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‫المملكة العربية السعودية‬

‫وزارة الداخلية‬
‫مركس المشروعات التطويرية‬

‫ملحق رقم ( ‪)2‬‬


‫تحديث المواصفات‬

‫‪Addendum No. 2‬‬


‫‪Update of Specifications‬‬

‫‪-0-‬‬
Update of Specifications
"Add new sections and amend sections as follows"

This Addendum No.2 is to be considered part of the tender documents for Projects
designed by Consultant (Zuhair Fayez Partnership). In case information in this
addendum are contradictory with what indicated or stated in other tender
documents for these Projects types , the information in this addendum shall
prevail.

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INDEX

 SECTION 03410 PLANT-PRECAST STRUCTURAL CONCRETE

 SECTION 04200 UNIT MASONRY

 SECTION 04810 UNIT MASONRY ASSEMBLIE

 SECTION 07180 TRAFFIC COATINGS

 SECTION 08331 OVERHEAD COILING DOORS

 SECTION 08800 GLAZING

 SECTION 09310 CERAMIC TILES

 SECTION 09547 LINEAR METAL CEILINGS

 SECTION 09549 SECURITY CEILING SYSTEMS

 SECTION 09600 STONE WORK

 SECTION 10350 FLAGPOLES

 SECTION 10505 METAL LOCKERS

 SECTION 15160 PUMPS/Diesel Fire Pump

 SECTION 15780 UNITARY AIR CONDITIONING SYSTEM

 SECTION 16050 BASIC MATERIALS AND METHODS

 SECTION 16350 MEDIUM-VOLTAGE TRANSFORMERS

 SECTION 16452 GROUNDING

 SECTION 16620 STANDBY POWER GENERATING SYSTEM

 SECTION 16670 LIGHTNING PROTECTION SYSTEM

 SECTION 16720 FIRE ALARM SYSTEM

 SECTION 16735 DATA NETWORKING ACTIVE COMPONENT

 SECTION 16740 TELEPHONE AND DATA SYSTEMS

 SECTION 16745 IP TELEPHONY SYSTEM

 SECTION 16770 PUBLIC ADDRESS SYSTEM

 SECTION 16780 SECURITY SYSTEM

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SECTION 03410

PLANT-PRECAST STRUCTURAL CONCRETE

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

B. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

1. This Section includes plant-precast structural concrete units

1.3 PERFORMANCE REQUIREMENTS

A. Structural Performance: Provide precast structural concrete units and connections


capable of withstanding design loads within limits and under conditions indicated as
shown on Drawings.

1.4 SUBMITTALS

A. Product Data: For each type of product indicated.

B. Design Mixes: For each concrete mix.

C. Shop Drawings: Detail fabrication and installation of precast structural concrete units.
Indicate member locations, plans, elevations, dimensions, shapes, cross sections,
openings, and types of reinforcement, including special reinforcement.

1. Indicate welded connections. Detail loose and cast-in hardware, inserts,


connections, and joints, including accessories.

2. Indicate locations and details of anchorage devices to be embedded in other


construction.

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A. Samples: For each type of finish indicated on exposed surfaces of precast structural
concrete units, in sets of 3, illustrating quality of finishes, colors, and textures;
approximately 300 by 300 by 50 mm.

B. Welding Certificates: Copies of certificates for welding procedures and personnel.

C. Qualification Data: For firms and persons specified in "Quality Assurance" Article to
demonstrate their capabilities and experience. Include lists of completed projects with
project names and addresses, names and addresses of architects/engineers and owners,
and any other information required by Engineer.

D. Material Test Reports: From a qualified testing agency indicating and interpreting test
results of the following for compliance with requirements indicated:

E. Material Certificates: Signed by manufacturers certifying that each of the following items
complies with requirements:

1. Concrete materials.
2. Reinforcing materials.
3. Admixtures.

A.5QUALITY ASSURANCE

A. Fabricator Qualifications: A firm that complies with the following requirements and is
experienced in manufacturing precast structural concrete units similar to those indicated
for this Project and with a record of successful in-service performance.

1. Assumes responsibility for engineering precast structural concrete units to comply


with performance requirements. This responsibility includes preparation of Shop
Drawings
2. Has sufficient production capacity to produce required units without delaying the
Work.

B. Testing Agency Qualifications: An independent testing agency, acceptable to Engineer


and qualified to conduct the testing indicated.

C. Design Standards: Comply with ACI 318M and the design recommendations of
PCI MNL 120, "PCI Design Handbook--Precast and Prestressed Concrete."

D. Quality-Control Standard: For manufacturing procedures and testing requirements,


quality-control recommendations, and camber and dimensional tolerances for types of
units required, comply with PCI MNL 116, "Manual for Quality Control for Plants and
Production of Precast and Prestressed Concrete Products."

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E. Product Options: Drawings indicate size, profiles, and dimensional requirements of
precast concrete units and are based on the specific types of units selected. Other
fabricators' precast concrete units complying with requirements may be considered.
Refer to Division 1 Section "Product Requirements."

F. Welding: Qualify procedures and personnel according to AWS D1.1, "Structural


Welding Code--Steel"; and AWS D1.4, "Structural Welding Code--Reinforcing Steel."

G. Mockups: Before installing precast structural concrete units, build mockups to verify
selections made under sample Submittals and to demonstrate aesthetic effects and
qualities of materials and execution. Build mockups to comply with the following
requirements, using materials indicated for the completed Work:

1. Build mockups in the location and of the size indicated or, if not indicated, as
directed by Engineer.
2. Notify Engineer seven days in advance of dates and times when mockups will be
constructed.
3. Obtain Engineer's approval of mockups before starting fabrication.
4. Maintain mockups during construction in an undisturbed condition as a standard for
judging the completed Work.
5. Demolish and remove mockups when directed.
6. Approved mockups may become part of the completed Work if undisturbed at time
of Substantial Completion.

1.6 DELIVERY, STORAGE, AND HANDLING

A. Deliver precast structural concrete units to Project site in such quantities and at such
times to ensure continuity of installation. Store units at Project site to prevent cracking,
distorting, warping, staining, or other physical damage, and so markings are visible.

B. Lift and support units only at designated lifting and supporting points as shown on Shop
Drawings.

1.7 SEQUENCING

A. Furnish anchorage items to be embedded in other construction without delaying the


Work. Provide setting diagrams, templates, instructions, and directions, as required, for
installation.

PART 2-PRODUCTS

2.1 MOLD MATERIALS

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A. Molds: Provide molds and, where required, form-facing materials of metal, plastic,
wood, or another material that is nonreactive with concrete and dimensionally stable to
produce continuous and true precast concrete surfaces within fabrication tolerances and
suitable for required finishes.

2.2 REINFORCING MATERIALS

A. Reinforcing Bars: ASTM A 615M, Grade 420, deformed, maximum Carbon Content:
0.3% or BS 4449 Grade 420.

B. Supports: Manufacturer's bolsters, chairs, spacers, and other devices for spacing,
supporting, and fastening reinforcing bars and welded wire fabric in place according to
CRSI's "Manual of Standard Practice," PCI MNL 116, and as follows:

1. For uncoated reinforcement, use all-plastic bar supports.

2.3 CONCRETE MATERIALS

A. For Specifications of cement, aggregates, water and admixtures refer to Section 03300.

2.4 STEEL CONNECTION MATERIALS

A. Carbon-Steel Shapes and Plates: ASTM A 36M.

2.5 GROUT MATERIALS

A. Sand-Cement Grout: Portland cement, ASTM C 150, Type I, and clean, natural sand,
ASTM C 144. Mix at ratio of 1 part cement to 2-1/2 parts sand, by volume, with
minimum water required for placement and hydration.

2.6 CONCRETE MIXES

A. Prepare design mixes for each type of concrete required.

B. Limit water-soluble chloride ions to the maximum percentage by weight of cement


permitted by ACI 318M.

C. Normal-Weight Concrete: Proportion mixes by either laboratory trial batch or field test
data methods according to ACI 211.1, with materials to be used on Project, to provide
normal-weight concrete with the following properties:

1. Compressive Strength (28 Days): 30 MPa.


2. Maximum Water-Cementitious Materials Ratio: 0.40.

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D. Other Admixtures: Use water-reducing, high-range water-reducing, water-reducing and
accelerating, or water-reducing and retarding admixtures according to manufacturer's
written instructions.

E. Concrete Mix Adjustments: Concrete mix design adjustments may be proposed if


characteristics of materials, Project conditions, weather, test results, or other
circumstances warrant.

2.7 FABRICATION

A. Formwork: Accurately construct forms, mortar tight, of sufficient strength to withstand


pressures due to concrete-placement operations and temperature changes. Maintain
formwork to provide completed precast concrete units of shapes, lines, and dimensions
indicated, within fabrication tolerances.

1. Coat surfaces of forms with bond-breaking compound before reinforcement is


placed. Provide commercial-formula, form-coating compounds that will not bond
with, stain, or adversely affect concrete surfaces and that will not impair subsequent
treatments of concrete surfaces requiring bond or adhesion. Apply in compliance
with manufacturer's written instructions.

B. Built-in Anchorages: Accurately position built-in anchorage devices and secure to


formwork. Locate anchorages where they do not affect position of main reinforcement or
concrete placement. Do not relocate bearing plates in units unless approved by Engineer.

C. Reinforcement: Comply with recommendations in CRSI's "Manual of Standard Practice"


for fabricating, placing, and supporting reinforcement.

1. Clean reinforcement of loose rust and mill scale, earth, and other materials that
reduce or destroy the bond with concrete.
2. Accurately position, support, and secure reinforcement against displacement by
formwork, construction, or concrete-placement operations. Locate and support
reinforcement by metal chairs, runners, bolsters, spacers, and hangers, as required.
3. Place reinforcement to obtain at least the minimum coverage for concrete
protection. Arrange, space, and securely tie bars and bar supports to hold
reinforcement in position while placing concrete. Set wire ties so ends are directed
into concrete, not toward exposed concrete surfaces.

D. Refer to the requirements of mixing, placing, consolidating and curing concrete in


Section 03300.

E. Product Tolerances: Fabricate precast structural concrete units straight and true to size
and shape with exposed edges and corners precise and true so each finished unit complies
with PCI MNL 116 product tolerances.

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F. Finish formed surfaces of precast structural concrete as indicated for each type of unit,
and as follows:

1. Standard Finish: Normal plant-run finish produced in forms that impart a smooth
finish to concrete. Small surface holes caused by air bubbles, normal color
variations, form joint marks, and minor chips and spalls will be tolerated. Major or
unsightly imperfections, honeycombs, or structural defects are not permitted.

2.8 SOURCE QUALITY CONTROL

A. Engage an independent testing agency to evaluate precast structural concrete fabricator's


quality-control and testing methods.

1. Allow testing agency access to material storage areas, concrete production


equipment, concrete placement, and curing facilities. Cooperate with testing
agency and provide samples of materials and concrete mixes as may be requested
for additional testing and evaluation.

B. Quality-Control Testing: Test and inspect precast concrete according to PCI MNL 116
requirements.

C. Strength of precast concrete units will be considered deficient if units fail to comply with
PCI MNL 116 requirements, including the following:

1. Units fail to comply with compressive-strength test requirements.


2. Reinforcement of units does not comply with fabrication requirements.
3. Concrete curing and protection of units against extremes in temperature fail to
comply with requirements.
4. Units are damaged during handling and erecting.

D. Testing: If there is evidence that the strength of precast concrete units may be deficient
refer to the requirements of ACI-318-02.

E. Patching: If core test results are satisfactory and precast concrete units comply with
requirements, clean and dampen core holes and solidly fill with precast concrete mix that
has no coarse aggregate, and finish to match adjacent precast concrete surfaces.

F. Dimensional Tolerances: Units with dimensions smaller or larger than required and not
complying with tolerance limits may be subject to additional testing.

1. Precast concrete units with dimensions larger than required will be rejected if the
appearance or function of the structure is adversely affected or if larger dimensions
interfere with other construction. Repair or remove and replace rejected units, as
required, to comply with construction conditions.

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G. Defective Work: Precast concrete units that do not comply with requirements, including
strength, manufacturing tolerances, and finishes, are unacceptable. Replace with precast
concrete units that comply with requirements.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates and conditions for compliance with requirements for installation
tolerances, true and level bearing surfaces, and other conditions affecting performance.
Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 INSTALLATION

A. Install precast structural concrete. Shore and brace precast concrete units to maintain
location, stability, and alignment until permanent connections are installed.

B. Welding: Perform welding in compliance with AWS D1.1 and AWS D1.4, with
qualified welders.

1. Protect precast concrete units and bearing pads from damage by field welding or
cutting operations and provide noncombustible shields as required.
2. Repair damaged metal surfaces by cleaning and repriming damaged painted
surfaces.

C. Fasteners: Do not use drilled or powder-actuated fasteners for attaching accessory items
to precast, prestressed concrete units unless approved by Engineer.

D. Erection Tolerances: Install precast concrete units level, plumb, square, and true, without
exceeding the recommended erection tolerances in PCI MNL 127, "Recommended
Practice for Erection of Precast Concrete."

3.2 FIELD QUALITY CONTROL

A. Testing: Engage a qualified independent testing and inspecting agency to perform field
tests and inspections.

B. Testing agency will report test results promptly and in writing to Engineer.

C. Remove and replace work that does not comply with specified requirements.

D. Additional testing and inspecting, at Contractor's expense, will be performed to determine


compliance of corrected work with specified requirements.

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3.3 CLEANING

A. Clean exposed surfaces of precast concrete units after erection to remove weld marks,
other markings, dirt, and stains.

1. Wash and rinse according to precast concrete fabricator's written recommendations.


Protect other work from staining or damage due to cleaning operations.
2. Do not use cleaning materials or processes that could change the appearance of
exposed concrete finishes.

END OF SECTION 03410

SECTION 04200

UNIT MASONRY

Add new clauses 2.02 and 2.03:

2.02 CAVITIES

C. Keep cavities clean of mortar droppings and other materials during construction.

1. Provide temporary opening by omitting 1 brick every 1200 mm at bottom of cavity


and in first course above flashing. After wall has been built to top of cavity and
mortar has set, clean out cavity and then close temporary opening.

D. Parge cavity face of backup wythe using Type S or Type N mortar applied in a single
coat approximately 10 mm thick. Trowel face of parge coat smooth.

E. Installing Cavity-Wall Insulation: Place small dabs of adhesive, spaced approximately


300 mm o.c. both ways, on inside face of insulation boards, or attach with plastic
fasteners designed for this purpose. Fit courses of insulation between wall ties and other
confining obstructions in cavity, with edges butted tightly both ways. Press units firmly
against inside wythe of masonry or other construction as shown.

1. Fill cracks and open gaps in insulation with crack sealer compatible with insulation
and masonry.

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2.03 CAVITY-WALL INSULATION

F. Extruded-Polystyrene Board Insulation: ASTM C 578, of type and density indicated


below, with maximum flame-spread and smoke-developed indexes of 75 and 450,
respectively:

1. Type VII, 35 kg/cu. m (60 psi, 2.2 lbs/cu. ft. minimum).


END OF SECTION 04200

SECTION 04810

UNIT MASONRY ASSEMBLIE

PART 1: GENERAL:

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

B. This Section includes unit masonry assemblies consisting of the following:

1. Concrete masonry units.


2. Mortar and grout.
3. Ties and anchors.
4. Embedded flashing.
5. Miscellaneous masonry accessories.
6. Cavity-wall insulation.

1.3 PERFORMANCE REQUIREMENTS

B. Provide unit masonry that develops the net-area compressive strengths (f'm) at 28 days
indicated in part 2. Determine compressive strength of masonry by testing masonry
prisms according to ASTM C 1314.

1.4 SUBMITTALS

B. Product Data: For each different masonry unit, accessory, and other manufactured
product specified.

C. Shop Drawings: Show fabrication and installation details for the following:

1. Fabricated Flashing: Detail corner units, end-dam units, and other special
applications.

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D. Samples for Initial Selection: For the following:

1. Unit masonry Samples in small-scale form showing the full range of colors and
textures available for each different exposed masonry unit required.

E. Samples for Verification: For the following:

1. Full-size units for each different exposed masonry unit required, showing the full
range of exposed colors, textures, and dimensions to be expected in the completed
construction.
2. Accessories embedded in the masonry.

F. List of Materials Used in Constructing Mockups: List generic product names together
with manufacturers, manufacturers' product names, model numbers, lot numbers, batch
numbers, source of supply, and other information as required to identify materials used.
Include mix proportions for mortar and grout and source of aggregates.

1. Submittal is for information only. Neither receipt of list nor approval of mockup
constitutes approval of deviations from the Contract Documents, unless such
deviations are specifically brought to the attention of the Engineer and approved in
writing.

G. Qualification Data: For firms and persons specified in "Quality Assurance" Article.

H. Material Test Reports: From a qualified testing agency indicating and interpreting test
results of the following for compliance with requirements indicated:

1. Each type of masonry unit required.

a. Include test results, measurements, and calculations establishing net-area


compressive strength of masonry units.

2. Mortar complying with property requirements of ASTM C 270.


3. Grout mixes complying with compressive strength requirements of ASTM C 476.
Include description of type and proportions of grout ingredients.

I. Material Certificates: Signed by manufacturers certifying that each of the following items
complies with requirements:

1. Each type of masonry unit required.

a. Include test data, measurements, and calculations establishing net-area


compressive strength of masonry units.

2. Each cement product required for mortar and grout, including name of
manufacturer, brand, type, and weight slips at time of delivery.
3. Each combination of masonry unit type and mortar type. Include statement of net-
area compressive strength of masonry units, mortar type, and net-area compressive
strength of masonry determined according to Table 21-D of the Uniform Building
Code.
4. Each material and grade indicated for reinforcing bars.

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1.5 QUALITY ASSURANCE

B. Testing Agency Qualifications: An independent testing agency, acceptable to Engineer,


qualified according to ASTM C 1093 to conduct the testing indicated, as documented
according to ASTM E 548.

C. Source Limitations for Masonry Units: Obtain exposed masonry units of a uniform
texture and color, or a uniform blend within the ranges accepted for these characteristics,
through one source from a single manufacturer for each product required.

D. Source Limitations for Mortar Materials: Obtain mortar ingredients of a uniform quality,
including color for exposed masonry, from one manufacturer for each cementitious
component and from one source or producer for each aggregate.

E. Preconstruction Testing Service: Engage a qualified independent testing agency to


perform the following preconstruction testing:

1. Concrete Masonry Unit Test: For each concrete masonry unit indicated, per
ASTM C 140.
2. Prism Test: For each type of wall construction indicated, per UBC Standard 21-17.
3. Mortar Test: For mortar properties per ASTM C 270.
4. Grout Test: For compressive strength per ASTM C 1019.

F. Fire-Resistance Ratings: Where indicated, provide materials and construction identical to


those of assemblies with fire-resistance ratings determined per ASTM E 119 by a testing
and inspecting agency, by equivalent concrete masonry thickness, or by another means,
as acceptable to Engineer.

G. Sample Panels: Before installing unit masonry, build sample panels, using materials
indicated for the completed Work, to verify selections made under sample Submittals and
to demonstrate aesthetic effects. Build sample panels for each type of exposed unit
masonry assembly in sizes approximately 1200 mm long by 1200 mm high by full
thickness.

1. Locate panels in the locations indicated or, if not indicated, as directed by


Engineer.
2. Clean exposed faces of panels with masonry cleaner indicated.
3. Protect approved sample panels from the elements with weather-resistant
membrane.
4. Maintain sample panels during construction in an undisturbed condition as a
standard for judging the completed Work.
5. Approval of sample panels is for color, texture, and blending of masonry units;
relationship of mortar and sealant colors to masonry unit colors; tooling of joints;
aesthetic qualities of workmanship; and other material and construction qualities
specifically approved by Engineer in writing.

a. Approval of sample panels does not constitute approval of deviations from


the Contract Documents contained in sample panels, unless such deviations
are specifically approved by Engineer in writing.

6. Demolish and remove sample panels when directed.

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H. Mockups: Before installing unit masonry, build mockups to verify selections made under
sample Submittals and to demonstrate aesthetic effects and qualities of materials and
execution. Build mockups to comply with the following requirements, using materials
indicated for the completed Work:

1. Locate mockups in the locations indicated or, if not indicated, as directed by


Engineer.
2. Build mockup of typical wall area as shown on Drawings.
3. Build mockups for the following types of masonry in sizes approximately 1200 mm
long by 1200 mm high by full thickness, including face and backup wythes and
accessories. Include a sealant-filled joint at least 400 mm long in each mockup.

a. Each type of unit masonry construction.

4. Clean exposed faces of mockups with masonry cleaner as indicated.


5. Where masonry is to match existing, erect mockups adjacent and parallel to
existing surface.
6. Notify Engineer seven days in advance of dates and times when mockups will be
constructed.
7. Protect accepted mockups from the elements with weather-resistant membrane.
8. Maintain mockups during construction in an undisturbed condition as a standard
for judging the completed Work.
9. Approval of mockups is for color, texture, and blending of masonry units;
relationship of mortar and sealant colors to masonry unit colors; tooling of joints;
and aesthetic qualities of workmanship.

a. Approval of mockups is also for other material and construction qualities


specifically approved by Engineer in writing.
b. Approval of mockups does not constitute approval of deviations from the
Contract Documents contained in mockups, unless such deviations are
specifically approved by Engineer in writing.

10. Approved mockups may become part of the completed Work if undisturbed at time
of Substantial Completion.

1.6 DELIVERY, STORAGE, AND HANDLING

B. Store masonry units on elevated platforms in a dry location. If units are not stored in an
enclosed location, cover tops and sides of stacks with waterproof sheeting, securely tied.
If units become wet, do not install until they are dry.

1. Protect Type I concrete masonry units from moisture absorption so that, at the time
of installation, the moisture content is not more than the maximum allowed at the
time of delivery.

C. Deliver preblended, dry mortar mix in moisture-resistant containers designed for lifting
and emptying into dispensing silo. Store preblended, dry mortar mix in delivery
containers on elevated platforms, under cover, and in a dry location or in a metal
dispensing silo with weatherproof cover.

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D. Store masonry accessories, including metal items, to prevent corrosion and accumulation
of dirt and oil.

1.7 PROJECT CONDITIONS

B. Protection of Masonry: During construction, cover tops of walls, projections, and sills
with waterproof sheeting at end of each day's work. Cover partially completed masonry
when construction is not in progress.

1. Extend cover a minimum of 600 mm down both sides and hold cover securely in
place.
2. Where one wythe of multiwythe masonry walls is completed in advance of other
wythes, secure cover a minimum of 600 mm down face next to unconstructed
wythe and hold cover in place.

C. Do not apply uniform floor or roof loads for at least 12 hours and concentrated loads for
at least 3 days after building masonry walls or columns.

D. Hot-Weather Requirements: Protect unit masonry work when temperature and humidity
conditions produce excessive evaporation of water from mortar and grout. Provide
artificial shade and wind breaks and use cooled materials as required.

1. When ambient temperature exceeds 38 deg C, or 32 deg C with a wind velocity


greater than 13 km/h, do not spread mortar beds more than 1200 mm ahead of
masonry. Set masonry units within one minute of spreading mortar.

PART 2 - PRODUCTS

2.1 CONCRETE MASONRY UNITS

B. General: Provide shapes indicated and as follows:

1. Provide special shapes for lintels, corners, jambs, sash, control joints, headers,
bonding, and other special conditions.
2. Provide square-edged units for outside corners, unless indicated as bullnose.

C. Concrete Masonry Units: ASTM C 90 (for load-bearing walls) and ASTM C 129 (for
non load-bearing walls), as appropriate, and as follows:

1. Unit Compressive Strength: Provide units with minimum average net-area


compressive strength of 13.1 MPa (for load-bearing walls) and 10.0 MPa (for non
load-bearing walls).

a. Normal-weight units: more than 125 lb/cu. ft. (2002 kg/cu. m):

2. Weight Classification: Normal weight, unless otherwise indicated.


3. Fire rating for concrete masonry units including 15 mm cement plaster facing on
both sides shall be as follows:

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a. 100 mm solid blocks 2 hrs.
b. 150 mm solid blocks 4 hrs.
c. 100 mm hollow blocks 1:00 hrs.
d. 150 mm hollow blocks 1:30 hrs.
e. 200 mm hollow blocks 3:00 hrs.

4. Typical STC rating of concrete masonry walls are as follows:

Thickness w 15 mm plaster
Hollow kg/m2 bare one side both
(PSF) sides
100 mm 90 (18.5) 43 44 45
150 mm 135 45 46 47
(27.75)
200 mm 180 (37) 47 48 49
250 mm 225 48 49 50
(46.25)
300 mm 270 50 51 52
(55.5)

Thickness w 15 mm plaster
Hollow kg/m2 bare one side both
(PSF) sides
100 mm 200 47 48 48
(41.50)
150 mm 300 51 52 53
(62.25)
200 mm 400 (83) 55 56 57
250 mm 500 58 59 60
(103.75)
300 mm 600 62 63 64
(124.5)

5. Thermal conductivity for Lightweight units, K: less than 0.29 Watt/m2 deg K
6. Size (Width): Manufactured to the following dimensions:

a. 200 mm nominal; 190 mm actual.

7. Exposed Faces: Manufacturer's standard color and texture, unless otherwise


indicated.

a. Where units are to receive a direct application of plaster, provide textured-


face units made with gap-graded aggregates.

D. Insulated Concrete Masonry Units: ASTM C 129 (non-load bearing) and as follows:

1. Sandwich construction comprising two leaves of 95 mm masonry units bonded to


an inner core of 60 mm molded polystyrene thermal insulation.
2. Thermal insulation value: U Value 0.474 w/m2
3. Compressive strength: 7.5 N/m2

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4. Injected polystyrene Density: 22-24 kg/m3

2.2 MORTAR AND GROUT MATERIALS

B. Portland Cement: ASTM C 150, Type I or II, except Type III may be used for cold-
weather construction. Provide natural color or white cement as required to produce
mortar color indicated. Compressive strength at 28 days shall be 5 MPa (minimum
cement sand ratio 1:3-4 by volume). Use plasticizer as per manufacturer‟s printed
recommendations

C. Hydrated Lime: Do not use lime.

D. Pre-Packaged Portland cement Mix: Pre-Packaged blend of portland cement complying


with ASTM C 150, Type I or Type III. Properties shall be as follows:

1. Compressive strength at 28 days of 5 MPa (minimum cement sand ratio 1:3-4 by


volume). Use plasticizer as per manufacturer‟s printed recommendations

E. Aggregate for Mortar: ASTM C 144; except for joints less than 6.5 mm thick, use
aggregate graded with 100 percent passing the 1.18-mm sieve.

F. Aggregate for Grout: ASTM C 404.

G. Water: Potable.

2.3 TIES AND ANCHORS, GENERAL

B. General: Provide ties and anchors, specified in subsequent articles, made from materials
that comply with this Article, unless otherwise indicated.

C. Mill Galvanized Carbon-Steel Wire: ASTM A 82; with ASTM A 641M, Class 1 coating.

D. Hot-Dip Galvanized Carbon-Steel Wire: ASTM A 82; with ASTM A 153, Class B-2
coating.

E. Galvanized Steel Sheet: ASTM A 653/A 653M, Z180, commercial-quality, steel sheet
zinc coated by hot-dip process on continuous lines before fabrication.

F. Steel Sheet, Galvanized after Fabrication: ASTM A 366/A 366M cold-rolled, carbon-
steel sheet hot-dip galvanized after fabrication to comply with ASTM A 153.

G. Steel Plates, Shapes, and Bars: ASTM A 36/A 36M.

2.4 BENT WIRE TIES

B. General: Rectangular units with closed ends and not less than 100 mm wide. Z-shaped
ties with ends bent 90 degrees to provide hooks not less than 50 mm long may be used
for masonry constructed from solid units or hollow units laid with cells horizontal.

- 17 -
1. Where coursing between wythes does not align, use adjustable ties composed of 2
parts; 1 with pintles, the other with eyes; with maximum misalignment of 32 mm.
2. Where wythes are of different materials, use adjustable ties composed of 2 parts; 1
with pintles, the other with eyes; with maximum misalignment of 32 mm.

C. Wire: Fabricate from 6.4-mm- diameter, hot-dip galvanized steel wire.

2.5 ANCHORS FOR CONNECTING TO CONCRETE

B. General: Provide two-piece assemblies that allow vertical or horizontal adjustment but
resist tension and compression forces perpendicular to plane of wall.

1. Anchor Section: Dovetail anchor section formed from 2.5-mm- thick, steel sheet,
galvanized after fabrication.
2. Tie Section: Triangular-shaped wire tie, sized to extend within 25 mm of masonry
face, made from 6.4-mm- diameter, hot-dip galvanized steel wire.

2.6 RIGID ANCHORS

B. General: Fabricate from steel bars as follows:

1. 38 mm wide by 6.4 mm thick by 600 mm long, with ends turned up 50 mm or with


cross pins.
2. Finish: Hot-dip galvanized to comply with ASTM A 153.

2.7 MISCELLANEOUS ANCHORS

B. Unit Type Inserts in Concrete: Cast-iron or malleable-iron inserts of type and size
indicated.

C. Dovetail Slots: Furnish dovetail slots with filler strips, of slot size indicated, fabricated
from 0.85-mm, galvanized steel sheet.

D. Anchor Bolts: Steel bolts complying with ASTM F 568, Property Class 4.6; with
ASTM A 563M hex nuts and, where indicated, flat washers; hot-dip galvanized to
comply with ASTM A 153, Class C; of diameter and length indicated and in the
following configurations:

1. Headed bolts.
2. Nonheaded bolts, bent in manner indicated.

E. Post installed Anchors: Anchors as described below, with capability to sustain, without
failure, load imposed within factors of safety indicated, as determined by testing per
ASTM E 488, conducted by a qualified independent testing agency.

1. Type: Chemical anchors.


2. Type: Expansion anchors.
3. Type: Undercut anchors.

- 18 -
4. Corrosion Protection: Carbon-steel components zinc plated to comply with
ASTM B 633, Class Fe/Zn 5 (5 microns) for Class SC 1 service condition (mild).
5. For Post installed Anchors in Concrete: Capability to sustain, without failure, a
load equal to four times the loads imposed.
6. For Post installed Anchors in Grouted Masonry Units: Capability to sustain,
without failure, a load equal to six times the loads imposed.

