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Energy, Infrastructure & Defence solutions

Energy, Infrastructure and Defence

June 2010

June 2010
Energy, Infrastructure & Defence solutions

Punj Lloyd Group


• A global US $ 2.4 billion EPC conglomerate
• Providing services in Energy, Infrastructure and Defence sectors
• Present across Middle East & Africa, Asia Pacific, South Asia, the Caspian, UK, China and Europe.
• International offices in 20 countries
• Rich multicultural manpower from over 32 nationalities
• International clients from top Oil & Gas majors and Government
• High standards of health, safety, environment and quality
• Equipment assets worth US $ 315 million
• Declared ‘Infrastructure Company of the Year’ at Essar Steel Infrastructure Awards 2010 in association with
CNBC TV 18

June 2010
Energy, Infrastructure & Defence solutions

Punj Lloyd Group


Providing EPC services for :

Energy Infrastructure
Infrastructure
Oil & Gas Utilities
Subway and Metro Systems
• Offshore • Water Treatment Facilities Airports
• Onshore Field Development • Sewage Treatment Facilities Highways & Expressways
• Pipelines • Reservoirs Tunnels & Caverns
• Tanks & Terminals • Centralised Utilities Seaports & Terminals

Polymers & Petrochemicals Buildings

Process • Hospitality & Leisure


• Commercial, Industrial, Institutional &
• Refineries
Residential Complexes
• Chemicals
• Healthcare
• Renewables
• Townships & Industrial Parks
- Solar
- Biofuels Infrastructure
• Subway & Metro Systems
Power • Airports
• Thermal • Highways & Expressways
• Nuclear • Bridges, Flyovers & Interchanges
• Tunnels & Caverns
• Seaports & Terminals

June 2010
Energy, Infrastructure & Defence solutions

Punj Lloyd Group


Simon Carves
Polymers & Petrochemicals
Chemicals
Renewables
Nuclear

Sembawang E & C
Buildings
Punj Lloyd Infrastructure
Oil & Gas / Infrastructure Utilities

June 2010
Energy, Infrastructure & Defence solutions

Punj Lloyd Overview

Founded in 1989

21 years of professional excellence

Active in hydrocarbon and infrastructure sectors

Revenues (Group) for Year ended March 31, 2010 : US$ 2,406 Million

Order Backlog as on March 31, 2010 : US$ 6143 Million

Employees : 16,615

Safety : Conforming to highest international standards

June 2010
Energy, Infrastructure & Defence solutions

Sembawang Overview

Founded in 1982
28 years of professional excellence
Largest EPC contractor in South East Asia
Classified under highest Unlimited Financial Category in Singapore for Civil, Building and M&E
Present in transportation, infrastructure, buildings, utilities, power, environmental industries
Revenues for Year ended March 31, 2010 : US$ 270 Million
Order Backlog as on March 31, 2010 : US$ 2140 Million
Employees : 743

Acquired by Punj Lloyd in June 2006

June 2010
Energy, Infrastructure & Defence solutions

Simon Carves Overview

Founded in 1881
129 years of professional excellence
4,000 Capital Projects completed to date in 50 Countries
Sectors include Polymers & Petrochemicals, Chemicals, Green Technology, Pharmaceuticals & Biotech, Power, Nuclear
and Plant Relocation
Revenues for Year ended March 31, 2010 : US$ 75 Million
Employees : 118
Wholly owned subsidiary of Simon Carves Singapore Pte Ltd since March 2009
Backlog as on March 31, 2010 : US$ 47 Million
Safety : Non negotiable

June 2010
Energy, Infrastructure & Defence solutions

Value Drivers

Safety
Customer Integration Quality

Experience & Resources Multi-Cultural Teams

Responsive to Market Challenges Working Global, Thinking Local

Sustainable
Development

June 2010
Energy, Infrastructure & Defence solutions

Differentiators

No.1 in Polymers Worldwide Total Project Life Cycle Support

Diversified Portfolio Exceeding Customer Expectations

Equity Participation Enviable HSEQ records

Technology Integration In-house Engineering

Large Fleet of Construction Equipment

June 2010
Energy, Infrastructure & Defence solutions

Skills and Capabilities

Total Delivery Capability

Engineering Procurement Construction Post Completion

Feasibility Study Procurement Services Project Management Ongoing technical support

Master Plan Material Management Construction Turnaround support


Management
Technology Packages O&M
Construction
Concept Design / FEED Services Technology improvements
Cost Estimates Commissioning
De-bottlenecking
Detailed Multi-disciplinary Start-up / Training
Design Plant Expansions

