Professional Documents
Culture Documents
Folie 2
Global supplier management:
Holistic support of world-wide engine production
Global supplier management network with hubs in all regions
Advantages
Advantages
• One-face-to-the-supplier: a
regional team works on all quality
and availability issues with the
supplier
• Vicinity to suppliers – no cultural
or language barriers
• Economies of scale are realized
by bundling of all activities and
implementing at ONE location
• Quick reaction time and presence
Daimler-Production Site Supplier
on site
Folie 3
Synchronous Plant Mannheim:
From the tradition plant to the plant of the future!
• „Synchronous Plant “ = integrated production chain from melting, casting,
producing all the way to the assembling of components:
• Optimal production process in a perfectly managed overall system
SYNCHRONOUS PLANT
Folie 4
The most efficient engine with the best technology requires:
Best production processes and highest precision!
Whether at casting ...
Folie 5
The most efficient engine with the best technology requires:
Best production processes and highest precision!
Whether at casting ...
• strength
• residual stress
• crystalline structure
Folie 6
The most efficient engine with the best technology requires:
Best production processes and highest precision!
Whether at casting ...
BIO-Radius
• Transformation of innovative designs in efficient production processes:
example: cylinder crankcase – bearing block connection with BIO-Radius
Folie 7
The most efficient engine with the best technology requires:
Best production processes and highest precision!
… or all other stations of the production process
Folie 8
Foto Mitarbeiter
Clinical cleanness
• Mannheim Illig-Value
is benchmark in automotive industry
Folie 9
Our global production concept:
4 control loops assure quality in production
Worker
Worker Inline
Inline
Quality
Quality Gates
Gates Production Product
Product Audit
Audit
self-check
self-check Production Audit
Audit
RK 1 RK 2 RK 3 RK 4
Folie 10
Competence and Know-How:
Our employees as fundament of the success
• Highly qualified employees to handle most modern technology and innovative qualification methods, e.g. PLS:
Concept for standardization, problems
problems
qualification and process
maintenance
maintenance
optimization in assembly and
facility
facility
maintenance handling
handling
Qualification
(ASB) PLS
GAB/
GAB/ TPM
TPM
PLS
worker „Tutor“
quality
quality checks
checks
Folie 11
The New Engine Generation OM 47x:
A new Era in manufacturing internal combustion engines has started!
• With the New Engine Generation OM 47x we start into the next 125 years of automobiles.
• Strictest requirements to efficiency and sustainability are not just for the product, but also for production!
• With best processes and in highest precision we build the most efficient engine with outstanding technology
and quality.
Folie 12