2.8 EMBEDDED FLASHING MATERIALS

B. Metal Flashing: Fabricate from the following metal complying with requirements
specified in Division 7 Section "Sheet Metal Flashing and Trim" and below:

1. Stainless Steel: 0.4 mm thick.


2. Fabricate through-wall metal flashing embedded in masonry from sheet metal
indicated above and with ribs at 75-mm intervals along length of flashing to
provide an integral mortar bond.
3. Fabricate metal expansion-joint strips from sheet metal indicated above, formed to
shape indicated.
4. Fabricate metal drip edges from sheet metal indicated above. Extend at least 75
mm into wall and 13 mm out from wall, with a hemmed outer edge bent down 30
degrees.

C. Concealed Flashing: For flashing partly exposed to the exterior, use metal flashing
specified above. For flashing not exposed to the exterior, use the following, unless
otherwise indicated:

1. EPDM Flashing: Manufacturer's standard flashing product formed from a


terpolymer of ethylene-propylene diene, complying with ASTM D 4637, 1.0 mm
thick.

D. Adhesives, Primers, and Seam Tapes for Flashings: Flashing manufacturer's standard
products or products recommended by the flashing manufacturer for bonding flashing
sheets to each other and to substrates.

2.9 MISCELLANEOUS MASONRY ACCESSORIES

B. Compressible Filler: Premolded filler strips complying with ASTM D 1056, Grade 2A1;
compressible up to 35 percent; of width and thickness indicated; formulated from
fiberboard.

C. Preformed Control-Joint Gaskets: Material as indicated below, designed to fit standard


sash block and to maintain lateral stability in masonry wall; size and configuration as
indicated.

1. Styrene-Butadiene-Rubber Compound: ASTM D 2000, Designation M2AA-805.

D. Bond-Breaker Strips: Asphalt-saturated, organic roofing felt complying with


ASTM D 226, Type I (No. 15 asphalt felt).

- 19 -
E. Wicking Material: Cotton or polyester rope, 6 to 10 mm in diameter, in length required
to produce 50-mm exposure on exterior and 450 mm in cavity between wythes.

F. Plastic Weep Hole/Vent: One-piece, flexible extrusion made from UV-resistant


polypropylene copolymer, designed to fill head joint with outside face held back 3 mm
from exterior face of masonry, in color selected from manufacturer's standard.

G. Cavity Drainage Material: 25-mm- thick, free-draining mesh; made from polyethylene
strands and shaped to avoid being clogged by mortar droppings.

2.10 CAVITY-WALL INSULATION

B. Refer to Division 7 section "Board Insulation".

2.11 MORTAR AND GROUT MIXES

B. General: Do not use admixtures, including pigments, air-entraining agents, accelerators,


retarders, water-repellent agents, antifreeze compounds, or other admixtures, unless
otherwise indicated.

1. Do not use calcium chloride in mortar or grout.

C. Pre-blended, Dry Mortar Mix: Furnish dry mortar ingredients in the form of a pre-
blended mix. Measure quantities by weight to ensure accurate proportions, and
thoroughly blend ingredients before delivering to Project site.

1. Comply with ASTM C 270 Property Specification Wet mix life: <1.5 hours
2. Initial adhesion at 28 days:> 0.3N/mm2
3. Bending strength: around 1N/ mm2
4. Compressive strength : not less than 5 1 N/ mm2
5. Min. cement sand mix: 1:3-4
6. Testing: ASTM C 780

D. Mortar for Unit Masonry: Comply with ASTM C 270 Property Specification. For job-
mixed mortars, minimum properties shall be as follows:

1. Compressive strength : not less than 5 1 N/ mm2


2. Min. cement sand mix: 1:3-4
3. Bending strength: around 1N/ mm2
4. Testing: ASTM C 780

E. Grout for Unit Masonry: Comply with ASTM C 476.

1. Use grout of type indicated or, if not otherwise indicated, of type (fine or course)
that will comply with UBC Table 21-C for dimensions of grout spaces and pours
height.
2. Provide grout with a slump of 200 to 280 mm as measured according to
ASTM C 143.

- 20 -
2.12 SOURCE QUALITY CONTROL

B. Engage a qualified independent testing agency to perform source quality-control testing


indicated below:

1. Concrete Masonry Unit Tests: For each type of concrete masonry unit indicated,
units will be tested according to ASTM C 140.

PART 3 - EXECUTION

3.1 EXAMINATION

B. Examine conditions, for compliance with requirements for installation tolerances and
other conditions affecting performance.

1. For the record, prepare written report, listing conditions detrimental to


performance.
2. Verify that foundations are within tolerances specified.
3. Verify that reinforcing dowels are properly placed.
4. Proceed with installation only after unsatisfactory conditions have been corrected.

C. Before installation, examine rough-in and built-in construction to verify actual locations
of piping connections.

3.2 INSTALLATION, GENERAL

B. Thickness: Build cavity and composite walls and other masonry construction to the full
thickness shown. Build single-wythe walls to the actual widths of masonry units, using
units of widths indicated.

C. Build chases and recesses to accommodate items specified in this Section and in other
Sections of the Specification.

D. Leave openings for equipment to be installed before completing masonry. After


installing equipment, complete masonry to match the construction immediately adjacent
to the opening.

E. Cut masonry units with motor-driven saws to provide clean, sharp, unshipped edges. Cut
units as required to provide a continuous pattern and to fit adjoining construction. Where
possible, use full-size units without cutting. Allow units cut with water-cooled saws to
dry before placing, unless wetting of units is specified. Install cut units with cut surfaces
and, where possible, cut edges concealed.

3.3 CONSTRUCTION TOLERANCES

B. Comply with tolerances in ACI 530.1/ASCE 6/TMS 602 and the following:

- 21 -
C. For conspicuous vertical lines, such as external corners, door jambs, reveals, and
expansion and control joints, do not vary from plumb by more than 6 mm in 6 m, nor 12
mm maximum.

D. For vertical alignment of exposed head joints, do not vary from plumb by more than 6
mm in 3 m, nor 12 mm maximum.

E. For conspicuous horizontal lines, such as exposed lintels, sills, parapets, and reveals, do
not vary from level by more than 6 mm in 6 m, nor 12 mm maximum.

F. For exposed bed joints, do not vary from thickness indicated by more than plus or minus
3 mm, with a maximum thickness limited to 12 mm. Do not vary from bed-joint
thickness of adjacent courses by more than 3 mm.

G. For exposed head joints, do not vary from thickness indicated by more than plus or minus
3 mm. Do not vary from adjacent bed-joint and head-joint thicknesses by more than 3
mm.

3.4 LAYING MASONRY WALLS

B. Lay out walls in advance for accurate spacing of surface bond patterns with uniform joint
thicknesses and for accurate location of openings, movement-type joints, returns, and
offsets. Avoid using less-than-half-size units, particularly at corners, jambs, and, where
possible, at other locations.

C. Lay concealed masonry with all units in a wythe in running bond or bonded by lapping
not less than 50 mm. Bond and interlock each course of each wythe at corners. Do not
use units with less than nominal 100-mm horizontal face dimensions at corners or jambs.

D. Stopping and Resuming Work: In each course, rack back one-half-unit length for one-
half running bond or one-third-unit length for one-third running bond; do not tooth.
Clean exposed surfaces of set masonry, wet clay masonry units lightly if required, and
remove loose masonry units and mortar before laying fresh masonry.

E. Built-in Work: As construction progresses, build in items specified under this and other
Sections of the Specifications. Fill in solidly with masonry around built-in items.

F. Fill space between hollow-metal frames and masonry solidly with mortar, unless
otherwise indicated.

G. Where built-in items are to be embedded in cores of hollow masonry units, place a layer
of metal lath in the joint below and rod mortar or grout into core.

H. Fill cores in hollow concrete masonry units with grout 600 mm under bearing plates,
beams, lintels, posts, and similar items, unless otherwise indicated.

I. Build non-load-bearing interior partitions full height of story to underside of solid floor
or roof structure above, unless otherwise indicated.

- 22 -
1. Install compressible filler in joint between top of partition and underside of
structure above.
2. Wedge non-load-bearing partitions against structure above with small pieces of tile,
slate, or metal. Fill joint with mortar after dead-load deflection of structure above
approaches final position.

3.5 MORTAR BEDDING AND JOINTING

B. Lay hollow masonry units as follows:

1. With full mortar coverage on horizontal and vertical face shells.


2. Bed webs in mortar in starting course on footings and in all courses of piers,
columns, and pilasters, and where adjacent to cells or cavities to be filled with
grout.
3. For starting course on footings where cells are not grouted, spread out full mortar
bed, including areas under cells.

C. Cut joints flush for masonry walls to receive plaster or other direct-applied finishes (other
than paint), unless otherwise indicated.

3.6 BONDING OF MULTIWYTHE MASONRY

B. Use individual metal ties installed in horizontal joints to bond wythes together. Provide
ties as shown, but not less than one metal tie for 0.42 sq. m of wall area spaced not to
exceed 610 o.c. horizontally and 406 mm o.c. vertically. Stagger ties in alternate courses.
Provide additional ties within 305 mm of openings and space not more than 915 mm
apart around perimeter of openings. At intersecting and abutting walls, provide ties at no
more than 610 mm o.c. vertically.

C. Use bonding system indicated on Drawings.

D. Corners: Provide interlocking masonry unit bond in each wythe and course at corners,
unless otherwise indicated.

1. Provide continuity with masonry joint reinforcement at corners by using


prefabricated "L" units as well as masonry bonding.

E. Intersecting and Abutting Walls: Unless vertical expansion or control joints are shown at
juncture, bond walls together as follows:

1. Provide continuity with masonry joint reinforcement by using prefabricated "T"


units.

3.7 CAVITIES

B. Keep cavities clean of mortar droppings and other materials during construction.

- 23 -
1. Provide temporary opening by omitting 1 brick every 1200 mm at bottom of cavity
and in first course above flashing. After wall has been built to top of cavity and
mortar has set, clean out cavity and then close temporary opening.

C. Parge cavity face of backup wythe using Type S or Type N mortar applied in a single
coat approximately 10 mm thick. Trowel face of parge coat smooth.

D. Installing Cavity-Wall Insulation: Place small dabs of adhesive, spaced approximately


300 mm o.c. both ways, on inside face of insulation boards, or attach with plastic
fasteners designed for this purpose. Fit courses of insulation between wall ties and other
confining obstructions in cavity, with edges butted tightly both ways. Press units firmly
against inside wythe of masonry or other construction as shown.

1. Fill cracks and open gaps in insulation with crack sealer compatible with insulation
and masonry.

3.8 MASONRY JOINT REINFORCEMENT

B. General: Provide continuous masonry joint reinforcement as indicated. Install entire


length of longitudinal side rods in mortar with a minimum cover of 16 mm on exterior
side of walls, 13 mm elsewhere. Lap reinforcement a minimum of 150 mm.

1. Space reinforcement not more than 406 mm o.c.


2. Space reinforcement not more than 203 mm o.c. in foundation walls and parapet
walls.
3. Provide reinforcement not more than 203 mm above and below wall openings and
extending 305 mm beyond openings.

C. Cut or interrupt joint reinforcement at control and expansion joints, unless otherwise
indicated.

D. Provide continuity at corners and wall intersections by using prefabricated "L" and "T"
sections. Cut and bend reinforcing units as directed by manufacturer for continuity at
returns, offsets, column fireproofing, pipe enclosures, and other special conditions.

3.9 CONTROL AND EXPANSION JOINTS

B. General: Install control and expansion joints in unit masonry where indicated. Build-in
related items as masonry progresses. Do not form a continuous span through movement
joints unless provisions are made to prevent in-plane restraint of wall or partition
movement.

C. Form control joints in concrete masonry as follows:

1. Fit bond-breaker strips into hollow contour in ends of concrete masonry units on
one side of control joint. Fill resultant core with grout and rake joints in exposed
faces.

- 24 -
D. Build in horizontal, pressure-relieving joints where indicated; construct joints by either
leaving an air space or inserting a compressible filler of width required for installing
sealant and backer rod specified in Division 7 Section "Sealants."

1. Locate horizontal, pressure-relieving joints beneath shelf angles supporting


masonry veneer and attached to structure behind masonry veneer.

3.10 FLASHING, WEEP HOLES, AND VENTS

B. General: Install embedded flashing and weep holes in masonry at shelf angles, lintels,
ledges, other obstructions to downward flow of water in wall, and where indicated.

C. Prepare masonry surfaces so they are smooth and free from projections that could
puncture flashing. Unless otherwise indicated, place through-wall flashing on sloping
bed of mortar and cover with mortar. Before covering with mortar, seal penetrations in
flashing with adhesive, sealant, or tape as recommended by flashing manufacturer.

D. Install flashing as follows:

1. At multi wythe masonry walls, including cavity walls, extend flashing from
exterior face of outer wythe of masonry, through outer wythe, turned up a
minimum of 100 mm, and through inner wythe to within 13 mm of the interior face
of the wall in exposed masonry. Where interior surface of inner wythe is concealed
by furring, carry flashing completely through inner wythe and turn flashing up
approximately 50 mm, unless otherwise indicated.
2. At lintels and shelf angles, extend flashing a minimum of 100 mm into masonry at
each end. At heads and sills, extend flashing 100 mm at ends and turn flashing up
not less than 50 mm to form a pan.
3. Interlock end joints of ribbed sheet metal flashing by overlapping ribs not less than
38 mm or as recommended by flashing manufacturer, and seal lap with elastomeric
sealant complying with requirements in Division 7 Section "Sealants" for
application indicated.
4. Extend sheet metal flashing 13 mm beyond face of masonry at exterior and turn
flashing down to form a drip.
5. Install metal drip edges beneath flashing at exterior face of wall. Stop flashing 13
mm back from outside face of wall and adhere flashing to top of metal drip edge.
6. Install metal flashing termination beneath flashing at exterior face of wall. Stop
flashing 13 mm back from outside face of wall and adhere flashing to top of metal
flashing termination.
7. Cut flashing off flush with face of wall after masonry wall construction is
completed.

E. Install weep holes in the head joints in exterior wythes of the first course of masonry
immediately above embedded flashing and as follows:

1. Use plastic weep hole/vents to form weep holes.


2. Use wicking material to form weep holes above flashing in brick sills. Turn
wicking down at lip of sill to be as inconspicuous as possible.
3. Space weep holes formed from wicking material 400 mm o.c.

- 25 -
4. In cavities, place pea gravel to a height equal to height of first course, but not less
than 50 mm, immediately above top of flashing embedded in the wall, as masonry
construction progresses, to splatter mortar droppings and to maintain drainage.
5. Place cavity drainage material immediately above flashing in cavities.
6. In cavities insulated with loose-fill insulation, cover cavity side of open weep holes
with plastic insect screening before placing insulation in cavity.

F. Trim wicking material used in weep holes flush with outside face of wall after mortar has
set.

G. Install vents in vertical head joints at the top of each continuous cavity at spacing
indicated. Use plastic weep hole/vents to form vents.

1. Close cavities off vertically and horizontally with blocking in manner indicated.
Install through-wall flashing and weep holes above horizontal blocking.

H. Install reglets and nailers for flashing and other related construction where they are
shown to be built into masonry.

3.11 FIELD QUALITY CONTROL

B. Engage a qualified independent testing agency to perform field quality-control testing


indicated below.

1. Retesting of materials failing to meet specified requirements shall be done at


Contractor's expense.

C. Testing Frequency: Tests and Evaluations listed in this Article will be performed during
construction for each 465 sq. m of wall area or portion thereof.

D. Concrete Masonry Unit Tests: For each type of concrete masonry unit indicated, units
will be tested according to ASTM C 140.

E. Prism-Test Method: For each type of wall construction indicated, masonry prisms will
be tested per UBC Standard 21-17, and as follows:

1. Prepare 1 set of prisms for testing at 7 days and 1 set for testing at 28 days.

3.12 PARGING

B. Parge predampened masonry walls, where indicated, with Type S or Type N mortar
applied in 2 uniform coats to a total thickness of 19 mm. Scarify first parge coat to
ensure full bond to subsequent coat.

C. Use a steel-trowel finish to produce a smooth, flat, dense surface with a maximum
surface variation of 3 mm per 300 mm. Form a wash at top of parging and a cove at
bottom.

D. Damp-cure parging for at least 24 hours and protect the parging until cured.

- 26 -
3.13 REPAIRING, POINTING, AND CLEANING

B. Remove and replace masonry units that are loose, chipped, broken, stained, or otherwise
damaged or that do not match adjoining units. Install new units to match adjoining units;
install in fresh mortar, pointed to eliminate evidence of replacement.

C. Pointing: During the tooling of joints, enlarge voids and holes, except weep holes, and
completely fill with mortar. Point up joints, including corners, openings, and adjacent
construction, to provide a neat, uniform appearance. Prepare joints for sealant
application.

D. In-Progress Cleaning: Clean unit masonry as work progresses by dry brushing to remove
mortar fins and smears before tooling joints.

E. Final Cleaning: After mortar is thoroughly set and cured, clean exposed masonry as
follows:

1. Remove large mortar particles by hand with wooden paddles and nonmetallic
scrape hoes or chisels.
2. Test cleaning methods on sample wall panel; leave one-half of panel uncleaned for
comparison purposes. Obtain Engineer's approval of sample cleaning before
proceeding with cleaning of masonry.

3.14 MASONRY WASTE DISPOSAL

B. Removal: Unless otherwise indicated, excess masonry materials and waste are
Contractor's property. At completion of unit masonry work, remove from Project site.
END OF SECTION 04810

SECTION 07180

TRAFFIC COATINGS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

B. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

- 27 -
B. This Section includes traffic coatings for the following applications:

1. Vehicular traffic.
2. Pavement markings.

1.3 SUBMITTALS

B. Product Data: For each product indicated.

C. Shop Drawings: Show extent of each traffic coating. Include details for treating
substrate joints and cracks, flashings, deck penetrations, and other termination conditions.

1. Indicate layout of pavement markings.

D. Samples for Initial Selection: Manufacturer's color charts showing the full range of
colors, textures, and patterns available for each type of finish product indicated.

E. Samples for Verification: For each type of traffic coating required, prepared on rigid
backing and of same thickness and material indicated for the Work.

1. Provide stepped samples on backing large enough to illustrate build-up of traffic


coatings.

F. Qualification Data: For Applicator.

G. Material Test Reports: From a qualified independent testing agency acceptable to


Engineer indicating and interpreting test results for compliance of traffic coatings with
requirements, based on comprehensive testing of current product formulations within the
last three years.

H. Material Certificates: For each traffic coating, signed by manufacturers.

I. Field quality-control test reports.

J. Maintenance Data: For traffic coatings to be included in maintenance manuals. Identify


substrates and types of traffic coatings applied. Include recommendations for periodic
inspections, cleaning, care, maintenance, and repair of traffic coatings.

K. Warranty: Special warranty specified in this Section.

L. Applicator Certificates: Signed by product manufacturer certifying that Applicator is


approved, authorized, or licensed by manufacturer to install his products.

M. Applicator Experience: List of five projects (minimum) of a similar nature carried out
successfully by the Applicator with the same product endorsed by the manufacturer‟s
representative.

1.4 QUALITY ASSURANCE

- 28 -
B. Applicator Qualifications: A qualified firm specializing in performing the work of this
Section with minimum three years documented experience and that is approved,
authorized, or licensed by the product manufacturer to install his product and that is
eligible to receive manufacturer's warranty.

1. Certification: Written approval or license of applicator by traffic coating


manufacturer.

C. Source Limitations: As follows:

1. Obtain traffic coatings from a single manufacturer.


2. Obtain primary traffic coating materials, including primers, from traffic coating
manufacturer. Obtain secondary materials including aggregates, sheet flashings,
joint sealants, and substrate repair materials of type and from source recommended
in writing by primary material manufacturer.

D. Fire-Test-Response Characteristics: Provide traffic coating materials with the fire-test-


response characteristics as determined by testing identical products per test method below
for deck type and slopes indicated by an independent testing and inspecting agency that is
acceptable to authorities having jurisdiction.

1. Class A roof covering per ASTM E 108 or UL 790.

E. Mockups: Apply mockups to set quality standards for materials and execution.

1. Engineer will select one representative surface for each traffic coating and each
substrate to receive traffic coatings. Apply each coating to at least 20 sq. m of each
substrate to demonstrate surface preparation, joint and crack treatment, thickness,
texture, color, and standard of workmanship.
2. Remove and reapply mockups until they are approved by Engineer.
3. Keep approved mockups undisturbed during construction as a standard for judging
completed traffic coatings.
4. Approved mockups may become part of the completed Work if undisturbed at time
of Substantial Completion.

F. Coverage Rate: for liquid applied coatings, calculate the quantity of material needed for
the work in accordance with manufacturer‟s printed instructions. Submit calculations for
Engineer‟s approval. Divide the areas to be coated and allocate the appropriate quantity
of coating material for each area.

G. Preinstallation Conference: Conduct conference at Project site to comply with


requirements in Division 1 Section "Project Management and Coordination."

1.5 DELIVERY, STORAGE, AND HANDLING

B. Deliver materials in original packages and containers with seals unbroken and bearing
manufacturer's labels showing the following information:

1. Manufacturer's brand name.


2. Type of material.

- 29 -
3. Directions for storage.
4. Date of manufacture and shelf life.
5. Lot or batch number.
6. Mixing and application instructions.
7. Color.

C. Store materials in a clean, dry location protected from exposure to direct sunlight. In
storage areas, maintain environmental conditions within range recommended in writing
by manufacturer.

1.6 PROJECT CONDITIONS

B. Environmental Limitations: Apply traffic coatings within the range of ambient and
substrate temperatures recommended in writing by manufacturer. Do not apply traffic
coatings to damp or wet substrates, when temperatures are below 5 deg C, when relative
humidity exceeds 85 percent, or when temperatures are less than 3 deg C above dew
point.

1. Do not apply traffic coatings in snow, rain, fog, or mist, or when such weather
conditions are imminent during the application and curing period. Apply only
when frost-free conditions occur throughout the depth of the substrate.

1.7 WARRANTY

B. General Warranty: Special warranty specified in this Article shall not deprive Employer
of other rights Employer may have under other provisions of the Contract Documents and
shall be in addition to, and run concurrent with, other warranties made by Contractor
under requirements of the Contract Documents.

C. Special Warranty: Provide complete system warranty in which Manufacturer, Applicator


and Contractor are jointly and severally responsible and agree to repair or replace,
without limitations, all or any part of the traffic coatings that deteriorate during the
specified warranty period. Warranty does not include deterioration or failure of traffic
coating due to unusual weather phenomena, failure of prepared and treated substrate,
formation of new substrate cracks exceeding 1.6 mm in width, fire, vandalism, or abuse
by snowplow, maintenance equipment, and truck traffic.

1. Deterioration of traffic coatings includes, but is not limited to, the following:

a. Adhesive or cohesive failures.


b. Abrasion or tearing failures.
c. Surface crazing or spalling.
d. Intrusion of water, oils, gasoline, grease, salt, deicer chemicals, or acids into
deck substrate.

2. Warranty Period: Five years from date of Substantial Completion.

PART 2 - PRODUCTS

- 30 -
2.1 MATERIALS

B. Traffic Coatings: Complying with ASTM C 957.

C. Material Compatibility: Provide primers; base, intermediate, and topcoats; and


miscellaneous materials that are compatible with one another and with substrate under
conditions of service and application, as demonstrated by manufacturer based on testing
and field experience.

2.2 TRAFFIC COATING

B. Coatings are to be high-solids, cold liquid-applied, elastomeric membranes, to


ASTM C 957 / C836 and ASTM C 1127, that produce a wearing, surface for pedestrian
or vehicular traffic. The coatings shall form a protective, waterproof barrier capable of
bridging minor reinforced cracks and resisting various chemicals. They shall resist UV-
degradation and abrasion, and exhibit slip-and-skid resistance and low-temperature
flexibility, have high substrate and intercoat bond strength, and withstand pedestrian or
vehicular loadings.

C. Vehicular Traffic Coating Grade: Use heavy-duty grade at ramps and turning areas; use
medium duty grade at driving aisles and parking bays, all as recommended by
manufacturer.

D. Primer: Manufacturer's standard factory-formulated primer recommended for substrate


and conditions indicated.

1. Material: Epoxy.

E. Preparatory and Base Coats: Single- or multicomponent aromatic liquid urethane


elastomer.

F. Intermediate Coat: Single- or multicomponent, aromatic liquid urethane elastomer.

G. Topcoat: Single- or multicomponent, aromatic liquid urethane elastomer.

1. Color: As selected by Engineer from manufacturer's full range .

H. Component Coat Thicknesses: As recommended by manufacturer for substrate and


service conditions indicated, but not less than the following (measured excluding
aggregate):

1. Base Coat: 0.65-0.80 mm minimum wet film thickness.


2. Intermediate Coat: 0.40 mm minimum wet film thickness.
3. Topcoat: 0.40 mm minimum wet film thickness.

I. Aggregate: Uniformly graded washed silica sand of particle sizes, shape, and minimum
hardness recommended in writing by traffic coating manufacturer.

1. Spreading Rate: As recommended by manufacturer for substrate and service


conditions indicated, but not less than the following:

- 31 -
a. Intermediate Coat: 4.5 to 5.44 kg/10 sq. m .

J. Fire-Test-Response Characteristics: Class A roof covering per ASTM E 108.

2.3 MISCELLANEOUS MATERIALS

B. Joint Sealants: Multicomponent urethane sealant recommended in writing by


manufacturer for substrate and joint conditions indicated and for compatibility with
traffic coatings; complying with ASTM C 920, Type M, Class 25, Grade NS for sloping
and vertical applications or Grade P for deck applications, and Use T where subject to
traffic or Use NT elsewhere.

C. Sheet Flashing: Nonstaining.

1. Minimum Thickness: 1.5 mm .


2. Material: Sheet material recommended in writing by traffic coating manufacturer .

D. Adhesive: Contact adhesive recommended in writing by traffic coating manufacturer.

E. Reinforcing Strip: Fiberglass mesh recommended in writing by traffic coating


manufacturer.

2.4 PAVEMENT MARKINGS

B. Pavement-Marking Paint: Alkyd-resin ready mixed, complying with AASHTO M 248,


Type F.

1. Color: As selected by Engineer from manufacturer‟s full range.

C. Pavement-Marking Paint: Latex, waterborne emulsion, lead and chromate free, ready
mixed, complying with FS TT-P-1952, with drying time of less than three minutes.

1. Color: As selected by Engineer from manufacturer‟s full range.

PART 3 - EXECUTION

3.1 EXAMINATION

B. Examine substrates, with Applicator present, for compliance with requirements and for
other conditions affecting performance of traffic coatings.

1. For the record, prepare written report, endorsed by Applicator, listing conditions
detrimental to performance.
2. Verify compatibility with and suitability of substrates.
3. Begin coating application only after minimum concrete curing and drying period
recommended by traffic coating manufacturer has passed, after unsatisfactory
conditions have been corrected, and after surfaces are dry.
4. Verify that substrates are visibly dry and free of moisture.

- 32 -
a. Test for moisture vapor transmission by plastic sheet method according to
ASTM D 4263.
b. Test for moisture content by method recommended in writing by
manufacturer.

5. Application of coating indicates acceptance of surfaces and conditions.

3.2 PREPARATION

B. Clean and prepare substrates according to ASTM C 1127 and manufacturer's written
recommendations to produce clean, dust-free, dry substrate for traffic coating application.

1. Acid etching of concrete surfaces shall not be allowed.

C. Mask adjoining surfaces not receiving traffic coatings, deck drains, and other deck
substrate penetrations to prevent spillage, leaking, and migration of coatings.

D. Concrete Substrates: Mechanically abrade concrete surfaces to a uniform profile


according to ASTM D 4259. Do not acid etch.

1. Remove grease, oil, paints, and other penetrating contaminants from concrete.
2. Remove concrete fins, ridges, and other projections.
3. Remove laitance, glaze, efflorescence, curing compounds, concrete hardeners,
form-release agents, and other incompatible materials that might affect coating
adhesion.
4. Remove remaining loose material to provide a sound surface, and clean surfaces
according to ASTM D 4258.

3.3 TERMINATIONS AND PENETRATIONS

B. Prepare vertical and horizontal surfaces at terminations and penetrations through traffic
coatings and at expansion joints, drains, and sleeves according to ASTM C 1127 and
manufacturer's written recommendations.

C. Provide sealant cants at penetrations and at reinforced and nonreinforced deck-to-wall


butt joints.

D. Terminate edges of deck-to-deck expansion joints with preparatory base-coat strip.

E. Install sheet flashings at deck-to-wall expansion and dynamic joints, and bond to deck
and wall substrates according to manufacturer's written recommendations.

3.4 JOINT AND CRACK TREATMENT

B. Prepare, treat, rout, and fill joints and cracks in substrates according to ASTM C 1127
and traffic coating manufacturer's written recommendations. Before coating surfaces,
remove dust and dirt from joints and cracks according to ASTM D 4258.

1. Comply with recommendations in ASTM C 1193 for joint-sealant installation.

- 33 -
3.5 TRAFFIC COATING APPLICATION

B. Apply traffic coating material according to ASTM C 1127 and manufacturer's written
recommendations.

1. Start traffic coating application in presence of manufacturer's technical


representative.
2. Verify that wet film thickness of each component coat complies with requirements
every 9 m2.
3. Apply traffic coatings to prepared wall terminations and vertical surfaces to height
indicated and omit aggregate on vertical surfaces.

C. Cure traffic coatings according to manufacturer's written recommendations. Prevent


contamination and damage during application and curing stages.

3.6 PAVEMENT MARKINGS

B. Do not apply traffic paint for striping and other markings until traffic coating has cured
according to manufacturer's written recommendations.

C. Apply traffic paint for striping and other markings with mechanical equipment to produce
uniform straight edges. Apply at manufacturer's recommended rates for a (0.38-mm-)
minimum wet film thickness.

3.7 FIELD QUALITY CONTROL

B. Testing: Engage a qualified testing agency to perform the following field quality-control
testing:

1. Samples of material delivered to Project site shall be taken, identified, sealed, and
certified in presence of Engineer.
2. Testing agency shall perform tests for characteristics specified, using applicable
referenced testing procedures or, if not referenced, using tests cited in
manufacturer's product data.
3. Testing agency shall verify thickness of coatings during traffic coating application.
4. If test results show traffic coating materials do not comply with requirements,
remove noncomplying materials, prepare surfaces, and reapply traffic coatings.

C. Flood Testing: Flood test each deck area for leaks, according to recommendations in
ASTM D 5957, after traffic coating has completely cured. Install temporary containment
assemblies, plug or dam drains, and flood with potable water.

