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By A Presentation to the
G. A. Melhem, Ph.D. DIERS USERS GROUP
melhem@iomosaic.com April 28-30, 2003, Philadelphia, PA
© 2003, ioMosaic Corporation, 93 Stiles Road, Salem, New Hampshire 03079, USA. All rights reserved
Incident statistics of reactive storage
Source: J. Murphy, CSIB Public Hearing Staff Preliminary Conclusions, May 2002, Paterson,
New Jersey.
GAM/Spring 2003 DIERS 2
Millions of lbs
Thermoplastics
Totals 86,923
Heat of Heat of
Polymerization Polymerization
Monomer Bond Polymer Bond (Kcal/gmol) (BTU/lbmol)
kd
d[I ]
Initiation I → 2 R• − = kd [ I ]
dt
kp
d[M ]
Propagation M + M → M n•+1
•
n − = k p [ M • ][ M ]
dt
kt
d[M • ]
Termination • •
M + M → dead polymer
n m − = 2kt [ M • ]2
dt
Termination
• •
kt
d[M • ]
M + M → dead polymer
n m − = 2kt [ M • ]2 = 2kd f [ I ]
dt
Average Degree of Polymerization*
[M ] kp
DP = k ′′ where k ′′ =
[I ] 2 k d kt f
1 dN monomer
− = kc [ N monomer ] [ I ]
Vl dt
N is the number of moles in ( kmol ) and[ ] is in (kmol / m3 )
1
kd 2
kc = k p f where f is the initiator efficiency
kt
E Ad 1
kc = Ac exp − c where Ac = Ap f and Ec = E p + ( Ed − Et )
T At 2
E dI
kd = Ad exp − d and = − kd I
T dt
Vl = Total liquid volume in m3 , k p and kt are in (m3 / kmol / s ) and kd is in s −1
tert-Butyl peroxide (TBP) Polymer Handbook Benzene 8.568E+13 17,110 8.685E-10 0.022
tert-Butyl peroxide (TBP) Principles of Polymerization Benzene 3.236E+14 17,668 5.825E-10 0.018
Monomer Ap Ep kp at 60 C At Et kt at 60 C kp/kt
Kp = Ap exp ( -Ep/T)
Kt = At exp (-Et/T)
Ep and Et are in /K
Ap and At are m3/kmol/s
References [1] and [8] provide guidance and typical values on activation energies, pre-exponential factors, rate
constants, and rate constant ratios
V dt T
V dt T
Where N is the number of moles (kmol), V is the total liquid volume (m3), T is the temperature in (K), t is the time
in (s), and CBD is concentration of butadiene in (kmol/m3).
0.1 Test B
Test C
0.01
0 100 200 300 400 500
TEMPERATURE (C)
400
Test A
TEMPERATURE (C)
300
Test C
200
100
Test B
0
0 1000 2000 3000 4000
TIME (MIN)
Test C
Test A
500 Test B
0
0 1000 2000 3000 4000
TIME (MIN)
700
Test C
600
Test A
500
400
300
200 Test B
100
0
0 100 200 300 400
TEMPERATURE (C)
0.1
0.01
0 50 100 150 200
TEMPERATURE (C)
10
0.1
0.01
0 50 100 150 200
TEMPERATURE (C)
Model Predictions
10
dT/dt (C/MIN)
Dead End
Polymerization
1
Experimental
0.1
Dimerization
0.01 Note that dimerization kinetics
are based on known
literature data and were not fit
from this data set.
0.001
0 100 200 300 400 500
TEMPERATURE. F
Source: SuperChems Expert Version 5.2
GAM/Spring 2003 DIERS 20
Model fit for free radical and thermally initiated 1,3-butadiene kinetics
10000
1000
Experimental
100
dP/dt (PSI/MIN)
10
1
Model Predictions
0.1
0.01
0 100 200 300 400 500
TEMPERATURE. F
Source: SuperChems Expert Version 5.2
GAM/Spring 2003 DIERS 21
Dilute concentrations of butadiene polyperoxide decompose at higher
temperatures than Lauroyl peroxide[11][12]
The decomposition rate of Lauroyl (LP) and
1 butadiene polyperoxide (BDP) at dilute
concentrations are give by the following rate
expressions:
0.9
dC
=−k C
0.8 dt
9,864
0.7 BDP k BDP = 2.4 × 107 exp −
C/Co AFTER 60 MINUTES
T
16,172
0.6 k LP = 1.3 ×1016 exp −
T
0.4
LP
0.3
0.2
0.1
0
0 100 200 300 400
TEMPERATURE. F
40
PREDICTED POPCORN MASS RATIO. M/Mo
30
dM
20 =k M
dt
10,131
k = 8.0 × 107 exp −
T
where T is in Kelvins, k is in /s, and
M is the BD popcorn mass
10
0
0 10 20 30 40
EXPERIMENTAL POPCORN MASS RATIO. M/Mo
1 dN BD −13, 786 kd 2
= −2.7815 ×1010 exp [CBD ] Cactive, ppmw
V dt T kd , LP
dCactive , ppmw Ed
= − kd exp −
dt T
For 2,2-Azo-bis-isobutyronitrile, benzoyl peroxide, and butadiene polyperoxide
1
kd 2
≈1 at 50 C
kd , LP
Thermally initiated
10 Anion initiated
polymerization
polymerization
dT/dt (C/MIN)
0.1
0.01
0 100 200 300
TEMPERATURE (C)
[6] http://www.stanford.edu/class/cheme160/lectures
[7] G. Moad and Solomon, The Chemistry of Free Radical Polymerization, Pergamon, ISBN 0080420788
[9] http://www.chem.warwick.ac.uk/ug/ugcourses/year3/ch3a4/downloads/Background.pdf
[10] “Anionic Polymerization, Principles and Practical Application”, H. L. Hsieh and R. P. Quirk, Mercel Dekker, 1996
[11] Butadiene Safety Manual, D. G. Hendry and F. R. Mayo, Stanford Research Institute, 1966
[13] Butadiene Popcorn Polymer, G. H. Miller et al., Journal of Polymer Science, 1952, pp. 453-462
[14] Proliferous Polymerization, Encyclopedia of Polymer Science and Engineering, Wiley, 1988, 2nd Edition, pp. 453-463
[16] International symposium on runaway reactions, effluent handling and pressure relief design, G. A. Melhem and H. G. Fisher, Editors,
AIChE, 1998.