Operators Manual

Hydrostatic Lawn Tractor Model Y614G

IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY

Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered,
brush-covered or grass-covered land unless the engines exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

PRINTED IN U.S.A.

FORM NO. 770-10589.fm (12/2001)

TABLE OF CONTENTS
Content Page Important Safe Operation Practices .................................................................. 3 Slope Gauge ..................................................................................................... 7 Tractor Set-up ................................................................................................... 8 Know Your Lawn Tractor ................................................................................... 9 Operating Your Lawn Tractor ............................................................................ 12 Making Adjustments .......................................................................................... 15 Maintaining Your Lawn Tractor.......................................................................... 17 Service .............................................................................................................. 18 Off-Season Storage .......................................................................................... 22 Attachments & Accessories............................................................................... 22 Troubleshooting ................................................................................................ 23 Model Y614G Parts List..................................................................................... 24

FINDING MODEL NUMBER

This Operators Manual is an important part of your new lawn tractor. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says. Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer. You can locate the model number by looking beneath the seat. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below.

Copy the model number here:

MTD LLC P. O. BOX 361131 CLEVELAND,OH 44136 330-220-4683 800-800-7310

Copy the serial number here:

www.mtdproducts.com

ENGINE INFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturers Owners/Operators Manual packed separately with your unit for more information.

CALLING CUSTOMER SUPPORT

If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department. Call 1- (330) 220-4MTD (4683) or 1- (800) 800-7310 to reach a Customer Support representative. Please have your units model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call.
For more details about your unit, visit our website at www.mtdproducts.com 2

SECTION 1: IMPORTANT SAFE OPERATION PRACTICES

WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbolheed its warning.

WARNING: The Battery and Engine Exhaust contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. The battery and posts contain lead; wash hands after handling. DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

GENERAL OPERATION
1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts. 2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly. 3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent. 4. Never allow adults to operate this machine without proper instruction. 5. To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area. 6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury. 7. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator. 8. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes. 9. Wear sturdy, rough-soled work shoes and closefitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals.

10. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place. 11. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet. 12. A missing or damaged discharge cover can cause blade contact or thrown object injuries. 13. Stop the blade(s) when crossing gravel drives, walks, or roads and while not cutting grass. 14. Watch for traffic when operating near or crossing roadways. This machine is not intended for use on any public roadway. 15. Do not operate the machine while under the influence of alcohol or drugs. 16. Mow only in daylight or good artificial light. 17. Never carry passengers. 18. Disengage blade(s) before shifting into reverse. Back up slowly. Always look down and behind before and while backing to avoid a back-over accident. 19. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed. 20. Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments. 21. Never leave a running machine unattended. Always turn off blade(s), place transmission in neutral, set parking brake, stop engine and remove key before dismounting. 22. Use extra care when loading or unloading the machine into a trailer or truck. This unit should not be driven up or down ramp(s), because the unit could tip over, causing serious personal injury. The unit must be pushed manually on ramp(s) to load or unload properly.

23. Muffler and engine become hot and can cause a burn. Do not touch. 24. Check overhead clearances carefully before driving under low hanging tree branches, wires, door openings etc., where the operator may be struck or pulled from the unit, which could result in serious injury. 25. Disengage all attachment clutches, depress the brake pedal completely and shift into neutral before attempting to start engine. 26. Your machine is designed to cut normal residential grass of a height no more than 10. Do not attempt to mow through unusually tall, dry grass (e.g., pasture) or piles of dry leaves. Dry grass or leaves may contact the engine exhaust and/or build up on the mower deck presenting a potential fire hazard. 27. Use only accessories and attachments approved for this machine by the machine manufacturer. Read, understand and follow all instructions provided with the approved accessory or attachment. 28. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. 29. If situations occur which are not covered in this manual, use care and good judgment. Contact an authorized MTD service dealer for assistance.

3. Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. Tires may lose traction on slopes even though the brakes are functioning properly. Always keep machine in gear when going down slopes to take advantage of engine braking action. 4. Follow the manufacturers recommendations for wheel weights or counterweights to improve stability. 5. Use extra care with grass catchers or other attachments. These can change the stability of the machine. 6. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury. 7. Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.

DO NOT:
1. Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible. 2. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in. 3. Do not try to stabilize the machine by putting your foot on the ground. 4. Do not use a grass catcher on steep slopes. 5. Do not mow on wet grass. Reduced traction could cause sliding. 6. Do not shift to neutral and coast downhill. Overspeeding may cause the operator to lose control of the machine resulting in serious injury or death. 7. Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control. (e.g. tractor may speed up, braking and steering ability are reduced, attachment may jack-knife and cause tractor to overturn).

