Professional Documents
Culture Documents
www.koga.com
©2008 Koga-Miyata B.V.
No part of this publication may be reproduced, transmitted, transcribed, stored in any retrieval system or translated into any human or computer
language by any means or in any form, without the prior written permission of Koga-Miyata.
Contravention of the owner’s copyright may also reduce the ability of Koga-Miyata to provide effective support for its equipment. All the techni-
cal information, data and instructions contained in these operating instructions for operations that can and are to be performed, are up to date at
the time of editing. They contain our current knowledge and experience to the best of our understanding. We reserve the right to make technical
modifications arising from the further development of the range of the product presented in this manual. For this reason, no claims may be derived
from technical data, descriptions and illustrations.
Koga-Miyata reserves the right to make changes without notice to both this manual and to its products described within this manual. Nothing in
this manual represents any contractual or other commitment on the part of Koga-Miyata and should not be taken as such. All possible care has
been taken in the preparation of this publication. Contact Koga-Miyata for suggestions for improvement. This manual was written originally in
Dutch. A copy is available on written request.
About this instruction Safety Ride particularly
• The seat post is at the correct
height.
manual carefully on wet road
• The seat post is at the correct
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Use the bicycle for the surfaces. The braking
This instruction manual provides purpose for which it height.
distance is longer on a
you with the information you was designed. • The lights work properly.
slippery road surface.
need to maintain and use your • The gears work properly.
Koga bicycle safely. The manual
Traffic Use lights that work • The bolts, nuts and pedals are
Every rider is legally obliged to properly in all cases of attached firmly.
describes only the major parts
maintain his or her bicycle in a poor visibility. • The air pressure in the tyres is
of the bicycle and the most
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condition that is safe for traffic correct.
common settings. This manual is (Cycle) clothing
intended for all types of bicycles and ready for riding. Make sure • The tread of the tyres is
When riding your bicycle, wear correct.
from Koga-Miyata. That means you are familiar with these legal
close-fitting pants, or use a
that certain information might obligations so you are not faced After an accident
bicycle clip. Loose clothing can
not apply to your Koga bicycle. with unwelcome situations.
get between moving parts. After an accident or a fall, have
Manuals for specific parts may Koga-Miyata supplies bicycles
Koga-Miyata is not your Koga dealer check your
have been supplied along with
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that meet the legal obligations Koga bicycle thoroughly.
your Koga bicycle. liable for grease and/or
for the purpose for which they • A bent or deformed aluminium
Consult these manuals if you lubricants in clothing.
are made. The TREKKING, frame cannot be repaired.
want extra information about the COMFORT, SPECIAL and most When riding your bicycle, wear • A slightly bent or deformed
part in question. If you want more of the LIGHT TOURING bicycles clothing that attracts attention. steel frame can be repaired.
information about a certain part, are suitable for public roads. The When riding your bicycle, wear a • After an accident, carbon parts
or you want to make adjustments RACE, MTB and a few LIGHT DIN-EN 1078 approved bicycle must be replaced entirely.
that have not been described
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TOURING bicycles are not suitable helmet. Carbon parts can receive
in these manuals, contact your for public roads if they do not have visible and invisible damage.
Koga dealer. the necessary adjustments. In Before you start riding, check
their standard models they do not that:
have any lighting, and therefore • The wheels are properly
may not be ridden on public roads mounted.
in conditions of poor visibility. • The brakes work properly.
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Separate light units are available • The saddle is at the correct
for these bicycles. height.
Introduction 3
Accessories and equipment Child seats and trailers • Never leave children behind on Proof of ownership
You can mount extra accessories Always consult your Koga dealer a parked bicycle. First take the Have your Koga dealer fill in the
on your Koga bicycle. All parts about the type of child seat or child from the bicycle and then proof of ownership completely,
that are mounted additionally on trailer that is suitable for your put the bicycle on its stand. and place his signature and
the bicycle must be suitable for Koga bicycle. Always take your • Never use more than one child business stamp.
the Koga bicycle. Therefore, use Koga bicycle along with you to seat on the bicycle. Check that frame number, lock
accessories only in consultation your Koga dealer • The LIGHT TOURING men’s number, key number and chip
with your Koga dealer. Parts that bicycles are not suitable for number have been filled in. Store
do not fit can lead to damage or child seats the proof of ownership carefully. It
accidents • Aluminium handlebars are not is also the guarantee.
