Analysis Report (Louis Ray Visit)

ANALYSIS REPORT
Well No: SK-004

Date: 18th Nov 2010
Average PPRL: 11275 Current PPRL: 10928
Average MPRL: 7177 Current MPRL: 7264
Average Load Span: 4098
Current Load Span: 3664
Average Card Area:
Current Card Area:
Echometer FAP: 4500 Calculated FAP: 3471
(8/13/2010)
DF Multiplier (Upstroke): 1
DF Multiplier (Downstroke):
1
Normal Card: Special Card (if

Current Card: any):
Cards with TV Leakage Cards before WOJ

Card with TV Leakage Leakage
Average Production: 23.8 Current Production: 15.07

bfpd bfpd (4.2.10)
Test Production Trend
1
2
Well History:
Well got stuck-up on 29th June. It went on Work over on 17th October. After
WOJ, the cards obtained depicted TV leakage.
Recommendations & performance (if any):

Pump reseating was recommended on 12th November and was reseated on
13th November. No change in card shape observed after pump reseating.
Remarks and Specific Observations

A decreasing trend in well test production was observed even before project
initiation.
3
Well No: SK-006
Date: 26th Nov 2010
Average Card Area:
Current Card Area:
(11/24/2010)
1

Current Card: any):
Cards with TV closure Card with TV closure Before WOJ (No

problem problem Production)

bfpd bfpd (4.2.10)
4
Well History:
Well went on WOJ on 13th November 2010. Not much of change observed
after work over.

Travelling valve closure problem and/or worn out valves envisaged.
No production was observed in this well since the start of the project. Well
was shut down for three months due to uneconomical producing rate.
5
Well No: SK-010
Date: 26th Nov 2010
Average Card Area:
Current Card Area: 2569.96
Echometer FAP (ft): 3878 Calculated FAP: 2409
(10/25/10)
DF Multiplier (Upstroke): DF Multiplier (Downstroke):
1.15 1

Current Card: any):
NIL
Normal Cards Normal Card
Average Production: 140 Current Production: 152 bfpd

bfpd
6
Well History:
NIL

Recommended for SPM increase on 26th July 10. Recommendation was kept in
abeyance due to the well being stable at this SPM.

Production is stable since initiation of project.
7
Well No: SK-042
Date: 29th Nov 2010
Average Card Area:
Current Card Area: 2864
(6/15/2010)
1

Current Card: any):
Cards with split barrel Card with TV closure Before Rod Stuck up
problem
Average Production: 13 bfpd Current Production: NIL (After

(till June) WOJ)
8
9
Well History:
Rod got stuck-up on 1st July ’10 (just after the start of the project). Reason
could not be inferred. Well came back from WOJ on 23rd August ’10. HOC was
done on 8th September ’10. Prominent valve leakage and/or split barrel
tendency was observed since then.

Check for split barrel was recommended on 29th Sep. 2010 and the well was
consequently shut down for another WOJ on 30th Aug. 2010.

No production has been observed since the WOJ.
10
Well No: SK-057
Date: 29th Nov 2010
Average Card Area:
(11/24/2010)
DF Multiplier (Upstroke): 1 DF Multiplier (Downstroke):
0.125

Current Card: any):
SPM
Reduced
Cards with kinks Card showing kink in Flip card due to unit
Down-stroke vibration
Average Production: 15 bfpd Current Production: 18.85

bfpd
11
Well History:
Frequent flip cards were observed till August 2010. Unit vibration check and
repositioning was recommended and performed on 26th August 2010. Normal
cards are obtained since then with kinks in the cards occasionally.

Vibration check due to Flip cards was recommended as mentioned above.
SPM reduction was recommended due to high gas interference, on 10th Oct.
2010 and was reduced from 3.5 to 2.15 on 29th Oct. 2010. Cards showing
better fillage have been observed since then.

Average production from this well is about 15 bfpd, the data for June, July and
August 2010 are highly misleading (with productions of 47, 29 and 31 bfpd
respectively).
12
Well No: SK-059
Date: 29th Nov 2010
Average Card Area:
Echometer FAP (ft): NA Calculated FAP: 36
(Annulus valve leakage)
0.8

Current Card: any):
Cards with Gas Card with gas Cards before & after SL
interference interference change

bfpd
SPM
Reduced
13
Well History:
No major Intervention job performed till now.

