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158 Ferris File-A-Wax Ring Tubes and Bars

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B

C D

Ferris File-A-Wax Carving Waxes


Used for making models to be reproduced by the lost wax casting process. These are the waxes
preferred by master carvers for years and years. They can be sawed, filed, or carved. Will stand rough
handling and will not soften in the hands. Available in three degrees of hardness in a variety of shapes.
color characteristics approx. melting point

Green Cannot be flexed 240°


Purple Some flexibility 240°
Blue Will bend 90 on 1/8” thickness 240°

File-A-Wax Ring Tubes


Easy-to-cut ring tubes for designing your own rings. Many rings can be made from each 6” long tube.
All holes are 5/8” in diameter.
Price breaks are:
1–2 pc. 6.05 ea. 3–9 pc. 5.45 ea. 10+ pc. 4.84 ea.
style fact # measurement green purple blue

A Round Bar with Hole T-875 7/8” OD 121.362 121.358 121.360


T-1062 1-1/6” OD 121.363 121.359 121.361
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B Off-Center Hole E-1062 1-1/6” OD 121.366 121.364 121.365
C Flat Side with Hole T-100 1-1/8” H x 1-5/8” W 121.372 121.374 121.370
T-150 1” H x 1” W 121.371 121.392 121.391
F
T-200 1-5/16” H x 1-3/16” W 121.369 121.367 121.368
T-250 1-1/8” H x 1-1/8” W 121.373 121.394 121.393
D Solid Round Bar B-875 7/8” OD 121.377 121.379 121.375
B-1062 1-1/16” OD 121.378 121.399 121.376
1.800.772.3456

File-A-Wax Bars
part # color dimension (inches) qty 1–2 3+

E 121.310 Blue 5-3/4 x 3-1/2 x 1-3/8 1 lb. Bar 12.25 11.82


121.311 Green 5-3/4 x 3-1/2 x 1-3/8 1 lb. Bar 12.25 11.82
121.312 Purple 5-3/4 x 3-1/2 x 1-3/8 1 lb. Bar 12.25 11.82
F 121.305 Blue 3-1/2 sq x 1-3/8 Th. 1/2 lb. Bar 6.65 6.42
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121.306 Green 3-1/2 sq x 1-3/8 Th. 1/2 lb. Bar 6.65 6.42
121.307 Purple 3-1/2 sq x 1-3/8 Th. 1/2 lb. Bar 6.65 6.42
G 121.300 Blue 3-3/4 x 1-1/8 sq. 3, 1/6 lb. Bars 8.75 8.44
121.301 Green 3-3/4 x 1-1/8 sq. 3, 1/6 lb. Bars 8.75 8.44 G
121.302 Purple 3-3/4 x 1-1/8 sq. 3, 1/6 lb. Bars 8.75 8.44
Ferris File-A-Wax Slices and Slabs 159

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A

C
D

E
F

File-A-Wax Slices File-A-Wax Assortments


Assortments of slices measuring 3-5/8” long x 1-1/2” wide, and in varying Various shapes and colors of trial use, as well as handy for having
thicknesses from 3/32” to 1/4”. 1 lb. assortment from 3/16” to 1”. around in case an odd piece is needed.
part # size color 1–2 3+ part # description 1–2 3+

A 121.388 1 lb. box Blue 15.00 14.48 D 121.291 Junior 8.75 8.44
121.389 1 lb. box Green 15.00 14.48 E 121.292 Professional 14.25 13.75
121.390 1 lb. box Purple 15.00 14.48
B 121.384 1/2 lb. box Blue 11.75 11.38 File-A-Wax Assortment Bars www.ottofrei.com
121.385 1/2 lb. box Green 11.75 11.38 Introductory kit contains a bar each of the three hardnesses. Bars are
121.386 1/2 lb. box Purple 11.75 11.38 3-1/2” x 1-1/2” x 1-1/4” and weigh approximately 1/6 lb. each.
part # 1–2 3+

File-A-Wax Slabs F 121.290 8.75 8.44


Assortments of 5 slabs measuring 3-5/8” square in thicknesses, 7/8”,
11/16”, 3/8” and 3/16” (2 pieces).
Mold-A-Wax
part # color 1–2 3+ Soft at room temperature of 70°F, and can be made more pliable by
immersing in warm water. May be used as adhesive for other waxes.
1.800.772.3456

C 121.380 Blue 12.25 11.82


Blocks are 3-1/2” x 3-1/2” x 2-3/8”. Especially good for mini sculptures,
121.381 Green 12.25 11.82 leaves, figures, etc.
121.382 Purple 12.25 11.82 part # description 1–2 3+

G 121.462 Red 15.40 14.86


160 Wolf Wax By Ferris™
Co-designed by master modelmaker and educator, Kate Wolf and Kindt-Collins, the manufacturers of Ferris Waxes, Wolf
Casting

Wax by Ferris™ fills a void among wax carvers. With their new silver and gold colored carving wax you can create finished
wax carvings that look more like actual jewelry than conventional carving waxes, making it easier for both jewelers and
their customers to visualize the finished piece. This new carving wax melts at approximately 240° F and is available in
ring tubes of many sizes, rods, slices and 1 lb. blocks. It has medium hardness and flexibility, which allows for extremely
fine detail, piercing and carvability. In addition to silver and gold carving wax, Wolf Wax by Ferris™ has a number of other
new waxes to make modelmaking easier and more efficient. These include a specially designed build-up and repair wax
that also comes in silver and gold colors, a new touch-up wax, relief wax and Wicked Sticky™, a highly tacky positioning
wax for securing stones and other objects for accurate tracing onto carving wax or metal.

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Carving Wax Ring Tubes B C D
A

A Solid Round, No Hole Approx O.D. 1-1/16”


part # description 1–2 3–9 10+

121.222 Silver 7.95 7.16 6.36


121.227 Gold 7.95 7.16 6.36

B Round Centered, O.D. 1-1/16” with Centered Hole


part # description 1–2 3–9 10+

121.220 Silver 7.95 7.16 6.36


121.225 Gold 7.95 7.16 6.36

C Offset Round, O.D. 1-1/16” with Off-Center Hole F


part # description 1–2 3–9 10+

121.221 Silver 7.95 7.16 6.36


121.226 Gold 7.95 7.16 6.36

D Flat Top, 1”w x 1-1/8 “h


part # description 1–2 3–9 10+

121.223 Silver 7.95 7.16 6.36


121.228 Gold 7.95 7.16 6.36

E Large Flat Top, 1-3/16”w x1-5/16”h G


part # description 1–2 3–9 10+

121.224 Silver 8.95 8.06 7.16


121.229 Gold 8.95 8.06 7.16 F Slices
3-9/16” square slab sliced in various thicknesses.
part # description 1–2 3–9 10+

121.230 Silver 13.95 12.56 11.16


1.800.772.3456

121.231 Gold 13.95 12.56 11.16

G Blocks, 1 lb.
3-9/16” square x 2-3/8” thick.
part # description 1–2 3–9 10+

121.232 Silver 13.95 12.56 11.16


H 121.233 Gold 13.95 12.56 11.16
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H Round Bars
1-5/16” diameter round bars are 11-1/4” long.
part # description 1–2 3–9 10+

121.235 Silver 13.95 12.56 11.16


121.236 Gold 13.95 12.56 11.16
Wolf Wax By Ferris™ 161

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B

D
C E

Gold and Silver Build-Up / Repair Wax Relief Wax


The crystalline structure of carving wax takes hours to realign and Ideal for creating raised detail on carving waxes. Trail relief wax onto
harden completely after the wax is melted. This durable repair wax the surface of hard wax with a hot tool. Excess relief wax can be easily
is designed to match the consistency of Wolf’s Gold or Silver Carving scraped off and detailed. Melts at approx 155° F. 2 oz. tin.
Wax – making it easy to blend in built-up and repaired sections. Melts
part # description 1–2 3–9 10+
at 230°F. 1-3/16 x 1-3/16 x 3-3/4” block.
part # description 1–2 3–9 10+
D 121.241 Relief Wax 13.95 12.56 11.16

A 121.237 Silver 7.95 7.16 6.36


Wicked Sticky™ – Positioning Wax
B 121.238 Gold 7.95 7.16 6.36
Ideal for securing stones for accurate tracing. Smear wax on stone,
press stone onto wax or metal, scribe around stone. Wipe off wax,
Touch-Up Wax (Wax Brite or Wax Kleen can remove residue.) 3 oz. box. www.ottofrei.com
Ideal for final touch-up of wax imperfections such as pits, cracks or part # description 1–2 3–9 10+
to flow inside bezel walls for a tighter fit. Excess Touch-Up Wax easily
be scraped off for a smooth finish. This wax is very liquid at 165° F. E 121.242 Wicked Sticky 7.95 7.16 6.36
2 oz. tin. Positioning Wax

part # description 1–2 3–9 10+

C 121.240 Touch-Up wax 13.95 12.56 11.16


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162 Matt Wax Ring Tubes and Tablets
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B
A

Matt Wax Ring Tubes


Purple – Medium hard with medium flexibility, all-purpose wax is ideal for models with extensive piercing,
baguettes, and air line openings. Softening temperature 225°F / 107°C.
Blue – Softer and highly flexible, this wax will take a 90° bend without breaking. Ideal for models
with extensive piercing or thin and exposed sections. Softening temperature 220°F / 104°C.

Matt Primary Pattern Wax Tubes


Price breaks are:
1-2 pc. 6.30 ea. 3-9 pc. 5.67 ea. 10+ pc. 5.10 ea.
style size diam. width height hole blue purple green

A Flat Side with Hole – 1” 1-1/8” 5/8” 121.02690 121.02691 121.02692


– 1-1/8” 1-1/8” 5/8” 121.02693 121.02694 121.02695
– 1-1/4” 1-1/4” 5/8” 121.02696 121.02697 121.02698
B Off-Center Hole 1-1/16” – – 5/8” 121.02699 121.02700 121.02701
C Solid Round Bar 7/8” – – – 121.02702 121.02703 121.02704
1-1/16” – – – 121.02705 121.02706 121.02707
1-5/16” – – – 121.02708 121.02709 121.02710
D Round Bar with Hole 7/8” – – 5/8” 121.02711 121.02712 121.02713
1-1/16” – – 5/8” 121.02714 121.02715 121.02716
1-5/16” – – 5/8’ 121.02717 121.02718 121.02719

Matt Smooth Wax Tablets Assortment B


Just what you’ve been asking for, large flat smooth wax tablets for Contains 4 pieces of smooth tablets 4.5 mm thick and
designing jewelry directly onto carving wax. Great for Cad/Cam 3 pieces of tablets 6.0 mm thick. Not shown.
1.800.772.3456

applications. All tablets measure 6” x 2-5/8”. Available in two different part # color price
assortments of thicknesses.
F 121.02776 Blue 21.95
Assortment A 121.02777 Purple 21.95
Contains 3 pieces of smooth tablets 4.5 mm thick, 1 piece each 121.02778 Green 21.95
of tablets 6.0 mm, 8.0 mm and 10.5 mm thick.
part # color price

E 121.02773 Blue 21.95


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121.02774 Purple 21.95


121.02775 Green 21.95
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Matt Wax Tools 163
The Matt Line This complete collection of unique, high quality waxes and wax-working tools and equipment

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has become a necessity for designers, model makers and manufacturers. Matt products mean consistent quality,
continuous innovation, use of the finest materials and advanced technology. These advantages have made the
Matt name synonymous with excellence. Made in the USA.

Use the Matt Mini-Lathe to


easily make wedding bands.

Matt Mini Lathe with Gauge Matt Precision Gauge


A versatile hand held lathe, powered by a flexible shaft motor, This new tool helps you measure the exact dimension and thickness
designed to turn rods of carving wax. Now includes precision gauge of your work with the Matt Mini Lathe. Upgrade your original version
for measuring exact dimensions and thickness of work. Easily produce of the Mini Lathe by purchasing this tool.
bands, bezels, settings, coin holders, chess pieces and more. Set
part # price
includes a cutting tool, 2 extra cutting tool blanks, 3 collets to hold
wax, sample wax instruction book, and a 3-pc. stainless steel double- B 121.02804 29.95
ended blade set. These blades enable you to shape a ring band into
many different designs. The six different ends give you a cut-off tool, a
channel cutter, a half-round band hollower, a frame shaper, and a
cup former. Blades are .64 mm thick x 6mm wide x 102 mm long, and
can be beveled to increase the number of designs possible.
part # description price

A 121.02803 New Matt mini lathe kit with gauge 139.95


121.02801 Replacement 3-pc. Blade Set 16.15
B
Accessories for Matt Mini-Lathe
part # description price
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121.02830 Wax-holding collet 3.95
121.02835 Milling table 10.00
121.02840 Tool holder wrench 12.50
121.02845 Cutting tool square end 5.75
121.02850 Cutting tool bank 3.40
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164 Matt Wax Tools
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The Matt Trimmer is great for cutting Matt Shaper


flat or curved surfaces on wax. Designed for precision filing of large pieces. Made of aluminum with
a steel support bracket, powered by a flexible shaft. The wide table
provides ideal support when cutting large pieces such as bracelets
and is adjustable to allow cutting at different angles. The removable
Matt Trimmer fence regulates the depth of cut ensuring a smooth, precise and
Enables you to precisely file shapes and flat or curved surfaces, at safe operation. Includes bracelet template, rotary file (No.121.02885),
different angles, powered by a flexible shaft and designed to simplify 2 slices of bracelet wax blanks and instructions. Handpiece and cable
this critical procedure while improving uniformity. Also ideal for not included.
creating channels. Comes complete with rotary file. (No. 121.02885), part # description price
ring template, 3 different color waxes and instructions. Handpiece
and cable not included. C 121.02895 124.95
121.02896 Matt bracelet template only 11.50
part # price
121.02885 Rotary file only 21.15
A 121.02880 114.95
121.02885 Rotary file only 21.15
Matt Bracelet Wax Blanks
6” long arch-shaped block of carving wax is designed to simplify the
Matt Wax Routing Bur construction of bracelets. From one blank style you can create round,
Coarse tooth spiral bur that quickly and smoothly cuts wax tablets up oval, or square bracelets in a variety of sizes. Simply cut two slices of
to 15 mm thick. Works great with the Matt Trimmer. the desired thickness to form the bracelet, then trim using the Matt
Shaper.
part # price
part # color price
B 121.02886 19.95
D 121.02897 Green 13.80
121.02898 Purple 13.80
121.02899 Blue 13.80

D
1.800.772.3456

The Matt Shaper makes cutting


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bracelets fast and easy.


Matt Wax Tools 165

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A B

C D

Matt Miter Box Matt Ring Template


Slice bars, rods and wax ring tubes into tablets with perfectly straight Eliminates drawing ring outlines with rulers and dividers. Avoids the
and parallel walls or tapered sides. The ring tube is held firmly in irregular contour of a shank made free hand. Has 18 different cut-out
position inside the box so there is no strain on your hand. With ring shapes. Made of durable plastic with precision milled shapes.
stop/lock feature for cutting several tablets of the same thickness. Includes instructions and two samples of carving wax tablets.
The fine steel sawblade allows you to cut through the tube with no part # price
effort, leaving a smooth finish that does not require any filing. Set
includes extruded aluminum 6” x 2” (152 x 51 mm) miter box, steel C 121.02855 10.25
hand saw and stop/lock.
part # description price Set of Jewelry Design Templates
A 121.02920 Miter box 55.45 Set of seven heavy gauge plastic templates for custom jewelry design.
Includes round, oval, baguette, emerald, marquise and pear stone
121.02920A Replacement saw 14.60 shapes, as well as templates for ring and setting designs. Stone
templates show metric sizes and carat weights. Not a Matt product.
Matt Ring Tube Reamer part # price

With this tool you can enlarge the finger hole of wax ring models with D 135.570 59.95
speed and accuracy. Hardwood mandrel is machined to incorporate
a steel cutting blade that extends from the handle to the tapered tip. www.ottofrei.com
Slide this reamer through the hole of a wax ring or ring tube and
gently rotate clockwise. As the blade turns, it scrapes the inner wall
enlarging the ring to the size that is clearly marked on the mandrel
and leaves a smooth, and uniform finish on the ring.
part # price

B 121.02890 23.15

Otto Frei
1.800.772.3456

Generations of
Commitment to Jewelers
166 Matt Wax Tools
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Matt Wax Rod Centering Tool


Allow exact alignment of the Mini-Lathe’s wax holding collet in the wax
rod. Accommodates and precisely centers all three rod diameters listed A
in the chart.
part # price

A 121.02802 34.95

Wax Rod For Matt Mini-Lathe


Four 1-1/2” (38 mm) long pieces per box.
diameter
part # color (inch) (mm) price

B 121.02810 Blue 1-5/15” 33.3 8.05


121.02811 Green 1-5/15” 33.3 8.05
121.02812 Purple 1-5/15” 33.3 8.05
121.02815 Blue 1-3/32” 27.8 8.05
121.02816 Green 1-3/32” 27.8 8.05
121.02817 Purple 1-3/32” 27.8 8.05
121.02820 Blue 7/8” 22.2 8.05
B
121.02821 Green 7/8” 22.2 8.05
121.02822 Purple 7/8” 22.2 8.05

Matt Creative Setting Kit


Includes How To Create Settings In Metal Wire And Wax, by world
famous designer Adolfo Mattiello, along with two templates. Shows
step-by-step how to make many different settings with drawn metal
wire. It also shows how to join settings. The wax working section
shows how to make setting with carving wax, prong settings and
settings turned on your Matt Mini-Lathe.
part # description price

C 121.02852 Complete kit with 48.50


book & two templates
121.02851 Book only 22.40
121.02853 Template only. For round settings. 10.15
121.02854 Template only. For oval, 13.50
pear and marquise settings.

