Professional Documents
Culture Documents
Test results of nine recycled aggregate concretes and a control concrete and higher water absorption capacity given by old
concrete using only natural aggregates are reported. The recycled cement paste attached to the surface of recycled aggregates.
aggregates used were classified into three different types according The irregularity of particle shape and rough texture of recycled
to their measured specific gravity and water absorption, namely,
RG I for recycled coarse aggregate having a specific gravity of
aggregates also cause concrete properties to fluctuate.
2.53 and water absorption of 1.9%; RG III for recycled coarse In the past few years, recycled aggregates of high quality
aggregate having a specific gravity of 2.4 and water absorption of have been produced and were successfully used to produce
6.2%; and RS II for recycled fine aggregate having a specific structural concrete, although most of the work has focused
gravity of 2.36 and water absorption of 5.4%. The replacement on recycled fine aggregate.8 Tu et al.1 tested high-perfor-
levels of both recycled coarse and fine aggregates were 30, 50, and mance concrete having recycled aggregates with high water
100% in separate mixtures. Slump loss and the amount of bleeding
with time were recorded for fresh concrete. Compressive and
absorption and concluded that recycled coarse aggregates
tensile strengths, moduli of rupture and elasticity, and unrestrained have a minor effect on the initial slump of concrete but an
shrinkage strain were also measured for hardened concrete. The adverse effect on the workability with time. In addition, it
properties of fresh and hardened concrete tested, together with a was proposed by Poon et al.9 that the replacement level of
comprehensive database reported in the literature, were evaluated recycled coarse aggregate at air-dried state should not
with respect to the relative water absorption of aggregates exceed 50% to produce concrete having less workability loss
combining the quality and volume of recycled aggregates used. In and higher compressive strength. On the other hand, it was
addition, the properties of hardened concrete with different
replacement levels and quality of recycled aggregates were
observed from tests carried out by Khatib8 that the 91-day
compared with the design equations of ACI 318-05 and empirical compressive strength of concrete having recycled fine
equations proposed by Oluokun for natural aggregate concrete, aggregate with a replacement level below 50% was similar
whenever possible. Test results clearly showed that the properties to that of concrete with only natural aggregates and only
of fresh and hardened concrete containing recycled aggregates 10% strength reduction was recorded for concrete with a
were dependent on the relative water absorption of aggregates. In replacement level of 100%. Rahal10 also showed that the
addition, the moduli of rupture and elasticity of recycled aggregate compressive strength of concrete using recycled coarse
concrete were lower than the design equations specified in ACI
318-05, when the relative water absorption of aggregates is above aggregate having water absorption of 3.47% was 90% of that
2.5% and 3.0%, respectively. of natural aggregate concrete. Therefore, it is noted that
workability and compressive strength development of
Keywords: recycled aggregate; strength; water absorption. recycled aggregate concrete are significantly dependent on
the type, quality, and replacement level of recycled aggregates.
INTRODUCTION The present study investigates the influence of type and
The global concrete industry will annually require 8 to replacement levels in nine recycled aggregate concretes and
12 billion tonnes (17.64 to 22.01 billion kips) of natural these were compared with a control concrete using only
aggregates after the year 2010, as more than three-quarters of natural aggregate on the properties of concrete. Slump loss
concrete volume is commonly composed of aggregates.1 In and the amount of bleeding with elapsed time were recorded
addition, the amount of waste concrete demolished from old for the fresh concrete. Compressive and tensile strengths,
buildings or reconstruction of highways and other infrastructure moduli of rupture and elasticity, and unrestrained
is rapidly rising in the world.2 Such a large amount of natural shrinkage strain were also measured for hardened concrete.
aggregate consumption and landfill of waste concrete The properties of concrete tested were evaluated according to
would be responsible for environmental consequences. the relative water absorption of aggregates combining the
These environmental issues have interested many
water absorption capacity and volume of recycled aggregates.