SLOPE OPERATION
Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15 degrees as shown on the slope gauge, do not operate this unit on that area or serious injury could result.

DO:
1. Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes. 2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

CHILDREN
1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them. a. Keep children out of the mowing area and in watchful care of a responsible adult other than the operator. b. Be alert and turn machine off if a child enters the area.
4

c. Before and while backing, look behind and down for small children. d. Never carry children, even with the blade(s) shut off. They may fall off and be seriously injured or interfere with safe machine operation. e. Use extreme care when approaching blind corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run into the machine. f. Disengage the cutting blade(s) before shifting in reverse. The No-Cut-In Reverse feature is a reminder not to cut in reverse and to help avoid back over accidents. Do not defeat it. g. Keep children away from hot or running engines. They can suffer burns from a hot muffler. h. Remove key when machine is unattended to prevent unauthorized operation. 9. Never allow children under 14 years old to operate the machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.

TOWING
1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point. 2. Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes. 3. Never allow children or others in or on towed equipment. 4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. 5. Travel slowly and allow extra distance to stop. 6. Do not shift to neutral and coast downhill.

c. When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle. d. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. e. Extinguish all cigarettes, cigars, pipes and other sources of ignition. f. Never fuel machine indoors. g. Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two minutes before refueling. h. Never over fill fuel tank. Fill tank to no more than inch below bottom of filler neck to allow space for fuel expansion. i. Replace gasoline cap and tighten securely. j. If gasoline is spilled, wipe it off the engine and equipment. Move unit to another area. Wait 5 minutes before starting the engine. k. To reduce fire hazards, keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris. l. Never store the machine or fuel container inside where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. m. Allow a machine to cool at least 5 minutes before storing. GENERAL SERVICE: 1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas. 2. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting. 3. Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after operating the blade disengagement control. If the blades do not stop within the this time frame, your unit should be serviced professionally by an authorized MTD Service dealer. 4. Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required. 5. Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked).

SERVICE
SAFE HANDLING OF GASOLINE: 1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately. a. Use only an approved gasoline container. b. Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

6. Replace the blade(s) with the original equipment manufacturers (O.E.M.) blade(s) only, listed in this manual. Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety! 7. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. 8. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition. 9. Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly. 10. After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before starting and operating. 11. Never attempt to make adjustments or repairs to the machine while the engine is running.

12. Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturers (O.E.M.) parts only, listed in this manual. Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety! 13. Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine. 14. Maintain or replace safety and instruction labels, as necessary. 15. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.

WARNING: YOUR RESPONSIBILITY Restrict the use of this power machine to persons who read,
understand and follow the warnings and instructions in this manual and on the machine.

TO REDUCE THE RISK OF INJURY, DO NOT OPERATE UNLESS DISCHARGE COVER OR GRASS CATCHER IS IN ITS PROPER PLACE. IF DAMAGED, REPLACE IMMEDIATELY.

WARNING
TO AVOID SERIOUS INJURY OR DEATH
GO UP AND DOWN SLOPES, NOT ACROSS. AVOID SUDDEN TURNS. DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP. IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK DOWNHILL SLOWLY. DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND. NEVER CARRY CHILDREN EVEN WITH. BLADES OFF. LOOK DOWN & BEHIND BEFORE AND WHILE BACKING. KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES, ETC.) IN PLACE AND WORKING. REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S). KNOW LOCATION AND FUNCTION OF ALL CONTROLS. BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE(S).

X
S30536

AVOID SERIOUS INJURY OR DEATH KEEP HANDS AND FEET AWAY FROM ROTATING PARTS. REMOVE OBJECTS THAT CAN BE THROWN BY THE BLADE IN ANY DIRECTION. WEAR SAFETY GLASSES. DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND. NEVER CARRY CHILDREN EVEN WITH BLADES OFF. USE EXTRA CAUTION ON SLOPES. DO NOT MOW SLOPES GREATER THAN 10 MOW UP AND DOWN, NOT ACROSS. AVOID SUDDEN TURNS, USE LOW GEAR.

BEFORE LEAVING OPERATOR'S POSITION, DISENGAGE BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE PARKING BRAKE, SHUT OFF AND REMOVE KEY.

10 MAX

READ OPERATOR'S MANUAL

READ OPERATOR'S MANUAL. KEEP SAFETY DEVICES IN PLACE AND WORKING. Label shape may vary by tractor model. Label contents do not vary.

SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE A POWER POLE A CORNER OF A BUILDING OR A FENCE POST

FOL D ON D OTT ED L I NE

,R EPR ESE N

T IN G

A 15 S

LO P E

SECTION 2: SLOPE GAUGE

15

WARNING

Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury. Operate RIDING mowers up and down slopes, never across the face of slopes.