SPM reduction from 3.2 to 2.5 and SL increase from 64 to 86 in was
recommended on 10th Oct. 2010. SL was increased on 26th Oct. 2010.
Increase in production has been observed after SL change.
SPM reduced to 2.1 on 26th Nov. 2010. Well under observation.
The effective down-hole stroke length is very less as compared to surface
stroke length (Sp/S=0.75).
14
Well No: SK-063
Date: 29th Nov 2010
Average Card Area:
Echometer FAP (ft): 2592 Calculated FAP: -1363
(10/19/10)
DF Multiplier (Upstroke): 2.8 DF Multiplier (Downstroke):
1

Current Card: any):
Cards with increasing Card with high card area Closed flow line
card area valve

bfpd
15
Well History:
No major Intervention job performed till now.

SPM reduction from 3.2 to 2.5 and SL increase from 64 to 86 in was
recommended on 10th Oct. 2010. SL was increased on 17th Oct. 2010. Slight
increase in production has been observed after SL change.

SPM reduction is pending. The effective down-hole stroke length is very less
as compared to surface stroke length (Sp/S=0.75). Card area and load span
(vertical well profile) are abnormally high and have been increasing
gradually.
16
Well No: SK-066
Date: 29th Nov 2010
Average Card Area:
(10/14/10)
DF Multiplier (Upstroke): 1 DF Multiplier (Down-stroke):
1

Current Card: any):
Cards with incomplete Card with incomplete Tubing Leakage &

fillage fillage 2.1 SPM

bfpd bfpd
SPM
Increased
17
Well History:
• Well went on WOJ for Tubing leakage on 5th September 2010 and was
put on RPc on 24th September 2010.
• Vibration was observed at well-site therefore, No: of counterweights
were changed from 2 to 4 on 13th Oct. 2010.
• Skid leveling was done on 28th Oct. 2010.

• Check for tubing leakage was recommended on 5th July and was
subsequently confirmed by ONGC from Pressure Build-up test on 9th
July 2010.
• SPM increase was recommended on 1st Oct. 2010. It was increased
from 2 to 4 on 8th Oct. 2010

Decreasing trend in FAP is observed.
18
Well No: SK-068
Date: 25th Nov 2010
Average Card Area:
(11/25/2010)
DF Multiplier (Upstroke): 1 DF Multiplier (Down-stroke):
1

Current Card: any):
High load span & valve High load span & valve Before Rod stuck-up
leakage leakage & WOJ

bfpd bfpd
19
Well History:
Rod got stuck-up on 2nd Oct. 2010. HOC was done to release stuck-up on 3rd
Oct. 2010. But, stuck-up could not be released and Well was under WOJ from
29th Oct. 2010 to 14th Nov. 2010. Cards with valve leakage observed after
WOJ. Installation of pump with service valves confirmed from ONGC.

HOC was recommended due to high rod stress and card area on 14th Aug.
2010. HOC was done on 17th Sep. 2010. No change in card shape was
observed after that.

Decreasing trend well test production observed from May 2010 to September
2010.
20
Well No: SK-73
Date: 26th Nov 2010

Average Card Area:
(10/14/2010)
1
Current Card: any):
Cards varying span Current card Flip cards
Average Production: 148.5 Current Production:

bfpd 171.13
SPM
SPMReduced
Increased
21
Well History:
• Fluctuating trend in card area and load span was observed and Pulley
was reported to be broken on 8th Sep. 2010.It was repaired on 10th
Sep.
• Frequent flip cards were also observed and the unit was repositioned
and balanced on 5th Sep. 2010.
• Frequent electrical panel and Motor problems were observed which
can be attributed to Load fluctuations.

Recommended for SPM increase from 6.5 to 8.5 on 28th July. SPM was
increased on 27th August but due to abnormal increase in water cut it was
reverted to 6.5 on 20th Sep. 2010.

