Data Sheet For WTP

Project : 1X60MW Krishna Godavari Power Project
Client : Krishna Godavari Power Utilities Ltd

Document Title : Data Sheet for Water treatment plant
Document Number : Rev. No P
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DESCRIPTION UNITS QTY
FURNISH
1.0 Pre – Treatment Filters
1.0 Manufacturer
Country of origin
Number of Units
Water throughput rate per
unit
Maximum m3/h
Design m3/h
Minimum m3/h
Type of vessel/tank
construction
Materials of vessel/tank
construction
Thickness of vessel/tank mm
lining
Dimensions
straight side length mm
straight side thickness mm
dished end thickness mm
Diameter mm
overall height above floor mm
Design pressure bar g
Design code
Inlet pressure
maximum (dirty) bar g
minimum (clean) bar g
Pressure drop in service at
design rate, including
top/bottom
distributors
maximum (dirty) bar g
minimum (clean) bar g
Filter bed surface area per m2
unit
Filtration service rate
Maximum m3/m2/h
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Design m3/m2/h
Minimum m3/m2/h
Service period between h
cycles
Wash cycle
Drain down duration min
Air scour
Pressure mbar g
Rate Nm3/m2/
min
Duration min
Backwash
Quantity m3
Rate Nm3/m2/
min
Duration min
Water source
Rinse
Quantity m3
Rate Nm3/m2/
min
Duration min
Water source
Filtered water used per m3

wash
Waste water per wash m3
Inlet distributor
Type
Materials of construction
Under drain system

Type
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Surface wash system
Type
Air distribution system

Type
Type of filter material
Depth of filter mm
Size of grading of filter mm
material
Type of supporting bed
material
Supplier of supporting bed
material
Depths/size grading of mm
support bed material
2.0 Pre-Treatment of raw water
Coagulant
Name
Chemical formula as
supplied
Concentration as supplied –
wt/wt or wt/vol.
Concentration as injected.
wt/wt or wt/vol.
Consumption per unit
Maximum kg/h
Design kg/h
Minimum kg/h
Dosing rate
Maximum mg/l
Design mg/l
Minimum mg/l
Injection point location

Contact time before
flocculating chamber
a) Maximum s
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b) Design s
c) Minimum s
3.0 Cation Exchangers

Manufacturer
Country of origin
Number of Units
unit
Maximum m3/h
Design m3/h
Minimum m3/h
Materials of vessel
construction
Materials of vessel lining
Thickness of vessel lining mm
Dimensions
Straight side length mm
Straight side thickness mm
Dished end thickness mm
Diameter mm
Overall height above floor mm
Design code
Ion exchange bed surface m2
area per unit
Ion exchange bed depths mm
Total resin volume m3
Active resign volume m2

Ion exchange resin
designation
Service rate
Maximum m3/m2/h
Design m3/m2/h
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Minimum m3/m2/h
design rate including
mbar
top/bottom
distributors
Design net output between
m3
regeneration
Service period between
regeneration cycles
Maximum flow h
Design flow h
Minimum flow h
Type of regeneration
procedure
Regeneration Cycle:
Air Scour
Pressure mbar g
Quantity Nm3
Rate Nm3/m2/
min
Duration min
1st backwash
Quantity m3
Rate Nm3/m2/
min
Duration Min
Water source
1st Acid Injection

Acid
Acid strength %wt/vol

Quantity of acid/resin g/l
Quantity of solution m3
Rate Nm3/m2/
min
Duration min
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Water source
2nd Acid Injection

Acid strength %wt/vol
Quantity of acid @ 100% kg
Rate Nm3/m2/
min
Duration min
Water source
Displacement
Quantity m3
Rate Nm3/m2/
min
Duration min
Water source
Rinse
Quantity m3
Rate Nm3/m2/
min
Duration min
Water source
Total time for regeneration min

cycle
Total quantity of water used
per regeneration
cycle
Source/quantity /m3
Source/quantity /m3
Total wastewater per m3
regeneration cycle
Inlet distributor
Type
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Under drain system

Type
Acid injection system

Type
Acid draw off system

Type
Air distributor system

Type
Resin compaction system

Type
Resin traps
Number off
Location
Shell material
Diameter mm
Design code
Strainer mesh size mm
4.0 Cation Exchangers – Resin