Validation

June 2010
Energy, Infrastructure & Defence solutions

Post Completion

Ongoing technical support De-bottlenecking

Turnaround support Plant Expansions

O&M Statutory inspection

Technology improvements

Engineering Post Completion


Procurement Construction

Life Time Support

June 2010
Energy, Infrastructure & Defence solutions

Our People

• A team of highly skilled and diversified employees, attending to every aspect of the project
• A rich multicultural team from over 32 nationalities, adapting itself to the local customs and traditions of the region
• A motivated team that can be readily mobilised to any part of the world
• A team that enjoys the challenge of a ‘complex’ project and can think ‘out-of-the box’

June 2010
Energy, Infrastructure & Defence solutions

Manpower – Punj Lloyd Group

Simon Carves Simon Carves


Punj Lloyd Sembawang PL Engineering
UK Singapore
Project Management /
5,703 557 6 5 640
Execution

Project Services 9,756 102 0 9 3

Engineering &
0 43 26 0
Process 544

Management 15 10 4 1 2

Support Services 597 74 20 4 28

Total 16,615 743 73 45 673

June 2010
Energy, Infrastructure & Defence solutions

Human Resource Development

• A committed effort towards maintaining high quality of manpower, both skilled and unskilled
• Executive Development Centre at Banmore providing comprehensive, inter-disciplinary training
• Craftsmen Training Institutes for unskilled labour at :
• Banmore
• Chhindwara
• Belgaum
• Punj Lloyd is a Founder Supporter of Indian School of Business, enhancing the nation’s management resource

June 2010
Energy, Infrastructure & Defence solutions

Beating Deadlines

Motor Spirit Quality Upgradation, Haldia Refinery Completion in 18 months

Dahej Vijaipur Pipeline 42” X 506 km in 9 months

South Sumatra to West Java Pipeline, Indonesia 32” X 26.62 km of lowering in 1 day

Gas Export Pipeline, Oman 48” X 21 km of lowering in 1 day

LNG Storage & Regasification Facilities, Dabhol “Early completion” project milestones

Jamnagar - Loni LPG Pipeline 8 months ahead of schedule

Changi Airport Terminal 2 Extension 6 months ahead of schedule

Belgaum - Maharashtra Highway 5 months ahead of schedule

Vadodara - Halol Expressway 4 months ahead of schedule

Balongan - Jakarta Pipeline 2 months ahead of schedule

June 2010
Energy, Infrastructure & Defence solutions

Major Achievements of the Group

All terrain pipeline


specialists,
Leading contractor With over 10 000 km, Constructed LNG terminals in
in LDPE Plants large dia pipelines India and in Yemen

Singapore’s LRT / MRT

South East Asia’s longest and


most advanced underground Changi Airport
tunnel expressway Terminal Extension

Nuclear > 3 million


engineering manhours
1st Industrial Park in China
to receive ISO9001:2000
certification 125 years
of experience in polymers and
World’s largest Wheat petrochemicals
base Bioethanol Plant

June 2010
Energy, Infrastructure & Defence solutions

Clients

June 2010
Energy, Infrastructure & Defence solutions

International Offices

UK

UAE

India

Singapore

Iran Kazakhstan
Qatar Russia
Saudi Arabia China
Oman Malaysia
Libya Vietnam
Yemen Indonesia
Thailand
Hong Kong
June 2010
Energy, Infrastructure & Defence solutions

Organisational Structure

PUNJ LLOYD LIMITED

REGIONAL INTERNATIONAL JOINT VENTURE


HEADQUARTERS OFFICES COMPANIES

CASPIAN
PUNJ LLOYD KAZAKHSTAN LLP DAYIM PUNJ LLOYD
UK QATAR
ALMATY CONSTRUCTION
CONTRACTING CO LTD
SAUDI ARABIA
ASIA PACIFIC RUSSIA OMAN
PUNJ LLOYD PTE. LTD
SINGAPORE
KAZAKHSTAN SAUDI ARABIA KAEFER PUNJ LLOYD LTD
INDIA
MIDDLE EAST
PUNJ LLOYD LIMITED
ABU DHABI LIBYA YEMEN

SOUTH ASIA SINGAPORE UAE


PUNJ LLOYD LIMITED
NEW DELHI

VIETNAM INDONESIA

THAILAND HONG KONG

June 2010
Energy, Infrastructure & Defence solutions

Engineering
PL Engineering is a multi-disciplinary Design and Engineering company . It is a subsidiary of Punj Lloyd and is
headquartered in India, Gurgaon. PL Engineering :
• Is an ISO 9001 company
• Has a strength of about 700 people
• Serves Oil & Gas, Petrochemical/ Chemical, Power (Thermal & Nuclear), Infrastructure, Polysilicon,
Automotive & Aerospace industry
• Provides services from Concept to Commissioning
• Pre-Bid Engineering
• FEED
• Detailed Design & Engineering
• Engineering support during Procurement/Construction
• Works as captive for group companies as well as serves
global clients
• Has offices in India, ME, UK, SE-Asia & Canada

June 2010
Energy, Infrastructure & Defence solutions

Technodyne
• Punj Lloyd’s engineering expertise is further complemented by Technodyne
International, an engineering design company based in the UK.

