Professional Documents
Culture Documents
Casting
A
B
C D
File-A-Wax Bars
part # color dimension (inches) qty 1–2 3+
121.306 Green 3-1/2 sq x 1-3/8 Th. 1/2 lb. Bar 6.65 6.42
121.307 Purple 3-1/2 sq x 1-3/8 Th. 1/2 lb. Bar 6.65 6.42
G 121.300 Blue 3-3/4 x 1-1/8 sq. 3, 1/6 lb. Bars 8.75 8.44
121.301 Green 3-3/4 x 1-1/8 sq. 3, 1/6 lb. Bars 8.75 8.44 G
121.302 Purple 3-3/4 x 1-1/8 sq. 3, 1/6 lb. Bars 8.75 8.44
Ferris File-A-Wax Slices and Slabs 159
Casting
B
A
C
D
E
F
A 121.388 1 lb. box Blue 15.00 14.48 D 121.291 Junior 8.75 8.44
121.389 1 lb. box Green 15.00 14.48 E 121.292 Professional 14.25 13.75
121.390 1 lb. box Purple 15.00 14.48
B 121.384 1/2 lb. box Blue 11.75 11.38 File-A-Wax Assortment Bars www.ottofrei.com
121.385 1/2 lb. box Green 11.75 11.38 Introductory kit contains a bar each of the three hardnesses. Bars are
121.386 1/2 lb. box Purple 11.75 11.38 3-1/2” x 1-1/2” x 1-1/4” and weigh approximately 1/6 lb. each.
part # 1–2 3+
Wax by Ferris™ fills a void among wax carvers. With their new silver and gold colored carving wax you can create finished
wax carvings that look more like actual jewelry than conventional carving waxes, making it easier for both jewelers and
their customers to visualize the finished piece. This new carving wax melts at approximately 240° F and is available in
ring tubes of many sizes, rods, slices and 1 lb. blocks. It has medium hardness and flexibility, which allows for extremely
fine detail, piercing and carvability. In addition to silver and gold carving wax, Wolf Wax by Ferris™ has a number of other
new waxes to make modelmaking easier and more efficient. These include a specially designed build-up and repair wax
that also comes in silver and gold colors, a new touch-up wax, relief wax and Wicked Sticky™, a highly tacky positioning
wax for securing stones and other objects for accurate tracing onto carving wax or metal.
E
Carving Wax Ring Tubes B C D
A
G Blocks, 1 lb.
3-9/16” square x 2-3/8” thick.
part # description 1–2 3–9 10+
H Round Bars
1-5/16” diameter round bars are 11-1/4” long.
part # description 1–2 3–9 10+
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B
D
C E
B
A
applications. All tablets measure 6” x 2-5/8”. Available in two different part # color price
assortments of thicknesses.
F 121.02776 Blue 21.95
Assortment A 121.02777 Purple 21.95
Contains 3 pieces of smooth tablets 4.5 mm thick, 1 piece each 121.02778 Green 21.95
of tablets 6.0 mm, 8.0 mm and 10.5 mm thick.
part # color price
Casting
has become a necessity for designers, model makers and manufacturers. Matt products mean consistent quality,
continuous innovation, use of the finest materials and advanced technology. These advantages have made the
Matt name synonymous with excellence. Made in the USA.
D
1.800.772.3456
Casting
A B
C D
With this tool you can enlarge the finger hole of wax ring models with D 135.570 59.95
speed and accuracy. Hardwood mandrel is machined to incorporate
a steel cutting blade that extends from the handle to the tapered tip. www.ottofrei.com
Slide this reamer through the hole of a wax ring or ring tube and
gently rotate clockwise. As the blade turns, it scrapes the inner wall
enlarging the ring to the size that is clearly marked on the mandrel
and leaves a smooth, and uniform finish on the ring.
part # price
B 121.02890 23.15
Otto Frei
1.800.772.3456
Generations of
Commitment to Jewelers
166 Matt Wax Tools
Casting
A 121.02802 34.95
C
1.800.772.3456
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Matt Wax Tools 167
Casting
D
Individual Templates
part # description price
C 121.03200 76.95
D 121.274 22.50
E
Rotating Stepped Ring Mandrel
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This wax ring mandrel can rotate for easier access. Has stepped sizes
from 4 to 14. Like all metal mandrels for wax work, it should first be
coated with lubricant so the wax won’t stick.
D part # price
E 121.277 22.95
Modeling Waxes 169
A selection of waxes used for making models to be reproduced by the “lost wax” casting process. The waxes can
Casting
be manipulated easily and worked with a heated spatula. Different types can be joined together to build a model;
measurements are by B and S gauge.
B 121.532 17.55
Sheet Waxes
4” squares in varying thicknesses, in either firm or soft. Designs can be traced directly
on sheet and cut with scissors or carving tool. Box contains 15 pieces of sheet wax.
pink (soft) gauge 1–2 3+ green (firm) gauge 1–2 3+
Inlay Wax
A special wax for building up wax patterns. It can be carved without
chipping or flaking and can be softened over a flame, in hot water
or with a heated tool. Comes in two grades of hardness, in boxes of B
approximately 24 sticks 4” x 1/4”.
part # description 1–2 3+
Casting
Extruded Sprue Wax
Supplied in the most popular diameters for jewelry work. Wax burns out
cleanly and rapidly eliminating pressure in the pattern. Red stick, 24” long.
