Professional Documents
Culture Documents
SUPPLEMENTARY INFORMATION
Cooling Capacities
106 kW to 352 kW
Heating Capacities
86 kW to 286 kW
156-SUPP-100 Rev. 0
(02/05) GB
156-SUPP-100 Rev. 0 I-i
Table of Contents
3.1 Model YMPC-F 3EX 3.1 7.7 Cooling Water Flow Switch
(option) (SW2-1) 7.1
3.2 Models YMPC-F 4EX and YMPC-F 5EX 3.2
7.8 Safety Circuit for Japanese
3.3 Model YMPC-F 6EX 3.3 Market (SW2-2) 7.1
(02/05)
I-ii 156-SUPP-100 Rev. 0
8 OPERATION CONTROL
10.2.1 Connection
10.2.2 Setup
10.2.3 Failures
(02/05)
156-SUPP-100 Rev. 0 1- 1
(02/05)
1- 2 156-SUPP-100 Rev. 0
(02/05)
156-SUPP-100 Rev. 0 1- 3
(02/05)
1- 4 156-SUPP-100 Rev. 0
(02/05)
156-SUPP-100 Rev. 0 2- 1
(02/05)
2.2
2- 2
80 2069
SIZE
Ø265
(*1)
DESCRIPTION
Ø150 HOLE
Ø60 CHW IN MALE 2 1/2" ( 65MM )
154
274
194
434
Model YMPC-F 4EX
268
872
178 204
COOLING WATER IN MALE 3" (80MM)
376
8-Ø19 HOLE COOLING WATER OUT MALE 3" (80MM)
125 458 302
P.C.D. 230 330 400
200
197
DETAILS
156-SUPP-100 Rev. 0
884 300
COVER PLATE
COOLING
4-Ø 50MM RIGGING HOLES 1448
WATER OUT VENT ( 1/2" )
307 53
COOLING CHW OUT 1985
WATER IN
CHW IN DETACHABLE
1960
1942
(6-Ø32)
1640
100 249
100
219 A
100
1060
890
250
250
100
114
35
783 100 100
249
181 1035 181 34 2069 34 181 1035 181
(02/05)
2.3
(02/05)
DETAIL OF FLUE GAS CHAMBER
4- COVER PLATES TO
ACCESS RIGGING HOLES
80 2069
Ø320
Ø150 HOLE
Ø60 DESCRIPTION SIZE
154
274
194 CHW IN
434
MALE 2 1/2" ( 65MM )
872
268
178 204 CHW OUT MALE 2 1/2" ( 65MM )
Model YMPC-F 5EX
376
COOLING WATER IN MALE 3" (80MM)
125 458 302 8-Ø23 HOLE
COOLING WATER OUT MALE 3" (80MM)
330 400
200
P.C.D. 280
197
884 300
COOLING
1448 DETAILS
WATER OUT VENT ( 1/2" ) 4-Ø 50MM RIGGING HOLES
307 53 COVER PLATE
CHW IN
DETACHABLE
DRAIN ( 1/2" ) 128
ELECTRIC ENTRY
COVER PLATE OF 2137
(6-Ø 32)
FLUE GAS CHAMBER
1960
1942
ELECTRIC ENTRY
1640
100 249
100
219 (6-Ø 32)
A
1060
890
100
250
100
114
35
250
783
181 1035 181 34 2069 34 181 1035 181 100 100
249
154 1829 154 1397
2137
PURGE WATER
DRAIN PLUG (1")
OUTLET (HOSE) 2343
HOLE FOR GAS SUPPLY
PLUG (1") FOR
BURNER TESTING DETAIL A
156-SUPP-100 Rev. 0
130 2238
Ø60
DESCRIPTION SIZE
Ø320
Ø200 HOLE
CHW IN MALE 2 1/2" ( 65MM )
201
304
271
530
CHW OUT MALE 2 1/2" ( 65MM )
864
228
346
Model YMPC-F 6EX
274
COOLING WATER IN MALE 3" (80MM)
272
8-Ø23 HOLE COOLING WATER OUT MALE 3" (80MM)
110 543 374
499 400
200
P.C.D. 280
197
DETAILS
156-SUPP-100 Rev. 0
CHW IN
2022
2004
ELECTRIC ENTRY 100 249
(6-Ø32)
1640
(6-Ø32)
219 A
100
100
100
1060
890
114
250
250
35
861 100
181 1113 181 34 2238 34 181 1113 181 249 100
154 1998 154 1475
2306
PURGE WATER
(02/05)
2.5
(02/05)
4-COVER PLATES TO
ACCESS RIGGING HOLES
DETAIL OF FLUE GAS CHAMBER
130 2530
226
DESCRIPTION SIZE
Ø60
Ø320
Ø200 HOLE
CHW IN MALE 3" (80MM)
201
304
271 CHW OUT
530
MALE 3" (80MM)
888
228 274 521 COOLING WATER IN MALE 4" (100MM)
