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ELECTRIC
HEATING
CLASS 2
DISCONNECT
ELEMENTS
LOW-VOLTAGE
SWITCH
WIRING
DISCONNECT
SWITCH REFRIGERANT VAPOR
LIQUID REFRIGERANT
AIR-CONDITIONER/HEAT PUMP FEEDER
ELECTRIC
____
FURNACE DO NOT RUN THE LOW-VOLTAGE CLASS 2
FEEDER
CIRCUIT WIRES O IN THE SAME CONDUIT AS THE POWER
WIRES ©. SEE 725.136(A).
BRANCH-CIRCUIT
OVERCURRENT
PROTECTION:
• MUST BE ABLE
TO CARRY
STARTING CURRENT.
• FUSES OR CIRCUIT
BREAKER MUST BE
OF SIZE AND TYPE
AS MARKED ON
NAMEPLATE.
TYPICAL
AIR-CONDITIONING
UNIT
BRANCH-CIRCUIT CONDUCTORS
• THE MINIMUM CIRCUIT AMPAGiTi
REQUIRED FOR THE AIR-CONDITIONING
UNIT IS FOUND ON THE LABEL. THIS
HAS BEEN DETERMINED BY THE
MANUFACTURER TAKING INTO
HERMETIC REFRIGERANT CONSIDERATION THE MOTOR
MOTOR COMPRESSOR COMPRESSOR CURRENT, FAN MOTOR
CURRENT, AND HEATER CURRENT. THIS
IS GENERALLY 125% OF THE LARGEST
MOTOR PLUS THE FULL-LOAD RATING
OF THE REST OF THE EQUIPMENT
LOADS, SUCH AS FANS AND HEATERS.
OVERLOAD PROTECTION:
• THIS IS USUALLY AN INTEGRAL
PART OF THE EQUIPMENT, SUPPLIED
BY THE MANUFACTURER.
LABEL:
• MANUFACTURER'S NAME
• VOLTAGE
• FREQUENCY
• PHASES
• MINIMUM CIRCUIT AMPACITY
• MAXIMUM RATING OF BRANCH-
CIRCUITS, SHORT-CIRCUIT, AND
GROUND-FAULT PROTECTIVE DEVICE
• WILL STATE "MAXIMUM SIZE FUSE"
OR "MAXIMUM SIZE FUSE OR
CIRCUIT BREAKER"
Figure 23-13 Basic circuit requirements for a typical residential-type air conditioner or heat pump. Reading the
label is important in that the manufacturer has determined the minimum circuit ampacity and the maximum size
and type of fuse or circuit breakers.
provide control of the systems. The low-voltage Class "Time-of-Use" Lower Energy Rates
2 circuit wiring shall not be run in the same raceway as Many utilities offer lower energy rates for air-
the power conductors, 725.136(A). conditioner and/or heat pump loads through special
Refer to Chapter 24 for more information about low- programs, such as "time-of-use" usage and sliding scale
voltage circuitry. energy rates. This is covered in Chapter 19.
CHAPTER 23 Special-Purpose Outlets—Electric Heating, Air Conditioning
465
UNDERSTANDING THE DATA FOUND provide the necessary internal overcurrent pro-
ON AN HVAC NAMEPLATE tection that keeps the hermetic motor-compressor
The letters HVAC stand for heating, ventilating, and from burning out. This value is 156% of the
air conditioning. marked RLC or branch-circuit selection current
Article 440 applies when HVAC equipment em- (BCSC). The overload protective system for the
ploys a hermetic refrigerant motor-compressor(s). hermetic refrigerant motor-compressor must
Article 440 is supplemental to the other articles of the operate for currents in excess of the 156% value.
NEC® and is needed because of the unique character- Do not look for the MCC value on the name-
istics of hermetic refrigerant motor-compressors. plate of the end-use equipment. The MCC value
The most common examples are air conditioners, might be marked on the motor-compressor. It is
heat pumps, and refrigeration equipment. nice but not necessary for the electrician to
Hermetic refrigerant motor-compressors: know the MCC value of the motor-compressor.
See 440.52.