SECTION 3: TRACTOR SET-UP

Attaching the Battery Cables
NOTE: The positive battery terminal is marked Pos. (+). The negative battery terminal is marked Neg. ().
The positive cable (heavy red wire) is secured to the positive battery terminal (+) with a hex bolt and hex nut at the factory. Make certain that the rubber boot covers the terminal to help protect it from corrosion. Remove the hex bolt and wing nut from the negative cable. Remove the black plastic cover, if present, from the negative battery terminal and attach the negative cable (heavy black wire) to the negative battery terminal () with the bolt and wing nut. Make certain the hold-down strap is in position over the battery, securing it in place. See Figure 1. Service the engine with gasoline and oil as instructed in the separate Briggs & Stratton Operator/Owner Manual packed with your tractor. Read instructions carefully.
IMPORTANT: Your tractor is shipped with motor oil in the engine. However, you MUST check the oil level before operating. Be careful not to overfill.

Shipping Brace Removal

WARNING: Make sure the riding mowers engine is off, set the parking brake and remove the ignition key before removing the shipping brace.
Locate the shipping brace and warning tag found on the right side of the cutting deck. See Figure 2.

Rubber Boot

Wing Nut

Shipping Brace

Hex Bolt

Warning Tag

Figure 2 Figure 1 While holding the discharge chute with your left hand, remove the shipping brace with your right hand by grasping it between your thumb and index finger and rotating it clockwise.

NOTE: If the battery is put into service after the date

shown on top of battery, charge the battery as instructed on page 18 of this manual prior to operating the tractor.

Gas and Oil Fill-up

The gasoline tank is located under the hood and has a capacity of either two or three gallons. Do not overfill.

WARNING: The shipping brace, used for packaging purposes only, must be removed and discarded before operating your riding mower. WARNING: The mowing deck is capable of
throwing objects. Failure to operate the riding mower without the discharge cover in the proper operating position could result in serious personal injury and/or property damage.

WARNING: Use extreme care when

handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition.

SECTION 4: KNOW YOUR LAWN TRACTOR

D E F B G

1/10 P

J K C

NOTE: Steering Wheel not shown for clarity.

A B C D E F

Systems Indicator Monitor PTO (Power Take-off) Lever Cup Holder Throttle Control Lever Parking Brake Button Cruise Control Button

G H I J K

Ignition Switch Brake Pedal Drive Pedal Deck Lift Lever Seat Adjustment Lever

NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operators position.
9

Throttle Control Lever

The throttle control lever is located on the right side of the tractors dash panel. This lever controls the speed of the engine and, when pushed all the way forward, the choke control also. When set in a given position, the throttle will maintain a uniform engine speed. See Figure 3.
Choke Position Fast Position

Ignition Switch
WARNING: Never leave a running machine unattended. Always disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting.
To start the engine, insert the key into the ignition switch and turn clockwise to the START position. Release the key into the ON position once engine has fired. See Figure 4.
On/Lights Off On

Slow Position

Figure 3

Brake Pedal
The brake pedal is located on the right front side of the tractor above the drive pedal along the running board. The brake pedal can be used for sudden stops or setting the parking brake. Figure 4

Start

Refer to Starting The Engine on page 12 of this manual for detailed starting instructions The ignition switch is also used to operate the tractors headlights. Refer to Operating The Headlights on page 14 of this manual for detailed instructions.

NOTE: The brake pedal must

be fully depressed to activate the safety interlock switch when starting the tractor.

Drive Pedal
The drive pedal is located below the brake pedal on the right front side of the tractor along the running board. Depress the upper portion of the drive pedal forward to cause the tractor to travel forward. Depress the lower portion of the drive pedal with the ball of your right foot (NOT your heel) to cause the tractor to travel in reverse. Ground speed is also controlled with the drive pedal. The further forward or rearward that the pedal is pivoted, the faster the tractor will travel. The pedal will return to its original position when its not depressed.
IMPORTANT: Always set the parking brake when leaving the tractor unattended.

PTO (Power Take-off) Lever

On models equipped with a manual PTO, the PTO lever is located on the left side of the dashboard next to the steering wheel. Move the PTO lever forward to engage the power to the cutting deck or other (separately available) attachments; move the PTO lever rearward to disengage the power to the attachments.

NOTE: The PTO lever must be in the disengaged (OFF) position when starting the engine, when traveling in reverse and if the operator leaves the seat.
10

Systems Indicator Monitor / Hour Meter

Your tractor is equipped with four indicator lights and an hour meter located on the left side of the dash panel. See Figure 5.
Battery Oil

Seat Adjustment Lever

To adjust the seat forward or backward on units equipped with a quick-adjust seat, slide the seat adjustment lever to the left and reposition the seat to the desired position. Once a comfortable position is found, release the seat adjustment lever to lock the seat in place. Refer to Seat Adjustment on page 17 of this manual for more detailed instructions.