• Punj Lloyd acquired a significant stake in Technodyne in 2008

• Technodyne specialises in design and engineering of large and small scale


cryogenic tanks for Liquified Natural Gas (LNG), Liquified Petroleum Gas (LPG
LPG Tanks
– propane and butane), Liquefied Ethylene, Ammonia, and special purpose test
facilities for aerospace, defence and related industries with turn-key operations

Aircraft Tyre Wheel and Brake Test Machin

June 2010
Energy, Infrastructure & Defence solutions

PLL Revenue (Consolidated)


Geographical Segment Business Segment

Rest of the 
World
6%
Caspian
South Asia
Asia Pacific 4% 31%
23%

Middle East
36%

Description USD MN Description USD MN


South Asia 736 Pipeline 1,073
Middle East 876 Tankage 55
Asia Pacific 547 Process 700
Caspian 91 Infrastructure 446
Rest of World 156 Power 32
Total 2,406 Others 100
Total 2,406

June 2010
Energy, Infrastructure & Defence solutions

PLL Revenue - Standalone

REVENUE
EBITDA
PAT
2%
R2
45% CA
G
GR
USD in million

71%

USD in million
CA USD in million
GR
CA

June 2010
Energy, Infrastructure & Defence solutions

PLL Order Backlog (Consolidated)


Geographical Segment Business Segment

South Asia
Rest of the  30%
World
35%

Asia  Middle 
Caspian Pacific East
3% 24% 8%

Description USD MN Description USD MN

South Asia 1,838 Pipeline 614


Middle East 481 Tankage 125
Asia Pacific 1,487 Process Plant 1,472
Caspian 166 Infrastructure 3,235
Rest of World 2,172
Power 698
Total 6,144
Total 6,144

June 2010
Energy, Infrastructure & Defence solutions

Safety Statistics
Particulars 2005 2006 2007 2008 2009

Total Manhours Worked 28,429,618 36,956,522 48,549,540 64,164,570 68,541,846


Fatalities 0 0 0 0 0

Lost Time Injuries 7 5 6 3 3

Frequency Rates 0.25 0.14 0.12 0.05 0.04

Lost Workdays 27 34 35 16 65

Severity Rate 0.95 0.92 0.72 0.25 0.95


Recordable Cases 48 66 47 42 30

No. of LTI Cases


Frequency Rate = x 1,000,000
Total Manhours worked
Formula
Mandays Lost due to LTI
Severity Rate = x 1,000,000
Total Manhours worked

June 2010
Energy, Infrastructure & Defence solutions

Safety Milestones
Man-hours without lost time injury :
Safety is Paramount : 16 million Belgaum, Maharashtra
• in design
12 million Dabhol
• in construction
12.9 million Haldia
• inside / outside the workplace
11.2 million Dahej-Vijaipur
8.5 million Kazakhstan
Achieving Safety Targets through :
• safety audits 7.5 million Dahej
• training 10 million YLNG , Yemen
• safety records / benchmarking 7 million OGD III Abu Dhabi
5 million Abu Dhabi
Recognition and Awards : 4 million Turkey
• ISO 9001 4 million Indonesia
• OHSAS 18001 2.5 million Georgia
• ISO 14001

June 2010
Energy, Infrastructure & Defence solutions

Global Project Delivery Solutions for :

Offshore, Onshore & Offshore Pipelines, Onshore Field Development, Tankage and
Oil & Gas
Terminals

Process Refineries, Polymers & Petrochemicals, Chemicals

Power Thermal, Nuclear

Utilities Water & Sewage Treatment Facilities, Reservoirs, Centralised Utilitise

Subway & Metro Systems, Airports, Highways & Expressways, Bridges, Flyovers &
Infrastructure
Interchanges, Tunnels & Caverns, Seaports & Terminals

Hospitality & Leisure, Commercial, Industrial, Institutional & Residential Complexes,


Buildings
Healthcare, Townships & Industrial Parks

Asset Management Asset Preservation & Maintenance

June 2010
Energy, Infrastructure & Defence solutions

• Oil & Gas


• Infrastructure
• Defence

June 2010
Energy, Infrastructure & Defence solutions

Oil & Gas

• Gas Processing & Onshore Field Development


• Offshore
• Onshore & Offshore Pipelines
• Tanks & Terminals
• Process
• Power

June 2010
Energy, Infrastructure & Defence solutions

Gas Processing

Natural Gas Pipeline in Tuas and Jurong Area, Singapore

Total E&P Tambora Field Development Project Phase 2, Indonesia

Peciko Field Development Phase 4 for TotalFinaElf, Indonesia

KODECO Onshore EPC Services for Poleng Process Platform

Petro China EPC Service for Betara Complex Development, Sumatra

Gas Field Development for Oil India Limited, India

BACK

June 2010
Energy, Infrastructure & Defence solutions

Offshore Pipelines
• Uran Trombay Jawahardeep Oil Pipeline India ONGC
• Uran Trombay Gas Pipeline Project India ONGC
• Tambora Field Development, Phase 2 Indonesia Total
• Tunu Field Development Phases 4 – 9 Indonesia Total
• Panaran Pemping Gas Pipeline Indonesia PGN

