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CONTENTS
Attachments:
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Code Review Record
The following table identifies the Code Edition and Addenda of ASME Codes
Section I, VIII Div 1 & VIII Div 2 against which this procedure has been reviewed.
This record is updated only on the master copy of the procedure unless changes
are required in the procedure.
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1.0 GENERAL
• This procedure details the techniques to be applied for Visible (Color Contrast) Solvent Removable Liquid
Penetrant Examination (PT), to find the defects open to surface on all types of non porous metals and non-
metals including welds, pipes, tubes, forgings, fittings and other wrought products when such examination
is required by the construction Code and/or material specification.
• The extent of examination shall be as specified in the drawing and test plan
• This procedure requires qualification by demonstration for all the applicable essential variables when
specified by construction Codes or specification. The demonstration shall be carried out on a flawed
specimen. NDE Level III shall certify that this procedure has been demonstrated for capable of producing
interpretable examination results to the satisfaction of AI as per Article I Para T-150 of ASME Code Sec V.
• Any change in a variable identified as an essential variable in this procedure shall require re-qualification
by demonstration. Any change in a variable identified as non-essential variable does not require
requalification or demonstration; however a revision to the procedure shall be required.
• Based on the contract specific customer requirements, an annexure to this procedure can be issue. Any
change in the essential variable shall however require qualification and demonstration
• The applicable essential and non essential variables are identified on the Qualification and Demonstration
record, which is attached and forms part of this procedure
3.0 RESPONSIBILITY
• The procedure shall be prepared by NDE Level II and reviewed and approved by NDE Level III. A copy
shall be made available to all qualified Level I & Level II personnel.
• NDE Level III shall be responsible for demonstration, qualification and certification of this procedure
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6.0 BRAND OF PENETRANT CONSUMABLES
• The following brands of PT consumables are approved for use. All consumables shall be used within the
expiry date specified by the manufacturer.
• Inter mixing of consumables from different families or manufacturers is not permitted.
• When examining nickel base alloys, all liquid penetrant materials shall be analyzed individually for sulfur
content and shall be within 1% of the residue by weight as specified in Article 6 mandatory Appendix II of
ASME Sec. V.
• When examining austenitic stainless steel, duplex stainless steel or titanium all liquid penetrant materials
shall be analyzed individually for chlorine and fluorine content and the total content of chlorine plus
fluorine shall not exceed 1% by weight as specified in Mandatory Appendix II of Article-6 of ASME Sec. V.
• Penetrant materials manufacturer’s certification for above shall be considered acceptable. This certification
shall include the penetrant material’s batch numbers and test results.
7.0 CLEANING
• The surface to be examined shall be cleaned using solvent cleaners before liquid penetrant examination.
Minimum drying time after cleaning shall be 1 minute. Drying shall be by natural evaporation.
• The temperature of the test surface shall be between 40oF (5oC) and 125oF (52oC) throughout the
examination period. Local heating or cooling is permitted to maintain the required surface temperature.
• The penetrant may be applied by aerosol spray cans. For the minimum dwell time refer Table 1. The
surface shall remain wet with penetrant during the dwell time. Re-spray is permitted.
• The excess penetrant shall be removed completely using cloth or absorbent paper, repeating the operation
until the traces of penetrant have been removed. The remaining traces shall be removed by lightly wiping
the surface with cloth or absorbent paper moistened with solvent.
• Flushing the surface with solvent, following the application of the penetrant and prior to developing is
prohibited.
• Following the removal of excess penetrant, the surfaces shall be dried by normal evaporation for a
minimum of 1 minute and a maximum 20 minutes. Refer Table 1.
• The developer shall be applied uniformly to the surface being examined to obtain a coating of even
thickness over the entire surface by spraying. Only wet non-aqueous developer in aerosol spray shall be
used.
13.0 EXAMINATION
• Developing time for final interpretation begins immediately after the application of developer, as soon as
wet developer coating is dry. Final interpretation shall be made not less than 10 minutes nor more that 30
minutes after the coating is dry. See Table 1.
• If the surface to be examined is large enough to preclude complete examination within the prescribed or
established time in Table 1, the examination can be performed in increments.
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• The area under inspection shall be illuminated adequately by natural or artificial light of minimum 1000 lux
to enable interpretation of the results accurately. 220V/100 W lamps at a maximum distance of 0.5 meter
gives the required light intensity. This has been verified by demonstration using light meter.
• Light meter shall be calibrated at least once in a year or earlier if repaired.
• If false indications are suspected, re-examination of the area shall be carried out.
• An indication of an imperfection may be larger than the imperfection that causes it, however the size of the
indication is the basis for acceptance or rejection.
• An indication is evidence of mechanical imperfection. Only indications with major dimensions greater than
1
/16 inch (1.5mm) shall be considered relevant.
• A linear indication is one having a length greater than 3 times the width. A rounded indication is one of
circular or elliptical shape with the length equal to or less than three times the width.
• Any questionable or doubtful indications shall be re-examined to determine whether or not relevant.
• These acceptance standards shall apply unless other more restrictive standards are specified by contract
and specified in drawing and / or test plan.
• All surfaces to be examined shall be free of following.
¾ Relevant linear indications.
3
¾ Relevant rounded indications greater than /16 inch (5.0 mm).
¾ Four or more relevant rounded indications in line separated by 1/16 inch (1.5mm) or less (edge to edge).
¾ Crack like indications, irrespective of surface conditions are unacceptable.
16.0 REPAIR REQUIREMENTS
• The area after examination will be cleaned using dry/wet cloth or water washed. Other special cleaning if
required shall be specified on Inspection & Test Plan.
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TABLE 1
MATERIAL TYPE
After initial Penetrant After penetrant removal and Interpretation Time
cleaning before Developer Application
Minimum 1 min
WELDS Minimum 10 min Maximum 20 min Minimum 10 min
Maximum 20 min
Maximum 30 min
Minimum 1 min
PLATES, FORGINGS, FITTINGS, PIPES, Minimum 20 min Maximum 20 min Minimum 10 min
Maximum 20 min
TUBES & OTHER WROUGHT PRODUCTS Maximum 30 min
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Qualification & Demonstration Record of Essential & Non-Essential Variables for
Liquid Penetrant Examination Procedure no. _______________ Revision___
Date of Demonstration:
LIGHT SOURCE USED : 240 Volts, 100 Watt Electric bulb Hand lamp
With the use of above calibrated instrument, the light intensity is checked by placing the sensor at
four locations (A,B,C & D) where visible light intensity is 1000 lux . These four points (A, B, C &
D) are marked to show the area where light intensity is equal or more than 1000 lux.
Light level 1000 lux at 500 mm distance from the light source (Centre of bulb) to the test surface.
SKETCH:
500 mm
CC
120 mm A B
D
D
120 mm
Signature
Date
LIQUID PENETRANT TEST REPORT
Customer / Project: Report no:
Job no.: Date :
Vessel Identification: Weld or Part identification:
Procedure no.: Acceptance standard:
Material: Thickness / dimensions:
Test Temperature: Lighting (Min 1000 lux) Natural Artificial
Surface condition: Stage of examination:
Consumable Brand Cleaner: Penetrant: Developer:
Batch no.
Cleaning Penetrant: Developer / Interpretation
Dwell Time
Sketch
Notes
• Minimum drying time after initial cleaning: 1 minute
• Maximum drying time after penetrant removal: 20 minute
RESULTS
Sl. Type of indication Location Size/Extent Evaluation Remarks
No.
Name
Signature
Date