Cup Holder
Hour Meter
1/10

The tractors cup holder, if so equipped, is located on the fender to the left of the seat, just to the rear of the shift lever.

Parking Brake Button

To set the parking brake, fully depress the brake pedal and push the parking brake button in. Hold the button in while taking your foot off the brake pedal. Both the parking button and the brake pedal will then stay depressed. To release the parking brake, depress the brake pedal slightly. The parking brake button will then return to its original position.

PTO

Brake

Figure 5 If the Brake light or PTO light illuminates when attempting to start the unit, proceed as follows: Engage the parking brake. Move the PTO lever into the disengaged (OFF) position. It is normal for the Oil light and the Battery light to illuminate while the engine is cranking, but if either illuminates while the engine is running, proceed as follows: Stop the tractor immediately and check the crankcase oil level as instructed in the Briggs & Stratton Operator/Owner Manual included with your unit. Add oil as required. Battery If this light illuminates while the engine is running, it indicates that the battery is in need of a charge OR that the engines charging system is not generating sufficient amperage. Refer to Battery on page 18 of this manual for the proper battery charging procedure or have the engines charging system checked by a authorized service dealer. The hour meter operates whenever the engine is running and records the actual hours of tractor operation. Oil Brake PTO

NOTE: The parking brake must be set if the operator

leaves the seat with the engine running or the engine will automatically shut off.
IMPORTANT: Always set the parking brake when leaving the tractor unattended.

Cruise Control Button

The cruise control button is located on the tractor dash panel to the left of the ignition switch. Push the cruise control button while traveling forward at a desired speed. While holding the button in, release pressure from the drive pedal. This will engage the cruise control and allow the tractor to remain at that speed without applying pressure to the drive pedal. Depress the brake pedal or the drive pedal to deactivate cruise control. Refer to Setting the Cruise Control on page 13 this manual for detailed instructions regarding the cruise control feature.

Deck Lift Lever

Found on your tractors right fender, the deck lift lever is used to change the height of the cutting deck. To use, move the lever to the left, then place in the notch best suited for your application.

NOTE: Cruise control can NOT be engaged at the tractors fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed.

11

SECTION 5: OPERATING YOUR LAWN TRACTOR

WARNING
AVOID SERIOUS INJURY OR DEATH
GO UP AND DOWN SLOPES, NOT ACROSS. AVOID SUDDEN TURNS. DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP. IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK DOWNHILL SLOWLY. DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND. NEVER CARRY CHILDREN, EVEN WITH BLADES OFF. LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING. KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN PLACE AND WORKING. REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S). KNOW LOCATION AND FUNCTION OF ALL CONTROLS. BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE(S). BEFORE LEAVING OPERATORS POSITION, DISENGAGE BLADE(S), ENGAGE BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY.

WARNING: Keep hands and feet away from the discharge opening of the cutting deck. NOTE: The deck wheels are an anti-scalp feature of
the deck and are not designed to support the weight of the cutting deck. Refer to Leveling the Deck on page 15 of this manual for more detailed instructions regarding various deck adjustments.

Starting the Engine

WARNING: Do not operate the tractor if the
interlock system is malfunctioning. This system was designed for your safety and protection.

READ OPERATORS MANUAL

WARNING: Read, understand, and follow

all instructions and warnings on the machine and in this manual before operating.

NOTE: Refer to the TRACTOR SET-UP on page 8 of this manual for Gasoline and Oil fill-up instructions.
Insert the tractor key into the ignition switch. Place the PTO lever in the disengaged (OFF) position. Engage the tractors parking brake. Pull the choke control outward. Turn the ignition key clockwise to the START position. After the engine starts, release the key. It will return to the ON position.

Safety Interlock Switches

This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor. Contact an authorized MTD service dealer. The safety interlock prevents the engine from cranking or starting unless the parking brake is engaged, and the PTO lever is in the disengaged (OFF) position. The engine will automatically shut off if the operator leaves the seat before engaging the parking brake. The engine will automatically shut off if the operator leaves the tractors seat with the PTO lever in the engaged (ON) position, regardless of whether the parking brake is engaged. The engine will automatically shut off if the PTO lever is moved into the engaged (ON) position with the drive pedal in position for reverse travel.

IMPORTANT: Do NOT hold the key in the START position for longer than ten seconds at a time. Doing so may cause damage to your engines electric starter.

After the engine starts, deactivate the choke control and place the throttle control in the FAST position.

NOTE: Do NOT leave the choke control on while

operating the tractor. Doing so will result in a "rich" fuel mixture and cause the engine to run poorly.

