth 20 times after moving
aside the Tool carriage. If the machine detects the motor loses steps, an error message appears. But the
machine sometimes can’t detect it. It is necessary that the technician himself/herself checks the wiper motor
doesn’t lose steps by seeing the movement and hearing the sound.
SERVICE MENU CHANGE INKTYPE

CHANGE INKTYPE e SOL4 e SOL4
It is used for changing the Ink type compulsorily. Head Cleaning or Ink Fill won’t be performed as in the
User’s Mode. It is used for correcting the Ink type in case it is set to a wrong type by mistake.
INK TYPE PIG 4 Pigment
DYE 4 Dye
e SOL4 (ECO-SOL)
e SOLW4 (ECO-SOL)*1
SUBL.4 *2
UNKNOWN Not being selected
*1 It is displayed when white ink is used.
*2 It is displayed when sublimation ink is used.
4
SERVICE MENU CAP&WIPER CTRL CAP
CAP&WIPER CTRL CAP OPEN
CAP
UP
CAP&WIPER CTRL WIPER
WIPER FRONT
WIPER
REAR
It is used for moving up / down the cap.
OPEN / UP
Make sure not to open the cap for a long time in order to prevent the ink from drying up.
It is used for moving the wiper back and forth.
It can be moved at two-level [FRONT / REAR].
** Please make sure the position of the Cap and Wiper when you move the Carriage by hand.
Please make sure the position of the Carriage (especially Heads) when you move the Cap and Wiper by hand.
SERVICE MENU DETECTING...

Waiting for Data Input
PORT CHECK 00: 0B
NETWORK
Data Input from the Eithernet
5A: 1024B
This menu is used for checking the Data Input from the Eithernet.
The Check Sum and the size of the input data will be displayed on the bottom row.
Check Sum will be indicated on the left side and the size of the input data will be indicated on the right
side. The Check Sum and the size of the input data will be cleared when pressing the [ENTER] key.
SERVICE MENU TIME OUT

TIME OUT 10 sec 10 sec
This menu is used for setting the Time Out.

If the data transmission from the host stops for a set time, the machine recognizes that 1 printing has been
done. Default : NONE
SERVICE MENU MAINTE. MSG.

MAINTE. MSG. NONE 100 hours
This menu is used for setting the Maintenance time.

If the printing time reaches the set time, the Maintenance message appears.
SERVICE MENU HEATER ADJUST PRINT HEATER

HEATER ADJUST PRINT HEATER 0 -3
-5~+5
HEATER ADJUST DRYER

DRYER 0 -3
-5~+5
This menu is used for setting the offset value of print heater and dryer.
The heater is controlled based on the offset temperature.
4-9
SERVICE MENU PREHEAT TEMP.
PREHEAT TEMP. 35 C 35 C
OFF, 20~40 C
Default : 20 min
This menu is used for setting the preheat temperature of the print heater.
In this menu, the temperature of [PREHEAT] under the [PREHEATING] in the USER MENU can be set.
The range which user can set by [HEATER CONFIG] becomes more than the temperature set in this menu.
SERVICE MENU HEAT TIMEOUT

HEAT TIMEOUT OFF 10min
OFF,10~30min
This menu is used for setting time to display a check message during temperature control of the print heater when printing starts.
When temperature control is not completed even if time passes, and printing cannot be started, the message of "CHECK HEATER
VOLTAGE SETTING" is displayed.
SERVICE MENU FRAME BACK SET VALUE [mm]

FRAME BACK SET VALUE [mm] 0.0 0.0
Setting value : 0.0 mm-2000.0 mm
Default : 20 min
FRAME BACK Setting value : 950.0mm

SET DEFAULT
4
It is the function in which only the quantity set up here at the time of a sheet setup pulls back media.
Firmware with this function Keep in mind that a setting value is 0.0mm (with no pull back) when downloading.
SERVICE MENU SYSTEM SWITCH SYSTEM SWITCH

SYSTEM SWITCH PAGE1: 00000000 PAGE8: 00000000
bit# [87654321]
This menu is for changing the functions of the machine. Normally, it is not necessary to change any switches.
Each bit can be selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys. Revised 11
There are 8 pages of 8 bit System Switch.
Page Bit Contents Setting Default Setting
1 Deactivation of Front Cover Sensor 1 : Front Cover is always regarded as closed. 0
1 2 Deactivation of I/S Cover Sensor 1 : I/S Cover is always regarded as closed. 0
7 Deactivation of Preset function for Bi-direction adjustment 0 : Preset function for Bi-direction adjustment is disabled. 1
1 Acceleration of cutting operation 1 : Acceleration of cutting operation decreases. 0
2
5 Cartridge exchange during printing 1 : Printing continues for 5 seconds without pausing even if ink cartridge is removed. 0
1 Deactivation of heater 0 : Heater is disabled. 1
3
2 Heater-related settings for printing test patterns 1 : The settings of [FULL WIDTH S] and [SCAN INTERVAL] are applied to all the test pattern printings. 0
3 0
6
8 Heater operation in the service mode 1 : Heater operates even if the machine is on with the service mode. 0
SP-540VS 1
3 Support of water-based ink mode 1 : Water-based ink mode is supported.
SP-540V 0
7
5 Position alignment lines with crop marks 1 : Position alignment lines are printed with crop marks. 0
8 Support of white ink 1 : White ink is supported by enabling relevant functions. 0
1 : SP-540V/300V
3 Support of SP-540V/300V 1
10 0 : SP-300
6 1
1 : New type pump is supported.
1 Support of new type pump depends
12 0 : Old type pump is supported.
2 Support of water-based ink with new type pump 1 : Water-based ink is supported with new type pump. depends
*All the default of the items not shown here is [0].CAUTION:The machine may make unexpected mote when the Bits not shown here are changed.
SERVICE MENU HISTORY MENU SHOT COUNT 1 SHOT COUNT 1

HISTORY MENU MOTOR GROUP 26103 KShot CLEAR
All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys are
pressed, each title will be displayed on the top row and the parameters will be displayed on the bottom
row. Refer to the table on the next pages. Each parameter can be cleared when the [ENTER] key is pressed
while the CLEAR is displayed in the menu.
SERVICE MENU REPORT SERVICE REPORT

REPORT SERVICE REPORT HEAD H1
REPORT SERVICE REPORT

HISTORY REPORT HEAD H1
REPORT INKCRT REPORT

INK CRT REPORT HEAD H1
REPORT
SERIAL
- Service Report will be printed. Information necessary for service activity will be printed together with
the system report. It will be printed in A4 size with either left or right head.
- History Report will be printed.
- Serial Report Menu will be printed through the RS-232C Serial with the special tool.
(9600bps, N, 8, 1 Xon/Xoff)
4-10
Contents of History Report
MOTOR GROUP
Item Contents Unit Reference
MOTOR HOURS F Total time that the Feed Motor has been rotated. hour
MOTOR HOURS S Total time that the Scan Motor has been rotated. hour Life : 2000 hours
PUMP TIMES Total time that the Pump Motor has been rotated. times Life : 50000 hours
CLEAR ALL Clear all the values in the Motor Group.
HEAD GROUP
SHOT COUNT 1 Number of shots fired from the nozzle (H1 left). Shots/1000 Life : 6 billion Shots / nozzle
SHOT COUNT 2 Number of shots fired from the nozzle (H1 right). Shots/1000 Life : 6 billion Shots / nozzle
SHOT COUNT 3 Number of shots fired from the nozzle (H2 left). Shots/1000 Life : 6 billion Shots / nozzle
SHOT COUNT 4 Number of shots fired from the nozzle (H2 right). Shots/1000 Life : 6 billion Shots / nozzle
WIPE H1 Number of times the Wiping has been performed (H1). times Nozzle surface reliability
WIPE H2 Number of times the Wiping has been performed (H2). times Nozzle surface reliability
RUB H1 Number of times the Rubbing has been performed (H1). times Nozzle surface reliability
RUB H2 Number of times the Rubbing has been performed (H2). times Nozzle surface reliability
CLEAN AUTO H1 Number of times the Auto Head Cleaning has been performed (H1). times
CLEAN AUTO H2 Number of times the Auto Head Cleaning has been performed (H2). times
CLEAN N, H1 Number of times the Normal Head Cleaning has been performed (H1). times
CLEAN N, H2 Number of times the Normal Head Cleaning has been performed (H2). times
CLEAN M, H1 Number of times the Medium Head Cleaning has been performed (H1). times
CLEAN M, H2 Number of times the Medium Head Cleaning has been performed (H2). times
CLEAN POW, H1
CLEAN POW, H2
Number of times the Powerful Head Cleaning has been performed (H1).
Number of times the Powerful Head Cleaning has been performed (H2).
times
times 4
FILL INK H1 Number of times the Fill Ink has been performed (H1). times
FILL INK H2 Number of times the Fill Ink has been performed (H2). times
HEAD WASH H1 Number of times the Head Wash has been performed (H1). times
HEAD WASH H2 Number of times the Head Wash has been performed (H2). times
PUMP UP H1 Number of times the Pump Up has been performed (H1). times
PUMP UP H2 Number of times the Pump Up has been performed (H2). times
CLEAR H1 Clear all the values of the H1.
CLEAR H2 Clear all the values of the H2.
CLEAR ALL Clear all the values of all the Head.
MAINTENANCE GROUP
COUNT Number of times the Head Maintenance has been performed. times
This value is cleared automatically
TOTAL TIME Lapsed time from the last Head Maintenance. hours
after the Head Maintenance.

PRINTING TIME Printing time from the last Head Maintenance. hours
after the Head Maintenance.
This value is cleared by pressing

the ENTER key after LCD displays
SPONGE HOURS The actual time the machine performs printing. hours [TIME FOR SPONGE REPLACE]
or selecting [CLEAR] in [SPONGE
HOURS] in [MAINTE. GROUP].
CLEAR ALL Clear all the values in the MAINTENANCE GROUP.
WIPE GROUP
WIPING COUNT Number of times the Wiping has been performed. times
after replacement.
RUBBING COUNT Number of times the Rubbing has been performed. times
after replacement.
WIPE REPLACE Number of times the Wipe has been replaced. times
CLEAR ALL Clear all the value in the WIPE GROUP.
PRINT GROUP
PRINTING TIME Total time of printing performed. hours Time of the Test print is not included.
Counted with 1 page until it carries
PIGMENT PAGES Number of pages printed with Pigment Ink. pages out printing end operation after
starting printing.
DYE PAGES Number of pages printed with Dye Based Ink. pages out printing end operation after
starting printing.
ECO-SOL PAGES Number of pages printed with ECO-Sol Ink. pages out printing end operation after
starting printing.
SUBL. PAGES Number of pages printed with Sublimation Ink pages out printing end operation after
starting printing.
HEAD LOW Number of pages printed with head low pages
HEAD HIGH Number of pages printed with head high pages
CLEAR ALL Clear all the values in the PRINT GROUP.
4-11
CUTTING GROUP
CUTTING TIME Total time of cutting performed hours Time of the test print is not included.
DISCONNECT Number of times the cutting carriage is disconnected from printing carriage. times
CLEAR ALL Clear all the values in the CUTTING GROUP.
INK GROUP
CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed. times
CHANGE INK Number of times the Ink Type has been changed. times
CLEAR ALL Clear all the values in the INK GROUP.
HEATER GROUP
PRINT USE TIME Total hours the print heater has been used. hours
PRINT ON TIME Total hours the print heater has been on. hours
PRINT ON COUNT Total hours the print heater has been powered on. times
DRYER USE TIME Total hours the dryer has been used. hours
DRYER ON TIME Total hours the dryer has been on. hours
DRYER ON COUNT Total hours the dryer has been powered on. times
CLEAR ALL Clear all the values in the HEATER GROUP.
4 ERROR GROUP
SERVICE CALL Number of times the Service Call has occurred. times
S-CALL HISTORY Service Call Number in the last 5 times. No.
MOTOR ERROR F Number of times the Servo Error (Feed Motor) has occurred. times
MOTOR ERROR S Number of times the Servo Error (Scan Motor) has occurred. times
LOW TEMP.ERR. Number of times the Low Temperature Error has occurred. times
HIGH TEMP.ERR. Number of times the High Temperature Error has occurred. times
PROTECT PUMP Number of times the Protect Pump Error has occurred. times
Number of times it is capped
compulsorily to protect the head
EMERG. CAPPING Number of times the Emergency Capping Error has occurred. times
from drying up when the head is
out of the cap more than 10 min..
START UNCAPPED Number of times the machine starts with the uncapped. times
HEATER VOLTAGE Number of times the Heater Voltage Error has occurred. times
Number of times disconnection, or
an error occurs when an ink
I/C IC ERR Number of times the ink cartridge IC system is unusual. times cartridge IC system causes
abnormalities and it becomes
impossible to read information from
CLEAR ALL Clear all the values in the ERROR GROUP.
SYSTEM GROUP
POWER ON COUNT Number of times being powered on. times
POWER ON TIME Total times that the machine has been on. hours Sleep time is not included.
SLEEP TIME Total times that the machine has been in sleep mode. hours
It counts Auto Sheet Cut performed