1. Flood to an average depth of 65 mm with a minimum depth of 25 mm and not


exceeding a depth of 100 mm.
2. Flood each area for 48 hours.
3. After flood testing, repair leaks, repeat flood tests, and make further repairs until
traffic coating installation is watertight.
4. Engage an independent testing agency to observe flood testing and examine
underside of decks and terminations for evidence of leaks during flood testing.

- 34 -
D. Final Traffic Coating Inspection: Arrange for traffic coating manufacturer's technical
personnel to inspect membrane installation on completion.

1. Notify Engineer or Owner 48 hours in advance of date and time of inspection.

E. Additional testing and inspecting, at Contractor's expense, will be performed to


determine compliance of replaced or additional work with specified requirements.

3.8 CURING, PROTECTINGAND CLEANING

B. Cure traffic coatings according to manufacturer's written recommendations. Prevent


contamination and damage during application and curing stages.

C. Protect traffic coatings from damage and wear during remainder of construction period.

D. Clean spillage from adjacent construction using cleaning agents and procedures
recommended by manufacturer of affected construction.
END OF SECTION 07180

SECTION 08331

OVERHEAD COILING DOORS

Delete clauses 2.04B & C and add the following:

B. Curtain slats (steel shutters): finish to be epoxy primer with polyurethane top coat (2 coats)

END OF SECTION 08331

SECTION 08800

GLAZING

2.02 SECURITY GRADE GLAZING

Add new clause 5:

- 35 -
5. LAMINATED BULLET RESISTANT GLASS: Provide laminated Bullet resistant glass to NATO grade
6.52. Glass shall be tested as per requirements of MOI and provided with appropriate
certification.

Add new clause2.06:

3.9 PLASTIC GLAZING

B. Uncoated Monolithic Acrylic Sheet: ASTM D 4802, Type UVA (formulated with
ultraviolet absorber), Finish 1 (smooth or polished), and as follows:

1. Category A-1 (cell-cast sheet).


2. Transparent Colors/Light Transmittance: As follows, with visible light
transmittance measured per ASTM D 1003:

a. Color and density as selected by Engineer from manufacturer's full range of


transparent colors.
END OF SECTION 08800

SECTION 09310

CERAMIC TILES

Clause 2.02add new item c:

C. PORCELAIN FLOOR TILES AND FITTINGS: to BS 6431-6, with water absorption e0.5 %.
Tiles are to be fully vitrified unglazed, with non-slip finish and to sizes as shown on Drawings.
Submit samples and catalogues for selection of colours by the Engineer from manufacturer‟s
standard range.
END OF SECTION 09310

SECTION 09547

LINEAR METAL CEILINGS

- 36 -
PART 1 - GENERAL

1.1 RELATED DOCUMENTS

B. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

B. This Section includes strip, decorative, aluminum linear metal pans and suspension
systems for ceilings.

C. Related Sections include the following:

1. Division 9 Section "Acoustical Ceilings" for ceilings consisting of mineral-base


and glass-fiber-base acoustical panels and exposed suspension systems.
2. Divisions 13, 15, and 16 Sections for light fixtures, sprinklers, and air-distribution
components.

D. Products furnished, but not installed under this Section, include anchors, clips, and other
ceiling attachment devices to be cast in concrete at ceilings.

1.3 DEFINITIONS

B. LR: Light Reflectance coefficient.

C. NRC: Noise Reduction Coefficient.

1.4 PERFORMANCE REQUIREMENTS

B. Thermal Movements: Provide exterior linear metal ceilings that allow for thermal
movements resulting from the following maximum change (range) in ambient and
surface temperatures by preventing buckling, opening of joints, overstressing of
components, failure of connections, and other detrimental effects. Base engineering
calculation on surface temperatures of materials due to both solar heat gain and
nighttime-sky heat loss.

1. Temperature Change (Range): 55 deg C.

C. Seismic Performance: Provide linear metal ceilings designed and installed to withstand
the effects of earthquake motions according to the following, as directed by the Enginer:

1. CISCA's Recommendations for Acoustical Ceilings: Comply with CISCA's


"Recommendations for Direct-Hung Acoustical Tile and Lay-in Panel Ceilings--
Seismic Zones 0-2."
2. CISCA's Guidelines for Systems Requiring Seismic Restraint: Comply with
CISCA's "Guidelines for Seismic Restraint of Direct-Hung Suspended Ceiling
Assemblies--Seismic Zones 3 & 4."

- 37 -
3. UBC Standard 25-2, "Metal Suspension Systems for Acoustical Tile and for Lay-in
Panel Ceilings."

1.5 SUBMITTALS

B. Product Data: For each type of product indicated.

C. Performance Data: For installed products indicated to comply with design loads and
other criteria, include structural analysis and other analytical data signed and sealed by
the qualified professional engineer responsible for their preparation.

D. Installer Certificates: Signed by product manufacturer certifying that Installer is


approved, authorized, or licensed by manufacturer to install his products.

E. Installer Experience: List of five projects (minimum) of a similar nature carried out
successfully by the installer with the same product endorsed by the manufacturer‟s
representative.

F. Coordination Drawings: Reflected ceiling plans drawn to scale and coordinating


penetrations and ceiling-mounted items. Show the following:

1. Linear pattern.
2. Joint pattern.
3. Ceiling suspension members.
4. Method of attaching hangers to building structure.

a. Furnish layouts for cast-in-place anchors, clips, and other ceiling attachment
devices whose installation is specified in other Sections.

5. Ceiling-mounted items including light fixtures, diffusers, grilles, speakers,


sprinklers, and access panels.
6. Ceiling perimeter and penetrations through ceiling; trim and moldings.
7. Minimum Drawing Scale: 1:50 .

G. Samples for Initial Selection: For components with factory-applied color and other
decorative finishes.

H. Samples for Verification: For each component indicated and for each exposed finish
required, prepared on Samples of size indicated below.

1. Linear Metal Pan: Set of 300-mm- long Samples of each type and color and a 300-
mm- long spliced section.
2. Suspension System Members: 300-mm- long Sample of each type.
3. Exposed Molding and Trim: Set of 300-mm- long Samples of each type, finish,
and color.
4. Filler Strips: Set of 300-mm- long Samples of each type, finish, and color.
5. End Cap: Full size.

I. Qualification Data: For professional engineer and testing agency.

- 38 -
J. Product Test Reports: Based on evaluation of comprehensive tests performed by a
qualified testing agency, for each linear metal ceiling.

K. Research/Evaluation Reports: For linear metal ceiling and components and anchor type.

L. Maintenance Data: For finishes to include in maintenance manuals.

1.6 QUALITY ASSURANCE

B. Acoustical Testing Agency Qualifications: An independent testing laboratory or an


NVLAP-accredited laboratory with the experience and capability to conduct the testing
indicated, as documented according to ASTM E 548. NVLAP-accredited laboratories
must document accreditation, based on a "Certificate of Accreditation" and a "Scope of
Accreditation" listing the test methods specified.

C. Installer Qualifications: A qualified firm specializing in performing the work of this


Section with minimum three years documented experience and that is approved,
authorized, or licensed by the product manufacturer to install his product and that is
eligible to receive manufacturer's warranty. Include project names and addresses, names
and addresses of Engineers and Employers, and other information specified

D. Source Limitations: Obtain each set of linear metal pans and suspension systems from
one source with resources to provide products of consistent quality in appearance,
physical properties, and performance.

E. Fire-Test-Response Characteristics: Provide linear metal ceilings with surface-burning


characteristics complying with ASTM E 1264 for Class A materials, as determined by
testing identical products per ASTM E 84 by UL or another testing and inspecting agency
acceptable to authorities having jurisdiction.

F. Mockups: Build mockups to verify selections made under sample Submittals and to
demonstrate aesthetic effects and qualities of materials and execution.

1. Approved mockups may become part of the completed Work if undisturbed at time
of Substantial Completion.

G. Preinstallation Conference: Conduct conference at Project site to comply with


requirements in Division 1 Section "Project Management and Coordination."

1.7 DELIVERY, STORAGE, AND HANDLING

B. Deliver linear metal pans, suspension system components, and accessories to Project site
in original, unopened packages and store them in a fully enclosed, conditioned space
where they will be protected against damage from moisture, humidity, temperature
extremes, direct sunlight, surface contamination, and other causes.

1.8 PROJECT CONDITIONS

B. Environmental Limitations: Do not install linear metal ceilings until spaces are enclosed

- 39 -
and weatherproof, wet work in spaces is complete and dry, work above ceilings is
complete, and ambient temperature and humidity conditions are maintained at the levels
indicated for Project when occupied for its intended use.

1.9 COORDINATION

B. Coordinate layout and installation of linear metal pans and suspension system with other
construction that penetrates ceilings or is supported by them, including light fixtures,
HVAC equipment, fire-suppression system, and partition assemblies.

1.10 EXTRA MATERIALS

B. Furnish extra materials described below that match products installed and that are
packaged with protective covering for storage and identified with labels describing
contents.

1. Linear Metal Ceiling Components: Quantity of each pan, carrier, accessory, and
exposed molding and trim equal to 2.0 percent of quantity installed.

PART 2 - PRODUCTS

2.1 LINEAR METAL CEILING PANS

B. Acoustical Metal Pan Standard: Provide manufacturer's standard linear metal pans of
configuration indicated that comply with ASTM E 1264 classifications as designated by
types, acoustical ratings, and light reflectances, unless otherwise indicated.

1. Mounting Method for Measuring NRC: Type E-400; plenum mounting in which
face of test specimen is 400 mm away from test surface per ASTM E 795.

C. Sheet Metal Characteristics: For metal fabrications exposed to view in the completed
Work, provide materials with smooth, flat surfaces without blemishes. Do not use
materials with exposed pitting, seam marks, roller marks, roughness, stains, or
discolorations.

1. Aluminum Sheet: Roll-formed aluminum sheet, complying with ASTM B 209M;


alloy and temper recommended by aluminum producer and finisher for type of use
and finish indicated.

D. Pan Fabrication: Manufacturer's standard units of size, profile, and edge treatment
indicated, formed from metal indicated to snap on and be securely retained on carriers
without separate fasteners, and finished to comply with requirements indicated.

E. Pan Splices: Construction same as pans, in lengths 200 to 300 mm; with manufacturer's
standard finish.

F. End Caps: Manufacturer's standard material; fabricated to fit and conceal exposed ends
of pans.

- 40 -
G. Filler Strips: Manufacturer's standard material; fabricated to uninterruptedly close voids
between pans.

H. Moldings and Trim: Provide manufacturer's standard moldings and trim for exposed
members, and as indicated or required, for edges and penetrations of ceiling, around
fixtures, at changes in ceiling height, and for other conditions; of same metal and finish
as linear metal ceiling pans.

2.2 METAL SUSPENSION SYSTEMS

B. Metal Suspension Systems Standard: Provide ceiling manufacturer's standard metal


suspension systems of types and finishes indicated that comply with applicable
ASTM C 635 requirements.

C. Suspension Systems: Provide systems complete with carriers, splice sections, connector
clips, alignment clips, leveling clips, hangers, molding, trim, retention clips, load-
resisting struts, fixture adapters, and other suspension components required to support
ceiling units and other ceiling-supported construction.

D. Attachment Devices: Size for 5 times the design load indicated in ASTM C 635, Table 1,
Direct Hung, unless otherwise indicated.

1. Postinstalled Anchors in Concrete: Anchors of type and material indicated below,


with holes or loops for attaching hangers of type indicated and with capability to
sustain, without failure, a load equal to five times that imposed by ceiling
construction, as determined by testing per ASTM E 488 or ASTM E 1512 as
applicable, conducted by a qualified testing and inspecting agency.

a. Type: Postinstalled expansion anchors.


b. Type: Postinstalled adhesive anchors.
c. Corrosion Protection: Carbon-steel components zinc plated to comply with
ASTM B 633, Class Fe/Zn 5 (0.005 mm) for Class SC service condition
(mild).

E. Wire Hangers, Braces, and Ties: Provide wire complying with the following
requirements:

1. Zinc-Coated Carbon-Steel Wire: ASTM A 641/A 641M, Class 1 zinc coating, soft
temper.
2. Size: Select wire diameter so its stress at 3 times the hanger design load
(ASTM C 635, Table 1, Direct Hung) will be less than yield stress of wire, but
provide not less than 3.5-mm- diameter wire.

F. Hanger Rods and Flat Hangers: Mild steel, zinc coated or protected with rust-inhibitive
paint.

G. Angle Hangers: Angles with legs not less than 22 mm wide; formed from 1-mm- thick,
galvanized steel sheet complying with ASTM A 653/A 653M, Z275 coating designation;
with bolted connections and 8-mm- diameter bolts.

- 41 -
H. Carriers: Factory finished with matte-black baked finish.

1. Main Carriers: Aluminum, not less than 6 mm rolled sheet, alloy and temper
recommended by aluminum producer and finisher for type of use and finish
indicated, complying with ASTM B 209M.

2. Adaptable Carriers: Manufacturer's standard carriers for direct attachment to


existing suspended tees.
3. Expansion Carriers: Manufacturer's standard carriers allowing for irregularities or
other unusual space conditions.

I. Carrier Splices: Same metal, profile, and finish as indicated for carriers.

J. Stabilizer Channels, Tees, and Bars: Manufacturer's standard components for stabilizing
main carriers at regular intervals and at light fixtures, air-distribution equipment, access
doors, and other equipment; spaced as standard with manufacturer for use indicated; and
factory finished with matte-black baked finish.

K. Seismic Struts: Manufacturer's standard compression struts designed to accommodate


seismic forces.

L. Hold-Down Clips: Manufacturer's standard hold-down clips spaced as standard with


manufacturer.

M. Edge Moldings and Trim: Provide exposed members as indicated or required to comply
with seismic requirements of authorities having jurisdiction, to conceal edges of
penetrations through ceiling, to conceal ends of pans and carriers, for fixture trim and
adapters, for fasciae at changes in ceiling height, and for other conditions; of metal and
finish matching linear metal pans or extruded plastic, unless otherwise indicated.

1. For Circular Penetrations of Ceiling: Fabricate edge moldings to diameter required


to fit penetration exactly.

2.3 ALUMINUM PANS AND SUSPENSION SYSTEM FOR LINEAR METAL CEILING

B. Classification: Units complying with ASTM E 1264 for Type XIII, aluminum strips
with mineral- or glass-fiber-base backing; Form 2, nonperforated.

C. Pan Thickness: Not less than 1.0 mm.

D. Pan Edge Detail: Square .

E. Linear Module Width and Pan Face Width: 200-mm module width and 180-mm face
width.

F. Pan Depth: Not less than 25 to 38 mm deep.

G. End Cap, Finish of Exposed Portions: Manufacturer's standard finish.

H. Filler Strip Design: Recessed unless otherwise indicated.

- 42 -
I. Filler Strip, Finish of Exposed Portions: To match pan.

J. LR: Not less than 0.75.

K. NRC: Not less than 0.75.

L. Suspension-System Main-Carrier Material: Aluminum.

2.4 ACCESSORIES

B. Access Panels: For access at locations indicated, provide door hinge assembly, retainer
clip, and retainer bar, assembled with ceiling panels and carrier sections into access doors
of required size, permitting upward or downward opening.

2.5 FINISHES, GENERAL

B. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products"
for recommendations for applying and designating finishes.

C. Protect mechanical finishes on exposed surfaces from damage by applying a strippable,


temporary protective covering before shipping.

D. Appearance of Finished Work: Variations in appearance of abutting or adjacent pieces


are acceptable if they are within one-half of the range of approved Samples. Noticeable
variations in the same piece are not acceptable. Variations in appearance of other
components are acceptable if they are within the range of approved Samples and are
assembled or installed to minimize contrast.

2.6 ALUMINUM FINISHES

B. Finish designations prefixed by AA comply with the system established by the


Aluminum Association for designating aluminum finishes.

C. Powder-Coat-Applied Finish: polyester powder coating for galvanized steel and


aluminum alloy components is to be approved type to meet the requirements of AAMA
603 / BS 6496 and 6497 consisting of powder particles of resinous material and additives
to improve performance. The coating is to be electrostatically sprayed on the object to
produce a hard, durable coating.

1. Minimum dry film thickness is to be 80microns


2. Color: As selected by Engineer from manufacturer‟s full range of colors
3. Surface finish: satin

PART 3 - EXECUTION

3.1 EXAMINATION

- 43 -
B. Examine substrates, areas, and conditions, including structural framing and substrates to
which linear metal ceilings attach or abut, with Installer present, for compliance with
requirements specified in this and other Sections that affect ceiling installation and
anchorage and with requirements for installation tolerances and other conditions affecting
performance of linear metal ceilings.

C. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 PREPARATION

B. Measure each ceiling area and establish layout of linear metal pans to balance border
widths at opposite edges of each ceiling. Avoid using less-than-half-width pans at
borders, and comply with layout shown on reflected ceiling plans.

3.3 INSTALLATION, GENERAL

B. General: Install linear metal ceilings to comply with ASTM C 636 and seismic
requirement indicated, per manufacturer's written instructions and CISCA's "Ceiling
Systems Handbook."

C. Suspend ceiling hangers from building's structural members and as follows:

1. Install hangers plumb and free from contact with insulation or other objects within
plenum that are not part of supporting structure or of ceiling suspension system.
2. Splay hangers only where required to miss obstructions; offset resulting horizontal
forces by bracing, countersplaying, or other equally effective means.
3. Where width of ducts and other construction within plenum produces hanger
spacings that interfere with location of hangers at spacings required to support
standard suspension system members, install supplemental suspension members
and hangers in form of trapezes or equivalent devices. Size supplemental
suspension members and hangers to support ceiling loads within performance
limits established by referenced standards and publications.
4. Secure wire hangers to ceiling suspension members and to supports above with a
minimum of three tight turns. Connect hangers directly to structures or to inserts,
eye screws, or other devices that are secure and appropriate for substrate and that
will not deteriorate or otherwise fail due to age, corrosion, or elevated
temperatures.
5. Secure flat, angle, channel, and rod hangers to structure, including intermediate
framing members, by attaching to inserts, eye screws, or other devices that are
secure and appropriate for both structure to which hangers are attached and type of
hanger involved. Install hangers in a manner that will not cause them to deteriorate
or fail due to age, corrosion, or elevated temperatures.
6. Do not support ceilings directly from permanent metal forms or floor deck. Fasten
hangers to cast-in-place hanger inserts, postinstalled mechanical or adhesive
anchors, or power-actuated fasteners that extend through forms into concrete.
7. Do not attach hangers to steel deck tabs.
8. Do not attach hangers to steel roof deck. Attach hangers to structural members.
9. Space hangers not more than 1200 mm o.c. along each member supported directly

- 44 -
from hangers, unless otherwise indicated; and provide hangers not more than 200
mm from ends of each member.

D. Secure bracing wires to ceiling suspension members and to supports with a minimum of
four tight turns. Suspend bracing from building's structural members as required for
hangers but without attaching to permanent metal forms, steel deck, or steel deck tabs.
Fasten bracing wires into concrete with cast-in-place or postinstalled anchors.

E. Install edge moldings and trim of type indicated at perimeter of linear metal ceiling area
and where necessary to conceal edges and ends of linear metal pans.

1. Screw attach moldings to substrate at intervals not more than 400 mm o.c. and not
more than 75 mm from ends, leveling with ceiling suspension system to a tolerance
of 3.2 mm in 3.66 m. Miter corners accurately and connect securely.
2. Do not use exposed fasteners, including pop rivets, on moldings and trim.

F. Install suspension system carriers so they are aligned and securely interlocked with one
another. Remove and replace dented, bent, or kinked members.

G. Cut linear metal pans for accurate fit at borders and at interruptions and penetrations by
other work through ceilings. Stiffen edges of cut units as required to eliminate evidence
of buckling or variations in flatness exceeding referenced standards for stretcher-leveled
metal sheet.

H. Install linear metal pans in coordination with suspension system and exposed moldings
and trim.

1. Align joints in adjacent courses to form uniform, straight joints parallel to room
axis in both directions, unless otherwise indicated.
2. Fit adjoining units to form flush, tight joints. Scribe and cut units for accurate fit at
borders and around construction penetrating ceiling.
3. Install pans with butt joints using internal pan splices and in the following joint
configuration:

a. Aligned unless otherwise indicated.


4. Where metal pan ends are visible, install end caps unless trim is indicated.
5. Install filler strips where indicated.

3.4 CLEANING

B. Clean exposed surfaces of linear metal ceilings, including trim and edge moldings after
removing strippable, temporary protective covering if any. Comply with manufacturer's
written instructions for stripping of temporary protective covering, cleaning, and touchup
of minor finish damage. Remove and replace ceiling components that cannot be
successfully cleaned and repaired to permanently eliminate evidence of damage,
including dented and bent units.
END OF SECTION 09547

- 45 -
SECTION 09549

SECURITY CEILING SYSTEMS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

B. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

B. This Section includes strip, decorative, aluminum linear metal pans and suspension
systems for ceilings.

C. Related Sections include the following:

1. Division 9 Section "Acoustical Ceilings" for ceilings consisting of mineral-base


and glass-fiber-base acoustical panels and exposed suspension systems.
2. Divisions 13, 15, and 16 Sections for light fixtures, sprinklers, and air-distribution
components.

D. Products furnished, but not installed under this Section, include anchors, clips, and other
ceiling attachment devices to be cast in concrete at ceilings.

1.3 DEFINITIONS

B. LR: Light Reflectance coefficient.

C. NRC: Noise Reduction Coefficient.

1.4 PERFORMANCE REQUIREMENTS

B. Thermal Movements: Provide exterior linear metal ceilings that allow for thermal
movements resulting from the following maximum change (range) in ambient and
surface temperatures by preventing buckling, opening of joints, overstressing of
components, failure of connections, and other detrimental effects. Base engineering
calculation on surface temperatures of materials due to both solar heat gain and
nighttime-sky heat loss.

1. Temperature Change (Range): 55 deg C.

C. Seismic Performance: Provide linear metal ceilings designed and installed to withstand
the effects of earthquake motions according to the following, as directed by the Enginer:

- 46 -
1. CISCA's Recommendations for Acoustical Ceilings: Comply with CISCA's
"Recommendations for Direct-Hung Acoustical Tile and Lay-in Panel Ceilings--
Seismic Zones 0-2."
2. CISCA's Guidelines for Systems Requiring Seismic Restraint: Comply with
CISCA's "Guidelines for Seismic Restraint of Direct-Hung Suspended Ceiling
Assemblies--Seismic Zones 3 & 4."
3. UBC Standard 25-2, "Metal Suspension Systems for Acoustical Tile and for Lay-in
Panel Ceilings."

1.5 SUBMITTALS

B. Product Data: For each type of product indicated.

C. Performance Data: For installed products indicated to comply with design loads and
other criteria, include structural analysis and other analytical data signed and sealed by
the qualified professional engineer responsible for their preparation.

D. Installer Certificates: Signed by product manufacturer certifying that Installer is


approved, authorized, or licensed by manufacturer to install his products.

E. Installer Experience: List of five projects (minimum) of a similar nature carried out
successfully by the installer with the same product endorsed by the manufacturer‟s
representative.

F. Coordination Drawings: Reflected ceiling plans drawn to scale and coordinating


penetrations and ceiling-mounted items. Show the following:

1. Linear pattern.
2. Joint pattern.
3. Ceiling suspension members.
4. Method of attaching hangers to building structure.

a. Furnish layouts for cast-in-place anchors, clips, and other ceiling attachment
devices whose installation is specified in other Sections.

5. Ceiling-mounted items including light fixtures, diffusers, grilles, speakers,


sprinklers, and access panels.
6. Ceiling perimeter and penetrations through ceiling; trim and moldings.
7. Minimum Drawing Scale: 1:50 .

G. Samples for Initial Selection: For components with factory-applied color and other
decorative finishes.

H. Samples for Verification: For each component indicated and for each exposed finish
required, prepared on Samples of size indicated below.

1. Linear Metal Pan: Set of 300-mm- long Samples of each type and color and a 300-
mm- long spliced section.
2. Suspension System Members: 300-mm- long Sample of each type.
3. Exposed Molding and Trim: Set of 300-mm- long Samples of each type, finish,

- 47 -
and color.
4. Filler Strips: Set of 300-mm- long Samples of each type, finish, and color.
5. End Cap: Full size.

I. Qualification Data: For professional engineer and testing agency.

J. Product Test Reports: Based on evaluation of comprehensive tests performed by a


qualified testing agency, for each linear metal ceiling.

K. Research/Evaluation Reports: For linear metal ceiling and components and anchor type.

L. Maintenance Data: For finishes to include in maintenance manuals.

1.6 QUALITY ASSURANCE

B. Acoustical Testing Agency Qualifications: An independent testing laboratory or an


NVLAP-accredited laboratory with the experience and capability to conduct the testing
indicated, as documented according to ASTM E 548. NVLAP-accredited laboratories
must document accreditation, based on a "Certificate of Accreditation" and a "Scope of
Accreditation" listing the test methods specified.

C. Installer Qualifications: A qualified firm specializing in performing the work of this


Section with minimum three years documented experience and that is approved,
authorized, or licensed by the product manufacturer to install his product and that is
eligible to receive manufacturer's warranty. Include project names and addresses, names
and addresses of Engineers and Employers, and other information specified

D. Source Limitations: Obtain each set of linear metal pans and suspension systems from
one source with resources to provide products of consistent quality in appearance,
physical properties, and performance.

E. Fire-Test-Response Characteristics: Provide linear metal ceilings with surface-burning


characteristics complying with ASTM E 1264 for Class A materials, as determined by
testing identical products per ASTM E 84 by UL or another testing and inspecting agency
acceptable to authorities having jurisdiction.

F. Mockups: Build mockups to verify selections made under sample Submittals and to
demonstrate aesthetic effects and qualities of materials and execution.

1. Approved mockups may become part of the completed Work if undisturbed at time
of Substantial Completion.

G. Preinstallation Conference: Conduct conference at Project site to comply with


requirements in Division 1 Section "Project Management and Coordination."

1.7 DELIVERY, STORAGE, AND HANDLING

B. Deliver linear metal pans, suspension system components, and accessories to Project site
in original, unopened packages and store them in a fully enclosed, conditioned space

- 48 -
where they will be protected against damage from moisture, humidity, temperature
extremes, direct sunlight, surface contamination, and other causes.

1.8 PROJECT CONDITIONS

B. Environmental Limitations: Do not install linear metal ceilings until spaces are enclosed
and weatherproof, wet work in spaces is complete and dry, work above ceilings is
complete, and ambient temperature and humidity conditions are maintained at the levels
indicated for Project when occupied for its intended use.

1.9 COORDINATION

B. Coordinate layout and installation of linear metal pans and suspension system with other
construction that penetrates ceilings or is supported by them, including light fixtures,
HVAC equipment, fire-suppression system, and partition assemblies.

1.10 EXTRA MATERIALS

B. Furnish extra materials described below that match products installed and that are
packaged with protective covering for storage and identified with labels describing
contents.

1. Linear Metal Ceiling Components: Quantity of each pan, carrier, accessory, and
exposed molding and trim equal to 2.0 percent of quantity installed.

PART 2 - PRODUCTS

2.1 LINEAR METAL CEILING PANS

B. Acoustical Metal Pan Standard: Provide manufacturer's standard linear metal pans of
configuration indicated that comply with ASTM E 1264 classifications as designated by
types, acoustical ratings, and light reflectances, unless otherwise indicated.

1. Mounting Method for Measuring NRC: Type E-400; plenum mounting in which
face of test specimen is 400 mm away from test surface per ASTM E 795.

C. Sheet Metal Characteristics: For metal fabrications exposed to view in the completed
Work, provide materials with smooth, flat surfaces without blemishes. Do not use
materials with exposed pitting, seam marks, roller marks, roughness, stains, or
discolorations.

1. Aluminum Sheet: Roll-formed aluminum sheet, complying with ASTM B 209M;


alloy and temper recommended by aluminum producer and finisher for type of use
and finish indicated.

D. Pan Fabrication: Manufacturer's standard units of size, profile, and edge treatment
indicated, formed from metal indicated to snap on and be securely retained on carriers

- 49 -
without separate fasteners, and finished to comply with requirements indicated.

E. Pan Splices: Construction same as pans, in lengths 200 to 300 mm; with manufacturer's
standard finish.

F. End Caps: Manufacturer's standard material; fabricated to fit and conceal exposed ends
of pans.

G. Filler Strips: Manufacturer's standard material; fabricated to uninterruptedly close voids


between pans.

H. Moldings and Trim: Provide manufacturer's standard moldings and trim for exposed
members, and as indicated or required, for edges and penetrations of ceiling, around
fixtures, at changes in ceiling height, and for other conditions; of same metal and finish
as linear metal ceiling pans.

2.2 METAL SUSPENSION SYSTEMS

B. Metal Suspension Systems Standard: Provide ceiling manufacturer's standard metal


suspension systems of types and finishes indicated that comply with applicable
ASTM C 635 requirements.

C. Suspension Systems: Provide systems complete with carriers, splice sections, connector
clips, alignment clips, leveling clips, hangers, molding, trim, retention clips, load-
resisting struts, fixture adapters, and other suspension components required to support
ceiling units and other ceiling-supported construction.

D. Attachment Devices: Size for 5 times the design load indicated in ASTM C 635, Table 1,
Direct Hung, unless otherwise indicated.

1. Postinstalled Anchors in Concrete: Anchors of type and material indicated below,


with holes or loops for attaching hangers of type indicated and with capability to
sustain, without failure, a load equal to five times that imposed by ceiling
construction, as determined by testing per ASTM E 488 or ASTM E 1512 as
applicable, conducted by a qualified testing and inspecting agency.

a. Type: Postinstalled expansion anchors.


b. Type: Postinstalled adhesive anchors.
c. Corrosion Protection: Carbon-steel components zinc plated to comply with
ASTM B 633, Class Fe/Zn 5 (0.005 mm) for Class SC service condition
(mild).

E. Wire Hangers, Braces, and Ties: Provide wire complying with the following
requirements:

1. Zinc-Coated Carbon-Steel Wire: ASTM A 641/A 641M, Class 1 zinc coating, soft
temper.
2. Size: Select wire diameter so its stress at 3 times the hanger design load
(ASTM C 635, Table 1, Direct Hung) will be less than yield stress of wire, but
provide not less than 3.5-mm- diameter wire.

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F. Hanger Rods and Flat Hangers: Mild steel, zinc coated or protected with rust-inhibitive
paint.

G. Angle Hangers: Angles with legs not less than 22 mm wide; formed from 1-mm- thick,
galvanized steel sheet complying with ASTM A 653/A 653M, Z275 coating designation;
with bolted connections and 8-mm- diameter bolts.