. suitable for child seats. The proof of ownership is unique
• Buy only EN 14344 approved • Children up to a maximum of and can therefore only be issued
Handlebar bags and child seats. 20 kg may be carried in child once.
baskets • Riding with children has a seats.
significant effect on the cycling • Only cyclists at least 16 years
When you use handlebar bags or
baskets, check that
behaviour of the bicycle. The of age may carry children. Guarantee
braking distance is always You are entitled to 2 years
• the lights are not obstructed. Environment
longer. guarantee on your Koga bicycle
• cables are not jammed.
• Make sure no limbs can come Dispose of excess lubricants, (Details page 21). You are also
• the handlebar and the frame
between moving parts. cleaning agents and paints. entitled to a lifetime guarantee for
are not damaged.
• Make sure fingers cannot come Dispose of these agents as the frame against manufacturing
• steering is not influenced.
between suspension parts of specified on their packaging and faults. The guarantee period
Never carry more than 5 the saddle. take local legislation into starts on the day of sale by the
kg in handlebar bags or • Never transport more weight consideration. If you are dealer. The guarantee is solely
baskets. on the luggage carrier than discarding a bicycle, return it for the first owner of the Koga
Aluminium handlebars are not specified. It can result in the to your Koga dealer or dispose bicycle. The guarantee can
directly suitable for handlebar luggage carrier breaking and of it in accordance with local never be transferred. Damage
bags or baskets. Special serious accidents. authority‘s. due to overdue maintenance is
attachment brackets are available • Children must always wear a not covered by the guarantee.
for aluminium handlebars. helmet and a seat belt. The full guarantee provisions
can be found at the back of this
instruction manual.
4 Introduction
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page 18 page 9 page 14 page 8 page 6
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page 13 page 13
fr
page 14 page 15 page 10 page 17 page 19
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Contents 5
B
C B
A A A
1 2 3 4
6
A
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B B
A
A
C
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5 6 7 8
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and to the right. and bolts. If not stated,
3. The handlebar should turn Setting the headset
please see the list on
without effort and without requires experience
page 20.
jerking. and special tools.
Leave this job up to
your Koga dealer.
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dk
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A
B A
1 2 3 4
8
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A A
B B
C C B/C
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1 2 3 4
Saddle 1. Loosen the screw (A) or open 2. Adjust the saddle angle. Maintenance
the quick release (A). 3. Tighten the Allen bolt (C).
The saddle is largely responsible for 2. Adjust the height of the Never change or remove
comfortable cycling. You can adjust saddle. Please respect the the seat post or the seat
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the saddle entirely to your wishes. 3. Tighten the screw or close the recommended torque post binder bolt.
quick release. as stated on the item Under normal use the saddle does
Guidelines for a comfortable sitting when fastening nuts
Never move the seat not need extra maintenance.
position: and bolts. If not stated,
post further than the Replace the saddle when it wears
1. Turn the pedal to the lowest please see the list on
safety marks on it. out.
position. page 20.
2. The heel of your foot must be Adjusting the lengthwise Leather saddles
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on the pedal. position Leather is a product of nature, and
3. The toe of your other foot behaves naturally. Leather saddles
1. Loosen the Allen bolt (B)
must touch the ground. can cause stains. We recommend to
2. Adjust the position of the
Adjusting saddle height saddle forwards or backwards. pay attention to this in your choice of
3. Tighten the Allen bolt (B). clothing. Cover the leather saddle if
the bicycle is stored outside.
Adjusting saddle angle
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Staining caused by
1. Loosen the Allen bolt (C). leather saddles is
not covered by the
guarantee
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A
A
B B A
B
1
A 2 3 4
10
C A
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A
de
5 6 7 8
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can cause irreparable
briefly and allow a little air to be replaced.
damage to the tyre and
escape (5C).
the rim.
4. Pump the tyre to the correct A worn rim can burst
air pressure. Regularly check the tread depth due to excessive tyre
of the tyres. pressure.
The air pressure
must be maximum
Spokes
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for bicycles with
suspension. Setting the spokes
5. Tighten the nut (5B). requires experience
6. Replace the valve cap (5A) and special tools.
Leave this job up to
your Koga dealer.