SHEETCUT COUNT Number of times the Sheet Cut has been performed, times
both by command and panel.
CLEAR ALL Clear all the values in the SYSTEM GROUP.
4-12
Service Report
Roland Versa CAMM
Model : SP-540V Ink remain(1-4) : 99/95/93/94
Version : 4.00 Head Temperature : 29 C / 84.2 F
Serial No. : XX00002 Heater temp.(Print) : 37 C / 98 F
Ink type : ECO-SOL 4Color Heater temp.(Dryer) : 41 C / 104 F
Edge detection : ENABLE Length unit :mm

Empty mode : Stop Temperature unit :C
Calibration : 0.00% Menu language : English
Media clamp : SHORT Sleep : ENABLE
Full width scanning : DISABLE Sleep interval : 30 min
Sheet remain : 28.5m Head height : HIGH
Sheet remain at loading : ENABLE Scan interval : 0.0 sec.
Vacuum power : AUTO 4
: H1 H2 Heater setting(Print) : 37 C / 98 F
Bi-dir. adjust No.1 : 0 0 Heater setting(Dryer) : 40 C / 104 F
No.2 : 0 0 Preheating : MENU
No.3 : -2 -2 Feed for Dry : DISABLE
No.4 : -2 -2
Tool Parameter
Force : 105 gf Cutting calib. (F/S) :0.00/ 0.00%
Velocity : 25 cm/s Print-cut adjust (F/S) :0.00/ 0.00mm
Offset : 0.250 mm Cutting priority : COMMAND
Up Velocity : 30cm/s Prefeed : DISABLE
Service Report
Head rank H1 : 7CV3738UTVYWXSU . . . . . . . . . . . . 40W. .D
H2 : 7FU3939RUSYXWSV . . . . . . . . . . . . 30E. .D
Dip SW : 00100000
System SW page1-4 : 01000000 00000000 01100001 00000000
page5-8 : 00000000 00000100 00000000 00000000
page9-12 : 00000000 00000100 00000000 00000000
: H1 H2
Head hori.(DT1.Low) : +6 Maintenance request : NONE
(DT3.Low) : +7 Booter version : 1.03
(DT1.High) : +7 Battery : Charged
(DT3.High) : +8 Cap adjust : 0.00 mm
Head bi. (DT1.Low) : +18 +19 Heater adjust (Print) : 0C
(DT3.Low) : +16 +17 Heater adjust (Dryer) : 0C
(DT1.High) : +26 +27 Preheat temperature : 35 C
(DT3.High) : +24 +25 Heating timeout : 20 min
Limit position : 20.8 mm Force adjust 30gf : 10
Cutter Down Position : 1828.2 mm Force adjust 200gf : 51
Calibration default : 0.00 % Crop-tool adjust (F/S) : - 0.50/ -0.20 mm
Encorder position (L) : 1575.0 mm Print-cut adjust (F/S) : +0.11/ -0.60 mm
Encorder position (R) : 203.4 mm Pinch Adjust : 1.55 mm
Crop sensor adjust : 0
Environment match : +0.181% Timeout : NONE
Encoder calibration : +0.181%
4-13
HISTORY REPORT
History Report
Model : SP-540V
Version : 4.00 Serial No. : XX00002
= = = = Motor group = = = =
Motor hours (feed) : 0 hours
Motor hours (scan) : 11 hours
Pump times : 2,425 times
= = = = Head group = = = =
Shot count H1 ( 1, 2) : 4,613 9,042 K shot / nozzle
H2 ( 3, 4) : 11,894 7,711 K shot / nozzle
: H1 H2
Wiping count for head : 50 50 times
Rubbing count for head : 0 0 times
Auto cleaning count : 22 22 times
Normal cleaning count : 4 4 times
Medium cleaning count : 0 0 times
Powerful cleaning count : 0 0 times
Fill ink count : 0 0 times
4 Head wash count : 0 0 times
Pump up count : 0 0 times
Ink renewal (normal) : 0 0 times
Ink renewal (full) : 0 0 times
= = = = Ink group = = = =
Cartridge change (1-4) : 0 0 0 0 times
Change ink type : 0 times
Renewal message (N/F) : 0 0 times
Renewal canceling (N/F) : 0 0 times
= = = = Error group = = = =
Service call count : 8 times
Service call history : 0104 0110 0110 0106 0110
Motor error (feed) : 0 times
Motor error (scan) : 1 times
Low temperature error : 0 times
High temperature error : 0 times
Protecting pump error : 0 times
Emergency capping : 0 times
Start uncapped : 5 times
Heater voltage error : 0 times
Ink crt. system error : 0 times
= = = = Heater group = = = =
Heater used time (P/D) : 51 47 hours
Heater on time (P/D) : 17 11 hours
Heater on count (P/D) : 1,048 835 times
= = = = Maintenance group = = = = = = = = Wiper group = = = =
Count : 1 times Wiping count : 20 times
Total time : 1,978 hours Rubbing count : 0 times
Printing time : 15 hours Wiper replace count : 1 times
Sponge hours : 9 hours = = = = System group = = = =
= = = = Print group = = = = Power on count : 168 times
Printing time : 9 hours Power on time : 66 hours
Print pages by Pigment : 0 pages Sleep time : 391 hours
by Dye ink : 0 pages Sheet cut count : 24 times
by ECO-SOL : 108 pages = = = = Cutting group = = = =
by Sublimation : 0 pages Cutting time : 2 hours
by Head height low : 108 pages Disconnect carr. count : 178 times
by Head height high : 0 pages
4-14
Other Factory Mode
SYSTEM PARAMETER INITIALIZE
[ ],[ ] , [ ENTER ] + POWER ON
INITIALIZE ALL The machine becomes on by turning the sub power switch
SYS.PARAMETER while pressing [ ], [ ] and [ENTER] keys.
Initialize can be performed by pressing the [ENTER] key.
It can also be canceled by pressing the [POWER] key.
The power will be off automatically when initialize is completed.
It is necessary to do the LIMIT POSITION INITIALIZE after this operation.
INITIALIZE
The error message [SERVICE CALL 0101] will appear
COMPLETED
if you don’t setup the LIMIT POSITION.
DISPLAYED LANGUAGE SERVICE REPORT_PRINTING

AND UNIT
[ MENU ] + POWER ON [ ] + POWER ON Turn on the sub power switch while
pressing [ ] key.
Service Report can be printed on the A4
size media.
Roland SP-300 SERVICE REPORT The printing will be performed in Black.
Ver.1.00
* Please print the [History Report] from
the Service Mode.
MENU LANGUAGE SETUP SHEET

ENGLISH
ENGLISH/JAPANESE
LENGTH UNIT
mm INCH
mm/INCH
TEMP. UNIT
C F
C/ F
4-15
Service Menu
Service Menu Combination Key Selection Comments
Press [Menu] and [ ] to enter

Service Mode Sub Power Service Menu.
[VERSION UP SURE?] will be
Upgrade F/W Sub Power displayed.
Press [ENTER] to upgrade F/W.
Use this when the main board is

Installing F/W Main Power
replaced.
System Parameter All parameters will be initialized.

ENTER Sub Power Press [ENTER] to start initialize.
Initialize
4 Press [ ] while aligning Carriage
Limit/Cut Down to cap Heads.
Sub Power Press [ENTER] and set up Cut
Down Pos. Press [ENTER].
Select [HISTORY REPORT] and

1 time
History Report Service menu REPORT Select [HISTORY REPORT] press [ ] and set up Cut
(REPORT) Down Pos. Press [ENTER].
Service Report (Adjustment value)

Service Report Sub Power
will be printed.
Users Menu
Users Menu Item Combination Key Selection Comments
Press [ ] / [ ] to select
Language/Unit Menu Sub Power Language and Uint.
Select [CLEANING] and press

[ENTER].
Manual Cleaning Cleaning Sub Power
Carriage moves to the middle of
the left I/S cover.
Press [ ] one time and

Wiper Replace Cleaning Sub Power
press [ENTER].
4-16
4-3 HOW TO UPGRADE FIRMWARE (Referential Time : 5min.)
Check the SP-540V's IP address.

1
It is necessary to prepare the followings to upgrade the FIRMWARE.
1. Firmware Disk
2. Windows PC (OS Windows2000/XP)
* Network port is required.
3. Peck.exe
4. Network cable
*A cross cable is required when you connect SP-540V to PC directly.
2
Confirm that main power of SP-540V is turned "on " 4
and sub power of SP-540V is turned "off".
Double-click Peck.exe to start the Peck.
3 [Peck] screen is displayed.

Click [Select Port] button.
4 [Select Port] screen is displayed.

Confirm that [via Network] is checked.
Input the SP-540V's IP address.
Click [OK].
4-17
[Peck ]screen is displayed again.
5
Click [Firmware Upgrade] button.
4 6 [Open] screen is displayed.

Select the firmware file, and click [Open].
Peck starts to send the firmware to the SP-540V.
7 Machine goes into Firmware Upgrade mode

automatically.
When upgrade is completed, sub power sw will be
turned off automatically.
*SP-540V V1.00 NG DATA ERROR
> FORMAT ERROR
ERASING NG DEVICE ERROR

> WRITE ERROR
WRITING NG DEVICE ERROR

< WRITE ERROR
VERIFYING NG DEVICE ERROR

< WRITE ERROR
COMPLETE
4-18
[F/W installation when the Main Board is replaced]
1 Make sure the MAIN POWER SW is OFF and then

turn on the MAIN POWER SW again while pressing
[ ], [ ] and [ ] keys.
Or since [SUM ERROR] is displayed when the MAIN [ ], [ ], [ ] + MAIN POWER ON
POWER SW is turned on, [WAITING] is displayed on
the LCD if the [ENTER] key is pressed at that time.
VERSION UP SURE?
2 Press [ENTER] to excute the installation. 4
Send the firmware using the Peck.

3
4-19
4-4 HEAD ALIGNMENT (Referential Time : 25 min._1 Head Alignment)
[About HEAD ALIGNMENT]

HEAD ALIGNMENT is necessary to obtain the good printing quality.
If the heads are not aligned, printing problems, such as banding, fine lines, gap between bands, could occur.
4 1
I/S COVER
Remove the CARRIAGE COVER. CARRIAGE COVER

2
Remove the DAMPER PLATE.

3
DAMPER PLATE
4-20
Remove the HEAD BOARD COVER (Clear Cover).
4
HEAD BOARD COVER
5
Turn on the SUB POWER SW while pressing [ ], [ ] 4
and [ ] keys to enter the SERVICE MODE.
Setup the PET film on the machine.
[ ], [ ], [ ] + POWER ON
[ MENU ] key
Menu
SERVICE MENU
[BIAS ADJUSTMENT]
Select the [BIAS] > [TEST PRINT] menu under the
6 SERVICE MENU
[HEAD ADJUST] menu and press the [ENTER] key.
HEAD ADJUST
[ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
TEST PATTERN shown in the right figure will be

7
printed.
K&C M&Y
4-21
Loosen the 3 screws fixing the Head in order as shown
8
in the figure.
Loosen the screws fixing the Head for 1/2 turn.

If the screws are loosened too much,
adjustments could not be performed correctly.
4 9
Insert the 1.5 mm Hexagonal Wrench to the hole of the
HEAD CARRIAGE, then, turn the screw so that the lines
of each color in the test pattern will be straight.
*Reference* Adjustment
Position of the printing moves 1 line by turning Screw
the screw 3/4 turn.
Hole for inserting

the Hexagonal
Wrench
- When the upper lines are the left side of the lower
lines, turn the screw CW.
- When the upper lines are the right side of the lower
lines, turn the screw CCW.
4-22
10 Tighten the screws fixing the Head in the reverse order
when fixing with using the TORQUE DRIVER (ST-056).
Torque for tightening is 2kgf • cm (20cNm).

Make sure not to tighten the screws too tightly.
11 Print the test pattern again. 4

If the result is NG, repeat 6 ~ 10 .
The shifting of lines should be within 1/2 dot.
4-23
[VERTICAL ADJUSTMENT]
Select the [VERTICAL] > [TEST PRINT] under the
12 SERVICE MENU
[HEAD ADJUST] menu and press the [ENTER] key.
HEAD ADJUST
[ ]
HEAD ADJUST
VERTICAL
[ ]
VERTICAL
TEST PRINT
[ ]
4 13 TEST PATTERN shown in the right figure will be

printed.
BK MG BK
Loosen the 3 screws fixing the Head in order as shown

14
in the figure.
Loosen the screws fixing the Head for 1/2 turn.

If the screws are loosened too much,
adjustments could not be performed correctly.
15 Turn the ADJUSTMENT SCREW so that the lines of each

color in the test pattern will be straight.
*Reference*
Position of the printing moves 1 line by turning
the screw 30 degrees.
ADJUSTMENT SCREW
4-24
- When the M lines are above the K lines, turn the
Adjustment Screw CW.
- When the M lines are below the K lines, turn the
Adjustment Screw CCW.
Adjust the M/Y Head on the basis of the K/C Head.

It is not necessary to adjust the K/C Head.
16 Tighten the screws fixing the Head in the reverse order

when fixing with using the TORQUE DRIVER (ST-056).
Torque for tightening is 2kgf • cm (20cNm).