H. Carriers: Factory finished with matte-black baked finish.

1. Main Carriers: Aluminum, not less than 6 mm rolled sheet, alloy and temper
recommended by aluminum producer and finisher for type of use and finish
indicated, complying with ASTM B 209M.

2. Adaptable Carriers: Manufacturer's standard carriers for direct attachment to


existing suspended tees.
3. Expansion Carriers: Manufacturer's standard carriers allowing for irregularities or
other unusual space conditions.

I. Carrier Splices: Same metal, profile, and finish as indicated for carriers.

J. Stabilizer Channels, Tees, and Bars: Manufacturer's standard components for stabilizing
main carriers at regular intervals and at light fixtures, air-distribution equipment, access
doors, and other equipment; spaced as standard with manufacturer for use indicated; and
factory finished with matte-black baked finish.

K. Seismic Struts: Manufacturer's standard compression struts designed to accommodate


seismic forces.

L. Hold-Down Clips: Manufacturer's standard hold-down clips spaced as standard with


manufacturer.

M. Edge Moldings and Trim: Provide exposed members as indicated or required to comply
with seismic requirements of authorities having jurisdiction, to conceal edges of
penetrations through ceiling, to conceal ends of pans and carriers, for fixture trim and
adapters, for fasciae at changes in ceiling height, and for other conditions; of metal and
finish matching linear metal pans or extruded plastic, unless otherwise indicated.

1. For Circular Penetrations of Ceiling: Fabricate edge moldings to diameter required


to fit penetration exactly.

2.3 ALUMINUM PANS AND SUSPENSION SYSTEM FOR LINEAR METAL CEILING

B. Classification: Units complying with ASTM E 1264 for Type XIII, aluminum strips
with mineral- or glass-fiber-base backing; Form 2, nonperforated.

C. Pan Thickness: Not less than 1.0 mm.

D. Pan Edge Detail: Square .

E. Linear Module Width and Pan Face Width: 200-mm module width and 180-mm face

- 51 -
width.

F. Pan Depth: Not less than 25 to 38 mm deep.

G. End Cap, Finish of Exposed Portions: Manufacturer's standard finish.

H. Filler Strip Design: Recessed unless otherwise indicated.

I. Filler Strip, Finish of Exposed Portions: To match pan.

J. LR: Not less than 0.75.

K. NRC: Not less than 0.75.

L. Suspension-System Main-Carrier Material: Aluminum.

2.4 ACCESSORIES

B. Access Panels: For access at locations indicated, provide door hinge assembly, retainer
clip, and retainer bar, assembled with ceiling panels and carrier sections into access doors
of required size, permitting upward or downward opening.

2.5 FINISHES, GENERAL

B. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products"
for recommendations for applying and designating finishes.

C. Protect mechanical finishes on exposed surfaces from damage by applying a strippable,


temporary protective covering before shipping.

D. Appearance of Finished Work: Variations in appearance of abutting or adjacent pieces


are acceptable if they are within one-half of the range of approved Samples. Noticeable
variations in the same piece are not acceptable. Variations in appearance of other
components are acceptable if they are within the range of approved Samples and are
assembled or installed to minimize contrast.

2.6 ALUMINUM FINISHES

B. Finish designations prefixed by AA comply with the system established by the


Aluminum Association for designating aluminum finishes.

C. Powder-Coat-Applied Finish: polyester powder coating for galvanized steel and


aluminum alloy components is to be approved type to meet the requirements of AAMA
603 / BS 6496 and 6497 consisting of powder particles of resinous material and additives
to improve performance. The coating is to be electrostatically sprayed on the object to
produce a hard, durable coating.

1. Minimum dry film thickness is to be 80microns


2. Color: As selected by Engineer from manufacturer‟s full range of colors

- 52 -
3. Surface finish: satin

PART 3 - EXECUTION

3.1 EXAMINATION

B. Examine substrates, areas, and conditions, including structural framing and substrates to
which linear metal ceilings attach or abut, with Installer present, for compliance with
requirements specified in this and other Sections that affect ceiling installation and
anchorage and with requirements for installation tolerances and other conditions affecting
performance of linear metal ceilings.

C. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 PREPARATION

B. Measure each ceiling area and establish layout of linear metal pans to balance border
widths at opposite edges of each ceiling. Avoid using less-than-half-width pans at
borders, and comply with layout shown on reflected ceiling plans.

3.3 INSTALLATION, GENERAL

B. General: Install linear metal ceilings to comply with ASTM C 636 and seismic
requirement indicated, per manufacturer's written instructions and CISCA's "Ceiling
Systems Handbook."

C. Suspend ceiling hangers from building's structural members and as follows:

1. Install hangers plumb and free from contact with insulation or other objects within
plenum that are not part of supporting structure or of ceiling suspension system.
2. Splay hangers only where required to miss obstructions; offset resulting horizontal
forces by bracing, countersplaying, or other equally effective means.
3. Where width of ducts and other construction within plenum produces hanger
spacings that interfere with location of hangers at spacings required to support
standard suspension system members, install supplemental suspension members
and hangers in form of trapezes or equivalent devices. Size supplemental
suspension members and hangers to support ceiling loads within performance
limits established by referenced standards and publications.
4. Secure wire hangers to ceiling suspension members and to supports above with a
minimum of three tight turns. Connect hangers directly to structures or to inserts,
eye screws, or other devices that are secure and appropriate for substrate and that
will not deteriorate or otherwise fail due to age, corrosion, or elevated
temperatures.
5. Secure flat, angle, channel, and rod hangers to structure, including intermediate
framing members, by attaching to inserts, eye screws, or other devices that are
secure and appropriate for both structure to which hangers are attached and type of
hanger involved. Install hangers in a manner that will not cause them to deteriorate

- 53 -
or fail due to age, corrosion, or elevated temperatures.
6. Do not support ceilings directly from permanent metal forms or floor deck. Fasten
hangers to cast-in-place hanger inserts, postinstalled mechanical or adhesive
anchors, or power-actuated fasteners that extend through forms into concrete.
7. Do not attach hangers to steel deck tabs.
8. Do not attach hangers to steel roof deck. Attach hangers to structural members.
9. Space hangers not more than 1200 mm o.c. along each member supported directly
from hangers, unless otherwise indicated; and provide hangers not more than 200
mm from ends of each member.

D. Secure bracing wires to ceiling suspension members and to supports with a minimum of
four tight turns. Suspend bracing from building's structural members as required for
hangers but without attaching to permanent metal forms, steel deck, or steel deck tabs.
Fasten bracing wires into concrete with cast-in-place or postinstalled anchors.

E. Install edge moldings and trim of type indicated at perimeter of linear metal ceiling area
and where necessary to conceal edges and ends of linear metal pans.

1. Screw attach moldings to substrate at intervals not more than 400 mm o.c. and not
more than 75 mm from ends, leveling with ceiling suspension system to a tolerance
of 3.2 mm in 3.66 m. Miter corners accurately and connect securely.
2. Do not use exposed fasteners, including pop rivets, on moldings and trim.

F. Install suspension system carriers so they are aligned and securely interlocked with one
another. Remove and replace dented, bent, or kinked members.

G. Cut linear metal pans for accurate fit at borders and at interruptions and penetrations by
other work through ceilings. Stiffen edges of cut units as required to eliminate evidence
of buckling or variations in flatness exceeding referenced standards for stretcher-leveled
metal sheet.

H. Install linear metal pans in coordination with suspension system and exposed moldings
and trim.

1. Align joints in adjacent courses to form uniform, straight joints parallel to room
axis in both directions, unless otherwise indicated.
2. Fit adjoining units to form flush, tight joints. Scribe and cut units for accurate fit at
borders and around construction penetrating ceiling.
3. Install pans with butt joints using internal pan splices and in the following joint
configuration:

a. Aligned unless otherwise indicated.


4. Where metal pan ends are visible, install end caps unless trim is indicated.
5. Install filler strips where indicated.

3.4 CLEANING

B. Clean exposed surfaces of linear metal ceilings, including trim and edge moldings after
removing strippable, temporary protective covering if any. Comply with manufacturer's
written instructions for stripping of temporary protective covering, cleaning, and touchup

- 54 -
of minor finish damage. Remove and replace ceiling components that cannot be
successfully cleaned and repaired to permanently eliminate evidence of damage,
including dented and bent units.
END OF SECTION 09547

SECTION 09600

STONE WORK

Clause 2.01add new item E:

E. Marble slabs to have the following minimum properties:

Density: 2800 kg/m3


Compression strength: 52 MPa
Water absorption: 0.2 % max.
Modulus of rupture: 7 MPa.
Abrasion resistance C241, Ha: 10

Submit samples for approval of quality, texture, colour and dressing.

Clause 2.02add new item G:

G. Granite slabs to have the following minimum properties:


Density: 2560 kg/m3
Compression strength: 131 MPa
Water absorption: 0.4 % max.
Modulus of rupture: 10.34 MPa.
Abrasion resistance C241, Ha: 25

Submit samples for approval of quality, texture, colour and dressing.


END OF SECTION 09600

SECTION 10350

FLAGPOLES

- 55 -
PART 1 - GENERAL

1.1 RELATED DOCUMENTS

B. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

B. This Section includes ground-set flagpoles made from steel.

1.3 PERFORMANCE REQUIREMENTS

B. Structural Performance: Provide flagpole assemblies, including anchorages and supports,


capable of withstanding the effects of wind loads, determined according to
NAAMM FP 1001, "Guide Specifications for Design of Metal Flagpoles."

1. Base flagpole design on polyester flags of maximum standard size suitable for use
with flagpole or flag size indicated, whichever is more stringent.
2. Basic Wind Speed: Determine loads and exposure according to UBC 1997 and
available information from authorities having jurisdiction. Submit information for
Engineer‟s approval.

1.4 SUBMITTALS

B. Product Data: For each type of flagpole required.

C. Shop Drawings: Include elevations and details showing general arrangement, jointing,
fittings and accessories, grounding, and anchoring and supporting systems.

1. Include details of foundation system for ground-set flagpoles.

D. Structural Calculations: For flagpoles indicated to comply with design loads, include
structural analysis data signed and sealed by the qualified professional engineer
responsible for their preparation.

E. Finish Samples for Verification: For each finished material used for flagpoles and
accessories.

F. Qualification Data: For professional engineer.

1.5 QUALITY ASSURANCE

B. Source Limitations: Obtain flagpole as a complete unit, including fittings, accessories,


bases, and anchorage devices, from a single manufacturer.

1. Obtain flagpoles through one source from a single manufacturer.

- 56 -
1.6 WARRANTY

B. General Warranty: The special warranty specified in this Article shall not deprive
Employer of other rights Employer may have under other provisions of the Contract
Documents and shall be in addition to, and run concurrent with, other warranties made by
Contractor under requirements of the Contract Documents.

C. Special Warranty: Submit a written warranty, executed by the manufacturer, agreeing to


repair or replace flagpoles that fail in materials, finishes or workmanship within specified
warranty period. Failures include, but are not limited to, the following:

1. Deterioration of metals, metal finishes, and other materials beyond normal


weathering.
2. Structural failures including, but not limited to, excessive deflection.
3. Failure of operating components to function normally.

D. Warranty Period: Three years from date of Substantial Completion.

1.7 DELIVERY, STORAGE, AND HANDLING

B. General: Spiral wrap flagpoles with heavy paper and enclose in a hard fiber tube or other
protective container.

PART 2 - PRODUCTS

2.1 FLAGPOLES

B. Flagpole Construction, General: Construct flagpoles in one piece if possible. If more


than one piece is necessary, comply with the following:

1. Fabricate shop and field joints without using fasteners, screw collars, or lead
calking.
2. For tapered flagpoles, provide flush hairline joints using self-aligning, snug-fitting,
internal sleeves.

C. Exposed Height: 9.1 m unless otherwise indicated.

D. Steel Flagpoles: Provide cone-tapered flagpoles fabricated from standard-weight,


seamless steel pipe complying with ASTM A 53/A 53M, Type S, Grade B or steel tube
complying with ASTM A 513.

E. Foundation Tube: Galvanized corrugated-steel foundation tube, 1.6-mm- minimum


nominal wall thickness. Provide with 4.8-mm steel bottom plate and support plate; 19-
mm- diameter, steel ground spike; and steel centering wedges all welded together.
Galvanize steel parts, including foundation tube, after assembly. Provide loose hardwood
wedges at top of foundation tube for plumbing pole.

1. Provide flashing collar of same material and finish as flagpole.


2. Provide steel ground protectors extending 300 mm aboveground and 150 mm

- 57 -
belowground for steel flagpoles where flashing collars are not provided.

F. Cast-Metal Shoe Base: For anchor-bolt mounting; provide with anchor bolts.

1. Provide units made from same metal and with same finish as flagpoles.
2. Provide ground spike at pavement-mounted metal flagpoles.

2.2 FITTINGS

B. Finial Ball: Manufacturer's standard flush-seam ball, sized as indicated or, if not
indicated, to match flagpole-butt diameter.

1. Spun stainless steel.

C. External Halyard: Ball-bearing, nonfouling, revolving truck assembly of cast metal with
continuous 8-mm- diameter, braided polypropylene halyard and 228-mm cast-metal
cleats with fasteners. Finish exposed metal surfaces to match flagpole.

1. Provide two halyards and two cleats at each flagpole.


2. Provide cast-metal cleat covers, finished to match flagpole, secured with cylinder
locks.
3. Provide halyard covers consisting of a 50-mm channel, 1500 mm long, finished to
match flagpole.

D. Halyard Flag Snaps: Provide two stainless-steel swivel snap hooks per halyard.

1. Provide with neoprene or vinyl covers.

2.3 MISCELLANEOUS MATERIALS

B. Concrete: Comply with requirements in Division 3 Section "Cast-in-Place Concrete" for


normal-weight, air-entrained, ready-mix concrete with a minimum 28-day compressive
strength of 20 MPa, unless otherwise indicated.

C. Nonshrink, Nonmetallic Grout: Factory-packaged, nonstaining, noncorrosive,


nongaseous grout complying with ASTM C 1107.

D. Sand: ASTM C 33, fine aggregate.

E. Elastomeric Joint Sealant: Multicomponent urethane joint sealant complying with


requirements in Division 7 Section "Sealants" for Use NT (nontraffic) and for Use M, G,
A, and, as applicable to joint substrates indicated, O joint substrates.

2.4 FINISHES

B. Metal Finishes, General: Comply with NAAMM's "Metal Finishes Manual for
Architectural and Metal Products" for recommendations for applying and designating
finishes.

- 58 -
C. Stainless Steel: Grind and polish surfaces to produce uniform, bright, directional
polished finish (No. 4 finish), free of cross scratches. When polishing is completed,
passivate and rinse surfaces. Remove embedded foreign matter and leave surfaces
chemically clean.

D. Steel: Grind welds and polish surfaces to a smooth, even finish.

1. Galvanized Finish: Hot-dip galvanize after fabrication to comply with


ASTM A 123/A 123M.
2. Surface Preparation: Clean surfaces to comply with SSPC-SP 1, "Solvent
Cleaning," and SSPC-SP 5/NACE No. 1, "White Metal Blast Cleaning," or SSPC-
SP 8, "Pickling."
3. Interior: Apply one coat of bituminous paint on interior of flagpole, or otherwise
treat to prevent corrosion.
4. Polyurethane Enamel: Immediately after cleaning, apply manufacturer's standard
primer and two-coat, high-gloss, high-build polyurethane-enamel finish.

PART 3 - EXECUTION

3.1 PREPARATION

B. Prepare uncoated metal flagpoles that are set in foundation tubes by painting below-grade
portions with a heavy coat of bituminous paint.

C. Foundation Excavation: Excavate to neat clean lines in undisturbed soil. Remove loose
soil and foreign matter from excavation and moisten earth before placing concrete.

D. Provide forms where required due to unstable soil conditions and for perimeter of
flagpole base at grade. Secure and brace forms and foundation tube, sleeve, or anchor
bolts in position, to prevent displacement during concreting.

E. Place concrete immediately after mixing. Compact concrete in place by using vibrators.
Moist-cure exposed concrete for not less than seven days or use nonstaining curing
compound.

F. Trowel exposed concrete surfaces to a smooth, dense finish, free of trowel marks, and
uniform in texture and appearance. Provide positive slope for water runoff to perimeter
of concrete base.

3.2 FLAGPOLE INSTALLATION

B. General: Install flagpoles where shown and according to Shop Drawings and
manufacturer's written instructions.

C. Foundation-Tube Installation: Install flagpole in foundation tube, seated on bottom plate


between steel centering wedges. Plumb flagpole and install hardwood wedges to secure
flagpole in place. Place and compact sand in foundation tube and remove hardwood
wedges. Seal top of foundation tube with a 50-mm layer of elastomeric joint sealant and

- 59 -
cover with flashing collar.

D. Baseplate Installation: Install baseplate on washers placed over leveling nuts on anchor
bolts and adjust until flagpole is plumb. After flagpole is plumb, tighten retaining nuts
and fill space under baseplate solidly with nonshrink, nonmetallic grout. Finish exposed
grout surfaces smooth and slope 45 degrees away from edges of baseplate.

END OF SECTION 10350

SECTION 10505

METAL LOCKERS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

B. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

B. Section Includes:

1. Heavy-duty metal lockers.

1.3 SUBMITTALS

B. Product Data: For each type of product indicated. Include construction details, material
descriptions, dimensions of individual components and profiles, and finishes for each
type of metal locker.

C. Shop Drawings: For metal lockers. Include plans, elevations, sections, details, and
attachments to other work.

1. Show locker trim and accessories.


2. Include locker identification system and numbering sequence.

D. Samples for Initial Selection: For units with factory-applied color finishes.

E. Samples for Verification: For metal lockers, in manufacturer's standard sizes.

F. Qualification Data: For qualified Installer.

- 60 -
G. Maintenance Data: For adjusting, repairing, and replacing locker doors and latching
mechanisms to include in maintenance manuals.

H. Warranty: Sample of special warranty.

1.4 QUALITY ASSURANCE

B. Installer Qualifications: Manufacturer's authorized representative who is trained and


approved for installation of units required for this Project.

C. Source Limitations: Obtain metal lockers and accessories from single source from single
manufacturer.

D. Preinstallation Conference: Conduct conference at Project site.

1.5 DELIVERY, STORAGE, AND HANDLING

B. Do not deliver metal lockers until spaces to receive them are clean, dry, and ready for
their installation.

1.6 PROJECT CONDITIONS

B. Field Measurements: Verify actual dimensions of recessed openings by field


measurements before fabrication.

1.7 COORDINATION

B. Coordinate sizes and locations of framing, blocking, furring, reinforcements, and other
related units of work specified in other Sections to ensure that metal lockers can be
supported and installed as indicated.

1.8 WARRANTY

B. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair


or replace components of metal lockers that fail in materials or workmanship, excluding
finish, within specified warranty period.

1. Failures include, but are not limited to, the following:

a. Structural failures.
b. Faulty operation of latches and other door hardware.

2. Damage from deliberate destruction and vandalism is excluded.


3. Warranty Period for All-Welded Metal Lockers: 10 years from date of Substantial
Completion.

- 61 -
1.9 EXTRA MATERIALS

B. Furnish extra materials that match products installed and that are packaged with
protective covering for storage and identified with labels describing contents.

1. Full-size units of the following metal locker hardware items equal to 10 percent of
amount installed for each type and finish installed, but no fewer than five units:

a. Locks.
b. Identification plates.
c. Hooks.

PART 2 - PRODUCTS

2.1 MATERIALS

B. Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, Commercial Steel (CS), Type B,
suitable for exposed applications.

C. Metallic-Coated Steel Sheet: ASTM A 653/A 653M, Commercial Steel (CS), Type B;
with ZF180 zinc-iron, alloy (galvannealed) coating designation.

D. Expanded Metal: ASTM F 1267, Type II (flattened), Class I, 19-mm steel mesh, with at
least 70 percent open area.

E. Stainless-Steel Sheet: ASTM A 666, Type 304.

F. Extruded Aluminum: ASTM B 221M, alloy and temper recommended by aluminum


producer and manufacturer for type of use and finish indicated.

G. Steel Tube: ASTM A 500, cold rolled.

H. Fasteners: Zinc- or nickel-plated steel, slotless-type, exposed bolt heads; with self-
locking nuts or lock washers for nuts on moving parts.

I. Anchors: Material, type, and size required for secure anchorage to each substrate.

1. Provide nonferrous-metal or hot-dip galvanized anchors and inserts on inside face


of exterior walls, and elsewhere as indicated, for corrosion resistance.
2. Provide toothed-steel or lead expansion sleeves for drilled-in-place anchors.

2.2 HEAVY-DUTY METAL LOCKERS

B. Locker Arrangement: Double tier.

C. Material: Cold-rolled steel sheet.

D. Body: Assembled by welding body components together. Fabricate from unperforated


steel sheet with thicknesses as follows:

- 62 -
1. Tops, Bottoms, and Sides: 1.52-mm nominal thickness.
2. Backs: 1.21-mm nominal thickness.
3. Shelves: 1.52-mm nominal thickness, with double bend at front and single bend at
sides and back.

E. Frames: Channel formed; fabricated from 1.52-mm nominal-thickness steel sheet; lapped
and factory welded at corners; with top and bottom main frames factory welded into
vertical main frames. Form continuous, integral door strike full height on vertical main
frames.

1. Cross Frames between Tiers: Channel formed and fabricated from same material
as main frames; welded to vertical main frames.

F. Doors: One piece; fabricated from 1.90-mm nominal-thickness steel sheet; formed into
channel shape with double bend at vertical edges and with right-angle single bend at
horizontal edges.

1. Reinforcement: Manufacturer's standard reinforcing angles, channels, or stiffeners


for doors more than 381 mm wide; welded to inner face of doors.
2. Door Style:

a. Louvered Vents: No fewer than three louver openings at top and bottom for
double-tier lockers.

G. Hinges: Welded to door and attached to door frame with no fewer than two factory-
installed rivets per hinge that are completely concealed and tamper resistant when door is
closed; fabricated to swing 180 degrees.

1. Knuckle Hinges: Steel, full loop, five or seven knuckles, tight pin; minimum 51
mm high. Provide no fewer than three hinges for each door more than 1067 mm
high.

H. Recessed Door Handle and Latch: Stainless-steel cup with integral door pull, recessed so
locking device does not protrude beyond face of door; pry and vandal resistant.

1. Single-Point Latching: Nonmoving latch hook designed to engage bolt of built-in


combination or cylinder lock.

a. Latch Hook: Equip each door with one latch hook, fabricated from 3.04-mm
nominal-thickness steel sheet; welded midway up full-height door strike;
with resilient silencer.

I. Equipment: Equip each metal locker with identification plate and the following unless
otherwise indicated:
1. Double-Tier Units: One double-prong ceiling hook and two single-prong wall
hooks.

J. Accessories:

1. Legs: 152 mm high; formed by extending vertical frame members, or fabricated


from 1.90-mm nominal-thickness steel sheet; welded to bottom of locker.

- 63 -
a. Closed Front and End Bases: Fabricated from 0.91-mm nominal-thickness
steel sheet.

2. Continuous Sloping Tops: Fabricated from 1.21-mm nominal-thickness steel sheet,


with a pitch of approximately 20 degrees.

a. Closures: Hipped-end type.

3. Recess Trim: Fabricated from 1.21-mm nominal-thickness steel sheet.


4. Filler Panels: Fabricated from 1.21-mm nominal-thickness steel sheet.
5. Boxed End Panels: Fabricated from 1.21-mm nominal-thickness steel sheet.

K. Finish: Baked enamel.

1. Color(s): Two colors, with door one color and frame and body another color; as
selected by Architect from manufacturer's full range.

2.3 FABRICATION

B. Fabricate metal lockers square, rigid, and without warp and with metal faces flat and free
of dents or distortion. Make exposed metal edges safe to touch and free of sharp edges
and burrs.

1. Form body panels, doors, shelves, and accessories from one-piece steel sheet unless
otherwise indicated.
2. Provide fasteners, filler plates, supports, clips, and closures as required for
complete installation.

C. Fabricate each metal locker with an individual door and frame; individual top, bottom,
and back; and common intermediate uprights separating compartments. Factory weld
frame members of each metal locker together to form a rigid, one-piece assembly.

D. All-Welded Construction: Factory preassemble metal lockers by welding all joints,


seams, and connections; with no bolts, nuts, screws, or rivets used in assembly of main
locker groups. Factory weld main locker groups into one-piece structures. Grind
exposed welds flush.

E. Accessible Lockers: Fabricate as follows:

1. Locate bottom shelf no lower than 381 mm above the floor.


2. Where hooks, coat rods, or additional shelves are provided, locate no higher than
1219 mm above the floor.

F. Hooks: Manufacturer's standard ball-pointed type, steel; zinc plated.

G. Continuous Base: Formed into channel or zee profile for stiffness, and fabricated in
lengths as long as practical to enclose base and base ends of metal lockers; finished to
match lockers.

- 64 -
H. Continuous Sloping Tops: Fabricated in lengths as long as practical, without visible
fasteners at splice locations; finished to match lockers.

1. Sloping-top corner fillers, mitered.

I. Individual Sloping Tops: Fabricated in width to fit one locker frame in lieu of flat locker
tops; with integral back; finished to match lockers. Provide wedge-shaped divider panels
between lockers.

J. Recess Trim: Fabricated with minimum 64-mm face width and in lengths as long as
practical; finished to match lockers.

K. Filler Panels: Fabricated in an unequal leg angle shape; finished to match lockers.
Provide slip-joint filler angle formed to receive filler panel.

L. Boxed End Panels: Fabricated with 25-mm- wide edge dimension, and designed for
concealing fasteners and holes at exposed ends of nonrecessed metal lockers; finished to
match lockers.

1. Provide one-piece panels for double-row (back-to-back) locker ends.

M. Finished End Panels: Designed for concealing unused penetrations and fasteners, except
for perimeter fasteners, at exposed ends of nonrecessed metal lockers; finished to match
lockers.

1. Provide one-piece panels for double-row (back-to-back) locker ends.

N. Center Dividers: Full-depth, vertical partitions between bottom and shelf; finished to
match lockers.

2.4 STEEL SHEET FINISHES

B. Factory finish steel surfaces and accessories except stainless-steel and chrome-plated
surfaces.

C. Baked-Enamel Finish: Immediately after cleaning, pretreating, and phosphatizing, apply


manufacturer's standard thermosetting baked-enamel finish. Comply with paint
manufacturer's written instructions for application, baking, and minimum dry film
thickness.

PART 3 - EXECUTION

3.1 EXAMINATION

B. Examine walls, floors, and support bases, with Installer present, for compliance with
requirements for installation tolerances and other conditions affecting performance of the
Work.

- 65 -
C. Prepare written report, endorsed by Installer, listing conditions detrimental to
performance of the Work.

D. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 INSTALLATION

B. General: Install level, plumb, and true; shim as required, using concealed shims.

1. Anchor locker runs at ends and at intervals recommended by manufacturer, but not
more than 910 mm o.c. Using concealed fasteners, install anchors through backup
reinforcing plates, channels, or blocking as required to prevent metal distortion.
2. Anchor single rows of metal lockers to walls near top and bottom of lockers of
lockers and to floor.
3. Anchor back-to-back metal lockers to floor.

C. All-Welded Metal Lockers: Connect groups together with standard fasteners, with no
exposed fasteners on face frames.

D. Equipment and Accessories: Fit exposed connections of trim, fillers, and closures
accurately together to form tight, hairline joints, with concealed fasteners and splice
plates.

1. Attach hooks with at least two fasteners.


2. Attach door locks on doors using security-type fasteners.
3. Identification Plates: Identify metal lockers with identification indicated on
Drawings.

a. Attach plates to each locker door, near top, centered, with at least two
aluminum rivets.
b. Attach plates to upper shelf of each open-front metal locker, centered, with a
least two aluminum rivets.

4. Attach recess trim to recessed metal lockers with concealed clips.


5. Attach filler panels with concealed fasteners. Locate filler panels where indicated
on Drawings.
6. Attach sloping-top units to metal lockers, with closures at exposed ends.
7. Attach boxed end panels with concealed fasteners to conceal exposed ends of
nonrecessed metal lockers.
8. Attach finished end panels with fasteners only at perimeter to conceal exposed ends
of nonrecessed metal lockers.

3.3 ADJUSTING, CLEANING, AND PROTECTION

B. Clean, lubricate, and adjust hardware. Adjust doors and latches to operate easily without
binding. Verify that integral locking devices operate properly.

C. Protect metal lockers from damage, abuse, dust, dirt, stain, or paint. Do not permit use
during construction.

- 66 -
D. Touch up marred finishes, or replace metal lockers that cannot be restored to factory-
finished appearance. Use only materials and procedures recommended or furnished by
locker manufacturer.
END OF SECTION 10505

SECTION 15160

PUMPS / Diesel Driven Fire Pump

B. DIESEL Driven Fire Pump

1. Unit: to comprise diesel engine driven fire pump supplied complete as a


packaged unit with engine, fuel tank, hand operated diaphragm pump for
filling fuel tank, fuel pipe work, automatic starting equipment with
automatic transfer switch and electric control panel all mounted on steel
skid type base for permanent mounting with foundation bolt holes and
adequate grout volume. Unit shall meet NFPA 20 requirements and shall be
UL Listed, FM approved, type and capacity as shown on the drawings. The
fire pump shall be capable of delivering not less than 150% of rated flow at
not less than 65% rated head. The shut off (no flow) head shall not exceed
140% of rated head.

2. Pump to be horizontal split-case or vertical turbine type (as required)


specifically labeled for fire service. The total installed length of the pump
from bottom of base plate to bottom of suction inlet manifold shall be as
shown on drawings. The pump discharge head shall provide rigid mounting
support for the complete pump assembly. The pump line shaft bearings
shall be water lubricated by the liquid being pumped. Pump bowl
assemblies shall include cast iron bowls and bronze impellers and shall be
submerged as recommended in NFPA 20. The pump shall be installed with
a cast or fabricated non-ferrous metal strainer having a free area of not less
than four times the suction inlet area. Strainer openings shall be sized to
restrict the passage of objects 12 mm sphere size.

Pump shaft shall be stainless with bronze bearings and strainer shall be
brass.

Fire pump fittings which are subjected to pump discharge pressure shall be
ANSI 250 pound rating.

3. Pump Support to be substantial cast iron driving head is to be provided to


ensure rigid support for pump and bearings.