Water cut values have been observed to be increasing but oil production is
constant over time.
22
Well No: SK-78
Date: 26th Nov 2010

Average Card Area:
(11/25/2010)
1
Current Card: any):
NIL
Normal Cards Current card NIL
Average Production: 138.61 Current Production:

bfpd 190.9 bfpd
SPM
Increased
23
Well History:
NIL

Recommended for SPM increase from 5.5 to 7 on 28th July. SPM was increased
on 2nd August.

Increasing trend in production has been observed since SPM increase.
24
Well No: SK-79
Date: 26th Nov 2010

Average Card Area:
(11/15/2010)
1
Current Card: any):
Normal Cards Current card Cards with Kinks

Average Production: 58.56 bfpd Current Production:
105.5 bfpd
SPM
Increased
25
Well History:
Frequent flip cards due to vibration were observed. HOC was done on 31st
Oct. 2010. No change in card shape observed.

Recommended for SPM increase from 2 to 3 on 26th July. SPM was increased
to 3.2 on 12th August 2010.
Kinks in cards still observed. Card span is fluctuating and the well also has
flumping tendency.
26
Well No: SK-085 (Deviated)
Date: 26th Nov 2010
Average Card Area:
Echometer FAP: 2110.69 Calculated FAP: 2061
(25/11/2010)
1

Current Card: any):
Normal Cards Card before well shut

Current card down
Average Production: 30.21 Current Production: 12.56 bfpd

bfpd (22.11.10)
27
28
Well History:
Rod part on 1st July. Well was put on RPC on 19th August after workover. High
rodstress observed and occasional kink seen in the card. Sudden decrease in
Load span is seen from 4th November. The well has shown no production in
November and is shutdown for workover by ONGC on 26th November.

• Reduce the pump size and redesign rod string.
• No build-up observed after recent water circulation. The well
has been taken for WOJ.

Deep rod part suspected, due to sudden decrease in load span.
29
Well No: SK-86
Date: 26th Nov 2010

Average Card Area:
(10/19/2010)
1
Current Card: any):
NIL
Normal Cards with gas Current card with gas

interference interference
Average Production: 18 bfpd Current Production:
16.9 bfpd
30
Well History:
No major interventions occurred in this well. Well is running under stable load
& stress values limits.
Recommended for SPM decrease from 6 to 4 and stroke length increase from
86in to 120in from 15th October to reduce the gas interference tendency.
Action still pending.
Gas interference is observed in the cards right from the start of the project.
31
Well No: SK-92
Date: 26th Nov 2010

Average Card Area:
(11/24/2010)
DF Multiplier (Upstroke): 2.4
0.8
Current Card: any):
Normal Cards Current card Cards before & after SPM

decrease
22.83 bfpd
SPM
Reduced
32
Well History:

Recommended for SPM decrease from 3.5 to 2.5 on 2nd Nov 2010. SPM was
decreased to 1.8 on 16th November 2010. Fillage in cards improved a lot after
SPM reduction but production has also gone down. Reason might decreasing
SPM lower than what was recommended (2.5).
Test data of October and august is highly misleading.
Well No: SK-093 (Vertical)
33
Date: 26th Nov 2010
Average Card Area:
Echometer FAP: Calculated FAP: 179
1500(15/11/2010)
6
Current Card: any):
Normal Cards Current card

Cards with Kinks

3.80bfpd
34
Well History:
High rod stresses were observed since 14th July. Distorted cards were
observed since 3rd August. After placing dead weights on the unit, better
cards were observed. HOC was carried out on well on 28th August, the
decrease in load values was observed just for 3 days. The load started
increasing from 31st August. The loads are now stable in a range of 7000 to
15000lbs.

• HOC was recommended for high rod stress and increasing loads.
• Vibration check to check for distorted cards.

It has been observed that after placing of dead weights the vibrations have
reduced and better cards were observed. But recently cards with kinks are
obtained frequently. The well goes on Lo-Lo Load shut down. Vibration at the
start of upstroke has been confirmed from ONGC, ALS Dept.
35
Well No: SK-95(Deviated Profile)
Date: 26th Nov 2010

Average Card Area:
Echometer FAP: 1345 Calculated FAP: -2131
(11/24/2010)
1
Current Card: any):
Normal Cards after WOJ Current card after WOJ Cards showing rod part
Average Production: Cant be defined Current Production:

as Nov. data is the first test data after project 15.07 bfpd
commences.
36
Well History:
Rod part happened at the very start of project on 20 June. Well was under
workover since then and came back to normal operation on 26 October 2010.