Make sure not to tighten the screws firmly.
17 Print the test pattern again.

If the result is NG, repeat 12 ~ 16 .
The shifting of lines should be within 1/2 dot.
Revised 13 If the Vertical test print result is OK, select the [BIAS
TEST PRINT] menu under the [HEAD ADJUST] menu
and print the Bias test pattern again.
If the Bias test print result is not satisfactory, repeat the
Bias Adjustment.
4-25
[ HORIZONTAL ADJUSTMENT ]
Select the [HORIZONTAL] > [TEST PRINT] in the
18
[HEAD ADJUST] menu and press the [ENTER] key. SERVICE MENU
HEAD ADJUST
[ ]
HEAD ADJUST
HORIZONTAL
[ ]
HORIZONTAL
TEST PRINT
[ ]
4 19 Following TEST PATTERN will be printed.

Find the position where the block of M and Y color matches that of the K and C color and check the number.
In case of having problem deciding the number, the number between the 2 numbers can be selected.
The number with is the current setting.
H2
DT3,High
-20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
H2
DT1,High
-20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
H2
DT3,Low
-20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
H2
DT1,Low
-20 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +20
20 Select [DT1] and [DT3] in the [HORIZONTAL] menu and

HEAD ADJUST HORIZONTAL
HORIZONTAL TEST PRINT
enter the parameters checked at 19 with [ ] and [ ] keys.
Press the [ENTER] key to save the settings. HORIZONTAL H2
DT1 LOW 2
Parameters can be entered HORIZONTAL H2

DT3 LOW 2
with an increment of 0.5.
HORIZONTAL H2
DT1 HIGH 2
HORIZONTAL H2
DT3 HIGH 2
4-26
[BIDIRECTION ADJUSTMENT]
21 Select [BI-DIR.DEFAULT] > [TEST PRINT] in the [HEAD SERVICE MENU

ADJUST] menu and press the [ENTER] key.
HEAD ADJUST
[ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
BI-DIR.DEFAULT
TEST PRINT
[ ]
22 Following TEST PATTERN will be printed. 4

Find the position where the upper block matches the lower block and check the number.
In case of having problem deciding the number, the number between the 2 numbers can be selected.
The number with is the current setting.
H2
H1
DT3,High 0 +9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +40
H2
H1
DT1,High 0 +9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +40
H2
H1
DT3,Low 0 +9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +40
H2
H1
DT1,Low 0 +9 +10 +11 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +40
23 Select [DT1] and [DT3] and in the [BI-DIR. DEFAULT] HEAD ADJUST
BI-DIR. DEFAULT
BI-DIR. DEFAULT
TEST PRINT
menu and enter the parameters checked at 22
with [ ] and [ ] keys. BI-DIR. DEFAULT H1 H2
DT1,low 25 27
Press the [ENTER] key to save the settings.
BI-DIR. DEFAULT H1 H2
Parameters can be entered DT3,low 25 27
with an increment of 0.5.

DT1,high 25 27
DT3,high 25 27
4-27
Fix the HEAD BOARD COVER (Clear Cover).
24
HEAD BOARD COVER
4 25
Fix the DAMPER PLATE.
DAMPER PLATE
4-28
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)
[About LIMIT POSITION & CUT DOWN POSITION INITIALIZE]

This is used to compensate the distance between the Capping position and the position where the Limit
Sensor is detected. It also detects the distance between the cut down position to the Limit Sensor.
1 Remove the I/S COVER. I/S COVER 4
Turn on the SUB POWER SW while pressing [ ], [ ]

2
and [ ] keys. [ ],[ ],[ ] + POWER ON
LIMIT INITIALIZE
MENU
MOVE TO CAP POS
Connect the Tool carriage and Head carriage.

3
Push the HEAD CARRIAGE leftward and check if it is
locked.
If it is locked, proceed to the next step.
If it is not locked, move the HEAD CARRIAGE
rightward until it will be locked.
After the HEAD CARRIAGE is locked, push the

Head Carriage to the left until it stops because there
is a play with the HEAD CARRIAGE.
4-29
Cap the HEADs by moving the CAPPING UNIT with
4
[ ] and [ ] keys.
4 Make sure the HEADs are capped correctly.

If the WHITE GUIDEs of the CAPPING UNIT come
inside from the BLACK GUIDEs of the HEAD
CARRIAGE at either side, the capping position is not BLACK
OK. Proceed to the next step. GUIDE
If the capping position is OK, press [ENTER] and
OK OK
proceed to 12 .
NG NG
WHITE
GUIDE
5 Remove the PUMP COVER.
PUMP COVER
Unlock the carriage, and move the carriage out of the

6
CAPPING UNIT leftward by hand.
4-30
Loosen four screws for fixing the CAPPING UNIT.
7
4 screws for fixing the CAPPING UNIT
8 Move the HEAD CARRIAGE to the lock position by 4

hand.
After the HEAD CARRIAGE is locked, push the

Head Carriage to the left until it stops because there
is a play with the HEAD CARRIAGE.
Adjust the position of CAPPING UNIT by moving it left

9
and right by hand so that the caps come straight below
the each head.
Move the CAPPING UNIT up and down with the cursor
keys, and cap the heads at that position.
Fix the four screws for fixing the CAPPING UNIT at

10
that position.
Press the [ENTER] key.
4 screws for fixing the CAPPING UNIT
4-31
PUMP COVER
4 12 Confirm the CAPPING UNIT is capped at correct

position, press [ENTER] Key again.
After the LIMIT POSITION INITIALIZE is completed,
DETECTING..
the message appears as shown in the figure.
SETTING UP
CUTTER DOWN POS
13 TOOL CARRIAGE will be separated from the HEAD CARRIAGE.

Move the TOOL CARRIAGE with your hand until it makes
full contact with the LEFT FRAME and make the cutter down.
14 Carry out the CUT DOWN POSITION INITIALIZE by

pressing [ENTER] key.
DETECTING..
INITIALIZE
COMPLETED
4-32
4-6 LINEAR ENCODER SETUP (Referential Time : 5min.)
[About LINEAR ENCODER SETUP]

First, this checks if the linear encoder can be read correctly in the whole width . Next, this calibrates the
length of the linear encoder which stretches and shrinkdue to the environmental temperature and humidity.
It is necessary to do this operatio if any of the followings has been performed.
-Limit Sensor is replaced.
-Liner Encorder is replceed
-Encoder Module is replaed.
-Main board is replaced
-SYSTEM PARAMETER INTIALIZE is performed.
1
Lower the Pinch Rollers. 4
Make sure to unload the media when it is set on the
machine.
[ ], [ ], [ ] + POWER ON
Then, turn on the SUB POWER SW while pressing [ ],
[ ] and [ ] keys to enter the SERVICE MODE.
[ MENU ] key
Menu
SERVICE MENU
Select the [LINEAR ENCODER] menu in the SERVICE

2
MENU and press the [ENTER] key.
SERVICE MENU
LINEAR ENCODER
NOW PROCESSING..
POS: 1361.00mm
Either of the messages will appear at the completion

3 of the set up.
In case of SETUP error, check the followings.
1. Dirt/Scratch on the ENCODER SCALE.
2. Dirt/Scratch on the ENCODER MODULE. LINEAR ENCODER
3. ENCODER SCALE is not between the SETUP COMPLETED
ENCODER MODULE.
4. Backlash of the CARRIAGE MOTOR GEAR
LINEAR ENCODER
and the DRIVE GEAR.
SETUP FAILED
5. Fixation between the CARRIAGE and the CARRIAGE
WIRE.
6. Bad Contact in the cables.
4-33
When Linear Encoder Setup is completed, carry out the
4 SERVICE MENU
[LINEAR CALIB.] in the Service Menu to press the LINEAR CALIB.
[ENTER] key. [ENTER]
NOW PROCESSING..
LINEAR CALIB.
SETUP COMPLETED
LENEAR CALIB.
0.18%
4 5 In case of an error, check the followings.

1. Dirt/Scratch on the ENCODER SCALE.
2. Dirt/Scratch on the ENCODER MODULE.
3. ENCODER SCALE is not between the
ENCODER MODULE.
LINEAR CALIB.
4. Backlash of the CARRIAGE MOTOR GEAR
SETUP FAILED
and the DRIVE GEAR.
5. Fixation between the CARRIAGE and the
CARRIAGE WIRE.
6. Bad Contact in the cables.
4-34
4-7 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)
[About CROP MARK SENSOR ADJUSTMENT]

This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR.
If not adjusted, crop marks can not be read correctly and result in a problem that
the cutting shifts from the printing.
1
Remove the I/S COVER,LEFT COVER,FRONT
LEFT COVER
FRONT RAIL COVER 4
COVER and FRONT RAIL COVER. I/S COVER
FRONT COVER
Remove the TOOL CARRIAGE COVER and CARRIAGE BOARD COVER

2
CARRIAGE BOARD COVER.
TOOL CARRIAGE COVER
Turn on the sub power switch while pressing [ ], [ ]

3
Set the SV-GG media on the machine, and lower the [ ], [ ], [ ] + POWER ON
Pinch Rollers.
[ MENU ] key
Menu
SERVICE MENU
4-35
Select [OUTLEVEL CHECK] under the [CROPMARK
4
SENS] menu.
Press the [ENTER] key, and the Crop Mark will be
printed. Then the TOOL CARRIAGE moves on the SERVICE MENU
Crop Mark automatically. CROPMARK SENS
[ ]
CROPMARK SENS
OUTLEVEL CHECK
4 5 Adjust the VR on the CARRIAGE BOARD so that the VR

"MAX" voltage displayed on the LCD will be 2.5 +/- 0.2V.
The voltage displayed in the LCD decreases

for some degree due to the ink drying.
MIN 1.9V MAX 2.6V

[ 2.4V ]
Perform [OUTLEVEL CHECK] again and make sure

6
that the voltage is correct value.
If it is out of range, adjust it again.
MIN 1.9V MAX 2.6V

[ 2.4V ]
4-36
4-8 TOOL / CROP MARK SENSOR POSITION ADJUSTMENT (Referential Time : 10min.)
[About TOOL/CROP MARK SENSOR POSITION ADJUSTMENT]

This adjustment is for calibrating the shifting in the relative positions of Tool and Crop Mark
Sensor. If it is not adjusted,the cut position to the position of the detected crop mark
becomes inaccurate, gap arises in the print and cut when auto detection of a crop mark is
performed.
There are two adjusting ways prepared in this Mode, Manual and Auto.
We recommend to carry out the Manual Adjustment for the more accurate adjustment.
1
Turn on the sub power switch while pressing [ ], [ ] and 4
[ ] keys to enter the SERVICE MODE.
Set the SV-GG media on the machine and lower the [ ], [ ], [ ] + POWER ON
Pinch Rollers.
[ MENU ] key
Menu
SERVICE MENU
[MANUAL ADJUSTMENT]
Select [TEST PRINT2] under the [CROP-TOOL ADJ.]
2
menu.
Test Pattern will be printed and cut when the [ENTER]
SERVICE MENU
key is pressed.
CROP-TOOL ADJ.
CROP-TOOL ADJ.
TEST PRINT 2
[ENTER]
From the Test Pattern, find the value where the printing
3 <TEST PATTERN>
line matches the cutting line.
+2.0 -2.0
In this case, the correction value for the scanning

direction is "-0.3". Correction-value scale
+1.5 -1.5
+1.0 -1.0
-0.5
+0.5 -0.5
+0.0 -0.0
+2.0 +1.5 +1.0 +0.5 +0.0 Scan
Feed
-2.0 -1.5 -1.0 -0.5 -0.0
Cutting line
4-37
Select [SCAN SETTING] from the [CROP-TOOL ADJ.]
4
menu and enter the correction-value found in the Test
SERVICE MENU
Pattern. CROP-TOOL ADJ.
CROP-TOOL ADJ.
SCAN SETTING
SCAN SETTING
-0.40mm -0.40mm
[ENTER]
4 5 Select [FEED SETTING] from the [CROP-TOOL ADJ.]

menu and enter the correction-value found in the Test
SERVICE MENU
Pattern. CROP-TOOL ADJ.
CROP-TOOL ADJ.
FEED SETTING
FEED SETTING
-0.15mm -0.23mm
[ENTER]
Select [TEST PRINT] under the [CROP-TOOL ADJ.]