Offshore Platforms
• Heera Redevelopment Offshore Platform India ONGC
• Betara Complex Development Project Indonesia Petro China
• South Utility Platform (TP 11 S / EPSC 5) Indonesia Total
• Poleng Process Platform, Indonesia Indonesia Korea Development
• Platform Compression Facilities Project Thailand PTT

BACK

June 2010
Energy, Infrastructure & Defence solutions

Pipelines

• Acknowledged as one of the leading pipeline contractors in the world


• Successfully commissioned large dia pipelines
• Laid 10,000 km pipeline world over
• Known as ‘All terrain experts’ with experience of laying pipelines in mountains, deserts, swamps and shallow water
• Owns and maintains 20 spreads of pipeline equipment upto 56” dia
• Owns 18 automatic welding machines. Punj Lloyd introduction this technology in India
• Owns HDD equipment upto 400 mtr
• Owns a flotilla of pipelaying barges capable of laying in pipe in varying depths

June 2010
Energy, Infrastructure & Defence solutions

Pipeline Projects
Projects Overseas Projects In India

• Sabah Sarawak EPC Gas Pipeline, Malaysia • East West Gas Pipeline
• Dabhol-Panvel Pipeline
• OGC Pipelines, Oman
• Backwater and Onshore Pipeline, Kerala
• EPIC of Doha Urban Pipeline Relocation, Qatar
• Dahej-Uran Pipeline
• Ethylene and Butane Pipelines, Qatar
• Mundra-Delhi Pipeline
• Melita-Tripoli & El Khoms -Tripoli Gas Pipeline, Libya
• Uran Trombay Pipeline, Mumbai
• EPC for Oil & Gas Export Pipelines, Kazakhstan • Shore Approach Pipeline, Adani
• South Sumatra to West Java Gas Pipeline Phase I, Indonesia • Dahej-Vijaipur Pipeline
• Asab Gas Development Project Phase II, Abu Dhabi • Mangalore-Bangalore Multi-Product Pipeline

• Huwailah Field Development, Abu Dhabi • Jamnagar-Loni LPG Pipeline


• Gas Rehabilitation & Expansion Project
• Flowlines and Well Heads Installation, Abu Dhabi
• Kandla-Bhatinda Multi-Product Pipeline
• Gas Export Pipeline, Oman
• South Bassein Hazira Trunkline
• BTC & SCP Pipeline, Georgia

• SGP Flowlines, Kazakhstan

• Baku-Tbilisi-Ceyhan Crude Oil Pipeline Project, Turkey

• KAM Pipeline Project, Kazakhstan BACK

June 2010
Energy, Infrastructure & Defence solutions

Terminals & Docks

• EPC Refrigeration storage tanks at Jiangsu, China

• Storage Terminal with 120,000 DWT berth, Singapore

• Oil Tanking Terminal for Oil Tanking(S) Pte Ltd, Singapore

• Construction of dry dock and wharves, Singapore

• Construction & Erection of Jetty at Pulau Seraya, Singapore

• Construction of Container Feeder Berth, Singapore

• Finger Pier extension at Sembawang Shipyard, Singapore

• Jetty Extension at Loyang Crescent, Singapore

• Karimun Shipyard Development, Indonesia

• Zouec / DPEC LPG Terminal Project in China

June 2010
Energy, Infrastructure & Defence solutions

Tanks and Terminals

Crude / Cryogenic LNG & LPG Tanks

• In-house design capability

• Only contractor involved in the construction of all 3 LNG


terminals in India – Dabhol, Hazira, Dahej

• Only Indian Contractor to have executed LPG/Cryogenic tanks


on EPC basis including mechanical, civil and insulation work

• First Indian contractor to have constructed LNG regasification


terminal

June 2010
Energy, Infrastructure & Defence solutions

Tanks and Terminals

• Offsite & Storage Facilities for Panipat Refinery Indian Oil Corporation Ltd.

• Onshore Gas Development Phase III Abu Dhabi Gas Industries Ltd.