researches1-7 in using recycled coarse aggregate; as a result,
In addition, different properties of tested hardened concrete
the partial use of recycled coarse aggregate for low-level
applications such as fillers in road construction and concrete together with other results in a database compiled by Chung
blocks has become more common.1 There are still and Yang11 were compared with design equations proposed
outstanding issues to consider, however, before practical use by ACI 318-0512 and Oluokun.13
of recycled aggregates for high-level applications such as
structural concrete. It was reported that no systematic
strength reduction appeared in concrete with less than 30% of ACI Materials Journal, V. 105, No. 3, May-June 2008.
aggregate replaced by recycled coarse aggregate.8 Recycled MS No. M-2007-098.R1 received July 15, 2007, and reviewed under Institute
publication policies. Copyright © 2008, American Concrete Institute. All rights reserved,
aggregates typically are of poor quality compared with natural including the making of copies unless permission is obtained from the copyright proprietors.
Pertinent discussion including authors’ closure, if any, will be published in the March-
aggregates due to lower stiffness caused by crushing of waste April 2009 ACI Materials Journal if the discussion is received by December 1, 2008.
EXPERIMENTAL PROGRAM
Materials
Ordinary portland cement, natural coarse and fine aggregates,
recycled coarse and fine aggregates, water, and high-range
water-reducing admixture were used for different concrete
mixtures. Maximum sizes of coarse and fine aggregates were
selected to be 25 and 5 mm (1 and 0.2 in.), respectively.
Locally available crushed granite and natural sand were used
for the natural coarse and fine aggregates, respectively.
To get proper recycled aggregates, waste concrete
obtained from columns and beams of old buildings was
crushed using an impact crusher, and then foreign elements
such as small pieces of steel were picked out and dust in the
crushed aggregates was removed by an air blower. The
cleansing process was iteratively carried out until achieving
the required quality of recycled aggregates. The washed
recycled aggregates were sieved and tested according to the
Korean Industrial Standard (KS)14 as explained as follows.
The content of old cement paste on the surface of recycled
aggregates, RP, was measured using a hydrochloric acid
solution method proposed by Kasami et al.15
A1 – B1
- × 100
R P = ----------------- (1)
A1
concrete, Grade II for nonstructural concrete, and Grade III admixture was added and mixed for another 3 minutes.
for nonstructural concrete or filler for road construction. Slump of each fresh concrete mixture was measured at 0
This indicates that the recycled aggregate of Grade I has a (initial), 30, 60, and 90 minutes after completion of mixing.
higher specific gravity, a lower water absorption capacity, To estimate the amount of bleeding of fresh concrete, a 1000 mL
and a lesser amount of impurities than those of Grades II and III. (0.264 gal.) graduated cylinder having a cover to prevent
The grade of recycled aggregates determined from comparisons evaporation of the bleed water was employed. Bleed water
of test results and the recommendations of KS14 is presented on the upper surface of a concrete sample having a volume
in Table 1. of 800 ± 10 mL (0.211 ± 0.0026 gal.) within the graduated
cylinder was recorded at 10-minute intervals for the first
Mixture proportions 60 minutes, and at 30 minutes intervals thereafter for
Ten concrete mixtures using different recycled and control another 3 hours. Cylinder specimens of 100 mm (3.94 in.)
aggregates given in Table 1 were prepared. All natural and diameter and 200 mm (7.87 in.) height were cast to evaluate
recycled aggregates were batched in a saturated surface-dry compressive and splitting tensile strengths and modulus of
(SSD) state. Table 2 gives the details of the mixture elasticity of each concrete mixture.
proportions, based on SSD aggregates. The replacement Immediately after casting, all specimens were cured at a
levels of recycled aggregates were 30, 50, and 100% in a constant temperature and a relative humidity of 23 ± 2 °C
separate mixture. The designed compressive strength and (73.4 ± 35.6 °F) and 70 ± 5%, respectively, until tested at the
initial slump of the control mixture using only natural specified age. All steel molds were removed at an age of 1 day.