6
menu.
Test Pattern will be printed and cut when the [ENTER]
key is pressed. SERVICE MENU
CROP-TOOL ADJ.
CROP-TOOL ADJ.
TEST PRINT
[ENTER]
If the cutting line is shifted from the printed image, fine

7
adjust the error in Scan Direction and Feed Direction in
the step 4 and 5 .
4-38
[AUTOMATIC ADJUSTMENT]
Setup the Vinyl Sheet (note : Vinyl should be black and
8 the backing should be white.) on the Machine.
[ ], [ ], [ ] + POWER ON
[ MENU ] key
Menu
SERVICE MENU
9
Select [AUTO] under the [CROP-TOOL ADJ.] menu. 4
Crop Mark will be cut when the [ENTER] key is pressed.
MENU
SERVICE MENU
SERVICE MENU
CROP-TOOL ADJ.
CROP-TOOL ADJ.
AUTO
[ENTER]
While the Vinyl is still set on the Machine, peel off the
10
Crop Mark being cut when the message shown in the
right figure is displayed on the LCD.
Then, press the [ENTER] key.
CROP-TOOL ADJ.
REMOVE CROPMARK
[ENTER]
TOOL / CROP MARK SENSOR ADJUSTMENT will be

11
done automatically.
CROP-TOOL ADJ.
COMPLETED
4-39
4-9 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)
[About PRINT / CUT POSITION ADJUSTMENT]

This adjustment is for calibrating the relative positions of printing and cutting.
If it is not adjusted, it could result in a problem that the cutting shifts from printing.
There are two adjusting ways prepared in this Mode, Manual and Auto.
We recommend to carry out the Manual Adjustment for more accurate adjustment.
Before doing this adjustment, perform [ENV. MATCH].
4 1 Turn on the sub power switch while pressing [ ], [ ]

Set the SVG-G media on the machine and lower the
[ ], [ ], [ ] + POWER ON
Pinch Rollers.
[ MENU ] key
Menu
SERVICE MENU
Select [SETTING 2] under the [PRINT&CUT ADJ.]

2
menu and press the [ ] key to enter the menu in the SERVICE MENU
right figure. PRINT&CUT ADJ.
PRINT&CUT ADJ.
Three marks are not printed unless
SETTING2
[TEST CUT] is pressed in the state of a
[ ]
screen*.
F: 0.40 ----
S:-0.50 ----
Press the [TEST CUT] key to excute printing the Test

3
Pattern. The marks are printed in the right edge, the left
edge and middle of the media (Three position) and
each frame of the marks is cut.
At this time, if the [TEST PRINT] key is

pressed, the mark is printed in the right edge
of the media (only one position) and a frame of
the mark is cut.
4-40
Check the gap between the marks and cutting line.
4
The gap of the print&cut might be different.

depends on the position.
5 Input the values by pressing [ ], [ ], [ ] and [ ] 4

keys to minimize the gap between the print and the cut
F: 0.40 ----
at the 3 positions. An input is performed per 0.01mm S:-0.50 ----
unit. (cutting position moves by this operation) Press -
[ENTER] to save the adjustment value
F: 0.40 +0.01mm F:
S:-0.50 -0.20mm
[ENTER]
+
-
+
F: 0.41 ----
S:-0.70 ----
S:
The dotted line shows cutting line.

To escape from the input screen of an
adjustment value, press the [MENU] button.
Please be careful that the adjustment value
changes if the [ ], [ ], [ ] or [ ] key is
pressed at this time.
For the check, press the [TEST CUT] key again and
6
perform the printing of a test pattern. Check the mark
printed / cut and gap of each mark and a cut line.
Adjustment has been completed if the quantity of the
gap in three points (the right, the left and middle) is the
minimum. If you can still see the large gap, repeat the
procedures 3-5.
The dotted line shows cutting line.
4-41
4-10 CALIBRATION (FEEDING DIRECTION) (Referential Time : 15min.)
[About CALIBRATION]
CALIBRATION is for calibrating the media feeding amount.
It calibrates the manufacturing tolerance of the Grit Roller diameter to make it possible to feed media for a
correct amount.
Calibration is done by using the PET-G in the Factory.
If it is not adjusted, banding or white lines appears in the printing result with an incorrect printing length.
4 1 Turn on the sub power switch while pressing [ ], [ ] and

[ ] keys to enter the SERVICE MODE.
Set the PET-G on the machine and lower the Pinch
[ ], [ ], [ ] + POWER ON
Rollers.
[ MENU ] key
Menu
SERVICE MENU
Select the [TEST PRINT] menu under the [CALIB.

2
DEFAULT] menu and press the [ENTER] key.
SERVICE MENU
CALIB.DEFAULT
CALIB.DEFAULT
TEST PRINT
TEST PATTERN will be printed.

3
Calibrating amount can be calculated with the formula
shown at 4 based on the printing result.
400mm
TEST PATTERN is always printed with Offset

0.00%. Therefore, TEST PATTERN is not
Feed
changed even if you change the value in the

[SETTING] menu. 500mm
Scan
4-42
Calculate the amount to be calibrated with the formula
4
shown at the right figure.
1. CA = Calibrating Amount
2. CL = Commanded Length (=400mm)
3. ML = Measured Length FORMULA
CA = CL - ML x 100
ML
5
Select the [SETTING] menu under the [CALIB.
SERVICE MENU
4
DEFAULT] menu and change the amount to be
CALIB.DEFAULT
calibrated with [ ] and [ ] keys.
Press the [ENTER] key to save the setting.
CALIB.DEFAULT
SETTING
Parameters can be entered with an increment
of 0.02%.
(MAX. +2.00% ~ MIN. -2.00%)
SETTING
+0.00% +0.14%
4-43
4-11 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)
[About TOOL HEIGHT ADJUSTMENT ]

This adjustment is for getting correct Tool Pressure when cutting is performed.
When this adjustment is not performed correctly, lines are cut like dashed lines or
lines may be cut strongly beyond necessity.
4 1 Remove the I/S COVER,LEFT COVER,FRONT

LEFT COVER FRONT RAIL COVER
COVER and FRONT RAIL COVER.

2
[ ], [ ], [ ] + POWER ON
[ MENU ] key
Menu
SERVICE MENU
Select [FORCE ADJUST] in the SERVICE MODE.

3
MENU
SERVICE MENU
When you enter the [FORCE ADJUST] menu,
you can move only the TOOL CARRIAGE.
SERVICE MENU
FORCE ADJUST
4-44
Remove the TOOL CARRIAGE COVER.
4
TOOL CARRIAGE COVER
5 Put the WHITE DUMMY PEN (ST-006) on the TOOL WHITE DUMMY PEN 4
CARRIAGE.
Lower the PINCH ROLLERs at both edges of the GRIT

6
ROLLER.
Move the carriage to the right end of BED.

7
There is no H mark on this machine.
4-45
Turn the ADJUSTMENT SCREW to adjust the
8
clearance between the pen tip and the BED to 2.5 ~
2.6mm.
BED
ADJUSTMENT
SCREW
4 9
Carry out [TOOL PRESSURE ADJUSTMENT] after
this adjustment.
4-46
4-12 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min.)
[About TOOL PRESSURE ADJUSTMENT]

This adjustment is for having the correct tool pressure.
Perform this adjustment at the right end of BED. There is no H mark.
1
Remove the I/S COVER,LEFT COVER,FRONT FRONT RAIL COVER 4
COVER and FRONT RAIL COVER. LEFT COVER

2
[ ], [ ], [ ] + POWER ON
[ MENU ] key
Menu
SERVICE MENU
Select [FORCE ADJUST] in the SERVICE MODE.

3
MENU
SERVICE MENU
When you enter the [FORCE ADJUST] menu,
you can move only the TOOL CARRIAGE.
SERVICE MENU
FORCE ADJUST
4-47
Put the WHITE DUMMY PEN (ST-006) on the TOOL
4 WHITE DUMMY PEN
CARRIAGE.
4 5 Lower the PINCH ROLLERs at both edges of the GRIT

ROLLER.
Move a carriage to the right end of BED.

6
There is no H mark on this machine.
Select [30gf] under [FORCE ADJUST] menu.

7 SERVICE MENU
Press the [TEST CUT] key and move the TOOL down.
FORCE ADJUST
FORCE ADJUST
30gf
30gf
17 16
[TEST CUT]
4-48
Pull up the Handle part of the TOOL HOLDER with the
8
DIAL GAUGE (ST-013) and measure the pressure
when the pen tip leaves the BED. ST-013
Adjust the parameter in the [30gf] menu with [ ] and

[ ] keys so that the pressure will be 25 ~ 35gf(0.25N ~
0.35N).
30gf
TOOL HOLDER 17 16
[ ][ ]
[ENTER]
9 Select [200gf] under [FORCE ADJUST] menu.

SERVICE MENU
4
Press the [TEST CUT] key and move the TOOL down. FORCE ADJUST
FORCE ADJUST
200gf
200gf
56 57
[TEST CUT]
10 Pull up the Handle part of the TOOL HOLDER with the

TENSION GAUGE (ST-002) and measure the pressure ST-013
when the pen tip leaves the BED.

Adjust the parameter in the [200gf] menu with [ ] and
[ ] keys so that the pressure will be 195 ~ 205gf (1.9N
~ 2.0N).
200gf
TOOL HOLDER 56 57
[ ][ ]
[ENTER]
11 Enter [30gf] menu under [FORCE ADJUST] menu for SERVICE MENU
checking again.
FORCE ADJUST
Press the [TEST CUT] key and move the TOOL down.
FORCE ADJUST
30gf
30gf
17 16
[TEST CUT]
4-49
12 Pull up the Handle part of the TOOL HOLDER with
the DIAL GAUGE (ST-013) and confirm the value
when the pen tip leaves the BED. ST-013
If the value is 25 ~ 35gf (0.25N ~ 0.35N), it is OK.
If it is out of the range, adjust it again.
TOOL HOLDER
4-50
4-13 CARRIAGE WIRE TENSION ADJUSTMENT (Referential Time : 10min.)
Remove the I/S COVER,LEFT COVER,FRONT

1 LEFT COVER FRONT RAIL COVER
COVER and FRONT RAIL COVER.
2
Loosen the screws shown in the figure. 4
Measure the wire tension with the TENSION METER

3
(ST-011) at the center of the LM GUIDE.
Adjust the tension with the ADJUSTMENT SCREW so

4
that it will be as 13lb ~ 15lb when replacing the wire, or
9lb ~ 11lb in other cases.
4-51
5
[ ], [ ], [ ] + POWER ON
[ MENU ] key
Menu
SERVICE MENU
4 6
Select the [SCAN] menu under the [AGING] menu and
press the [ENTER] key to start AGING.
SERVICE MENU
AGING
[ ]
AGING
SCAN
[ ]
After moving the HEAD CARRIAGE back and forth 20

7 times, press the [ENTER] key to finish the AGING.
Then, check the tension again.
If the tension changes, adjust it again.
Tighten the screws shown in the figure after completing

8 the adjustment.
4-52
Check and make sure that the tension is within the range.
9
If not, adjust it again.
4-53
4-14 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)
[About CAP HEIGHT ADJUSTMENT]

CAP HEIGHT ADJUSTMENT is to adjust the height of the cap.
It must be done when you remove or replace the cap unit and replace and adjust the carriage unit. If this
adjustment has not been done there is a possibility that a CAP OPEN SUCTION is not performed correctly.
This adjustment can be performed in firmware version 2.10 and above.
*CAP OPEN SUCTION is an operation to suck ink without the heads capped. This can remove the ink
accumulated on the Cap surfaces due to the flushing done above the Caps.
4 1
[ ], [ ], [ ] + POWER ON
[ MENU ] key
Menu
SERVICE MENU
Select the [CAP ADJUST] menu in the SERVICE

2 SERVICE MENU CAP ADJUST
MENU and select [ADJUST POS.]. CAP ADJUST ADJUST POS.
When the carriage is not in the capping position,

press [ ] key to move the cap lower and then move the
carriage to the capping position.
Carriage
-Note that the caps do not contact the head.