Model YMPC-F 7EX
294
COOLING WATER OUT MALE 4" (100MM)
69 543 374 8-Ø23 HOLE
300
670
200
222
P.C.D. 280
961 DETAILS
COOLING
WATER OUT 1546
490 4-Ø50MM RIGGING HOLES
VENT ( 1/2" ) COVER PLATE
139
COOLING CHW OUT
2446
WATER IN
CHW IN
128
DRAIN ( 1/2" )
DETACHABLE 2598
2022
COVER PLATE OF
FLUE GAS CHAMBER ELECTRIC ENTRY ELECTRIC ENTRY
2004
100 249 (6-Ø32)
(6-Ø32)
1640
A
100
100
100
1060
890
79
114
250
250
79
100
1023 DRAIN PLUG (1")
181 1133 181 249 100
181 1133 181 34 2530 34
1495
PURGE WATER 154 2290 154
OUTLET (HOSE)
2598
226
Ø320
DESCRIPTION SIZE
Ø60 CHW IN MALE 3" (80MM)
271
324
4- COVER PLATES TO
521 COOLING WATER IN MALE 4" (100MM)
228
ACCESS RIGGING HOLES COOLING WATER OUT MALE 4" (100MM)
8-%%c23 HOLE
69 543 374 300
420
200
222
P.C.D. 280
DETAILS
COOLING 961
WATER OUT COVER PLATE
490 1546
VENT ( 1/2" ) 4-Ø 50MM RIGGING HOLES
COVER PLATE OF
139
FLUE GAS CHAMBER CHW OUT 2446
CHW IN
DRAIN ( 1/2" ) 128 2598
DETACHABLE
2022
2004
1640 ELECTRIC ENTRY ELECTRIC ENTRY
COOLING
(6-Ø32) 100 249 (6-Ø32)
WATER IN 1060
100
100
100
890 A
559
114
35
250
250
1023 100
181 1133 181
249 100
181 1133 181
156-SUPP-100 Rev. 0
34 2530 34 1495
DRAIN PLUG (1")
154 2290 154
PURGE WATER 2598
OUTLET (HOSE)
2854
PLUG (1") FOR HOLE FOR GAS SUPPLY
BURNER TESTING
Model YMPC-F 8EX
DETAIL A
HOLES FOR FASTENING FOUNDATION
2- 6
(RECOMMENDED IN CASE OF EARTHQUAKE)
2.6
156-SUPP-100 Rev. 0 2- 7
(02/05)
3- 1 156-SUPP-100 Rev. 0
(02/05)
156-SUPP-100 Rev. 0 3- 2
(02/05)
3- 3 156-SUPP-100 Rev. 0
(02/05)
156-SUPP-100 Rev. 0 3- 4
(02/05)
3- 5 156-SUPP-100 Rev. 0
(02/05)
156-SUPP-100 Rev. 0 3- 6
(02/05)
4- 1 156-SUPP-100 Rev. 0
4 FLOW CHARTS
4.1 Models YMPC-F 3EX to YMPC-F 6EX (see overleaf for Legend)
(02/05)
156-SUPP-100 Rev. 0 4- 2
Description of Valves
RTD 8 Gen 1st stage wall temperature sensor High temperature alarm Alarm: Wall temp. > 165°C, return to normal at 145°C.
Loading blocked at 163°C, reset at 158°C.
RTD 9 Gen 1st st. solution temp. sensor Safety
Alarm: Exh. gas temp. > 360°C and exh. gas temp >sol.
RTD 10 Exhaust gas temperature sensor High temperature alarm temp. gen 1st stage + 160 K.
Exh. gas high temp. cut out: Exh. gas temp. >390°C,
reset at 340°C.
26 RL Refrigerant low temp. sensor Safety Off at 3°C, On at 6°C.
26 EH Exhaust gas high temp. sensor Safety Off at 390°C, on at 350°C.
69 WC Chilled water flow switch Safety Off with 70 % nominal pressure difference
69 WC2 Condenser water flow switch Optional Off with 70 % nominal pressure difference
33 SL Absorber sol. low level sensor Safety Off with low solution level
33 SL2 Gen 1st stage level sensor Safety Off with low solution level
33 AP Purge tank Preesure transmitter Starts purge operation On with increase of pressure = low liquid level
V 19 Pressure relief valve Safety Opens at 0,8 bar g, closes at 0,65 bar g.