Sold in 1 lb. boxes.
part # diameter pieces per box 1–2 3+
6” Sprue Wax
Ample flexibility and sufficient rigidity make this red color wax
particularly suited for making sprues. Melts at lower temperatures,
permitting pattern waxes to be more easily eliminated during burnout.
Comes in 6” sticks.
part # gauge diameters weight 1–2 3+ C
C 121.510 8 .128” 6 oz. 11.15 10.59
121.511 10 .102” 6 oz. 11.15 10.59
B C D
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Casting
Create your own personal wax carving tool with these stainless steel
premium quality super sharp carving heads. Each half head is sold with
the necessary threaded connector to join to another. Shipping weight A
is 1 oz. each.
part # 1–2 3+ part # 1–2 3+
Probes
part # description 1–2 3–9 10+
Spatulas
part # 1–2 3–9 10+
E
D
Set of two wax detailers used for carving in very hard to reach and D 121.161 5.75 5.18 4.60
narrow areas. Available in two sizes, very fine and fine. Shipping
weight is 4 oz. E 121.162 5.75 5.18 4.60
part # price
F 121.163 5.75 5.18 4.60
1.800.772.3456
B 121.103 9.95
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B
C
A
Economy
y
nom
Ec o
e
ss mad
E Swi
Swiss-Made
A 121.050 295.00
other tooth is eliminated which provides smooth cutting and non-loading action. Available
in one size only, size #1, which is .30mm thick x .64mm wide. Sold in packages of 12 (D),
or packs of 144 (G).
part # description price E
E 149.320D Skip-A-Tooth sawblades pack of 12 2.40
149.320G Skip-A-Tooth sawblades pack of 144 18.40
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Alcohol Lamps & Bunsen Burners 177
Casting
Simplicity Burner Alcohol Lamps
Can be adjusted by raising or lowering split sleeve. Faceted bowls can be tipped on
angle. Both bowls measure 3-5/16” diameter and holds 4 oz. of fuel. A B
part # description 1–2 3–9 10+
Bunsen Burners F
Needle Valve Bunsen Burner
This Bunsen burner has a needle valve gas control adjustment to provide flame from
very hot brush to needle with intense heat. 3” base diameter with 4-1/2” height and
uses 1/4” tubing. For use with natural gas.
part # price
F 114.260 32.95
G 114.267 19.95 G
I 114.269 32.95
1.800.772.3456
J 114.270 31.45
178 Wax Working Tools
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A 121.980 129.95
B 121.982 79.95
D 121.277 22.95
Wax Lubricant
Used to keep wax from sticking to mandrels, work plates, or other wax.
1.800.772.3456
Wax Pot
Teflon coated, temperature controlled pot with lid has 3 cavities for
www.ottofrei.com
Casting
Ottowaxer
The Ottowaxer is a simple and reliable wax pen, made for years of A
trouble free service. Comes with a lightweight insulated handpiece
and a lighted on/off switch on the control box that activates the
handpiece. The Ottowaxer has 3 holes for storing tips when not in
use, and a handle/tip storage receptacle on the side of the box.
Tip temperature is controlled by setting the dial on the front of the
box. Tip temperature is changed instantaneously.
The Ottowaxer comes with 3 tips (blue, red, and yellow) and is made
in California by Otto Frei. One year warranty. Shipping weight 3lbs.
Dimensions: 5-1/2” W x 3-1/2” H x 5” D
part # description price
Ottowaxer Tips
Eight different tips are available for your Ottowaxer.
part # tip color description price
J 121.210 133.50
K 121.211 45.00
1.800.772.3456
180 Wax Pens
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Kerr Mastertouch
The Kerr Mastertouch is a deluxe wax pen, with an outstanding
selection of tips and instantaneous precise temperature control. Simply
press the foot control to activate the handpiece, leaving both hands
free for the work. To operate manually, simply unplug the foot control.
The Deluxe Mastertouch comes with 2 tips (121.325 & 121.333),
handpiece and foot control. Temperature is controllable from
66° C/ 150° F to 538° C /1000° F by means of the dial on the box.
Has a built-in handpiece/tip holder on the box. Can operate in either
115V or 230V. One year warranty.
part # description price
Mastertouch Tips
part # description price
Casting
Ultra Waxer
State of the art electronic wax pen. Total wax control. Exclusive feature
offers 4 programmable °C / °F pre-sets.
Features
• Four programmable temperature pre-sets
• Quick Heat cycle for rapid heating of tips
• Temperature range (60° C /100° F to 370° C / 700° F)
• Continuous heating or foot control mode
• Selectable °F or °C temperature display A
• All aluminum lightweight handle
• Includes one ultra waxer tip blue (121.915)
part # description price
A 121.910 115V ultra waxer with foot control & tip 330.00
121.910X 230V 350.00
121.911 Foot control only 33.95 B
121.925 Replacement handle & cord 65.95
121.926 Replacement spatula heating 29.95
element (fits tips B–H)
121.927 Replacement spatula heating 33.25
element – long (fits all)
D E F
Micro-Therm Torch Use before casting to remove scratches etc., for cleaner castings
The Micro-Therm hand held torch is not really a torch but more of and less finishing work. Acid free, water soluble and 100% organic.
a source of hot air for smoothing parting lines or rough edges from Fast working, rub on with cloth and let air dry. Also helps clean
your wax carvings. The Micro-Therm produces an invisible flame of wax injectors.