C
1.800.772.3456
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Matt Wax Tools 167

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D

Techniques of Jewelry Illustration and Color Rendering


Adolfo Mattiello, world-famous master craftsman, inventor and author, brings the talents, expertise,
and individuality of six outstanding jewelry designers into this one comprehensive book. Features full
instruction on jewelry illustration, with step-by-step guidelines and clear photographs and drawings
explaining each process. This book is a valuable resource for the beginning designer as well as the
experienced professional.
By working on the projects presented here, the reader can assimilate the features in each designer’s
method to meet his or her needs, as well as create a new individual style. It’s also ideal for the retail
jeweler who wants to illustrate a custom design or remodeling idea for a customer. Hardcover with
152 pages, and hundreds of full-color photographs and illustrations. Also included in this set are five
8-1/4" x 5" Design Templates.
part # description price

D 162.471 Complete book with five Templates 89.95


162.471A Book only (no Templates) 39.95
162.471B Set of five Templates (no book) 59.95

Individual Templates
part # description price

121.05102 Matt Template Stone Shape Jewelry Designing No. 1 12.00


121.05103 Matt Template Top View Jewelry Designing No. 2 12.00
121.05104 Matt Template Top View Jewelry Designing No. 3 12.00
121.05105 Matt Template Top View Jewelry Designing No. 4 18.00
121.05106 Matt Template Side View Jewelry Designing No. 5 18.00
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Wax Modeling the Matt Way Video (not pictured)
Professionally prepared video tape showing the versatility and simplicity of wax-working with Matt
tools. Running time 16 minutes.
part # description price

163.1422 VHS 46.25


1.800.772.3456
168 Matt Wax Tools
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Matt Gun Kit


Provides you with a versatile extrusion technique for creating jewelry
models. The gun enables you to individually control the temperature
and pressure of the extrusion process, thus creating wire shapes of
constantly changing characteristics. Three different methods of design
are possible on objects, free-form and on water for abstract effects.
Kit contains Matt Gun with 2 brass tips, 3 styles of wax and a generous-
ly illustrated, 113-page book Wax Modeling for Jewelry and Sculpture by
Adolfo Mattello, which provides complete instructions.
part # description price

A 121.0955 110 volt kit 154.35


121.01249 Replacement book 23.95
A
Replacement Tips for Matt Gun
part # size price

121.0951/3 Small 6.00


121.0951/4 Large 6.00

Wax Pellets for Matt Gun B

part # description price

121.0951/1 Blue for mandrel work (pk of 20 pellets) 6.00


121.0951/6 Blue for mandrel work (pk of 130 pellets) 24.85
121.0951/2 Green for use on water (pk of 20 pellets) 6.00
121.0951/7 Green for use on water (pk of 130 pellets) 24.85
121.0951/5 Red for weaving (pk of 20 pellets) 6.00
121.0951/8 Red for weaving (pk of 130 pellets) 24.85

Matt Wax Gun Supply Box


Matt Gold Collector
This box includes a polished rotating wooden mandrel mounted on a
sturdy steel base, an alcohol burner, and 40 pieces each of blue, green, Traps gold and other precious metal collection while enabling you to
and red wax for the Matt wax gun. keep arms and hands in a natural working position. Protects eyes, skin
and clothes from dust, flying particles and wire from brushes while
part # description price providing a healthier work environment. Keeps work area clean for
increased productivity and less clean-up time. Optically clear plexiglass
B 121.0956 Matt Wax Gun supply box 37.20
shield enables you to see workpiece perfectly without glare. Side
121.0897 Polished wood mandrel on steel base 14.30 openings provide comfortable hand support for reduced fatigue.
Takes up less space than traditional grinding boxes and can be attached
easily to bench or table when needed and stored when finished.
Completely portable. Lightweight, yet strong, made of high impact
extruded plastic for long life. Measures 7”x 7”x 9” (178 x 178 x 229 mm).
Plexiglass shield removes easily for cleaning and scrap collection.
C part # price

C 121.03200 76.95

Stepped Ring Mandrel


1.800.772.3456

Has stepped (not tapered) mandrel, sized 4 through 13. Can be


rotated and removed from base. Should be coated with lubricant.
Overall length: 13-1/2”.
part # price

D 121.274 22.50
E
Rotating Stepped Ring Mandrel
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This wax ring mandrel can rotate for easier access. Has stepped sizes
from 4 to 14. Like all metal mandrels for wax work, it should first be
coated with lubricant so the wax won’t stick.
D part # price

E 121.277 22.95
Modeling Waxes 169
A selection of waxes used for making models to be reproduced by the “lost wax” casting process. The waxes can

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be manipulated easily and worked with a heated spatula. Different types can be joined together to build a model;
measurements are by B and S gauge.

Wax Wires Assortment


Blue wax wires which may be twisted or bent to desired patterns. The assortment
contains gauges 6, 8, 12 and 14 half-round; and 6 gauge half-pear shape. All
pieces are approximately 4” long. Everyone working with wax should have one
of these assortments.
part # price A B
A 121.530 18.30

Wax Wires Assortment, Round


Round contains pliable, blue, round wax wire only. Assortment consists of gauges
6, 8, 10 ,12 , 14, 16, 18, and 20.
part # price

B 121.532 17.55

Wax Wires In Boxes


Contains one size and shape wire approximately 4” long. These are the pliable blue
wax wires so much in demand.

round half-round square gauge dia. 1–2 3+ C


C 121.560 121.540 — 6 .162” 8.15 7.74
121.562 121.542 — 8 .128” 8.15 7.74
121.564 121.544 — 10 .102” 8.15 7.74
121.566 121.546 121.616 12 .081” 8.15 7.74 D
121.568 121.548 121.618 14 .064” 8.15 7.74
121.570 — 121.620 16 .051” 8.15 7.74
121.572 — — 18 .040” 8.15 7.74
121.574 — — 20 .032” 8.15 7.74 E

Sheet Waxes
4” squares in varying thicknesses, in either firm or soft. Designs can be traced directly
on sheet and cut with scissors or carving tool. Box contains 15 pieces of sheet wax.
pink (soft) gauge 1–2 3+ green (firm) gauge 1–2 3+

D 121.471 Assorted 10.60 10.07 E 121.470 Assorted 10.60 10.07


121.489 16 10.60 10.07 121.480 16 10.60 10.07
121.491 18 10.60 10.07 121.481 18 10.60 10.07
121.493 20 10.60 10.07 121.482 20 10.60 10.07
F
121.495 22 10.60 10.07 121.483 22 10.60 10.07
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121.497 24 10.60 10.07 121.484 24 10.60 10.07

Water Soluble Waxes


Pro-Craft water soluble waxes dissolves and washes away in water, making it perfect
for use as cores for beads and other hollow items. Other insoluble waxes are worked
over these waxes and when immersed in water, a shell remains. Supplied in irregular
chunks of 1 lb.
1.800.772.3456

part # description 1–2 3+

F 121.519 Green – hard version that can be carved 8.60 8.17 G


G 121.520 White for melting and pouring 8.85 8.40
170 Build Up Waxes and Modeling Clay
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Kerr Perfect Purple Build up Wax


Used for building up wax models. Melts at 163° F. Box contains one
2 oz. bar.
part # description 1–2 3+

A 121.468 Kerr Perfect Purple 14.95 13.46


A
Kerr Inlay Wax Blue Hard
Used for building up wax models. Melts at 163° F.
Box contains 12 sticks.
part # description 1–2 3+

B 121.467 Kerr Inlay Blue Hard 12.50 11.25

Inlay Wax
A special wax for building up wax patterns. It can be carved without
chipping or flaking and can be softened over a flame, in hot water
or with a heated tool. Comes in two grades of hardness, in boxes of B
approximately 24 sticks 4” x 1/4”.
part # description 1–2 3+

C 121.458 Hard 12.45 11.20


121.459 Regular 12.45 11.20

Cool Setting Wax


This wax is very pliable when heated. Shapes easily, unusually tough
and will withstand bending without cracking. When cool, it will hold C
its shape and is easily carved. Sheets measure 6” x 3” x 1/20”.
Net weight 8 oz.
part # description 1–2 3+

D 121.450 Cool Setting Wax, box of sheets 8.45 7.61


D
Plastelina Modeling Clay
Plastelina modeling clay can be used to fill cups in sprue bases or
as modeling clay. Pliable, green-gray in color. Sold in 1 lb. blocks.
part # description 1–2 3+

E 121.774 Plastelina Modeling Clay 4.95 4.46

Sculpture Wax Strips


This is a soft, very pliable wax that is easily formed and shaped by hand
without the use of heat. Great for forming large models. Each strip
measures 1/4” thick x 1-1/4” wide x 24” long. Sold in a 2 lb. box.
part # description 1–2 3+
1.800.772.3456

F 121.655 Sculpture Wax Strips 2 lb. box 12.75 11.48


E
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Otto Frei accepts


Visa, Mastercard,
American Express
and Discover cards! F
Sprue and Wire Wax 171

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Extruded Sprue Wax
Supplied in the most popular diameters for jewelry work. Wax burns out
cleanly and rapidly eliminating pressure in the pattern. Red stick, 24” long.
Sold in 1 lb. boxes.
part # diameter pieces per box 1–2 3+

A 121.523 1/4” 26 8.60 8.17


A
121.524 3/8” 12 8.60 8.17
121.525 1/2” 7 8.60 8.17

Kerr Sprue Wax Wire


6-3/4” long yellow flexible sticks for spruing and mounting wax patterns.
Available in four different gauges. B
part # gauge diameters weight 1–2 3+

B 121.508 — 3/8” – .380” 8 oz. 18.25 17.34


121.509 6 .061” 8 oz. 18.25 17.34
121.507 8 .128” 8 oz. 18.25 17.34
121.506 10 .102” 8 oz. 18.25 17.34

6” Sprue Wax
Ample flexibility and sufficient rigidity make this red color wax
particularly suited for making sprues. Melts at lower temperatures,
permitting pattern waxes to be more easily eliminated during burnout.
Comes in 6” sticks.
part # gauge diameters weight 1–2 3+ C
C 121.510 8 .128” 6 oz. 11.15 10.59
121.511 10 .102” 6 oz. 11.15 10.59

Wax Wire On Spools


Pliable blue wax wire wound on spools. Spools have center hole, so
that they can be placed on a round dowel and unwound as needed.
part # gauge diameters weight 1–2 3+

D 121.590 6 .162” 8 oz. 23.00 21.85 D


121.591 8 .128” 8 oz. 23.00 21.85
121.592 10 .102” 8 oz. 23.00 21.85
121.593 12 .081” 8 oz. 23.00 21.85
121.594 14 .064” 8 oz. 23.00 21.85
121.595 16 .051” 8 oz. 23.00 21.85
121.596 18 .040” 8 oz. 23.00 21.85
121.597 20 .032” 8 oz. 23.00 21.85
E www.ottofrei.com
Utility Wax
The soft, easily shaped red wax adheres to practically any surface. Used
for building in and filling in marred surfaces. Often used to fill sprue
bases, available in sticks 3/16” diameter x 5” long or sheets 3” x 6” x 1/8”
thick.
part # description weight 1–2 3+

E 121.517 Box of sticks 8 oz. 12.10 11.49


121.518 Box of sheets 8 oz. 10.85 9.88
1.800.772.3456

Sticky Wax in Sticks


Used like an adhesive to weld waxes together. Box contains 12 yellow F
sticks, 3-1/2” length.
part # 1–2 pcs 3+

F 121.515 7.50 7.13


172 Wolf’s Precision Carvers
Casting

B C D

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Wolf’s Precision Carvers Wolf’s Precision Wax Carvers Booklet


Designed by Kate Wolf, master modelmaker and educator – these tools 22 page full color, instructional booklet.
have the profiles and edges that wax carvers have been waiting for.
part # description price
Made of chromium manganese tool steel for precise, sharp, durable
edges. The beech wood handles are color coded and numbered for E 162.080 22 Page Full Color Booklet 5.00
quick identification. The set of 18 tools comes complete with container
and 22 page instructional booklet. Wolf Tools offers web support with
tutorials at www.wolftools.biz. Ideal for wax carving, polymer clay Individual Carving Tools
and PMC. Instructional booklet not included.
Full set – 18 tools part # description price
Includes container and 22 page instructional booklet. 121.851 #1 – scribe/detailing 9.50
part # description price 121.852 #2 – small 90° 9.50
A 121.872 Full 18 tool set 125.00 121.853 #3 – carving knife 9.50
121.854 #4 – diamond point 9.50
Sets of 6
1.800.772.3456

121.855 #5 – medium hollower 9.50


Numbers 1-6 includes 6 carving tools and 22 page
instructional booklet. 121.856 #6 – medium rake hollower 9.50
121.857 #7 – detailing knife 9.50
part # description price
121.858 #8 – small hollower 9.50
B 121.869 6 tool set 1 to 6 50.00
121.859 #9 – small rake hollower 9.50
Numbers 7-12 121.860 #10 – medium 90° with safety edge 9.50
Includes 6 carving tools and 22 page instructional booklet. 121.861 #11 – pavilion 9.50
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part # description price 121.862 #12 – tapered triangle 9.50


C 121.870 6 tool set 7 to 12 50.00 121.863 #13 – small rounding 9.50
121.864 #14 – medium rounding 9.50
Numbers 13-18
121.865 #15 – undercutting 9.50
Includes 6 carving tools and 22 page instructional booklet.
121.866 #16 – concave/convex 9.50
part # description price
121.867 #17 – large hollower 9.50
D 121.871 6 tool set 13 to 18 50.00 121.868 #18 – large rake hollower 9.50
Wax Carving Tools 173
A Premium Wax Carving Tools

Casting
Create your own personal wax carving tool with these stainless steel
premium quality super sharp carving heads. Each half head is sold with
the necessary threaded connector to join to another. Shipping weight A
is 1 oz. each.
part # 1–2 3+ part # 1–2 3+

B 121.950 18.25 17.34 K 121.961 18.25 17.34


121.951 18.25 17.34 L 121.962 18.25 17.34
121.952 18.25 17.34 M 121.963 18.25 17.34
C 121.953 18.25 17.34 N 121.964 18.25 17.34
D 121.954 18.25 17.34 O 121.965 18.25 17.34
E 121.955 18.25 17.34 P 121.966 18.25 17.34
F 121.956 18.25 17.34 Q 121.967 18.25 17.34
B C D E F G H I J K L M N O P Q R S T
G 121.957 18.25 17.34 R 121.968 18.25 17.34
H 121.958 18.25 17.34 S 121.969 18.25 17.34
I 121.959 18.25 17.34 T 121.970 18.25 17.34
J 121.960 18.25 17.34

Wax Carving Tools


Stainless steel. 6-1/4” to 6 5/8” long; 1 oz. each. Shown left to right.
part # 1–2 3–9 10+

U 121.110 4.95 3.96 3.61


U V
V 121.111 4.95 3.96 3.61 W
X Y
W 121.113 4.95 3.96 3.61 Z AA
X 121.114 4.95 3.96 3.61
Y 121.115 4.95 3.96 3.61
Z 121.116 4.95 3.96 3.61
AA 121.117 4.95 3.96 3.61