(02/05)
4- 3 156-SUPP-100 Rev. 0
4.2 Models YMPC-F 7EX to YMPC-F 10EX (see overleaf for Legend)
(02/05)
156-SUPP-100 Rev. 0 4- 4
Description of Valves
RTD 8 Gen 1st stage wall temperature sensor High temperature alarm Alarm: Wall temp. > 165°C, return to normal at 145°C.
Loading blocked at 163°C, reset at 158°C.
RTD 9 Gen 1st st. solution temp. sensor Safety
Alarm: Exh. gas temp. > 360°C and exh. gas temp >sol.
RTD 10 Exhaust gas temperature sensor High temperature alarm temp. gen 1st stage + 160 K.
Exh. gas high temp. cut out: Exh. gas temp. >390°C,
reset at 340°C.
26 RL Refrigerant low temp. sensor Safety Off at 3°C, On at 6°C.
26 EH Exhaust gas high temp. sensor Safety Off at 390°C, on at 350°C.
69 WC Chilled water flow switch Safety Off with 70 % nominal pressure difference
69 WC2 Condenser water flow switch Optional Off with 70 % nominal pressure difference
33 SL Absorber sol. low level sensor Safety Off with low solution level
33 SL2 Gen 1st stage level sensor Safety Off with low solution level
33 AP Purge tank Preesure transmitter Starts purge operation On with increase of pressure = low liquid level
V 19 Pressure relief valve Safety Opens at 0,8 bar g, closes at 0,65 bar g.
(02/05)
5- 1 156-SUPP-100 Rev. 0
5 VALVE LOCATIONS
5.1 Models YMPC-F 3EX to YMPC-F 6EX (see overleaf for Legend)
(02/05)
Symbol Description Application Design Remark
(02/05)
V1 Cooling-Heating Changeover valve Refrigerant vapour separation Ball valve Closed in Cooling Mode
V2 Isolation valve Main valve for purge tank Spindle valve Open in Cooling
V3 Isolation valve Evap-Abs Refrigerant Blowing Spindle valve Normally closed
V4 Isolation valve Maintenance Compound Gauge Spindle valve Normally open
V5 Flow rate adjustment valve Gen. 2nd stage flow rate adjustment Spindle valve
V6 Flow rate adjustment valve Gen 1st stage return flow adjustment Spindle valve
V7 Sampling valve Refrigerant sampling valve Spindle valve For refrigerant charge
V8 Sampling valve Absorber concentration measurement Spindle valve For solution charge
V9 Sampling valve Gen. 1st stage concentration measurement Spindle valve
V 10 Sampling valve Gen. 2nd stage concentratiion measurement Spindle valve
V 11 Low pressure purge valve Absorber direct purging Spindle valve For Vacuum
V 12 Absorber lower side valve Absorber solution level Spindle valve Normally closed
V 13 Purge manual shut-off valve CHW supply for purge unit shut-off Ball valve Normally open
V 14 Purge activation valve CHW supply for purge unit Solenoid valve Automatically
V 15 Purge supply of noncondensibles Non-condensibles from purge tank Solenoid valve Automatically
Legend for Models YMPC-F 3EX to YMPC-F 6EX
V 16 Purge supply of noncondensibles Non-condensibles from purge tank Solenoid valve Automatically
V 17 Purge check valve Prevention of backflow of air and water Check valve
V 18 Flow rate adjustment valve Gen 2nd stage drain adjustment valve 4 turns open Only on YMPC-F 4EX
V 19 Pressure relief valve Safety
156-SUPP-100 Rev. 0
5- 2
5- 3 156-SUPP-100 Rev. 0
5.2 Models YMPC-F 7EX to YMPC-F 10EX (see overleaf for Legend)
(02/05)
Symbol Description Application Design Remark
(02/05)
V1 Cooling-Heating Changeover valve Refrigerant vapour separation Ball valve Closed in Cooling Mode
V2 Isolation valve Main valve for purge tank Spindle valve Open in Cooling
V3 Isolation valve Evap-Abs Refrigerant Blowing Spindle valve Normally closed
V4 Isolation valve Maintenance Compound Gauge Spindle valve Normally open
V5 Flow rate adjustment valve Gen. 2nd stage flow rate adjustment Spindle valve
V6 Flow rate adjustment valve Gen 1st stage return flow adjustment Spindle valve
V7 Sampling valve Refrigerant sampling valve Spindle valve For refrigerant charge
V8 Sampling valve Absorber concentration measurement Spindle valve For solution charge
V9 Sampling valve Gen. 1st stage concentration measurement Spindle valve