• Bulk Liquid Storage & Blending Facility at Meranti Helios Terminal Corporation Pte. Ltd., Singapore

• Tank Terminal Project at Pulau Busing Tankstore - Singapore

• LNG Storage (2X148,000M3) Tank Expansion Dahej for IHI

• Jurong Bulk Liquid Product Terminal Horizon Terminals Pte. Ltd. - Singapore

• Low Storage (2x160,000 M3) for Receiving Terminal Hazira for Shell

• LNG Storage (3X160,000M3) and Regasification Terminal Dabhol for Skanska

• Steel Storage Tanks for Water and Power Project Technip

BACK
Built in excess of 8 million m3 of storage capacity

June 2010
Energy, Infrastructure & Defence solutions

Process

June 2010
Energy, Infrastructure & Defence solutions

Refineries

• As world leaders in process plants, we offer complete range of planning, design, engineering and
construction services in turnkey and composite construction projects

• Expertise to execute a diverse and complex range of projects ranging from Sour Water Stripper, Amine
Treater, Amine Recovery, Sulphur Recovery, Visbreaker, Crude Distillation, Hydrocracker, Hydrogen
and vacuum Distillation

• Ability to work in live plants within restricted spaces and under tight schedules, while maintaining
highest standards of health, safety, quality and environment

• Completed 11 Refinery Modernisation projects in 8 years


• Single largest equipment lifted : 590 MT

June 2010
Energy, Infrastructure & Defence solutions

Refineries/EPC

• EPC Kerosene Distillation Unit Plant and Construction of Main Building & Amenities, Singapore

• Yemen LNG Project For Utilities & Offsites Yemen LNG Company Ltd., Yemen

• Fuel Systems New Doha International Airport, Qatar

• Peciko Field Development Phase 4, Indonesia TotalFinaelf

• Motor Spirit Quality Upgradation Project Indian Oil Corporation Ltd., India

• Delayed Coker Unit, Indian Oil Corporation Ltd., India

• Sulphur Block, Bharat Oman Refinery Ltd., India

• Hydrocracker Unit & Hydrogen Generation Unit Indian Oil Corporation Ltd., India

• Sulphur Blocks Six Indian Refineries

• 37,000 TPA Grass Root MTBE Plant Indian Oil Corporation

• Hydrocracker Units, Mathura Refinery Indian Oil Corporation

• Constructed Critical Sections CDU/VDU/VBU Indian Refineries

• 10.5 MTPA Essar Refinery, Vadinar, Gujarat

June 2010
Energy, Infrastructure & Defence solutions

Polymers & Petrochemicals


• World’s leading specialist engineering contractor for low density Polyethylene (LDPE)

• Wealth of experience in polymers with over 70 plants to its credit

• Involved in all categories ranging from LDPE, linear low density polyethylene (LLDPE) and high density polyethylene
(HDPE), polypropyline (PP), polyvinyl chloride (PVC), polyester (PET) and acrylics

• Designed and constructed vinyl chain, oxo alcohols and caprolactum projects

• EPC for 300 KTPA LDPE Plant, Thailand for PTT Polyethylene Co.

• Engineering and Project Management of 30,000 MTPY Specialty Chemical Plants, Indonesia

• FEED & EPC for 400 KTPA LDPE Plant, UK for Huntsman

• EPC for 300 KTPA LDPE Plant, Iran for Amir Kabir

• EPC for 250 KTPA Polystyrene Plant, Iran for Pars Petrochemical

• 400 KTPA LDPE Plant, China for BASF-YPC

• 226,000 TPA LDPE Project, Jubail, Saudi Arabia

• EPC of Polyurethane Plant, Seraya, Jurong Island, Singapore

• EPCM 90,000 TPA chemical plant, China

• EPC Quaternary Ammonium Product, Jurong Island, Singapore

• EPCM for 70,000 MTPY PA Plant, China

June 2010
Energy, Infrastructure & Defence solutions

Renewables
• Punj Lloyd Delta Renewables is capable of developing, engineering and executing
renewable energy based projects.

• The company’s key focus is on Solar Photovoltaics and Solar Thermal

• The Group is also focused on special projects to develop non conventional sources of
energy - Bio-fuel and Polysilicon

Project Experience

• Recently commissioned World’s largest wheat based ethanol plant in the UK


• Actively working on polysilicon projects in the Middle East and CIS countries
• Solar PV Lighting, India Reliance Industries
• Solar Water Treatment (850 plants), India Govt. of Bihar

June 2010
Energy, Infrastructure & Defence solutions

Chemicals

CRISTAL Project, Membrane Chlorine Plant; Expanded Ti02 Yanbu, Saudi Arabia

100 MTPD Sulphuric Acid Project, Saudi Arabia, Basic Chemicals National Company

1000 TPD Sulphur Burning Acid Plant, TCH Belgium

Turnkey SAFCO Sulphuric Acid Project, Dammam, Saudi Arabia

EPC of 45 MTPD Singapore Refining Company, Jurong, Singapore

Agrochemicals Project for Syngenta, UK

BACK

June 2010
Energy, Infrastructure & Defence solutions

Power

June 2010
Energy, Infrastructure & Defence solutions

Thermal
EPC 3 x 700 MW Power Plant - BOP Components,
erection of Turbine & Generator and Coal and Ash Handling Plants, Malaysia