-When you press the [ ] key, the cap moves to
the position in the setting value -2.00 mm.
-It is only possible to move the cap stepwise Cap
to the upward direction in the [ADJUST POS.]
menu. When you move the cap in the
downward direction, press [ ] key to move
the cap lower end once and then move
upward direction in 0.25 mm unit.
4-54
Move the cap upward to the position that the cap
3 contacts exactly to the head, then press [ENTER] to
update the adjustment value.
-When you press [ ] key, the cap moves to the upward
direction in 0.25 mm unit.
-When you press [ ] key, the cap moves to the position in the
setting value -2.00 mm.
-When you press[ ] key, the adjustment value is not updated
and the capping is carried out and then exiting the menu. Head
Cap
4 Enter the [CHECK GAP.] menu in the [SERVICE 4

MODE] to check the cap adjustment value.
The cap moves to the same position as the CAP OPEN
SUCTION is performed. Check if there is the gap between the
cap and head.
Gap
[CHECK GAP.] is the menu to check the gap
between the caps and head. For adjustment, use
the [ADJUST POS.] menu.
4-55
5 Supplemental Information
5-1 SENSOR MAP
(Front View of the machine) LIMIT SENSOR

I/S COVER SENSOR
It detects the origin of the Carriage
It detects whether the I/S Cover
Moving Direction and the limit.
is opened or closed.
FRONT PAPER SENSOR

It detects the front edge of the media.
FRONT COVER SENSOR HEAD LOCK SENSOR

It detects whether the Front Cover is HEAD UP DOWN SENSOR It detects wheter the HEAD CARRIAGE
opened or closed. It detects the position of the head is at locking position or not.
lever.
(Rear of the machine)

MAINTENANCE COVER SENSOR
REAR PAPER SENSOR It detects whether the Maintenance Cover is
It detects the rear edge of the media and also opened or closed.
whether the media is set or not.
SHEET LOAD SENSOR

It detects whether the Sheet Loading Lever
is UP or DOWN.
INK CARTRIDGE IC SENSOR
It detects a quantity of a remaining Ink
INK CARTRIDGE SENSOR
and Ink type.
It detects whether the Ink Cartridge is
installed or not.
INK EMPTY SENSOR
It detects whether the Ink Cartridge is
empty or not.
5-1
WIPER SENSOR
It detects the limit position of the Wiper
moving in back and forth.
CAPPING SENSOR
It detects the limit position of the Capping Unit. ENCODER MODULE
It detects coordinates for Carriage Moving
5 PINCH ROLLER SENSOR
Direction.
It detects the Pinch Rollers when setting up media.
CROP MARK SENSOR THERMISTOR (HEAD)

It detects the Crop Mark. It takes the temperature around the Head.
The black and cyan Head is used for the measurement.
THERMOSTAT
If the Heater exceeds the limit temperature, it stops the power supply.
THERMISTOR (HEATER)
It takes the temperature of the Heater.
5-2
6 Troubleshooting
6-1 INK DROPS ON MEDIA / WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING
/ BLURRED PRINTING
NO CHECKING POINT ACTION REFERENCE OUTLINE

Nozzle condition becomes poor due to the foreign substance
Temporary clogging
1 Manual Head cleaning Users Manual attached to the surface of the head or very slight drying of the
in nozzles
ink.
The amount of the ink which can be accepted is different

between the each media. If the ink amount is not proper, the
printing image becomes blotted or banding appears in the
Wrong setting for
2 Apply correct setting printing image because of too much ink. It is necessary to do
the media
the Calibration when printing on the media which has a different
thickness. If the Calibration is not adjusted properly, white lines
or banding appear because of the bad feeding amount.
[3-3 CAP TOP Cleaning is not performed efficiently and the white or dark lines
3 Transformation of Cap Cap Top Replacement
REPLACEMENT] appear in the printing image.
Wiper cannot remove the foreign substances stuck on the

[3-2 WIPER
4 Wiper wears out Wiper Replacement surface of the head. In that condition, ink is not fired properly
REPLACEMENT]
and the white or dark fine lines appear in the printing image.
When foreign substances are stuck on the surface of the head,

ink is not fired properly resulting in the white or dark fine lines in
5 Foreign substances Manual Cleaning Users Manual the printing image. The same thing happens when foreign
substances are stuck on the cleaning wiper or cap, because the
head cleaning cannot be performed efficiently in that condition.
Cleaning is not performed efficiently because ink is not sucked

[3-6 PUMP
6 Pump tube is clogged Pump Replacement well. As a result, white or dark lines appear in the printing
REPLACEMENT]
image.
Ink is not supplied to the head properly. As a result, the white or

7 Ink Damper is clogged Replace Ink Damper dark lines appear in the printing image, or printing becomes
scratchy.
When the ink cartridge is approaching to its empty, the negative

pressure of the ink increases resulting in the scratchy printing or
Ink cartridge is
8 Replace Ink Cartridge missing dot due to lack in ink supply. When the [INK
almost empty
CONTROL] in the menu is set to [LATER], the machine doesn't
stop the job when the ink cartridge becomes almost empty.
When the Bias or Vertical adjustment is not adjusted properly,

[4-4 HEAD white or dark fine lines appear in the printing image. When the
9 Head is out of adjustment Head Alignment
ALIGNMENT] Horizontal or Bi-direction adjustment is not performed properly,
banding appears in the printing image.
[3-1 HEAD Head rank setting affects the amount of the fired ink. If it is not
10 Head Rank is incorrect Set Head Rank
REPLACEMENT] set properly, the printing image becomes light or dark or blurred.
[3-7 INK TUBE When the Ink Tube is broken, ink flows through the head
11 Broken Ink Tube Ink Tube Replacement
REPLACEMENT] nozzles and results in ink dropping.
Broken head Ink cannot be fired correctly and results in missing dot when the
[3-1 HEAD
12 or Head Replacement head is broken or reaches its life. When the head is electrically
REPLACEMENT]
Life of head broken, it sometimes prints unnecessary lines.
Mainboard If the signal sent to the Head is not normal, the Head doesn't
13 Broken Mainboard
Replacement work properly.
6-1
6-2 DOES NOT PRINT AT ALL

When the ink cartridge is approaching to its empty, the negative
Confirm remaining ink. / pressure of the ink increases and ink is not fired properly due to
Ink Cartridge is
1 Replace the Ink Users Manual lack in ink supply. When the [INK CONTROL] in the menu is set
almost empty
Cartridge. to [LATER] the machine doesn't stop the job when the ink
cartridge becomes almost empty.
When foreign substances are stuck on the surface of the head,

2 Foreign substances Manual Cleaning Users Manual
ink is not fired properly.
[3-2 WIPER It cannot remove the foreign substances stuck on the surface of
3 Wiper wears out Wiper Replacement
REPLACEMENT] the head.
If there are air bubbles in the link line, ink is sometimes not fired.
Air bubbles tend to go into the ink line by installing and
4 Air bubbles in Ink line Powerful Cleaning Users Manual uninstalling the ink cartridge so many times. All the air bubbles
inside the lines can be removed by the powerful cleaning.
[3-6 PUMP Cleaning is not performed properly because ink is not sucked
5 Pump Tube is clogged Pump Replacement
REPLACEMENT] efficiently.
Ink Damper is clogged Ink Damper

6 Ink is not supplied to the head properly.
or broken Replacement
[3-7 INK TUBE

7 Broken Ink Tube Ink Tube Replacement Ink is not supplied to the head properly.
REPLACEMENT]
Bad contact with Flexible

When there is a bad contact with the Flexible cable connected to
Cable Re-fix / Replace Flexible
8 the head, or there is a cut line in the Flexible cable, the head
or Cut line in Flexible Cable
doesn't work properly.
Cable
Broken Head
[3-1 HEAD When the head is mechanically or electrically broken, the head
9 or Head Replacement
REPLACEMENT] doesn't work properly.
Life of Head
If the signal sent to the Head is not normal, the Head doesn't
10 Broken Mainboard Mainboard Replacement
work properly.
6-2
6-3 SHIFTING IN PRINTING

Media is not set Media is not set straight. Make sure to set the Media
1 Set Media correctly. Users Manual
correctly. straight referring to the Users Manual.
When Encoder Scale is dirty or broken, the printing
[3-10 Encoder
Encoder Scale is dirty / Clean or Replace image can be shifted in a staircase pattern because the
2 Scale
broken. Encoder Scale. printing position in the scanning direction cannot be
Replacement]
detected correctly.
When Encoder Scale is dirty or broken, the printing
Encoder Module is dirty Clean or Replace image can be shifted in a staircase pattern because the
3
/ broken Encoder Module printing position in the scanning direction cannot be
detected correctly.
When the 2 heads are not aligned, the color shifting
[4-4 HEAD occurs and when the bidirectional and horizontal
4 Head is out of position. Head Alignment.
ALIGNMENT] adjustment is not correct, the shifting occurs in every
band.
When the ABSORPTION FAN is not working, Media
ABSORPTION FAN
5 FAN Replacement floats on the BED and this results in the Shifting in
is not working.
Printing.
6-4 VERTICAL BANDING

When there is scratch or dirt on the Encoder Scale,
the printing image could be affected and the
[3-10 Encoder
Encoder Scale is Clean / Replace vertical bandings could be appeared at the position
1 Scale
dirty. Encoder Scale. Replacement]
where there is scratch or dirt. Use KIMWIPE for
cleaning or replace it. Never use chemicals, such
as alcohol, for cleaning.
When there is dirt on the LM Guide, the Head
carriage has the big moving resistance and the
2 LM Guide is dirty. Clean LM Guide. printing image becomes to be changed from the
other part at the position where there is there is a
dirt . And it results in the vertical banding.
When there is a dirt in the teeth of the Drive Gear,
There is a dirt in the movement of the Head Carriage is changed at
3 Clean Drive Gear.
teeth of Drive Gear. the position where there is a dirt. And it results in
the periodical vertical bandings.
When there is a dirt in the teeth of the Motor Gear,
There is a dirt in the movement of the Head Carriage is changed at
4 Clean Motor Gear.
teeth of Motor Gear. the position where there is a dirt. And it results in
the periodical vertical bandings.
6-3
6-5 PRINT DOES NOT MATCH WITH CUT
Shifting of Printing and Cutting Position within +/-0.5mm

1 Within tolerance Explain to User
or within +/-0.3% of distance traveled is in tolerance.
Media will expand or shrink depending on the

temperature and humidity. Therefore, if the elasticity
differs when printing and when cutting, Printing and
2 Elasticity in Media
Cutting Positions will be shifted. By accustoming the
media to the environment before printing, it could make
the difference of elasticity minimum.
Carry out [ENV. MATCH] in User's menu. Cutting
position in the carriage moving direction is detected by
the Motor ENCODER while the printing position is
detected by the ENCODER SCALE. The ENCODER
SCALE expands and contracts depending on the
The machine's Carry out the environment (temperature & humidity), and it causes the
3 environment is not Environment Uses Manual Print/Cut shifting problem in the carriage moving
optimized. Matching. direction. (The shifting amount becomes bigger as it is
far from the carriage standby position.) This function
adjusts the machine to optimize its state to the
environment where it is used. This function is the same
adjustment as [LINEAR CALIB.] in Service menu.
Offset value of When you are performing printing and cutting, use a
Set the Offset value
4 [CUTTING ADJ.] is not Users Manual value of "0" the menu of [CALIBRATION] -- [CUTTING
to zero (0).
zero (0). . ADJ.]. This setting is using the machine for cutting only.
Print / Cut Position Adjustment is to calibrate the error in

the relative positions of Head and Tool Carriage due to
Print / Cut Position [4-9 Print / Cut
Print / Cut Position the manufacturing tolerance and correct an error in
5 Adjustment is not Position
Adjustment printing and cutting positions. Therefore, if this
correct Adjustment]
adjustment is not performed correctly, printing and
cutting positions will be shifted.
Media Feeding amount is slightly different in each media

Calibration for Carriage
because of the difference in its thickness. When the
6 Moving Direction is not Calibration [4-10 Calibration]
feeding amount changes, landing position of the dots will
correct
be changed and results in banding.
Print / Cut Offset Adjustment can not be done correctly

when the Crop Mark Sensor is dirty. When Crop Mark
Crop Mark Sensor is Clean the Crop Mark
7 Sensor is dirty, relative positions of Printing and Cutting
dirty Sensor
can not be corrected and cause printing and cutting
positions to be shifted.
[4-7 Crop Mark When the sensitivity of Crop Mark Sensor is low, relative
Sensitivity of Crop Mark Crop Mark Sensor
8 Sensor positions of Printing and Cutting can not be corrected
Sensor is low Adjustment
Adjustment] and cause printing and cutting positions to be shifted.
Tool / Crop Mark Sensor Position Adjustment is to
calibrate the error in the relative positions of Tool and
Crop Mark Sensor. Therefore, printing and cutting
Tool / Crop Mark [4-8 Tool / Crop
Tool / Crop Mark positions will be shifted when the relative position of Tool
Sensor Position Mark Sensor
9 Sensor Position and Crop Mark Sensor is shifted from the correct
Adjustment is not Position
Adjustment position. And also, the Print / Cut Offset Adjustment is
correct Adjustment]
supposed to be done based on this adjustment.
Therefore, the printing and cutting position will shift even
if not Crop Marks are not used.
6-4
6-6 STITCH CUT

When blade wears out, it will be caught by the vinyl and
1 Blade tip is wearing out Replace the Blade
results in stitch cut.
Blade holder tip gets caught by the vinyl depending on
Blade Holder tip is Don't use Blade
2 the surface condition or type of media. In this case, try
caught by the media Extension Function
cutting without using the blade extension function.
Cutter Protection is where the blade lands for cutting. If
[3-12 Cutter
Scratch in Cutter Replace the Cutter there is scratch in the Cutter Protection, blade is caught
3 Protection _
Protection Protection by the vinyl because it sticks deeper into the vinyl and
Replacement]
results in stitch cut.
There are bearings inside the Blade Holder. When the

Bearing inside Blade
Replace the Blade bearings don't rotate smoothly, direction of the blade
4 Holder doesn't rotate
Holder slightly shifts from the correct direction and therefore, it
smoothly.
will be caught by the vinyl which results in stitch cut.
When Tool Height is not adjusted, blade hits the Bed
Tool Height is not Tool Height [4-11 Tool Height strongly and bounces which results in stitch cut. In most
5
correct Adjustment Adjustment] cases, stitch cut at the beginning is caused by this
reason.
[4-12 Tool
Tool Pressure is not Tool Pressure When Tool Pressure is not adjusted, blade hits the Bed
6 Pressure
correct Adjustment strongly and bounces which results in stitch cut.
Adjustment]
Holder part of Tool Fix Holder part of
When Holder part of Tool Carriage / Tool Carriage
Carriage / Tool Tool Carriage / Tool [3-4 Tool Carriage
7 ASS'Y are loose, the cutting is unstable and results in
Carriage ASS'Y are Carriage ASS'Y _ Replacement]
the stitch cut.
loose. again.
When Tool doesn't move up and down smoothly, blade
Tool doesn't move Replace the Tool [3-4 Tool Carriage sometimes hits the Bed strongly and bounces which
8
up/down smoothly Carriage _ Replacement] results in stitch cut. In most cases, stitch cut at the
beginning is caused by this reason.
When Solenoid Driver IC breaks, sometimes high
Solenoid Driver IC on Replace IC2 on the
9 pressure will be generated. In this case, blade hits the
Servo Board is broken Servo Board
Bed strongly and bounces which results in stitch cut.
6-5
6-7 START AND END POINTS DO NOT MATCH