hot air that is heated to 750° F and runs off a normal lighter refill. The part # size price
Micro-Therm features a comfortable palm grip and trigger with locking
mechanism, as well as an automatic shut-off. Shipping weight is 1 lb. F 121.0806 4 oz. 5.95
part # price
121.0807 8 oz. 11.90
www.ottofrei.com
D 121.265 27.95
Injection Waxes 183
Kerr injection waxes are recognized throughout the world as the best quality injection waxes you can buy. Kerr
Casting
injection wax might cost more per pound than other waxes, but Kerr’s unique low specific gravity formula yields
more wax patterns per pound than other leading brands. More importantly, the finish on a Kerr injection wax
model will have a very high and smooth sheen, to produce a casting that reduces polishing and finishing labor.
Kerr’s injection wax also has a built-in mold release, eliminating the need for talc and allowing delicate wax
models to separate easily from the mold. No other injection wax on the market that we know of will produce
wax models as consistently and accurately as Kerr’s injection wax.
Accu Waxes
Available in three different colors, Accu waxes are recognized as the best quality injection waxes on the market. The Accu is an excellent
all purpose wax that reproduces the finest detail better than any other wax. Highly recommended for “stone in place” casting.
part # description injection flow flexibility carvability shrinkage memory shelf price per pound
temp. life 1–4 5–49 50+
A 122.320 Accu Turquoise Blue – All purpose, 150°F High Med Low Low Med High 6.95 6.34 5.20
best detail. Recommended for
stone in place casting.
B 122.321 Accu Ruby Red – All purpose, 150°F High Med Low Low Med High 6.95 6.34 5.20
best detail. Recommended for
stone in place casting.
C 122.322 Accu Aqua Green – All purpose, 150°F High Med Low Low Med High 6.95 6.34 5.20
best detail. Recommended for
stone in place casting.
www.ottofrei.com
A B C D
1.800.772.3456
E F G H
184 Injection Waxes
Casting
A 122.317 Beta Red – Is a standard formulation 150°F Med Med Low Med Med Med 8.50 7.76 6.36
which flows particularly well and will
reproduce even the finest patterns,
but it tends to become brittle.
B 122.318 Alpha Orange – Is a material of great 148°F Low High Med Med High Med 8.50 7.76 6.36
attitude. This wax has tremendous
plasticity, excellent reproduction
qualities, and is easily removed
from molds.
C 122.316 Gamma Gold – This wax has 160°F Med Med Med Med Med Med 8.50 7.76 6.36
no flexibility. Virtually no shrink
or sink. Cools very quickly and
reproduces all the fine details
of rubber and metal molds.
C
B
New from Castaldo, Golden River high fluidity wax additive improves
the performance of most jewelry injection waxes by making them
more fluid. A handful or two added to a wax pot when it is needed is
all that it takes to make standard jewelry waxes flow like water. This can
make it easier to fill those hard to fill rubber molds. Later, a handful or
two of the standard wax can be added back to the pot, slowly return-
ing the contents to its normal consistency. Golden River is not a new
product, as it has been in use for more than fifty years in the Middle
E East, and it won’t damage your rubber molds or effect your burn out,
as it burns out cleanly without leaving residue or ash. Golden River is
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not a wax additive, but is actually an injection wax itself. Golden River is
sold in
a 4.4 lb. (2 Kilo) bag.
part # price
E 122.300 27.95
Wax Injectors 185
Casting
A C D
Open Top Hand Pump Wax Injector 2-3/4 Quart Air Pressure Wax Injector
This basic wax injector is for filling simple rubber molds. Comes with a A larger capacity air pressure wax injector with a liquid filled high
hand pump for injecting hot wax upwards into molds. Holds 1 pint of sensitive thermostat for accurate temperature control. Other features
wax. A thermostat control keeps wax at the proper temperature. Made include a wax drain spigot and a mount for using an optional
in the USA. Shipping weight is 7 lbs. thermometer to double check the temperature. A separate air
compressor is required to operate this wax injector. Unit has a 10-1/2”
part # description price
diameter footprint and stands 14” high and has a shipping weight of
A 122.715 Basic Wax Injector 110V 199.00 29 lbs. Voltage is 110V/60hz. Made in the USA.
122.716 Replacement pump assembly 59.95 part # description price
121.288 Wax pot only (No pump) 142.00 D 122.745 2-3/4 Quart Air Pressure Wax Injector 395.00
122.734 Optional Thermometer 0-220° F 29.95
Hand Pump Wax Injector
This is the perfect wax injector for the jeweler who needs a pressure- 4-Quart Air Pressure Wax Injector
controlled injector for filling a wide variety of rubber molds but doesn’t
want or have an air compressor. The necessary air-pressure is supplied Our largest capacity air pressure wax injector for manufacturers and
by the hand pump on this 1-quart capacity, electronically temperature others who shoot more waxes. Has a liquid filled high sensitive thermo-
controlled wax injector. This wax injector lets you precisely set your stat for accurate temperature control, a wax drain spigot and a mount
wax temperature with a handy digital control that reads out in either for using an optional thermometer for double-checking temperature.
centigrade or Fahrenheit. Unit measures 8” x 8” x 14” height and has A separate air compressor is required to operate this wax injector.