EPC High Pressure piping system for 250 MW Power Plant, Singapore

EPC 815 MW CCP - balance of plant including Civil & Structural work, Singapore

EPC High Pressure piping system for 150 MW Paka Power Plant, Malaysia
2 x 30 MW Coal Fired Power Project, Poyry Energy Ltd, Indonesia
2 x 270 MW Thermal Power Station, Dhariwal Infrastructure Pvt. Ltd, Maharashtra

2 x 250 MW Thermal Power Station, Rajasthan Rajya Vidhyut Utpadan Nigam Ltd., Rajasthan
2 x 300 MW Thermal Power Project, Plant Jindal Power Ltd., Chhattisgarh

2 x 350 MW Thermal Power Project, Ind-Barath Energy (Utkal) Ltd, Orissa

4 x 250 MW Jindal Power Plant, Chhattisgarh

June 2010
Energy, Infrastructure & Defence solutions

Nuclear

Upgrade of Britain’s Submarine Refit Complex at Devonport

Nuclear Fuel Reprocessing for Sellafield Facility, UK for BNFL

New Fuel Oxide Plant for BNFL, UK

Vitrification Plant for BNFL, UK

Rajasthan Atomic Power for Nuclear Power Corp. of India, India

BACK

June 2010
Energy, Infrastructure & Defence solutions

Buildings & Infrastructure


• Buildings
• Transportation
• Utilities

June 2010
Energy, Infrastructure & Defence solutions

Buildings
Executed a highly diverse range of projects ranging from luxurious villas and
hotels to high end healthcare

Offering integrated design & construction services in :

– Hospitality & Leisure including hotels and resorts


– Commercial complexes
– Industrial complexes
– Healthcare
– Residential complexes

Building fast-track projects with focus on value engineering

June 2010
Energy, Infrastructure & Defence solutions

Buildings
Commercial Complexes
• Tinjan International Building, China
• The Exchange and Yangtze Plaza
• German Centre for Industry & Trade, Singapore

Hotels & Resorts


• Marina Bay Sands Integrated Resort’s, North Podium comprising the casino, theatres
and Reatil arcade
• Hotels, beach villas, oceanarium and water theme park for Resorts World Sentosa,
Singapore

Industrial Parks
• GE Industrial Park, Beijing Economic Development Zone
• Vietnam Singapore Industrial Park, Vietnam

Healthcare Facilities & Hospitals


• Medanta, The Medicity, India
• Singapore National Eye Centre
• Changi General Hospital Substructure Package

Residential Complexes
• The Jumeirah Islands Villa Project, Dubai
• The Edge on Carnhill in Singapore

BACK

June 2010
Energy, Infrastructure & Defence solutions

Transportation
• Enhancing commuter’s travel experience by projects in :
◙ Subway and metro systems
◙ Airports
◙ Highways & Expressways
◙ Bridges, Flyovers & Interchanges
◙ Tunnels & Caverns
◙ Seaports & Terminals
• In Singapore, we have built more than 75% of the city’s LRT systems

• In India, our owned bituminous road and concrete paving equipment has
seen us deliver over 18 highway projects, some falling under the prestigious
Golden Quadrilateral

June 2010
Energy, Infrastructure & Defence solutions

Transportation
Subway & Metro Systems

• Expansion of the existing MRT network including New Circle Line and DownTown Line in Singapore
• Design and construction of elevated viaduct including structural work of four stations for Delhi Metro
Rail Corporation
• Construction of eight stations and viaduct, Bangalore Metro Rail Corporation

Airports
• Terminal extension, runways, hangars and control towers, to support facilities such as training centres, reights and
cargo terminals, in-flight catering centres and MRT system for Asia’s major aviation hub, the award winning
Changi Airport
• The greenfield airport project in Sikkim, India

Highways & Expressways


• Upgradation of the Belgaum-Maharashtra Border Highway Section of NH-4 in Karnataka
• Construction of National Highway No 9, GMR Hyderabad Vijayawada Expressways Private Limited
• Projects for the Golden Quadrilateral including East West and North South Corridor
• Singapore Kallang-Paya Lebar Expressway
• Tunnel Structure Linking East Coast Parkway with Nicoll Highway

June 2010
Energy, Infrastructure & Defence solutions

Transportation
Bridges, Flyovers & Interchanges
• Construction of 330m causeway to Pulau Brani and a 280m long bridge to Sentosa
• Construction of interchange at junction of Seletar/Central Expressway/Yio Chu Kang Road
• Foundations and Piling, U.P. State Bridge Corp. Ltd

Tunnels & Caverns


• Paya Lebar Tunnel, design and construction of 5.1km long by 6.5m internal diameter by 30m deep
tunnel and 6 shafts
• Kranji Tunnel, design and construction of 12.6km long by 3.6m internal diameter tunnel and 10 access Shafts

Seaports & Terminals


• Oil Tanking Terminal, construction of Phase II of infrastructure works comprised of tank farm terminal including roads
and drainage works, bundwalls and extensive ground improvement works
• Finger pier extension, design and construction of new 695m service pier using reverse circulation drilling method,
steel pipe and prefabricated steel jackets and precast decking systems