Blade used on the machine has offset and therefore, tip
is shifted from its center. When the offset setting done
Blade Offset doesn't
on the machine doesn't match with the blade offset,
1 match with offset set in Match Offset User's Manual
offset correction won't be done. Therefore, the starting
the machine
and ending points won't match especially when cutting
circles.
Cutter Protection is where the blade lands for cutting. If
[3-12 Cutter
Scratch in Cutter Replace the Cutter there is scratch on the Cutter Protection, blade doesn't
2 Protection _
Protection Protection rotate smoothly and therefore, starting and ending point
Replacement]
won't match.
When blade tip wears out, offset will be changed.
3 Blade tip is wearing out Replace the Blade Therefore, as same as 1, the starting and ending point
won't match especially when cutting circles.
Holder slightly shifts from the correct direction and therefore,
smoothly
starting and ending points do not match.
Holder part of Tool Fix Holder part of
[3-4 Tool When Holder part of Tool Carriage / Tool Carriage
Carriage / Tool Tool Carriage / Tool
5 Carriage _ ASS'Y are loose, the cutting is unstable and starting and
Carriage ASS'Y are Carriage ASS'Y
Replacement] ending points do not match.
loose. again.
When Tool Height is not adjusted, blade hits the Bed
Tool Height is not Tool Height [4-11 Tool Height strongly and bounces. Therefore, the cutting at the very
6
correct Adjustment Adjustment] beginning won't be done and cause the starting and
ending points to be shifted.
When Tool Pressure is not adjusted, blade hits the Bed
strongly and bounces. Therefore, the cutting at the very
[4-12 Tool beginning won't be done and cause the starting and
Tool Pressure is not Tool Pressure
7 Pressure ending points to be shifted. And also, when the Tool
correct Adjustment
Adjustment] Pressure is set too high by the user, the blade offset
changes because the blade tip goes deep into the vinyl.
Therefore, the starting and ending points will be shifted.
When Motor Gear is meshed too tight or too loose, Tool
Motor Gear is meshed
8 Adjust Backlash Carriage and Grit Roller will be driven unstable and
too tight or too loose
results in starting and ending points to shift.
6-6
6-8 DISTORTED FIGURE

When Blade Holder is set loose on Tool Carriage, the
Blade Holder is set Secure the Blade
1 User's Manual blade tip becomes very shaky when cutting and results in
loose on Tool Carriage Holder
distorted figure.
Blade used on the machine has offset and therefore, tip
Blade Offset doesn't is shifted from its center. When the offset setting done
2 match with offset set in Match Offset User's Manual on the machine doesn't match with the blade offset,
the machine offset correction won't be done and results in distorted
figure.
When blade tip wears out, offset will be changed.

3 Blade tip is wearing out Replace the Blade
Therefore, it results in distorted figure like the way 2.

Holder slightly shifts from the correct direction and results in
smoothly
distorted figure.
When holder part of Tool Carriage is loose, direction of
Holder part of Tool Replace the Tool [3-4 Tool Carriage
5 the blade slightly shifts from the correct direction and
Carriage is loose Carriage _ Replacement]
results in distorted figure.
Replace the Tool [3-4 Tool Carriage When the Tool Carriage is loose, the blade tip becomes
6 Tool Carriage is loose
Carriage _ Replacement] shaky and results in distorted figure.
When Motor Gear is meshed too tight or too loose, Tool
Motor Gear is meshed
7 Adjust Backlash Carriage and Grit Roller will be driven unstable and
too tight or too loose
results in distorted figure.
6-9 MEDIA SHIFTING

Media Flanges are fixed by the stoppers. If the
Flanges for the Fix the Flanges
1 User's Manual stoppers are not fixed, roll shifts to left and right
Media is loose with Stopper
during media feeding and results in media shifting.
Flanges are not set When the flanges are not fully inserted to the
2 correctly to the Setup Media again User's Manual media tube, media will be fed eccentric and results
Media in media shifting.
The most effective measure against media shifting
is to set the media straight to the machine. Small
Media is not set tilting of the media when setting it up could result in
3 straight to the Setup Media again User's Manual big shifting especially doing long print. It is
machine recommended to setup the media by adding
tension towards front and check the shifting by
prefeed function before actually start printing.
When dust such as pieces of vinyl is stick to the
Clean the Grit grit roller, power to hold the media will be
4 Grit Roller is dirty
Roller weakened and results in media shifting. Use brush
to clean the Grit Roller.
When pinch rollers wear out, power to hold the
Pinch Roller is Replace the Pinch [3-11 Pich Roller media will be weakened and results in media
5
wearing out Roller Replacement] shifting. Referential time for replacement of pinch
roller is 24 months.
When Grit Roller becomes loose, feeding amount
6 Grit Roller is loose Fix the Grit Roller between left and right edges will be different and
results in media shifting.
6-7
6-10 MOTOR ERROR

When the edges of the media curls or the media
absorbs the Ink and becomes to be irregular
Remove cause of
1 Media Jam surface of the media, the Head Carriage catches
Media Jam.
on the media during printing and results in the
Motor Error.
[3-5 Carriage When the Motor is broken or reaches its life, the
Broken / life of the Motor
2 Motor Motor cannot obey the order from the CPU and it
Motor Replacement
Replacement] results in the Motor Error.
Power Supply [3-13 SW Power When the Power Supply voltage for the Motor is
Replace Switching
3 voltage for Motor is Supply not supplied, the Motor cannot move and it results
Power Supply
not supplied Replacement] in the Motor Error.
When the Servo Board is broken, the Power
Mainboard Supply voltage for the Motor is not supplied and
4 Broken Motor Driver
Replacement the Motor cannot move. It results in the Motor
Error.
There is a dirt in When there is a dirt in the teeth of the Drive Gear
5 Clean Drive Gear.
teeth of Drive Gear. and it cannot rotate, the Motor Error occurs.
Weight of Media When the weight of Media is too heavy, the Motor
6 exceeds usable Use usable Media. Error occurs due to the too much load for feeding
Media. Media.
MOTOR ERROR
< ERROR DESCRIPTION
SCAN MOTOR ERROR Display the axis which the Error happens.
CODE : 0000 0000
Record for LAST ERROR

CURRENT ERROR
< ERROR LIST >
Bit
MEANING CAUSE
No.
0001 Feed Motor Deviation Error
Feed Motor Overcurrent Error 1
0004 (Big load is put on the motor movement
instantaneously.)
Feed Motor Overcurrent Error 2 < User side >
0008 (A little load is put on the motor 1. Media Jam
movement for a long time.) 2. Pull or Move the Carriage by hands.
0001 and 0004 occurred at the same 3. Carriage runs into a thing/hands.
0005
time. 4. Media is stuck because the media end is not separated from the
Revised 4
0001 and 0008 occurred at the same paper tube.
0009
time. 5. Heavy media is used.
0010 Scan Motor Deviation Error
Scan Motor Overcurrent Error 1 < Mechanical Side >
0040 (Big load is put on the motor movement 1. There is a bad contact/cut-line in the cable.
instantaneously.) 2. Screw fixing the tool carriage to wire is shifted.
Scan Motor Overcurrent Error 2 3. Motor is broken./Life
0080 (A little load is put on the motor 4. Head/Servo Board is broken.
movement for a long time.)
0010 and 0040 occurred at the same
0050
Revised 4
time.
0010 and 0080 occurred at the same
0090
time.
6-8
6-11 HEATER TEMPERATURE FAILS TO REACH THE PRESET VALUE

Defalt Setting : 220V to 240V
If the voltage switches are set to 230V and the
Voltage Switches are Set the Voltage
1 User's Manual voltage of 115V is applied to the Heater, Heaters
not set correctly Switches
don't warm up because enough voltage is not
supplied.
If the fuse is broken, power can't be suppied to the
2 Fuse is broken Fuse Replacement Heaters. Please check the cause of broken fuse
before replacing it. (short-circuit and others)
Heater
3 Cut-line in the Heater
Replacement
If the thermistor can't take the temperature of the

Thermistor
4 Thermistor is broken Heater, the controller can't control the temperature
Replacement
properly.
Thermostat will stop supplying voltage
automatically for the safety if the temperature
Thermostat
5 Thermostat is broken exceeds the limit.
Replacement
If the Thermostat is broken, Heater doesn't warm
up.
6-12 DOESN'T CONTROL THE TEMPERATURE

Defalt Setting : 220V to 240V
If the voltage switches are set to 230V and the
Voltage Switches are Set the Voltage
1 User's Manual voltage of 115V is applied to the Heater, Heaters
not set correctly Switches
don't warm up because enough voltage is not
supplied.
Controller can not control the temperature because
Thermistor
2 Thermistor is broken the thermistor doesn't take the temperature of the
Replacement
Heater.
6-9
6-13 ERROR MESSAGE
CHECKING
NO ACTION REFERENCE OUTLINE
POINT
1 Service Call Refer to Service Call Refer to Service Call
This message is displayed when an unexpected error happens.
In the most case, the error can be fixed by restarting the machine.
2 Internal Error Restart machine If the error still happens in spite of restarting the machine, it
sometimes could be solved by carrying out the Limit Initialization
or changing some setting values.
6-14 SERVICE CALL
CODE
No. MEANING CONTENTS CAUSE ACTION
0002 Sub CPU Disorder of communication with Sub Board does not work correctly. 1) Check Cable Connection between Main Board
Communication Sub CPU Sub CPU does not work correctly. and Servo Board
Error There is a bad connection between 2) Servo Board Replacement
Main Board and Sub Board. 3) Main Board Replacement
0003 DIPSW model A setup about the model of DIPSW DIPSW setup error 1) Check the DIPSW setup
setting error is set up in an unsuitable DIPSW defect 2) Replacement the Main Board
combination. Main Board defect
0101 Limit Position Limit Position Initialize has not Limit Position Initialize has not been 1) Carry out Limit Position Initialize.
Error been done. done.
0102 Head Lock Even though the machine carries Head Lock Sensor does not work 1) Head Lock Sensor Replacement
Sensor Error out the regular movement, the correctly or is broken. 2) Check the mechanical Backlash or loose with
output of the Head Lock Sensor the scanning axes.
does not reach the expected value.
0103 Limit Sensor Even though the machine carries Limit Sensor does not work correctly or 1) Limit Sensor Replacement
Error out the regular movement, the is broken. 2) Check the mechanical Backlash or loose with
output of the Limit Sensor does not the scanning axes.
reach the expected value.
0104 Cap Unit Even though the machine carries Disorder of Cap Motor 1) Cap Motor Replacement
Protection Error out the regular movement, the Fault of Cap Unit 2) Cap Unit Replacement
output of Cap Sensor does not Fault of Cap Sensor 3) Cap Sensor Replacement
reach the expected value. Cut-line or short-circuit of Cable and 4) Cable and Flexible Cable Replacement
Flexible Cable
0105 Tool Carriage Machine fails to connect the Tool Fault of Tool Carriage Connection 1) Check the mechanical Backlash or loose with
Connection Carriage to the Head Carriage. Loose of Connection Part the Tool Carriage part.
Error Fault of the Limit Position Initialize value 2) Lock Position Adjustment
Limit Sensor does not work correctly or 3) Limit Position and Cut Down Position Initialize
is broken. 4) Limit Sensor Replacement
0106 Tool Carriage Machine fails to disconnect the Disorder of Cap Motor 1) Check the mechanical Backlash or loose with
Disconnection Tool Carriage from the Head Loose of Connection Part the Tool Carriage part.
Error Carriage. Fault of the Limit Position Initialize value 2) Lock Position Adjustment
Limit Sensor does not work correctly or 3) Limit Position and Cut Down Position Initialize
is broken. 4) Limit Sensor Replacement
0107 Unset up of the Linear Encoder Setup has not Linear Encoder Setup has not been 1) Carry out Linear Encoder Setup.
Linear Encoder been done. done.
0109 Wiper Even though the machine carries Disorder of Wiper Origin Sensor 1) Wiper Origin Motor Replacement
Protection Error out the regular movement, the Fault of Wiper Unit 2) Wiper Unit Replacement
output of the Wiper Origin SensorFault of Wiper Origin Sensor 3) Wiper Origin Sensor Replacement
does not reach the expected value.
Cut-line or short-circuit of Cable and 4) Cable and Flexible Cable Replacement
Flexible Cable
0110 Linear Encoder Input value from Linear Encoder is Read error of Linear Encoder 1) Confirm whether Encoder Scale is between the
Error not changed when Linear Encoder Read error of Encoder on Scan Motor slit of Encoder Module in a whole width of the
is set up the Origin. side machine.
When Motor stops during printing, Wire is not fixed to Head Carriage firmly. 2) Linear Encoder Replacement
Motor does not complete the 3) Scan Motor Replacement
movement which is supposed to be 4) Confirm Cable Connection between Linear
done. Encoder Board and Print Carriage Board.
5) Confirm Connection between Wire and Head
Carriage.
6-10
CODE
No. MEANING CONTENTS CAUSE ACTION
0111 Tool / Crop This error occurs when the Tool / Crop Mark Sensor Adjustment 1 ) Tool / Crop Mark Sensor Adjustment
Error machine performs the Auto Crop has not been performed.
Mark Detection or the Auto Print /
Cut adjustment without the Tool /
Crop Mark Sensor Adjustment.
0120 Thermistor Thermistor of the Print Heater Thermistor of the Print Heater is broken. 1) Check the wirings of Print Heater
Error doesn't work correctly. There is a cut-line/short in the wiring of 2) Thermistor Replacement
(Print Heater) the Thermistor.
0121 Thermistor Thermistor of the Dryer doesn't Thermistor of the Dryer is broken. 1) Check the wirings of Dryer
Error work correctly. There is a cut-line/short in the wiring of 2) Thermistor Replacement
(Dryer) the Thermistor.
0125 Heater Error Print Heater doesn't work correctly. There is a cut-line/short in the wiring of 1) Check the wirings of Print Heater
(Print Heater) Temperature of the Print Heater is the Print Heater. 2) Thermostat Replacement
over 60 degree Celsius. Thermostat is broken. 3) Thermistor Replacement
Thermistor is broken.
0126 Heater Error Dryer doesn't work correctly. There is a cut-line/short in the wiring of 1) Check the wirings of Dryer
(Dryer) Temperature of the Dryer is over the Dryer. 2) Thermostat Replacement
60 degree Celsius. Thermostat is broken. 3) Thermistor Replacement
Thermistor is broken.
6-11
7 Service Activities
7-1 INSTALLATION CHECK LIST
Serial Number User Date Minimum Space Required
SP-540V : 3.7m(w) x 1.8m(d) x 1.8m(h)
Classification
Purchase Loan Unit Demo Unit Replacement
Unpacking
Accessory Box
Accessory Box
7-1
Checking the Accessories
Power cord : 1 Arm (Right) : 1 Arm (Left) : 1 Stand leg : 1
Casters : 2 Shafts : 2 Stoppers : 4 Bolts : 18
Short Media clamp : 2