- 67 -
4. Accessories for pump to have automatic air release valve on casing;
discharge pressure gauge; drain plugs and continuous by-pass pipe with
orifice from pump discharge nozzle back to suction source to protect pump
from overheating when running with closed discharge and flow meter.

5. Diesel Engine to be water cooled, with adequate power to drive pump at


rated speed continuously on full load at site elevation for six hours and with
dry type air filter on air intake. Engine Starting System to be automatic,
comprising two sets of 12 V batteries mounted on bedplate, battery powered
starting motor of axial displacement type, twin starter relays, battery
charging system and automatic starting control panel resiliently mounted on
engine bedplate. Each set of batteries to provide ten consecutive starts of
cold engine under full compression without recharging.

6. Control Panel to be housed in dust and damp protected cabinet and fully
connected and tested prior to shipment, requiring only simple external
connections to main system switch and to necessary AC supply to operate
battery charging system. Control panel is to incorporate the following.

a. Automatic ten attempt engine starting circuit initiated by signal from


Main Failure Panel in electric control panel of main fire pumps

b. Triple charging circuit capable of charging both sets of batteries


simultaneously

c. Ammeter to indicate charging current being supplied continuously


lit AC indicating light relays and timers including connections for
remote alarm system

d. Audible warning device automatically activated if engine fails to


start after ten attempts

e. Water pressure switch fitted to pump to inhibit automatic start


sequence on system start-up

f. Low suction pressure switch fitted to pump suction to prevent unit


from starting unless there is a minimum head of 0.3 m of water on
pump suction and to stop unit if pump looses suction.

g. Time clock for automatic test.

- 68 -
7. Engine Fuel System: to include the following:

a. Fuel tank of capacity for six hours running at full load

b. Hand operated fuel line valve lockable in the open position

c. Sediment trap

d. Fuel level gauge

e. Cleaning and inspection hole on tank

f. Hand operated fuel transfer pump for filling tank

g. Fuel filter between fuel tank and engine fuel pump

h. Air bleeding valve

i. Interconnecting fuel piping.

j. Low fuel level switch.

8. Engine Exhaust System: to include the following:

a. Residential type silencer

b. Short length of flexible exhaust pipe for direct fitting to exhaust out

c. Necessary lengths of steel exhaust pipe. Exhaust pipe to be insulated


inside the pump room.

9. Engine Accessories: to include standard tool kit, set of spare parts,


installation drawings, operating and maintenance instructions and circuit
diagram.

- 69 -
10. Fuel: Diesel oil. Fuel tank and piping shall comply with requirements of
Section 15483 – FUEL OIL SYSTEM; sizes as shown on drawings

END OF SECTION 15160

SECTION 15780

UNITARY AIR CONDITIONING SYSTEM


PART 2 -PRODUCTS

0.1 GENERAL

A. Materials used shall be new of first quality as approved by the Engineer. Minor
items, accessories, devices reasonably inferable as necessary to the complete and
proper operation of a system shall be provided by contractor for such system
whether or not they are specifically called by specifications or drawings.

B. Air Conditioning Units: Design, manufacture and installation of mechanical


refrigeration equipment shall meet the requirements of ASHRAE 15 and ARI590.

C. Fully guard drive mechanisms or other moving parts shall be in accordance with
ANSI B15.1.

D. Air conditioning units, equipment, accessories and fittings shall be manufactured of


approved material, components and parts suitable and appropriate to the project site
location climate conditions (coastal humidity climate, desert dry climate, mountain
climate etc..) as per the manufacturer recommendations and international standards
and codes regulations.

E. Unless indicated on Drawings, all air conditioning units for Jeddah and Jezan areas
sites shall be provided without heaters for heating air conditioning. All air
conditioning units for all other sites shall be provided with heaters for heating air
conditioning.

0.2 PIPES AND PIPE FITTINGS

A. Pre-charged Tubing: Refrigerant pipes for mini-split and ducted-split air conditioning units
shall be Type K streamlined, cleaned and dehydrated copper tubing supplied with refrigerant
charge and pressure tight plugs for each length. Insulated tubing shall be supplied by the
manufacturer of air conditioning units.

- 70 -
0.3 WINDOW TYPE AIR CONDITIONING UNITS

A. Window type air conditioning units shall be completely wall-mounted packaged units arranged
for electric cooling and heating (where required) controlled by an integral thermostat, and shall
have air exhaust, four-way air deflection, and automatic temperature control. Units shall be of
capacity as shown on drawings.

Units shall be factory-wired and completely enclosed. All operating controls shall be
located in a single area on the front of the units. Adjustable thermostats shall automatically
cycle compressors to maintain space conditions, and sensing elements shall extend across
the complete faces of the cooling coils. Three position exhaust/vent control to close the vent,
exhaust air from the room, or introduce air to the room shall be included.

C. Evaporator and condenser coils shall be of all aluminium, electronically soldered


construction.

D. Compressor motors shall be two-pole, permanent split capacitor type protected


against both thermal and electrical overload.

E. Air deflection shall be horizontally variable to permit adjustment.

4 MINI-SPLIT AIR CONDITIONING UNITS

A. Air conditioning system shall consist of a remote air cooled condensing unit and an
indoor fan coil unit.

B. Air cooled condensing unit and the matched indoor fan coil unit shall conform to
the requirements of ARI210 and UL 465.

C. Cooling and Heating Capacities: As shown on Drawings.

D. Condensing unit shall be a complete packaged, factory assembled, electrically


operated unit consisting of compressor, condenser coil, condenser fan and motor
and the necessary structural frame, weather protected housing, valves, piping,
wiring and controls. Unit shall be pre-charged with refrigerant R-22.

E. Condenser coil and fins shall be coated with manufacturers standard anti-corrosive
coating as approved by the Engineer.

F. Direct expansion type indoor fan coil units with remote thermostat and switches
shall include evaporator coils, electric heating coil (where required), expansion
device, centrifugal fans, motors and controls, air filters, and condensate pans and
drains. Each unit shall be provided with a factory operating charge of refrigerant
and oil or holding charge. Refrigerant shall be R-22 type.

- 71 -
G. Compressor shall be hermetic or semi-hermetic type, capable of operating at partial
load conditions, and shall be capable of continuous operation down to the lowest
step of unloading as required.

H. Units shall be supplied with required length of pre-insulated pre-charged refrigerant pipes
as well as remote thermostat and switches by the unit manufacturer.

I. Mini-split unites shall be cooling/heat pump type or electric heater type.

2.5 CENTRAL SPLIT UNITS

A. Air-Cooled Condensing Units:

1. The units shall be properly assembled and tested at the factory. It shall be designed for use
with Refrigerant 22.

2. Nominal unit characteristics, performance and cooling capacities shall be as shown on the
drawings. The condenser coil shall have copper tubes and aluminum fins and shall be provided
with manufacturer's standard anti-corrosion coating.

3. Compressors shall be of serviceable hermetic design with external spring isolators and shall
have automatic-ally reversible oil pumps.

4. The unit shall be designed for outdoor application with direct driven propeller type fans.

B. Ducted Air Handling Unit (DX System):

1. Units shall be of the type, size, and capacity as indicated on the drawings.
Furnish air handling unit as specified on item 2.08 of this section.

0.06 SINGLE PACKAGE AIR CONDITIONING UNITS

A. Package Type Air Conditioning System: The A/C units shall be shipped in a single
package configuration, fully wired, charged and tested, including the complete
cooling, heating and air handling systems ready for mounting. The physical
arrangement, sizes, type, model and capacity shall be as shown on the drawings
and approved by the Engineer. Units shall be provided with 50 mm thick cleanable
type filters on return side, disconnect switch, 0 to 25% outdoor air intake with
manual damper and cleanable filter, and manufacturer's supplied wall thermostat
with switches.

B. Air Cooled Condenser: Factory-assembled and tested units, designed for the use
with Refrigerant 22. Constructed of heavy gage galvanized steel, bonderized and
finished in backed-on enamel. Condenser coils shall have copper fins
mechanically bonded to the coil copper tubes.

- 72 -
C. Blower Evaporator Section: Factory-fabricated and factory-assembled,
constructed of heavy gage electro-galvanized steel with a backed-on enamel
finish and internally insulated with neoprene coated one in the thick fiber glass
insulation designed to prevent thermal losses and to provide quiet operation.
Blower section shall include slow speed belt-driven blowers with electric
motors; copper tube, aluminum fins for areas of dry climate and copper fins for
areas of humidity climate, evaporator cooling coil with insulated condensate
collecting pan; and electric resistance heaters (where required) with required
thermal and overloaed safety controls and operating controls. Package unit
control shall be energy saving type.

D. Temperature Controls: Manufacturer's standard units, integral with the Heating


and Cooling Equipment, installed in accordance with the manufacturer's
recommendations.

E. Electric Type Controls: Includes HEAT-OFF-COOL thermostat with fan ON and


AUTOMATIC positions.

END OF SECTION 15780

SECTION 16050

BASIC MATERIALS AND METHODS

Add the following clauses to the “2.02 WIRES AND CABLES”:

A. Low Smoke and Fume (LSF) Cables: 600/1000 V grade, copper conductor, compacted,
insulated with extruded LSF material in compliance with BS 6724 for armored cables and BS
7211 for un-armored cables. Materials used in construction of LSF cables are to be nominally
free from halogens (fluorine, chlorine and bromine). When material is tested in accordance
with BS 6425, Part 1 and IEC Publication 60754, Part 1, the acidic gas evolved during
combustion is to be less than 0.5%. When tested in accordance with BS 2782, method 141D
or ASTM method S2863, the oxygen index of bedding and sheathing materials is not to be less
than 30. Completed cable is to meet the requirements for tests under fire conditions when
tested in accordance with BS 4066, Part 1 and NMV 1.5 of BS 4066 Part 3. Cores and cross
sectional area are to be as shown on the Drawings. Phases are to be color coded in conformity
with the Standards, and overall cable sheath is to be extruded black LSF material.

B. Fire resistant Cable: Solid or stranded plain annealed copper conductors to BS 6360 (in sizes
up to 4 mm2), fire resistant insulation to BS 6899 (0.6 mm radial thickness), laminate

- 73 -
aluminum/screen and Low Smoke Zero Halogen (LS0H) composite sheath with tinned earth
continuity conductor/drain wire. Cable is to be rated 300/500 V, capable of accepting voltage
surges up to 5 kV, to operate continuously at 150 deg. C and for short durations at 200 deg. C.
It is to be certified to have passed IEC 60331 and IEC 60332-1 and IEC 60332-3 flame
resistance fire retardant and reduced flame propagation tests and to comply with category
CWZ of BS6387.

C. Fire resistant cable: plain copper stranded circular conductor complying with BS 6360 with
fire resistant insulation comply with BS 7655 operating temperature 90ºC, galvanized steel
wires armour and extracted low smoke zero halogen (LS0H) over sheath . Cables are to be
rated 600/1000 V. It is to be certified to have passed IEC 60331, IEC 60332-1 And IEC
60332-3 and IEC fire retardant and reduced flame propagation test and to comply with
category CWZ of BS 6387. Cables are to be sued to feed the fire pumps, panelboards of
central battery systems and other loads as shown on the drawings.

Add the following clauses to the “2.06 MOTOR CONTROL CENTERS”:

A. Construction: 2 mm thick sheet steel, adequately reinforced and braced for maximum rigidity,
sand blasted, rust inhibited after fabrication and sprayed with one coat primer and two coats
enamel internally and externally.

B. Components: Motor control center to include the following:

Main incoming circuit breaker or isolating switch as shown on the Drawings for
terminating incoming supply cables and isolating the busbar system.
Main copper horizontal full-length busbars rated as main incoming circuit breaker frame
rating or as shown on the Drawings.

Branch copper vertical full height busbars of adequate capacity to distribute power to
each circuit breaker and starter served.

Neutral copper busbar rated at half capacity of main busbar and distributed throughout
whole motor control center.

Earth copper busbars minimum 25 x 6 mm extending full length of motor control center.

One voltmeter with commutator, range 0-415 V.

Ammeters on main supply with necessary current transformers.

Starters, circuit breakers, push buttons, indicating lights, switches, relays, contactors and
accessories as shown on the Drawings.

- 74 -
Interconnecting and interlock wiring.

C. Wiring: Motor control center wiring to be class II type B to NEMA ICS.

D. Busbars to be adequately isolated and braced to sustain maximum possible short circuit
current.

E. Compartment doors to be interlocked so that isolators or breakers must be in OFF position


before door can be opened.

F. Spare Positions: Fully equipped cells, ready for connection to motors, are to be provided in
adequate number.

G. Space Positions: Fully equipped cells ready to receive control unit are to be provided in
adequate number. Space positions to have blank cover plates.

H. Starters, switches, other components and electrical devices to be clearly labeled in English as
to number and function, with incised letters on black Bakelite with white laminated core.
Labels to be permanently fixed under each component.

I. Incoming line connections to be made with solderless, terminal four bolt type clamps.

J. Labels: Starters, switches, electrical devices and accessories to be clearly labeled in English as
to function and number. Labels to be permanently fixed under each component.

K. Schematic and wiring diagrams to be firmly fixed within motor control centre, showing each
component and cross- referenced with component labels.

L. STARTERS:

1) Starters for three phase motors to be magnetic type to automatically disconnect


motor from power supply in case of supply failure, excessive voltage drop,
overcurrent and lack of balance in phases. Overload trips to be provided for three
phases.

2) Motor Data: Obtain from equipment supplier before ordering any motor starter, or
check motor nameplate for full load current rating and allowable temperature rise
in order to select proper overload thermal element for motor starter.

3) Short circuit protection device fitted to starter to be independent of controller and


overload protection.

4) Control voltage for starters and control circuits is not to exceed 110 V.

5) Step Down Control Circuit Transformers: Two winding isolating type.

6) Control Circuit Protection: Use high rupturing capacity fuses or circuit breakers.

- 75 -
7) Auxiliary supply for controls other than from main power circuit, to be effectively
isolated by auxiliary contacts on main isolator.

8) Control devices on starters to be as follows unless otherwise indicated or required


by driven equipment: start stop push buttons, one red pilot light for "running", one
group pilot light for "stopped" and one reset push button.

9) Starter type A for single phase motors not exceeding 1/2 HP to be surface or flush
mounted, manual two pole toggle type, for non reversing across the line starting,
fitted with one overload element.

10) Starter type B for three phase motors not exceeding 10 HP to be direct on line, non
reversing, magnetic type, with manual reset, 3 pole overload relay and low voltage
protection, unless otherwise required by local regulations.

11) Starter type C for three phase motors over 10 HP, but not exceeding 50 HP, to be
automatic star delta magnetic non reversing type, with 3 pole overload relay and
low voltage protection, unless otherwise required by local regulations.

12) Starter type D for three phase motors over 50 HP to be multiple step auto
transformer non reversing magnetic type, with 3 pole overload relay, under voltage
protection, unless otherwise required by local regulations. Auto transformer to be
dry type, Class F insulation, Class B temperature rise over ambient temperature.
Starter to be suitable for 15 start per hour repeated after 2 hours for motors up to
200 HP and 3 starts per hour repated after one hour for motors over 200 HP.

13) Electronic Solid State Reduced Voltage Motor Soft Starter" to be UL listed,
consisting of silicon controlled rectifier (SCR) based power section, digital logic
board and paralleling bypass contractor to provide smooth, stepless acceleration for
AC, 3-phase, 380 V, 60 Hz induction motors. The minimum peak inverse voltage
rating of the SCR's to be 1500 V. Contractor to be rated for full voltage across the
line motor starting duty. Starter enclosure to be NEMA 12 for indoor installation
and NEMA 3 for installations in wet and outdoor areas and provided with
necessary ventilation fans. Where shown on the drawings or indicated in the motor
centre schedules, starter to be incorporated within motor control centre. The starter
is to provide the following protections and adjustments:

E. Adjustable electronic overload


F. Overhead protection for the starter
G. Phase sequence protection
H. Phase loss/unbalance protection
I. Undervoltage protection

- 76 -
J. Ramp time
K. Initial torque
L. Start current limit
M. Motor full load current

N. Starter to comprise molded case motor circuit protector (with magnetic trip only)
for short circuit protection. Starter to be rated for 125% of the continuous current
rating of the motor. Short circuit rating of start to be at least 110% of the short
circuit level at starter location, or as shown on the electrical drawings or indicated
in the motor control centre schedules. Soft starters for pumps to comprise smooth
soft facility for linear voltage deceleration with adjustable deceleration time.

14) Individually mounted starters to be totally enclosed in sheet steel enclosure with
baked enamel finish. Design is to suit location and application. It is to be
impossible to open enclosure door unless isolator is in open position.

15) Nameplates: Starters and controls to have engraved nameplates identifying system
or defining its function.

Replace the contents under clause “2.08 LOW VOLTAGE MAIN DISTRIBUTION BOARD” by
the following:

A. GENERAL REQUIREMENTS

1) Generally: Main distribution boards are to be dead-front type, metal enclosed,


multi-cubicle, floor mounted, free standing, with 1000V rated insulation voltage, and
600 V rated operational voltage, with fixed or draw-out switchgear, manually or
manually and electrically operated, as shown on the Drawings, with matching vertical
sections to form a continuous integral and rigid structure. Outgoing sections are to be
of equal width.

2) Generally: Contractor shall do the appropriate coordinations and provide all


necessary interfaces, relays, transducers, etc, necessary for the functions specified in
the control system and/or shown on the Drawings.

3) General Construction: Rigidly framed and bolted, with Electro-galvanized sheet


steel enclosures, minimum thickness 1.5 mm, phosphatized, primed with rust
inhibiting primer and finished with thermal polymerized polyester epoxy powder
coating, gray color (RAL 7703 or ANSI 61) to approval. Switchgear is to be vermin,
dust and rodent proof, IP42 protection to IEC 60529, or equivalent ANSI/UL
standards, for indoor installations, with adequate lifting means and base-frames and
capable of being moved into position and directly bolted to floor without additional
sills.

- 77 -
4) Ventilation: Compartments are to be ventilated, by approved methods complying
with the Standards.

5) Main Distribution Boards are to have a short circuit withstand current of as shown
on drawings for 1 sec.

6) Fastenings between structural members are to be bolted.

7) Extension of structure and busbars is to be possible at either end of switchboard for


form 3 and form 4 type switchboards.

8) Arrangement is to permit incoming and outgoing busbars and cables to enter


enclosure as indicated on the Drawings and connects at respective terminals without
inconvenience to installation or maintenance.

9) Removing Circuit Breakers: Suitable arrangements and equipment are to be


provided for extracting, lifting and unloading switchgear from enclosures as
appropriate for type of switchgear.

10) Spare and space positions are defined as follows:

1. Spare position: Fully equipped enclosure with switchgear


2. Space position: Fully equipped enclosure ready to receive switchgear.

11) Busbars: Site rated for normal current as shown on the Drawings or at least site
rated to same rating of main circuit breaker frame size, and braced for a symmetrical
rms short-circuit duty as specified. Busbars are to be copper, of sufficient size to
limit temperature rise to allowable insulation or equipment temperature ratings, and
to a total maximum temperature of 90 deg C. Connections and buswork are to be
bolted with copper alloy hardware and are to be accessible for inspection and
maintenance unless otherwise recommended by the manufacturer and approved by
Engineer. Contact surfaces are to be Electro-silver plated.

12) Connections from busbar to switchgear are to be rated to carry full continuous
current rating of switchgear frame and are to be insulated.

13) Full size neutral is to be continuous through all sections. Neutral bus is to be
insulated and separate from earth bus and connected to it with removable links, at
every bus section. Links are to be of the same cross-section of the earth bus.

14) Earth bus is to extend full length of board, firmly fixed to each section in
accordance with the Regulations and Standards, complete with two main earthing
lugs (one at each end), and required number of feeder protective earth connectors.

15) Earth bus is to be half size of phase buses

- 78 -
16) Switchboard Type: Switchboard(s) are to be of the following type(s):
1. Form 4b.
2. Incoming: Withdrawable type – Power Air Circuit Breaker (PACB).
3. Tie: Withdrawable type - PACB.
4. Outgoing: Fixed type – Moulded Case Circuit Breaker (MCCB) for ratings up
to 1250A and fixed type – PACB for ratings greater than 1250A.

17) Withdrawable metal enclosed circuit breaker section is to consist of compartmented


unit(s), stationary part with rear busbar and cable connection compartments and front
draw-out circuit breaker assembly. Partitions between sections are to be bolted steel
plate and partitions between compartments are to be tough solid insulating removable
bolted barriers. Each unit is to have hinged lockable front door with grip-handle and
door mounted instrumentation.

18) Drawout circuit breaker assembly is to have disconnecting contacts, wheels and
interlocks to prevent connecting or disconnecting circuit breaker unless in the open
position, and to prevent closing circuit breaker while racking into any of the three
positions (connect, test, disconnect). Racking mechanism and rail assembly are to be
approved worm and lever mechanism. It is to be possible to close the unit door with
breaker in any of the three positions and when removed. External position indicator
is to be provided. Fixed disconnecting primary contacts are to be accessible and
replaceable from front and are to be silver plated copper. Moving primary disconnect
contacts are to consist of self-aligning, silver plated, spring pressure, finger-cluster,
copper contact fitted on line and load studs of circuit breaker.

19) Fixed main circuit breaker section is to individually accommodate main circuit
breaker, main cable entry with terminal fitting assembly and metering compartment.
Where placed against a wall, accessibility is to be possible from front and sides or
only from front of section.

20) Pull Sections: An additional cable pull section is to be provided, depending on


actual configuration shown on the Drawing, and subject to Engineer‟s approval.

21) Front and rear accessible, front and rear aligned, individually mounted fixed
MCCB distribution sections as basic construction for form 4b switchboards, are to be
compartmentalized construction, consisting of front modular circuit breaker
compartments, busbar system compartments and rear cable termination compartments
(as per the form type selected), with insulating barriers between front compartments
and busbar compartments and between rear compartments and busbar compartment
(removable for maintenance). MCCBs are to be closely coupled to busbars (to
minimize chances of bus-side faults), and to rear cable terminals, through compatibly
frame-sized insulated connectors. MCCB modules are to be covered on the front, by
recessed frame-type bolted covers, 1.5 mm minimum thickness, to protect circuit

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breaker handles. Top, sides and rear are to be covered with removable screw-on
plates having formed edges all around.

B. POWER FACTOR (PF) CORRECTION

1) Generally: PF correction system is required to bring up power factor of LV system to


better than 0.90.

2) Location of capacitor bank is to be indoors, as close as possible to/or within


nominated switchboard requiring PF improvement, and to be totally enclosed in sheet
metal cabinets with appropriate ventilation and min. IP31 degree of protection IEC
60529, or equivalent ANSI/UL standards.

3) Capacitor bank is to be prefabricated, complete with capacitors, contactors and


busbars required to improve PF to at least the figure indicated above, and discharge
resistors to enable discharge of capacitors after disconnection.

4) Steps are to be rated as shown on the Drawings.

5) Capacitors: are to be integrally fused, unless otherwise indicated. Internal Wiring is to


be factory wired, ready for field connection to external circuits at a single set of
pressure terminals.

6) In the following subparagraph select whatever is appropriate and applicable:

7) Capacitors are to be dry-type, operating on rated low voltage, made of metalized


polypropylene (self-healing dielectric) foils coated with thermosetting resin, or equal
construction, proved in operation for at least 5 years, under prevailing ambient
conditions. Capacitors are to be with a loss factor not exceeding 0.3 x 10(-3) (a
consumption of about 0.4 watts per kVAR).

8) Switching of capacitors is only to be performed by the fast closing contactors on


capacitor bank units (with surge limiting reactors as necessary). Switching
arrangement of capacitors is not to allow excessive transient capacitive switching at
source, i.e. circuit breaker feeding the bank.

Add the following clauses to the “2.09 PANELBOARDS”:

A. PANELBOARD ENCLOSURES

1) Type: General purpose type, suitable for relevant ambient conditions, flush or
surface mounted as shown on the drawings, comprising box, trim, or trim and door
to approved manufacturer's standards and sizes.

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2) Construction: Box, trim and doors where required, are to be Electro-galvanized
sheet steel of gauges not less than specified and in accordance with the standards.
Welded joints are to be galvanized after manufacture. Gutter spaces are to conform
to the standards, adequate for the utilized cables/wires subject to the engineers‟
approval and in no case less than 100 mm on all sides. Enclosure is to have pre-
designed angles or threaded end studs to support and adjust mounting of interior
panelboard assembly.

3) Trims are to cover and overlap front shield, covering all terminals and bus
compartments, to form a dead front panel. Trims are to be fixed to cabinet/box by
quarter-turn clamps engaging flange of box (use of screws engaging holes in flange
of box is not acceptable). Screws where used are to be oval-head, countersunk and
flush. Trims for flush mounted panelboards are to overlap box and front shields by
at least 20 mm. Trims for surface mounted panelboards are to be exactly sized to
form flush fit to box.

4) Doors are to have concealed hinges integral with trim, and flush combination
cylinder lock and catch. Doors over 1000 mm high are to have vault-type handle
and multiple point latch mechanism. Locks are to be keyed alike.

5) Finish: Inner and outer surfaces of cabinet/boxes, trims, doors etc. Are to be
cleaned, phosphatized, chrome passivated and treated with final thermosetting
epoxy powder modified by polyester resins providing high resistance to mechanical
injury, heat, acid and alkali solvents, grease, aging and corrosion and of standard
gray color to the approval of Engineer.

6) Directories under glassine, or an approved alternative durable arrangement, are to


be provided on inside face of doors, or in metal label holders when trim without
doors are specified. Directories are to be typed to identify panelboards and clearly
indicate circuit number and description of load.

B. BUSBARS

1) Type: One piece, 98% pure electrolytic copper, based on total maximum operating
temperature of 90°C at any point of the bus, at full continuous rating. Bolted or
clamped contact surfaces are to have maximum current density not exceeding
requirements of the approved standards. Aluminum is not to be used for busbars or
panelboard parts.

2) Design: Busbars are to be shrouded/insulated and rigidly designed so that branch


circuit devices can be removed without disturbing adjacent units or changed
without additional machining, drilling or tapping. Busing is to be full size without
reduction. Busing and blank plates are to allow installation of future circuit
devices, where indicated on the drawings.

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3) Rating: Busbar rating is to be at least equal to main-circuit breaker frame size.
Where no main circuit breaker is required, busbars are to have main lugs or
disconnect switch, with nominal rating equal to 1.25 times the up stream circuit
breaker trip rating, and as shown on the drawings.

4) Short-circuit Duty: Busbars are to carry at least 125% of the maximum short-circuit
level at point of application for one second, without showing any signs of
degradation.

5) Terminals and connections are to be anti-turn, solder-less screw-pressure type.


Screws and bolts used for making copper/copper connections are to be hard copper
alloy with lock washers (riveted bus connections are not acceptable).

6) Neutral bar is to be solid and fully insulated from cabinet or box. One solder-less
box type set-screw connector is to be provided for neutral wire of each branch
circuit and one bolted clamp-type connector or anti-turn lug with set-screw for
main incoming neutral wire. Neutral is to be fully sized and rated as for phase
busbars.

7) Earthing bar is to be copper, brazed to panelboard cabinet, with bolted pressure


connector for main conductor and one set-screw-type tunnel terminal for each
outgoing conductor, to provide secure and reliable contact with all metal parts and
enclosure.

Replace the contents under clause “2.10-B Molded Case Circuit Breaker” by the following:

A. MOLDED CASE CIRCUIT BREAKERS (MCCBs)

1) Type: Tested to approved standards, rated insulation voltage of 500 V for 100 A
frame size, 690 V for 160 A frame size and 750 V for frame sizes higher than 160
A, totally enclosed, molded case, constructed from high quality, high temperature
resistant, tropicalized, molded insulating materials, for normal operation at
maximum temperature within enclosures at point of application, and provided with
front operated single toggle type handle mechanism for manual operation of main
contacts in addition to automatic operation under over-current conditions. Multi-
pole breakers are to have common integral trip bar for simultaneous operation of all
poles. Ampere rating is to be clearly visible. All terminals are to be box lug or
clamp type with set screws, suitable for copper or aluminum conductors.

2) Circuit Breaker Trip Units: Unless otherwise specified or shown on the drawings,
moulded case circuit breakers of final branch circuit panel boards (LPs), power
panel boards (PPs) and subdistribution panel boards (SDPs) are to be thermal

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magnetic type, while moulded case circuit breakers of distribution panel boards
(DPs) are to be electronic solid state trip type for all main incoming breaker frame
sizes, and electronic solid state trip type for outgoing circuit breakers above 250 A
frame sizes & thermal magnetic type for outgoing breakers with frame sizes of 250
A and below.

3) Thermal magnetic circuit breaker trip units: are to have bi-metallic inverse time
delay over-current element for small overloads and instantaneous magnetic over-
current trip element for operation under short-circuit conditions on each pole.
Circuit breakers rated 150/160 A or 250 A are to have adjustable instantaneous
trips.

4) Compensation: Thermal over-current trips are to be ambient temperature


compensated between 25 and 50 deg C.

5) Electronic trips units, applicable to circuit breakers greater than 160 A frame size
and larger, are to be solid state with long time delay settings between 0.5 and 1.0
times maximum trip rating, short time delay range of 3 to 10 times maximum trip
rating with a maximum clearing time of 0.2 seconds, and instantaneous protection
adjustable from 5 to 10 times continuous rating. Solid state trip units are to be
insensitive to changes in ambient temperature between -20 and +55 deg C. Earth
fault protection is to be built into trip unit where specified, and is to be suitable for
connection to external current sensor. Push-to-trip button is to be provided on
cover for testing the trip unit.

6) Switching Mechanism: Quick-make, quick-break type, with positive trip-free


operation so that contacts cannot be held closed against excess currents under
manual or automatic operation. Contacts are to be non-welding silver alloy with
approved arc-quenching devices of metallic grid construction.

7) Trip current rating (amps) indicates nominal maximum rating at which overload
element is set to operate.

8) Frame size is defined as maximum continuous current rating of circuit breaker


which corresponds with its maximum trip range listed below and which is to be
related to minimum acceptable short-circuit interrupting ratings, based on fully
rated interrupting duties: normal duty (N), high break (H), or current limiting (L),
as specified.

9) Tripped Position: When tripped automatically by over-current condition, operating


mechanism of circuit breaker is to assume an intermediate position clearly
indicated by the handle between on and off positions.

10) Interchangeable Trips: Thermal-magnetic trip circuit breakers of 150/160 A frame


size are to have interchangeable trip units.

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11) Sealing: Circuit breakers with non-interchangeable trip units are to be sealed.
Circuit breakers with interchangeable trip units are to have trip unit covers sealed
to prevent tampering.