Probes
part # description 1–2 3–9 10+

BB 121.250 2.60 2.34 2.08 BB


CC 121.251 2.60 2.34 2.08 CC
DD 121.252 2.60 2.34 2.08 DD
121.254 Set of 3 Probes 7.30

Spatulas
part # 1–2 3–9 10+

EE 121.141 4.95 3.96 3.61


FF 121.142 4.95 3.96 3.61
GG 121.143 4.95 3.96 3.61
GG
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Spatulas FF
part # 1–2 3–9 10+ EE
HH 121.150 4.95 3.96 3.61
II 121.151 4.95 3.96 3.61
JJ 121.152 4.95 3.96 3.61
KK 121.160 4.95 3.96 3.61
1.800.772.3456

Wax Carving Tools Sets (not pictured)


Set of six popular wax carving tools. Contains one each of
121.251–252-141-115-114 & 113. KK
part # price
JJ
121.100 21.95 HH II
174 Wax Carving Tools
Casting

E
D

Hollow Wax Carver Set Wax File-Carver Set


A revolutionary change in wax carvers which allows the user to actually Set of three miniature wax files for reaching into those hard to get
carve the wax rather than scrape it away. Comes in four shapes, with spots. Shipping weight is 8 oz.
two sizes on each tool, the loops are sharp on one edge. Great to make
part # price
designs, to smooth, or to use with wax lathes for making rings. Each
carver is made of surgical grade stainless steel with a sure grip handle C 133.921 14.95
and 7” in length. Shipping weight is 8 oz.
part # price Steel Spatulas
A 121.102 24.95 Three different wax spatulas for larger carving jobs. All are 7” long.
Shipping weight is 1 oz. each.
Wax Detailer Set part # 1–2 3–9 10+

Set of two wax detailers used for carving in very hard to reach and D 121.161 5.75 5.18 4.60
narrow areas. Available in two sizes, very fine and fine. Shipping
weight is 4 oz. E 121.162 5.75 5.18 4.60

part # price
F 121.163 5.75 5.18 4.60
1.800.772.3456

B 121.103 9.95

Visit Our Site on the Internet!


www.ottofrei.com

Place your order, e-mail questions


and suggestions or find excellent
buys on our closeout merchandise.
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Wax Tools and Files 175

Casting
B

C
A

Economy

y
nom
Ec o

e
ss mad
E Swi

Swiss-Made

Ready-Cast Channel Setting Tool


The ready-cast channel setting tool is a set of wax working tools for preparing waxes for stone in place casting.
The ready-cast tools allow you to precisely and easily cut grooves for all sizes of channel setting.
part # price

A 121.050 295.00

Vulcrylic Wax Files


These half-round files have coarse, broad teeth that resist clogging and are a must for anyone working in carving waxes.
One end is coarse, while the other end is a finer cut. Grobet makes our Vulcrylic wax files in Switzerland. Beware of imitations!
part # description 1–2 3–11 12+ www.ottofrei.com
B 131.383 Grobet Swiss Made Vulcrylic Wax File 6” 18.95 18.00 17.06
C 131.383.7 Grobet Swiss Made Vulcrylic Wax File 7” 23.95 22.75 21.56
D 131.384 Grobet Swiss Made Vulcrylic Wax File 8” 25.95 24.65 23.36

Wax Needle File Sets


Our wax needle file sets are available in two qualities, Swiss-made or economy. They both have six different very coarse cut wax
needle files. Each set contains one each of equaling, three square, half-round, crochet, round & square.
1.800.772.3456

part # description 1–2 3–9

E 133.922A Economy wax needle file set of 6 9.95 8.96


F 133.922 Swiss-made wax needle file set of 6 33.35 30.02
176 Wax Burs and Sawblades
Casting

Wax Carving Bur Set


Set of ten wax carving burs with 3/32” shafts in a plastic pouch.
A
part # 1–2 3+

A 118.591 34.95 31.46

Busch Fig 260A Wax Carving Burs


These German-made wax carving burs are sold individually and have 3/32” shafts.
part # size 1–5 6+

B B118.576 1.80 mm 3.05 2.54


B118.578 2.30 mm 3.05 2.54
B118.582 3.10 mm 5.74 4.76
B118.590 5.00 mm 6.05 5.02

German Wax Trimmer Burs


These German-made wax carving burs are sold individually and have 3/32” shafts. B
part # size 1–2 3–9 10+

C 118.598 4.50 mm 6.95 6.26 5.56


118.599 7.00 mm 6.95 6.26 5.56

Wax Sawblades Spiral Cut


Spiral sawblades will cut softer materials like wax, plaster or rubber in any direction.
Sold in packs of 12 (D), or packs of 144 (G).
part # description size diameter price
C
D 149.300D Spiral sawblades pack of 12 1/0 0.56 mm 2.40
149.300G Spiral sawblades pack of 144 1/0 0.56 mm 16.40
149.301D Spiral sawblades pack of 12 1 0.61 mm 2.40
149.301G Spiral sawblades pack of 144 1 0.61 mm 16.40
149.302D Spiral sawblades pack of 12 2 0.70 mm 2.40
149.302G Spiral sawblades pack of 144 2 0.70 mm 16.40
149.303D Spiral sawblades pack of 12 3 0.70 mm 2.40
149.303G Spiral sawblades pack of 144 3 0.70 mm 16.40
149.304D Spiral sawblades pack of 12 4 0.74 mm 2.40 D
149.304G Spiral sawblades pack of 144 4 0.74 mm 16.40
149.305D Spiral sawblades pack of 12 5 0.78 mm 2.40
149.305G Spiral sawblades pack of 144 5 0.78 mm 16.40

Wax Sawblades Skip-A-Tooth


Skip-A-Tooth wax sawblades are designed especially for cutting hard carving waxes. Every
1.800.772.3456

other tooth is eliminated which provides smooth cutting and non-loading action. Available
in one size only, size #1, which is .30mm thick x .64mm wide. Sold in packages of 12 (D),
or packs of 144 (G).
part # description price E
E 149.320D Skip-A-Tooth sawblades pack of 12 2.40
149.320G Skip-A-Tooth sawblades pack of 144 18.40
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Alcohol Lamps & Bunsen Burners 177

Casting
Simplicity Burner Alcohol Lamps
Can be adjusted by raising or lowering split sleeve. Faceted bowls can be tipped on
angle. Both bowls measure 3-5/16” diameter and holds 4 oz. of fuel. A B
part # description 1–2 3–9 10+

A 114.285 Lamp with 1/2” dia. wick 6.95 6.60 6.26


114.292 Replacement wick 1/2” dia. sold by the pc. 0.75 0.71 0.67
B 114.286 Lamp with 1/4” dia. wick 5.75 5.46 5.18
114.294 Replacement wick 1/4” dia. sold by the pc. 0.75 0.71 0.67

Simplicity Burner Alcohol Lamps Adjustable


The most popular alcohol lamp, has screw adjustment for wick. Faceted bowl can be
tipped on angle. Bowl diameter is 3-5/16” and holds diameter wick.
part # description 1–2 3–9 10+

C 114.287 Adjustable lamp with 3/16” wick 7.45 7.08 6.70 C


114.293 Replacement wicks 3/16” dia. sold by the pc. 0.75 0.71 0.67

Tripod with Screen D


For use with alcohol lamps or Bunsen burners.
part # 1–2 3+

D 114.315 14.95 13.45

Heavy-Duty Mesh Screen


Use this heavy-duty mesh screen on a tripod or on top of a charcoal block/soldering
board so that work can be heated from below while soldering or enameling.
part # 1–2 3+
E
E 114.330 4.95 4.46

Bunsen Burners F
Needle Valve Bunsen Burner
This Bunsen burner has a needle valve gas control adjustment to provide flame from
very hot brush to needle with intense heat. 3” base diameter with 4-1/2” height and
uses 1/4” tubing. For use with natural gas.
part # price

F 114.260 32.95

Nickel-Plated Bunsen Burner


This nickel-plated Bunsen burner has an adjustable air intake and runs on natural gas.
Base diameter is 3” and the height is 4”. Uses 5/16” tubing. H
part # price

G 114.267 19.95 G

Smaller Base Nickel-Plated Bunsen Burner


This is a smaller 2” diameter base with a 2-9/16” height nickel plated Bunsen burner
with an lever for adjusting the air intake. For use with natural gas. Uses 5/16” tubing.
part # price www.ottofrei.com
H 114.268 14.95

Deluxe Bunsen Burner


This deluxe Bunsen burner has an adjustable pilot flame with a T-handle valve for
precise flame control. Stands 6” tall and has a 3” base diameter and uses 5/16” tubing. J
For use with natural gas.
part # price I

I 114.269 32.95
1.800.772.3456

Micro Flame Burner


This is a self-igniting micro flame burner that runs on Butane fuel. Use it like an alcohol
lamp or a Bunsen burner. Has an adjustable air intake valve for precise flame control.
part # price

J 114.270 31.45
178 Wax Working Tools
Casting

Ring Mandrel Set


Beautifully made anodized aluminum ring mandrel set has ten
individually sized sleeves from sizes 4 through 13 in full sizes. You
can use them mounted on the stand or work them while held in your
hand. This deluxe set comes with a handy organizer for keeping the
sizes in the right spot.
part # price

A 121.980 129.95

Half-Size Ring Sleeve Set


Complete your ring mandrel set with this set of ten half-size individual
mandrels. The set contains sizes 4-1/2 to 12-1/2 mounted on a A
handy organizer.
part # price

B 121.982 79.95

Stepped Ring Mandrel


Has stepped (not tapered) mandrel, sized 4 through 13. Can be
rotated and removed from base. Should be coated with lubricant.
Overall length 13-1/2.”
part # weight price

C 121.274 2-1/2 lbs. 22.50 C

Rotating Stepped Ring Mandrel


This rotating stepped ring mandrel allows you to move the mandrel in
two directions for easier access. The aluminum ring mandrel has eleven
different ring sizes from size 4 to size 14 and mounts on a stand.
part # price

D 121.277 22.95

Wax Lubricant
Used to keep wax from sticking to mandrels, work plates, or other wax.
1.800.772.3456

8 oz. bottles. Not hazardous to ship. D


part # description 1–2 3–9 10+

E 121.280 Complete with spray pump 10.15 9.65 9.14


E
121.281 Bottle of lubricant only 8.30 7.88 7.47
F

Wax Pot
Teflon coated, temperature controlled pot with lid has 3 cavities for
www.ottofrei.com

waxes. Easy to clean. Size 6” wide x 3” deep x 2” high.


part # weight price

F 121.272 1 lb. 85.50


Wax Pens 179

Casting
Ottowaxer
The Ottowaxer is a simple and reliable wax pen, made for years of A
trouble free service. Comes with a lightweight insulated handpiece
and a lighted on/off switch on the control box that activates the
handpiece. The Ottowaxer has 3 holes for storing tips when not in
use, and a handle/tip storage receptacle on the side of the box.
Tip temperature is controlled by setting the dial on the front of the
box. Tip temperature is changed instantaneously.
The Ottowaxer comes with 3 tips (blue, red, and yellow) and is made
in California by Otto Frei. One year warranty. Shipping weight 3lbs.
Dimensions: 5-1/2” W x 3-1/2” H x 5” D
part # description price

A 121.337 Ottowaxer in 3 tips 129.00


121.338 Ottowaxer replacement handpiece with cord 39.95

Ottowaxer Tips
Eight different tips are available for your Ottowaxer.
part # tip color description price

B 121.342 Blue* Fine tip, bent at 30° angle 9.95


C 121.341 Yellow* Medium tip, bent at 30° angle 9.95
D 121.344 Green Straight tip, fine-needle nose 9.95
E 121.346 Black Straight tip, sprue burning tip 11.95
B D
F 121.345 Red* Flat spatula curved at 15° angle 11.95 C
E F H
G 121.347 Brown Small spoon 11.95 G I
H 121.348 Violet Small spade 11.95
I 121.343 Orange Straight tip, medium flat one side 9.95
*Ottowaxer comes standard with yellow, blue and red tips.

Touchamatic Wax Pen


The Touchamatic wax pen from Pepetools has a unique on/off switch
built into the handle as a safety feature. The unit switches on/off the
moment the pen collar is touched, or you can override the feature
and run the handpiece always on. The precision temperature control
gives instantaneous heating response and comes with a lighted J
indicator. Dual voltage (115V/60Hz or 220V/50Hz) at the flick of
a switch. Supplied with four Nichrome tips. Made in Lithuania.
One year warranty.
part # price

J 121.210 133.50

Touchamatic Nichrome Tip Set of Nine K


www.ottofrei.com
Nine different Nichrome wax-working tips for the Touchamatic.
Tips are color-coded and so is the handy storage box it comes with.
part # price

K 121.211 45.00
1.800.772.3456
180 Wax Pens
Casting

Kerr Mastertouch
The Kerr Mastertouch is a deluxe wax pen, with an outstanding
selection of tips and instantaneous precise temperature control. Simply
press the foot control to activate the handpiece, leaving both hands
free for the work. To operate manually, simply unplug the foot control.
The Deluxe Mastertouch comes with 2 tips (121.325 & 121.333),
handpiece and foot control. Temperature is controllable from
66° C/ 150° F to 538° C /1000° F by means of the dial on the box.
Has a built-in handpiece/tip holder on the box. Can operate in either
115V or 230V. One year warranty.
part # description price

A 121.315 Deluxe Mastertouch with Foot control & 2 tips 225.95


121.316 Mastertouch with 2 tips but no foot control 204.95
121.317 Power unit 149.95
A
121.318 Foot control 49.95
121.319 Handpiece with cord 34.95

Mastertouch Tips
part # description price

121.320 Deluxe 15 piece tip kit 269.95


B 121.321 20GA long bent 25.95
C 121.322 22GA long bent 25.95

P D 121.323 20GA bent tip 25.95


E 121.324 22GA bent tip 25.95
O
N F 121.325 24GA bent tip 25.95
L M G 121.326 28GA bent tip 25.95
K H 121.327 20GA folded straight 25.95
J
I I 121.328 22GA folded straight 25.95
H J 121.329 20GA round nose 25.95
F G
D K 121.330 22GA round nose 25.95
E
C L 121.331 24GA round nose 25.95
B
M 121.332 20GA squiggle 25.95
N 121.333 20GA rolled flat spatula 25.95
O 121.334 22GA rolled flat spatula 25.95
P 121.335 22GA pointed 25.95
1.800.772.3456

Save Money! Buy Kits from


Otto Frei! Pre-designed kits
have everything you need to
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get started at great savings.