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www.koga.com 11
D
A B
A
A
B
Tyre trouble C
1 2 3
1. Remove the valve cap (1A). 4. Unscrew the nut (1C) from the 7. Place a second tyre lever (2B) 9. Remove the outer tyre entirely
2. Loosen the nut (1B). valve. 10 cm further along between from the rim on one side.
3. Press on the top of the valve 5. Insert a tyre lever (2A) between the rim and the outer tyre. 10. Remove the inner tube (3A)
(1D) and release all the air the rim and the outer tyre. 8. Lift the bead of the outer tyre from the outer tyre.
from the tyre. 6. Lift the bead of the outer tyre over the rim. 11. Slightly inflate the inner tube.
over the rim.
A
A
A
A B
B
C
4 5 6 7
12. Find the puncture in the inner 14. Lightly sandpaper the place 16. Replace the inner tube (6A) in 17. Turn the outer tyre back on
tube (4A). If desired, you can of the puncture (5A) and apply the outer tyre. to the rim (7). You need to
use a container of water for some glue (5B) to the spot. apply some extra force to get
this purpose (4B). 15. Wait 20 seconds and then put the last part of the outer tyre
13. Dry the tube and mark the the patch (5C) on the glue. back on.
puncture with a pencil.
12
A
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A
de
1 2 3 4
uk
properly in all cases of
bicycle. Consult the appropriate
poor visibility. The light switch (1A) has 3
instruction manual about
settings:
Fix defective lights adjustment and maintenance.
• ON: lights are on.
immediately, or have • OFF: lights are off. Dispose of (empty)
your Koga dealer do • AUTO: lights go on batteries in accordance
this job. automatically. with local legislation.
fr
Fix defective lights You can adjust the direction of
immediately, or have the light beam (2A) with most light
your Koga dealer do units.
this job.
Set the position of the
Lights come as: lights so that you don’t
• dynamo-powered lights blind fellow road users
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• battery-powered lights (3).
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A
1 2 3
14
B
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C
LI
C
K
A
A3
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1 2 4
Pedals Adjustments and usage the shoes can often be adjusted Maintenance
Clicking in the shoe. (3B). Regularly clean the pedals.
1. Place your foot on the Click Tighten or loosen the screw (3A) After every ride, clean the
Click and Combi pedals
pedal. to adjust the gripping power of clamping mechanism of Click
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Click pedals work with special the Click pedal.
2. Push your foot on the pedal pedals.
cycling shoes. The cycling
(1). Always turn the screws
shoes have a special shoe plate
3. The shoe attaches firmly to the same number of Regularly clean the
(1A) that clicks into place in the
the Click pedal (1) with a times on each pedal. pedals. After every ride,
Click pedals. This improves the
clearly audible click. clean the clamping
transmission of energy on the Always turn the screws
mechanism of Click
pedals. Clicking out the shoe. the same number of
peda.
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A Combi pedal is a normal pedal 1. Turn your heel outwards (2). times on each pedals.
on one side, suitable for normal 2. The shoe slips out of the
shoes, and a Click pedal on the Click pedal.
other side, suitable for the special
Become familiar with
cycling shoes
how the Click pedals
work before you start
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cycling.
The position of the shoe plates on
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3 2 1 1 12345678
3 2 1 12345678
2
3
4
2
3
4
5
6
7
5
6
7
8 1 2 3 4
Crank axle Gears Derailleur gears Use gears in such a way that the
Regularly check the crank axle The left lever operates the front chain runs diagonally as little as
The gears are used to shift the possible (1). A chain that runs at
for play. chain rings.
gear ratio as desired. too great an angle (2) will wear
1. Regularly check the crank The right lever operates the back
axle for play. chain rings. excessively.
Hub gears
2. You must not feel any play. Maintenance
The right lever operates the hub Continue pedalling
gears. lightly while you switch If gear shifting does not go
If there is some play on
gears, but do not apply smoothly, have your Koga dealer
the crank axle, it can Stop pedalling when force to the pedals. adjust your gears.
result in damage to the you change gears.
frame.
When switching gears,
Tightening the crank Setting the hub gear never pedal backwards.
axle requires special requires experience
tools. Leave this job up and special tools. Never operate both
to your Koga dealer. Leave this job up to gear levers at the same
your Koga dealer. time.
