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Mechanical Properties
The objective for this chapter is to understand the following topics:
2.1 Introduction to mechanical properties
2.2 Stress-strain relationships
Tensile, compression, bending, shear
2.3 Hardness
Hardness vs. strength
2.4 Effect of Temperature
2.5 Other properties: fatigue, impact and creep.
1
2.2 Stress-Strain Relationships
Stress (unit area force) = Force / Area
F F
L
Lo Lo L
Strain: e = (L – Lo ) / Lo (dimensionless)
2
Stress-Strain Curve
TS
Y
σ = Kεεn
slope = E
σ = Ee
Material Strength
3
Material Strength
• (Ultimate) Tensile Strength (TS) is defined as the maximum
stress. After this point, a localized elongation, known as necking,
occurs.
TS = Fmax/Ao
Plastic region
4
Solution to Example 2-1
• Plot using Excel.
• Y = 290 MPa, at 0.0038 after offset 0.2%
• E = 288 / 0.0018 = 160000Mpa
• TS = 462.61 MPa, FS?
500
450
400
350
300
Stress MPa
250
200
150
100
50
0
0 0.05 0.1 0.15 0.2 0.25 0.3
Strain
σe = F/Ao e = (L – Lo ) / Lo
Materials and Manufacturing (AER507), F. Xi
400
350
Y
300
290
Stress MPa
250
200
150
100
50
tan-1 E
0
0 0.001 0.002 0.003 0.004 0.005
Strain
Offset 0.2%
5
True Stress-Strain Relationships
Strain: dε = dL /L
L
ε =⌡ dL / L = ln L/Lo
Lo
L dL
ε = ln (1+e) = ln L/Lo
Prove: since e = (L-Lo) / Lo = L/Lo-1, then 1+ e = L/Lo
σ = σe(1+e) = F/A
6
True Stress-Strain Curve - Example 2-1
500 600
450
400 500
350 400
250 300
200
150 200
100 100
50
0 0
0 0.05 0.1 0.15 0.2 0.25 0.3 0 0.05 0.1 0.15 0.2 0.25 0.3
Strain true strain %
Ductility
Ductility – Measurement of flexibility and formability.
7
Plastic Deformation – Strain Hardening
8
Type of Stress-Strain Relationship
1200
Brittle
1000
MPa (E-GPa)
Y
800
TS
600
E
400
%x10
200
0
ed
ed
n
n
y
um
ic
y
l lo
lo
iro
lo
m
al
al
Al
Ny
ni
la
ra
ne
ne
st
ta
Ce
Al
ee
Ca
er
an
an
Ti
m
St
el
y
ly
lo
ck
Po
Al
Ni
Al
Brittle materials and perfect plastic materials (polymers) fracture rather than
yield.
Materials and Manufacturing (AER507), F. Xi
9
Compression Properties
In the compression test, a material
specimen is squeezed.
Stress: σe = F/Ao
Strain: e = (h – ho ) /ho (negative) F
where h - height at any point.
Example: h = 0.9, ho = 1
e = 0.9 – 1 = -0.1
ε = ln 0.9 = -0.105
Compared to tension: L=1.1, Lo=1
e = 0.1, ε = ln 1.1 = 0.095
Compression Properties
• For almost all materials, compression
properties are derived from tensile
properties as the true stress-strain
curves for both are nearly identical.
10
Bending (flexural) Properties
Bending stress: σe = Mc / I
where M – bending moment, c – distance from the center line, I – moment
of inertia of the cross section.
σe = 1.5 FL/bt2
3 point method
M
F/2 F/2
Bending Properties
The bending test (flexure test) is used to determine the transverse rupture
strength (TRS).
where I = πR4/4
11
Shear Properties
When a material is subject to torsion by twisting, the shear stress occurs,
which is defined as
where F – force N(lb), A – area over which the force is applied mm2 (in2),
T – applied torque N-mm (lb-in).
L
γ Rα
Shear Properties
Shear strain is a measure of angular
δ F
deflection defined as
γ = δ/b (radians) b
where δ - deflection,
F
b – width orthogonal to deflection.
or
Rα
γ = Rα/L
12
Shear Properties - main cutting direction
τ = Gγ Mpa (psi)
τ = Kγn
G = 0.4E or G = E/[2(1+v)]
E = 10.5x106 psi
Materials and Manufacturing (AER507), F. Xi
13
Example 2.2 – Mechanical Properties: Tension
Problem: for given D and d of Al, find the
required force for extrusion/drawing.
Chamber
Solution:
Ram
Since ε = ln L/Lo = ln Ao/A
D d
A = πd2/4; Ao = πD2/4 F, v
Die
Then ε = 2 ln (D/d) = 2ln2 = 1.386
Shrinking tube
In plastic region,
Solution:
14
2.3 Hardness (friction, grinding)
Hardness is a measure of the material resistance to scratching and
wear. It is proportional to TS.
TS ≈ Kh HB
Kh = 500, TS in psi.
Example: 2024-O:
15
Hardness Testing Methods
soft
H 60 HRH
K 150 HRK
Brinell Test
• Brinell Hardness number = HB
• For harder materials over 500 HB, the cemented carbide ball is
used instead of the steel ball.
• Also, high loads (1500 and 3000 Kg) are typically used for harder
materials.
• It is considered good practice to indicate the load used in the test
when reporting HB readings.
16
Rockwell Test
Effect on hardness
Effect on strength
17
2.5 Other Properties - Fatigue
Fatigue failure occurs at the stress low than Y or TS of static
loading, after subject to a cyclic loading for a number of cycles.
Example: turbine blade failure (cracking).
Static Y or TS
Dynamic Y or TS
Fatigue
strength
Fatigue life
S-N curve (stress and Number)
Materials and Manufacturing (AER507), F. Xi
Fatigue Test
1St, maximum stress = 2/3 (TS), the number of cycles to failure is recorded.
2nd, decreasing stress, the number of cycles to failure is recorded.
….
2/3(TS)
Tension
Stress
Compression
Time
18
S-N Behavior
Impact - Toughness
• Impact testing is a good measure of material toughness by
applying a shock loading.
wxtxL
19
Impact Testing
• A pendulum is dropped or
swung to the specimen. Temperature (oF)
Shear fracture
Shear
distance) fracture
Toughess
Area Hardness (Izod)
AISI No Treatment Y (psi) TS (psi) EL (%) reduction HB (ft.lb)
4340 Normalized 125,000 185,500 12.2 36.3 363 11.7
Annealed 68,500 108,000 22 49.9 217 37.7
8740 Normalized 88,000 134,750 16 47.9 269 13
Annealed 60,250 100,750 22.2 46.4 201 29.5
ASM databook
Toughness in line with ductility, but conflict with strength and hardness.
Tough materials may be difficult to cut.
Materials and Manufacturing (AER507), F. Xi
20
Creep
• Creep is the permanent elongation of a component under a static load (force or
heat) maintained for a period of time.
• Creep is time vs. static force, fatigue is cycle (time) vs. cyclic force. Tm ↑ creep
resistance ↑
• Examples of creep failure include gas turbine blades, jet engine components,
rocket motors.
• Rupture lifetime tf,,
- long for long-life applications such as nuclear power plant components.
- short for short-life applications such as turbine blades for military aircraft.
Necking
Strain hardening & recovery (tension)
Strain hardening
(steady-state)
(transition)
metal
Upon loading
(elastic)
Residual Stress
Residual stress is caused by inhomogeneous deformation.
Residual stress remains after the material deforms and the force is
removed.
Tensile a b c
Compressive
elastic unloading
plastic
21
Assignment 1
Problem 1
Problem 2
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