Wax Pens 181

Casting
Ultra Waxer
State of the art electronic wax pen. Total wax control. Exclusive feature
offers 4 programmable °C / °F pre-sets.
Features
• Four programmable temperature pre-sets
• Quick Heat cycle for rapid heating of tips
• Temperature range (60° C /100° F to 370° C / 700° F)
• Continuous heating or foot control mode
• Selectable °F or °C temperature display A
• All aluminum lightweight handle
• Includes one ultra waxer tip blue (121.915)
part # description price

A 121.910 115V ultra waxer with foot control & tip 330.00
121.910X 230V 350.00
121.911 Foot control only 33.95 B
121.925 Replacement handle & cord 65.95
121.926 Replacement spatula heating 29.95
element (fits tips B–H)
121.927 Replacement spatula heating 33.25
element – long (fits all)

Ultra Waxer Tips


Features
• Color coded
• Interchangeable
• Cushioned cool grips K
• Contains replaceable heating element J
part # description price C I
D H
B 121.915 Blue 48.95 E F G
C 121.916 Teal 48.95
D 121.917 Purple 48.95
E 121.918 Gray 48.95
F 121.919 Green 48.95
G 121.920 Red 48.95
H 121.921 Black 48.95
I 121.922 Pink 48.95
J 121.923 Orange 48.95
K 121.924 Orange spoon 48.95
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1.800.772.3456
182 Hot Tools and Smoothing Aids
Casting

D E F

Max Wax Speedy Wax Pens Disclosing Wax


Cordless, battery-operated, all purpose wax pen. Instant heat with A creamy wax used to repair wax pattern defects. 2 oz./57g.
finger pressure control. Designed to repair wax models with specially
Features
shaped interchangeable microtips. Special cover protects tip and
power switch. Includes AA battery and one microtip. Available in two • Detects high spots
sizes. Small size use 1 AA battery, large size uses 2 AA batteries. Large • Low melting temperature
unit heats faster and hotter. Made in the USA. • Fills unwanted voids in wax patterns
• Applies easily with finger or tool
part # description price
part # price
A 121.260 Max wax speedy wax pen regular 25.00
E 122.356 19.95
B 121.263 Max wax speedy wax pen large 26.95
C 121.261 Box of 3 differently shaped microtips 13.45 Wax Kleen
Wax Kleen is a 100% organic product that smooths and clean waxes.
1.800.772.3456

Micro-Therm Torch Use before casting to remove scratches etc., for cleaner castings
The Micro-Therm hand held torch is not really a torch but more of and less finishing work. Acid free, water soluble and 100% organic.
a source of hot air for smoothing parting lines or rough edges from Fast working, rub on with cloth and let air dry. Also helps clean
your wax carvings. The Micro-Therm produces an invisible flame of wax injectors.
hot air that is heated to 750° F and runs off a normal lighter refill. The part # size price
Micro-Therm features a comfortable palm grip and trigger with locking
mechanism, as well as an automatic shut-off. Shipping weight is 1 lb. F 121.0806 4 oz. 5.95
part # price
121.0807 8 oz. 11.90
www.ottofrei.com

D 121.265 27.95
Injection Waxes 183
Kerr injection waxes are recognized throughout the world as the best quality injection waxes you can buy. Kerr

Casting
injection wax might cost more per pound than other waxes, but Kerr’s unique low specific gravity formula yields
more wax patterns per pound than other leading brands. More importantly, the finish on a Kerr injection wax
model will have a very high and smooth sheen, to produce a casting that reduces polishing and finishing labor.
Kerr’s injection wax also has a built-in mold release, eliminating the need for talc and allowing delicate wax
models to separate easily from the mold. No other injection wax on the market that we know of will produce
wax models as consistently and accurately as Kerr’s injection wax.
Accu Waxes
Available in three different colors, Accu waxes are recognized as the best quality injection waxes on the market. The Accu is an excellent
all purpose wax that reproduces the finest detail better than any other wax. Highly recommended for “stone in place” casting.
part # description injection flow flexibility carvability shrinkage memory shelf price per pound
temp. life 1–4 5–49 50+

A 122.320 Accu Turquoise Blue – All purpose, 150°F High Med Low Low Med High 6.95 6.34 5.20
best detail. Recommended for
stone in place casting.
B 122.321 Accu Ruby Red – All purpose, 150°F High Med Low Low Med High 6.95 6.34 5.20
best detail. Recommended for
stone in place casting.
C 122.322 Accu Aqua Green – All purpose, 150°F High Med Low Low Med High 6.95 6.34 5.20
best detail. Recommended for
stone in place casting.

Other Kerr Injection Waxes


D 122.324 NYC Pink – Highest detail, 150°F Med Med Low Low Med High 6.95 6.34 5.20
easy removal without breakage.
E 122.326 Tuffy Green – Great for pieces. 165°F Med High Med Low Med High 6.95 6.34 5.20
Kerr’s toughest wax. Can handle
rough treatment without breaking.
Flows well and gives good detail
in intricate pieces.
F 122.327 Flex-Plast Blue – Longest shelf life. 155°F Med Highest Med Med High Highest 7.25 6.62 5.42
Highest flexibility. Recommended
for metal molds.
G 122.323 Super Pink – Great for bezel settings 150° F High Low Med Low Low Med 6.95 6.34 5.20
Has the quickest solidification.
Will not give.
H 122.313 Sapphire Pearls – Multi-purpose 155° F High Med Low Low Med Med 4.50 4.10 3.37
with easy removal and excellent detail.
122.310 Accu Carve (not shown) 6.95 6.34 5.20

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A B C D
1.800.772.3456

E F G H
184 Injection Waxes
Casting

Serra Injection Waxes


Serra waxes are made in small batches from the highest quality ingredients to achieve the specific qualities
that make these waxes so distinctive. Gamma gold is a hard non-flexible wax, Beta red is medium hard and
Alpha orange is very flexible.
injection shelf price per pound
part # description temp. flow flexibility carvability shrinkage memory life 1–4 5–49 50+

A 122.317 Beta Red – Is a standard formulation 150°F Med Med Low Med Med Med 8.50 7.76 6.36
which flows particularly well and will
reproduce even the finest patterns,
but it tends to become brittle.
B 122.318 Alpha Orange – Is a material of great 148°F Low High Med Med High Med 8.50 7.76 6.36
attitude. This wax has tremendous
plasticity, excellent reproduction
qualities, and is easily removed
from molds.
C 122.316 Gamma Gold – This wax has 160°F Med Med Med Med Med Med 8.50 7.76 6.36
no flexibility. Virtually no shrink
or sink. Cools very quickly and
reproduces all the fine details
of rubber and metal molds.

C
B

New Accu Carve Injection Wax


Due to overwhelming requests, KerrLab introduces carvable injection
Wax. Utilizing the same characteristics of the Accu flake line, our
research team has reformulated the chemistry to deliver excellent
carvability in an injection wax. This new wax features low shrinkage,
excellent flow and low ash content, yet offers minimal gumming of
wax files and rotary tools like that of traditional injection waxes. It is
a durable wax that will not break under stress, and does not react to
body heat from fingers while handling. Ideal for designers or any
D casters who find themselves often reworking wax patterns.
part # description 1–4 4–49 50+

D 122.310 Kerr New Accu Carve 6.95 6.34 5.20


Injection Wax

Golden River – High Fluidity Wax Additive


1.800.772.3456

New from Castaldo, Golden River high fluidity wax additive improves
the performance of most jewelry injection waxes by making them
more fluid. A handful or two added to a wax pot when it is needed is
all that it takes to make standard jewelry waxes flow like water. This can
make it easier to fill those hard to fill rubber molds. Later, a handful or
two of the standard wax can be added back to the pot, slowly return-
ing the contents to its normal consistency. Golden River is not a new
product, as it has been in use for more than fifty years in the Middle
E East, and it won’t damage your rubber molds or effect your burn out,
as it burns out cleanly without leaving residue or ash. Golden River is
www.ottofrei.com

not a wax additive, but is actually an injection wax itself. Golden River is
sold in
a 4.4 lb. (2 Kilo) bag.
part # price

E 122.300 27.95
Wax Injectors 185

Casting
A C D

Open Top Hand Pump Wax Injector 2-3/4 Quart Air Pressure Wax Injector
This basic wax injector is for filling simple rubber molds. Comes with a A larger capacity air pressure wax injector with a liquid filled high
hand pump for injecting hot wax upwards into molds. Holds 1 pint of sensitive thermostat for accurate temperature control. Other features
wax. A thermostat control keeps wax at the proper temperature. Made include a wax drain spigot and a mount for using an optional
in the USA. Shipping weight is 7 lbs. thermometer to double check the temperature. A separate air
compressor is required to operate this wax injector. Unit has a 10-1/2”
part # description price
diameter footprint and stands 14” high and has a shipping weight of
A 122.715 Basic Wax Injector 110V 199.00 29 lbs. Voltage is 110V/60hz. Made in the USA.
122.716 Replacement pump assembly 59.95 part # description price

121.288 Wax pot only (No pump) 142.00 D 122.745 2-3/4 Quart Air Pressure Wax Injector 395.00
122.734 Optional Thermometer 0-220° F 29.95
Hand Pump Wax Injector
This is the perfect wax injector for the jeweler who needs a pressure- 4-Quart Air Pressure Wax Injector
controlled injector for filling a wide variety of rubber molds but doesn’t
want or have an air compressor. The necessary air-pressure is supplied Our largest capacity air pressure wax injector for manufacturers and
by the hand pump on this 1-quart capacity, electronically temperature others who shoot more waxes. Has a liquid filled high sensitive thermo-
controlled wax injector. This wax injector lets you precisely set your stat for accurate temperature control, a wax drain spigot and a mount
wax temperature with a handy digital control that reads out in either for using an optional thermometer for double-checking temperature.
centigrade or Fahrenheit. Unit measures 8” x 8” x 14” height and has A separate air compressor is required to operate this wax injector.
a shipping weight of 19 lbs. This is a dual-voltage 110V/220V machine. Unit has a 10-1/2” diameter footprint and stands 19” high and has
a shipping weight of 31 lbs. Made in the USA.
part # description price
part # description price
B 122.750 Hand Pump Wax Injector 329.00
E 122.720 4-Quart Air Pressure Wax Injector 575.00
122.734 Optional Thermometer 0-220° F 29.95
1-Quart Air Pressure Wax Injector
This could be all the wax injector you need to produce excellent
quality waxes from your rubber molds. A separate air compressor is
required to supply the necessary pressure to shoot your waxes on E
this electronically controlled 1-quart capacity wax injector. Wax
temperature is precisely controlled by the digital thermostat that
reads out it either centigrade or Fahrenheit. Unit has an 8” round
footprint and stands 14” high and has a shipping weight of 14 lbs. www.ottofrei.com
This is a dual-voltage 110V/220V machine.
part # description price

C 122.740 1-Quart Air Pressure Wax Injector 259.00


122.740A Replacement Plastic Knobs* 7.25
122.740B Replacement Heating Element* 40.00
122.740C Replacement Rubber Gasket* 5.00
*These parts are good for both the 122.750 and the 122.740 wax injectors.
1.800.772.3456
186 Castaldo Mold Rubber
Acclaimed as the world’s finest jewelry molding rubber. Now in new packages to provide even
Casting

better results with greater convenience. Molds are exceptionally long lasting and have minimal shrinkage.

A B

Mold Rubber White Label (firm)


Firm version A (White label) is for firm molds. Available in sheets, strips and pre-cut sizes.
part # description 1–4 lbs. 5–14 lbs. 15–49 lbs. 50+ lbs.

A 122.585 Pre-cuts 1-7/8” x 2-7/8” x 1/8” min. 5 lb. box — 7.44 6.98 6.05
122.588 Sheets 18 x 18 sq. min. 10 lbs. — 6.48 6.08 5.27
122.583 Strips 2-7/8” x 18” x 1/8” packed in 5 lb. box 8.90 7.12 6.68 5.79

Mold Rubber Gold Label (soft)


Soft version B (Gold label) is for more intricate molds. Available in sheets, strips and pre-cut sizes.
part # description 1–4 lbs. 5–14 lbs. 15–49 lbs. 50+ lbs.

122.586 Pre-cuts 1-7/8” x 2-7/8” x 1/8” min. 5 lb. box — 7.84 7.35 6.37
122.589 Sheets 18 x 18 sq. 1 lb. min. 10 lbs. — 6.88 6.45 5.59
122.584 Strips 2-7/8” x 18” x 1/8” packed in 5 lb. box 9.40 7.52 7.05 6.11

Mold Rubber No Shrink Pink


No shrink pink molding rubber. Eliminates shrinkage (no difference in size between model and finished casting). May be used
alone or with Castaldo white or gold label rubber. Attention to vulcanizing time and temperature must be carefully observed.
Easy to follow instructions included in all packages. Available in sheets, strips and pre-cut sizes.
part # description 1–4 lbs. 5–14 lbs. 15–49 lbs. 50+ lbs.

122.587 Pre-cuts 1-7/8” x 2-7/8” x 1/8” min. 5 lb. box — 11.12 10.43 9.04
122.597 Sheets 18 x18 sq. min. 10 lbs. — 9.60 9.00 7.80
122.594 Strips 2-7/8” x 18 ”x 1/8” packed in 5 lb. box 13.70 10.96 10.28 8.91

Castaldo Super High Strength Silicone / Econosil Strips


Castaldo Silicone strips are extremely strong, tough and flexible. When uncured, it is easy to pack detailed areas. Works
like clay or putty and produces molds with good tear strength. Vulcanizes at 330° F – 15 minutes per layer of rubber.
Castaldo Econosil strips are harder and red in color. Like Silicone strips it is easy to pack or cut. Low temperature metals
1.800.772.3456

like pewter may be cast directly in this rubber mold.


part # description 1–4 lbs. 5–14 lbs. 15–49 lbs. 50+ lbs.

B 122.582 Super high strips, 2-7/8” x 18” x 1/8” packed in 5 lb. box 11.10 8.88 8.33 7.22

Silicone Strips
part # description 1–4 lbs. 5–14 lbs. 15–49 lbs. 50+ lbs.

122.591 Strips mold, 2-7/8” x 18” x 1/8” packed in 5 lb. box 15.70 12.56 11.78 10.21
www.ottofrei.com

Mold Release Spray


Safe for Rubber Molds
• Non-explosive • Non-flammable • No CFCs – no VOCs
Save time, eliminate broken patterns and improve the model with this easy to use product. Before injecting wax, spray a small amount on the mold.
part # weight 1–2 3+

C 122.640 1 lb. 9 oz. 13.10 12.44


Vulcanizers 187
Made in California for nearly 30 years, the Mark I and Mark

Casting
II vulcanizers have stood the test of time and proven their
worth in thousands of workshops throughout the world.
All Mark I and II vulcanizers are well made, rugged and
reliable. Both units are factory calibrated to be accurate
A
at 300° F, plus or minus 2° F.
Mark I Vulcanizer
An excellent standard vulcanizer for all but the largest workshops.
The Mark I vulcanizer is our most popular vulcanizer. Large 6” x 8”
platens are individually heated and open to 4-3/8”. Temperature is
precisely set via the automatic temperature control mounted to the
side of the vulcanizer. Two pilot lights show power on and heating
cycle on. Temperature settings from 100° to 450° F 110V/60 cycles.
Draws 6 amps.
Dimensions: 15” H x 15” W x 11” D.
Shipping weight: 40 lbs.
part # price

A 122.548 445.00 B

Mark II Vulcanizer
Built for heavy duty production use, the Mark II vulcanizer has rigid
one piece cast construction and thick glide post to insure accurate
alignment and equal pressure of both plates throughout the
vulcanizing period. The Mark II vulcanizer is made for continuous
heavy duty use.
Platens measure 6” x 8” and open to a maximum of 4-3/8”. Temperature
is precisely set via the automatic temperature control mounted to the
front of the vulcanizer. Two pilot lights show power on and heating
cycle on. Temperature range 100° F to 450° F 110V/60 cycles draws
6 amps.
Dimensions: 20”H x 18”W x 18”D
Shipping weight: 55 lbs.
part # price

B 122.549 625.00
C
Heavy-Duty Dual Control Vulcanizer
The heavy-duty dual control vulcanizer has separate controls for the
upper and lower platens to give you added precision when setting
temperatures. This feature can be very handy when working with
temperature sensitive no-shrink mold rubber. The heavy-duty yoke
is cast and will never warp, making this vulcanizer a good choice for
production use. The platens measure 6” x 8” and open to a maximum
of 4-3/4”. Three pilot lights show power on and heating cycle on.
Temperature range is 100° F to 400° F. 110V/60 Hz draws 6 amps.
Made in the USA.
www.ottofrei.com
Dimensions: 20” H x 14” W x 9” D
Shipping weight: 55 lbs
part # description price

C 122.552 Heavy Duty Dual Control Vulcanizer 645.00


1.800.772.3456
188 Mold Frames and Accessories
Casting

Mold Frames
part # opening (inch) thickness (inch) 1–2 3+
A
A 122.554 1-7/8 x 2-7/8 5/8 11.95 11.35
122.556 1-7/8 x 2-7/8 3/4 13.75 13.06
122.557 1-7/8 x 2-7/8 1 13.95 13.25
122.564 1-7/8 x 2-7/8 1-1/4 14.95 14.20
122.565 1-7/8 x 2-7/8 1-1/2 19.95 18.95
122.559 2-1/2 x 2-3/4 1 22.75 21.61
122.558 2-1/2 x 2-3/4 1-1/4 43.25 41.09
122.561 3-1/2 x 4-3/4 1 44.95 42.70
122.560 3-1/2 x 4-3/4 1-1/4 39.95 37.96
122.546 6x4 1 54.95 52.20
122.547 6x4 1-1/2 57.75 54.86

Double Mold Frames B


part # opening (inch) thickness (inch) 1–2 3+

B 122.556DB 1-7/8 x 2-7/8 3/4 21.95 20.85


122.557DB 1-7/8 x 2-7/8 1 26.95 25.60

Mold Frame Plates C


Rigid, metal plates for placing over mold frame openings when
vulcanizing uncured rubber. Comes in sets of two.
part # size 1–2 3+

C 122.570 5” x 7-1/8” x 1/8” 9.45 8.98


122.571 3-1/2” x 5” x 1/8” 5.70 5.42

Sprue Former
Attached to the model in mold frames to form the opening in the
mold through which wax is injected. Assures proper fit on nozzle
of wax injector.
part # description 1–2 3–9 10+