V 10 Sampling valve Gen. 2nd stage concentratiion measurement Spindle valve
V 11 Low pressure purge valve Absorber direct purging Spindle valve For Vacuum
V 12 Absorber lower side valve Absorber solution level Spindle valve Normally closed
V 13 Purge manual shut-off valve CHW supply for purge unit shut-off Ball valve Normally open
V 14 Purge activation valve CHW supply for purge unit Solenoid valve Automatically
V 15 Purge supply of noncondensibles Non-condensibles from purge tank Solenoid valve Automatically
Legend for Models YMPC-F 7EX to YMPC-F 10EX
V 16 Purge supply of noncondensibles Non-condensibles from purge tank Solenoid valve Automatically
V 17 Purge check valve Prevention of backflow of air and water Check valve
V 19 Pressure relief valve Safety
156-SUPP-100 Rev. 0
5- 4
6- 1 156-SUPP-100 Rev. 0
(02/05)
156-SUPP-100 Rev. 0 7- 1
Dip switches are fitted on the control board, these Selects whether the unit freeze protection is active:
switches are factory set according to the customer
specifications in the order. No adjustment by service n in cooling mode by pump operation and (optionally)
engineers or the customer will be necessary. by the band heater
7.1 Cooling Temperature Control Selection 7.5 Remote Cooling / Heating Mode Changeover
(SW1-1/1-2) (SW1-7)
Adjusts the setpoint of the chilled water supply This option is not available on units for the European
temperature control. market. SW1-7 must be set to OFF.
SW1-1 SW1-2 Temperature control Remarks SW1-7 Condition Remarks
ON ON Cooling (Weak) Setpoint 11°C ON Remote Changeover
ON OFF Cooling (Intermediate) OFF OFF Default
Setpoint 9°C
OFF ON Cooling (Intermediate)
OFF OFF Cooling (Strong) Setpoint 7°C
7.6 Retry function (SW1-8)
7.2 Heating Temperature Control Selection
(SW1-3/1-34) Activates the retry function to restart the unit after a
failure. The restart will occur when the failure condition
Adjusts the setpoint of the heating water supply no longer exists.
temperature control.
SW1-8 Condition Remarks
SW1-3 SW1-4 Temperature control Remarks ON Retry Default
ON ON Heating (Weak) Setpoint 50°C OFF OFF
ON OFF Heating (Intermediate)
Setpoint 55°C
OFF ON Heating (Intermediate) 7.7 Cooling Water Flow Switch (option) (SW2-1)
OFF OFF Heating (Strong) Setpoint 60°C
When the optional cooling water flow switch is installed
the switch should be set to ON.
(02/05)
7- 2 156-SUPP-100 Rev. 0
7.8 Safety Circuit for Japanese Market (SW2-2) 7.12 PID selection (SW3-1)
Should be set to OFF on units for the European market. Selects a PID setting.
Safety LED will light with failure and be off during proper
operation. SW3-1 Condition Remarks
ON PID 2 P=2.5, I=600s, D=0
SW2-2 Condition Remarks OFF PID 1 (Default) P=2.5, I=400s, D=0
Japanese Ministry
ON
of Telecommunication
Japanese Ministry 7.13 Chilled/hot Water Pump Control (SW3-2)
OFF Default
of Construction
Set to ON if the chilled / hot water pump and unit are to
7.9 Automatic Message Reset on Unit Stop (SW2-3) operate simultaneously. Set to OFF if the chilled /
heating water pump is operated independently from the
Setting the switch to ON will reset any messages directly unit.
after stopping the unit.
SW3-2 Setting Remarks
SW2-3 Condition Remarks ON Pump Control ON
ON Messages Reset Default OFF OFF Default
OFF OFF
7.14 Unit in Operation Control Selection (SW3-3)
7.10 Fuel and Control Selection (SW2-4/SW2-5/SW2-6)
(02/05)
156-SUPP-100 Rev. 0 7- 3
Defines the master/slave relationship if the optional Sets optional “blow dilution”. Not available on units for
“Multiple Chiller Control” is applied. Note: Only one unit the European market.
can be master. All others have to be slave.
SW4-5 Condition Remarks
SW3-7 Condition Remarks ON Blow Dilution
ON Master Default OFF OFF Default
OFF Slave
7.20 Cooling or Heating Mode Output (SW4-6)
7.17 Band Heater (Option) (SW3-8)
Reverses ON and OFF signal for remote display of
The optional band heater is activated in cooling mode. cooling and heating.
