Professional Documents
Culture Documents
OC Curve
Probability of acceptance of the lot
1.2000
1.0000
0.8000
0.6000 Column B
0.4000
0.2000
0.0000
1 2 3 4 5 6 7 8 9 10 11
Propotion Defective (i.e. 1% defective would be 0.01)
11
Sample Size
Sample size
Acceptance
Code Letter
Inspection
Inspection
levels and
Problem
Lot Size
General
Actions
Level
AQL
First level Acceptance - 0
First level Rejection - 2
Second level Acceptance - 1
Second level Rejection - 2
Consider Z as defects
In the first 80 samples
if Z=0 The whole lot will be accepted
if Z=1 go for Second sampling
if Z>=2 The whole lot is rejected
In the second 80 samples
First - 80 if Z<= 1 The whole lot will be accepted
a 900 II Normal 0.40% J Second - 80 if Z>= 2 The whole lot is rejected
Consider Z as defects
In the first 20 samples
if Z=5 The whole lot is accepted
if Z=10 Go for second sampling
if Z>=10 The whole lot is rejected
In the second 20 samples
First - 20 if Z<= 12 Accept the whole Lot
c 2000 III Reduced 15.00% L Second - 20 if Z>= 16 Reject the Whole lot
First level Acceptance -0
First level Rejection -2
Second Acceptance -1
Second level Rejection - 2
Consider Z as defects
In the first 315 samples
if Z=0 The whole lot is accepted
if Z=2 Go for second sampling
if Z>=2 Reject the whole lot
In the second 315 samples
First - 315 if Z<= 1 Accept the whole lot
Second - if Z>= 2 Reject the whole lot
315
d 700 II Normal 0.10% J
A B C D E F G H I
UCL Average
Sample Size
UCL Range
LCL Range
CL Range
Length(
Range
1 50.3 52.93 50.55 48.17 4 8.72 4.13 0
2 48.4 52.93 50.55 48.17 2 8.72 4.13 0
3 48.5 52.93 50.55 48.17 5 8.72 4.13 0
4 49.1 52.93 50.55 48.17 4 8.72 4.13 0
5 52.6 52.93 50.55 48.17 3 8.72 4.13 0
6 46.2 52.93 50.55 48.17 4 8.72 4.13 0 Sample size
7 50.8 52.93 50.55 48.17 3 8.72 4.13 0 Mean of average length
8 52.2 52.93 50.55 48.17 4 8.72 4.13 0 Mean of Range
9 49.5 52.93 50.55 48.17 5 8.72 4.13 0 A2
10 51.7 52.93 50.55 48.17 4 8.72 4.13 0 UCL avg length
11 52.5 52.93 50.55 48.17 5 8.72 4.13 0 LCL avg length
12 47.8 52.93 50.55 48.17 3 8.72 4.13 0 D3
13 49.6 52.93 50.55 48.17 5 8.72 4.13 0 D4
14 50.8 52.93 50.55 48.17 9 8.72 4.13 0 UCL range
15 48.5 52.93 50.55 48.17 4 8.72 4.13 0 LCL range
16 49.3 52.93 50.55 48.17 6 8.72 4.13 0
17 53.3 52.93 50.55 48.17 3 8.72 4.13 0 USL
18 52.1 52.93 50.55 48.17 4 8.72 4.13 0 LSL
19 50.2 52.93 50.55 48.17 5 8.72 4.13 0 d2
As CPK <1 the process
20 51.9 52.93 50.55 48.17 4 8.72 4.13 0 std dev
is not centered and the
21 52.1 52.93 50.55 48.17 2 8.72 4.13 0 CPK
process is not capable
22 49.5 52.93 50.55 48.17 3 8.72 4.13 0 of meeting the
23 50.7 52.93 50.55 48.17 4 8.72 4.13 0 specifications.
