RA 18 139-02/10.

03 1/12
2/2-way proportional valves
(cartridge valve), direct operated

Model KKDSR1

Build size 1
T-13A cavity
Maximum operating pressure 5076 PSI (350 bar)
Maximum flow (see technical data on page 4)

Overview of contents Features

Contents Page – Direct operated proportional valve for controlling the direction
Features .................................................................................................... 1 and size of a flow
Ordering details....................................................................................... 2 – Operated via a proportional solenoid with central thread and
removable coil
Function, section, symbols.................................................................... 3
– Rotable solenoid coil
Technical data.......................................................................................... 4
– Flow can pass in both directions
Characteristic curves .........................................................................5, 7
– With protected hand override, optional
Performance limits ..............................................................................6, 8
– Control electronics: VT-MSPA1-50-1X
Unit dimensions ....................................................................................... 9
Cavities ....................................................................................................10
Available individual components .......................................................11
2/12 Bosch Rexroth Corp. | Industrial Hydraulics Model KKDSR1 | RA 18 139-02/10.03

Ordering details

KKDS R 1 A H C V
Direct operated directional spool
valve, electrically operated V= FKM Seals
Max. operating pressure =R K4 = ISO 4400 2)
5076 PSI (350 bar) N0 = Without hand override
Build size =1 N9 = With protected hand override
G24 = 24 V DC
Pressure
5076 PSI Actuator C= Wet pin DC solenoid with removable coil
(350 bar) Connections H= High performance and T-xxA cavity
qv = GPM
A= Series
Cavity 1) (L/min) Symbols 2
2

=N
1
T-13A 10.6 (40)
2

=P
1

1) See page 10
2) Without plug-in connector! Plug-in connectors must be
ordered separately (see below)

Preferred types
Material No. Type
R900742635 KKDSR1NA/HCG24N0K4V
R900767876 KKDSR1PA/HCG24N0K4V

Plug-in connectors
Without circuitry
Material No.
K4 R900074684
to DIN EN 17530-803
and ISO 4400; for further
technical data see
RE 08 006
RA 18 139-02/10.03 | Model KKDSR1 Industrial Hydraulics | Bosch Rexreoth Corp. 3/12

Function, section, symbols

General: Functional description (version “N” – normally closed):

The 2/2-way proportional valve is a direct operated cartridge
spool valve. It controls the flow in proportion to the input signal
steplessly from to and from to .
Design:
The valve basically comprises of:
– Bush (6) with an external thread for the cavity
– Sleeve (3)
– Control spool (5) with compression spring
– Proportional solenoid (7) with central thread and
removable spool
– With a de-energised solenoid (7) the control spool (5), due
to the design the adjustment forces are always pressure
balanced, is held in the off-set position by the spring (8) and
therefore blocks the flow between and .
– By energising the solenoid (7) the control spool (5) is moved,
this movement is directly proportional to the electrical input
signal, and via orifice type cross-sections connects ports 1
and 2 with progressive flow characteristics.
– By de-energising the solenoid (7) the control spool (5) is
returned to the initial position by the spring (8).
– The hand override (4) makes it possible to switch the valve
without energising the solenoid.

Symbol Symbol
Version “N’ – Normally closed Version “P” – Normally open

2 2

1 1

3 5 6 8 7 4
4/12 Bosch Rexroth Corp. | Industrial Hydraulics Model KKDSR1 | RA 18 139-02/10.03

Technical data (for applications outside these parameters, please consult us!)