12) Accessories: Circuit breakers are to be designed to accommodate standard


attachments including shunt-trip, under-voltage release, combined auxiliary and
alarm switches, and electrical motor operator to any circuit breaker of rating (frame
size) 100 A and over. Padlocking devices are to be provided, where shown on the
Drawings.

13) Residual current operated earth leakage trip devices (RCDs) are provided as add-on
or built-in earth leakage accessories, where required and as shown on the
Drawings. Protection against earth fault current, in addition to over-current and
short-circuit protection, is to be in accordance with the Regulations. Trip current
sensitivity on breakers for branch circuits is to be 30 mA, and for main breakers
ratings are to be as shown on the Drawings. Circuit breakers are to include current
transformer with tripping coil assembly, test button and trip free mechanism to
ensure circuit breaker cannot be held closed against earth faults.

14) Current Limiting Circuit Breakers: Molded case type without fusible elements.
When operating within current limiting range, the I2t of let-through current is to be
less than 1/2 cycle wave of symmetrical protective short-circuit current as
compatible with breaker construction.

15) Current limiting circuit breakers are to have, on each pole, adjustable inverse time-
delay over-current characteristics for overload protection and instantaneous trip for
short-circuit protection. Operation of main contacts is to be based on Electro-
magnetic repulsion forces between contacts created by fault current. Ratings are
specified at rated voltage for rms values of prospective short-circuit current.

Add the following clauses to the “2.10 SAFETY SWITCHES, CIRCUIT BREAKERS AND
FUSES”:

A. MINIATURE CIRCUIT BREAKERS (MCBs)

a. Type: Thermal magnetic non-adjustable type.

b. Construction: MCBs are to be tropicalized for operation at ambient temperatures up


to 70 degree C within panelboard enclosure and humidity up to 95%, and are to be
constructed from high quality, high temperature, molded insulating materials.
Guaranteed duties and characteristics are to be submitted for temperatures above 40
deg C.

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c. MCBs and combination devices are to be modular, of unified profile and suitable
for mounting either to a standard din rail, or a plug-in system.

d. Operation: Under overload conditions, thermal tripping is to provide close


protection of insulated conductors. Under short-circuit conditions, magnetic trip is
to operate at 7 - 10 times normal rated current (type 3 characteristic). Magnetic
operation is to be in the current limiting region and opening time is not to exceed 5
milliseconds.

e. Residual current devices for earth leakage protective circuit breakers are to be add-
on devices, or built-in and integral with the standard circuit breaker. Non-
adjustable sensitivities of 30 mA, 100 mA and 300 mA are to be available for all
ratings of 2-pole and 4-pole circuit breakers.

f. Auxiliaries where shown on the drawings, are to include alarm switch, auxiliary
switch, shunt trip, under voltage trip and similar units which are to be modular
additions to the circuit breakers.

B. POWER AIR CIRCUIT BREAKERS (PACBs)

1) Type: Encased in steel structure, air ventilated, air break, for normal operation at
maximum temperature within enclosure at point of application, tested to approved
standards, manually operated for normal functions, and automatically tripped
under over-current conditions. Trip power is to be derived from main power
circuit, with sufficient tripping energy to reliably trip circuit breaker. Fixed
mounted circuit breaker is to be rear connected.

2) Construction: Manually or manually and electrically operated, as shown on the


Drawings, with two-step, spring charged, stored energy mechanism, quick-make,
quick-break type, electrically and mechanically trip-free, to prevent maintaining
circuit breaker closed against over-current condition whether under manual or
automatic operation. Electrically operated circuit breakers are to have integrally
mounted, spring charging motor mechanism automatically recharged upon closing.
Both manually or manually and electrically operated circuit breakers are to have
mechanical built-in charging lever and are to include open and close direct acting
push buttons. Stored energy provision is to allow open/close/open sequence of
operation without use of external energy. Circuit breaker is to have arc-quenching
device on each pole and replaceable arcing contacts.

3) Control Power: For electrically charged circuit breaker and/or for shunt trip device,
where required, control power is to be 120V ac obtained from in-built MDB
control power transformer connected and fused on line-side of circuit breaker.
Where shunt trip and/or under voltage release are required, a sufficient capacitor
trip device is to be provided.

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4) Trip Unit: Totally enclosed, programmable, solid state device, interchangeable for
compatible frame sizes, pluggable into front of circuit breaker, tamper-proof and
with transparent, sealable cover. Trip unit is to measure sinusoidal and non–
sinusoidal current wave forms (fundamental to thirteenth harmonic) by
continuously sampling each phase through out every cycle. Trip unit is to be direct
acting trip device, current transformer operated, with flux transfer shunt trip that
requires no external power. It is to have adjustable current setting (0.5 - 1.0 times
trip unit rating) with adjustable long-time delay, short-time pick-up and short-time
delay, earth-fault pick-up and time delay instantaneous over current pickup.
Current setting range is to be by means of replaceable trip-units within the
maximum frame size rating. Once removed, circuit breaker is to remain in the
trip-free position. Earth-fault trip is to be adjustable, range 10% to 60% of normal
current rating of the circuit breaker and a maximum of 1200A, with adjustable
time delay between 0.1 and 0.5 seconds. Short time delay is to be adjustable in
steps, 2 - 9 times current setting, with pre-settable or adjustable time band having
maximum delay of 0.3 to 0.5 seconds. Instantaneous trip is to be adjustable in
steps at least 2 – 13 times the trip unit rating. Over-ride protection is to allow full
sensitivity up to interrupting capacity of Circuit Breaker.

5) Trip Unit shall have the metering functions for each phase comprising:

i. Voltage.
ii. Frequency.
iii. Energy.
iv. Total power.
v. Peak power demand.

6) Trip Unit Status Display: Shall indicate in words the status of normal breaker
operation, long time over current pick up, instantaneous time over current trip,
short time over current trip, ground fault trip. Unit shall have integral resetable
counter to count long time, short time, instantaneous and ground fault trips.

7) Position Indicators: Positive with trip indication target. Target indicator is to be


mechanical and is to give indication even when control power has been lost.

8) Trip unit shall have inputs from conventional potential transformers for every
phase. Current sensors transformers for every phase. Current sensors shall be
encased in epoxy filled plastic housing to protect against damage and moisture and
shall be integrally mounted in breakers.

9) Neutral Current Transformer: Provide on the neutral conductor of each main, tie or
outgoing circuit having earth fault protection. Rating and characteristics of the
neutral current transformer are to be suitable for proper operation of the earth fault
protection system.

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10) Circuit breaker accessories are to include the following:

i. Padlocking or key-locking provisions for all positions (disconnected, test,


connected, closing blocking, open)
ii. Overload, short-circuit, and ground fault trip LEDS
iii. Trip indicator and reset button
iv. Operations counter.
v. On/off pilot lights.
vi. Shunt-trip coil and closing solenoid for remote control.
vii. Bell alarm for remote over-current trip indication.

11) Auxiliary Contacts: Include N.O. and N.C. contacts on switchgear as required for
remote monitoring and control, plus 2 N.O. and 2 N.C. spare contacts.

12) Electrical Interlock: If electrical interlock is required between power air circuit
breakers (as shown on the drawings), the mechanical closing button of the circuit
breaker is to be disabled in the connect position and an additional electrical push
button is to be provided for the closing of the circuit breaker through the breaker‟s
shunt close coil. The electrical interlock is to be provided on both shunt trip and
close coils of the circuit breaker in order to perform simultaneous tripping and
inhibit closing functions on the interlocked breaker (s).

Replace the contents under clause “2.13 LIGHTING” by the following:

A. LIGHTING FIXTURE CONSTRUCTION - GENERAL

1) Generally: Construction and wiring of fixtures are to comply with the Regulations
and Standards. Fixtures are to be fabricated, assembled and wired entirely at
factory. Manufacturer's name, factory inspection stamp and official quality label
are to be fixed to each fixture supplied.

2) Lighting Fixtures (Luminaires): Manufacturer's standard, as given in Lighting


Fixture Schedules shown on the Drawings, or equal.

3) Sheet Steel Housings: Not less than 0.6 mm thick, and thicker when required by the
Specification or the Standards.

4) Sheet Steel Reflectors: Not less than 0.5 mm thick.

5) Aluminum Reflectors: Not less than 0.7 mm thick, unless otherwise approved.

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6) Fabrication: Metalwork is to be mitred, welded and ground smooth without tool
marks or burrs. Flat metal parts are to be stiffened by forming grooves and edges
during fabrication. Metal parts are to have finish free from irregularities.

7) Rust-proof Ferrous Base: Ferrous metal parts are to be bonderized (treated with
corrosion resistant phosphate solution) and given an approved rust-inhibiting prime
coat before application of final finish.

8) Finish for Non-Reflecting Metal Surfaces: Approved baked enamel paint. Paint
color on fixture frames and trims are to be as specified or as selected by the
Engineer.

9) Finish for Light Reflecting Surfaces: White baked enamel paint having reflection
factor not less than 85%. Mirror reflectors, where specified, are to be highly
polished, anodized aluminum with reflection factors not less than 97%.

10) Mechanical Resistance of Finish: After finish has been applied on steel surfaces
and cured, it is to withstand a 6 mm radius bend without showing signs of cracking,
peeling or loosening from base metal.

11) Resistance of Finish to Ultra-Violet: Finish is to withstand 72 hours exposure to an


ultra-violet RS lamp placed 100 mm from surface without discoloring, hardening or
warping, and is to retain the same reflection factor after exposure.

12) Heat Resistance: Finishes, wires and components inside fixtures are to be certified
materials to resist the temperatures or other conditions encountered in the fixtures.

13) Wiring Inside Fixtures: Not less than 1.5 mm2, and insulated for 240 V application.
Insulation is to have acceptable characteristics to resist maximum temperatures
inside fixtures. Wiring is to be terminated on screw type, fixed, insulating,
terminal blocks.

14) Hinges: Fixtures with visible frames and hinged diffusers are to have concealed
hinges and catches, and stain-less steel retaining clips. Other alternative equally
durable products may be submitted for approval.

15) Suspension Aligners: Provide for pendant fixtures for axial, vertical and horizontal
alignment. Vertical adjustment is to be minimum 25 mm.

16) Recessed Fixtures: Construct to fit into suspended ceilings without distorting
fixture or ceiling. Plaster rings are to be provided for plaster or concrete ceilings.

17) Outdoor Fixtures: Non-ferrous metal or specially molded material for outdoor use.

18) Removal of parts for maintenance is to be possible without removing fixture


housing.

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B. FLUORESCENT FIXTURES

1) Lamp Holders Generally: To IEC 60400, heavy duty, molded white plastic with
non-corroding spring contacts.

2) Lamp Holders for Industrial Fittings: Spring loaded turret type, heavy duty, dust
protected.

3) Ballast Rating: Ballast is to be manufactured and certified for the specific lamp it
controls and for operation from nominal power supply, with voltage and frequency
equal to nominal voltage and frequency of distribution network.

4) Electronic Ballasts is to be used in conjunction with tubular and compact


fluorescent fixtures. Ballast is to consist of electronic integrated circuit design,
instant start, operating at 20 to 60 kHz, providing at least 30% power savings over
equivalent standard electromagnetic ballasts, power factor corrected to above 0.9,
having less than 20% third harmonic distortion (on the input), with crest factor of
1.4 or better. Ballast is to meet the requirements of the FCC regulations for Radio
Frequency Interference (RFI) and Electromagnetic Interference (EMI) class A.
Ballast is to incorporate in its design a feature to preclude premature failure caused
by transients as per IEEE 587 category A.

5) Electronic Ballasts are to be designed and constructed to maintain a case


temperature not greater than 90° C when operated at a room ambient of 50° C when
tested in accordance with applicable standards. Ballasts are to be manufactured
with service life in excess of 10,000 hours. Use the most efficient combination of
four, three, two and/or single lamp ballasts as recommended by the manufacturer
and subject to the Engineer‟s approval.

6) Electronic Ballast Sound Rating: all ballasts are to be the manufacturer's best
(quietest) sound rating, with the rating clearly indicated on the ballast case. Ballasts
found by the Engineer to be unduly noisy shall be replaced without charge prior to
acceptance of the job.

7) Electronic Ballasts are to be designed for single frequency operation, nominal 60


Hz, and are to be operated at the specified power supply voltage. Ballasts are to be
firmly in the lighting fixtures to prevent vibrations.

8) Remote Ballasts are to be furnished in rated enclosures ready for mounting and
connection. Enclosures with more than one ballast are to be furnished pre-wired.
Provide acoustically isolated mounts for remote ballasts and ballast enclosures to
assure quiet operation.

C. INCANDESCENT LAMP FIXTURES

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1) Incandescent Lamp Sockets: To IEC 60061 and IEC 60238, high-grade porcelain;
E27 (ES) screw sockets for lamps not exceeding 200 W and E40 (GES) screw
sockets for lamps 300 W and over.

D. High Intensity Discharge Lamp Fixtures

1) Type: high intensity discharge (HID) Fixtures are to be complete units including
integral ballasts (and ignitors for HPS lamps where indicated) and lamps of
required number and type, and are to have lighting distribution characteristics
equivalent to model and manufacturer indicated in the fixture description.

2) Accessories: Fixtures are to have mounting accessories, such as suspension rods or


chains, rails or brackets, and protective glass covers with gaskets for protection
against dust and humidity or type of corrosive atmosphere predominant in the
location.

3) Ballasts and ignition devices are to be power factor compensated to at least 0.9
lagging, and type specially selected for lamp type and size used. Ballasts are to be
constant wattage, autotransformer type, designed for single frequency operation,
nominal 60 Hz, and operated at the specified power supply voltage. Lamp is to be
able to start with at least +/-10% variation from nominal line volt-age and continue
in normal operation with dips attaining 20% for four seconds. Compensation is to
ensure there is no great increase in operating current during starting and that gear
losses do not exceed 10% of normal wattage. RF suppression circuit is to be
provided.

4) Ballasts for H.I.D. Lamps: are to be the manufacturer's best (quietest) sound rating,
with the rating clearly indicated on the ballast case. Ballasts found by the Engineer
to be unduly noisy shall be replaced without charge prior to acceptance of the job.

5) Electronic Metal Halide Ballasts: electronic ballasts are to be used for metal halide
lamps up to 150 W rating. Electronic metal halide ballasts are to be provide “square
wave” output at less than 200 Hz with no more than  0.5% variation in output
power at  10% variation in input line voltage of 220V/ 60 Hz. Electronic metal
halide ballasts are to have a minimum power factor of 95% and THD of less than
10%. Acceptable remote mounting distance is to be not less than 3.66 meters.
Electronic metal halide ballasts are to have a “turnoff” safety function in event of
failed or malfunctioning lamps or other abnormal conditions.

- 90 -
E. LAMPS

1) Rated voltage of incandescent and PL lamps is to be equal to nominal voltage of


distribution network. Lamps with different rated voltages are not acceptable.

2) Incandescent Lamps for General Lighting Service (GLS): To have screw base type
ES for lamps 200 W and below and type GES for lamps 300 W and above. Inside
frosted (IF) lamps are to be used unless otherwise specified. Guaranteed rated life is
to be above 800 hours and luminous output above the following:

1. 950 lumens for 75 W lamps


2. 1350 lumens for 100 W lamps
3. 2200 lumens for 150 W lamps
4. 3100 lumens for 300 W lamps.

3) Reflector Lamps (R): For indoor and outdoor use, with silver reflector and prismatic
lens. Light beam is to be narrow (spot), wide (flood) or extra-wide (wide flood) as
indicated in the fixture description.

4) Tungsten-Halogen Lamps: Tubular, quartz, resistant to high temperatures.


Guaranteed rated life is to be above 2000 hours and luminous output above the
following:

1. 9500 lumens for 500 W lamps


2. 22000 lumens for 1000 W lamps
3. 44000 lumens for 2000 W lamps.

5) Straight Tubular Fluorescent Lamps: To IEC 60081 (SSA 138 and SSA 139) and,
unless otherwise specified, are to be electronic ballast type, bi-pin, rated as indicated
in the fixture description and with improved fluorescent internal coating. Color of
light is to be High Colour rendering cool white. Lamps are to be low energy type
with tube diameter 26 mm. Guaranteed rated life is to be above 8000 hours and
luminous output above the following:

1. 1300 lumens for 18 W lamps (600 mm long)


2. 3200 lumens for 36 W lamps (1200 mm long)
3. 5200 lumens for 58 W lamps (1500 mm long).

6) Compact Lamps: Single ended, compact-miniature lamp, consisting of four narrow


fluorescent tubes welded together, with electronic ballast and with special two-pin
plug-in base and socket. Guaranteed rated life is to be above 5000 hours and
luminous output above the following:

1. 600 lumens for 10 W lamps


2. 900 lumens for 13 W lamps

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3. 1200 lumens for 18 W lamps
4. 1800 lumens for 26 W lamps

Lamps are to be type electronic type with warm color impression.

END OF SECTION 16050

SECTION 16350

MEDIUM-VOLTAGE TRANSFORMERS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

B. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.

1.2 SUBMITTALS

B. Product Data: Include full technical data on features, components, ratings, and
performance for each type of transformer specified. Include dimensioned plans, sections,
and elevation views. Show minimum clearances and installed devices and features.
Submit Manufacturers' catalogues.

C. Wiring Diagrams: Detail wiring and identify terminals for tap changing and connecting
field-installed wiring.

D. Product Certificates: Signed by manufacturers of transformers certifying that the products


furnished comply with requirements.

E. Type Test Certificates: Submit to verify compliance of main equipment with the relevant
IEC Standards.

F. Routine Tests: Each transformer unit is to undergo routine tests at the manufacturer's
works in accordance with the relevant standards. Submit routine test reports, prior to
shipping equipment, indicating ambient test conditions and guaranteed rating of
equipment under site conditions.

- 92 -
G. Shop and Construction Drawings: Submit drawings for approval including, but not
limited to, the following:

1. Plans and elevations, with dimensions and weights.


2. Arrangement of equipment and general layouts.
3. One-line diagram of power system.
4. Foundation details, grouting holes and installation details.

H. Sound-Level Test Reports: Certified copies of manufacturer's sound-level tests applicable


to equipment for this Project.

I. Field Test Reports: Indicate and interpret test results for compliance with performance
requirements.

J. Maintenance Data: For transformers to include in the maintenance manuals specified in


Division 1.

K. Manufacturer is to submit the following values :


1. No load and load losses.
2. Maximum flux density at rated power voltage and frequency.
3. Maximum current density at rated power voltage and frequency for both MV and
LV windings.
4. Maximum current density at severe fault conditions for both MV and LV windings.

1.3 QUALITY ASSURANCE

B. Manufacturer Qualifications: Engage a firm experienced in manufacturing transformers


similar to those indicated for this Project and with a record of successful in-service
performance.

C. Standards: Equipment and component parts are to comply with the following Standards:

1. Common clauses for HV switchgear and control gear standards: IEC 62271-1.
2. Power transformers: IEC 60076.
3. Insulating oil: IEC 60296.

1.4 WARRANTY

B. Manufacturers Warranty: Submit a written warranty signed by the manufacturer agreeing


to repair, restore or replace any defective equipment specified in this section during the
specified warranty period

1. Warranty Period: 1 year from date of substantial completion.

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1.5 DELIVERY, STORAGE, AND HANDLING

B. Temporary Heating: For indoor, dry-type transformers, apply temporary heat according
to manufacturer's written instructions within the enclosure of each ventilated-type unit
throughout periods during which equipment is not energized and is not in a space that is
continuously under normal control of temperature and humidity.

1.6 COORDINATION

B. Coordinate layout and installation of transformers with other construction.

C. Coordinate size and location of concrete or mounting bases. Concrete, reinforcement,


and formwork requirements are specified in Division 3 Section "Cast-in-Place Concrete."

PART 2 - PRODUCTS

2.1 OIL TYPE WITH CONSERVATOR

B. Type: 3-phase, indoor type, two-winding, liquid- immersed, conservator type, rated for
continuous operation under site ambient conditions at full rated power, with off- load,
manual externally operated tap-changer lockable in all positions, and complying with the
standard equipment of the Local Power Authority.

C. Standards: Transformer is to comply with IEC 60076, 60156, 60296 and 60404-2.

D. General Construction: Welded sheet steel tank, with reinforced bottom and cover and
heavy corrugated sheet steel sides for cooling. Tank cover is to be bolted and sealed to
tank, with provision for two thermometers or temperature sensors, and lugs for lifting.
Two earthing bolts, or ground pads, are to be provided one on the transformer tank cover
and the other on the base frame. Tank is to have drain valve at bottom, four lashing lugs
at top and a rating plate.

E. Conservator: Connected to tank cover by flanged bolted pipe connection, with provision
for adding a Buchholz relay for sizes over 315 kVA, and having oil level gauge, filler and
vent with dehydrating breather.

F. Base Frame: Welded to tank bottom, to have four towing lugs and provision for
fringeable flat rim wheels arranged for longitudinal or cross-travel.

G. Measurement of sound pressure level is to be as per IEC 60551.

H. Windings: Copper, unless otherwise approved.

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I. Bushings: Porcelain, mounted on tank cover, with arcing horns on MV side (if not
enclosed).

J. Cable Terminals, fittings and sealing ends are to be arranged as described in paragraph
‎2.1L hereof and/or as shown on the Drawings.

K. Finish: Surfaces are to be steel grit blasted, caustic washed and phosphatized, primed
with waterproof primer and finished with weather-resistant enamel and final coat of air-
drying enamel. Alternative finish may be used subject to approval.

L. Characteristics:

1. Rated Power (net site rating): As shown on drawings


2. Winding Connections: Dyn 11 fully insulated and brought out.
3. Frequency: 60 Hz.
4. Type of Cooling: ONAN (oil natural, air natural)

M. Accessories are to include the following:

1. Dial type thermometer with maximum pointer and N.O. alarm and trip contact.
2. Drain valve and sampling device.
3. Flat rim wheels and attachment fittings.
4. Magnetic oil level indicator with low level alarm contacts on conservator.

N. Accessories for transformers rated at 1000 kVA or higher are also to include Buscholz
relay, with separate contacts for alarm and tripping.

2.2 SEALED LIQUID IMMERSED TYPE

B. Type: 3-phase, indoor type, two-winding, liquid immersed, sealed type, rated for
continuous operation under site ambient conditions at full rated power, naturally cooled
(ONAN) with off-load, manual, externally operated tap- changer, lockable in all
positions, on primary side.

C. Standards: Transformer is to comply with IEC 60076, 60156, 60296 and 60404-2.

D. Construction: Variable volume steel tank, with corrugated wall design forming integral
cooling pockets, heavy rolled welded steel bottom and base frame and hermetically
sealed bolted-on cover. Tank is to be filled with insulating liquid drawn in under
vacuum. Cover is to have provision for two thermometers or temperature sensors, lugs

- 95 -
for lifting, four lashing lugs and filler-pipe with valve. Tank is to have drain valve at
bottom, earthing bolt on cover, earthing pad on base-frame, and rating plate.

E. Base Frame: Complete with four towing lugs and provision for fringeable flat rim wheels
arranged for longitudinal or cross-travel.

F. Noise level in general is to be less than 76 dB at 0.3 m for ratings up to 1600 kVA and 69
dB for ratings up to 630 kVA, and in accordance with IEC 551.

G. Windings: Copper, unless otherwise approved.

H. Bushings: Porcelain, mounted on tank cover, with arcing horns on MV side (if not
enclosed). Side bushings for flanged and enclosed connections or plug-in bushings are to
be provided for terminal connections as required or as shown on the Drawings.

I. Cable terminals, fittings and sealing ends are to be arranged as described in paragraph
‎2.2K hereof and/or as shown on the Drawings.

J. Finish: Surfaces are to be steel grit blasted, caustic washed and phosphatized, primed
with waterproof primer and finished with weather-resistant enamel and final coat of air-
drying enamel. Alternative finish may be used subject to approval.

K. Characteristics:

L. Sealed Liquid Immersed Power Transformer Characteristics:

1. Rated Power (net site rating): As shown on drawings


2. Insert either: Dyn 11, or(other).
3. Winding Connections: Dyn 11 fully insulated and brought out.
4. Insert either 50 or 60.
5. Frequency: 60 Hz.
6. Type of Cooling: ONAN (oil natural, air natural)

M. Accessories are to include the following:

1. Magnetic liquid gauge with N.O. low level alarm contact.


2. Dial type thermometer with N.O. alarm and trip contacts and maximum pointer.
3. Pressure relief device with N.C. trip contact.
4. For transformers over 500 kVA rating: combined pressure/vacuum gauge provision
for cooling fan.
5. For any transformer rating, as needed: flat rim wheels and attachment fittings to
base.

PART 3 - EXECUTION

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3.1 INSTALLATION

B. Locations and Layout: Exact locations and physical layout of equipment and components
may be varied as required to suit manufacturer's design and as approved, provided the
required functions and operations are accomplished; follow the identification of the units
indicated on Drawings exactly to ease checking and building maintenance procedures.

C. Equipment Bases: Ensure that concrete bases and foundations provided for installation of
equipment are constructed in accordance with approved shop and construction drawings
and equipment manufacturers' drawings and that holes for fixing bolts and provisions for
passage of cables etc. are provided as required.

D. Cable Trenches: Ensure that trench construction and covers provided for installation of
power and control cables are in accordance with approved shop and construction
drawings.

E. Built-In Items: Ensure that equipment supports, fixings and the like, and sleeves for
passage of feeders and cables which are to be built into concrete foundations, bases, cable
trenches or building structure are provided as and when required and that they are
properly installed.

F. Equipment: Install on concrete bases etc., and assemble completely plumb and level,
before grouting in holding-down bolts.

G. Supports and Terminations: Install all incoming and outgoing cable supports, cable ends
and termination fittings required for MV, LV and control cables.

H. Relays: Set in accordance with manufacturer's instructions and the Local Power
Authorities requirements.

I. Earthing: Ensure that earthing installation is as described in Division 16 Section


"Grounding and Bonding" of the Specification and/or as shown on the Drawings.

J. Temporary Lifting Provisions: Remove temporary lifting eyes, channels, brackets, and
temporary blocking of moving parts from switchgear units and components.

3.2 IDENTIFICATION

B. Identify transformers and install warning signs according to Division 16 Section "Basic
Electrical Materials and Methods."

3.3 CONNECTIONS

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B. Tighten bus joint, connector, and terminal bolts according to manufacturer's published
torque-tightening values. If manufacturer's torque values are not indicated, use those
specified in applicable Standards.

3.4 FIELD QUALITY CONTROL

B. Equipment: Inspect equipment upon delivery to site and report any damage to Engineer.

C. Components: Check component ratings, types, sizes and wiring connections, including
current and voltage transformers, fuses, switches, instruments and relays.

D. Manufacturer's instructions are to be followed under all circumstances. Carry out and
record measurement and tests recommended by the manufacturer.

E. Test Objectives: To ensure transformer is operational within industry and manufacturer's


tolerances, is installed according to the Contract Documents, and is suitable for
energizing.

F. Test Labeling: On satisfactory completion of tests for each transformer, attach a dated
and signed "Satisfactory Test" label to tested component.

G. Schedule tests and provide notification at least 7 days in advance of test commencement.

H. Report: Submit a written report of observations and tests. Report defective materials and
installation.

I. Tests: Include the following minimum inspections and tests according to manufacturer's
written instructions.

1. Inspect accessible components for cleanliness, mechanical and electrical integrity,


and damage or deterioration. Verify that temporary shipping bracing has been
removed. Include internal inspection through access panels and covers for dry-type
transformers.
2. Inspect bolted electrical connections for tightness according to manufacturer's
published torque values.
3. Insulation Resistance: Perform meg-ohmmeter tests of primary and secondary
winding to winding and winding to ground.
4. Duration of Each Test: 10 minutes.
5. Temperature Correction: Correct results for test temperature deviation from
20 deg C standard.
6. Turns Ratio: Measure between windings at each tap setting. Measured ratios
deviating more than 0.5 percent from calculated or measured ratio for an adjacent
coil is not acceptable.

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7. Winding Resistance: Measure for windings at nominal tap setting. Measured
resistance, deviating more than 1 percent, from that of adjacent windings, is not
acceptable.
8. Liquid-Filled Transformer, Insulation Power-Factor Test: Determine overall
dielectric loss and power factor for windings' insulation. Limit test voltage to line-
to-ground voltage of windings being tested.

J. Test Failures: Compare test results with specified performance or manufacturer's data.
Correct deficiencies identified by tests and retest. Verify that transformers meet specified
requirements.

3.5 GROUNDING

B. Comply with Division 16 Section "Grounding and Bonding" for materials and installation
requirements.

3.6 CLEANING

B. On completion of installation, inspect components. Remove paint splatters and other


spots, dirt, and debris. Repair scratches and mars on finish to match original finish.
Clean components internally using methods and materials recommended by
manufacturer.

3.7 ADJUSTING

B. After installing and cleaning, touch up scratches and mars on finish to match original
finish.

C. Adjust transformer taps to provide optimum voltage conditions at utilization equipment


throughout normal operating cycle of facility. Record primary and secondary voltages and tap
settings and submit with test results.

END OF SECTION 16350

SECTION 16452

GROUNDING
A. In Clause 2.01.B.1: Ring ground conductor should be buried to a minimum depth of
750 mm (instead of 60 mm) as per NEC.

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B. In Clause 3.01.C: Wherever connection of any dissimilar metals (Aluminum & Copper)
is needed, use bimetallic fittings, in addition to the proper anti moisture paint to avoid
galvanic corrosion.

END OF SECTION 16452

SECTION 16620

STANDBY POWER GENERATING SYSTEM

Replace the contents under “PART3-EXCUTION” by the following;

3.1. EXAMINATION

A. Examine areas, equipment foundations, and conditions, with Installer present, for
compliance with requirements for installation and other conditions affecting packaged
engine generator performance.

1. Proceed with installation only after unsatisfactory conditions have been corrected.

B. Examine roughing-in of cooling-system piping systems and electrical connections.


Verify actual locations of connections before packaged engine generator installation.

3.2. CONCRETE BASES

A. Install concrete bases of dimensions indicated or otherwise required for packaged engine
generators. Refer to Division 3 Section "Cast-in-Place Concrete" and Division 16
Section "Basic Electrical Materials and Methods."

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3.3. INSTALLATION

A. Equipment Bases: Ensure that concrete bases and foundations provided for installation of
equipment are constructed in accordance with approved shop and construction drawings
and manufacturers' equipment drawings and that holes for fixing bolts and provisions for
passage of cables etc. are provided as required.