BACK

June 2010
Energy, Infrastructure & Defence solutions

Utilities – Municipal
EPC project of Utilities in Tripoli, Libya
Water-Sewerage-Storm Water mains & branch lines, Roads & other facilities

Changi Water Reclamation Plant contracts for Digesters, Civil and M&E Work, Sludge Drying
System, Liquid Module 2, Civil Work and Scrapers

Ulu Pandan Sewage Treatment Work - covering of existing treatment units contract for the
servicing & maintenance of the Odour Treatment Facilities & associated ductwork, Singapore

Kim Chuan Sewerage Treatment Work. West Work Phase 1 Redevelopment work
Contract 2 - Liquid Train/Liquid Stream

Deep Tunnel Sewerage System, Contract T-05 and Contract T-03, Singapore

Kim Chuan Refuse Storage and Transfer Station, Singapore

Ulu Pandan Refuse Incineration Plant, Singapore

Newater Service Reservoirs at Tampines

BACK

June 2010
Energy, Infrastructure & Defence solutions

Defence

June 2010
Energy, Infrastructure & Defence solutions

Defence
• Punj Lloyd has strategically diversified into the Defence sector, under the Government of India’s
public-private partnership initiative

• Long term commitment to defence business in India

• Punj Lloyd is developing capability and infrastructure which can be effectively leveraged for defence
programs

• Establishing itself as a credible original equipment manufacturer with focus on state of the art
technology

• The group’s objective is to indigenously develop genuine force multipliers that will contribute to
providing a decisive edge to the Indian Armed Forces

Punj Lloyd has licenses for:


-Guns, Rocket and Missile Artillery Systems and related Equipment
-Electro optical systems, Fire control systems, C31 systems and power packs associated with armored
fighting vehicles
-Conversion of civilian aircraft into aircraft for defence application; Precision manufacture of aero
structure and Dynamic Components for Aviation and Land System Products; Fabrication and
manufacture of aero-structure, airframes and accessories using composites

June 2010
Energy, Infrastructure & Defence solutions

Pursuing opportunities in…

Prime Part of the Licensed MRO & Offset


Contractor global Manufacturer Upgrades partner
for supply of
chain

Land Systems – Artillery, Air Defence Systems, Small Arms, Armoured Vehicles,
Power pack, Maintenance, Repair & Overhaul, Upgrade

Focus
areas Defence Aviation – Modification & MRO of aircraft, Precision manufacturing, Engineering

Defence Electronics- C4ISR, BMS, Surveillance & Sighting Systems

June 2010
Energy, Infrastructure & Defence solutions

Asset Management
Maintenance

740 MW gas based power plant and LNG storage and regasification terminal,
Dabhol Power Corporation, Maharashtra

Toll management for Vadodara - Halol Expressway Vadodara-Halol Toll Road Ltd., Gujarat

Daewoo Automobile Plant, Daewoo Motors, Delhi

Captive Power Plant, Hindustan Aeronautics, Assam

Gas processing and gathering facilities, Oil India Ltd., Rajasthan

June 2010
Energy, Infrastructure & Defence solutions

Insulation Services

KAEFER Punj Lloyd provides solutions for thermal insulation

Capabilities include Electrical Heat Tracing, Roofing and Facade Systems

Sound Quality and Safety Practices

Major projects executed Mathura, Vadodara, Reliance and Panipat refineries in India

Insulation work for LNG Terminals Dabhol, Hazira and Dahej

June 2010
Energy, Infrastructure & Defence solutions

Horizontal Directional Drilling Solutions

PLN Construction, a subsidiary of Punj Lloyd provides HDD solutions


Drilling through every kind of soil, the company has executed total crossings 78584 mtr till date

The company owns four rigs of 250 to 400 T capacity

Major crossings:
48” x 1,451 mtr
42” x 1,040 mtr
24” x 1,942 mtr
24” x 1,810 mtr
18” x 1,771 mtr

June 2010
Energy, Infrastructure & Defence solutions

Barges
The Group owns an impressive flotilla of barges for offshore pipelaying, greatly enhancing the company’s offshore
capabilities

• Kuber, a pipelay barge for laying pipelines upto 60” dia in water depths upto 150 m, outfitted with a stinger with
inbuilt heave compensation, a helideck, advanced navigation systems and international tie ups for remote
operating devices, SAT diving systems, providing high end positioning and tracking services.

• Mahesh 1, a pipelay barge which has laid 48” dia pipelines in water depth upto 65 m

• Madhwa, a derrick barge with crane capacity of 650 tonnes, purpose built for riser installations, flexible pipelines
and composite cable installations

• Ganpati, a push pull barge for pipelaying in shore approaches.