Hexagonal wrench : 1 Pipe : 1 Media flanges : 2 (left and right) (*1)
Long Media clamps : 2

(left and right) Center pinch rollers : 5 (*2) Blade :1 Blade Holder :1 / Pin : 1
Replacement blade for SOL INK Cleaning

separating knife : 1 Drain Bottles : 2 cartridges : 2 Software RIP : 1 set
Roland Cut Driver Roland-PrintServer

CD-ROM : 1 CD-ROM : 1 User's Manaul : 1 Setup Guide : 1
Cleaning kit
Roland-PrintServer
Network Setup Guide : 1 Cleaning sticks : 10 Tweezers : 1 Wipers : 2
* 1 The short media clamps are installed on the machine.

* 2 The two middle pinch rollers are installed on the machine.
7-2
Assembling the Stand
1. Attach the casters onto the stand leg.

Tighten the bolts securely. Loose bolts may cause the stand to wobble.
4 pcs. Hexagonal wrench

Short
Long Pipe
Bolt
4 pcs.
Stand legs
Invert the stand leg.
2. Set the stand upright, and place the machine on the stand.
Line up with the fixtures

on the stand.
7-3
3. Use the bolts to secure the machine to the stand.
Tighten the bolts securely. Loose bolts may cause the stand to wobble.
3 pcs. 3 pcs.
Bolts Bolts
Bolt Bolt
4. Attach the arms.
Bolts
Bolts
Arm (right) Arm (left)
7-4
Installing the Included
Items
5. Attach the stoppers onto both ends of the shafts.
Loosen the screw
Tighte
loosely.
Pass onto the
shaft.
Shafts
Stopper
6. Attach the two shafts to the arms.
Shafts
7-5
7. Engage the brake.
Using the machine with the brake disengaged may result in unstable media feed, leading to poor image quality.
Brake
8. Install the drain bottle.

Remove the bottom plug from the bottom surface on the right side of the machine,
then screw in the drain bottle in the direction indicated by the arrow.
When threading the bottle onto the machine, turn the bottle without applying excessive force.
The bottom of the machine
Bottom Plug
Remove the bottom plug by pulling

straight down, without tilting the
Drain Bottle plug. Otherwise discharged fluid that
has collected inside the bottom plug
may spill.
7-6
Removing the
protective stuff 1) Remove the packing.
Then open the front cover.
Front
2) Remove the packing

inside the front cover.
5) Remove the packing.

Then close the front cover.
3) Remove the packing 4) Remove the retainer.

and peel off the tape.
Rear
6) Attach the retainer

you removed in step4).
7-7
Connection
Connecting the Power Cord
Installation of VersaWorks
!! IMPORTANT !!
<System Requirements for Installing the Software>
Operating system : Windows XP ServicePack 1 or Windows 2000 Service Pack 4
CPU : Conputer with Pentium 4 2.0GHz or faster recommended
Memory (RAM) : 512 MB (1 GB or more recommended)
Free hard-disk space required for installation : 100 MB
Free hard-disk space required as a working space : 1 GB or more recommended
Before printing Set the Voltage Switch
!! IMPORTANT !!
Before switching on the power, set the voltage switch for the region where the machine is installed.
Change the setting for the language and Unit of Measurement.
You can change the setting for the language and the measurement unit used for the LCD by
turning on the Sub Power while holding down [MENU] key.
Fill Ink
!! IMPORTANT !!
2 pcs. of the SOL INK cleaning cartridges are required in this work.
Always be sure to gently shake the ink cartridge before you install it.
Match the machine to the environment where installed. (Perform [ENV. MATCH])
The printing length in scanning direction may change depending on the operating
environment, such as temperature or humidity.
This adjustment is to reduce misalignment between the printing and the cutting in the
scanning direction caused by the operating environment.
Install the Blade
Connect to the Computer
Setup IP Address
Switch the Power On and Off.
!! IMPORTANT !!
Once you have switched on the main power, you should normally leave it on.
In day-to-day use, you switch the machine on and off using only the sub power.
Menu Operations
Neither printing nor cutting is performed while menu settings are being made.
When you have finished making menu settings, press the [MENU] key to go back to the top menu.
7-8
Before printing Load Roll Media
!! IMPORTANT !!
Explain to fix the Media flanges by changing their direction depending on the diameter of the paper tube.
Explain to adjust [Feed Correction] and [Bidirectional Correction] when using another type of media.
Explain about the thickness of usable media. Refer to the User's Manual [Usable Media].
Explain to use the Media clamps when using the media which curls easily.
Explain to remove the roll media from the machine after use.
If the roll media is installed on the machine for a long time, the roll media may bend by the weight
and it may influence the printing result.
Load Sheet Media
Secure in Place Using the Media Clamps. (Only when printing)
!! IMPORTANT !!
There are Short Media Clamps and Long Media Clamps.
The long Media Clamps interfere with the separating knife.
Explain to be sure to set [MEDIA CLAMP] to [LONG] in the menu when using the long media clamps.
Making this setting disable the media-cutoff operation.
Heater Operation
When no media is loaded.
When media is loaded.
Changing the Number of Pinch Rollers to match the Media

You can detach the center pinch rollers.
This lets you vary the number used to match such conditions as the width or composition of the media.
!! IMPORTANT !!
Make sure to place all pinch rollers above grit rollers.
If not, error message will be displayed when you close the Front Cover.
When printing on Banner such as SPVCB, please use all middle pinch rollers (5pcs.) to feed the media
smoothly.
When cutting on Hi Gloss Vinyl such as SV-GG, please remove the middle pinch rollers.
Operations Make the Temperature Setting for the Heaters
!! IMPORTANT !!
Do not touch the platen when the heater is operating.
You can set the temperature either to "OFF" or to a value from 30 to 50 degrees C
(in steps of 1 degrees C )
If the software you're using is provided with a feature for setting the heater temperature,
you can use your software to adjust the temperature.
Check the State of the Printing Heads
Check the Cutting Condition Settings

The following cutting conditions can be set by [CUT CONFIG] key.
* Blade Force * Blade Offset
* Tool-up Speed *Cutting Speed
7-9
Operations Explain about [CUTTING PRIOR] menu.
[MENU] ... The machine will cut with the cutting conditions set on the machine.
[COMMAND] ... The machine will cut with the cutting conditions set on the software.
When Performing Printing Only
When Performing Cutting Only
When Performing Printing and Cutting
Separate the Media
Stop or Pause Output Operations
Set the Location Where Printing Starts
!! IMPORTANT !!
When you're performing printing, using the arrow keys to pull back the media
should be avoided as much as possible. Otherwise printing accuracy may reduce or printing may sag.
Make Corrections for Printing

Feed Correction
Bidirectional Correction
!! IMPORTANT !!
When correcting the amount of feed, make the settings for the same conditions for the type of media
used, the configuration of the media, and the heater temperature as when actually performing printing.
When performing test printing for feed correction, load the media correctly.
When you can make a setting for error in the amount of feed for the grit rollers on the computer, the
computer's setting takes priority. To make the machine's setting take priority,
turn off the computer's setting.
Save and Load a Bidirectional-correction Value
Saving different adjustment values for different types of media makes it possible to load
the adjustment value simply when changing the media type.
Detailed Descriptions of Cutting Conditions
!! IMPORTANT !!
Explain not to use the Media Clamps when cutting.
Explain to set the value of [CUTTING ADJ.] in [CALIBRATION] menu to [0] when using the machine for
printing & cutting, because this menu is to correct the cutting length
when using the machine only for cutting.
[CUTTING ADJ.] menu corrects for the cutting length when using the machine for cutting only.
When using the machine for printing & cutting, always set the offset value to [0].
Make Corrections for printing and Cutting (Automatically and Manually)
Print with Crop Marks
Alignment of the Crop Marks (Automatic and Manual)
!! IMPORTANT !!
Depending on the type of media, it may not be possible to detect crop marks automatically.
When crop marks cannot be detected automatically, you perform alignment manually.
7-10
Operations Check the Remaining Ink Level
When Not in Use for a Prolonged Period.
!! IMPORTANT !!
Even when the machine is not in use, keep it in an environmental where the temperature is
5 to 40 degrees C (41 to 104 degrees F) and the humidity is 20 to 80% (with no consideration).
Be especially careful not to expose the machine to high temperature of 40 degrees C
(104 degrees F) or more.
Recording the Amount of Remaining Media

!! IMPORTANT !!
Default value in the Set Length menu is 0. The amount remaining is not displayed when the setting is 0.
The amount of media remaining is not updated automatically when you change the media. Redo the setting.
The remaining amout that is displayed is only an estimate, and its acuracy is not assured.
Maintenance Replace the Ink Cartridge
!! IMPORTANT !!
Once an ink cartridge has been installed, never remove it until the ink has been used up,
except when moving the machine.
Frequent insertion and removal may cause air to enter the ink tube, resulting in missing dot
or other problems in printing quality.
Clean the Printing Head

Explain that the machine will display [PRESS THE POWER KEY TO CLEAN] message
if the machine is left without using for 1 month.
Clean Using the Cleaning Kit
!! IMPORTANT !!
Instruct users how to perform the cleaning so that they can do it rightly by themselves..
As cleaning is performed while the caps on the printing heads are detached, cleaning must be
completed before the heads dry out.
It is suggested that cleaning be completed in thirty minutes or less.
Other Cleaning Tasks

* Body
* Platen
* Grit rollers
* Pinch rollers (Raise the Pinch rollers when not in use.)
* Front cover
* Media Clamps
Explain the cleaning method for each part to the customer referring to the Users Manual.
Replace the Consumable parts

* Wiper *Blade *Separating Knife
Dispose of Discharged Ink

Explain about the time to discard the discharged ink in the Drain bottle.
Explain to switch off the sub power before performing to discard the discharged ink.
Explain to discard carefully the discharged ink from the Drain bottle so that the ink does not spatter.
7-11
Maintenance When Moving the Unit
!! IMPORTANT !!
When you move the machine, you first clean the Head.
Cleaning of the heads requires 4 SOL INK cleaning cartridge.
Explain it is necessary to fill ink within 1 week after performing the HEAD WASH.
The nozzles of the Heads could be clogged if the machine is left for a long period after removing the ink.
Others Explain to switch off and on the machine and check the result before calling an engineer
when Service Call error occurs. There is a possibility to solve the problem.
Instruct users how to cap the Head.
Users need to cap the Head by themselves in case the Head does not return to the standby position
for some reason.
PARTS NAME Exchange Time
6 billion shots / nozzle (6000000 kshots)

Exchange Time of the
Printing Head * When the Head is replaced, the Damper should be replaced
Consumable Parts
at the same time.
6 months or Wiping 3000 times or Ribbing 100 times