D 122.580 Rounded taper 1.45 1.37 1.30


D E
E 122.580A Angled taper 1.45 1.37 1.30

Mold Clamps
The even pressure across both the top and bottom make these mold
clamps special. The clamps releases the rubber mold quickly and easily.
Made from solid aluminum, they are rugged but light, and weigh less
than half pound.
1.800.772.3456

overall mold holding hold mold F


part # length (l x w) area (l x w) thickness price

F 122.726 7” x 6-1/2” 3-1/2” x 2-1/2” Up to 2” 46.50

Vulcanizing Thermometer
Dial type thermometer made of cast aluminum reads from 50 to 400° F.
part # price
www.ottofrei.com

G 122.735 29.95

G
Mold Accessories 189

Casting
The A-C Mold Holder
A simple and fast way of mold cutting. Cut a piece of mold and fasten
it to the mold holder clamps at the sprue end. The two clamps firmly
grip each half of the mold leaving both hands free to finish cutting.
By turning the knobs, while the cutting progresses, you are able to
spread the mold and see and reach where you want to cut. Made A
of aluminum with cadmium plated steel jaws.
part # price

A 122.575 78.95

Scalpel Blades
Premium quality Swan Morton scalpel blades.
part # description 1–2 3+

139.258 #11 Straight Pack 10 3.95 3.75

Swan Morton

Swan Morton
Bard-Parker
B 139.262 #11 Straight Box 100 19.95 16.95
139.259 #12 Curved Pack 10 3.95 3.75
C 139.260 #12 Curved Box 100 19.95 16.95

Bard-Parker Non-Sterile Scalpel Blades


Bard-Parker non-sterile scalpel blades are the best quality scalpel
blades you can buy. Available in two different types – straight #11 B
plain back or straight #11 ribbed back. The ribbed back are slightly
stronger and the plain back more flexible.
part # description 1–2 3+

139.264 Bard-Parker Straight #11 64.95 61.70


Plain Back Box 150 C
139.265 Bard-Parker Straight #11 5.50 5.23
Plain Back Pack 10
D 139.266 Bard-Parker Straight #11 69.95 66.45
Ribbed Back Box 150
139.266A Bard-Parker Straight #11 5.95 5.63 D
Ribbed Back Pack 10

Knife Handles
Various handles for your scalpel blades.
part # description price

E 139.261 Genuine BP handle 19.95


F 139.257 Plastic coated 4.25
G 139.255 PVC coated deluxe handle 7.15 E
H 139.256 Metal economy 3.95 www.ottofrei.com

Safety Blade Remover F


The safest way to remove used scalpel blades. Just insert the blade G H
into the box, push down on the tab and pull the scalpel handle. Blade
remains safely in the box. Used blades and box can be discarded when
the box is full.
part # price

I 139.263 2.15
1.800.772.3456

I
190 Liquid Mold Rubbers
Casting

Castaldo Liquid Mold Rubber


Liquid mold rubbers (LMR) are used to make models of waxes, organic products or any item
that cannot withstand the heat and pressure of vulcanization. Castaldo’s liquid mold rubber
is a two-part product that produces rubber molds with no shrinkage and with outstanding
detailed design reproduction. Use Castaldo liquid mold rubber whenever you need a back
up copy of that fabulous wax design that just took you all day to produce or for limited
production runs or for any time you can’t afford to risk losing your original. Castaldo liquid
mold rubber comes with precise detailed instructions for use and requires vacuuming.
part # description price
A
A 122.610 Castaldo Liquid Mold Rubber 1 lb. Kit 23.00
122.611 Castaldo Liquid Mold Rubber 10 lb. Kit 71.95
122.612 Castaldo Liquid Mold Rubber 50 lb. Kit 269.95

Castaldo Quick-Sil RTV Molding Rubber


Castaldo Quick-Sil is a two-part room temperature vulcanizing (RTV) silicone-molding putty
that produces tough, strong, long-lasting production jewelry molds for lost wax casting with
0% shrinkage. Castaldo Quick-Sil is safe, non-hazardous and non-toxic and does not produce
unpleasant fumes or odors. It is easy to use – merely mix equal parts of part A and part B by
hand. There is no need to measure precisely or vacuum in order to achieve optimum results.
No need for vulcanizing but it does work best if the product is clamped under pressure B
like in a vise or an unheated mold press. Castaldo Quick-Sil comes with precise detailed
instructions for use.
part # description 1–2 3+

B 122.613 Castaldo Quick-Sil RTV Molding Rubber 2 lb. kit 34.95 33.20
C
Ferris See-Thru Mold Compound
Excellent for making a mold of an original article. Mold compound forms a transparent
rubbery substance when baked at 350° F. It is very easy to see the model when cutting apart
the mold. Wax is then injected into the cavity, reproducing the original model in every detail.
Mold may be used many times. One quart makes 10 to 14 molds.
part # description 1–2 3+

C 122.605 Ferris See-Thru Mold Compound 1 quart 21.65 20.57


122.606 Ferris See-Thru Mold Compound 1 gallon 69.95 66.45

Castaldo See-Thru Mold Frames


Castaldo see-thru mold frames work with Castaldo Liquid Mold Rubber, Castaldo Quick-Sil
RTV molding rubber and other brands of LMR or RTV. These mold frames make molds that
are 2” x 3” by various thickness. Shipping weight is 10 oz. each.
part # description 1–2 3+

D 122.636 Castaldo See-Thru Mold Frame 3/4” thick 10.00 9.50


122.637 Castaldo See-Thru Mold Frame 1” thick 10.00 9.50
D
122.638 Castaldo See-Thru Mold Frame 1-1/4” thick 10.00 9.50
122.639 Castaldo See-Thru Mold Frame 1-1/2” thick 10.00 9.50
1.800.772.3456

Ferris See-Thru Mold Frames


Ferris see-thru mold frames consist of a U-shaped frame, two pieces of sheet glass and two
clamps. Ferris mold frames make molds that are 2” x 3” by various thickness. Shipping weight
is 12 oz. each.
part # description 1–2 3+

E 122.625 Ferris See-Thru Mold Frame 5/8” thick 17.50 16.63


www.ottofrei.com

122.626 Ferris See-Thru Mold Frame 3/4” thick 17.95 17.05


122.627 Ferris See-Thru Mold Frame 1” thick 21.65 20.57
E
122.628 Ferris See-Thru Mold Frame 1-1/4” thick 22.15 21.04
122.629 Ferris See-Thru Mold Frame 1-1/2” thick 27.50 26.13
122.630 Ferris See-Thru Mold Frame 2” thick 27.95 26.55
122.635 Ferris Replacement Glass only-2 pieces 7.25 6.89
Casting Investments 191
Kerr Satin Cast 20

Casting
The World’s Best Selling Investment
Casters throughout the world demand Kerr Satin Cast 20 casting investment for its defect free repeatability and satin smooth finishes. Satin Cast 20
casting investment produces fine detail and consistency time after time with a “satin smooth” finish. Satin Cast 20 is manufactured with extra fine
grain, zero mineralized cristobalite powder. This highly refined powder helps increase productivity and produces a smooth creamy consistency and
extra dense castings. The work time of Satin Cast 20 is 9–10 minutes with 72° F water. The flask set time is 11–12 minutes. Satin Cast 20 is for metals
that cast at temperatures under 2000° F/1093° C.
part # description 1–4 5–9 10–49 50+

A 121.722 Kerr Satin Cast 20 100 lb. 79.95 75.15 71.96 68.75
121.721 Kerr Satin Cast 20 33 lb. 32.95

Kerr Cast 2000


An economical alternative to Satin Cast 20, Kerr Cast 2000 is made to compete head-on with other brands of casting investments for price and
performance. Kerr Cast 2000 leaves a slightly less smooth surface than Satin Cast 20 and is more tolerant of less than precise mixing procedures.
Many customers find that Kerr Cast 2000 meets or exceeds all their requirements for a casting investment.
part # description 1–4 5–9 10–49 50+

B 121.724 Kerr Cast 2000 100 lb. 62.95 59.17 56.66 54.14

Kerr Satin Cast Xtreme


Satin cast extreme is specially formulated to withstand the higher casting temperatures needed for casting 18 karat white metals.
part # description 1–4 5–9 10–49 50+

C 121.718 Kerr Satin Cast Xtreme 100 lb. 79.95 75.15 71.96 68.76

Kerr Satin Cast Diamante


Satin cast diamante is specially formulated for stone-in-place casting.
part # description 1–4 5–9 10–49 50+

D 121.719 Kerr Satin Cast Diamante 100 lb. 78.95 74.21 71.06 67.89

A B C D www.ottofrei.com
Tech Tip

Always follow factory instructions carefully when mixing and using investment of any kind. Careful weighing of
the investment and measuring of the water are necessary to achieve repeatable defect free castings. Take extra care
to make sure you know the temperature of the water you are using. Make sure the tools you use to mix and hold your
investment are spotlessly clean and free of any possible contaminates. Protect yourself from investment dust by wearing
a good quality respirator whenever handling investment. Keep investment stored in a cool dry place and make certain
1.800.772.3456

that you always keep the investment well protected from air. Keep track of work times and flask set times whenever you
mix your investment.
ALWAYS FRESH
Otto Frei sells a lot of Kerr Satin Cast investment so you can be sure that the investment you buy from us is factory fresh.
The shelf life of Kerr Satin Cast is 3 plus years under good conditions. As investment ages or as it is exposed to the
elements, work times will decrease.
192 Platinum Casting Investments
Casting

Doc Robinson’s Super Fast Platinum Casting Investment


Mark Robinson helped fine tune this dental investment into an
outstanding platinum and general purpose investment, suitable for
casting all precious metals. The turnaround time from wax to finished
casting is less than four hours and with a satisfactory surface finish.
Doc Robinson’s is a two-part, powder & binder investment that requires
a mixer to use and sets hard quickly and can be ready for casting after
a burn out as short as 2-1/2 hours. This investment is perfect for the
jeweler who needs to quickly cast one or two rings in any precious
metal. Sold in a 25 lb. box with 96 oz. of binder. Complete
instructions come with each box.
A
part # description price

A 121.750 25 lb. 169.95

Kerr Opticast Platinum Casting Investment


Kerr Opticast is for the serious platinum caster who needs to produce
multiple platinum castings with the smoothest possible finish. A two-
part investment that is supplied with a binder solution concentrate,
Kerr Opticast requires the use of a mixer and has a 6 to 16 hour set up
time. Kerr Opticast delivers an outstanding surface finish with castings
that are easier to clean up. Complete instructions are included. Sold in
a 33 lb. box with two 8 oz. binder concentrates.
part # description price
B
B 121.739 Kerr Opticast 33 lb. box w/binder 89.95
121.742 Extra 8 oz. Binder (concentrated) 16.95

J Formula Platinum Casting Investment


J Formula platinum casting investment is favored by more production
platinum casters than any other platinum investment on the market.
Produces a very smooth surface. J Formula platinum casting investment
is a two-part investment that requires the use of a binder solution and
a heavy-duty mixer. J formula has the shortest set up time of any
of the smooth finish platinum investments, setting up in as little as
1-1/2 hours if necessary. Sold in a 50 lb. drum with 16 oz. of binder
concentrate and complete mixing instructions
part # description price C D
C 121.727 J Formula 50 lb. drum 109.95
D 121.728 Non Asbestos flask liner/wicking 79.95
product (Used to wick away moisture)

Kerr Platinite Pt
Kerr Platinite Pt is different from all the other platinum investments
we sell because it mixes with water instead of a phosphoric acid based
binder. Just like all the other platinum investments, it is recommended
that you use a heavy duty mixer when mixing.
1.800.772.3456

Set up time is 16 hours. Because it is a water-mixed investment,


divesting is much easier than any of the other platinum investments.
Platinite Pt produces a smooth surface finish. Complete instructions
are included. Sold in a 100 lb. square drum. E

part # price

E 121.736 94.50 F
www.ottofrei.com

Super Strip-It
Used to remove platinum investments from your finished castings.
part # price

F 121.729 23.95
Investment Accessories 193

Casting
G

D C
A
H I

Investment Scales Plastic Measuring Cylinder


The proper mixing of investment requires precise weighing. We Used for determining amount of metal to be cast by the displacement
offer two different scales made especially for investment weighing. method. Capacity 250 ml. 1-5/8” dia., 12-3/8” high.
part # description price part # price

A 121.775 Large 20 lb. capacity investment 65.95 J 121.740 14.45


scale with removable steel pan
B 121.773 Small 10 lb. capacity investment 21.25 Investment Scoop
scale with removable plastic pan Plastic scoop for handling dry investment. 4-3/4” x 8-1/2” x 3.”
part # price
Rubber Mixing Bowls
K 121.731 6.25
Rubber mixing bowls are a necessity when mixing investment.
Spatulas will not damage them. Available in five sizes.
One Hour Timer
part # capacity size price
Timing is everything when properly mixing investment.
C 121.760 1/4 pint 3” x 3” 2.54 Mechanical one hour timer is graduated in minutes.
D 121.761 3/4 pint 4-1/4” x 4-1/4” 3.71 part # price

E 121.762 1 pint 5” x 5” 4.13 L 121.791 19.95 www.ottofrei.com


F 121.763 1-1/2 quarts 6” x 6” 7.00
G 121.764 1 gallon 9” x 9” 13.25

Investment Mixing Spatulas


part # description price

H 121.0827/2 Long Mixing Spatula 9.70


I 121.175 Wide Mixing Spatula 15.90
1.800.772.3456

L
194 Flasks
Casting

Heavy-Duty Casting Flasks


Our stainless steel heavy-duty castings flasks are 12 or 14 gauge thick.
part description / gauge 1–2 3+ 10+

A 121.685 1-1/4’ x 1-1/2” 3.10 2.79 2.48


121.686 1-3/8’ x 1-3/8” 4.20 3.78 3.36
121.687 1-3/4” x 1-3/4” 4.70 4.23 3.76
121.68701 2” x 2-1/2” 3.95 3.55 3.16
121.688 2-1/2” x 2” 4.00 3.60 3.20
121.689 2-1/2” x 2-1/2” 5.00 4.50 4.00 A
121.690 2-1/2” x 3” 5.75 5.18 4.60
121.691 2-1/2” x 4” 7.50 6.75 6.00
121.692 3” x 2-1/4” 6.25 5.63 5.00
121.693 3” x 2-1/2” 6.25 5.63 5.00
121.694 3” x 3” 6.50 5.85 5.20 B
121.695 3” x 4” 7.50 6.75 6.00
121.696 3-1/2” x 2-1/2” 6.85 6.16 5.48
121.697 3-1/2” x 2-3/4” 7.95 7.15 6.36
121.698 3-1/2”x 4” 9.25 8.33 7.40
121.699 3-1/2” x 5” 10.75 9.68 8.60
121.700 4” x 4” 12.60 11.34 10.08
121.701 4” x 5” 12.70 11.43 10.16
121.702 4” x 6” 15.90 14.31 12.72

Flask Extenders
Flask extenders are placed over the top of casting flasks to prevent
spillover of investment during vacuuming. These re-usable flask
extenders replace masking tape.
part # description 1–2 3–9 10+

B 121.797 2-1/2” Flask Extender 6.50 5.85 5.20


121.798 3” Flask Extender 6.95 6.26 5.56
121.662 3-3/8” Flask Extender 6.95 6.26 5.56
121.799 3-3/8” Flask Extender 7.50 6.75 6.00
121.790 4” Flask Extender 7.95 7.16 6.36
121.665 5” Flask Extender 7.95 7.16 6.36

Heavy-Duty Perforated Flasks


Perforated flasks are used in chamber style vacuum casting machines.
The holes on the sides help insure a more perfect cast since the C
molten metal is being forced into cavities from all directions. Our perfo-
rated flasks are made of 12-gauge stainless steel.
1.800.772.3456

part # description 1–2 3–9 10+

C 121.705 3-3/8” Perforated Flask 25.95 24.65 23.35


121.703 4” x 4” Perforated Flask 29.95 28.45 26.95
121.706 4” x 5-3/4” Perforated Flask 34.95 33.20 31.46
121.707 4” x 7” Perforated Flask 37.50 35.63 33.75
121.716 4” x 8-1/2” Perforated Flask 40.95 38.90 36.86
www.ottofrei.com

121.712 5” x 7” Perforated Flask 40.95 38.90 36.86


121.713 5” x 8” Perforated Flask 49.95 47.45 44.96
Flasks 195

Casting
Rubber Sleeves for Perforated Flask
No more messy masking tape! These re-usable rubber sleeves allow
for easy filling of your perforated flask. They also prevent spilling during
vacuuming. Dimensions listed are for the flask that each sleeve will fit.
Fit will be easier if sleeves are moistened prior to placing over flask.
Sleeve should be removed prior to burnout.
part # description 1–2 3–9 10+

A 121.708 3-3/8” x 4” Rubber Sleeve 6.70 6.37 6.03


121.709 4” x 4” or 5-3/4” Rubber Sleeve 9.50 9.03 8.55
121.711 4” x 7” Rubber Sleeve 12.50 11.88 11.25
121.717 4” x 8-1/2” Rubber Sleeve 12.83 12.19 11.55 A
121.710 5” x 7” Rubber Sleeve 13.78 13.09 11.03

Silicone Gaskets
Silicone gaskets are used to seal hot perforated flasks to the vacuum
casting chamber.
part # description 1–2 3–9 10+

B 121.813 Silicone Gasket for 3 3/8” Flasks 5.95 5.36 4.76


121.814 Silicone Gasket for 4” Flasks 6.45 5.80 5.16
121.817 Silicone Gasket for 5” Flasks 6.90 6.21 5.52

Masking Tape for Perforated Flasks


This tape may be used to cover perforated flasks during investing.
part # price

C 121.789 10.00

Special Orders? www.ottofrei.com


At Otto Frei, we're committed
to having the tools you want.
We will tailor our product
lines to meet your needs. If
you don't see what you want
in the catalog, call us and we'll
1.800.772.3456

do our best to get it for you.


