BEZAKTIV S DYES

 General

BEZAKTIV S dyes are reactive dyes with a bifunctional reactive group and their
particular advantage is their very good reproducibility. Due to their bireactive group they
are less sensitive to variations of the application parameters such as liquor ratio,
temperature, electrolyte, alkali and time.

 Dissolving the Dyes

Soft hot water of 80 °C is poured over the dye and a rapid stirrer is used. Hot and
concentrated dye solutions should not be left unattended for a long period of time. Urea
does improve the solubility of BEZAKTIV S dyes. Urea should not be added to dyeing
liquor at temperatures over 50 °C. Information about the solubility of the BEZAKTIV S
dyes is to be found in the shade
Card.

 Addition of Electrolyte

Electrolytes increase the substantivity of BEZAKTIV S dyes and hence improve the bath
exhaustion. Common salt may reduce the dyestuffs' solubility. Therefore, we recommend
for BEZAKTIV Blue S-Fr 150 and in the case of phthalocyanine dyestuffs such as
Turquoise S-BF, to use Glauber's salt as a rule.

 Dyeing Procedure

Due to the double reactive group of the BEZAKTIV S dyes, exhaustion temperature
should be 60 °C. BEZAKTIV Yellow S-8G, BEZAKTIV Blue S-Fr 150 and BEZAKTIV
Turquoise S-BF have a higher dye yield at a temperature of 80 °C. Because of the dyeing
profile of the BEZAKTIV S dyes, they can be combined with the BEZAKTIV dyes.
BEZAKTIV S dyes are also suitable for continuous or semi continuous processes. The
diagrams below provide information on the commonly used dyeing processes.
SALT AND ALKALI REQUIREMENTS TO DYE BEZAKTIV S DYES
FOR UNMERCERISED COTTON

FOR MERCERISED COTTON AND VISCOSE

COLD PAD BATCH METHOD USING SODA CARBONATE/CAUSTIC SODA
TECHNICAL ADVICE FOR THE CPB METHOD
 EXHAUST PROCESS
REACTIVE DYE (BEZAKTIV S)
Dye Used : BEZAKTIV DYES
Fabric Weight : 5g

CHEMICALS AND REAGENTS:

 Dye : 4% SHADE 40 g/l

 Soda Ash : 10 g/l
 Caustic Soda 38 Be : 4ml/l
 Glauber Salt : 50 g/l

PARAMETERS:

 Dyeing Temperature : 67 °C
 Time : 45 minute
 L:R Ratio : 1:20

PROCEDURE:

 Take required quantity of water and dissolve dye and salt in it

 Heat the solution at required temperature for 10 minutes and stir the solution
continuously.
 Now add the soda ash in the same bath and temperature and stir continuously for
15 minutes.
 Now add the caustic soda in the same bath and temperature and stir continuously
for 15 minutes.
 Wash the fabric and dry it.
 COLD PAD BATCH PROCESS
REACTIVE DYE

Dye Used : BEZAKTIV DYES

CHEMICALS AND REAGENTS:

 Dye : 4% SHADE 40 g/l

 Urea : 100 g/l
 Kollasol CDA : 3 g/l
 Caustic Soda 38 Be : 13ml/l
 Sodium Carbonate : 20 g/l

PARAMETERS:

 Liquor pick up : 70 %
 Padding Temperature : 20-30 °C
 Dwell Time : 8 hours

PROCEDURE:

 Take required quantity of hot water and dissolve dye in it

 Add kollasol CDA in the same bath.
 Then add urea in the same bath and stir it carefully.
 Now add the caustic soda and sodium carbonate in the same bath just before the
padding because of high reactivity we add both chemicals in last.
 Now pad the given piece of fabric.
 Wrap the sample in a polyethylene bag for required time.
 Wash the fabric and dry
 PAD STEAM PROCESS
REACTIVE DYES
Dye Used : BEZAKTIV DYES

CHEMICALS AND REAGENTS:

 Dye : 5 g/l
 Meropan XR : 5 g/l
 Sodium Bicarbonate : 2 g/l

PARAMETERS:

 Padding Temp : 20-30 °C

 Liquor pick up : 70%
 Steaming Temp : 102 °C
 Steaming Time : 1 minute

PROCEDURE:

 Prepare bath according to above recipe.

 Pad the given sample at required pick up with prepared solution.
 Now expose the sample to steam at require time and temperature.
 Wash the fabric and dry it.

DESCRIPTION:

 Process is used for light shades.

 Short process.
 Cheap process.
 PAD DRY CHEMICAL PAD PROCESS
REACTIVE DYES
Dye Used : BEZAKTIV DYES
DYE BATH:
 Dye : 10 g/l
 Meropan XR : 5 g/l
 Migrasol MV conc : 2 ml/l

PARAMETERS:

 Padding Temp : 20-30 °C

 Liquor pick up : 70%
 Drying Temp : 120 °C

CHEMICAL PAD BATH:

 Common Salt : 250 g/l

 Soda Ash : 25 g/l
 Caustic Soda (38 Be) : 7 ml/l

PARAMETERS:

 Liquor Temp : 20-30 °C

 Liquor pick up : 70%
 Steaming Temp : 102 °C
 Steaming Time : 1 minute

PROCEDURE:

 Prepare bath according to above recipe.

 Pad the given sample at required pick up with prepared solution.
 Dry the sample in oven.
 Pad the sample again with chemical bath.
 Now expose the sample to steam at require time and temperature.
 Wash the fabric and dry it.
DESCRIPTION:

 Process provides good washing and light fastness.

 Expensive process.
 Fabric gentle.