24 52.6 52.93 50.55 48.17 5 8.72 4.13 0
25 52.3 52.93 50.55 48.17 6 8.72 4.13 0
26 48.6 52.93 50.55 48.17 5 8.72 4.13 0
27 51 52.93 50.55 48.17 4 8.72 4.13 0
28 52.3 52.93 50.55 48.17 3 8.72 4.13 0
29 50.6 52.93 50.55 48.17 2 8.72 4.13 0
30 51.5 52.93 50.55 48.17 4 8.72 4.13 0
Xbar Chart
54
52
Average
Average Length
50
UCL Ave
48 Length(
CL Avera
46 length
44 LCL Aver
Length
52
Average
Average Length
50
UCL Ave
48 Length(
CL Avera
46 length
44 LCL Aver
Length
42
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
1 3 5 R Chart
7 9 11 13 15 17 19 21 23 25 27 29
10
Sample Number
9
8
7
6 Range
5
Range
UCL Range
4
CL Range
3
LCL Range
2
1
0
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29
Sample Number
CL
Sample
X bar Chart
54
52
50
Column B
Average Length
UCL Average
48 Length
CL Average
46 length
LCL Average
Length
44
42
2 4 6 8 10 12 14 16 18 20 22 24 26 28
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29
Sample Number
R chart
9
8
7
6
5 Range
Range
4 UCL Range
CL Range
3 LCL Range
2
1
0
2 4 6 8 10 12 14 16 18 20 22 24 26 28
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29
Sample Number
CL
Averag UCL Avera LCL
e Average ge Average
Length Length length Length Range UCL RangeCL Range
LCL Range
50.3 53.04 50.71 48.38 4 8.52 4.04 0
48.4 53.04 50.71 48.38 2 8.52 4.04 0
48.5 53.04 50.71 48.38 5 8.52 4.04 0 sample size
49.1 53.04 50.71 48.38 4 8.52 4.04 0 Mean of average length
52.6 53.04 50.71 48.38 3 8.52 4.04 0 Mean of Range
50.8 53.04 50.71 48.38 3 8.52 4.04 0 A2
52.2 53.04 50.71 48.38 4 8.52 4.04 0 UCL avg length
49.5 53.04 50.71 48.38 5 8.52 4.04 0 LCL avg length
51.7 53.04 50.71 48.38 4 8.52 4.04 0 D3
52.5 53.04 50.71 48.38 5 8.52 4.04 0 D4
49.6 53.04 50.71 48.38 5 8.52 4.04 0 UCL range
48.5 53.04 50.71 48.38 4 8.52 4.04 0 LCL range
49.3 53.04 50.71 48.38 6 8.52 4.04 0
52.1 53.04 50.71 48.38 4 8.52 4.04 0 USL
50.2 53.04 50.71 48.38 5 8.52 4.04 0 LSL
51.9 53.04 50.71 48.38 4 8.52 4.04 0 d2
52.1 53.04 50.71 48.38 2 8.52 4.04 0 std dev
49.5 53.04 50.71 48.38 3 8.52 4.04 0 CPK
is not centered and the
50.7 53.04 50.71 48.38 4 8.52 4.04 0 process is not capable
52.6 53.04 50.71 48.38 5 8.52 4.04 0 of meeting the
52.3 53.04 50.71 48.38 6 8.52 4.04 0 specifications.
48.6 53.04 50.71 48.38 5 8.52 4.04 0
51 53.04 50.71 48.38 4 8.52 4.04 0
52.3 53.04 50.71 48.38 3 8.52 4.04 0
50.6 53.04 50.71 48.38 2 8.52 4.04 0
51.5 53.04 50.71 48.38 4 8.52 4.04 0
Xbar Chart
54
53
52
51 Average Length
Average length
UCL Average
50 Length
CL Average
49 length
48 LCL Average
Length
47
46
2 4 6 8 10 12 14 16 18 20 22 24 26
1 3 5 7 9 11 13 15 17 19 21 23 25
Sample Number
R Chart
9
8
7
6
5 Range
Range
4 UCL Range
CL Range
3 LCL Range
2
1
0
9
8
7
6
5 Range
Range
4 UCL Range
CL Range
3 LCL Range
2
1
0
2 4 6 8 10 12 14 16 18 20 22 24 26
1 3 5 7 9 11 13 15 17 19 21 23 25
Sample Number
Comput
Computat Comput ation for
ion for ation for process
first second in
iteration Remarks
iteration Remarks
control Remarks
Daily
Producti
on rate 2000 2000 2000
unit cost
of scrap 1 1 1
rework
cost 0.25 0.25 0.25
USL 53.5 53.5 53.5
LSL 46.5 46.5 46.5
Mean 50.55 50.54 50.71
Std.
Dev. 1.78 1.7 1.74
Comput
ation for
ZUSL 1.657 1.741 1.603
i.e. i.e. i.e.
95.05 95.91 94.84
% is % is % is
within within with in
ZUSL 0.95 range 0.96 range 0.95 range
Comput
ation for
ZLSL 2.275 2.376 2.420
1.16 % 0.89 0.78 %
is out % is is out
of out of of
ZLSL 1.16 range 0.89 range 0.78 range
Reject 6.11 Depicted in %4.98 Depicted in %
5.94 Depicted in %
Scrap
cost 122.2 Depicted in Rs
99.6 Depicted in118.8
Rs Depicted in Rs
rework
cost 30.55 Depicted in Rs
24.9 Depicted in Rs
29.7 Depicted in Rs
Computation
5
50.55
4.13
0.58
52.93
48.17
0
2.11
8.72
0
53.5
46.5
2.33
1.78
0.55
Average Length
UCL Average
Length(
CL Average
length
LCL Average
Length
Average Length
UCL Average
Length(
CL Average
length
LCL Average
Length
30
29
ange
CL Range
L Range
CL Range
Number of Samples 25
U chart
0.120
0.100
0.080
u
0.060 U average (CL)
UCL
U
0.000
2 4 6 8 10 12 14 16 18 20 22 24
1 3 5 7 9 11 13 15 17 19 21 23 25
Sample Number
negative value)
0.020
0.000
2 4 6 8 10 12 14 16 18 20 22 24
1 3 5 7 9 11 13 15 17 19 21 23 25
Sample Number
U chart
0.100
0.090
0.080
0.070
0.060 u
0.050 U average (CL)
UCL
U
0.040
0.030 LCL (without
0.020 negative value)
0.010
0.000
2 4 6 8 10 12 14 16 18 20 22
1 3 5 7 9 11 13 15 17 19 21 23
Sample Number