SANGEETHA ENGINEERING WORKS (P) LTD.

B-NO:14/107A, Near Agastya ashram, Kureekkad, Thripunithura

Ernakulam - 682 305
JOB NAME : TUBE BUNDLE IDE-111 AD
CLIENT : M/S BHARATH PETROLIUM CORPORATION LTD.- KOCHI EFINERY
INSPECTION : M/S PROJECT AND DEVELOPMENT INDIA LTD (PDIL).
REF. P.O NO. : 4507042594 Dt: 18-01-2019 DOC. NO : SEW/41/18-19
DWG. NO. : SEW/18-19/07 Rev.1 DATE : 28.02.2019
QUALITY ASSURANCE PLAN

INSPECTION ACTIVITY QUANTAM REFERENCE FORMAT OF SCOPE OF INSPECTION

SL NO CHARACTERISTICS ACCEPTANCE STD
& COMPONENT OF CHECK DOCUMENT RECORDS SEW TPIA
Visual & Dimensional Check
Plates,tube,tierod, flange and
, corelation of material with Approved drawing, PO, MTC &
1 D/E (including tube sheet and 100% Insp. Report P H
test certificate chemical and MTC and SR chart Approved drawing
baffles)
physical properties

TEMA-R ASME Sec-II

2 WPS/PQR Welding Parameters 100% ASME Sec VIII Div 1 Procedure P R for existing
& Approved Dwg.
H for new

ASME Sec-V&VIII&
MOCK-UP TEST & Test requirements and actual
3 100% TEMA-R & Approved ASME Sec VIII Div 1 Procedure P R for existing
NDT parameters
Dwg. H for new

Approved drawing
Fabrication and Machining: Approved drawing
4 shape and dimension 100% TEMA-R Insp. Report P W
baffles, Flange & support
plate
Measurement Approved drawing Approved drawing
Machining and drilling of tube
5 Visual 100% TEMA-R TEMA-R Insp. Report P W
sheet

Measurement
Approved drawing
Visual Approved drawing
6 Final inspection of tube sheet 100% TEMA-R Insp. Report P W
Champher
Ligament check
Approved drawing
Approved drawing
7 Inspection of baffles Hole dia. And layout 100% TEMA-R Insp. Report P R

Inspection of skeleton of Visual for Completion of Approved drawing Approved drawing

8 100% Insp. Report P H
bundle before tube insertion assembly

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 Projection of tube Approved drawing Approved drawing
9 Set-up of tube to tube sheet 100% Insp. Report P H
joint

Expansion: Tube with tube ASME Sec II & Sec VIII Approved drawing
10 As per drawing 3-5 % Insp. Report P W
sheet & welding Approved Dwg.

Dimension
Approved drawing Approved drawing
11 Final dimension/ Visual Surface defects 100% Insp. Report P H
Visual
ASME Sec II A/B/Sec
VIII Approved Approved drawing Insp. Report & SR
12 Tube to Tube sheet joint PWHT after welding & visual 100% P H
drawing Chart

PR/Approved drawing
Pneumatic Test of tube to Approved drawing
13 Leak check 100% TEMA-R ASME SEC Insp. Report P H
Tube sheet joint
VIII
Test guage(02 min),
Test pressure/ temp Approved drawing Approved drawing
14 Hydro test shell side & 100% Insp. Report P/W H
Leakage holding time & ASME Sec VIII Div 1 ASME Sec VIII Div 1
Tube Side
deformation

Approved drawing Approved drawing

15 Surface Preparation/ Cleaning Cleanliness 100% Insp. Report P W/R

Approved drawing Approved drawing

16 Drying of equipment Cleanliness 100% Insp. Report P R

17 Painting on cooling water side As per P.O 100% Purchased order PO & Approved Drg. Insp. Report P W

Application of corrosion
18 resistant coating Visual 100% PO & Approved Dwg. PO & Approved Drg. Insp. Report P H
(Vapour corrosion inhibitor)

Final document marking, Review of inspection

Approved drawing Approved drawing
19 Stamping, Inspection Release document and approval of as- 100% Data folder P H
certificate built drawing
ABBREVATION
P - PERFORM R - REVIEW
S- SUBMITION W - WITNESS
H- HOLD

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