aggregates were 40 MPa (5800 psi) and 200 mm (7.87 in.),
respectively. As a result, the water-cement ratio (w/c) of 50% Compressor-meters having dial gauges and electrical
by weight and fine aggregate to total aggregate ratio (S/A) of resistance strain gauges (ERS) were mounted on the cylinder
42% by volume were employed in all concrete mixtures. In specimens to determine the modulus of elasticity of
addition, to improve initial slump of fresh concrete, concrete, which was calculated at 45% of peak stress.12 The
commercially available, polycarboxylate-based, high-range modulus of rupture of concrete was also measured using
water-reducing admixture was added by 4.2% relative to the prismatic beams of 75 x 75 x 450 mm (2.95 x 2.95 x 17.7 in.)
weight of cement, as shown in Table 2. dimensions under a symmetrical center-point top loading
The concrete mixture notation given in Table 2 includes system. Compressive strengths of concrete were measured at
two parts except for the control mixture. The first part indicates 1, 3, 7, 28, 56, and 91 days using a 500 kN (112 kip) capacity
the type of recycled aggregates: RG I for recycled coarse universal testing machine to investigate the strength
aggregate of Grade I; RS II for recycled fine aggregate of development with age. On the other hand, splitting tensile
Grade II; and RG III for recycled coarse aggregate of Grade III. strength, rupture, and elastic moduli of concrete were
The latter part is used to identify the replacement level of measured at 28 days only. Unrestrained shrinkage strains of
recycled aggregates. For example, RG I-30 indicates a concrete were monitored using 100 mm (3.94 in.) waterproof
replacement level of recycled Grade I coarse aggregate of 30%. ERS attached to the center of cylinder specimens of 150 x
300 mm (5.9 x 11.8 in.) in size. The shrinkage specimens
Casting, curing, and testing were kept in the same curing environment as specified
Natural and recycled coarse aggregate and natural and previously throughout the test. The ERS readings from the
recycled fine aggregates, respectively, were added into a cylinder specimens were recorded automatically using a
0.35 m3 (12.4 ft3) capacity mixer pan. The SSD aggregates, data logger.
together with cement, were dry-mixed in the mixer pan for 3 The testing procedures for the aforementioned experiments
minutes, and then water containing high-range water-reducing were carried out in accordance with the specifications of the
KS14 for testing ordinary portland cement concrete, which 2.47% and 0.76 to 2.7%, respectively, and those of recycled
are similar to ASTM International standards. coarse and fine aggregates were from 1.12 to 9.87% and 1.28
to 8.9%, respectively.
TEST RESULTS AND DISCUSSION In the following sections, test results obtained from the
Table 3 gives the summary of test results of the slump of present study together with the available results collected in
fresh concrete and mechanical properties of hardened the database are examined according to the relative water
concrete, such as compressive and splitting tensile absorption of aggregates. The mechanical properties of recycled
strengths, rupture, and elastic moduli. The splitting tensile aggregate concrete are also compared with equations used in
strength, rupture, and elastic moduli are normalized by ACI 318-0512 and proposed by Oluokun13 calibrated for
dividing by the square root of compressive strength as used natural aggregate concrete.
in most building codes.12
To examine the influence of quality and replacement level Initial slump
of recycled aggregates on the workability and compressive The initial slump of fresh concrete slightly decreased with
strength of concrete, Ohshima et al.16 proposed the relative the increase of the replacement level of recycled aggregates
water absorption of aggregates defined as but was hardly affected by their type, as given in Table 3. As
a result, no clear relation between the initial slump and the
aQ NG + bQ NS + cQ RG + dQ RS relative water absorption of aggregates would be drawn.
Q w = ------------------------------------------------------------------------ (2)
a+b+c+d There is no firm conclusion regarding the effect of using
recycled aggregates on the initial workability of concrete.