196 Sprue Bases
Casting

E F

Tree Style Sprue Bases Plastic Style Ney-Craft Sprue Bases


The hole for the sprue is 3/8” diameter in these popular tree style These plastic Ney-Craft sprue bases have tapered sides that are
sprue bases. The sides of the sprue hole are curved, making a round straight, making a casting flask indentation that some casters prefer.
indentation in the investment. The 3” sprue base has a 5/8” center hole, while all the other bases
have 3/8” center holes.
part # size 1–2 3–9 10+
part # size 1–2 3–9 10+
A 121.825 1-3/4” / 45 mm 2.40 2.16 1.92
121.824 2” / 50 mm 2.40 2.16 1.92 C 122.377 2” 6.70 6.37 6.03
121.826 2-1/2” / 65 mm 2.90 2.61 2.32 122.378 2-1/2” 8.25 7.84 7.43
121.827 3” / 75 mm 3.00 2.70 2.40 122.379 3” 9.95 9.45 8.96
121.882 3-3/8” / 85 mm 3.60 3.24 2.88 122.379-4 4” 9.95 9.45 8.96
121.828 3-1/2” / 90 mm 3.40 3.06 2.72
121.829 4” / 100 mm 3.60 3.24 2.88 Universal Rubber Sprue Base
121.830 5” / 125 mm 5.00 4.50 4.00 This one sprue base will fit 2-1/2”, 3” and 3-1/2” diameter flasks.
part # description 1–2 3–9 10+

Button Style Sprue Bases D 121.780 Universal rubber sprue base 2.30 2.07 1.84
1.800.772.3456

Button or donut style sprue bases have a large diameter hole for filling
with a suitable wax for spruing. The small button style sprue bases 2”
Universal Metal Sprue Base
and under have 3/8” sprue holes. The tapered sides of the sprue hole
are straight, not curved like sides of a tree style sprue base. This metal universal sprue base will fit 1-3/4”, 2-1/2”, 3” and 3-1/2”
diameter flasks.
part # size 1–2 3–9 10+
part # description 1–2 3–9 10+
B 121.776 1-1/4” / 30 mm 1.80 1.62 1.44
E 121.780M Universal metal sprue base 6.30 5.99 5.67
121.777 1-3/8” / 35 mm 1.80 1.62 1.52
www.ottofrei.com

121.778 1-3/4” / 45 mm 1.90 1.71 1.52


Adjustable Sprue Base Holder
121.779 2” / 50 mm 2.40 2.16 1.92
Allows you to hold sprue bases at different angles when spruing.
121.781 2-1/2” / 65 mm 2.90 2.61 2.32
121.782 3” / 75 mm 3.00 2.70 2.40 part # description 1–2 3+

121.783 3-1/2” / 90 mm 3.40 3.06 2.72 F 121.890 Adjustable sprue base holder 13.95 13.25
121.784 4” / 100 mm 3.60 3.24 2.88
Vacuum Casting Machines 197

Casting
Tech Tip W hy Choose to Vacuum Cast?
Vacuum casting is an alternative method of casting that has certain advantages over the centrifugal method. Perhaps the biggest
advantage is cost. Since you will need a vacuum investing machine to remove air bubbles from investment anyway, why not cast
with the vacuum machine too, and save the expense of buying a separate centrifugal casting machine? Vacuum casting or rather
vacuum assisted casting is the favored method of large industrial casters and is the most common method used on large production
induction casting machines. Vacuum assisted casting can produce dense, defect-free castings quickly, safely, and dependably in a
compact space with some fairly basic technology. Vacuum casting works well with small casting runs too, as a single ring in a 2” x 3”
flask can sit on top of a chamber caster and benefit greatly from the powerful vacuum assist. If you use a Kerr Electro-Melt, vacuum
casting becomes even easier, almost as simple as pouring milk on your cereal.

EZ-Cast Vacuum Casting Machine


The EZ-Cast is a combination vacuum investing/chamber style vacuum
casting machine.
A powerful 3 CFM heavy duty direct drive two stage vacuum pump
pulls 29.9” of negative mercury pressure using a 9” x 8” bell jar in under A
45 seconds at sea level. That’s faster than machines costing almost
twice as much and the number one reason we recommend this
combination invest and cast machine for your casting shop. As an
investing machine the EZ-Cast will handle large flasks up to 4” x 7” with
ease, and as a chamber casting machine it can handle perforated flasks
from 3-3/8” x 4” up to 4” x 7”. Plain flasks of any size can be placed on
top of the chamber with the use of the proper gaskets. The EZ-Cast
comes complete with all the gaskets and accessories needed for
operation including a 3-3/8” perforated flask, a suitable sprue base
and rubber sleeve, crucible tongs and melting dish with handle.
Shipping weight is 110 lbs. The EZ-Cast can be shipped via UPS.
part # price

A 121.800P 625.00

Investment Vibrator
This economical machine helps you to bring the air bubbles to the
surface of your investment. It is a great alternative when a vacuum
machine is not available. 4” diameter table with 3-speed motor.
Made in the USA, 110 volts.
part # price

B 121.815 99.95

Vacuum Casting Machine Accessories


part # description price
B
121.801 Adaptor Plate for casting on top of chamber 45.00
with plain solid wall flasks
121.802 Adaptor Plate for 3-3/8”diameter 42.00
perforated flasks
121.803 Adaptor Plate for 4” diameter perforated flasks 42.00
121.809 Silicone Pad 5-1/2” Square 10.50 www.ottofrei.com
121.810 Rubber Pad 10-1/2” Square for Investing 19.00
121.812 Silicone Pad 7-1/2” Square 17.00
121.813 Silicone Seal for 3-3/8” diameter perforated flasks 5.95
Call us to discuss the
121.814 Silicone Seal for 4” diameter perforated flasks 6.40 many choices you have
121.817 Silicone Seal for 5” diameter perforated flasks 6.90 in setting up a casting
and adaptor plates
121.818 Bell Jar 9” diameter x 8” high 69.95
shop. We’ll be happy to
share our knowledge and
1.800.772.3456

121.819 Chamber only to fit 4” x 7” perforated flasks 85.00


expertise to help you get
the right casting set-up
for your needs.
198 Vacuum Pumps
Casting

3 CFM Vacuum Pump


3 CFM heavy duty direct drive, two stage high vacuum pump equipped
with powerful 1/3 hp, 1725 rpm, 120V and 60hz motor. Intake nipple O.D.
1/4. A great replacement for most vacuum casting or investing machines A
requirement for most vacuum of 29.9” of mercury and using 9” x 8” bell
jars. One year warranty. Supplied with one quart of Mobil vacuum oil with
shipping weight of 35 lbs.
part # price

A 121.8193CFM 289.00

Vacuum Pumps
Vacuum pumps are made in a variety of cubic feet per minute (CFM) ratings
for any application.If you are replacing an existing vacuum pump you may
want to consider a higher CFM rated pump especially if you live at a higher
altitude. Our standard vacuum pumps are powered by 1/2hp 1725 rpm
115V/60Hz motors and are of a two-stage design fitted with an internal oil
filter that protects the pump from particle damage. Our large 15CFM rated
Busch rotary vane air-cooled vacuum pump (not pictured) is powered by
a 1 HP motor and can be ordered in 115 or 220 voltage. The 4–5 & 7 CFM
rated vacuum pumps measure 15-1/2” long x 6-1/2” wide x 11-1/2” high. B

part # description price

B 121.8194CFM Vacuum Pump 4 CFM 425.00


121.8195CFM Vacuum Pump 5 CFM 495.00
121.8197CFM Vacuum Pump 7 CFM 650.00
121.81915CFM Busch Vacuum Pump 15 CFM please call for pricing

Vacuum Pump Oil


Vacuum pumps require specially formulated oil. Keep your vacuum pump
in tip-top shape by changing your oil often.
part # description 1–2 4–11 12+

C 121.808 Vacuum Pump Oil Quart 8.95 8.06 7.16


121.811 Vacuum Pump Oil Gallon 21.95 19.76 17.56
C
1.800.772.3456

Vacuum pumps require frequent oil changes with specially formulated vacuum pump oil to maintain peak
Tech Tip
www.ottofrei.com

performance and to minimize damage from water contamination. Vacuum pump oil is special hydroscopic oil
that absorbs the water from the air as the air is being drawn thru the pump. When it becomes saturated it can
no longer do its job and water builds up in the pump causing unnecessary corrosion. Make it someone’s job
to regularly change your vacuum pump oil, especially in a production shop. Oil that becomes milky white is
a sure sign that it’s time for an oil change!
Steam Dewaxers 199

Casting
Steam Dewaxers
Steam dewaxers are used to safely remove injection waxes from casting
flasks without the offensive fumes that occur if wax elimination is done
in a burnout furnace. Steam dewaxers do not work with high plastic content
carving waxes like Ferris or Matt Carving waxes, or any wax that has a melt-
ing temperature in excess of 212° F. Steam dewaxers can remove up to 95%
of the injection wax inside a casting flask, leaving a greatly reduced amount
of wax that has to be burned out. Flasks that are steam dewaxed before the
burnout process will have less residual carbon buildup in the mold, produc-
ing a cleaner casting. The automatic one-hour timer on/off switch standard
on all our steam dewaxers helps prevent element burnout, but it’s a good
idea to keep a spare heating element on hand in case someone forgets to
keep the water level full and the element burns out. Our steam dewaxers
are available in three sizes and various voltages: 2-gallon in 120V only, 5-gal-
A
lon in 120V or 240V and 10-gallon in 240V only.

water capacity shipping


part # outside dimensions (h x w x d) inside dimensions (h x w x d) (gallons) weight (lbs.) price

A 122.092 (120V) 13-1/2” x 14” x 11-1/2” 7-3/4” x 13-3/4” x 8” 2 18 279.00


122.094 (120V) 22-1/2” x 14-1/2” x 24-1/2” 16-3/4” x 14-1/4” x 19” 5 40 419.00
122.084 (240V) 22-1/2” x 14-1/2” x 24-1/2” 16-3/4” x 14-1/4” x 19” 5 40 439.00
122.086 (240V) 22-1/4” x 26-3/4” x 24-1/2” 16-3/4” x 26-1/2” x 19” 10 80 795.00

Replacement Elements
part # description price

122.093 Replacement Element for 2 gallon 120V Steam Dewaxer 39.95


122.095 Replacement Element for 5 gallon 120V Steam Dewaxer 39.95
122.085 Replacement Element for 5/10 gallon 240V Steam Dewaxers 39.95

Sand Casting Kit


Sand casting is an ancient technique used for crudely casting simple metal
articles. Preparation of the sand mold is simple and easy and the original
pattern or article can be used over and over. The set contains all necessary
items (except a melting torch); parting powder, a 5 lb. can of casting sand,
crucible, crucible tongs, borax, asbestos-free pad, casting flask (horizontal
or vertical fill) measuring 4-3/4” H x 3” W x 2” D and manganese bronze
casting metal. Shipping weight is 10 lbs.
part # description price

B 122.949 Sand Casting Kit 68.95


122.952 Replacement Casting Flask 26.90 B
122.957 Casting Sand 5 lb. Tin 15.45
122.645 Mold Parting Powder 5.75 www.ottofrei.com

Cuttlefish Bone
C
Here is another ancient low-tech method to do simple small crude casting.
Using cuttlefish bone, press model directly between two pieces of cuttlefish
bone. The soft shell makes a smooth walled mold. Sprue, gates and vents are
cut into the wall with a sharp knife. The two halves are held together with
binding wire and the molten metal is poured into the cavity. Each package
of Cuttlefish Bone contains six pieces.
1.800.772.3456

part # price

C 122.930 18.80
200 Burnout Furnaces
Casting

Sierra Burnout Furnaces with Built-In Programmers


Sierra burnout furnaces are built with the jeweler in mind. Sierra
burnout furnaces start with energy saving ceramic fiber muffles
embedded with heating elements. Fiber insulated kilns are much
more efficient than conventional firebrick kilns as less heat escapes
from the kilns, keeping your workshop cooler. Because less heat
escapes, the Sierra burnout furnaces reaches burnout temperatures
with less energy consumed. And since the heating elements are
embedded in the muffle, there are no exposed elements to
accidentally contact and damage.
Sierra burnout furnaces come with built-in programmers, so burnouts
are automatically controlled leaving you free to do more important
things like sleeping or actually making jewelry. The programmer
includes three built-in burnout cycles, for 5, 8, and 12 hour burnouts,
and the all important delayed start feature, so you can burn out
at night and be ready to cast in the morning. You can also create
your own custom programs, with eight separate steps, each step
having three custom parameters, temperature, time, and power to
temperature, (ramping), a very important feature that eliminates
temperature overshoot.
This state-of-the-art programmer also makes the Sierra burnout fur-
nace an excellent choice for enameling applications.
Sierra burnout furnaces come in four different chamber sizes, and
are supplied with a wax elimination tray. Maximum achievable
burnout temperature is 1600° F. Sierra burnout furnaces are made
in the USA, are UPS shippable and have a 1-year factory warranty.
chamber cabinet
dimensions dimensions shipping
part # wxdxh wxdxh weight price

A 122.121 4-1/2” x 4-1/2” x 4-1/2” 11” x 11” x 13” 20 lbs. 520.00


122.124 8” x 8” x 6” 13” x 13” x 15-1/2” 36 lbs. 580.00
122.125 8” x 8” x 8” 13” x 13” x 15-1/2” 37 lbs. 680.00
122.127 12” x 12” x 8” 19” x 18” x 18” 84 lbs. 945.00

Paragon Programmable Burnout Controller


The Paragon programmable burnout controller is the most popular
burnout controller we’ve ever sold. Easy to use and set up, you simply
plug your burnout furnaces directly into the controller, connect the
controller thermocouple to your kiln chamber, set your kiln control on
high, and let the controller manage the burnout. The paragon controller
overrides the kiln controller and either runs a standard built-in 8-hour
program or the custom program of your own. The Paragon burnout
controller has six different steps, each step being programmable for
temperature, time and power to temperature (ramping).
If the thermocouple should ever fail, the controller with shut down
1.800.772.3456

the oven automatically. Paragon programmers are made in the USA


and come with a 1-year factory warranty. B
part # description price

B 122.117 Paragon Programmable Burnout Controller 120V 495.00


122.118 Paragon Programmable Burnout Controller 240V 525.00
www.ottofrei.com
Burnout Furnaces 201

Casting
Satellite Burnout Furnaces
Heavy duty Satellite burnout furnaces are of conventional firebrick design with visible heating elements and simple
low maintenance parts. Satellite burnout furnaces are available in two chamber sizes, a standard 8-1/2” x 9” x 6-1/4” or
a large 12” x 12 x 8-1/2”. Each chamber size is available with either a basic high-low power infinite control or an automatic
temperature control switch. The basic control only controls the amount of power that is sent to the elements, as in
10% (low) to 100% (high) power, so careful attention to the pyrometer becomes the only method to check temperature
(If you are using a separate programmable control unit, this is the best way to go, since the separate programmer will
override whatever control is used in a furnace. The automatic control allows you to turn the dial to a precise temperature
setting, just like you do on your kitchen oven. The automatic control is worthwhile if you are not using a separate
programmer. Satellite burnout furnaces are UL certified and are made in California, USA. Truck freight only.