The heater will operate when unit is not operating and
refrigerant temperature is low, to prevent the unit from SW4-6 Condition Remarks
freezing. Five minutes after heater activation the Output ON
ON Heating
refrigerant pump will start. during Heating
Output ON
OFF Cooling
SW3-8 Condition Remarks during Cooling (Default)
ON Band Heater Fitted
OFF OFF Default 7.21 Number of Units (SW5-6/5-7/5-8)
7.18 Capacity Allocation (SW4-1/4-2/4-3/4-4) Sets the numbers of the units operating when the
optional “Multiple Chiller Control” is used.
Sets the size of unit if the optional “Multiple Chiller
Control” is used. ON ON OFF Unit No. 6
ON OFF OFF Unit No. 5
ON OFF OFF Unit No. 4
SW4-1 SW4-2 SW4-3 SW4-4 Unit size
ON ON ON ON YMPC-F 10EX OFF ON ON Unit No. 3
ON ON ON OFF Not available in EU version OFF ON OFF Unit No. 2
OFF OFF ON Unit No. 1 (Default)
ON ON OFF ON Reserved
ON ON OFF OFF YMPC-F 8EX
ON OFF ON ON Reserved
ON OFF ON OFF Reserved
ON OFF OFF ON Reserved
ON OFF OFF OFF YMPC-F 7EX
OFF ON ON ON Reserved
OFF ON ON OFF Not available in EU version
OFF ON OFF ON Reserved
OFF ON ON OFF YMPC-F 6EX
OFF OFF ON ON Not available in EU version
OFF OFF ON OFF YMPC-F 5EX
OFF OFF OFF ON YMPC-F 4EX
OFF OFF OFF OFF YMPC-F 3EX
(02/05)
8- 1 156-SUPP-100 Rev. 0
8 OPERATION CONTROL
Power ON
Power ON
Timer
5 sec
Power ON
Failure
Heating
Change- over
Cooling
Heating Cooling
Remote Remote
Remote/
Remote/ Local
Local
Local Local
(02/05)
156-SUPP-100 Rev. 0 8- 2
Stop
Monitoring ON Interlocks
ON
CH/HW
Pump Timer 3 min
Interlock
No
CH/HW
CH/HW
Flow ON
Flow
Timer 3 min
Thermo-
stat ON
Safety Shutdown
Safety Shutdown
Code Indication
Order Tower Pump
ON
1A
Tower Timer 3 min
Safety Module
ON
No Tower Flow
Tower Flow
ON
Timer 3 min
Operation Safety
Sol. pump and Refr. Shutdown
pump Safety Shutdown
Code Indication
(02/05)
8- 3 156-SUPP-100 Rev. 0
2 1A
Tower W Tower W
inlet temp Pump
> 15°C Interlock
Timer 60 sec
Unit in operation
Safety Shutdown
Tower W
Interlock
ON
Timer 2 sec
Damper
Unit in operation fully
closed
Timer 34 sec
Order
Start burner run
Supply and Exhaust
Start damper run
Fan
Safety Shutdown
3 Safety Shutdown
Code Indication
(02/05)
156-SUPP-100 Rev. 0 8- 4
Fan
Pressure Switch
ON
Open
damper
fully
Timer Prepurge
time
Damper
fully
closed
Ignition Transformer
ON
Timer
Flame detection
(02/05)
8- 5 156-SUPP-100 Rev. 0
Refr. Temp
normal
Exh. Gas
Temp normal
HT Gen
Temp
normal
Flame
detection
normal
Safety Shutdown
Safety
Shutdown
Code Indication
Firing
Contact ON Message
"Firing"
Burner
control
Interlocks
ON
Safety Shutdown
Safety Shutdown
Code Indication
Temperature Control
varies Firing acc. to
load
(02/05)
156-SUPP-100 Rev. 0 8- 6
Stop
Chiller/Heater
Operation
Operation
Press Stop button
Stop
Operation
Damper
fully
closed
Firing
Contact OFF
message "Firing"
Damper fully open
Contact ON
message "Dilution"
Post
Purge
timer
(02/05)
8- 7 156-SUPP-100 Rev. 0
Dilution
Supply and Exhaust
Timer
Fan OFF
10 min
(02/05)
156-SUPP-100 Rev. 0 8- 8
Safety Shutdown
Chiller/Heater
Operation
Stop
CH Temp <-
Automatic
Stop Temp.