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A
B
A
de
1 2 3 4
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fork. Never try to repair • Turn the knob (1B) to fix or damper greased.
a front fork or bend it release the spring (lock-out).
Repairs to suspension
back into shape. The brochure of the front elements require
suspension fork is supplied experience and special
Front suspension fork
standard with the Koga bicycle. tools. Leave this job up
The front suspension fork comes Consult the appropriate to your Koga dealer.
in two models: brochure about adjustment and
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• double suspension front fork (1) maintenance.
• headshock front fork (2)
The headshock front fork cannot
be adjusted. No brochure is
supplied for the headshock front
fork.
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www.koga.com 17
A TUBUS
A A
1 2 3 4
18
Maintenance
Regularly clean your Koga bicycle. This can prevent unnecessary wear Regardless of the number of kilometres ridden, it is sensible to check
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and/or damage and keeps your Koga bicycle in good condition. To various parts regularly according to the table below.
maintain your bicycle you do need some knowledge of and experience
in bicycle maintenance.
Part Chek Instruction
When Check Measure
Handlebar Play in headset bearings of page. 6
After every Chain Clean and grease headset
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ride in the Brakes Clean and grease
rain Gears Clean and dry Breaks Operation of brakes page. 8
Wear in brakes
100 km service at your Koga
dealer Wheels Tyre pressure page. 10+11
Tread depth of tyres
300-500 km Chain Clean and grease
Wear of rims
Chain rings Clean and grease
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Back chain rings Clean and grease Lights Operation of lights page. 13
Play in headset Service at your Koga Chain Play in chain page. 14
dealer Lubrication of chain
1.000 km Service at your Koga
Frame Paint damage corrosion page. 14
dealer
Pedals Cleanness page. 15
3.000 km Service at your Koga
Functioning of Click system
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dealer
Gears Operation and switching page. 16
behaviour
Always use the appropriate tools for maintenance. If in doubt,
leave the work up to your Koga dealer. Front suspension Operation contamination page. 17
fork
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www.koga.com 19
Tools and aids
The following aids can be useful for maintenance:
• Tri-star tool Always handle to the specified tightening torque for the part.
• Stiff brush and/or toothbrush
• Flannel cloth
• Warm water with dishwashing liquid Unless otherwise indicated, the following tightening torques apply.
• Special degreasers and cleaning agents
Torque
• Thick shoelace Part
[Nm]
• Never use petrol as a cleaning agent. Stem – cone 15 - 20
• Never use too much grease or lubricant. Dirt and dust
adhere well to them. Ahead binder bolts 9 - 11
• Never use a high pressure cleaner to clean your Koga Handlebar screws 15
bicycle. Brake blocks 5-6
• Never replace bolts or nuts with randomly chosen other
bolts and nuts. Leave this job up to your Koga dealer. Seat post binder bolt 15 - 20
• Protect non-stainless steel bolts and nuts against Pedals 30
corrosion. Wheel nut front 20 - 25
Technical data Wheel nut front 25 - 30
Maximum allowable load per model:
Stainless steel connections are used where possible.
Load* The strength properties of stainless steel mean this material
Model cannot be used everywhere.
[kg]
Light touring - Comfort - Race 110
Trekking 140
Mountainbike 120
Electric hybrid 110
Founder 110
TwinTraveller 250
* Including luggage
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Guarantee conditions for Koga model year 2007 onwards. Article 3 Guarantee exclusions manufacturer during 3 years after the date of
bicycles 2.2 For front suspension forks, dampers and 3.1 The guarantee lapses in the following purchase.
all other parts, except for the parts mentioned cases: 4.3.1 Costs of transport of the bicycle and/
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Article 1 Guarantee in paragraphs 1 and 4 of this article, there is a a. Improper and/or careless use of the bicycle or parts from and to Koga B.V. are at the
1.1 Koga provides a guarantee only to guarantee on the absence of construction and/ and use that does not correspond with its expense of the owner.
the first owner of the bicycle in question; the or material defects for a period of 2 years. intended use; 4.3.2 If a certain part qualifies for guarantee,
second or following owner can only call in the 2.3 For paintwork of frame and non- b. The bicycle has not been maintained in this part will be replaced by a new part or
party from whom the bicycle was purchased in suspension front forks there is a guarantee accordance with the user manual; equivalent part. Koga B.V. cannot, however,
the event of damage. period of 10 years for the absence of corrosion c. Technical repairs have not been performed guarantee that frame types or colours remain
1.2 Guarantee lapses in accordance with the and oxidization from the inside, if the bicycle in a competent manner; available.