Stopping the Engine

WARNING: If you strike a foreign object,
stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before restarting and operating If the blades are engaged, place the PTO lever in the disengaged (OFF) position. Turn the ignition key counterclockwise to the OFF position. Remove the key from the ignition switch to prevent unintended starting.

WARNING: Do not operate the tractor if the

interlock system is malfunctioning. This system was designed for your safety and protection.

Setting the Cutting Height

Select the height position of the cutting deck by placing the deck lift lever in any of the six different cutting height notches on the right side of the fender. Then adjust the deck wheels so that they are between -inch and inch above the ground when the tractor is on a smooth, flat surface such as a driveway.
12

Driving The Tractor

WARNING: Avoid sudden starts, excessive speed and sudden stops.

Driving On Slopes
Refer to the SLOPE GAUGE on page 7 to help determine slopes where you may operate the tractor safely.

WARNING: Do not mow on inclines with a WARNING: Do not leave the seat of the
tractor without first placing the PTO lever in the disengaged (OFF) position, depressing the brake pedal and engaging the parking brake. If leaving the tractor unattended, also turn the ignition key off and remove the key. Briefly depress the brake pedal to release the parking brake. Move the throttle lever into the FAST (rabbit) position. To travel FORWARD, slowly depress the upper portion of the drive pedal forward until the desired speed is achieved. See Figure 6. slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). The tractor could overturn and cause serious injury. Mow up and down slopes, NEVER across. Exercise extreme caution when changing direction on slopes. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Avoid turns when driving on a slope. If a turn must be made, turn down the slope. Turning up a slope greatly increases the chance of a roll over. Avoid stopping when driving up a slope. If it is necessary to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of flipping the tractor over backward.

Reverse

Forward

Brake Pedal Drive Pedal Fender / Running Board

Setting The Cruise Control

Cruise control allows the tractor to remain at a constant speed without applying pressure to the drive pedal. To active cruise control, proceed as follows: Slowly depress the upper portion of the drive pedal until the desired speed is achieved. Lightly depress the cruise control button. While continuing to hold the button in, lift your foot from the drive pedal (you should feel the cruise latch engage). Once engaged, the cruise control button and the drive pedal will lock in the down position, and the tractor will maintain the same forward speed.

Figure 6 To travel in REVERSE, check that the area behind is clear then slowly depress the lower portion of the drive pedal with the ball of your foot (NOT your heel) until the desired speed is achieved. See Figure 6.

IMPORTANT: Do NOT attempt to change the direction of travel when the tractor is in motion. Always bring the tractor to a complete stop before pivoting the drive pedal from forward to reverse or vice versa.

Engaging the Parking Brake

To engage the parking brake: Fully depress the brake pedal and hold it there while gently pushing the parking brake button inward. Hold the parking brake button in while removing your foot from the brake pedal. Once engaged, the parking brake button and the brake pedal will lock in the down position. To disengage the parking brake: Slightly depress the brake pedal.

NOTE: Cruise control can not be engaged at the tractors fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed.
Disengage the cruise control using one of the following methods: Depress the brake pedal to disengage the cruise control and stop the tractor. Lightly depress the drive pedal. To change the direction of travel to reverse when operating with cruise control, depress the brake pedal to disengage the cruise control and bring the tractor to a complete stop. Then depress the lower portion of the drive pedal with the ball of your foot to travel in reverse.

NOTE: The parking brake must be engaged if the

operator leaves the seat with the engine running or the engine will automatically shut off.
13

Moving The Tractor Manually

Your tractors transmission is equipped with a hydrostatic relief valve for occasions when it is necessary to move the tractor manually. Activating this valve allows the rear tires to "freewheel." To engage the hydrostatic relief valve, proceed as follows: Locate the hydrostatic bypass rod in the rear of the tractor. See Figure 7.

Keep the throttle lever in the FAST (rabbit) position for the most efficient use of the cutting deck or other (separately available) attachments.

IMPORTANT: The engine will automatically shut off if the PTO is engaged with the drive pedal in position for reverse travel. Refer to Safety Interlock Switches on page 12.

Using the Deck Lift Lever

To raise the cutting deck, move the deck lift lever to the left, then place it in the notch best suited for your application. Refer to Setting The Cutting Height earlier in this section.

Mowing
WARNING: To help avoid blade contact or
a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
Hydrostatic Bypass Rod

The following information will be helpful when using the cutting deck with your tractor.