Start to close
damper fully
Damper
fully
closed
Firing
Post
Purge
timer
(02/05)
8- 9 156-SUPP-100 Rev. 0
CH
Supply and Exhaust
Supply Temp < ON
Fan OFF
Temp
Dilution
Timer
7 min
Tower W
Safety Module Timer 3 min
OFF
Tower No Tower
Flow ON Flow
Timer 3 min
Safety
Shutdown
(02/05)
156-SUPP-100 Rev. 0 8-10
8
Ignition
Condition
formed
Close
Shutdown Valve
Safety Shutdown
Safety Shutdown
Code Indication
Damper
fully
closed
Timer 34 sec
(02/05)
8-11 156-SUPP-100 Rev. 0
Safety Shutdown
Chiller/Heater
Operation
Dilution Stop
Failure
occurs
Firing
Damper
fully
open
Post
Purge
timer
(02/05)
156-SUPP-100 Rev. 0 8-12
Damper
fully
closed
Dilution
Supply and Exhaust
Timer
Fan OFF
7 min
Contact OFF
Sol. Pump Stop
message
Refr. Pump Stop
"Dilution"
Press
Stop Button
Tower Pump,
Cooling Tower
Tower Pump, Interlock OFF
Cooling Tower
Interlock OFF,
CH/HW Pump, FCU
Interlock OFF
10
(02/05)
8-13 156-SUPP-100 Rev. 0
10
Press
Stop
Button
Press
Reset
Button
Correct
Failure
Reason
Start
Button
ON
(02/05)
156-SUPP-100 Rev. 0 8-14
Operation
Chiller/Heater
Operation
Stop
Failure occurs
w/o dilution
Safety Shutdown
Safety Shutdown
Code Indication
Stop Sol. Pump and Start to close damper
Contact ON
Refr. pump fully
message
"Safety Shutdown" Buzzer (optional)
Stop
Press
Stop Fuel Valve closed
Operation
Button
Firing
Buzzer
(optional)
Contact Off
CH/HW Pump, FCU Start to open damper
message
Interlock OFF fully
"Firing"
Damper
fully
open
Post
Purge
Timer
(02/05)
8-15 156-SUPP-100 Rev. 0
11
Damper
fully
closed
Press
Supply and Exhaust
Stop
Fan OFF
Button
Press
Reset
Button
Correct
Failure
Reason
Press
Stop
Button
(02/05)
156-SUPP-100 Rev. 0 9- 1
(02/05)
10-1 156-SUPP-100 Rev. 0
The standard YMPC-F/EX control logic includes a feature to control up to 6 units in a Master/Slave combination.
This feature is disabled as a standard, and can be activated if required by the factory.
The number of operating units is controlled by the self-judgement function of the load and the outlet temperature
monitoring function of each unit .
Chiller-Heaters
1st Unit
1
No Common
Sensor
Required
2nd Unit
3rd Unit
Load
1 Intelligent Controller (Master)
To reach the required temperature (setpoint) quickly at start up all units will operate. By monitoring chilled/hot water
outlet temperature of each unit, when the temperature is close to the setpoint, the self-judgement function is used to
control the optimum number of units to meet the load. When load reduces, multiple chiller-heaters will be stopped to
meet the low load condition.
Control is also modified based on fixing an order of priority of the start and stop operation according to the chiller
operating hours.
Operating hours are equalized by monitoring the operating hours of each of the units. By monitoring the operating
hours, the unit with the longest operating hours is selected and stopped first if load is decreasing, and the unit with
the shortest operating hours is selected and started first if load is increasing.
This is not a rotation method of operating (or stoppage) the prior unit, which is adopted to the convention
system.
Ease of Installation
As all monitoring is controlled by unit outlet temperature, therefore, no temperature sensor installation and wiring to
the common header is required.
(02/05)
156-SUPP-100 Rev. 0 10-2
10.2.1 Connection Dip switches in the control panel are set before delivery
from the factory. Setting details are shown below. Select
All units are interconnected by 3 wire cable (RS-485). Cooling Mode or Heating Mode by the snap switch
The connecting cable should be at least shielded cables inside the control panel control, and set "REMOTE" by
(0.75 mm²). the Remote-Direct (Local) switch.
Connect the shield wire of the shielded cable to the FG 1. Operating units control selection (SW3-3) - Set the
(earth terminal) of the higher unit. For example, In case switch in the ON position.
of 1st and 2nd unit connection, the shield wire is
connected to the FG of the 1st unit. In 2nd and 3rd unit 2. Controlled units selection (SW3-4 to 6) - Selects
connection, it is connected to the same of the 2nd unit. the number of chiller units. (1 to 6 unit(s))
Connect terminating resistors to both ends of the 3. Capacity allocation (SW4-1 to 4) - Set the models
communication line. of the chiller units. (3EX to 10EX).
For example, 3 units are connected, terminating 4. Unit number allocation (SW5-6 to 8) - Set the unit
resistors are connected to the 1st unit and 3rd unit. number of the chiller units. Number 1 unit becomes
the master unit. (No.1 to No.6)
The following figure shows the wiring of 3 units.