a shipping weight of 19 lbs. This is a dual-voltage 110V/220V machine. Unit has a 10-1/2” diameter footprint and stands 19” high and has
a shipping weight of 31 lbs. Made in the USA.
part # description price
part # description price
B 122.750 Hand Pump Wax Injector 329.00
E 122.720 4-Quart Air Pressure Wax Injector 575.00
122.734 Optional Thermometer 0-220° F 29.95
1-Quart Air Pressure Wax Injector
This could be all the wax injector you need to produce excellent
quality waxes from your rubber molds. A separate air compressor is
required to supply the necessary pressure to shoot your waxes on E
this electronically controlled 1-quart capacity wax injector. Wax
temperature is precisely controlled by the digital thermostat that
reads out it either centigrade or Fahrenheit. Unit has an 8” round
footprint and stands 14” high and has a shipping weight of 14 lbs. www.ottofrei.com
This is a dual-voltage 110V/220V machine.
part # description price
better results with greater convenience. Molds are exceptionally long lasting and have minimal shrinkage.
A B
A 122.585 Pre-cuts 1-7/8” x 2-7/8” x 1/8” min. 5 lb. box — 7.44 6.98 6.05
122.588 Sheets 18 x 18 sq. min. 10 lbs. — 6.48 6.08 5.27
122.583 Strips 2-7/8” x 18” x 1/8” packed in 5 lb. box 8.90 7.12 6.68 5.79
122.586 Pre-cuts 1-7/8” x 2-7/8” x 1/8” min. 5 lb. box — 7.84 7.35 6.37
122.589 Sheets 18 x 18 sq. 1 lb. min. 10 lbs. — 6.88 6.45 5.59
122.584 Strips 2-7/8” x 18” x 1/8” packed in 5 lb. box 9.40 7.52 7.05 6.11
122.587 Pre-cuts 1-7/8” x 2-7/8” x 1/8” min. 5 lb. box — 11.12 10.43 9.04
122.597 Sheets 18 x18 sq. min. 10 lbs. — 9.60 9.00 7.80
122.594 Strips 2-7/8” x 18 ”x 1/8” packed in 5 lb. box 13.70 10.96 10.28 8.91
B 122.582 Super high strips, 2-7/8” x 18” x 1/8” packed in 5 lb. box 11.10 8.88 8.33 7.22
Silicone Strips
part # description 1–4 lbs. 5–14 lbs. 15–49 lbs. 50+ lbs.
122.591 Strips mold, 2-7/8” x 18” x 1/8” packed in 5 lb. box 15.70 12.56 11.78 10.21
www.ottofrei.com
Casting
II vulcanizers have stood the test of time and proven their
worth in thousands of workshops throughout the world.
All Mark I and II vulcanizers are well made, rugged and
reliable. Both units are factory calibrated to be accurate
A
at 300° F, plus or minus 2° F.
Mark I Vulcanizer
An excellent standard vulcanizer for all but the largest workshops.
The Mark I vulcanizer is our most popular vulcanizer. Large 6” x 8”
platens are individually heated and open to 4-3/8”. Temperature is
precisely set via the automatic temperature control mounted to the
side of the vulcanizer. Two pilot lights show power on and heating
cycle on. Temperature settings from 100° to 450° F 110V/60 cycles.
Draws 6 amps.
Dimensions: 15” H x 15” W x 11” D.
Shipping weight: 40 lbs.
part # price
A 122.548 445.00 B
Mark II Vulcanizer
Built for heavy duty production use, the Mark II vulcanizer has rigid
one piece cast construction and thick glide post to insure accurate
alignment and equal pressure of both plates throughout the
vulcanizing period. The Mark II vulcanizer is made for continuous
heavy duty use.
Platens measure 6” x 8” and open to a maximum of 4-3/8”. Temperature
is precisely set via the automatic temperature control mounted to the
front of the vulcanizer. Two pilot lights show power on and heating
cycle on. Temperature range 100° F to 450° F 110V/60 cycles draws
6 amps.
Dimensions: 20”H x 18”W x 18”D
Shipping weight: 55 lbs.
part # price
B 122.549 625.00
C
Heavy-Duty Dual Control Vulcanizer
The heavy-duty dual control vulcanizer has separate controls for the
upper and lower platens to give you added precision when setting
temperatures. This feature can be very handy when working with
temperature sensitive no-shrink mold rubber. The heavy-duty yoke
is cast and will never warp, making this vulcanizer a good choice for
production use. The platens measure 6” x 8” and open to a maximum
of 4-3/4”. Three pilot lights show power on and heating cycle on.
Temperature range is 100° F to 400° F. 110V/60 Hz draws 6 amps.
Made in the USA.
www.ottofrei.com
Dimensions: 20” H x 14” W x 9” D
Shipping weight: 55 lbs
part # description price
Mold Frames
part # opening (inch) thickness (inch) 1–2 3+
A
A 122.554 1-7/8 x 2-7/8 5/8 11.95 11.35
122.556 1-7/8 x 2-7/8 3/4 13.75 13.06
122.557 1-7/8 x 2-7/8 1 13.95 13.25
122.564 1-7/8 x 2-7/8 1-1/4 14.95 14.20
122.565 1-7/8 x 2-7/8 1-1/2 19.95 18.95
122.559 2-1/2 x 2-3/4 1 22.75 21.61
122.558 2-1/2 x 2-3/4 1-1/4 43.25 41.09
122.561 3-1/2 x 4-3/4 1 44.95 42.70
122.560 3-1/2 x 4-3/4 1-1/4 39.95 37.96
122.546 6x4 1 54.95 52.20
122.547 6x4 1-1/2 57.75 54.86
Sprue Former
Attached to the model in mold frames to form the opening in the
mold through which wax is injected. Assures proper fit on nozzle
of wax injector.
part # description 1–2 3–9 10+
Mold Clamps
The even pressure across both the top and bottom make these mold
clamps special. The clamps releases the rubber mold quickly and easily.