• combine the motor and compressor into one unit
Branch-Circuit Selection Current (BCSC):
• have no external shaft
The manufacturer of the HVAC end-use equip-
• operate in the refrigerant ment might design better cooling and better
• do not have horsepower and full-load current heat dissipation into the equipment, in which
(often referred to as full-load amperes or FLA) case the hermetic refrigerant motor-compressor
ratings like standard electric motors. This is might be capable of being continuously
because as the compressor builds up pressure, "worked" harder than other equipment not so
the current increases, causing the windings to designed. "Working" the hermetic refrigerant
get hot. At the same time, the refrigerant gets motor-compressor harder will result in a higher
colder, passes over the windings, and cools current draw. This is safe insofar as the motor-
them. Because of this, a hermetically sealed compressor is concerned, but the conductors, dis-
motor can be "worked" much harder than a connect switch, and branch-circuit overcurrent
conventional electric motor of the same size. devices must also be capable of safely carrying
Special terminology is needed to understand this higher current draw. This higher value of
how to properly make the electrical installation. current is marked on the nameplate BCSC.
These special terms are found in 440.2 and in UL Because the BCSC ampere value is always
Standard 1995. An air-conditioning nameplate from equal to or greater than the RLC ampere value,
Shiver Manufacturing Company help explain these this BCSC value must be used instead of the
special terms. RLC value when selecting conductors, dis-
connects, overcurrent devices, and other associ-
• Rated-Load Current (RLC): Rated-load ated electrical equipment. Table 23-2 shows
current is established by the hermetic motor- that the BCSC is 19.9 amperes. See 440.2 and
compressor manufacturer under actual operation 440.4(C).
at rated refrigerant pressure and temperature,
Minimum Circuit Ampacity (MCA): MCA
rated voltage, and rated frequency. RLC is
is the minimum circuit ampacity requirement to
marked on the nameplate. In most instances, the
determine the conductor size and switch rating.
marked RLC is at least equal to 64.1 % of the
MCA data are always marked on the nameplate
hermetic refrigerant motor-compressor's maxi
of the end-use equipment and are determined
mum continuous current (MCC). In our exam
by the manufacturer of the end-use equipment
ple, the RLC is 17.8 amperes. See 440.2.
as follows:
• Maximum Continuous Current (MCC): This
is the maximum current that the hermetic refrig MCA = (RLC or BCSC x 1.25) + other loads
erant motor-compressor can draw before dam Other loads would include condensing fans,
age occurs. Manufacturers know the damage electric heaters, coils, and so forth, that operate
capabilities of their equipment, and generally concurrently (at the same time).
466 CHAPTER Z3 Special-Purpose Outlets—Electric Heating, Air Conditioning
In our example, the marked MCA is 26.4 See Article 440, Part IV.
amperes, calculated by the manufacturer of the A mistake that electricians often make is to
end-use equipment as follows: multiply the MCA by 1.25 again. Certainly
(19.9 x 1.25) + 1.5 = 26.375 amperes there is no hazard in doing this, but it might
(round off to 26.4) result in an unnecessary higher installation cost.
For long runs, larger conductors would keep
Referring to Table 310.16, using the 60°C
voltage drop to a minimum.
column, 10 AWG copper conductors would be
Outdoor installations of air-conditioning
adequate for this air-conditioning unit.
equipment might be in very hot parts of the
country. You might want to review Chapter 18 for
SHIVER MANUFACTURING COMPANY the NEC® correction factor requirements where
high ambient temperatures are encountered.
MODEL NO. XYZ -
ELECTRICAL RATINGS - Maximum Overcurrent Protection (MOP):
VAC HZ PH RLC LRC FLA
The MOP value is the maximum size overcur-
Compressor 230 60 1 17.8 107 —
rent protection, fuse, or circuit breaker. The
Outdoor fan motor MOP value is marked on the nameplate and is
V4 hp 230 60 1 — 1.5 determined by the manufacturer of the end-use
Branch-circuit selection current 19.9 amperes 26.4 equipment as follows:
Minimum circuit ampacity amperes 45.0
Maximum fuse or HACR type brkr. (RLC or BCSC) x 2.25 + other loads
amperes 197 min.
Operating voltage range: 253 max. Other loads include condensing fans, electric
heaters, coils, and so on, that operate at the
Table 23-2 same time. In our example, the marked MOP is
BRANCH CIRCUIT
DISCONNECTING MEANS
LARGE WIRES
COMPRESSOR 30
AMPERES
Figure 23-14 In a typical air-conditioner unit, the branch-circuit overcurrent device must protect the large
components (large wires, large relay, hermetic motor compressor) as well as the small components (small wires,
fan motor, crankcase heater) under short-circuit and/or ground-fault situations. It is extremely important to
install the proper size and type of overcurrent device. Read the nameplate on the equipment and the instructions
furnished with the equipment.