WARNING: Plan your mowing pattern to

avoid discharge of materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator. Do not mow at high ground speed, especially if a mulch kit or grass collector is installed. For best results it is recommended that the first two laps be cut with the discharge thrown towards the center. After the first two laps, reverse the direction to throw the discharge to the outside for the balance of cutting. This will give a better appearance to the lawn. Do not cut the grass too short. Short grass invites weed growth and yellows quickly in dry weather. Mowing should always be done with the engine at full throttle. Under heavier conditions it may be necessary to go back over the cut area a second time to get a clean cut. Do NOT attempt to mow heavy brush and weeds and extremely tall grass. Your tractor is designed to mow lawns, NOT clear brush. Keep the blades sharp and replace the blades when worn. Refer to Cutting Blades on page 18 of this manual for proper blade sharpening instructions.

Figure 7 Pull the hydrostatic bypass rod outward, then down, to lock it in place.

NOTE: The transmission will NOT engage when the

hydrostatic bypass rod is pulled out. Return the rod to its normal position prior to operating the tractor.
IMPORTANT: Never attempt to move the tractor manually without first engaging the hydrostatic relief valve. Doing so will result in serious damage to the tractors transmission.

Engaging the PTO

Engaging the PTO transfers power to the cutting deck or other (separately available) attachments. To engage the PTO, proceed as follows: Move the throttle control lever to the FAST (rabbit) position. Grasp the PTO lever and pivot it all the way forward into the engaged (ON) position.

Operating The Headlights

To turn the tractors headlights on: Figure 8
14

Start the engine following the instructions earlier in this section.

Turn the key one notch counterclockwise into the On/Lights position of the ignition switch. Refer to Figure 4. To turn the tractors headlights off: Turn the key either into the On position (to leave the engine running) or the Off position (to shut the engine off). Refer to Figure 4.

NOTE: Never move the key into the Start position while the engine is running. Doing so may cause damage to your engines electric starter.

SECTION 6: MAKING ADJUSTMENTS

WARNING: Never attempt to make any
adjustments while the engine is running, except where specified in the operators manual. Carefully remove the cotter pin from the crown nut on the right side of the brake assembly. Using a feeler gauge, check the gap between the brake disc and the brake puck. Proper gap is .011". Tighten the crown nut until the proper gap is achieved. Insert a replacement cotter pin (part number 7140111) into the crown nut.

WARNING: Disconnect the spark plug

wire(s) and ground against the engine before performing any adjustments, repairs or maintenance.

Parking Brake Adjustment

WARNING: Never attempt to adjust the brakes while the engine is running. Always disengage PTO, move shift lever into neutral position, stop engine and remove key to prevent unintended starting.
If the tractor does not come to a complete stop when the brake pedal is completely depressed, or if the tractors rear wheels can roll with the parking brake applied, the brake is in need of adjustment. The brake disc can be found on the right side of the transmission in the rear of the tractor. Adjust if necessary as follows: From the right side of the tractor, locate the brake rod and brake disc. See Figure 9.
Brake Rod

Steering Adjustment
If the tractor turns tighter in one direction than the other, or if the ball joints are being replaced due to damage or wear, the steering drag links may need to be adjusted. Adjust the drag links so that equal lengths are threaded into the ball joint on the left side and the ball joint on the right side: Loosen the jam nut found on the drag link at the rear of the ball joint. See Figure 10. Remove the hex nut and lock washer on the top of ball joint. See Figure 10.
Hex Nut and Lock Washer Pivot Bar

Axle Crown Nut

Drag Link Brake Disc Jam Nut Ball Joint

Figure 10 Thread the ball joint toward the jam nut to shorten the drag link. Thread the ball joint away from the jam nut to lengthen the drag link. Replace hex nut and lock washer and retighten the jam nut after proper adjustment is achieved.

NOTE: View shown from beneath tractor. Figure 9

15

NOTE: Threading the ball joints too far onto the drag
links will cause the front tires to "toe-in" too far. Proper toe-in is between 1/16" and 5/16". Front tire toe-in can be measured as follows: Place the steering wheel in position for straight ahead travel. In front of the axle, measure the distance horizontally from the inside of the left rim to the inside of the right rim. Note the distance. Behind the axle, measure the distance horizontally from the inside of the left rim to the inside of the right rim. Note the distance. The measurement taken in front of the axle should be between 1/16" and 5/16" less than the measurement taken behind the axle. Adjust if necessary.

The first measurement taken should be between 1/4" and 3/8" less than the second measurement. Determine the approximate distance necessary for proper adjustment and proceed, if necessary, to the next step. Loosen the two jam nuts on the rear side of the deck stabilizer bracket. See Figure 11A. Locate the two lock nuts on the opposite side of the stabilizer bracket. See Figure 11A. Tighten the lock nuts to raise the front of the deck; loosen the lock nuts to lower the front of the deck. Retighten the two jam nuts loosened earlier when proper adjustment is achieved.