Performance Particulars
Manufacturer of resin
Design Capacity g. CaCO3
per litre
Useful life years
Attrition loss per annum:-
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Up to 6 years % vol
After 6 years % vol
Capacity loss per annum at
design regeneration
levels
Up to 6 years g. CaCO3
per litre
After 6 years g. CaCO3
per litre
Guaranteed life of resin years
5.0 Anion Exchangers
Manufacturer
Country of origin
Number of Units
unit
Maximum m3/h
Design m3/h
Minimum m3/h
Materials of vessel
construction
Dimensions
diameter mm
Design code
area per unit
Ion exchange bed depths mm
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Active resign volume m3
Ion exchange resin
designation
Service rate
Maximum m3/m2/h
Design m3/m2/h
Minimum m3/m2/h
mbar
top/bottom
distributors
m3
regeneration
regeneration cycles
Maximum flow
Design flow
Minimum flow
procedure
Regeneration Cycle:
Air Scour
Pressure mbar g
Quantity Nm3
Rate Nm3/m2/
min
1st backwash
Quantity m3
Rate Nm3/m3/
min
Duration min
Water source
1st Alkali Injection

Alkali
Alkali strength % wt/vol.

Quantity of alkali kg.
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Quantity of alkali/resin g/l
Rate Nm3/m2/
min
Duration min
Water source
Displacement
Quantity m3
Rate Nm3/m3/
min
Duration min
Water source
2nd Backwash
Quantity m3
Rate m3/m3/mi
n
Duration min
Water source
Rinse
Quantity m3
Rate m3/m2/mi
n
Duration min
Water source

cycle
per regeneration
cycle
Source/quantity /m3
Source/quantity /m3
regeneration cycle
Inlet distribution
Type
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Under drain system

Type
Alkali injection system

Type
Alkali draw off system

Type

Type

Type
Resin traps
Number off
Location
Shell material
Diameter mm
Design pressure Bar g
Design code
6.0 Anion Units – Resin

g. CaCO3
Design Capacity
per litre
Useful life years
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Up to 6 years % vol.
After 6 years % vol.
design regeneration
levels
Up to 6 years g. CaCO3
per litre
After 6 years g. CaCO3
per litre
Guaranteed life of resin years
7.0 Mixed Bed Exchangers
Manufacturer
Country of origin
Number of Units
unit
Maximum m3/h
Design m3/h
Minimum m3/h
Materials of vessel
construction
Dimensions
diameter mm
Design code
area per unit
Ion exchange bed depths
anion resin mm
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cation resin mm
inert resin mm
Active resin volume m3

Ion exchange resin
designation
Anion
Cation
Inert
Service rate
Combined
Maximum m3/m3/h
Design m3/m3/h
Minimum m3/m3/h
Anion
Maximum m3/m3/h
Design m3/m3/h
Minimum m3/m3/h
Cation
Maximum m3/m3/h
Design m3/m3/h
Minimum m3/m3/h
mbar
top/bottom
distributors
m3
regeneration
regeneration cycles
Maximum flow h
Design flow h
Minimum flow h
procedure
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Regeneration Cycle:
Air Scour
Pressure mbar g
Quantity m3
Rate m3/m3/mi
n
Duration min
Water source
Backwash
Quantity m3
Rate m3/m3/mi
n
Duration min
Water source
Alkali Injection
Alkali
Alkali strength % wt/vol.

Quantity of alkali kg.
Quantity of alkali/resin g/l
Rate m3/m3/mi
n
Water source
1st Alkali rinse

Quantity m3
Rate m3/m3/mi
n
Duration min
Water source
2nd Alkali rinse

Quantity m3
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Rate m3/m3/mi
n
Duration min
Acid Injection
Acid
Acid strength % wt/vol.

Quantity of acid kg.
Rate m3/m3/mi
n
Duration min
Water source
1st Acid Rinse

Quantity m3
Rate m3/m3/mi
n
Duration min
Water source
2nd Acid Rinse

Quantity m3
Rate m3/m3/mi
n
Duration min
Water source
Air Mix
Pressure
Quantity m3
Rate
Duration min
Unit refill
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Quantity m3
Rate m3/m3/mi
n
Duration min
Water source
Final Rinse
Quantity m3
Rate m3/m3/mi
n
Duration min
Water source

cycle
per regeneration
cycle
Source/quantity /m3
Source/quantity /m3
regeneration cycle
Inlet distribution
Type
Under drain system

Type
Alkali injection system

Type
Alkali draw off/acid

injection system
Type

Type
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Type
Resin traps
Number off
Location
Shell material
Diameter mm
Design pressure mbar g
Design code
8.0 Mixed Bed Exchangers – Resin

g. CaCO3
Design Capacity
per litre
Useful life years

Up to 4 years % vol.
After 4 years % vol.
design regeneration
levels
g. CaCO3
Up to 4 years per litre
total base
g. CaCO3
Up to 4 years per litre
strong
g. CaCO3
After 4 years per litre
total
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g. CaCO3
per litre
After 4 years
strong
base
Guaranteed life of resin Years
9.0 Regeneration and Waste