June 2010
Energy, Infrastructure & Defence solutions

Equipment Assets

Large fleet of equipment which can be readily mobilised

Equipment assets valued at USD 250 million

The company owns equipment to cater to every terrain and every project need:

– Amphibian : including swamp excavators, dredgers, marsh buggies,


flexiyoke work barges, swamp cranes
– Pipeline - 20 spreads of equipment
– Road – 13 sets of bituminous road equipment
- 3 sets of concrete paving equipment

– Offshore - 4 pipelaying barges

Young equipment fleet – minimum downtime

June 2010
Energy, Infrastructure & Defence solutions

Equipment Yard & Maintenance Facilities


Facilities in Banmore spread over 20,000 sq mtr
Central India
Track Repair and Engine Maintenance facility area - 7,000 sq mtr
Sungaipurun yard, Indonesia with jetty facilities – 45,000 sq mtr
Indonesia
Accessible by land and water
Middle East & Facilities in Habshan / Ruwais/ Tripoli spread over 100,000 sq m
Africa
Base facility in Atyrau is spread in an area of 80,000 sq m. The facility includes
Caspian
storage, repair, maintenance & fabrication.

Inventory maintained on ORACLE based ERP system


Equipment managed by Oracle Enterprise Asset
Management

June 2010
Energy, Infrastructure & Defence solutions

CSR
• Regular community improvement activities including local infrastructure development, traffic
awareness and safety meetings, medical and dental check-up camps
• Recruitment opportunities provided to many locals. New recruits exhaustively trained and
empowered with skills required for future employment
• HIV/ AIDS, an integral part at all sites globally. Ongoing workshops on HIV/AIDS awareness at
sites globally

June 2010
Energy, Infrastructure & Defence solutions

Dayawanti Punj Model School, Sitamarhi - Allahabad


• Promoting education with Dayawanti Punj Model School in Sitamarhi, a backward region of
north India

• Affiliated to the Central Board of Secondary Education (CBSE), the school


equips the students with the intellectual and practical skills necessary to carve a career and
meet the challenges of a professional life.

Life Enrichment Programme for construction workers


• Stems from our belief that 'Each life is precious'. It is a programme which aims at the holistic
welfare of workers with a special focus on wealth HIV/AIDS.
• Creating awareness about HIV/AIDS and other diseases, providing medical facilities, first aid
training, adopting safety practices at work, training in Yoga for health and relaxation

• Introduced first in 2007 at Medicity, Gurgaon, International Finance Corporation, a member of


the World Bank Group, offered to support the programme.

• With the launch of Phase II of Life Enrichment Programme in 2008 it was introduced at three
other sites namely, Panipat, Haldia and Vadodara.

June 2010
Energy, Infrastructure & Defence solutions

Accreditation

OHSAS 18001:2007 Health & Safety

ISO 14001:2004 Environmental Management

ISO 9001:2008 Quality Management

June 2010
Energy, Infrastructure & Defence solutions

Policies

June 2010
Energy, Infrastructure & Defence solutions

Awards
• Infrastructure Excellence Award’ in association with in the Oil & Gas category for the
Dahej-Vijaipur Gas Pipeline - 2009
• Infrastructure Company of the year - 2010 (CNBC/Essar)
• Chemtech Award – Outstanding contribution to Engineering – 2009

• Top Indian company ‘Construction – Infrastructure Development’


Dun & Bradstreet -Rolta Corporate Awards 2008
• Best Infrastructure Award NDTV Profit Business Leadership Awards October 2008
• Ranked no.57 under international contractors category by ENR.com in 2009
• Ranked no. 97 under global contractors category by ENR.com in 2009
Project Exports Promotion Council of India

• Maximum Foreign works secured in new areas for Year 2002-03 / 2003-04 / 2004-05

• Maximum Turnover in Overseas construction contracts for year 2004-2005 / 2006-7

• Maximum Value of Overseas construction and engineering projects contracted for year 2005-2006 / 2007

June 2010
Energy, Infrastructure & Defence solutions

Awards
SEC Awards

• 20 x Construction Excellence Awards (BCA, 1987 to 2005)

• 9 x Best Buildable Design Awards (BCA, 1993 to 2005)

• 138 x Safety Performance Gold / Silver / Merit Awards (MOM, 1985 to 2005)

• British Safety Council 5 Star Award for last five years Engineering
Construction Industry Association (ECIA)
• Safe Working Award (1995)
• National Productivity Award (PSB, 1994)
• Overseas Enterprise Award (EDB, 1997)

2004 - Safety Award – BTC Pipeline Project


2005-06 - Environmental Excellence - Gold
2007 - Safety - Gold
2008 - Environment Excellence - Platinum
- Safety Gold
2009 - Environment Excellence - Gold

2010 - Safety Award - Gold

June 2010
Energy, Infrastructure & Defence solutions

Our Pledge
The Safety of People

The Protection of the Environment

The Assurance of Speed and the Control of your cost

The Quality of our Service

The Success of your Project

June 2010

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