Side to Side
If the cutting deck is mowing unevenly, a side to side adjustment can be performed. Adjust as follows: With the tractor parked on a firm, level surface, place the deck lift lever in the top notch (highest position) and rotate both blades so that they are perpendicular with the tractor. Measure the distance from the outside of the left blade tip to the ground and the distance from the outside of the right blade tip to the ground. Both measurements taken should be equal. If theyre not, proceed to the next step. Loosen, but do NOT remove, the hex cap screw on the left deck hanger bracket. See Figure 11B. Balance the deck by using a wrench to turn the adjustment gear (found immediately behind the hex cap screw just loosened) clockwise/up or counterclockwise/down. The deck is properly balanced when both blade tip measurements taken earlier are equal. Retighten the hex cap screw on the left deck hanger bracket when proper adjustment is achieved.

Leveling the Deck

NOTE: Check the tractors tire pressure before performing any deck leveling adjustments. Refer to Tires on page 18 for information regarding tire pressure.
Front To Rear
The front of the cutting deck is supported by a stabilizer bracket that can adjusted to level the deck from front to rear. The front of the deck should be between 1/4-inch and 3/8-inch lower than the rear of the deck. Adjust if necessary as follows: With the tractor parked on a firm, level surface, place the deck lift lever in the top notch (highest position) and rotate the blade nearest the discharge chute so that it is parallel with the tractor. Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground.

A
Deck Stabilizer Bracket

Lock Nuts

Deck

Jam Nuts

Adjustment Gear

FRONT TO REAR

SIDE TO SIDE Figure 11

Hex Cap Screw

16

Seat Adjustment
WARNING: Before operating this machine,
make sure the seat is engaged in the seat stop, stand behind the machine and pull back on seat until fully engaged into stop.

To adjust the position of the seat on models equipped with a seat adjustment lever, move the lever to the left and slide the seat forward or rearward. Make sure seat is locked into position before operating the tractor.

SECTION 7: MAINTAINING YOUR LAWN TRACTOR

Before performing any maintenance or repairs, disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting.

WARNING:

Service the oil filter (if so equipped) as instructed in the separate Briggs & Stratton Operator/Owner Manual packed with your unit. Perform the above steps in the opposite order after oil has finished draining. Refill the engine with new motor oil.

Engine
Refer to the Briggs & Stratton Operator/Owner Manual for engine maintenance instructions. Check engine oil level before each use as instructed in the Briggs & Stratton Operator/Owner Manual packed with your unit. Follow the instructions carefully.

IMPORTANT: Refer to the Briggs & Stratton Operator/ Owner Manual packed with your unit for information regarding the quantity and proper weight of motor oil.

Air Cleaner
Service the pre-cleaner, if so equipped, and cartridge/ air cleaner element as instructed in the Briggs & Stratton Operator/Owner Manual packed with your unit.

Changing Engine Oil

Unscrew oil fill cap and remove dipstick from the oil fill tube. See Figure 12.
Oil Fill Cap Oil Drain Hose Protective Cap

Spark Plug(s)
The spark plug should be cleaned and the gap reset once a season. Spark plug replacement is recommended at the start of each mowing season. Refer to the Briggs & Stratton Operator/Owner Manual for correct plug type and gap specifications.

Lubrication
WARNING: Before lubricating, repairing, or
inspecting, always disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting.
Oil Fill Tube Oil Drain Valve Drain Port

Engine
Lubricate the engine with motor oil as instructed in the Briggs & Stratton Operator/Owner Manual packed with your unit.

Figure 12 Pop open the protective cap on the end of the oil drain valve to expose the drain port. See Figure 12. Push the oil drain hose (packed with this manual) onto the oil drain port. Route the opposite end of the hose into an appropriate oil collection container with a capacity of no less than 64 oz. Push the oil drain valve in slightly, then rotate counterclockwise and pull outward to begin draining oil. See Figure 12.

Pivot Points & Linkage

Lubricate all the pivot points on the drive system, parking brake and lift linkage at least once a season with light oil.

Rear Wheels
The rear wheels should be removed from the axles once a season. Lubricate the axles and the rims well with an all-purpose grease before re-installing them.

17

Front Axles
Each end of the tractors front pivot bar may be equipped with a grease fitting. Lubricate with a grease gun after every 25 hours of tractor operation.

Do NOT allow debris to accumulate around the cooling fins of the engine or on any other part of the machine, especially the belts and pulleys.
IMPORTANT: The use of a pressure washer or garden hose to clean your tractor is NOT recommended. It may cause damage to electrical components, spindles, pulleys, bearings or the engine. The use of water will result in a shortened life of the tractor and reduce its serviceability.

Transmission
The hydrostatic transmission is sealed at the factory. The oil level cannot be checked nor can the oil be changed.