CHAPTER 23 Special-Purpose Outlets—Electric Heating, Air Conditioning 467
L
Figure 23-15 This installation "Meets Code." The
Q 0
DISCONNECT SWITCH
PANEL WITH 40-AMPERE FUSES
INSIDE
BUILDING I
AIR-CONDITIONER
NAMEPLATE MARKED "MAXIMUM
SIZE FUSE OR HACR CIRCUIT
BREAKER, 40 AMPERES."
Disconnecting Means to Be in Sight: NEC® disconnect commonly used for residential air-
440.14 of the Code requires that the disconnecting conditioning and/or heat pump installations.
means must be within sight of the unit, and it The horsepower rating of the disconnecting
must be readily accessible. See Figure 23-15, means must be at least equal to the sum of all of
Figure 23-16, and Figure 23-17. Mounting the the individual loads within the end-use equip-
disconnect on the side of the house instead of on ment, at rated load conditions, and at locked
the air conditioner itself allows for easy rotor conditions, 440.12(B)(1).
replacement of the air-conditioning unit, should The ampere rating of the disconnecting means
that become necessary. Mounting the disconnect must be at least 115% of the sum of all of the
behind the air conditioner or heat pump would not individual loads within the end-use equipment, at
be considered "readily accessible" by most rated load conditions, 440.12(B)(2). Installing a
electrical inspectors. Generally, there is just not disconnect switch that equals or exceeds the MOP
enough space to work safely on the disconnect. value will in almost all cases be the correct choice.
Squeezing behind or leaning across the top of the The MOP in our example is 40 amperes. Thus, a
air conditioner to gain access to the disconnect is 60-ampere disconnect switch is the correct size. In
certainly not a safe practice. Mounting the cases where the MOP value is close to the ampere
disconnect on the outside wall of the house, to one rating of the disconnect switch (i.e., 30, 60, 100,
side of the AC unit, is the accepted practice. See 200, etc.). locked-rotor current values must be
Article 440, Part II and 110.26. considered. • Locked-Rotor Current (LRC): This
>NEC* 440.14 states that if you mount the is the maximum current draw when the motor is in
disconnect on the equipment, do not obscure the a "LOCKED" position. When the rotor is locked, it
equipment's nameplate(s).-^ It is hard to believe is not turning. The disconnect switch and controller
that some installers mount the disconnect switch (if used) must be capable of safely interrupting
on top of the equipment's nameplate, making it locked-rotor current. See 440.12 and 440.41. In our
impossible to read the nameplate. Disconnecting example, the nameplate indicates that the hermetic
Means Rating: Figure 23-18 shows a fusible refrigerant motor-compressor
and a nonfusible "pull-out"
Figyre 23-18 (A) is a pu!!-out fusible disconnect. Fuses are inserted into fuse clips on the
pull-out device. Insert the pull-out device for "ON," and remove the pull-out device for "OFF,"
(B) is a nonfusible disconnect, available in 30- and 60-ampere ratings at 240 volts. Both
have padlock provisions to prevent unauthorized tampering. Air-conditioner disconnects are
available that have a GFCI receptacle as part of the disconnect enclosure. The GFC1
receptacle must be wired to a separate 20-ampere, 120-volt branch circuit. Courtesy of
Midwest Electric Products.
CHAPTER 23 Special-Purpose Outlets—Electric Heating, Air Conditioning 469
has an LRC of 107 amperes. The fan motor has ing the same period. The higher the SEER
an FLA of 1.5 amperes and would have an LRC number, the greater the efficiency.
approximately 6 times higher. According to Annual Fuel Utilization Efficiency (AFUE):
440.12(B)(l)(b), all locked-rotor currents and Tells you how efficiently a furnace converts
other loads are added together when combined fuel (gas or oil) to heat. For example, an
loads are involved. Therefore, the total locked- AFUE of 85% means that 85% of the fuel
rotor current that the disconnect switch in our is used to heat your home, and the other 15%
example would be called upon to interrupt is: goes up the chimney. The higher the effi-
(1.5 x 6) + 107 = 116 locked-rotor amperes ciency, the lower the operating cost. Old fur-
Checking Table 430.251(A) for the conver- naces might have an AFUE rating as low as
sion of locked-rotor current to horsepower, we 60%. Mid-efficiency ratings are approxi-
find that the locked-rotor current for a 230-volt, mately 80%. High-efficiency ratings are 90%
single-phase, 3 -horsepower motor is 102 am- or higher. Maximum furnace efficiency avail-
peres, and the locked-rotor current for a able is approximately 96.6%. The higher the
230-volt, single-phase, 5-horsepower motor is AFUE number, the greater the efficiency.