Model J101 Satellite Kilns are made with standard Model J200
firebrick construction.
max. time to chamber
cabinet chamber temp. 1000° F shipping flask
part # description dimensions dimensions (empty) (empty) weight power price capacity

122.101 Model J100 13-1/2”W x 14”D x18”H 8-1/2”W x 9”D x 6-1/4”H 1700° F 12 min. 55 lbs. 115V/60 379.95 Solid
Stepless Infinite 14 amps 15 2-1/2 x 3
Control (low-high) 2 4x6
122.103 Model J101 545.95 Perforated
Automatic Control 2 3-3/8 x 4
(0 to 2000° F) 2 4x6
122.102 Model J200 17-1/8”W x 17-1/8”D x19-7/8”H 12”W x 12”D x 8-1/2”H 1700° F 20 min. 80 lbs. 115V/60 559.95 Solid
Stepless Infinite 14 amps 15 2-1/2 x 3
Control (low-high) 4 4x6
122.104 Model J201 699.95 Perforated
Automatic Control 6 3-3/8 x 4
(0 to 2000° F) 4 4x6

Replacement Parts for Satellite Burnout Furnaces www.ottofrei.com


Besides fitting Satellite burnout furnaces, many of these parts will
fit other brands of conventional kilns, ovens or burnout furnaces.
A part # description price

A 122.096 Satellite Heating Element for all models 46.95


C D B 122.097 Satellite Infinite Control for J100 & J200 22.95
C 122.098 Satellite Thermocouple for all models 30.00
B
D 122.099 Satellite Pyrometer for all models 58.00
1.800.772.3456
202 Burnout Furnaces
Casting

Neycraft kilns use ceramic fiber muffles


with embedded heating elements.

Neycraft Burnout Furnaces


The Neycraft JFF200 burnout furnace has an efficient muffle chamber embedded with heating elements. The Neycraft uses less energy than
conventional firebrick furnaces, and is also better insulated, so energy is not wasted heating up your workshop. Uses a stepless infinite control
(low-high) and has an easy to read pyrometer. Made in the USA.
max. time to chamber
cabinet chamber temp. 1000° F shipping flask
part # description dimensions dimensions (empty) (empty) weight power price capacity

122.380 Neycraft JFF200 15-1/4” W x 15-1/4” D x 16-1/2” H 9”W x 9” D x 6-1/2” H 2000° F 15 min. 39 lbs. 120V 475.00 Solid
Stepless infinite 12 amps 15 2-1/2 x 3
control (low-high) 2 4x6
Perforated
2 3-3/8 x 4
2 4x6
Replacement Parts for Neycraft Burnout Furnaces
part # description price part # description price

122.381 Neycraft Muffle Unit 180.00 122.381C Neycraft Infinite Control 22.95
122.381A Neycraft Thermocouple 39.95 122.381D Neycraft Knob for Control 10.95
122.381B Neycraft Pyrometer 99.95

Miscellaneous
Temperature Pellets C
For calibrating burnout furnaces, kilns or ovens, these temperature B
pellets will melt at either 1300° F or 1500° F. Sold in packs of five.
part # description price

B 122.090 1300° F temperature pellets pack of five 8.00


C 122.091 1500° F temperature pellets pack of five 8.00

Wax Elimination Trays D


For use during the wax elimination part of your burnout cycle. Trays
and the wax residue that they collect are removed before moving
1.800.772.3456

beyond 300F in the burnout cycle.


part # description price

D 122.108 7 x 7 Stainless Steel Wax Elimination Tray 16.20 E


E 122.119 13 x 13 Stainless Steel Wax Elimination Tray 26.50

Pyrometers
Pyrometers are temperature gauges used with burnout furnaces, kilns F
www.ottofrei.com

or ovens. We have an analog type and a digital type. Both units come
complete with thermocouples for inserting into the ovens.
part # description price

F 122.160 Analog (Needle indicator) Pyrometer 123.33 G


G 122.161 Digital Pyrometer 176.00
Centrifugal Casting Machines 203
Top quality made in the USA centrifugal casting machines are spring driven and manually wound.

Casting
The broken arm construction assures that the metal will flow in a straight line, producing dense
castings. Centrifugal casting machines are rated by the maximum flask size they can “throw.”

Neycraft 4 x 4 Spincaster Lucas 5-1/2” x 3-1/2” Centrifugal


The Neycraft 4” x 4” spincaster is the only spring driven centrifugal Lucas Dental makes this excellent quality best value centrifugal casting
machine to incorporate its own protective casting drum into its design. machine. Minimum flask size 2” x 2”, maximum flask size 5-1/2” x 3-1/2.”
The drum and casting arm spin as one, to give the operator added Sold in a kit with the following accessories: balance weights, flask cradles,
protection from the accidental projection of metal. The Neycraft 5 x 3-1/2 flask , 7oz. capacity crucible, flask tongs and universal sprue
spincaster is also the easiest centrifugal to balance with an ingenious base. Arm length 21”. Shipping weight 20 lbs. The perfect casting
3 position system that simplifies this important step. Fits flask sizes machine for most workshops.
from 2” x 2” to 4” x 4.” Sold as a kit with the following accessories: bal-
part # description weight price
ance weight, Neycraft crucible, 2 flasks, 2” x 2” and 3” x 3”, 2 sprue bases
to fit and flask tongs. Maximum metal capacity 6.5 oz. 14K, 5 oz. ster- C 122.365 Lucas 5-1/2” x 3-1/2” 19 lbs. 390.00
ling. One year warranty. Shipping weight 33lbs. Measures 20” W x 20” D centrifugal machine
x 12” H. complete with accessories
part # description price 122.452 12 oz. Crucibles 18 oz. 23.50
A 122.375 Neycraft 4 x 4 spincaster with accessories 495.00 122.451A 7 oz. Crucibles 14 oz. 9.95
122.376 Neycraft crucible 15.95 122.780 Universal Sprue Base 3 oz. 4.65
122.384 Balance Weight 24.95 121.699 Flask, 3-1/2” dia., 5” long 10 oz. 10.75
122.383 Casting machine spring 62.50 157.080 Flask Tong 15 oz. 14.00
122.377 Ney plastic sprue base 2” 6.70
122.378 Ney plastic sprue base 2-1/2” 8.25 Casting Shell
122.379 Ney plastic sprue base 3” 9.95 Helps protect the operator and the shop against accidental metal
spilling from the whirling crucible. This shell bolts to your casting table
122.379-4 Ney plastic sprue base 4” 9.95 and comes with instruction for assembly. Made of steel with baked
enamel finish. Measures 14”/356 mm high. (Machine not included.)
Kerr 6” x 4” Centrifugal part # price
Kerr manufacturing of USA makes this 6” x 4” maximum flask size
D 122.344 153.95
centrifugal machine for heavy duty production use. Sold in a kit
with the following accessories: balance weights, 2 sizes of flask cradles,
20 oz. capacity crucible, 6” x 4” flask, 4” sprue base and flask tongs.
Smallest flask that can be used: 2-1/2” x 2-1/2”. Arm Length 24”. www.ottofrei.com
Shipping weight 25 lbs.
part # description price

B 122.342 Kerr 6” x 4” Centrifugal with accessories 599.95


122.349 Kerr 6” x 4” arm only contains arm, 447.95
carriage & balance weight
122.351 Crucible carriage 66.95
122.347 Flask cradle J3C (Holds 2-1/2” dia. flasks) 14.95
1.800.772.3456

122.348 Flask cradle J4C (Holds up to 3-1/2” dia. flasks) 18.95


122.352 Super Heavy Duty replacement springs 64.00 D
204 Casting Machine Crucibles
Casting

Genuine Kerr Crucibles


Kerr replacement casting machine crucibles set the standard from which all other A C
crucibles are measured. They are the best choice for metals melting up to 2500° F.
These genuine Kerr crucibles will fit most jewelry centrifugal casting machines.
capacity in gold
part # troy oz. dwt size 1–2 3–9 10+

A 122.453 20 400 3.75 x 3 x 2.5 24.50 23.28 22.05


B 122.452 12 240 3.75 x 2 x 2 23.50 22.33 21.15 B
C 122.451 7 140 3.5 x 2.5 x 2.5 21.50 20.43 19.35

Replacement Casting Machine Crucibles


These casting machine crucibles are made of fused silica with a clay band and will last D
through many meltings. They will fit just about any centrifugal casting machine.
capacity in gold
part # troy oz. dwt size 1–2 3–9 10+

D 122.451A 7 140 3.5 x 2.5 x 2.5 9.95 9.45 8.96


E 122.450 2.5 50 3 x 2 x 2.5 8.60 8.17 8.06
E

Genuine Wesco Crucibles


Wesco crucibles are used for high temperature melting of platinum and dental alloys.
The popular sizes are Part No. 122.471 (large A) for a small crucible and Part Nos. 122.473
& 122.474 (type D) for larger crucible. The difference between the two type D crucibles is I
the size of the orifice.
G
capacity in platinum
part # type troy oz. dwt size 1–2 3–9

F 122.470 Small A 1 20 1.75 x 1.25 x 1.25 25.65 24.37


G 122.471 Large A 3 60 2.5 x 1.75 x 1.5 28.95 27.50 H J

H 122.472 A / slotted 3 60 2.5 x 1.75 x 1.5 29.25 27.78


F
I 122.473 D / sm. orifice 10 200 3.25 x 2.5 x 2.25 44.95 42.70
J 122.474 D / lg. orifice 11 220 3.25 x 2.5 x 2.25 45.25 42.99

Ney-Craft Casting Machine Crucible


The one and only crucible that fits the popular Ney-Craft 4x4 casting machine.
part # size 1–2 3-9 10+

K 122.376 4 x 2.25 x 2.5 15.95 15.16 14.36

Jelrus Casting Machine Crucibles K


Replacement casting crucibles for the Jelrus casting machine.
part # type size 1–2 3–9
1.800.772.3456

L 122.388 J-100 3 x 1.5 27.95 26.55


M 122.389 I-3 3.25 x 2.5 37.95 36.05
M

L
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Platinum Casting Machines 205

Casting
Platinum Vertical Casting Machine
Platinum casting requires different equipment from other precious
metal casting due to platinum’s higher melting temperature. The
vertical casting machine is used to ensure an initial rapid flow of this
hard-to-keep liquid metal and the 21” long arm provides the extra force
needed for heavier casts. The design of the vertical machine also helps
protect the operator from the accidental release of molten platinum, A
since any blow out will spray the metal vertically, not horizontally into
the path of the operator.
The platinum vertical casting machine takes flasks up to 3-1/2” diame-
ter by 5” tall and comes with balance weights, flask cradle and a splash
shield. Crucibles are sold separately. Made in the USA. Shipping
weight is 35 lbs.
part # description price

A 122.385 Vertical Platinum Casting Machine 995.00


with Splash Shield
122.385A Splash Shield Only 139.95
B 122.385B Replacement Back Plate 33.00
C 122.385C Replacement Large Crucible Holder 37.00
(Standard)
D 122.385D Steel Heat Shield 42.95
(Protects back plate from damage)
E 122.385E Replacement Springs, Set of Four 52.95
122.385F Small Crucible Holder (Fits small Wesco) 27.95
122.472 Large Wesco Crucible 29.25 B C
122.473 Large Wesco Crucible (Large orifice) 44.95
122.471 Small Wesco Crucible 28.95
D E

Neytech Motorcast Compact Platinum Caster


The Motorcast compact is a casting machine designed for safe, easy
torch casting of all metals including platinum and other high tempera-
F
ture alloys. Safe trouble free casting commences only after the door is
fully closed. The Motorcast compact has five changeable rotational
speeds between 350– 450 rpm. This allows the user to adapt to the
investment employed, metal type and characteristics of the casting
design. The counter weight fine-tuning provides excellent results
time after time with even the most intricate designs. An automatic www.ottofrei.com
gas saving unit for your casting torch that mounts directly to the
Neycraft Motorcast is available separately. Maximum flask size is
4” x 4”. Maximum crucible load is 3-1/2 oz. platinum or 3 oz. gold.
Made in the USA. 120V/50C. Shipping weight is 115 lbs.
part # description price

F 122.368 Neytech Motorcast Compact Platinum Caster 4439.00


122.369 Neytech Motorcast Hi-Heat Casting Crucibles 19.95
1.800.772.3456
206 Kerr Electro-Melts
Casting

Kerr Electro-Melts are used primarily for melting gold and silver so it can be easily poured into ingots
or casting flasks. The maximum temperature that can be reached with an automatic electro-melt is
1121° C/2050° F. Manual control electro-melts reach a maximum temperature of 1093° C/2000° F. A
Electro melts are also commonly used for reclaiming, alloying and refining gold and silver. Electro-
Melts are not for use with Platinum or other metals that have melting temperatures above 2000° F.
Kerr Electro-Melts have been recently re-engineered to meet CE, UL and CUL certification. The only parts
that are the same are the crucibles. We stock replacement parts for both the new and the old generation
of Kerr Electro-Melts.

Kerr Standard Electro-Melts: Automatic or Manual Models


The 30 troy oz. gold capacity Kerr standard electro-melts are available in automatic or manual models.
The automatic models have a programmable digital control that allows the operator to set precise
melting temperatures without having to constantly monitor the controls. The automatic model also
helps to prevent dangerous temperature overshoot that will damage the expensive to replace heating
element. The automatic model will achieve a slightly higher maximum temperature, 1121° C/2050° F
vs. 1093° C/2000° F for the manual model. The manual model has a mechanical control and a built-in
pyrometer for monitoring the temperature. With the manual control you need to be careful not to
overshoot the maximum temperature! Both models will achieve 982° C/1800° F in 22 minutes and
have a gold capacity of 930 grams/30 troy oz., silver capacity is 775 grams/25 troy oz. Both models are
stocked in 110V and are available by special order in 220V. Made in the USA. Shipping weight is 15 lbs.
part # description price

A 122.333M Kerr Standard Electro-Melt Manual Model 795.00


B 122.333 Kerr Standard Electro-Melt Automatic Model 849.95

Kerr Maxi Electro-Melt Automatic Model


The 100 troy oz. gold capacity Kerr Maxi electro-melt is only available in the automatic version and is
perfect for production use in casting or refining operations. The Kerr maxi electro-melt with automatic B
controls makes it easy to program a melt and helps extend heating element life. The Maxi electro-melt
will achieve 982° C/1800° F in 31 minutes and has a 3100 gram/100 troy oz. gold capacity and a silver
capacity of 2600 gram/83 troy oz. Stocked in 110V only, with a 220V version available by special order.
Made in the USA. Shipping weight is 18 lbs.
part # description price

C 122.336 Kerr Maxi Electro-Melt Automatic Model 1285.00

Kerr Electro-Melt Replacement Parts


Be prepared for an untimely heating element failure by keeping a spare on hand. Kerr electro-melt
heating elements are not covered by a warranty. C

part # description price

122.334 Old-Style Kerr 30 troy oz. replacement element (13997) 178.95


122.337 Old Style Kerr 100 troy oz. replacement element (14278) 230.50
122.332B New Style Kerr 30 troy oz. replacement element (31828) 285.00
122.336B New Style Kerr 100 troy oz. replacement element (31834) 325.00

Kerr Electro-Melt Replacement Crucibles


1.800.772.3456

part # description 1–2 3–9 10+

D 122.340 Replacement Crucible for 30 troy oz. 23.95 22.75 21.56


E 122.341 Replacement Crucible for 100 troy oz. 40.95 38.90 36.86
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D
Ingot Molds 207

Casting
Combination Ingot Molds
Combination ingot molds can form flat round or half-round stock. Items A, B, & C are made
in Germany. Item D is made in the Ukraine.
part # round holes dia. (w x l x h) max. flat weight price

A 122.830 3.0, 4.0, 5.0 mm 4 x 40 x 55 mm 2 lbs. 74.95 A B

B 122.831 3.0, 4.0, 5.0, 6.0 mm 4 x 50 x 75 mm 3 lbs. 89.95


C 122.832 3.0, 4.0, 5.0, 6.0, 7.0 mm 4 x 60 x 75 mm 4 lbs. 99.95
D 122.877 4.0, 5.0, 6.0, 7.0 mm 4 x 60 x 75 mm 4 lbs. 34.95

Adjustable Ingot Molds


Used to convert scrap into suitable shape for rolling. The metal is melted in a crucible and
C D
poured into the mold, which can be parted by removing the clamp. Each mold can be made
smaller by adjusting the sides in a horizontal direction.
part # height length depth capacity weight price