Made from solid aluminum, they are rugged but light, and weigh less
than half pound.
1.800.772.3456
Vulcanizing Thermometer
Dial type thermometer made of cast aluminum reads from 50 to 400° F.
part # price
www.ottofrei.com
G 122.735 29.95
G
Mold Accessories 189
Casting
The A-C Mold Holder
A simple and fast way of mold cutting. Cut a piece of mold and fasten
it to the mold holder clamps at the sprue end. The two clamps firmly
grip each half of the mold leaving both hands free to finish cutting.
By turning the knobs, while the cutting progresses, you are able to
spread the mold and see and reach where you want to cut. Made A
of aluminum with cadmium plated steel jaws.
part # price
A 122.575 78.95
Scalpel Blades
Premium quality Swan Morton scalpel blades.
part # description 1–2 3+
Swan Morton
Swan Morton
Bard-Parker
B 139.262 #11 Straight Box 100 19.95 16.95
139.259 #12 Curved Pack 10 3.95 3.75
C 139.260 #12 Curved Box 100 19.95 16.95
Knife Handles
Various handles for your scalpel blades.
part # description price
I 139.263 2.15
1.800.772.3456
I
190 Liquid Mold Rubbers
Casting
B 122.613 Castaldo Quick-Sil RTV Molding Rubber 2 lb. kit 34.95 33.20
C
Ferris See-Thru Mold Compound
Excellent for making a mold of an original article. Mold compound forms a transparent
rubbery substance when baked at 350° F. It is very easy to see the model when cutting apart
the mold. Wax is then injected into the cavity, reproducing the original model in every detail.
Mold may be used many times. One quart makes 10 to 14 molds.
part # description 1–2 3+
Casting
The World’s Best Selling Investment
Casters throughout the world demand Kerr Satin Cast 20 casting investment for its defect free repeatability and satin smooth finishes. Satin Cast 20
casting investment produces fine detail and consistency time after time with a “satin smooth” finish. Satin Cast 20 is manufactured with extra fine
grain, zero mineralized cristobalite powder. This highly refined powder helps increase productivity and produces a smooth creamy consistency and
extra dense castings. The work time of Satin Cast 20 is 9–10 minutes with 72° F water. The flask set time is 11–12 minutes. Satin Cast 20 is for metals
that cast at temperatures under 2000° F/1093° C.
part # description 1–4 5–9 10–49 50+
A 121.722 Kerr Satin Cast 20 100 lb. 79.95 75.15 71.96 68.75
121.721 Kerr Satin Cast 20 33 lb. 32.95
B 121.724 Kerr Cast 2000 100 lb. 62.95 59.17 56.66 54.14
C 121.718 Kerr Satin Cast Xtreme 100 lb. 79.95 75.15 71.96 68.76
D 121.719 Kerr Satin Cast Diamante 100 lb. 78.95 74.21 71.06 67.89
A B C D www.ottofrei.com
Tech Tip
Always follow factory instructions carefully when mixing and using investment of any kind. Careful weighing of
the investment and measuring of the water are necessary to achieve repeatable defect free castings. Take extra care
to make sure you know the temperature of the water you are using. Make sure the tools you use to mix and hold your
investment are spotlessly clean and free of any possible contaminates. Protect yourself from investment dust by wearing
a good quality respirator whenever handling investment. Keep investment stored in a cool dry place and make certain
1.800.772.3456
that you always keep the investment well protected from air. Keep track of work times and flask set times whenever you
mix your investment.
ALWAYS FRESH
Otto Frei sells a lot of Kerr Satin Cast investment so you can be sure that the investment you buy from us is factory fresh.
The shelf life of Kerr Satin Cast is 3 plus years under good conditions. As investment ages or as it is exposed to the
elements, work times will decrease.
192 Platinum Casting Investments
Casting
Kerr Platinite Pt
Kerr Platinite Pt is different from all the other platinum investments
we sell because it mixes with water instead of a phosphoric acid based
binder. Just like all the other platinum investments, it is recommended
that you use a heavy duty mixer when mixing.
1.800.772.3456
part # price
E 121.736 94.50 F
www.ottofrei.com
Super Strip-It
Used to remove platinum investments from your finished castings.
part # price
F 121.729 23.95
Investment Accessories 193
Casting
G
D C
A
H I
L
194 Flasks
Casting
Flask Extenders
Flask extenders are placed over the top of casting flasks to prevent
spillover of investment during vacuuming. These re-usable flask
extenders replace masking tape.
part # description 1–2 3–9 10+
Casting
Rubber Sleeves for Perforated Flask
No more messy masking tape! These re-usable rubber sleeves allow
for easy filling of your perforated flask. They also prevent spilling during
vacuuming. Dimensions listed are for the flask that each sleeve will fit.