B. Install packaged engine generator to provide access for periodic maintenance, including
removal of drivers and accessories.

C. Built-In Items: Ensure that equipment supports, fixings and the like, and sleeves for
passage of feeders and cables which are to be built into concrete foundations, bases or
building structure are provided as and when required and that they are properly installed.

D. Tools: Use only tools recommended by equipment manufacturers for installations,


particularly in making connections and adjustments.

E. Supervision: Carry out equipment installation under the direct supervision of a qualified
technician, licensed by and trained at the factory. Final adjustments and putting into
satisfactory operation are to be made by a specialist delegated by the factory.

F. Generating Set: Install to maintain alignment and minimize engine and generator stresses.
Protect instrumentation and control equipment including engine mounted instruments
from machine vibration. Mountings and method of mounting are to be as recommended
by the manufacturer and approved by Engineer.

G. Engine exhaust piping is to be slightly sloped away from engine to avoid condensation
returning to engine and is to have drain plugs or clean-out at lower end as required.

H. Engine Hot-Air Exhaust Duct: Install approved canvas duct with metal frames between
radiator and louvered opening in wall for radiator exhaust air.

I. Tank Vent Pipe: Extend to nearest outside wall of building and carry up to at least 2 m
above ground level with end at least 1 m away from any building opening. Slope vent
pipe back to tank without traps and support securely. Provide replaceable dust filter and
gooseneck bend or approved weatherproof vent cap at top of pipe.

J. Pipe Hangers And Supports: Fasten securely to building structure with approved masonry
expansion bolts, minimum 20 mm diameter and install in accordance with manufacturers'
instructions.

K. Earthing: Install earthing system in accordance with Division 16 Section "Grounding and
Bonding" of the Specification.

3.4. CONNECTIONS

- 101 -
A. Piping installation requirements are specified in Division 15 Sections. Drawings indicate
general arrangement of piping and specialties. The following are specific connection
requirements:

1. Install piping adjacent to packaged engine generator to allow service and


maintenance.
2. Connect water supply to cooling system.
3. Connect cooling-system water supply and drain piping to diesel engine heat
exchangers. Install flexible connectors at connections to engine generator and
remote radiator.
4. Connect exhaust-system piping to diesel engines.

B. Electrical wiring and connections are specified in Division 16 Sections.

C. Ground equipment.

1. Tighten electrical connectors and terminals according to manufacturer's published


torque-tightening values. If manufacturer's torque values are not indicated, use
those specified in applicable Standards.

3.5. IDENTIFICATION

A. Identify system components according to Division 16 Section "Basic Electrical Materials


and Methods."

3.6. FACTROY WITNESS TEST

D. Factory testing units, of each rating of the generators to be supplied, is to be witnessed by


the Client‟s and Engineer‟s representatives. Selection of the units for witness test is to be
randomly carried out by the Engineer and is to cover all ratings to be delivered.

E. Witness test is to include complete routing and function testing on the engine-generator
set, all components and accessories, according to the requirements of the specified
regulation and standards and including any special tests that may be specified by the
Engineer, on all units to be witnessed.

F. Test procedures are to be submitted for approval prior to test conduction date.

3.7. FIELD QUALITY CONTROL

A. Equipment: Inspect equipment upon delivery to Site and report any loss or damage to
Engineer.

B. Earthing resistance tests if any are to be carried out to verify specified requirements.

- 102 -
C. System Integrity Tests: Methodically verify proper installation, connection, and integrity
of each element of engine generator system before and during system operation. Check
for air, exhaust, and fluid leaks.

D. Load tests are to be carried out at low loads to overload conditions, at various power
factors. Measurements are to include voltage and frequency deviations and regulating
time under various step loading conditions, temperature measurements and pressure
measurements at various locations, and in accordance with an approved plan under
conditions equal to worst site ambient conditions.

E. Tests are to include:


1. Full load test for 8 hours continuous, without interruption.
2. Insulation measurement.
3. Functional tests for voltage sensing, automatic start and synchronization transfer of
load and load sharing as applicable.
4. Operation of engine shutdown and alarm signaling and indication, under simulated
fault conditions.
5. Measurement of vibration transmission to building structure.
6. Battery Tests: Measure charging voltage and voltages between available battery
terminals for full-charging and float-charging conditions. Check electrolyte level
and specific gravity under both conditions. Test for contact integrity of all
connectors. Perform an integrity load test and a capacity load test for the battery.
Verify acceptance of charge for each element of battery after discharge. Verify
measurements are within manufacturer's specifications.
7. Battery-Charger Tests: Verify specified rates of charge for both equalizing and
float-charging conditions.

F. Load Banks: If actual loads are not made available at time of acceptance testing, provide
load banks to carry out complete test cycle of the system under loading and switching
conditions necessary to prove compliance with the Specification.

G. Piping System: Using carbon dioxide or nitrogen from pressurized cylinder, test each
system to 1.5 times normal operating pressure. Do not subject equipment, apparatus or to
pressure exceeding prescribed test pressure obtained from nameplate data or from
manufacturers' published data. Apply tests before connecting piping to equipment.
Remove or disconnect and blank off relief valves, instruments and devices that might be
damaged by test pressure. Maintain test pressure on system for 24 hours during which
time there is to be no noticeable drop in pressure. Check for leaks using soap solution.
Isolate source of pressure during testing.

H. Coordinate tests with tests for transfer switches and run them concurrently.

I. Retest: Correct deficiencies identified by tests and observations and retest until specified
requirements are met.

- 103 -
J. Report results of tests and inspections in writing. Record adjustable relay settings and
measured insulation resistances, time delays, and other values and observations. Attach a
label or tag to each tested component indicating satisfactory completion of tests.

K. Test instruments shall have been calibrated within the last 12 months, traceable to
applicable standards, and adequate for making positive observation of test results. Make
calibration records available for examination on request.

3.8. COMMISSIONING

A. Battery Equalization: Equalize charging of battery cells according to manufacturer's


written instructions. Record individual cell voltages.

3.9. CLEANING

A. On completion of installation, inspect system components. Remove paint splatters and


other spots, dirt, and debris. Repair damaged finish to match original finish. Clean
components internally using methods and materials recommended by manufacturer.

END OF SECTION 16620

SECTION 16670

LIGHTNING PROTECTION SYSTEM


Material of the lightning protection grid is to be either copper or aluminum, as required by
NFPA 780.

END OF SECTION 16670

SECTION 16720

FIRE ALARM SYSTEM

- 104 -
A. Remove the “Conventional Fire alarm System Field Devices” and the ionization smoke
detector paragraphs.
B. “Fire alarm panel batteries” are to ensure at least 8 hours of full operation in case of power
failure.
C. Add the following:
a. Each building shall have its individual FACP which shall be interconnected with
the Main FACP, from their signals to HVAC, Public Address System.
b. FACP features:
i. Routine testing of panel & detectors;
ii. Printing routine report;
iii. To have ability to print in Arabic;
iv. Beside of each FACP there shall be located a map of the building where all
the FAS components are shown- for Main FACP the site with the building
FACPs shall be shown on a map, it shall have printer, too.

END OF SECTION 16720

SECTION 16735

DATA NETWORKING ACTIVE COMPONENT

PART 1 GENERAL

1.1 Scope of work

1.1.1 The purpose of this document is to define works to be performed under this section,
installations regulation for data network equipment.

1.1.2 This section covers the local area network active components & define the general
requirements for switching.

The term active components here is mainly concerned with network switching equipments
(core ,distribution& edge switches).

1.1.3 This section details the description of the works to be carried out by the contractor
concerning the following items:

- 105 -
- Core switches
-- Edge switches.
- Network management platforms.

1.1.4 Related works specified elsewhere

This section shall be closely coordinated with other related sections & general
requirements sections:

- Grounding bonding.

1.2 definitions

1.2.1 Data Network: It is the switching network that will perform all switching and routing
functions for data services.

1.2.2 Core Switches: The Core Switches will be located at the heart of the network and
shall provide very fast switching ,intelligent high performance platform for deploying
numerous concurrent intelligent services without degrading the overall performance of
the network. The core switches shall perform various functions using various service
modules for wan interfaces ,security firewalls…etc.

1.2.3 Edge Data Switch: Edge Switches will be located at the wiring closets
(telecommunication closets) ,they will provide users with access to the network. The
edge switches shall support power over Ethernet on all ports. Each Edge switch/edge
switch stack shall be connected to distribution switch via two uplinks each one is
1GbE (1000 Base LX) .each link shall be on different module in the distribution
switch.

1.2.4 Network Equipment Management Software: The management software main function
is to enable remote and centralized configuration of the different parameters and
functions of switches and routers of the Data Network.

1.4 quality assurance

The following standards form the frame work of the related standards to be considered

ISO/IEC 11801 latest edition for their physical interfaces


IEEE 802.3x standards related to the following either upon twisted pairs or optical
fibers:

- Ethernet
- Fast Ethernet
- Gigabit-Ethernet
- 10 Gigabit-Ethernet

IEEE 802.3ad Gigabit-Ethernet channeling


IEEE 802.1q VLAN Ethernet.

- 106 -
IEEE 802.1p Classes of Services (CoS).
IEEE 802.1d Spanning-Tree Protocol
IEEE 802.1s Multiple Spanning-Tree Protocol (Layer 2 load sharing on redundant links)
IEEE 802.1w Rapid Spanning-Tree Protocol
IEEE 802.3af Power over Ethernet
IEEE 802.1x network security standards

- Core Data Switches must also comply with:

 ATM Forum standards


 Frame Relay standards

1.5 general requirements

1.5.1 The network shall be capable of recovering from failures and topology changes
quickly and in a predetermined manner. The network should be scalable and easily
support future expansions. The network shall be capable of classifying and marking
data packets at the network edge, minimizing congestion and allowing traffic to be
prioritized.

1.5.2 The traffic has to flow efficiently through the network, to prevent bottlenecks. Also
the traffic must be controlled in an efficient way to make it easy to cope with the
changing requirements and priorities as network grows and evolves.

1.5.3 The network must be secured to ensure only authorized users can gain access to the
network, to restrict access to sensitive network areas, and to prevent data and voice
traffic from traveling to the wrong stations.

1.5.4 Support for cryptographic methods.

1.5.5 The network shall be able to accommodate future expansion in terms of hardware &
the impact on the expected traffic pattern.

1.5.6 The network must provide a convergent unified infrastructure to support data system .

1.5.7 The network shall demonstrate high level of redundancy on various levels from
physical redundancy by using dual core design concept, using dual power supplies at
core switches & other redundancy features.

1.6 submittals

The contractor shall submit the following prior to installations:

1.6.1 Workshop drawings illustrating full details of rack elevations along with all related
network drawings, in addition to the physical and logical diagrams of the proposed
network illustrating the following:

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- Type of physical links and interfaces
- Type and rate of each logical link.
- Number and type of each port of each proposed equipment, power over Ethernet ports
shall be specified.
- Manufacturer references of each equipment.

1.6.2 The contractor has to show the maximum number of ports that can be provided by the
core and edge switches against the number actually used ports for the current situation.

1.6.3 The installer reference with similar projects.

1.6.4 Certificates from the Manufacturer illustrating that the installer has the qualified
personnel to perform design, installation and configuration for the provided
equipments. Personnel certificates from the manufacturer must be submitted. The
certificates must be appropriate with the requirement with the required configuration
& maintenance expected tasks.

1.6.5 Proposed schedule for installations and configurations

1.6.6 Complete set of manuals and software for each switch illustrating the installation and
configuration processes along with the periodic maintenance procedures.

1.6.7 The standard warranty shall be provided and shall be completed to achieve three years
warranty.

1.6.8 Hands on Training schedule illustrating the studying hours along with the materials
.The training shall include installation and configuration detailed steps along with the
maintenance strategy.

1.6.9 VLAN and Addressing plan foreseen for the proposed network.

1.6.10 Proposed Quality of Service policy.

1.6.11 Technical Data sheets of all proposed supplied equipments.

1.6.12 At the end of each working phase, the Contractor shall provide a complete set of as
built document including:

- All prior documents requested for execution and completed in accordance with the
real executed works.
- Management software configuration with managed domains and user rights of each
operator using management software.
- Technical data sheets, references and catalogues of installed equipment and
software manufacturers.
- The configuration files will be given to the Client Representative Technical
Consultant for validation.

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1.6.13 The contractor will be notified to re-examine without delay, any error, omission or
non-conformity, which would be identified by the consultant at this stage.

1.6.14 Any anomaly or non-conformity raised on these document omission will be subject to
a notification.

1.7 network description

1.8.1 The network design shall be modular in nature. The telecommunication closets are
distributed all over the project various floors and areas.

1.8.2 The telecommunication closets contain the communication racks, the racks contain the
access layer edge switches that provide the user with the network access and connect to
the core switches.

1.8.5 The backbone switches shall be modular with enough backplane throughput or
bandwidth that can deal efficiently with the connected traffic. Free Slots (at least 25%
of chassis slots) should be available per each chassis in order to provide future
expansion.

1.8.6 The proposed design should avoid any kind of traffic bottlenecks in the backbone. The
switch shall support hot-swap for easy dynamic expansions.

part 2 products

2.1 core switches

2.1.1 The network will have one core switch. The core switches shall be optimized to
provide convergent network for data system.

2.1.2 The core switches shall have various redundant features including two switching
fabric cards, two power supplies…etc.

2.1.3 The core switches must be modular. Each chassis shall include slots supporting wide
range of switching and service modules.

2.1.4 Contractor shall provide bandwidth calculations indicating the appropriate required
backplane switching fabric in Gbps along with required forwarding rates in Million
packet per second for core and distribution switches .In general The Core switches
shall have two 720 Gbps Switching fabric cards forming 1.44 Tbps , with L2-L7
capabilities . the core & distribution switches shall have extra slots to support 25%
expansion of ports capacities. The switching fabric for the distribution switches shall
be at least 136Gbps.

2.1.5 The following features are currently desirable & should be available in the provided
equipment. Bidders shall state clearly any deviations/omissions/additions/equivalent features
& indicate which are the standard & proprietary supported protocols.

- High Availability Requirements:

- 109 -
 Primary and secondary switches must fail over to one another using virtual
router redundancy protocol(VRRP) to achieve <1second fail over.
 Hot Swappable Switch Fabric, Power Supplies and fan trays and Switching
modules.
 Dual switch software and configuration file images on processors.
 Active Alternate locations for switch software and configuration file images
(Flash, PCMCIA, Network Drive)
 The switch‟s operating system or application-specific software(s) should not at
any time affect of operation by causing a system to: crash, reboot, enter a state
of Denial of Service (DoS), fail to respond to any type of user/network traffic,
fail to respond to any type of management traffic, use built-in user
name/passwords to gain illegal access to the switch.

- Operational Management:

 Weight Round Robin/Weighted Fair Queuing on all ports with 8 queues per
port. All ports on the core switches shall support full Quality of Services
without any additional hardware / software for future usage.
 Per VLAN rate limiting.
 Per port Ingress & Egress port limiting
 SNMP v1, 2, 3
 Equal Cost Multiple Routing policy filters (ECMP) (RFC 2992) to provide link
redundancy and load sharing across multiple paths to the same destination, and
rapid convergence to the alternate path if a path becomes unavailable due to a
network event.
 Layer 3 load balancing on both backbone switches
 Remote port mirroring (multiple hops away) - Allow the user to mirror traffic
on a certain port to a remote switch (multiple hops away).
 Guarantees that a receiver in a multicast group either receives all data from
transmissions and retransmissions, or is capable of detecting unrecoverable data
packet loss

- Supported Protocols

 BGP(Border Gateway Protocol )


 OSPF (Open Shortest path first)
 IP RIPv1/2 (Routing Information Protocol)
 ICMP (Internet Message Control Protocol)
 SSH (Secure Shell)

- 110 -
 IGMP(v1, 2, 3) (internet Group message Protocol)
 Multicast in Hardware
 PIM, including Bi-directional PIM (Protocol Independent Multicast)
 ECMP (Equal Cost Multi-Path routing)

- Advanced Security:

 Port security with MAC-based security and IEEE 802.1x EAP (Extensible
Authentications Protocol). The Switch shall provide the ability of integration
with End-Point Security Policy Enforcement agents and interface using Standard
802.1x EAP.
 Network Address Translation (NAT)
 Transmission Control Protocol (TCP) intercept hardware acceleration
 IEEE 802.1x EAP
 ACL (Access Lists)
 SSH v1/2 (Secure Shell)
 Denial of Service (DoS) attack prevention
 VRRP response mode
 OSPF MD5 encryption authentication
 Discard Unknown MAC Security

- Connectivity Options

 802.3ad link Aggregation, across modules with all ports active and load sharing
traffic at the same time. The Switch shall allow groups 10/100/1000 Mbps ports
either fiber or copper on different I/O modules to act as in a single trunk.
 Ability to Cluster core switches to provide a single virtual Switch facing the
Servers and the distribution switches. Thus all links between the (core switches
– distribution switches), (core switches – Servers) shall be active and Load-
Sharing using Standard 802.3ad.
 Ethernet

IEEE 802.3, 10BASE-T

 Fast Ethernet

IEEE 802.3u, 100BASE-TX


IEEE 802.3, 100BASE-FX
 Gigabit Ethernet

IEEE 802.3z
IEEE 802.3x
IEEE 802.3ab
1000BASE-SX

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1000BASE-LX
1000BASE-XD/ZX

 10 Gigabit Ethernet

IEEE 802.3ae

 ATM OC-3
 ATM OC-12

- Firewall:

The firewall shall be performed in hardware using firewall module to be plugged into the
core switches or a separate firewall box to be connected to the network.

2.2 Edge Switches

The following features are currently desirable & should be available in the provided
equipment. Bidders shall state clearly any deviations/omissions/additions & indicate which
the standard & proprietary supported protocols are. The required protocols shall be
complied with the latest versions of related parameter/protocol. :

2.2.1 General features

- The edge switches shall be 24 port auto negotiating 10/100/1000 Base-TX supporting
POE (power over Ethernet 802.3af.) in addition to at least two GBIC/SFP modular
slots .each edge switch stack shall be connected to the Core layer switches via 1x1GbE
(1000 Base-LX). The uplinks shall be upgradeable to 10 GbE .
- Edge switches shall have the ability to be connected to external redundant power
supply.
- The switching capacity /switching fabric shall not be less than 64 Gbps per switch.
- Packet classification at Layers 2/3/4 at wire speed to provide security, filtering, and
quality of service at the edge of the network.
- Ability to aggregate ports from different switch stack members and operate in
Active/Active load-sharing mode either Fiber/Copper.
- Wires peed performance.
2.2.2 LAYER 2

- 802.1Q (Virtual LAN support)


- 802.3ad (Link aggregation)
- Voice VLAN
- 802.1D (Spanning tree protocol-STP)
- 802.1w (Rapid spanning tree protocol-RSTP)
- 802.1s (Multiple spanning tree protocol-MSTP)

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- BPDU (bridge protocol data unit ) protection
- IGMP (Internet grouping management protocol) version 1,2,3
- Filtering for multicast groups

2.2.3 LAYER 3

- RIPv1/v2 (Routing information protocol support)


- Support static routing
- Hardware based routing
- Support routing policies

2.2.4 Security

- DHCP snooping
- Support access lists at layers 2,3 & 4
- 802.1X
- TACACS+/RADUIS
- Port security based on MAC address
- MAC and IP based filters

2.2.5 QoS (Quality of service ) Features

- QoS Architecture to assure End-to-End QoS with the edge for all traffic types .
- Per-Switch/VLAN/Port QoS templates for granular control
- 8 hardware queues per port
- 8 hardware queues, essentially providing 8 different levels of emission priorities, or 8
different levels of QoS to support for the QoS architecture
- Strict & weighted round robin queuing on all I/O ports
- - Internal QoS level 802.1p bits, MAC, port, VLAN QoS level, Differentiated
services code point (DSCP)
- Packet Classification in Hardware ASICS at Ingress/Egress ports
- Filtering in Hardware ASICS at Ingress/Egress ports
- Policing and Rate Metering in Hardware ASICS at Ingress/Egress ports
- Standards 802.1p and DSCP to QoS mapping at Ingress/Egress ports
- Minimum roundtrip latency for time sensitive applications like (VoIP, Video
Conferencing and streaming media applications) shall be indicated.

2.3 Network Management System

The proposed NMS shall include a suite of applications to provide tools for multi-
layer topology support, fault and performance management, network visualization,
and statistics gathering. The fault and performance management tools shall enable
multi-device alarm and event correlation; proactive base lining and threshold; and
RMON performance management. It Shall include the ability to aggregate faults and

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provide detailed descriptions and solutions for faults. The visualization tools shall
provide insight into the Internet, intranet, and the physical network, enabling users to
better organize network resources.

The offered NMS shall be able to manage larger and more complex Ethernet
networks. It shall have the flexibility to grow as the network grows. The key
requirements for the NMS are:

- Ease of managing and troubleshooting Ethernet networks


- Automated discovery and display of Ethernet topology and devices
- Consolidation and correlation of network faults
- Powerful diagnostic functions for multicast, unicast, and WAN protocols
- Real-time performance analysis
- Scalability and security for managing large networks
END OF SECTION 16735

SECTION 16740

TELEPHONE AND DATA SYSTEMS

A. This Section is to be renamed to “16740-DATA SYSTEMS SPECIFICATIONS” as it is


intended only for the data systems specification.
B. For specifications related to “IP telephony system”, refer to new section “16745-IP
TELEPHONY SYSTEM”.

C. Moreover, there are some comments to be considered in section 16740, as follows:


i. Replace all data cables of type Cat 5e by CAT 6.
ii. Remove the following items from section 16740, and compile them to a new
section number “ 16741 – Conventional Telephone system” :
i. 1.02 References: C. EIA – Electric Industries Association (page 1).
ii. 1.02 References: D. IEEE – Institute of Electrical and electronics Engineers
(page 1).
iii. 2. PART 2 – PRODUCTS: 2.01 TELEPHONE SYSTEM (Page 3 to Page 9)
iv. 2.04 FREQUENCY BLOCKER (page 14).
v. 3.04 CONNECTION TO SAUDI-TELEPHONE LINES (page 15).

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iii. At page 9, Replace “2.02 DATA LAN SYSTEM (IF RQUIRED)” by “2.02 DATA
LAN SYSTEM “.

END OF SECTION 16740

SECTION 16745

IP TELEPHONY SYSTEM

PART 1 - GENERAL

1.1 ELECTRICAL WORK GENERALLY is to be in accordance with the requirements of


Sections 201, 202 and 203 of the Specification.

1.2 DESCRIPTION OF WORK: This Section includes the electronic components required to
provide and operate a carrier grade IP-based Telephony Communications System which include
central switching equipment and telephone instruments for use on communication and data-
processing equipment.

All hardware is to be current offering of the Manufacturer, and be receiving the highest level of
support offered by the Manufacturer.

All hardware is to be new equipment.

The scope of work consists of the design, engineering, procurement, and installation of
components required for the operation of an IP-based Telephony Communications System and are
based on, but not limited to, the following:

A. Call Processor severs.

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B. Integrated service routers.

C. Network Switches

D. Unified messaging system

E. IP Telephone sets

F. Attendant Consoles

G. Distribution Cabling

1.3 REGULATIONS AND STANDARDS: telephone installations are to comply with the
requirements of SAUDI TELECOM and the relevant standards and recommendations.

Comply with the following ITU-T standards:

A. E.164: The international public telecommunication numbering plan

B. G.114: One-way transmission time

C. Audio Codec :

1- G.711: PCM

2- G.729/G.729A: CS-ACELP

3- G.726: ADPCM

4- G.728: CELP

5- H.323: Packet-based multimedia communications systems

6- H.225 - call control protocol

7- H.235 – security

8- H.245 - media control protocol

9- Q.931: ISDN user-network interface layer 3 specification for basic call control

D. Comply with the Following IETF Standards:

1- RFC 3261 - SIP: Session Initiation Protocol

2- RFC 2327 - Session Description Protocol

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3- RFC 3266- Support of IPv6 in SDP

4- RFC 2246 - The TLS Protocol

5- RFC 3850 - (S/MIME) Version 3.1

6- RFC3031 – Multi protocol Label Switching Architecture

7- RFC 2475: An Architecture for differentiated Services.

The Implemented System may have and use a vendor specific protocol if proven to elevate system
performance.

A. Lower Blockage rate.

B. Better Voice Quality at busy hour illustrated with Mean Opinion Score (MOS).

C. Faster Call Setup.

1.4 EQUIPMENT DATA: submit data for approval including complete technical data and
manufacturer's catalogues for all equipment and materials.

1.5 TESTS: All related equipment are to be tested at manufacturer's premises, and test certificates,
certified by an official testing authority, are to be submitted to the Engineer before shipping and
delivery to site.

1.6 SHOP AND CONSTRUCTION DRAWINGS: submit drawings for approval including, but
not limited to, the following:

A. Detailed system schematic diagram

B. Logical Network Drawing

C. Wiring layout and each Distribution Panel (Cabinet) Layout

D. Floor Layout showing Cables Routing, from Wiring Centres to telephone outlet
connections, Cabling type and running lengths for each cable should be identified.

E. Main and Horizontal cross connects layout

F. Typical installation details of Cabinets, indicating risers, conduit connections, tags,


labels, mounting methods and materials used.

PART 2 - PRODUCTS AND SYSTEMS

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2.1 CALL PROCESSOR SERVERS (CPS)

The Primary Call Processor Servers are to control all the internal / external phone calls that the
campus network is handling. Two CPS are required to be installed. The two CPS are to work in an
active / standby manner, so if one CPS fails, the phone sets are to automatically be registered at
the redundant CPS.

Each CPS is to have two redundant 10/100 Mbps uplinks to the core switch.

The CPS is to provide non-blocking operation for at least 1000 users (IP phone sets, soft phones,
wireless IP phones and analog phones). Solution is to demonstrate how the system could handle
up to 200 simultaneous calls (all users‟ extensions are busy).

Detailed explanation for the hardware (CPU, memory, hard disk, etc…) and software (operating
system) architecture of the proposed CPS is to be submitted for approval. Reliability / Availability
/ Serviceability features supported by the system is to be highlighted.
The CPS is to allow for the following basic features as minimum. Solution is to clarify without
any ambiguity if any of the following features are not entirely supported by the proposed system
and to highlight other features that are not listed below:

Call Hold: Both calling and called party can place a call on hold.

Music on Hold: The system has an integrated recorder to run music (or general
announcements) during call hold.

Call Pickup: A user can answer neighboring calls in his group by pressing the pickup
feature key.

Call Forward: Forwards internal and external calls onto any telephone extension. If the
extension is busy, the system should forward the call automatically onto the voice mail or
another pre-assigned extension.

Follow Me: Transfers calls automatically from one extension to another.

Call Park: A user can park a call for a certain period at a specific directory number so he or
any other user can retrieve it.

Camp-on: Allows user's extension to automatically ring a busy extension as soon as the
latter becomes idle.

Call Back: Auto ring onto an extension that doesn‟t answer.

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Caller ID: Display internal and external call numbers on the phone display. Also, caller
name information can be managed via LDAP server.

Do Not Disturb: Extensions set to DND should not be interrupted by any calls except for
emergencies.

Call Announcement: Visual and/or audible alert when a busy station receives another call.

Abbreviated Ring: Additional incoming calls ring with an abbreviated ring tone.

Conference Calls: At least 3 parties (internal and/or external) can get into a conference.
The system should also allow for the conference chairperson to drop off certain members.

Call by Name: Extensions can be replaced by names.

Call Coverage: A call ringing at one extension can ring on a group of covering extensions,
and can be answered by any extension.

Call Privacy: Prevents any user from accidentally or deliberately bridging onto a live call.

Call Routing: Supports basic call routing up to 11-digit numbers, for local as well as
international dialing.

Call Barring: The system can block calls based on a certain prefix numbers (i.e. 0900).

Authorization Code: Allows authorized users to override access restrictions assigned to


any station.

Night Service: The system should support different day and night configurations.

Console Queuing: Both internal and external calls can be queued at the console set
according to a certain priority.

Automatic Attendant: Capability to automatically handle incoming calls and direct them
correctly by providing a multi-level of command menus.

Flash Signal: Allows access to some services provided by the central office.

Hunt Groups: Groups of extensions can be established to answer multiple / simultaneous


calls placed to a certain DID number.

Trunk Groups: The system should at least support 100 trunk groups on different pools.

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Feature Access Codes: Allows access to different system features via access codes.

Class of Service (CoS): Extensive features for calling restrictions that can be assigned to
users, groups, trunk lines, etc…

Automatic Line Selection: Incoming / outgoing calls shall automatically select the proper
line to go through.

Multiple Lines assignment: Multiple extensions and/or CO lines can be assigned to the
same station.

The system is to be equipped with an embedded LDAP server.

The CPS is to support DTMF delivery in order to communicate with any external IVR and touch-
tone systems.

In case of more than one CPS are connected within the same system, a uniform numbering plan is
to be maintained.
The system is to support silence suppression as well as echo cancellation. A description of the
mechanisms used to provide both features is required.

QoS capabilities of the proposed system in order to guarantee the voice quality is to be
demonstrated. Factors like packet loss, delay and delay variation are to be minimal.

The system is to provide call admission control (CAC) to keep track of bandwidth utilization as
well as bandwidth allocation for new calls.

The CPS is to support TAPI protocol (Telephone Application Programming Interface) for
computer telephony integration.

Backup procedures recommended for the offered system is to be described as well as the backup
media used (floppy, tape, CD, etc…).

The system is to allow for connectivity with traditional PBX‟s via E1 interfaces.

The proposed system should have redundant power supplies 220VAC, 60Hz.

The CPS is to be managed via CLI, SNMP protocol (preferably SNMPv3) or web-based
management and configuration interface.

2.2 INTEGRATED SERVICE ROUTER

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The Integrated Service Router is to be modular, flexible, scalable and able to handle all estimated
traffic loads. Solution is to provide detailed calculations for the estimated traffic that could be
carried by one Router, stating all methods and assumptions made or used.

Two Integrated Service Router are to be installed to connect to the PSTN with 2 x E1 interfaces.
Each router is to have two 10/100 Ethernet uplinks, one to each router, working on active /
standby manner.