Recommendation for reducing the pump size and redesigning the rod string
from 3rd Nov 2010.
Continuously very high stress level is observed in rod string especially in 5/8’’
rod. May be chances of rod part again.
37
Well No: SK-102
Date: 26th Nov 2010

Average Card Area:
(10/21/2010)
1
Current Card: any):
NIL

Average Production: 45 bfpd till Current Production:
Sep; increasing trend after that 139.4 bfpd
SPM
SPMIncreased
Increased
38
Well History:

Recommended for SPM increase to 4 from 27 July. SPM was increased in
steps from 1.8 to 2.25 to 2.75 and finally 4 as there was probability of sand
incursion.
Well has been consistently giving increased production as and when SPM is
increased as evident from the production trend.
NA
39
Well No: SK-121(deviated)
Date: 26th Nov 2010

Average Card Area:
Echometer FAP: -162 Calculated FAP: 294
(10/06/2010)
1
Current Card: any):
Normal Cards showing TV Current card showing TV Cards with loss of load
leakge leakage during UPstroke

16.41 bfpd
40
Well History:
HOC was done in the very beginning of the project as very high load and
stress values were observed. HOC was done subsequently but few days after
the HOC load and stress values again reached to the same level.

Recommendation for valve check has been going since the start of the
project as it was very evident from the cards(TV leakage behavior).
Recommendation for reducing the pump size and redesigning the rod string
from 3rd Nov 2010
Continuously very high stress level is observed in rod string especially in 5/8’’
rod. May be chances of rod part.
41
Well No: SK-122
Date: 26th Nov 2010

Average Card Area:
(10/21/2010)
0.5
Current Card: any):
Normal Cards Current card Distorted Cards

due to unit vibration
130.2 bfpd
SPM
Increased
42
Well History:
SPM increased to 6.4 from 5.2 on 13th Aug 2010 and unit replaced.
HOC done on 9th Oct 2010 as frequency of distorted cards increased. Reason
inferred was downhole friction.
Skid changed on 13th Oct 2010 to reduce unit vibrations.
Chemical pushing job is done every month in this well by ONGC.

Recommendation for SPM increase on 26th july. SPM was increased to 6.4
from 5.2 on 13 Aug.
Increase in production observed after SPM increase. Well is behaving very
stable and giving consistent production.
Recommendation for unit vibration check and balancing the unit is been
given as of now as more frequently distorted cards are observed. Action
pending.
Frequent observation of distorted cards due to unit vibrations. Also seen
physically in the field, vibrations in the unit.
43
Well No: SK-124 (Deviated)
Date: 26th Nov 2010

Average Card Area:
Echometer FAP: 1037 Calculated FAP: -1228
(10/11/10)
1
Current Card: any):
NIL

Current Production:
Average Production: 22.22 bfpd 14.04 bfpd
44
Well History:
Belt and Gear box problems were observed and repaired.

Recommended for HOC due to high rod stress. HOC was done on 10th June
2010. No change in rod stresses was observed after that. It was subsequently
recommended for resize the pump and redesign the rod string on 3rd Nov.
2010. Action is still pending.

NIL
45
Well No: SK-128
Date: 26th Nov 2010

Average Card Area:
(10/14/10)
DF Multiplier (Upstroke): 1.8
2.2
Current Card: any):
NIL
Average Production: 15.65 bfpd Current Production: 0

bfpd
46
Well History:
NIL
The well was recommended to be tested on Independent flow line. But
production rate decreased on independent flow line. It Might be a case of
high back pressure.
NIL
47
Well No: SK-135
Date: 19th Nov 2010
Average Card Area:
Current Card Area:
(10/21/2010)
0.9

Current Card: any):
Cards with worn out Card with worn out pump Cards with gas lock
pump behaviour
Average Production: 30 bfpd Current Production: Nil as on

till june November
Continuous decline
after that
48
49
Well History:
From the production history graph shown above, it is clearly seen the rapid
production decline from June onwards. Well has been producing lot of gas.