Fit will be easier if sleeves are moistened prior to placing over flask.
Sleeve should be removed prior to burnout.
part # description 1–2 3–9 10+
Silicone Gaskets
Silicone gaskets are used to seal hot perforated flasks to the vacuum
casting chamber.
part # description 1–2 3–9 10+
C 121.789 10.00
E F
Button Style Sprue Bases D 121.780 Universal rubber sprue base 2.30 2.07 1.84
1.800.772.3456
Button or donut style sprue bases have a large diameter hole for filling
with a suitable wax for spruing. The small button style sprue bases 2”
Universal Metal Sprue Base
and under have 3/8” sprue holes. The tapered sides of the sprue hole
are straight, not curved like sides of a tree style sprue base. This metal universal sprue base will fit 1-3/4”, 2-1/2”, 3” and 3-1/2”
diameter flasks.
part # size 1–2 3–9 10+
part # description 1–2 3–9 10+
B 121.776 1-1/4” / 30 mm 1.80 1.62 1.44
E 121.780M Universal metal sprue base 6.30 5.99 5.67
121.777 1-3/8” / 35 mm 1.80 1.62 1.52
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121.783 3-1/2” / 90 mm 3.40 3.06 2.72 F 121.890 Adjustable sprue base holder 13.95 13.25
121.784 4” / 100 mm 3.60 3.24 2.88
Vacuum Casting Machines 197
Casting
Tech Tip W hy Choose to Vacuum Cast?
Vacuum casting is an alternative method of casting that has certain advantages over the centrifugal method. Perhaps the biggest
advantage is cost. Since you will need a vacuum investing machine to remove air bubbles from investment anyway, why not cast
with the vacuum machine too, and save the expense of buying a separate centrifugal casting machine? Vacuum casting or rather
vacuum assisted casting is the favored method of large industrial casters and is the most common method used on large production
induction casting machines. Vacuum assisted casting can produce dense, defect-free castings quickly, safely, and dependably in a
compact space with some fairly basic technology. Vacuum casting works well with small casting runs too, as a single ring in a 2” x 3”
flask can sit on top of a chamber caster and benefit greatly from the powerful vacuum assist. If you use a Kerr Electro-Melt, vacuum
casting becomes even easier, almost as simple as pouring milk on your cereal.
A 121.800P 625.00
Investment Vibrator
This economical machine helps you to bring the air bubbles to the
surface of your investment. It is a great alternative when a vacuum
machine is not available. 4” diameter table with 3-speed motor.
Made in the USA, 110 volts.
part # price
B 121.815 99.95
A 121.8193CFM 289.00
Vacuum Pumps
Vacuum pumps are made in a variety of cubic feet per minute (CFM) ratings
for any application.If you are replacing an existing vacuum pump you may
want to consider a higher CFM rated pump especially if you live at a higher
altitude. Our standard vacuum pumps are powered by 1/2hp 1725 rpm
115V/60Hz motors and are of a two-stage design fitted with an internal oil
filter that protects the pump from particle damage. Our large 15CFM rated
Busch rotary vane air-cooled vacuum pump (not pictured) is powered by
a 1 HP motor and can be ordered in 115 or 220 voltage. The 4–5 & 7 CFM
rated vacuum pumps measure 15-1/2” long x 6-1/2” wide x 11-1/2” high. B
Vacuum pumps require frequent oil changes with specially formulated vacuum pump oil to maintain peak
Tech Tip
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performance and to minimize damage from water contamination. Vacuum pump oil is special hydroscopic oil
that absorbs the water from the air as the air is being drawn thru the pump. When it becomes saturated it can
no longer do its job and water builds up in the pump causing unnecessary corrosion. Make it someone’s job
to regularly change your vacuum pump oil, especially in a production shop. Oil that becomes milky white is
a sure sign that it’s time for an oil change!
Steam Dewaxers 199
Casting
Steam Dewaxers
Steam dewaxers are used to safely remove injection waxes from casting
flasks without the offensive fumes that occur if wax elimination is done
in a burnout furnace. Steam dewaxers do not work with high plastic content
carving waxes like Ferris or Matt Carving waxes, or any wax that has a melt-
ing temperature in excess of 212° F. Steam dewaxers can remove up to 95%
of the injection wax inside a casting flask, leaving a greatly reduced amount
of wax that has to be burned out. Flasks that are steam dewaxed before the
burnout process will have less residual carbon buildup in the mold, produc-
ing a cleaner casting. The automatic one-hour timer on/off switch standard
on all our steam dewaxers helps prevent element burnout, but it’s a good
idea to keep a spare heating element on hand in case someone forgets to
keep the water level full and the element burns out. Our steam dewaxers
are available in three sizes and various voltages: 2-gallon in 120V only, 5-gal-
A
lon in 120V or 240V and 10-gallon in 240V only.
Replacement Elements
part # description price
Cuttlefish Bone
C
Here is another ancient low-tech method to do simple small crude casting.
Using cuttlefish bone, press model directly between two pieces of cuttlefish
bone. The soft shell makes a smooth walled mold. Sprue, gates and vents are
cut into the wall with a sharp knife. The two halves are held together with
binding wire and the molten metal is poured into the cavity. Each package
of Cuttlefish Bone contains six pieces.
