3 PROBLEM-SOLVING Companys Best Product, te Deparment Fabrication 1. DEFINE THE PROBLEM SITUATION Units per Hour ‘Monthly Units per Hour Fabrication Line 10 (Overtime S per Month 31 53 ; Jin Mor” May Tol Sep Nov Jan Feb Mar Ape May Jon Mi Aig Sep Oct Nov Dee Poodle, me ‘© Units per hour is consistntly below goal Condition is worsening, © Overtime costs are increasing, [Number of late shipments are increasing Monthy Late Shipments 80 Peo 0 Sn 0 fan Mar May Sep Now 2, PROBLEM ANALYSIS Problem Cause Fae + peau ne lng si ec go. se eduton of Claing Time Per Shit : gs as 7 fa a £ dis Yy ® " Y (= )( =e od work yee Analyse Fos * [racne] ‘Boot Causes : iin 6 en » j = Piser i ¢ Le tion Oe iin 3 40. y ‘+ Excessive cleaning time due . sa } Seratheeetot * eiewoe Operation 7 —