168 amperes. Selecting a disconnect switch on Heating Seasonal Performance Factor (HSPF):
the basis of the locked-rotor current in our Heating efficiency of a heat pump. HSPF is
example, the air-conditioning unit is considered determined by the total heating of a heat
to be a 5-horsepower unit, because 116 falls pump in Btu during its normal usage period
between 102 and 168. Manufacturers' technical for heating divided by the total electrical
literature indicates that a 30-ampere, 240-volt energy input in kilowatt-hours during the
heavy-duty, single-phase disconnect switch same period. The higher the HSPF rating, the
has a 3-horsepower rating, and a 60-ampere, greater the efficiency.
240-volt heavy-duty, single-phase disconnect
switch has a 10-horsepower rating. Thus, a 60- NONCOINCIDENT LOADS
ampere disconnect is selected. Note that this is Loads such as heating and air conditioning are not
the same size disconnect selected previously on likely to operate at the same time. The NEC9 recog-
the basis of MOP. nizes this diversity in 220.60. Therefore, when cal-
culating a feeder that supplies both types of loads, or
ENERGY RATINGS when sizing a service-entrance, only the larger of the
two loads need be considered. This is discussed in
Energy ratings indicate the efficiency of heating and
Chapter 29 where service-entrance calculations are
cooling equipment. Basically, these ratings are a
presented. Of course, the branch circuit supplying
comparison of output (heating or cooling) to input
the heating load is sized for that particular load, and
gas, or oiJ).
the branch circuit supplying the air-conditioning
Energy Efficiency Rating (EER): Cooling load is sized for that particular load.
efficiency rating for room air conditioners.
The ratio of the rated cooling capacity in Btu RECEPTACLE NEEDED FOR
per hour divided by the amount of electrical SERVICING HVAC EQUIPMENT
power used in kilowatt-hours. The higher the
For servicing HVAC equipment, NEC® 210.63
EER number, the greater the efficiency.
requires that a 125-volt, single-phase, 15- or 20-
Seasonal Energy Efficiency Rating (SEER): ampere-rated receptacle be installed:
Cooling efficiency rating for central air at an accessible location
conditioners and heat pumps. SEER is deter-
mined by the total cooling of an air condi- on the same level as the HVAC equipment
tioner or heat pump in Btu during its normal within 25 ft (7.5 m) of the equipment, and
usage period for cooling divided by the total the receptacle shall not be connected to the load
electrical energy input in kilowatt-hours dur- side of the equipment disconnecting means
470 CHAPTER 23 Special-Purpose Outlets—Electric Heating, Air Conditioning
The outdoor receptacles required by 210.52(E) (one in branch circuit. Installing this type of air-conditioner
front and one in back) might or might not meet the disconnect eliminates the need for installing a recep-
requirement of 210.63. If the HVAC equipment is tacle as part of the premises wiring. But this could
located on a roof, in an attic, or a similar location, a also become a nightmare trying to figure out how to
receptacle must be installed in that location so as to be wire it. When wiring with this type of disconnect,
on the same level as the equipment. both the AC branch circuit and the 20-ampere 120-
A receptacle is not required if the equipment volt branch circuit for the GFCI receptacle must
served is an evaporative cooler in one- and two- somehow be run to the disconnect. This might
family dwellings. This type of equipment requires require more time and material than wiring the
very little servicing. required receptacle for the AC as required by 210.63 in
Some air-conditioner disconnects have a GFCI the customary way. The choice is yours.
receptacle as an integral part of the disconnect Adjustment factors might have to be applied
enclosure, Figure 23-19. The GFCI receptacle must be when more than three current-carrying conductors are
supplied by a separate 15- or 20-ampere, 120-volt installed in the same raceway or cable. 310.15(B)
(2). All of this depends upon the wiring method: is it
NM cable or is it a raceway?
REVIEW
Note: Refer to the Code or the plans where necessary.
ELECTRIC HEAT
1. a. What is the allowance in watts made for electric heat in this residence?.
b. What is the value in amperes of this load?________________________