where QNG, QNS, QRG, and QRS are the water absorptions of Poon et al.9 showed that the initial slump of recycled aggregate
natural coarse and fine aggregates, and recycled coarse and concrete was significantly affected by the moisture condition
fine aggregates, respectively, and a, b, c, and d are the mixed of aggregates. Poon et al.17 also observed that the initial
unit volumes (in L/m3) of natural coarse and fine aggregates, slump slightly increased with the increase of the replacement
and recycled coarse and fine aggregates, respectively. The unit level of recycled coarse aggregates used in a SSD state. Lin
volume of aggregates is used to calculate the relative water et al.,18 however, concluded that the initial slump of recycled
absorption in Eq. (2) rather than the unit weight, as the surface aggregate concrete was mainly affected by w/c and volume
area of aggregates depends on volume rather than weight. The ratio of recycled coarse aggregate rather than the type of
relative water absorption of aggregates in different concrete recycled aggregates. In addition, particle distribution and
mixtures examined is calculated and given in Table 3. shape of aggregates would also have an influence on the
A total of 795 tests on concrete with different quality and initial slump of fresh concrete.19 Therefore, various mixing
replacement levels of recycled aggregates, carried out in conditions such as w/c, water-reducing admixture ratio, and
both Europe and Asia, were originally compiled by Chung grading and volume of recycled aggregates would control
and Yang.11 The database includes 177 concrete mixtures the initial slump of recycled aggregate concrete.
with only natural coarse and fine aggregates, 502 concrete
mixtures with recycled coarse and natural fine aggregates, Slump loss
45 concrete mixtures with natural coarse and recycled fine The slump of fresh concrete nearly linearly decreased with
aggregates, and 71 concrete mixtures with recycled coarse the elapse of time, as given in Table 3. Yang and Kim20
and fine aggregates. Details of batching and mixing of showed that the relative slump of fresh concrete against
concrete are not provided in the database. elapsed time, which is a valuable index to evaluate workability
The w/c by weight and S/A by volume of concrete loss of concrete, can be approximately expressed as follows
mixtures in the database ranged from 23 to 75% and 29 to
55%, respectively. The replacement level of recycled SL
aggregates varied from 0 to 100%. The water absorptions of ----------- = kT + 1 (3)
natural coarse and fine aggregates used were from 0.54 to ( SL )i
Figure 6 shows the influence of Qw on the relative surface of recycled fine aggregate would produce numerous
compressive strength of recycled aggregate concrete at the microcracks between aggregates and cement paste, which would
age of 28 days for the current specimens and 275 database reduce concrete compressive strength.
specimens having 0.3 ≤ w/c ≤ 0.64. The best-fit curve having
R2 of 0.3 is also given on the same figure. The relative Splitting tensile strength
compressive strength of recycled aggregate concrete The influence of Qw on the normalized splitting tensile
decreases with the increase of Qw , although wide variation strength ft / f c′ of concrete mixtures tested and 134 test
for the same Qw and a low R2 value is observed as the relative specimens from the database, having 0.3 ≤ w/c ≤ 0.64 is
compressive strength can also be significantly affected by plotted in Fig. 7. The empirical equation (ft / f c′ = 0.53)
the w/c and curing condition.10 When Qw is below 1.8%, the proposed by Oluokun,13 based on experimental results of
compressive strength of recycled aggregate concrete natural aggregate concrete, and the best-fit curve having a
maintains more than 80% of that of the control concrete with coefficient of correlation R2 of 0.4 are also presented in the
natural aggregates, whereas the compressive strength of same figure. The splitting tensile strength of concrete with
recycled aggregate concrete having Qw above 5.5% drops RG I aggregate and control concrete was larger than
significantly, by as much as approximately 40% of that of the 0.53 f c′ , whereas that of concrete containing more than 50%
control concrete with natural aggregates, as depicted in Fig. 6. In of RS II or RG III aggregate was lower than 0.53 f c′ , as
particular, a lower relative compressive strength exhibited given in Table 3 and Fig. 7. It is also observed that the
by concrete using RS II than in concrete with RG III, normalized splitting tensile strength of recycled aggregate
although Qw of concrete using RS II was lower than that of concrete decreased with the increase of Qw and it was less
concrete with RG III, as given in Table 3. Insufficient than 0.53 for most specimens having Qw larger than
hydration and a weak interface-zone formed between approximately 2.25%.
different components of the concrete matrix owing to a
large amount of old cement paste on the surface of recycled Modulus of rupture of concrete
aggregates, which can be the cause of a poor development of the Figure 8 presents the effect of Qw on the normalized
compressive strength of concrete.1 In addition, an inconsistent rupture modulus fr / f c′ of recycled aggregate concrete tested