provisions of articles 3.1 and 5.1. is well maintained. For other paintwork and d. Parts mounted at a later date do not 4.4 Parts that no longer fit technically, or
1.3 The guarantee cannot be transferred. chrome parts there is a guarantee period correspond with the technical specification of are no longer available for the replacement
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of 2 years for the absence of corrosion and the bicycle in question or have been mounted guarantee frame are delivered free of charge
Article 2 Guarantee period oxidization from the inside, if the bicycle is well incorrectly; in the first three years after the date of
2.1 Every Koga bicycle has a limited life, maintained. e. The bicycle is used for hire or made available purchase. After this period, the replacement
the so-called useable life cycle. The duration 2.4 No guarantee is given for parts subject to more than one unspecified person in other parts are charged to the customer.
of the useable life cycle of bicycles depends to wear, such as tyres, chain, chain rings, back ways.
on the type of frame, the way in which and gear rings, cables and brake blocks, unless 3.2 Furthermore, Koga B.V. expressly Article 5 Submitting a claim
the circumstances under which the bicycle is there is a question of construction and/or disclaims any responsibility for damage to 5.1 Claims under this guarantee must –
ridden and the care/maintenance the bicycle material defects. (parts of) the bicycle as a result of: with presentation of the bicycle for inspection
receives. The duration of the useable life cycle 2.5 Among other things, the following a. Incorrect adjustment/tensioning of the – be submitted via the Koga dealer from
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is not equal to the duration of the lifetime factors or a combination of these factors can handlebar, saddle, seat post, derailleur set, whom the bicycle was purchased. At the
guarantee period. The lifetime guarantee period influence the useable life cycle of a bicycle: use brakes, quick release of the derailleur set, same time, the proof of purchase and/or the
is established on the basis of the duration of the bicycle for competitions and intensive brakes, quick release of the wheels and tyres; proof of ownership provided with the bicycle
of the useable life cycle of the bicycle. This training, use of the bicycle for purposes for b. Not replacing parts in time such as brake or must be handed over to the dealer.
cycle depends to a great extent on various which it was not designed, excessive weight, derailleur cables, brake blocks, tyres, chain and 5.2 If the owner has moved house or the
factors; these factors are stated in article 2.5. riding in all weather conditions or different gear wheels; dealer is no longer available, Koga B.V. will,
Koga sets this cycle at an average of 25 years. climates, geographical circumstances. Koga c. Climatological influences such as normal if requested, provide information about the
Koga-Miyata frames and non-suspension front recommends all Koga bicycles be checked weathering of paint or chrome rust. nearest Koga dealer.
forks have a lifetime guarantee on the absence regularly by a recognized Koga-Miyata dealer
Article 4 Guarantee parts Article 6 Liability
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of construction and/or material defects, this for signs of potential problems such as
guarantee applying to all aluminium, Scandium corrosion, break, deformation and improper 4.1 During the guarantee period, all parts for 6.1 A guarantee claim accepted by Koga
and chrome-molybdenum frames and non- use. These preventative checks are important which Koga B.V. has established that there is a B.V. does not automatically mean that Koga
suspension front forks. A guarantee period of for preventing accidents and injuries. In question of material and/or construction defect, B.V. also assumes responsibility for any
3 years applies to Carbon and/or suspension principle, service checks are not free of charge. will be repaired or reimbursed at the discretion damage suffered. The liability of Koga B.V. is
frames. For frames and non-suspension front of Koga B.V. confined to what is set out in these guarantee
forks of racing bicycles and mountain bikes 4.2 Any expenses of mounting or conditions. Any liability of Koga B.V. for
used for professional or semi-professional disassembly are at the expense of the owner. consequential damage is expressly excluded.
competitive use, a guarantee period of 2 years 4.3 Contrary to the provisions of the The provisions of this condition do not apply
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applies to the absence of construction and/ previous paragraph, for frames and front forks if and insofar as they arise from mandatory
or material defects. The above-mentioned the labour wages are at the expense of the statutory provisions.
guarantee periods apply to models from the
www.koga.com 21
Selected Koga dealer:
Rev.1001.IB
http://www.koga.com