Wiper When the cleaning has been done for the 500 times, the message for
replacement of the Wiper will be shown on the LCD.
Carriage Motor 2000 hours
Cap Top 6 months
Ink Tube 2000 hours
Pump Unit 50,000 times
Ink Tube 2000 hours
Sponge for Flushing 6 months
12 months or Sponge Hours : 1920 hours

Ink Pad
(Pad under the Wiper Unit) When the printing has been performed for 1920h, the message for
replacement of the Ink Pad will be shown on the LCD.
Battery 24 months
Cutter Protection Replace depending on scratches on the Cutter Protection.
Pinch Roller Replace it if the rubber part is worn out.
7-12
7-2 Maintenance Check List
AFTER 6 MONTHS MAINTENANCE CHECK LIST
Model Serial Number User Date
PC OS Application
MAINTENANCE
Check Points Contents Reference
System Report Output/
Taking with Peck.exe
Firmware OK Upgrade
ConsumablesHead OK Cleaning Replacement 6 billion shots
Carriage Motor OK Replacement 2000 hours
OK Cleaning Replacement 6 months or
Cleaning Wiper Wiping : 3000 times or
Rubbing : 100 times
Cap Top OK Cleaning Replacement 6 months
Ink Tube OK Cleaning Replacement 2000 hours
Pump Unit OK Cleaning Replacement Pump Revolution times : 50000 times
Sponge for Flushing OK Cleaning Replacement 6 months
Unit
Ink Pad OK Cleaning Replacement 12 months or Sponge Hours:1920 hours
Lithium Battery OK Replacement 24 months
Cutter Protection OK Replacement Replace it if there are scratches on it.
Pinch Roller OK Replacement Replace it if the rubber part is worn out.
Mechanical Carriage Drive Gear OK Backlash Lubrication Replacement Grease : FLOIL G902
Grit Drive Gear OK Backlash Lubrication Replacement Grease : FLOIL G902
Wire OK Tension Replacement
Platen OK Cleaning
Grit Roller OK Cleaning
Pinch Roller OK Cleaning
Reflective Tape OK Cleaning
Sheet Sensor OK Cleaning
Media Clamp OK Cleaning
Bed OK Cleaning
Tool Carriage is fixed OK Loose
on the wire.
Cutter Holder OK Loose
Printing OK NG (Reason)
Cutting OK NG (Reason)

** In case of any changes.
OPERATION CHECK
Media Loading Others
Printing Setting printing position
Calibration
Cutting Alignment of Crop Mark
Setting cutting line
Maintenance Cleaning using the cleaning kit
Reference Media Type

Printing Area
7-13
7-2 Maintenance Check List
AFTER 12 MONTHS MAINTENANCE CHECK LIST
Model Serial Number User Date
PC OS Application
MAINTENANCE
Check Points Contents Reference
Firmware OK Upgrade
ConsumablesHead OK Cleaning Replacement 6 billion shots
Carriage Motor OK Replacement 2000 hours
OK Cleaning Replacement 6 months or
Cleaning Wiper Wiping : 3000 times or
Rubbing : 100 times
Cap Top OK Cleaning Replacement 6 months
Ink Tube OK Cleaning Replacement 2000 hours
Pump Unit OK Cleaning Replacement Pump Revolution times : 50000 times
Sponge for Flushing OK Cleaning Replacement 6 months
Unit
Ink Pad OK Cleaning Replacement 12months or Sponge Hours:1920 hours
Lithium Battery OK Replacement 24 months
Cutter Protection OK Replacement Replace it if there are scratches on it.
Pinch Roller OK Replacement Replace it if the rubber part is worn out.
Mechanical Carriage Drive Gear OK Backlash Lubrication Replacement Grease : FLOIL G902
Grit Drive Gear OK Backlash Lubrication Replacement Grease : FLOIL G902
Wire OK Tension Replacement
Platen OK Cleaning
Grit Roller OK Cleaning
Pinch Roller OK Cleaning
Reflective Tape OK Cleaning
Sheet Sensor OK Cleaning
Media Clamp OK Cleaning
Bed OK Cleaning
Tool Carriage is fixed OK Loose
on the wire.
Cutter Holder OK Loose
Printing OK NG (Reason)
Cutting OK NG (Reason)

** In case of any changes.
NOTE
7-14
7-3 Specification
SP-540V
Printing / Cutting method Piezo ink-jet method / media-moving method
Acceptable media widths 210 to 1371 mm (8-5/16 to 54 in.)
Printing/Cutting width (*1) Maximum 1346 mm (53 in.)
Ink cartridges Capacity 220 cc +/- 5 cc
Color Four colors (cyan, magenta, yellow and black)
Printing resolution (Printing dot resolution) Max. 1440 dpi
Acceptable tool Special blade for CAMM-1 series
Cutting Speed 10 to 300 mm/s
Blade force 30 to 300 gf
Blade offset compensation 0.000 to 1.500 mm
Software resolution (When cutting) 0.025 mm/step
Distance accuracy While the print heater and Error of less than +/-0.4% of distance traveled, or +/-0.5 mm, whichever is greater
(When printing) dryer are running (*2)
While the print heater and Error of less than +/-0.3% of distance traveled, or +/-0.3 mm, whichever is greater
dryer are not running (*3)
Distance accuracy Error of less than +/-0.4% of distance traveled, or 0.3 mm, whichever is greater
(When cutting) (*4) When distance correction has been performed: (when the setting for
[CALIBRATION] - [CUTTING ADJ.] has been made) :
error of less than +/-0.2% of distance traveled, or +/-0.1 mm, whichever is greater
Repetition accuracy (When cutting) (*4) (*5) 0.1 mm or less
Repetition between printing and cutting (*4)(*6) +/- 0.5 mm or less
Alignment accuracy for printing and cutting Error of less than +/-0.5% of distance traveled, or +/-3mm, whichever is greater
when reloading media (*4)(*7)
Media dryer (*8) Heating method, Setting range for the preset temperature : 35 to 50 degrees C
(95 to 122 degrees F)
Ink-fixing device (*8) Print Heater, Setting range for the preset temperature : 35 to 50 degrees C
(95 to 122 degrees F)
Interface Ethernet (10BASE-T/100BASE-TX, automatic switching)
Power-saving function Automatic sleep feature
(compliant with the International ENERGY STAR Office Equipment Program)
Power supply Voltage and frequency AC 100 to 120 V +/-10% 50/60 Hz or AC 220 to 240 V +/-10% 50/60 Hz
Required power
8.8A (100 to 120 V) or 4.7 A (220 to 240 V)
capacity
Power consumption During operation Approx. 1080W (100 to 120V) or 1230W (220 to 240V)
Sleep mode Approx. 30 W
Acoustic noise level During operation 64 dB (A) or less (according to ISO 7779)
Standby mode 40 dB (A) or less (according to ISO 7779)
Dimensions (With stand) 2390 [W] x 800 [D] x 1291 [H] mm (94-1/8 [W] x 31-1/2 [D] x 50-7/8 [H] in.)
Weight (With stand) 149 kg (329 lb.)
Packed dimensions 2560 [W] x 830 [D] x 1035 [H] mm (101 [W] x 32- 3/4 [D] x 40-3/4 [H] in.)
Packed weight 200 kg (441 lb.)
Environment Power on (*9) Temperature: 15 to 32 degrees C (59 to 90 degrees F )
(20 degrees C [68 degrees F ] or more recommended),
Humidity: 35 to 80% (no condensation)
Power off Temperature: 5 to 40 degrees C (41 to 104 degrees F),
Humidity: 20 to 80% (no condensation)
Included items Exclusive stand, power cord, blade, blade holder, replacement blade for separating knife, cleaning
kit, software RIP, manuals, etc.
*1
The length of printing or cutting is subject to the limitations of the program or driver.
*2
At Roland SV-G-1270G, print travel : 1m
Preset temperature for the print heater : 37 degrees C (98 degrees F), preset temperature for the dryer : 40 degrees C (104 degrees F)
Temperature : 25 degrees C (77 degrees F), humidity : 50%
*3
At Roland SV-G-1270G, print travel : 1m
Temperature : 25 degrees C (77 degrees F), humidity : 50%
7-15
*4
Not assured when the print heater or dryer is used.
*5
The following conditions must be satisfied:
Media type : 3M Scotchcal Mastercut Film
Roll media must be loaded on the shaft
[PREFEED] menu item must be set to [ENABLE]
Side margins : 25 mm or more for both the left and right margins
Front margin : 35 mm or more
Excluding stretching/contraction of the media
Range for assured repetition accuracy
For media with a width exceeding 610 mm : Length 4,000 mm
For media with a width of 610 mm or less : Length 8,000 mm
*6
Provided that media length is under 3000 mm
Temperature : 25 degrees C (77 degrees F)
Excluding possible shift caused by expansion/contraction of the media and /or by reloading the media
*7
Media type : Roland SV-G-1270G
Data size : 1,000 mm in the media-feed direction, 1,346 mm in the carriage-movement direction
No lamination
Automatic detection of crop marks at 4 points when media is reloaded
During cutting, [PREFEED] menu item must be set to [ENABLE]
Temperature : 25 degrees C (77 degrees F)
Excludes the effects of slanted movement and of expansion and contraction of the media
*8
Warm-up is required after power up. This may require 5 to 20 minutes, depending on the operation environment.
Depending on the ambient temperature and media width, the preset temperature fail to be reached.
*9
Operating environment
Humidity (%)
(no condensation) 80
Use in an operating environment
with this range.
55
35
0 15 20 27 32 °C (°F)
(59) (68) (80.6) (89.6)
Temperature
7-16
Usable Media
Use genuine media for this machine.
Media width
8-5/16 to 54 inches (210 to 1371 mm)
A) Cuttable media thickness

0.08 to 0.22 mm (3.2 to 8.6 mil)
A B
(depending on media composition)
B) Maximum media thickness (including backing paper) D

Printing only: 1.0 mm (39 mil)
When performing cutting: 0.4 mm (15 mil)
C) Roll outer diameter

180 mm
C
D) Paper tube (core) inner diameter
50.8 mm (2 in.) or 76.2 mm (3 in.)
Side view of roll media
Roll weight
20 kg (44 lb.)
Other conditions
Media such as the following cannot be used.
Media having an inward curl (i.e. media whose print surface is on the inner side of the roll)
Media whose end is attached to the paper pipe (core)
Media which is severely warped or which has a strong tendency to reroll
Media that cannot withstand the heat of the heating devices
Media whose paper pipe (core) is bent or crushed
7-17

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SERVICE NOTES

Copyright © 2009 ROLAND DG CORPORATION

1 Structure & Spare Parts 4 Adjustment

0 2004.10.14 First Edition Inagaki Sato

3-14 : FLEXIBLE CABLE REPLACEMENT has been added.

3-8 : BATTERY REPLACEMENT Procedures have been revised.

1-3 : DRIVE UNIT, 1-4 : HEAD CARRIAGE, 1-10 : WIPER, 1-11:

14 2009.1.14 1-6 :CHASSIS Parts have been revised. Kato Misako

1-3 : DRIVE UNIT, 1-4 : HEAD CARRIAGE, 1-9 : TOOL CARRIAGE,

About and Notices.

About the Symbols

: Tips and advise before the adjustment.

Put tape around the lithium battery

About the Labels Affixed to the Unit

The wiring terminal untended for connection of the pro-

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

*REVISED 11:No.13,75,76 Refer to the Service Information SP540V-017.

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

11 22045140 COVER,HEAD BOARD SP-300 41 22715472 STAY,SENSOR CARRIAGE SP-540V

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

<Right/Left Pinch Roller>REVISED 1 <Center Pinch Roller>

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts-

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

*REVISED 11: Refer to Service Information SP540V-014.

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

MAINTENANCE COVER SW R PINCH POS SENSOR

CN302 CN306 CN305 CN30 8 CN300 CN310

CN115 CN110 CN113 CN116

BOARD BOARD HEAD

CN112 CN117 CN111 CN114

W876705030 SW POWER SUPPLY

EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J

DD[0..63] MD[0..31] DD[0..63]

DD[0..63] DB[0..15] /INTUSB_0

VCC3 VCC3 B4 A4 TP28 NON PC42 PC43 D2 A3

PC34 CE0.1u /INTUSB_1 INT1/SOF RST CASE2B

D11 A11 SCK0_ZB

D14 A14 C40

SDB_RD15 38 18 T74 FL18 TP47

T52 BHE PC60 D3 Q3 NCHG0

CE100p CE100p CE100p CE100p 3

ENC_PHB R156 100

JP1 NON PG6/BREQ PE4/D4 CE0.1u TP38 10K

R77 VCC3 PE5/D5 HVref2

P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) /MTD_En0

2 R125 P34/SCK0 GND

3 P33/RXD1 P13/PO11/TIOCD0/TCLKB X_En_Pha GND GND

Servo_to_Sub 136 45 2 74 T10

5 P32/RXD0/IrRXD P11/PO9/TIOCB0 I/O8 A1 TRST

JP3 NON T54

Y_CURNT VCC3 VCC3

NON R65 R85

R33 150 R31 10K

R28 R27 220 1 3 2SK2796S

R50 R53 R52

VCC3 VCC +27V VCC3 VCC +27V

53014-02 to Heater Control Board to 100/200V SW

R45 220 C16 T56 /SysErr