Effluent Particulars
Weight of 100% acid
used/m3 net to kg
service
Weight of 100% alkali
used/m3 net to kg
service
Amount of waste effluent
m3
developed
Typical chemical analysis of
% wt/vol.
waste effluent
Na2SO4 PPM
Na Cl
Ca SO4
Ca SO2
Mg SO4
Mg Cl4
10.0 Ejectors
Number off
Manufacturer
Material
Type
Design Code
Design Pressure bar g
Size mm
Internal Corrosion
Treatment
11.0 Regeneration, Hold and Waste
Tanks
Type/V/H/R
Number off
Dimensions
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Diameter mm
Straight side length mm
Straight side thickness mm
Dished end thickness mm
Base thickness mm
Roof thickness mm
Height of top above floor mm
level
Type of vessel/tank
construction
Materials of vessel lining mm
Chemical handled
Effective working capacity
Mixer
Type
Material of construction
Speed rpm
Reduction gear box type kW
Note:-
V-Vertical Cylindrical
H-Horizontal Cylindrical
R-Rectangular
Filter Backwash Pump
12.0 Degassed Water Pumps
Manufacturer
Type and Model Number
Number of Pumps
Number of Stages
Speed rpm
Discharge capacity at duty m3/hr
point
Generated head at duty m
point
N.P.S.H. required at duty
m
point
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Power absorbed at duty
kW
point
Rated power of motor kW
Pump efficiency at duty
%
point
Overall pump & motor
efficiency at duty %
point
Minimum flow rate m3/h
Suction branch bore mm
Discharge branch bore mm
Flange specification/rating
Weight of pump set
kg
complete
13.0 Waste Regeneration Pumps
Manufacturer
Type and Model Number
Number of Pumps
Number of Stages
Speed rpm
Discharge capacity at duty m3/hr
point
Generated head at duty m
point
N.P.S.H. required at duty
m
point
Power absorbed at duty
kW
point
Rated power of motor kW
Pump efficiency at duty
%
point
Overall pump & motor
efficiency at duty %
point
Minimum flow rate m3/h
14.0 Degasser Blower
Type / manufacturer
No. of sets
Capacity Nm3/h
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Discharge pressure bar g
Rate power of driver kW
Type of suction filter
Multi-grade filter
Technical Specification
Type : Cylindrical, vertical, mild steel
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Vessel design standard : IS 2825 or ASME Sec. VIII Div.1
Capacity of each filter : To be sized for continuous clarified water

Pump rated flow connected to the respective
stream with not more than ¼ hr back wash per
day.
Maximum operating Pressure : 5 kg/cm² (g)
Design Temperature : 50°C
Material of construction : As per IS 2062
Minimum shell thickness : 6 mm + corrosion allowance
Corrosion Allowance : 3 mm
Minimum free board : 50%
Water outlet Turbity : max. 1.00 NTU
Internal coating : Two coats of epoxy
External coating : Two coats of enamel
Dished end : Semi ellipsoidal
Man hole : One
Backwash : Once in 12 hrs backwash
Filter air blowers
Quantity : Two (2) sets blowers for filter air scouring

Capacity : As required (each 100% duty)
Type : Motor driven
b) Filter backwash pump
Quantity : Two (2) pumps

Capacity : As required against 10m head (each 100%
duty)
Type : Horizontal, motor driven
a) Filter water tank of appropriate capacity for backwashing of filters.
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Ultra Filtration
MOC : PAN / PS
Design flux, lt/m2/hr : 80
Reverse Osmosis
MOC : Polyamide
Design flux, lt/m2/hr : 25
Mixed bed Ion Exchanger

Design : IS 2825 or Sec VIII Div.1
Type : Vertical, dished end (Semi ellipsoidal)

, steel welded vessel
No. of units : One for each stream
Design Pressure : 6.5 kg/cm² (g)
Temperature : 50°C
Internal Rubber lining : 4.5 mm thk (1.5 x 3 layers)

As per IS 4682 Part – I
External surface : Two coat of epoxy paint
Free board : 120%
Resin type : Cation and anion resin as required for

SAC & SBA exchanger
Method of regeneration : Silica leakage <0.02 ppm as SiO2

Regeneration water requirement : Conductivity <0.2 micro Siemens/cm
Guaranteed effluent quality : pH – 6.8 to 7.2
Accessories / Instruments
Material of construction : IS 2062
Minimum shell thickness : 6 mm
Pressure required at the outlet

of MB : 2.5 kg/cm² (g)
Resin derating 10%
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Quantity 3
Capacity 4.5 cu.m / hr
Regeneration Co / Counter current after
48 Hours
Surface flow rate,  45
M 3 /M 2 hr
Free board 100%
Material of Carbon steel, IS: 2062, rubber lined as per IS:
Construction 4682, Part-I,
4.5 mm thick min.
Accessories Inspection window, sight glass, resin trap,
manhole,
frontal piping with valves
Resin type Strong acid cation and

strong base anion
Type-I
11.4.6 Mixed bed blower
Type : Rotary, twin lobe, motor driven
No. of units : Two
Head & flow : Bidder to specify.
Material of construction : CI
The blower and motor shall be mounted on a common base frame.