5. Temperature control selection (SW1-1 to 4) -
Selects the intensity of temperature control (strong,
intermediate, weak) during cooling and heating
operation.
(02/05)
10-3 156-SUPP-100 Rev. 0
Strong
communication continue in operating. After the Automatic Start 7.8°C
communication error is recovered, the other units Set Point 60°C
will return to multiple control. Heating Automatic Stop 60.5°C
Automatic Start 57.5°C
2. Other Failures Set Point 9°C
Cooling Automatic Stop 6.8°C
Medium
A unit, which is stopped under failure conditions will Automatic Start 9.8°C
not accept any multiple control order. After solving Set Point 55°C
the cause of the failure, press the STOP button and Heating Automatic Stop 55.5°C
the START button or restart the unit, if it has been Automatic Start 52.5°C
stopped by the remote control. Set Point 11°C
Cooling Automatic Stop 8.8°C
Weak
10.2.4 Start and Stop Automatic Start 11.8°C
Set Point 50°C
This order has to be given to the master unit. The master Heating Automatic Stop 50.5°C
unit predicts the load, orders the operation to the slave Automatic Start 47.5°C
unit with shortest operating hours from the slave units
available. In the case of stopping, the master unit orders 10.4 Multiple Unit Control Logic
the slave unit with longest operating hours among the
operating slave units to stop. The following data is monitored by the master unit.
The master unit has no influence on a unit which is in a a Chilled water outlet temperature (Hot water
direct (local) start mode or a unit, which is stopped by outlet temperature in heating mode)
reason of a failure.
b Chilled water inlet temperature (Hot water inlet
In case of emergency stop, press the STOP button of temperature in heating mode)
any individual unit. This emergency stop order is not
accepted via the multiple control connection. By c Status (operating, stop, error, combustion)
pressing the START button of any unit, is this unit
restarted. d Mode (Cooling/Heating)
f Operation hours
(02/05)
156-SUPP-100 Rev. 0 10-4
10.4.1 Setting Conflicts In case 3 units are connected: 3EX (106 kW) + 3EX (106
kW) + 8EX (281 kW)
Temperature setting (Strong, medium, weak) refer to
1st unit (master unit) setting. In case other units (2nd ~) t1 = 12° … 1st unit chilled/hot water inlet temperature
have different setting, are they all operating based on
the setting of the 1st unit. t2 = 12° … 2nd unit chilled/hot water inlet temperature
Number of connected chiller-heater units: t3 = 12° … 3rd unit chilled/hot water inlet temperature
The number of connected units is set by dip switches in ∆t1 = 5° … 1st unit chilled/hot water inlet and outlet
the control panel of the 1st unit (master unit). If the actual temperature difference (operating on full load)
number of units is less than set by the dip switch
settings, the units are always operating with the logic of ∆t2 = 5° … 2nd unit chilled/hot water inlet and outlet
the dip switch settings. This may result in fluctuating temperature difference (operating on full load)
supply temperature.
∆t3 = 0° … 3rd unit chilled/hot water inlet and outlet
Remote - Direct (Local) changeover switch on the temperature difference (unit stopped)
master unit is set to position DIRECT (LOCAL), the
signals of the multiple units control (start, stop) are not The temperature difference of stopped units is to be
transferred. set to zero.
10.4.2 Communication Errors Q01 = 106 kW …1st unit nominal capacity
Communication between the chiller-heaters is Q02 = 106 kW …2nd unit nominal capacity
continuous. When 20 consecutive communication
failures have occurred, a communication error is Q03 = 281 kW …3rd unit nominal capacity
displayed and the unit with communication failure is
stopped. (If the communication is not established at K1 = Q01 / (Q01 + Q02 + Q03) …1st unit contributing rate
least 1 time in 3 seconds, it is judged to be a failure.
K2 = Q02 / (Q01 + Q02 + Q03) …2nd unit contributing rate
In case the 1st unit (master unit) has the abnormality of
communication error, the 2nd~6th units are stopped K3 = Q03 / (Q01 + Q02 + Q03) …3rd unit contributing rate
and only the master units continues the operation.
∆t = ∆t1 x K1 + ∆t2 x K2 + ∆t3 x K3 … Average inlet and
If a communication failure is recovered to normal
outlet temperature difference.
operation, the units return to multiple units control.
Q0 = ∆t / 5 …Load condition (prediction)
(02/05)
10-5 156-SUPP-100 Rev. 0
10.5.1 Calculation of the number of operating units 10.5.4 Start / Stop priority
All chiller-heaters are set into operation at starting. After The master unit counts the operation time of each unit,
the chilled (hot) water outlet temperature changes to the and sets priorities in starting operation in direct relation
preset temperature (see table "Temperature Setting"), to the operation time. It also sets priorities of stopping
load is only predicted from the temperature difference operation in direct relation to the operation time.
between chilled/hot water inlet and outlet, and this value
creates the order about the number of stopping units This priority setting becomes active every time the
(decreasing number of units). number of operating units should be increased or
decreased.