After observing gas lock tendency in cards; it was recommended to decrease
the SPM from 4.2 to 2.1. There was little bit improvement in cards but
production still not observed as such.

• After doing pump reseating recently, production is observed in the well
site, but no production is observed in the test separator as told by
ONGC personnel.
50
Well No: SK-136
Date: 20th Nov 2010

Average Card Area:
Current Card Area:
(10/14/2010)
2
Well is currently shutdown since no production is observed &
polished rod getting heated.

Current Card: any):
Cards with incomplete Well not running

fillage Cards after SPM reduction
Average Production: 40 bfpd Continuous decline

till june after that
51
Current Production: Nil as on
November
52
Well History:
From the production history graph shown above, it is clearly seen the rapid
production decline from June onwards. Well has been producing lot of gas.

Recommendation for SPM reduction was given keeping in view to increase
the pump fillage, after that shape of the card changed as shown above in the
case of special card. Production was still not observed and polished rod was
getting heated. So it was decided to shut down the well.
Before SPM increase it was observed that fillage increases by 40-50% after
the well comes from its idle time (15mins). But those improved fillage cards
last for just 5 mins; after that again fillage goes back to 25%(as shown in
normal cards).
53
Well No: SK-153
Date: 26th Nov 2010

Average Card Area:
(10/4/10)
1
Current Card: any):
NIL

79.12 bfpd
54
Well History:
NIL
NIL
Fluid has a water cut of 98%. As reported by ONGC, the well produces fluid
through the annulus while it is pumped and no production is observed from
the well otherwise.
55

Analysis Report (Louis Ray Visit)

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ANALYSIS REPORT

Well No: SK-004

Normal Card: Special Card (if

Cards with TV Leakage Cards before WOJ

Average Production: 23.8 Current Production: 15.07

Recommendations & performance (if any):

Remarks and Specific Observations

Normal Card: Special Card (if

Cards with TV closure Card with TV closure Before WOJ (No

Average Production: 11.39 Current Production: 11.68

Recommendations & performance (if any):

Normal Card: Special Card (if

Normal Cards Normal Card

Average Production: 140 Current Production: 152 bfpd

Recommendations & performance (if any):

Remarks and Specific Observations

Normal Card: Special Card (if

Average Production: 13 bfpd Current Production: NIL (After

Recommendations & performance (if any):

Remarks and Specific Observations

Normal Card: Special Card (if

Average Production: 15 bfpd Current Production: 18.85

Recommendations & performance (if any):

Remarks and Specific Observations

Normal Card: Special Card (if

Average Production: 32 bfpd Current Production: 33.97

Recommendations & performance (if any):

Normal Card: Special Card (if

Average Production: 39 bfpd Current Production: 40.06

Recommendations & performance (if any):

Remarks and Specific Observations

Normal Card: Special Card (if

Cards with incomplete Card with incomplete Tubing Leakage &

Average Production: 39.55 Current Production: 20.75

Recommendations & performance (if any):

Remarks and Specific Observations

Normal Card: Special Card (if

Average Production: 18.72 Current Production: 13.83

Recommendations & performance (if any):

Remarks and Specific Observations

Average PPRL: 6800 Current PPRL: 7280

Cards varying span Current card Flip cards

Average Production: 148.5 Current Production:

Recommendations & performance (if any):

Remarks and Specific Observations

Average PPRL: 11350 Current PPRL: 11376

Normal Cards Current card NIL

Average Production: 138.61 Current Production:

Recommendations & performance (if any):

Remarks and Specific Observations

Average PPRL: 11679 Current PPRL: 10496

Normal Cards Current card Cards with Kinks

Recommendations & performance (if any):

Normal Card: Special Card (if

Normal Cards Card before well shut

Average Production: 30.21 Current Production: 12.56 bfpd

Recommendations & performance (if any):

Remarks and Specific Observations

Average PPRL: 11527 Current PPRL: 12944

Normal Cards with gas Current card with gas

Average PPRL: 13000 Current PPRL: 12480

Normal Cards Current card Cards before & after SPM

Recommendations & performance (if any):