General
Installation Optional
Storage temperature range °F (°C) – 4 to + 176 (– 20 to + 80)
Ambient temperature range °F (°C) – 4 to + 158 (– 20 to + 70)
Weight lbs (kg) 1.45 (0.66)
Hydraulic (measured with HLP 46, ϑoil = 104 °F (40 °C) ±41 °F (5 °C))
Maximum operating pressure PSI (bar) 5076 (350)
Maximum flow N spool GPM (L/min) 9.25 (35) ➀ ➝ ➁, 7.93 (30) ➁ ➝ ➀
Jump response 0 to 100 % N spool ms < 35
at ps = 145 PSI (10 bar) 100 to 0 % N spool ms < 40
Maximum flow P spool GPM (L/min) 8.45 (32) ➀ ➝ ➁, 13.21 (50) ➁ ➝ ➀
Jump response 0 to 100 % P spool ms < 40
at ps = 145 PSI (10 bar) 100 to 0 % P spool ms < 50
Pressure fluid Mineral oil (HL, HLP) to DIN 51 524;
Other pressure fluids on request!
Pressure fluid temperature range °F (°C) –4 to +176 (–20 to +80)
preferably +104 to +122 (+40 to +50)
Viscosity range SUS (mm2/s) 97 to 1763 (20 to 380)
preferably 141 to 213 (30 to 46)
Cleanliness class to ISO code Maximum permissible degree of contamination of the
pressure fluid is to ISO 4406 (C) class 20/18/15 3)
Hysteresis % ≤5
Reversal span % ≤2
Response sensitivity % ≤1
Electrical
Voltage type DC (other voltages on request!)
Max. solenoid current A 2.5
Solenoid coil resistance Cold value at 68 °F (20 °C) Ω 2
Max. warm value Ω 3
Duty % 100
Electrical connection With component plug to DIN EN 175301-803
Plug-in connector
CECC 75 301-803-A002FA-H3D08-G 1)
Maximum coil temperature 2) °F (°C) 302 (150)
Protection to DIN 40 050 IP 65 with mounted and fixed plug-in connector
Electrical, control electronics
Amplifier of modular design 1) VT-MSPA1-50-1X to RE 30 225
Supply voltage Nominal voltage VDC 24
Lower limiting value V 21
Upper limiting value V 35
Command value Voltage controlled V 0 to +10
Amplifier Imax A 1.8
Current consumption Max. impulse current A 3
1) Separate order
2) Due to the occurring surface temperatures of the solenoid coils the European standards EN563 and EN982 must be taken into account!
3) The cleanliness class stated for the components must be adhered too in hydraulic systems. Effective filtration prevents faults from occurring
and at the same time increases the component service life.
For the selection of filters see catalogue sheets RA 50 070, When connecting the electric, the protective
RA 50 076 and RA 50 081. conductor (PE ) must be connected according
to the relevant regulations.
RA 18 139-02/10.03 | Model KKDSR1 Industrial Hydraulics | Bosch Rexreoth Corp. 5/12

Characteristic curves (measured with HLP46, ϑoil = 104 °F (40 °C) ± 41 °F (5 °C))

Flow direction
➀➝➁ (40)
N - Spool 10
(35) 9 2, 3, 4
1

Flow in GPM (L/min)

(30) 8
5
7
(25)
6
(20) 5
(15) 4
3
(10)
2
(5) 1

0 20 30 40 50 60 70 80 90 100
Command value in %
1 Δp = 10 bar constant
2 Δp = 20 bar constant
3 Δp = 30 bar constant
4 Δp = 50 bar constant
5 Δp = 100 bar constant
Flow direction
➁➝➀
N - Spool (40)
10
(35) 9 3, 4, 5
2
Flow in GPM (L/min)

(30) 8
1
7
(25)
6
(20) 5
(15) 4
3
(10)
2
(5) 1

0 20 30 40 50 60 70 80 90 100
Command value in %
6/12 Bosch Rexroth Corp. | Industrial Hydraulics Model KKDSR1 | RA 18 139-02/10.03

Performance limits (measured with HLP46, ϑoil = 104 °F (40 °C) ± 41 °F (5 °C))

Flow direction
➀➝➁
N - Spool (50)
12
(40)
10
Flow in GPM (L/min)

(30) 8

6 7
(20)
6
4 5
4
(10) 3
2 2
1

0 1000 2000 3000 4000 5000 1 Com. value = 40%

0
2 Com. value = 50%
(100) (200) (300)
Valve pressure differential in psi (bar) 3 Com. value = 60%
4 Com. value = 70%
5 Com. value = 80%
Flow direction 6 Com. value = 90%
➁➝➀ 7 Com. value = 100%
N - Spool (50)
12
(40)
10
Flow in GPM (L/min)

(30) 8
7
6 6
(20) 5
4 4
3
(10)
2 2
1
0 1000 2000 3000 4000 5000
0
(100) (200) (300)
Valve pressure differential in psi (bar)
RA 18 139-02/10.03 | Model KKDSR1 Industrial Hydraulics | Bosch Rexreoth Corp. 7/12

Characteristic curves (measured with HLP46, ϑoil = 104 °F (40 °C) ± 41 °F (5 °C))

Flow direction
➀➝➁
(40)
P - Spool 10
(35) 9 3, 4

Flow in GPM (L/min)

(30) 8
7
(25)
6 2, 5
(20) 5
(15) 4
3 1
(10)
2
(5) 1

0 0 10 20 30 40 50 60 70 80 90 100
Command value in %
1 Δp = 10 bar constant
2 Δp = 20 bar constant
3 Δp = 30 bar constant
4 Δp = 50 bar constant
Flow direction
5 Δp = 100 bar constant
➁➝➀
P - Spool (50) 13
(45) 12
5
11
(40)
10 4
Flow in GPM (L/min)