E 122.852 50 mm 45 mm 3.5 mm 80 dwt 2.5 lbs. 22.60


E
122.853 70 mm 45 mm 4.5 mm 150 dwt 3.5 lbs. 29.50
122.854 100 mm 45 mm 4.5 mm 200 dwt 4 lbs. 36.15

Ingot Mold For Wire


Makes ingots in variety of sizes which are suitable for rolling into wire shapes.
Grooves are on both sides.
part # size ingot strips size (mm) # of grooves weight price

F 122.875 Small 19 x 8 x 170, __ x 8 x 170, 9 x 9 x 170 3 3 lbs. 9.95


G 122.876 Large 9 x 6 x 248, 6 x 6 x 245, 5 x 6 x 245 3 3.5 lbs. 30.95
H 122.878 X-Large 70 x 300 x 6, 6 x 300 x 6, 10 x 300 x 6, 5 3.5 lbs. 49.95
5 x 300 x 6, 3 x 300 x 6
H
Open Ingot Molds G
Open ingot molds are for making ingots or bullion of various sizes.
F
part # depth x length x width capacity weight price

I 122.870 30 x 90 x 35 mm 50 troy oz. 3 lbs. 20.56 I


J 122.871 30 x 120 x 45 mm 80 troy oz. 4 lbs. 23.00
K 122.872 40 x 155 x 65 mm 200 troy oz. 5 lbs. 25.00 K

Large Production Ingot Molds


These ingot molds are for shops who wish to make their own large diameter wire.
Limited quantity available. The hole shape is similar to the hole shape of a wire rolling
mill. Made in Spain. J
part # height hole shape hole dia. # holes weight price

L 122.861 5-7/8” 14 mm 3 15 lbs. 110.00


M
N www.ottofrei.com
M 122.862 6-1/4” 17 x 13 mm 3 15 lbs. 125.00 L

N 122.863 8” 22 x 20 mm 3 20 lbs. 140.00


1.800.772.3456
Tech Tip

To use Ingot molds you should first coat the inner surfaces of the ingot with soot or carbon. One way
to do that is to pass a candle flame under the surfaces you wish to coat. Machine oil or fat can also be
used. The surface coating acts like a parting agent and also helps form a smooth surface. The mold
must then be heated with a torch or in an oven before melting the metal and pouring.
208 Melting Aids
Casting

Boric Acid
Powders technical boric acid. High grade flux and deoxidizing agent.
Keeps the metal clean during melting and pouring. Sold by the pound.
part # 1–4 lb. 5+ lb.

A 154.447 3.50 2.80

Borax Flux
To control oxidation during the melting process. Sold by the pound. B
A
part # 1–4 lb. 5+ lb.

B 122.821 5.95 4.76

Kerr Super Flux D


A special formulation to minimize oxide formation on molten metal.
part # 1–2 3+

C 122.822 6.95 6.60

Auropurifax C E
Auropurifax is suitable for all alloying and metal-melting applications
except those which use a carbon crucible. This incredible product picks
up where others leave off. Just a small pinch during alloying or melting
yields a melted surface of spotlessly clean integrity. The secret German
formula reacts in such a way as to enable the alloying families during G
the melt to fuse together more evenly and produce a cleaner melt.
part # price

D 122.732 27.95 F

Argoflux
Argoflux is a carbon-based, metal-melting flux suitable for use with
carbon crucibles in electronic metal melting, and all other metal-
melting applications.
part # price

E 122.731 13.95

Carbon Stirring Rods


For stirring gold in crucibles while melting.
part # size 1–2 3–9 10+
H

F 122.901 12” x 1/4” thick 2.00 1.90 1.80


G 122.902 12” x 1/2” thick 3.35 3.18 3.02
1.800.772.3456

Quartz Stirring Rod


Superior quality quartz rods are annealed and fire polished to elimi-
nate flaking. Ideal for stirring molten metal.
part # size 1–2 3–9 10+

H 121.906 12” x 3/8” thick 9.50 9.03 8.55


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Mastercard, American
Express and Discover cards!
Melting Aids 209

Casting
Stirring Rod Extensions
These stirring rod extensions help in keeping your distance from the
melt. They are also great for making use of those short and broken
pieces of stirring rod.
A
part # description price

A 122.900-3/8 Stirring Rod Extension for 3/8” rods 11.50


122.900-1/2 Stirring Rod Extension for 1/2” rods 11.50

Asbestos-Free Gloves
It is a must for handling tongs while picking up hot crucibles and flasks.
One size fits all.
part # price

B 122.753 42.95 B

Heavy-Duty Leather Gloves


These heavy-duty leather gloves are great protection from the heat
of casting.
part # description price

C 122.754 Heavy-Duty Leather Gloves 25.00

Crucible & Flask Tongs


For picking up crucibles and flasks. Overall length 19”.
part # price

D 157.068 5.60

Crucible Tong
For holding pouring crucibles, as well as for picking up hot objects.
Overall length 19”.
part # price

E 157.066 14.00

E
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D
1.800.772.3456
210 Melting Crucibles
Basic white melting crucibles. Made of fused silica with clay bond, for melting
Casting

temperature up to 2500° F. Best choice for gold, silver, bronze, etc. Outside
dimensions below do not include 3/8” pouring spout.
part # dia. height 1–2 3+

A 122.760 2-3/8” 2-7/8” 9.54 9.06


122.761 3-1/2’ 3-1/2” 13.14 12.48
122.762 4” 4-1/2” 16.54 15.71 B

Graphite Crucibles A
These resistant crucibles (often called black lead) withstand heat up to 3000° F
and will tolerate thermal shock.
top bottom
part # size height O.D. O.D. 1–2 3+

B 122.766 0000 3-1/8” 2-3/8” 1-3/4” 19.00 18.80


122.767 1 3-5/8” 3-1/2” 2-1/4” 22.95 21.80
122.768 2 4-9/16” 3-7/8” 2-3/4” 26.95 25.60
122.769 3 5-1/4” 4-1/4” 3” 31.95 30.25 F
E
122.770 4 5-1/2” 4-3/4” 3-1/8” 34.75 33.01 D
122.771 6 6-5/8” 5-3/8” 4” 41.95 39.85 C
122.772 8 7” 5-7/8” 4-3/8” 49.95 47.45
122.773 10 8-1/16” 6-1/16” 4-15/16” 64.25 61.04

Fused Silica Crucibles


Made of clay bonded fused silica for melting temperatures up to 2,800° F.
G
Excellent for melting gold and silver. Available in a variety of sizes or as a
set of four.
part # dia. depth capacity 1–2 3+

C 122.780 1-3/4” 5/8” 20 dwt 4.65 4.42


D 122.781 2-1/4” 3/4” 40 dwt 5.25 4.89
E 122.782 3” 1” 100 dwt 5.95 5.65
F 122.783 4” 1-3/8” 175 dwt 6.95 6.60
122.784 Set of four 21.95 20.85

Melting Dish with Handle


Melting dish with removable handle makes it easy to melt and pour melts. H
Wooden handle resists heat. Fused silica dish with clay bond is suitable for
melting temperatures up to 2800° F. High back dish and the wooden handle I
also a great match for large capacity, 20 oz. or 400 dwt, and makes it easier
to melt with a torch.
part # description 1–2 3+

G 122.791 Dish with handle 16.60 15.77


H 122.793 Dish Only 10.35 9.85
122.798 Handle Only 6.75 6.41
I 122.795 High back dish only 13.20 12.54
J
Wesco Melting Dish
1.800.772.3456

Designed for high temperature melting, especially metals such as platinum.


part # type capacity 1–2 3+ K
J 122.815 Straight side 8 oz. 24.75 23.51
K 122.816 High back 10 oz. 25.95 24.65

Burno Style Crucibles


Their protective heat bolding covers make them efficient for melting with a
torch. Made of fused silica with clay bond, for melting temperatures up to
www.ottofrei.com

2500° F.
part # capacity 1–2 3+

L 157.060 Tong Only 2.80 2.52 M


M 122.755 25 dwt 9.95 9.45 N
122.756 50 dwt 12.50 11.88
N 122.757 100 dwt 13.90 13.20 L
Precious Metal Clay PMC™ 211
PMC Clay Fine Silver and 24 Karat

Casting
Precious Metal Clay (PMC) is a mixture of very finely powdered pure silver or gold, non-toxic binder, and water. This com-
bination of materials makes a clay-like material, which can be easily molded using techniques similar to ceramic hand-
building processes. Then after following a very simple firing procedure, PMC turns into solid metal that can be soldered,
polished, or patinated just like regular silver or gold. PMC Silver (fine silver) comes in three types: PMC Standard, PMC +
and PMC 3. PMC Gold (24 kt.) comes in one type.

Barn with Cupola & Double Ring, silver and PMC. Artist CeCe Wire, Photo by Kyle Castle.

PMC Standard Fine Silver Clay


The original material. Has the greatest workability. Stays moist slightly
longer and joins slightly easier. Fires at 1650° for 2 hours. Shrinks
approximately 28%.
part # amount 1–2 3–9 10+
A
A 854-26 26 grams 26.95 25.60 24.25 B

PMC 24 kt. Gold™ Clay


This clay is made of 24 kt. gold. It fires at 1830° F for two hours. The end C
result is solid gold. Can be combined with PMC Silver. (See CeCe Wire’s
book for instructions,162.652). Shrinks approximately 28%. Not shown.
part # amount price ea.

850-10 10 Grams 289.00

PMC Books and Video


Push Play for PMC, Intermediate Techniques
Instructional video by Master Artists Celie Fargo and Tim McCreight.
Learn innovative new ways for mold making, assemble elements, D
carving, using slip, firing, finishing and more. 2 hours.
part # price

B 163.000 37.95 Quick Takes: PMC Basics


Tim McCreight teamed up with the
Working with Precious Metal Clay progressive design team at White Dog
Arts to create an instructional video
This is a comprehensive PMC manual written by noted metalsmith,
teacher and author, Tim McCreight. The first book written in America that breaks new ground. The break-
on PMC, it consists of over 50 different projects, numerous techniques, through here is the use of digital tech-
and tools. nology to present information mod- www.ottofrei.com
part # price
ules that can be controlled by the
viewer. Instead of the usual start-here- E
C 162.654 29.95 end there progression, Quick Takes: PMC
Basics consists of 30 short clips, or takes,
Creative Metal Clay Jewelry, Techniques, Projects, each addressing a specific aspect of PMC.
Inspiration The key to the concept is a console that
Written by CeCe Wire, current president of the PMC Guild and senior displays full navigational options at all
PMC instructor, this book is filled with technical tips, design ideas and times. Using either a DVD plier with a TV or
inspirational photographs of exciting PMC artwork. a computer (Mac or PC), viewer can click
1.800.772.3456

part # price through the seven chapters, moving through each short segment with
a click. • DVD; 70 minutes • For video players, Mac, & PC • Unique
D 162.652 25.95
navigational matrix
part # price
Quick Takes: PMC Basics
Tim McCreight teamed up with the progressive design team at White E 163.515 30.00
212 Precious Metal Clay PMC™
Casting

PMC +™ Fine Silver Sheet


This new form of PMC + is made with binder, but no water. It can be
bent and folded without breaking. Shrinks 10% – 15%.
part # amount price ea.

A 854-12 5 Grams 8.95

PMC + Fine Silver Clay A


The next generation of metal clay and currently the most popular
because of its excellent workablitiy and shorter firing times. Fires
in a variety of temperatures (1650°, 1560°, 1470°) and much shorter
times. Can make a finished object in as little as 10 minutes.
B C
Shrinks 10% – 15%.
part # amount 1–2 3–9 10+

B 854-10 18 grams 21.00 — —


C 854-11 28 Grams 30.75 27.67 24.60

PMC + Fine Silver Syringe


With this syringe filled with PMC + one can extrude PMC in string-like
form. Imagine the possibilities! Shrinks 10% – 15%. Comes with one tip.
part # amount price ea.

D 854-13 9 Grams, w/tip 12.95

PMC + Fine Silver Paste


A thick, creamy version of PMC clay. Used to fill joints and adhere
parts. Can also be used to form around organic objects. When fired, D
the organic object burns away revealing its texture in metal.
Shrinks 10% –15%.
part # amount price ea.
E
E 854-14 18 Grams 19.95

PMC 3™ Fine Silver Clay


The latest metal clay by Mitsubishi. Fires in the same amount of time
as PMC +, but at far less temperature (1290°, 1200°, 1110°). This makes
it great for combining materials such as glass or some stones. PMC 3
is also the strongest of the clays making it the best for rings and
clasps. After being fired it creates fine silver objects with the strength
of sterling silver. Shrinks 10% – 15%.
part # amount 1–2 3–9 10+
F
F 854-15 16 Grams 21.00 — —
G 854-16 25 Grams 30.75 27.67 24.60
1.800.772.3456

PMC 3 Fine Silver Syringe


With this syringe filled with PMC 3 one can extrude PMC in string-like G
form. Comes with one tip. Shrinks 10% –15%.
part # amount price ea.

H 854-17 9 Grams, w/tip 12.95

PMC 3 Fine Silver Paste


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A thick, creamy version of PMC clay. Used to fill joints and adhere parts.
Shrinks 10% –15%.
part # amount price ea. H I
I 854-18 15 Grams 19.95
Tools for Working PMC™ 213

Casting
PMC Tool Kit
Nine tools; colour shaper, needle tool, spatula, PVC roller tube,
stainless steel angle blade, stainless steel wire brush, water brush,
steel burnisher, snap knife, roll-up bag.
part # price

A 139.050 19.95

Stainless Steel Brush


Small stainless steel wire brush, handle 7-1/4”, brush 1/2” x 1-1/4” x 1/2”.
part # price
A

B 116.100 6.40

PMC Extender
Add a few drops to PMC to slow drying and to re-hydrate dried PMC.
part # price

C 139.055 3.75
B
Mini Palette Knife
Six inch long total, blade 2-5/8” x 3/8”, stainless steel, wood.
part # price

D 139.060 3.59

Needle Tool
Stainless steel, 6” C
part # price

E 121.252 2.60

Castaldo Quick-Sil
Two-part room temperature vulcanizing silicone-molding putty.
Produces easy to make, long lasting molds of virtually any solid
material with 0% shrinkage. Sets up in only 15 minutes. Very handy
with PMC.
part # price

F 122.613 34.95

D www.ottofrei.com

E
1.800.772.3456

F
214 Tools for Firing PMC™
Casting

Sierra Kilns
These kilns are high quality programmable kilns that can be formatted for either PMC firing or casting flask burnout.
(See Casting Section for Sierra Kilns pre-programmed with burnout sequences). They make doing either process a breeze.
They come with a multi-program controller that is pre-programmed with settings for the three firing sequences that
are most often used for PMC, and PMC+ and one unprogrammed sequence you can create for yourself. The kilns have a
delay feature, so you can time your firing or burnout for your convenience. Each of these settings can be easily modified
and formatted for your needs including the pre-programmed firing sequences. These efficient ceramic fiber kilns operate
on normal household 120 volt current.

A B

C E

Sierra Kiln Model 91


4.5” x 4.5” x 4.5” firing chamber, 120 volts, 6 amps, 20 lbs. shipping
weight. Not shown.
D
part # price

A 122.122 495.00
PMC Kiln Shelf Kit
Sierra Kiln Model 360 Very helpful when firing multiple PMC pieces in a kiln.
8” x 8” x 6” firing chamber, 120 volts, 12 amps, 36 lbs. shipping weight. part # price
part # price
B 122.129 27.95
122.123 535.00
Ultralite Kiln
Sierra Kiln Model 450 Excellent low cost small kiln for firing PMC + and PMC 3™. Optional
8” x 8” x 8” firing chamber, 120 volts, 15 amps, 38 lbs. shipping weight. temperature control sold separately.
Not shown. part # price
part # price
C 122.130 137.00
122.126 650.00
Ultralite Kiln Temperature control
1.800.772.3456

Sierra Kiln Model 1100 part # price


12” x 12” x 8” firing chamber, 120 volts, 15 amps, 84 lbs. shipping
weight. Not shown. D 122.131 35.00
part # price
EZ Torch Kit
122.128 895.00 This versatile and inexpensive torch does a fantastic job of firing
PMC + and PMC 3, plus you can solder your silver, gold and brass
jewelry with it as well. The torch kit comes with 3 tips to cover a range
of temperatures. It utilizes disposable propane tanks available at any
www.ottofrei.com

hardware store. Propane tank not included.


part # price

E 114.250 89.00

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