Degasser
Type : Forced draft
No. of units : One for each stream
Capacity of each tower : Supplier to specify
Design Pressure : Atmospheric
Temperature : 50°C
Material of construction : Carbon steel
Internal Rubber lining : 4.5 mm thk (1.5 x 3 layers as per

IS 4682 Part-I)
External surface : Two coat of epoxy paint
Packing : Polypropylene rasching rings or
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Pall rings
Minimum air requirement : Supplier to specify
Guaranteed effluent quality : Supplier to specify
Minimum shell thickness : 6 mm
Mounting / foundation
Requirement : preferably mounted on top of permeate
water tank
11.4.4 Degasser blower

Type : Horizontal, Centrifugal, motor driven
No. of blowers : Two (one working & one standby)
Air flow rate of each blower : As per degasser requirement
Head (minimum) : 5% margin shall be added on the

Maximum Dynamic head required.
Material of construction of blower: Carbon steel
Intake filters, dampers, doors Etc.: Carbon steel
The blower and motor shall be mounted on a common base frame. If blowers are
belt driven minimum no. belt -3nos shall be used.
UF-RO-MB Plant
The scheme and the capacity of the plant is indicated below:
UF-RO-MB Plant
Net output per cycle, 216 (Tenderer to confirm)

per stream, cu m
Service cycle 48 hrs service + 4 hrs regeneration

for MB
Description of Three (3) streams of MGF–Ultra

Scheme Filtration RO-Degasser-MB (2W +
1S)
3.2 UF Permeate
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Colloidal silica rejection at U.F outlet, 95 (min.)

%
Suspended solids, PPM NIL
SDI <3
U.F Recovery, % 90 (min.)
R.O Permeate
Colloidal silica, ppm Nil

TDS, ppm < 20 ppm
RO recovery 75%(min)
Degasser Tower
CO 2 as CaCO 3 at outlet < 5 ppm max.
DM Water Quality shall be
The quality of DM water at mixed bed outlet shall be as follows :
Conductivity, s/cm 0.2 max. at 25 degree C

Silica as SiO 2 , ppm 0.02 ( Max.)
(Reactive & non reactive)
pH 6.8 to 7.2
Iron, PPM NIL
Copper, PPM NIL
Total CO 2 , PPM NIL
Free chlorine, PPM NIL
Oil, PPM NIL
Total suspended solids, ppm NIL
RO/DM plant operation shall be PLC based with manual operated valves.
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Data Sheet For WTP

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Data Sheet For WTP

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Project : 1X60MW Krishna Godavari Power Project

Client : Krishna Godavari Power Utilities Ltd

Design pressure bar g

Drain down duration min

Filtered water used per m3

Under drain system

Air distribution system

Type of filter material

Injection point location

3.0 Cation Exchangers

Thickness of vessel lining mm

Design pressure bar g

Total resin volume m3

Active resign volume m2

1st Acid Injection

Acid strength %wt/vol

2nd Acid Injection

Total time for regeneration min

Under drain system

Acid injection system

Acid draw off system

Air distributor system

Resin compaction system

Strainer mesh size mm

4.0 Cation Exchangers – Resin

Useful life years

Attrition loss per annum:-

Guaranteed life of resin years

5.0 Anion Exchangers

Thickness of vessel lining mm

Design pressure bar g

Total resin volume m3

1st Alkali Injection

Alkali strength % wt/vol.

Total time for regeneration min

Under drain system

Alkali injection system

Alkali draw off system

Air distributor system

Resin compaction system

Strainer mesh size mm

6.0 Anion Units – Resin

Useful life years

Attrition loss per annum:-

Guaranteed life of resin years

7.0 Mixed Bed Exchangers

Thickness of vessel lining mm

Design pressure bar g

Total resin volume m3

Active resin volume m3

Drain down duration min

Alkali strength % wt/vol.

1st Alkali rinse

2nd Alkali rinse

Acid strength % wt/vol.

1st Acid Rinse

2nd Acid Rinse

Drain down duration min

Total time for regeneration min

Under drain system

Alkali injection system

Alkali draw off/acid