(35) 9 3
(30) 8
7
(25)
6
(20) 5
4 2
(15)
3 1
(10)
2
(5) 1

0 0 10 20 30 40 50 60 70 80 90 100
Command value in %
8/12 Bosch Rexroth Corp. | Industrial Hydraulics Model KKDSR1 | RA 18 139-02/10.03

Performance limits (measured with HLP46, ϑoil = 104 °F (40 °C) ± 41 °F (5 °C))

Flow direction
➀➝➁
N - Spool (50)
12
(40)
10
Flow in GPM (L/min)

(30) 8
12
6 34
(20)
5
4
6
(10) 7
2 8
9
0 1000 2000 3000 4000 5000
0 1 Com. value = 40%
(100) (200) (300) 2 Com. value = 50%
Valve pressure differential in psi (bar)
3 Com. value = 60%
4 Com. value = 70%
Flow direction 5 Com. value = 80%
➁➝➀ 6 Com. value = 90%
N - Spool (70) 18 7 Com. value = 100%
1
16 2
(60) 3
14 4
(50) 5
12 6
Flow in GPM (L/min)

(40) 10
7
(30) 8

6 8
(20)
4
9
(10)
2

0 1000 2000 3000 4000 5000

0
(100) (200) (300)
Valve pressure differential in psi (bar)
RA 18 139-02/10.03 | Model KKDSR1 Industrial Hydraulics | Bosch Rexreoth Corp. 9/12

Unit dimensions: dimensions in inches (millimeters)

3 4

0.59
(15)

3.39
6 (86.2)
2
Ø 0.20
(5)

Ø 1.77
1 (45)

2.97
(75.5)
1.38 3.81
5
(35) (96.9)

1 Actuator connection 1
2 Actuator connection 2
3 Plug-in connector to DIN EN 175 301-803 and ISO 4400
must be ordered separately, see page 2
4 Space required to remove the plug-in connector
5 Protected hand override
6 24A/F; tightening torque, MA = 33 to 37 lb-ft (45 to 50 Nm)
10/12 Bosch Rexroth Corp. | Industrial Hydraulics Model KKDSR1 | RA 18 139-02/10.03

T-13A cavity; 2 actuator connections; thread M20 x 1.5**: dimensions in inches (millimeters)

a Ø0.831 (21.11)**
Ø0.835 (21.21)
0.031 Recommended min. Free area of solenoid
distance from the
(0.8) surface (milled) 1.535” Min. spacing
0.063 Recommended min. (39 mm) (central axis to the
30° distance from the central axis of an
(1.6) surface (not milled)
Ø1.259 (32.0) identical cavity)
Ø1.264 (32.1) a
LS-shoulder
0.000 LS 0.000 General dimension tolerances
A Ø0.812 (20.62)
(dim. ref. edge)
0.002
0.156 (3.96) Ø0.814 (20.67) 45 (0.5) A ** Concentricity
0.500 Min. distance for area ± 0.008” One pos. (X.X)
(12.7) with full threads
R0.020 (0.2 mm)
2 0.719 ± 0.004” Two pos. (X.XX)
(0.5) (18.26)
Ø0.730 (18.54)** (0.1 mm)
1.079 Ø0.734 (18.64) ± 1/2° Angular tolerance
0.689
(27.4) Ø0.687 (17.45)** 45 (17.5)
0.063
(1.6) Surface finish
1.380 (35.05) Ø0.689 (17.50)
1.385 (35.18) Support for the 0.020 Corner radius
1 valve bush (0.5)
1.625 Min. depth
Min. depth of
(41.28) Ø0.531 (13.5) = 1.591 (40.4)
max. 0.010 (0.25) x 45° Ø0.531 (valve working range)
(13.5)
RA 18 139-02/10.03 | Model KKDSR1 Industrial Hydraulics | Bosch Rexreoth Corp. 11/12

Available individual components

160

157
46

Pos. Designation DC voltage Material No.

157 Coil for individual connection K4 12 V R900021563
160 Nut R900029574
O-ring for pole tube R900071532
46 Valve seal kit R900733593
12/12 Bosch Rexroth Corp. | Industrial Hydraulics Model KKDSR1 | RA 18 139-02/10.03

Bosch Rexroth Corp. © 2004 Bosch Rexroth Corporation

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