1.800.772.3456
part # price
C 122.930 18.80
200 Burnout Furnaces
Casting
Casting
Satellite Burnout Furnaces
Heavy duty Satellite burnout furnaces are of conventional firebrick design with visible heating elements and simple
low maintenance parts. Satellite burnout furnaces are available in two chamber sizes, a standard 8-1/2” x 9” x 6-1/4” or
a large 12” x 12 x 8-1/2”. Each chamber size is available with either a basic high-low power infinite control or an automatic
temperature control switch. The basic control only controls the amount of power that is sent to the elements, as in
10% (low) to 100% (high) power, so careful attention to the pyrometer becomes the only method to check temperature
(If you are using a separate programmable control unit, this is the best way to go, since the separate programmer will
override whatever control is used in a furnace. The automatic control allows you to turn the dial to a precise temperature
setting, just like you do on your kitchen oven. The automatic control is worthwhile if you are not using a separate
programmer. Satellite burnout furnaces are UL certified and are made in California, USA. Truck freight only.
Model J101 Satellite Kilns are made with standard Model J200
firebrick construction.
max. time to chamber
cabinet chamber temp. 1000° F shipping flask
part # description dimensions dimensions (empty) (empty) weight power price capacity
122.101 Model J100 13-1/2”W x 14”D x18”H 8-1/2”W x 9”D x 6-1/4”H 1700° F 12 min. 55 lbs. 115V/60 379.95 Solid
Stepless Infinite 14 amps 15 2-1/2 x 3
Control (low-high) 2 4x6
122.103 Model J101 545.95 Perforated
Automatic Control 2 3-3/8 x 4
(0 to 2000° F) 2 4x6
122.102 Model J200 17-1/8”W x 17-1/8”D x19-7/8”H 12”W x 12”D x 8-1/2”H 1700° F 20 min. 80 lbs. 115V/60 559.95 Solid
Stepless Infinite 14 amps 15 2-1/2 x 3
Control (low-high) 4 4x6
122.104 Model J201 699.95 Perforated
Automatic Control 6 3-3/8 x 4
(0 to 2000° F) 4 4x6
122.380 Neycraft JFF200 15-1/4” W x 15-1/4” D x 16-1/2” H 9”W x 9” D x 6-1/2” H 2000° F 15 min. 39 lbs. 120V 475.00 Solid
Stepless infinite 12 amps 15 2-1/2 x 3
control (low-high) 2 4x6
Perforated
2 3-3/8 x 4
2 4x6
Replacement Parts for Neycraft Burnout Furnaces
part # description price part # description price
122.381 Neycraft Muffle Unit 180.00 122.381C Neycraft Infinite Control 22.95
122.381A Neycraft Thermocouple 39.95 122.381D Neycraft Knob for Control 10.95
122.381B Neycraft Pyrometer 99.95
Miscellaneous
Temperature Pellets C
For calibrating burnout furnaces, kilns or ovens, these temperature B
pellets will melt at either 1300° F or 1500° F. Sold in packs of five.
part # description price
Pyrometers
Pyrometers are temperature gauges used with burnout furnaces, kilns F
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or ovens. We have an analog type and a digital type. Both units come
complete with thermocouples for inserting into the ovens.
part # description price
Casting
The broken arm construction assures that the metal will flow in a straight line, producing dense
castings. Centrifugal casting machines are rated by the maximum flask size they can “throw.”
L
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Casting
Platinum Vertical Casting Machine
Platinum casting requires different equipment from other precious
metal casting due to platinum’s higher melting temperature. The
vertical casting machine is used to ensure an initial rapid flow of this
hard-to-keep liquid metal and the 21” long arm provides the extra force
needed for heavier casts. The design of the vertical machine also helps
protect the operator from the accidental release of molten platinum, A
since any blow out will spray the metal vertically, not horizontally into
the path of the operator.
The platinum vertical casting machine takes flasks up to 3-1/2” diame-
ter by 5” tall and comes with balance weights, flask cradle and a splash
shield. Crucibles are sold separately. Made in the USA. Shipping
weight is 35 lbs.
part # description price
Kerr Electro-Melts are used primarily for melting gold and silver so it can be easily poured into ingots
or casting flasks. The maximum temperature that can be reached with an automatic electro-melt is
1121° C/2050° F. Manual control electro-melts reach a maximum temperature of 1093° C/2000° F. A
Electro melts are also commonly used for reclaiming, alloying and refining gold and silver. Electro-
Melts are not for use with Platinum or other metals that have melting temperatures above 2000° F.
Kerr Electro-Melts have been recently re-engineered to meet CE, UL and CUL certification. The only parts
that are the same are the crucibles. We stock replacement parts for both the new and the old generation
of Kerr Electro-Melts.
D
Ingot Molds 207
Casting
Combination Ingot Molds
Combination ingot molds can form flat round or half-round stock. Items A, B, & C are made
in Germany. Item D is made in the Ukraine.
part # round holes dia. (w x l x h) max. flat weight price
To use Ingot molds you should first coat the inner surfaces of the ingot with soot or carbon. One way
to do that is to pass a candle flame under the surfaces you wish to coat. Machine oil or fat can also be
used. The surface coating acts like a parting agent and also helps form a smooth surface. The mold
must then be heated with a torch or in an oven before melting the metal and pouring.
208 Melting Aids
Casting
Boric Acid
Powders technical boric acid. High grade flux and deoxidizing agent.