The condition, which decides about decreasing the
number of operating units depends on the number of 10.5.5 Number of units decreasing logic
connected units as follows:
The units are stopped in direct relation to the operation
2 units are connected 1 unit is stopped when the time of the units in operation. Units with REMOTE
load drops 40% and below. setting, but stopping by failure or by normal condition,
are judged to be stopping units.
3 units are connected 1 unit is stopped when the
load drops 55% and below. 10.5.6 Number of units increasing logic
4 units are connected 2 units are stopped when the The units are operated in direct relation to the operation
load drops 45% and below. time of the stopped units. Units with REMOTE setting,
but stopped by failure or by normal condition, are started
The 1st unit is stopped when at the last.
the load drops 70% and below.
10.5.7 Number of units decreasing logic at auxiliary
individual equipment.
5 units are connected 2 units are stopped when the
load drops 55% and below.
In case auxiliary equipment is individually (every
The 1st unit is stopped when chiller-heater is connected with a separate set of
the load drops 75% and below. auxiliary equipment), at least 1 chiller-heater is
continuing operation to prevent from stop of all
6 units are connected 3 units are stopped when the chilled-hot water pumps. Interlocks with chilled-hot
load drops 48% and below. water pump, cooling water pump and cooling tower are
connected individually. There is no different in operation
The 1st unit is stopped when between auxiliary equipment in bundle and individually
the load drops 80% and below. accepted interlock connection.
(02/05)
156-SUPP-100 Rev. 0 10-6
(02/05)
10-7 156-SUPP-100 Rev. 0
Power On
Table 1
Strong Middle Weak
Response Monitoring Period: 3 seconds Cooling tn < 7.5 tn < 9.5 tn < 11.5
Retry Number of Times : 20 times
Communication NO Heating tn > 58 tn > 53 tn > 48
is established
Table 2
YES
Communication Error Strong Middle Weak
Confirmation of number Cooling tn < 6.8 tn < 8.8 tn < 10.8
of units
Heating tn > 59 tn > 54 tn > 49
Code Unit No.
H
26 1 to 2
Table 3
27 1 to 3
NO Strong Middle Weak
t n < Table 1
28 1 to 4
Cooling tn < 8 tn < 10 tn < 12
29 1 to 5
YES 30 1 to 6 Heating tn > 57 tn > 52 tn > 47
YES
NO
tn < Table 2 K
YES
Number of NO
Table 4
connecting
Number of connecting units > 4
units 2 3 4 5 6
Number of units is Number of decreasing
decreased 1 1 2 2 3 YES
units
Table 5
NO
Number of connecting Load Condition
M units 2 3 4 5 6 < Table 6
Load factor X 40 55 45 55 48
NO
Table 6 YES tn < Table 2
Number of Number of connecting
connecting units 2 3 4 5 6
units > 2 YES
Load factor Y - - 70 75 80
YES
L
NO H
2 minutes
passage (T10)
YES
YES
Number of NO
NO operating
units > 3
tn < Table 2
YES
I
YES
Number
of operating NO
units < 2 2 units decreasing 1 unit decreasing
YES
NO 2 minutes
passage (T15)
NO
1 minute passage
1 unit decreasing YES (T11)
E YES
A
F
(02/05)
156-SUPP-100 Rev. 0 10-8
A F
Malfunction is
NO Temperature t 1 sampling
occurred
J
YES
Operating unit
is changed
NO
2 minute passage
(T8)
1 unit of YES
NO
unit
operation
YES
Temperature t 5 sampling
No NO
combustion
X1
NO
YES
t 5 > t1
NO 30 minutes YES NO
passed after
tn < Table 2
operation
(T13) Table 3
YES YES
tn < 8°C
YES
B
NO
G
Temperature t 1 sampling
NO
2 minutes passage
(T8)
D
YES
X1
NO NO
5 minutes
t 5 > t1 passage (T12)
YES
YES
YES
tn < Table 3 No. of operating NO
units = No. of
connecting units
NO
YES
C
H M I
NO
Combusting X 1: Shows cooling (increasing)
In case heating, becomes ‘< ’ (decreasing)
(02/05)
10-9 156-SUPP-100 Rev. 0
NOTES
(02/05)
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Gardiners Lane South, Basildon, Essex SS14 3HE, England Subject to change without notice. ALL RIGHTS RESERVED