The router is to support various types of analog and digital interfaces including but not limited to:

Analog CO trunks

Analog tie trunks

Digital ISDN PRI channelized

The router is to be managed via CLI, SNMP protocol (preferably SNMPv3) and RMON,
(preferably web-based management and configuration interface). Solution is to state all RMON
groups supported by router.
The proposed router is to have free slots for future upgrade with 50% extra capacity of supplied
ports. Solution is to describe in details:

Max number of slots

Max number of ports supported, for each interface type stating all possible combinations
that shall not affect the performance

Actual number and type of ports offered in each router

Number of free slots that could be used for future upgrade

The router is to have redundant CPU's. Solution is to further explain the hardware architecture of
this router including but not limited to main / redundant processors, memory, buffers, port /
backplane capacity, throughput in mpps, etc…

Solution is to supply the maximum capacity of memory (RAM) and flash (NVRAM) with each
router.

The proposed router is to support different layer 3 IP routing protocols including RIP-v2, OSPF,
BGP4 and static IP routing. Solution is to list all other IP routing protocols supported by the
proposed router.

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The router is to support fail-over routing protocols for layer3 redundancy such as VRRP or
similar.

Each router is to be supplied with original user and installation manuals as soft-copies (CD‟s),
console cable, power cables, and any other needed accessories for mounting the switch into a 19"
data cabinet.

The router is to provide wire-speed switching and routing at L2/L3/L4 without any degradation in
performance. Solution is to describe the calculations he made in order to guarantee wire-speed
performance.

The router is to support full-duplex, non-blocking operation at maximum port speed. Solution is to
explain in detail the hardware architecture of his proposed switch including but not limited to
main and/or distributed processors, memory, buffers, port / switch capacity, throughput in MPPS,
etc…

Solution is to explain without any ambiguity if there is any possibility that the switching fabric can
be blocked. Solution is to prove with calculations how non-blocking operation is guaranteed under
maximum capacity.

The proposed switch is to support IGMP. Solution is to also point out if his proposed switch
supports other IP multicast protocols.

The switch is to be supplied with its single mode fiber patch cords (15m length) with SC jacks to
connect with the fiber patch panels.
The router is to have dual redundant hot swappable power supplies.

As an optiona, Power over-Ethernet [PoE]) complying with IEEE protocol 802.3af could be
adapted to feed telephone sets subject to engineer‟s approval.

2.3 NETWORK SWITCHES

Distributed Network Switches through all floors of the building as shown on the drawings are to
be modular, flexible, scalable and able to handle all estimated traffic loads. Solution is to provide
detailed calculations for the estimated traffic that could be carried by one Switch, stating all
methods and assumptions made or used. The switch is to be designed to support converged
network application, embedded real time monitoring of VOIP call quality, IEEE 802.3af Power
over Ethernet and Quality of service features.

2.4 UNIFIED MESSAGING SYSTEM:


System is to support 300 users, each user will have 5 minute voice mail box with 24 ports for
simultaneous access.

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Receiving a new voice message at a user's mailbox is to produce an alert on the user's phone set.

When a caller reaches a voice mailbox, the system is to be able to reroute him to an extension or to
the operator if needed.

The proposed system is to allow users to customize their personal settings such as personal
greeting messages, passwords, etc
Users are to be able to control their mailboxes for the following:

A. Playback messages

B. Delete messages

C. Replay message

D. Forward message
The system is to provide advanced security features to detect hackers. Detailed description of all
security features in the proposed system isto be submitted.

Regardless where the users are located, system is to provide them with unified access to their
corporate messaging systems for voice mail, e-mail and fax.

Describe how voice messages and faxes can be forwarded to the user‟s e-mail account.

The system is to also provide text-to-speech feature to read e-mail messages over the telephone in
clear voice. Please describe.

Explain in details the following users' features:

A. Users can access their messages either by calling their own numbers or through a web
interface

B. Users can send, receive, save, erase, forward, and append messages

C. Users can send fax directly from their email account

D. Message header information includes time, date and name of sender

System is to have personal productivity features such as reminder calls, usage reporting as well as
easy customization for mailboxes and users personal settings.

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System is to provide message prioritization features including but not limited to mark as urgent,
confidential, future delivery, return receipt and reminder confidential.

System is to be managed and set-up through web-based interface SNMP v3.

Elaborate on other valuable features that his proposed unified messaging system can provide.

2.5 IP TELEPHONE SETS

Different categories of IP sets areto be provided ; all types of IP Phones i are to support the
following common features:

Each set is to have two Ethernet switched ports 10/100BaseT RJ45 for LAN & PC connections.

IP Phone sets are to support both remote power over Ethernet and direct power by AC power
adapter. Each IP phone is to be supplied with its power adapter as well as its Ethernet Cat.6 cable.

IP Phone sets are to automatically obtain their IP addresses from the DHCP server available on the
network. In addition, they are to also accept manual static IP addresses.

Executive Level IP Phone

A. Executive level sets are to support all common features listed above.

B. The executive set's LCD are to at least support 5 lines of text.

C. The set's LCD are to display different operational features including date / time, voice
mail notification, caller ID, active call line, hold call, new incoming call notification,
busy line, etc… In addition, the set is to indicate if a conference call is still active,
either on the LCD or with certain led.

D. The executive set is to have the following buttons as minimum: digits (09), characters
(a-z, *, #), hands free, ring volume, voice level (up / down), auto dial, mute, forward,
flash, hold, redial last call, pause, pick up, soft keys for menus selection, and at least 10
programmable buttons for different features.

E. Executive IP phone is to support up to 5 different extensions / CO lines.

F. The set is to have sensitive speaker for hands-free operation.

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G. The executive set is to have different ring tones. It is to be stated how many ring tones
are supported by the phone set.

H. The set's LCD is to be able to display LDAP directories.

I. Highlight other features in the offered executive sets that have not been specified
above.

Senior Level IP Phone

A. Senior level sets are to support all common features listed above.

B. The set's LCD is to at least support 3 lines of text.

C. The set's LCD are to display different operational features including date / time, voice
mail notification, caller ID, active call line, hold call, new incoming call notification,
busy line, etc… In addition, the set is to indicate if a conference call is still active,
either on the LCD or with certain led.

D. The senior set is to have the following buttons as minimum: digits (0-9),characters (a-
z, *, #), hands free, ring volume, voice level (up / down), auto-dial, mute, forward,
flash, hold, redial last call, pause, pick up, soft keys for menus selection, and at least 5
programmable buttons for different features.

E. Senior level IP phone is to support up to 2 different extensions / CO lines.

F. The set is to have sensitive speaker for hands-free operation.

G. The set is to have different ring tones. State how many ring tones are supported by the
phone set.

H. Other features in the offered set that have not been specified above are to be
highlighted.

Entry Level IP Phone

A. Entry level sets are to support all common features listed above.

B. The set's LCD is to at least support 1 line of text.

E. Set's LCD display functionality is to display different operational features including


date / time, voice mail notification, caller ID, hold call, busy line, Active conference
call indicator on the LCD or with a led, etcThe phone set is to have the following

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buttons as minimum: digits (0-9), characters (a-z, *, #), ring volume, voice level (up /
down), auto dial, forward, flash, hold, redial last call and soft keys for menus selection.

F. The set is to have different ring tones. State how many ring tones are supported by the
phone set.

G. Other features in the offered set, that have not been specified above are to be
highlighted.

IP Soft Phone

A. The soft phone is to emulate the real phone set and all its features.

B. The soft phone is to operate properly with Linux or windows NT4/2000/XP operating
systems.

C. Supply wireless headset (Speaker & MIC) for each soft phone.

D. Soft phone is to support integration with building LDAP server.

E. Other features in the offered set, that have not been specified above are to be
highlighted.

Wireless IP Phone

Wireless IP phone sets are to fully comply with IEEE 802.11b and IEEE 802.11g, Wi-Fi
Direct Sequence Spread Spectrum (DSSS) operating within 2.4 GHz-Band and Orthogonal
Frequency Division Multiplexing (OFDM) operating in the 2.4 GHz band.

Phone set output power isnot to exceed 100 mWatt.

The sets are to support various data rates 6, 9, 12, 18, 24, 36, 48, and 54 Mbit/s for 802.11g
or 11, 5.5, 2 and 1 Mbps for 802.11b/g with automatic selection.

Where required, wireless IP phone sets are to be compatible with GSM networks using the
normal GSM SIM card. The wireless set is to support simultaneous operation of both
modes (802.11b/g and GSM).

Offered wireless sets are to interoperate with the 802.11 access points that must be
installed to cover the building. The number of required access points and areas of
coverage are to be defined according to proposed solution and submitted for approval.

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All features supported by the proposed wireless IP phones are to be described;Features are
to include but not limited to: battery capacity (talk time, standby time), display features,
etc…

2.6 Attendant Console

Two (2) attendant consoles are requiredto be provided. Maximum number of consoles
supported by the proposed system is to be stated.

Proposed attendant console is to hardware-based or software windows based according to


proposed solution and subject to engineering approval. If it is hardware-based, the consol
pad is to be able to accommodate up to 48 buttons.

Attendant consol is to be able to camp-on outside incoming calls to busy station, and in
case of no answer return to attendant console set.

2.7 Distribution cabling

COPPER CABLES are to be 4 unshielded twisted pairs of 24 AWG thermoplastic


insulated solid conductions and enclosed by a thermoplastic jacket. UTP cables shall have
a characteristic impedance of 100 ohm +/- 15% in the frequency range of 1 MHZ up to the
highest measured frequency and dc resistance of any conductor not exceed 9.38 ohm per
100 meter at or corrected to a temperature of 20C. Cables are to be cat 6.

THE FIBRE BACKBONE should be Plenum rated and provided with fan-out tubing.

Optical fibre cables shall have the following specifications:

Fibre size: 50/125m laser optimized multimode graded index or 62.5/125m multimode
graded index

Type: plenum rated non conductive optical fibre (ofnp)

Jacket: outer and subunit jackets-fcp (fluorocopolymer)

Min bandwidth: 950/500 MHz km at 850/1300 nm respectively.

Fibre cables shall be terminated on fibre optic patch panels to facilitate moves and
changes. The cable shall be shipped-terminated with ST type fibre connectors. This shall

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eliminate requirements for splicing the fibre cable, reduce installation costs and accelerate
the cable installation process.

PART 3- FIELD AND INSTALLATION WORK

3.1 INSTALLATIONS

A. Equipment installation on site is to be limited to the assembly, layout and fixation,


networking, and inter-wiring of various items of the ready made equipment. Acceptance of
works shall be restricted to the equipment and installations complying with the approved
submittals, approved shop drawings, and the agreement of the Engineer. Proper tools shall be
used for all installation works and the contractor shall carry out these works under the direct
supervision of qualified technicians who are well trained and having the relevant experience.

B. The contractor shall undertake the proper co-ordination between the installations of the
telephony system and those of all other systems. The layout shop-drawings shall reveal the
measures taken therein, and every fixation principle, and detail, shall be subject to the
approval of the Engineer.

C. Layout and fixations of equipment: cubicles and cabinets shall be laid out properly so as to
ensure the optimum utilisation of room areas and to reserve relevant spaces for maintenance
activities as well as future extensions of the system. The availability of adequate lighting
levels must also be ensured for all cubicles and cabinets; should it deem difficult to fulfil this
condition at some location, a mains outlet shall be provided nearby (less than 0.5m apart) so
as special lighting can be provided during maintenance. Fixations shall be as appropriate;
above metallic chassis at the level of false floor for bottom-sided cabling, above floor for top-
sided cabling, on wall for wall mounted units, under false floor or above false ceilings where
preferable for small distribution boxes. Batteries shall be mounted in the well ventilated
battery room where suitable mounting rack is to be provided in the appropriate location.
Operator console(s) shall be oriented in accordance with approved drawings, fulfilling
optimum operation conditions, and the display unit shall not be subject to direct sun light
through any windows thereat. After the layout of equipment is accomplished, all sorts of
cubicles, cabinets, and system components shall be labelled, and marked properly according
to an approved labelling designations and materials.

D. Raceways: telephone cables shall run in dedicated raceways apart from those where power
cables are laid. Moreover, telephone cables shall not share undivided trays or paths with any
other type of cables. The installation, and fixation shall be as per section 218 of the
specification, field and installation work, unless otherwise is indicated herein.

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E. Cable lying: before the start of cable works, the site shall be properly checked in order to
ensure that the raceways, whatsoever, are clean and dry. Cables shall be carefully unreeled
from drums and pulled-in/laid-on raceways according to the approved shop drawings and
work procedure. Specialised rolls and tools shall be used for cable works so as the cables shall
not be dragged on ground or surfaces. Cables are to run concealed above cable trays, and
through embedded pipes. Under false floors; if any, they may be arranged above ground,
subject to the approval of the Engineer. All pipe ends, whether occupied or empty, shall be
perfectly sealed against dirt, parasites, rates, and insects. Sealing material or elements shall be
according to every specific site condition, subject to the approval of the Engineer. After the
network is satisfactorily completed and tested, cables shall be tied to cable trays and labelled
as necessary. For any cable, the maximum distance between two successive ties shall not
exceed five meters except for vertical riser cables where the maximum distance shall be two
meters. Cables shall be labelled at every terminal location, every bent, before every
distribution unit, and at every fan-out. Moreover, vertical main cables, along the riser, shall
be labelled twice at each floor.

F. Cable wiring: cables shall be terminated at the distribution units where they shall be held,
fanned out properly, and wired to the terminal blocks or connecting strips. Wires shall be tied
into groups, in accordance with the order of pairs as per colour code, and corresponding to the
relevant connection modules (or strips). No soldering shall be needed, whereas the wiring of
distribution cables to the terminal strips of distribution boxes shall be performed by screw
drivers.

G. Jumper wires: are to extend neatly between connection modules, moderately stretched, and
guided by the specialised rings and hooks. No jumper shall be left loose or imperfectly
guided. The final arrangement of jumper wires within any cubicle shall allow for an easy
trace of any telephone line.

H. Earthing: every cable, distribution unit, and equipment shall be properly earthed as necessary.
Earthing system shall ensure safety conditions and shall eliminate the relevant noise effects.
Earthing cables shall be characterised by their green/yellow colour.

3.2. ON-SITE TESTS AND INSPECTION:

A. Tests plans: all tests shall be carried on according to detailed test procedures which is submitted
by the contractor and approved by the Engineer. The tests shall cover every aspect related to
the specification of the material and their operation; including, but not limited to, visual
inspections, insulation tests, measurements, and operation. All instruments to be used during

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the tests must have been calibrated and certified, by an authorised official laboratory, as
complying with the specification of their manufacturers.

B. On-Site cable tests: cables are to be tested to ensure that no damage has occurred to them
during transportation to site and/or during the course of pulling-in and lying.

A complete wire-to-wire continuity test is to be performed for every cable length. The
contractor shall have to replace any length where the electrical continuity is not verified for all
wires. Then, a 10% sample of all cable lengths shall be subject to an insulation test, according
to the manufacturer specifications. Sampling shall be random and as decided by the Engineer.
The contractor shall have to replace a cable should its insulation resistance is below the minim
specified.

C. On-Site system tests: equipment shall be tested to ensure that they are not damaged by
transportation, correctly assembled and connected, properly powered, and operating as
specified. The complete system tests shall include the following minimum checks:

- Visual inspection of every component

- Dielectric strength and insulation resistances.

- Equipment voltages and currents.

- System performance (including all operation features)

- Any other checks as necessary to ensure full compliance with the technical specifications.

It is to be demonstrated, to the satisfaction of the Engineer, that the installed equipment meets
the requirements of the specification and is ready for taking-over.

D. Experimental Period: after the on-site tests are satisfactorily completed in accordance with the
technical specifications and approved procedures, and before final acceptance which is leading
to provisional taking over; the contractor shall assume a one-month experimental period during
which the system performance shall by fully demonstrated under actual operation condition.
This demonstration is to confirm, to the satisfaction of the Engineer, that the system is free of
remarks and is ready for provisional taking over.

3.3 TRAINING, GUARANTEE, AND MISCELLANEOUS ITEMS

A. Training: during the experimental period, the contractor shall undertake to train the client's
operation and maintenance staff. This training course shall be carried on according to a
detailed program to be submitted by the contractor, at least two months before the

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commencement of the experimental period, and approved by the Engineer. The training course
shall fairly cover every aspect and detail concerned with the operation of the complete
telephony system, and shall provide the client's maintenance team with a first-level
maintenance skills.

B. Guarantee: during the experimental period, the system shall be operating under the contractor's
supervision and responsibility. After the satisfactory completion of this period, the system shall
be taken over by the client, as per contract conditions, whereby a two-year guarantee period
shall commence. All spare parts, which might be needed to replace existing components during
the guarantee period shall be born by the contractor unless the component to be replaced is
defected by abuse.

C. Equipment Keys: three copies of each equipment key, whatsoever, shall be handed over to the
client on the date of provisional taking over.

D. Directory: the directory shall be made according to the approved numbering plan. The
contractor is to hand over, on the date of provisional taking over, sufficient copies of the
directory, which shall be printed in a sheet form, covered in both sides by transparent plastic
protection, or in pocket-book form, properly bind, or mixture of both, subject to the agreement
with the Engineer.

E. Spare parts: the present scope of work includes the supply of a set of spare parts for the client's
convenience after guarantee period. This set shall include, but not limited to, the following
minimum items to fulfil two years operation requirements:

- System components and electronic boards as recommended by manufacture (including


extension boards)

- Distribution cables

- cabling and wiring accessories

- Jumper wires

- Telephone stations and outlets

- Circuit breakers, switches, fuses, etc. (as necessary for all system parts).

F. Tools: the contractor is to supply maintenance tools as well. These tools are to
include all items relevant to the first-level maintenance, such as:
Electronic-board extractors, power-converter extractors, and cleaning kit (as needed
according to the type of equipment.System test station (as recommended by manufacture)

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Digital multi meters.

Wiring and testing kit (test plugs, disconnecting plugs, etc.)

Complete mechanical kit.

Battery service kit, if batteries are not perfectly sealed (including density meter, level
meter, etc.)

G. As built documents: the contractor is to submit, on the date of provisional taking over, overall
and complete as-built drawings and specifications. The originals plus two copies of those
documents shall be handed over to the client. Every copy of these documents shall cover each
unit, sub-unit, connection, installation, wiring and detail, as previously approved on submittals
and shop drawings, and as amended (if any) by common agreement due to site conditions. The
as-built drawings shall also include a detailed description and designation of the wiring at the
equipment rack and inside every distribution unit so as to make each single telephone line,
whatsoever, easily addressed, located, and identified; to the satisfaction of the Engineer.

H. Operation and maintenance manuals: the contractor shall also submit, on the date of provisional
taking over, two manufacturer manuals; namely, the operation manual and the maintenance
manual. The operation manual shall be a user guide for the system operation, features, and
capabilities, including full description of the operator console(s) functions. The maintenance
manual shall be a full guide to the manufacturer recommendations concerning routine tests, and
regular checks as well as every necessary direction dealing with first-level maintenance and
fault diagnosis.

I. After-Sale service: a maintenance contract may be concluded after the guarantee period upon
the request of the client. Therefore, the contractor must demonstrate the availability of
complete after-sale service. This service is to be guaranteed by a recognised local agent.

END OF SECTION 16745

SECTION 16770

PUBLIC ADDRESS SYSTEM


Replace the “Mixer Amplifier” by the following:

Audio Matrix:
Audio matrix is to be CPU controlled and to include microphone interface cards,
zone output cards and relay cards. Audio Matrix is to be 19 inch rack mountable.

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Audio Matrix is to have the foll owing performance:

Number of input : 8

Number of output : 8

Frequency Response : 20-20 KHZ (+/- 3dB) (Microphone)


20-7.5 KHZ (Pre-recorded message)
Signal to noise ratio : > 80 dB.

Total Harmonic distortion : less than 0.05% at 1 KHZ.

Output level : 0 dBm/0.775 V (600 Ohm)

Input Sensitivity : 0 dB,-6 dB, -20 dB, -40 dB and -60 dB.
(0 dB is referenced to 0.775 VRMS)

Output Level : Line level 0.775 V, 600 Ohm


Maximum before dip 12.3 V (+ 24 dB)

Power Supply : 220 Volts, 60 HZ.

END OF SECTION 16770

SECTION 16780

SECURITY SYSTEM

A. Remove CCTV System (option - 1), Option (2) and part of CCTV from 16780 Spec and
apply the following IP CCTV specs.
SURVEILLANCE CLOSED CIRCUIT TELEVISION SYSTEM (IP CCTV)

A. This section of the specifications requires the complete installation of the Closed
Circuit Television System (IPCCTV) as indicated on the drawings and/or specified
herein. Provide all labor, materials, equipment and supervision to install, check
out, adjust and calibrate total system. All pictures shall be clear and free of snow,
ground loops, or other conditions that will degrade the picture.
The work shall consist of the installation of a complete closed circuit television

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system (DIGITAL IP VIDEO CCTV) consisting essentially of, but not limited to,
the following major components:

1. Remote cameras, including lens, housings, motion operators, and mounting


devices

2. Monitors with mounting devices for installation where indicated

3. Signal conditioning equipment where required for rack mounting

4. Network Video Recorder (NVR)

5. Equipment mounting racks and cabinets

6. System wiring and software

7. RAID storage system

B. System Operation

1. The basic operation of this system shall be accomplished through the use of
a microprocessor-based NVR. All camera and control signals shall use
TCP/IP to interconnect with the NVR unit located in the central control
equipment room, to be distributed among all remote monitor/control
locations. See one-line diagram. One control keyboard will be provided in
each of the Central Control room.

2. The CCTV system shall be software based and shall be closely integrated
with the security management software have several remote monitoring and
control locations as shown on the one-line diagram and as shown on
drawings. The TCP/IP LAN shall allow managing and browsing of the
DVR from any point on the LAN

C. CAMERAS

1. Fixed mini done digital IP Network Camera.

a. Camera shall have the following minimum specification

1.) Discreet and compact desin

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2.) Protect against tampering

3.) Varifocal lens with DC –iris

4.) Power over Ethernet (IEEE802.3af)

5.) Progressive scan for sharper images

6.) Wide Dynamic Range

7.) Multiple H.264 streams and simultaneous Motion JPEG


streams

8.) 30 frames per seconds in VGA 640x480 resolution

9.) Two-way audio support including built–in microphone and


audio detection alarm

10.) One alarm input and one output for connecting external
devices

11.) Active Tampering Alarm

2. Fixed IP Camera

a. Camera should have the following minimum specification

1.) Up to 30 frames per seconds in all resolution ranging up to


640x480

2.) Varifocal lens with DC –iris

3.) Progressive scan for sharper images

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4.) Simultaneous Motion JPEG and MPEG-4

5.) Power over Ethernet (IEEE802.3af)

6.) Replaceable CS mount lens

7.) One alarm input and one output for connecting external
devices

D. CAMERA HOUSING AND SUPPORTS

1. All cameras are to be installed in housings. Housings and support brackets


shall be compatible with CCTV camera specified to be installed within
housings and/or mounted on brackets. Housings shall be provided with all
cable entrance facilities for camera control and shall be adaptable to
mounting devices used with cameras. If fish eye lenses are required to be
used on cameras the housing shall not block view of lens.

2. Weather proof- tamperproof housing shall be constructed of aluminum and


finished with weatherproof heat- reflecting paint. Housing shall be
internally insulated. Hinged cover shall be secured in place by tamperproof
latch that can be locked. All camera housing installed outside of
conditioned spaces such as recreation yards, or outside shall be weather
proof. Housing shall be provided with the following features:

a. Bottom air intake and filter.

b. Thermostatically controlled blower, 10 Watts at 24 VAC,


continuous duty

c. Strip type heaters mounted on insulated radiator panels


thermostatically controlled, 50 Watts at 24 VAC continuous duty.

d. Sunshield.

e. Automatic or manual operated defroster.

f. Transformer to provide 24 volt from 230 volt circuits connected to


emergency power system.

g. Control of blower and heater shall be automatic when camera power


circuit is energized. Camera housing shall be as required by camera
provided, with accessories specified.

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3. Camera mounting brackets shall be heavy-duty; the product shall be for
wall mounting and shall be suitable for outdoor use.

a. Wall mounting brackets shall be suitable for camera and enclosures


specified and shall be rated for support of not less than the total
weight of the camera, enclosure with all accessories and motion
control. Bracket extension from wall shall not exceed 610 mm.
Brackets with extension of 610 mm or larger shall be provided with
support strut. All screws and bolts shall be stainless steel.

4. Interior camera enclosure shall be provided for interior cameras as indicated


on the plans. Ceiling- mounted "wedge" enclosure shall have hinged bottom
secured with tamper resistant screws, the housing shall be constructed of 14
gauge steel (upper section of 5052 H32 Aluminum and lower section of UL
approved vacuum formed ABS plastic in non inmate areas only). All wall
mounted cameras shall be provided with compatible enclosures. All
cameras shall be placed in a location as to not be blocked by equipment
installed by other trades. All camera housings and support for interior use
shall be heavy duty and impact resistant.

5. Mini Dome cameras are completely integrated with housing.

E. TELEVISION MONITORS (LCD)

1. The flat panel LCD monitor shall have performance-enhancing features


such as picture-in-picture, menu controls to adjust video features, and
automatic detection of a PAL or an NTSC signal.

2. The flat panel LCD monitor must have the following inputs:

a. One analog RGB input.

b. One looping Y/C (S-video) input.

c. Two looping composite video inputs.

d. Two looping audio inputs.

e. One digital DVI input.

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f. One digital HDMI input.

3. The flat panel LCD monitor shall provide a front panel that allows the user
to adjust image quality, brightness, size, position, and geometry for optimal
viewing.

4. The flat panel LCD monitor shall provide a front panel control lockout
feature so that only authorized users can adjust menu settings.

5. The flat panel LCD monitor shall avoid luminance degradation by:

a. Using long-life fluorescent backlights.

b. Each fluorescent backlight shall have a rated life of at least 45,000


hours.

6. The flat panel LCD monitor shall automatically adapt to the input resolution
of the incoming video signal:

a. [UML-172-90] [UML-192-90]: shall adapt to a maximum resolution


of 1280 x 1024 pixels, 500 TVL typical.

b. UML-202-90: shall adapt to a maximum resolution of 1600 x 1200


pixels, 500 TVL typical.

7. The flat panel LCD monitor shall automatically adapt to fluctuating


electricity loads.

F. VIDEO RECORDER & NETWORKED SERVER SYSTEM:

1. NVR shall be selected to be totally integrated with the security management


software. The NVR software shall be an integrated module of the security
management software. NVR shall be open architectural, support
LAN/WAN TCP/IP with adjustable frame rate for each camera from 1 to 30
fps per camera as required. NVR software shall be windows 2000 based.
The system shall support the following features:

a. Auto Launch of Video on Specified Alarm Events

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b. Real–time Linkage of Video to Alarms or Events Generated by
Third Party Field Devices

c. Variable Frame Rates for each Camera

d. Route Video from Multiple Video Recorders to a Central Archive


Server

e. Auto Launch of Video on Specified Alarm Events

2. Playback:

a. 16 different recorded video sequences should be played back


simultaneously. Each video stream could be decompressed and
played back at the required speed. All video sequences should be
time-synchronized on playback.

3. Storage & Archival

a. Each camera should be recorded for any length of time on a circular


basis. Outdated video should be archived or overwritten or further
compressed and stored. It should allow for intelligently further
compression of the data without significantly reducing video
quality. Records of up to one week on the building unit and one
month on the RAID5 server in central control room should be kept
on the hard disk for immediate accessibility. NVR shall allow
archiving on net work central archive server.

b. Capacity of the NVR hard disk shall be calculated to store all


cameras connected for continuous recording at 6 FPS, 2 CFIS, 30
days. If the internal hard disk is not sufficient then RAID 5 drives
shall be added externally.

4. Privileges & Security

a. There should be 3 levels of privileges in the CCTV system;


administrator, manager & user. Administrators should have access
to all system resources including configuration. All actions should
be logged and may only be viewed by administrators.

5. Video Motion Detection (VMD)

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a. A sophisticated motion detection module should be used that could
monitor up to 16 camera inputs in real time. Any number of regions
may be selected for motion trigger in any one view. The motion
detector should have three sensitivity levels. Different sensitivity
levels should allow the user to select the required level of motion to
generate triggers. Sensitivity level settings should also be used to
ignore „usual‟ motion such as movement in the leaves, rain etc.
Changes in light conditions should not affect the motion detection.
The robust motion detection algorithm should be only sensitive to
movement reducing false triggers.

6. Networkability

a. NVR to be fully networkable. Any number of units should be


networked over private Ethernet TCP/IP serving a large number of
camera groups in a very flexible way. Any unit on the network may
be remotely accessed and configured using the CCTV software.
Compressed images should be scaled & served on the network,
reducing the demand on network bandwidth.

7. Image Export & Authentication

a. Recorded video should be searched by date, time & events. Clips of


interest from different cameras should be exported onto CD or
DVD. Exported images should be played back on any Windows
machine (98, 98SE, NT or 2000) without installing any software.
All recorded and exported images should be authenticated. The
DVR cum Networked Server should have high security
authentication enabling tampered images being immediately
identified.

8. Time Zones

a. Each time zone should divide the day into 96x15 minute slots or
similar. In each slot, settings like record rate, quality, actions to be
initiated by an ordinary alarm and/or VMD may be defined
individually. Once defined and named, a Time Zone may be used
for any number of cameras on any number of units.

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9. PTZ Software & Camera Patrols

a. PTZ software should be provided & should be compatible with the


PTZ cameras & DVR cum Networked Server. Scheduled camera
patrols should not require user intervention. Patrols should not affect
recording & playback.

10. The camera image shall be achieved from each DVR (in each building) to
the RAID5 server in the central control room, the achieving can be
scheduled for all DVR to reduce the load on the LAN.

11. Remote Manager

a. Remote Manager Software solution should connect to the DVR on a


network. It should run on Windows 2000 platform. Review Manager
should search and find the DVR cum Network Server on the
network automatically, and connect to and display any camera from
the server. To preserve valuable network bandwidth, Remote
Manager should receive the images intelligently scaled. The
innovative image scaling should allow the Remote Manager to
achieve video display speeds of up to 25 full screen images per
second (ips) over 100Mbps Ethernet.

12. CCTV INTEGRATION

a. The whole CCTV system shall be managed from the control


locations indicated on Drawings, & shall be integrated with all other
security system.

G. CAMERA LENSES

1. Camera lenses shall be compatible with camera construction and iris


control circuit. The lenses shall be compatible with remote control
devices as specified herein. The lenses shall be supplied by the camera
manufacturer.

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2. All lenses shall be auto iris type driven by the camera iris control
circuit. Additionally, all exterior lenses shall be equipped with spot
filters giving the lens a minimum effective aperture of f/360.

3. The Systems Integrator must provide lens to cover area required by the
specifications and drawings.
END OF SECTION 16780

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