Keeps the metal clean during melting and pouring. Sold by the pound.
part # 1–4 lb. 5+ lb.
Borax Flux
To control oxidation during the melting process. Sold by the pound. B
A
part # 1–4 lb. 5+ lb.
Auropurifax C E
Auropurifax is suitable for all alloying and metal-melting applications
except those which use a carbon crucible. This incredible product picks
up where others leave off. Just a small pinch during alloying or melting
yields a melted surface of spotlessly clean integrity. The secret German
formula reacts in such a way as to enable the alloying families during G
the melt to fuse together more evenly and produce a cleaner melt.
part # price
D 122.732 27.95 F
Argoflux
Argoflux is a carbon-based, metal-melting flux suitable for use with
carbon crucibles in electronic metal melting, and all other metal-
melting applications.
part # price
E 122.731 13.95
Casting
Stirring Rod Extensions
These stirring rod extensions help in keeping your distance from the
melt. They are also great for making use of those short and broken
pieces of stirring rod.
A
part # description price
Asbestos-Free Gloves
It is a must for handling tongs while picking up hot crucibles and flasks.
One size fits all.
part # price
B 122.753 42.95 B
D 157.068 5.60
Crucible Tong
For holding pouring crucibles, as well as for picking up hot objects.
Overall length 19”.
part # price
E 157.066 14.00
E
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D
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210 Melting Crucibles
Basic white melting crucibles. Made of fused silica with clay bond, for melting
Casting
temperature up to 2500° F. Best choice for gold, silver, bronze, etc. Outside
dimensions below do not include 3/8” pouring spout.
part # dia. height 1–2 3+
Graphite Crucibles A
These resistant crucibles (often called black lead) withstand heat up to 3000° F
and will tolerate thermal shock.
top bottom
part # size height O.D. O.D. 1–2 3+
2500° F.
part # capacity 1–2 3+
Casting
Precious Metal Clay (PMC) is a mixture of very finely powdered pure silver or gold, non-toxic binder, and water. This com-
bination of materials makes a clay-like material, which can be easily molded using techniques similar to ceramic hand-
building processes. Then after following a very simple firing procedure, PMC turns into solid metal that can be soldered,
polished, or patinated just like regular silver or gold. PMC Silver (fine silver) comes in three types: PMC Standard, PMC +
and PMC 3. PMC Gold (24 kt.) comes in one type.
Barn with Cupola & Double Ring, silver and PMC. Artist CeCe Wire, Photo by Kyle Castle.
part # price through the seven chapters, moving through each short segment with
a click. • DVD; 70 minutes • For video players, Mac, & PC • Unique
D 162.652 25.95
navigational matrix
part # price
Quick Takes: PMC Basics
Tim McCreight teamed up with the progressive design team at White E 163.515 30.00
212 Precious Metal Clay PMC™
Casting
A thick, creamy version of PMC clay. Used to fill joints and adhere parts.
Shrinks 10% –15%.
part # amount price ea. H I
I 854-18 15 Grams 19.95
Tools for Working PMC™ 213
Casting
PMC Tool Kit
Nine tools; colour shaper, needle tool, spatula, PVC roller tube,
stainless steel angle blade, stainless steel wire brush, water brush,
steel burnisher, snap knife, roll-up bag.
part # price
A 139.050 19.95
B 116.100 6.40
PMC Extender
Add a few drops to PMC to slow drying and to re-hydrate dried PMC.
part # price
C 139.055 3.75
B
Mini Palette Knife
Six inch long total, blade 2-5/8” x 3/8”, stainless steel, wood.
part # price
D 139.060 3.59
Needle Tool
Stainless steel, 6” C
part # price
E 121.252 2.60
Castaldo Quick-Sil
Two-part room temperature vulcanizing silicone-molding putty.
Produces easy to make, long lasting molds of virtually any solid
material with 0% shrinkage. Sets up in only 15 minutes. Very handy
with PMC.
part # price
F 122.613 34.95
D www.ottofrei.com
E
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F
214 Tools for Firing PMC™
Casting
Sierra Kilns
These kilns are high quality programmable kilns that can be formatted for either PMC firing or casting flask burnout.
(See Casting Section for Sierra Kilns pre-programmed with burnout sequences). They make doing either process a breeze.
They come with a multi-program controller that is pre-programmed with settings for the three firing sequences that
are most often used for PMC, and PMC+ and one unprogrammed sequence you can create for yourself. The kilns have a
delay feature, so you can time your firing or burnout for your convenience. Each of these settings can be easily modified
and formatted for your needs including the pre-programmed firing sequences. These efficient ceramic fiber kilns operate
on normal household 120 volt current.
A B
C E
A 122.122 495.00
PMC Kiln Shelf Kit
Sierra Kiln Model 360 Very helpful when firing multiple PMC pieces in a kiln.
8” x 8” x 6” firing chamber, 120 volts, 12 amps, 36 lbs. shipping weight. part # price
part # price
B 122.129 27.95
122.123 535.00
Ultralite Kiln
Sierra Kiln Model 450 Excellent low cost small kiln for firing PMC + and PMC 3™. Optional
8” x 8” x 8” firing chamber, 120 volts, 15 amps, 38 lbs. shipping weight. temperature control sold separately.
Not shown. part # price
part # price
C 122.130 137.00
122.126 650.00
Ultralite Kiln Temperature control
1.800.772.3456
E 114.250 89.00