Cleaning the Engine And Deck

Any fuel or oil spilled on the machine should be wiped off promptly.

SECTION 8: SERVICE
Tires
WARNING: Never exceed the maximum
inflation pressure shown on the sidewall of the tire. The recommended operating tire pressure is 10 psi for the rear tires and 14 psi for the front tires. Refer to the tire sidewall for exact tire manufacturers recommended or maximum psi. Do not overinflate. Uneven tire pressure may cause the cutting deck to mow unevenly.

WARNING: Batteries give off an explosive gas while charging. Charge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.

Fuses
Two fuses are installed in your tractors wiring harness to protect the tractors electrical system from damage caused by excessive amperage. If the electrical system does not function, or your tractors engine will not crank, first check to be certain that the fuse has not blown. One can be found under the hood mounted behind the top of the dash panel on the support bar. The other can be found under the seat mounted to the inside of the tractor frame next to the battery tray. Pull the fuse out and inspect it to determine if it is good or blown. Always use a fuse with the same amperage capacity for replacement.

Battery
The battery is sealed and is maintenance-free. Acid levels cannot be checked. Always keep the battery cables and terminals clean and free of corrosive build-up. After cleaning the battery and terminals, apply a light coat of petroleum jelly or grease to both terminals Always keep the rubber boot positioned over the positive terminal to prevent shorting.

IMPORTANT: If removing the battery for any reason, disconnect the NEGATIVE (Black) wire from its terminal first, followed by the POSITIVE (Red) wire. When re-installing the battery, always connect the POSITIVE (Red) wire its terminal first, followed by the NEGATIVE (Black) wire. Be certain that the wires are connected to the correct terminals; reversing them could change the polarity and cause damage to your engines alternating system.

Cutting Blades
WARNING: Be sure to shut the engine off,
remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the cutting blade(s) for sharpening or replacement. Protect your hands by using heavy gloves or a rag to grasp the cutting blade.

Charging
If the unit has not been put into use for an extended period of time, charge the battery with an automotivetype 12-volt charger for a minimum of one hour at six amps.

18

WARNING: Periodically inspect the blade adapter and/or spindle for cracks or damage, especially if you strike a foreign object. Replace immediately if damaged .
The blades may be removed as follows. Remove the deck from beneath the tractor, (refer to Cutting Deck Removal on page 19) then gently flip the deck over to expose its underside. Place a block of wood between the center deck housing baffle and the cutting blade to act as a stabilizer. See Figure 13.
Hex Flange Nut Wood Block

IMPORTANT:If the cutting edge of the blade has already been sharpened to within 5/8" of the wind wing radius, or if any metal separation is present, replace the blades with new ones. See Figure 14.

It is important that each cutting blade edge be ground equally to maintain proper blade balance. A poorly balanced blade will cause excessive vibration and may cause damage to the tractor and result in personal injury. The blade can be tested by balancing it on a round shaft screwdriver. Grind metal from the heavy side until it balances evenly. When replacing the blade, be sure to install the blade with the side of the blade marked Bottom (or with a part number stamped in it) facing the ground when the mower is in the operating position.
IMPORTANT: Use a torque wrench to tighten the blade spindle hex flange nut to between 70 foot-pounds and 90 foot-pounds.

Cutting Deck Removal

To remove the cutting deck, proceed as follows: Place the PTO lever in the disengaged (OFF) position and engage the parking brake. Lower the deck by moving the deck lift lever into the bottom notch on the right fender. Remove the PTO belt from around the cutting decks center pulley. Refer to Figure 16. Looking at the cutting deck from the left side of the tractor, locate the deck support pin on the rear left side of the deck. See Figure 15.

Spindle Assembly

Figure 13 Use a 15/16" wrench to remove the hex flange nut that secures the blade to the spindle assembly. See Figure 13. To properly sharpen the cutting blades, remove equal amounts of metal from both ends of the blades along the cutting edges, parallel to the trailing edge, at a 25 to 30 angle. See Figure 14.
Blade Separation

Support Pin

Worn Blade Edge Wind Wing

5 /8 " m inim um

Figure 15
19

Sharpen Edge Evenly

Figure 14

Pull the deck support pin outward to release the deck from the deck lift arm. Rotate the pin slightly toward the rear of the tractor and release the pin into the hole provided. Repeat the above steps on the tractors right side.

Move the deck lift lever into the top notch on the right fender to raise the deck lift arms up and out of the way. Gently slide the cutting deck toward the front of the tractor allowing the hooks on the deck to release themselves from the deck stabilizer rod. Gently slide the cutting deck (from the right side) out from underneath the tractor.

To change or replace the deck belts on your tractor, proceed as follows: Lower the deck by moving the deck lift lever into the bottom notch on the right fender. Remove the belt guards by removing the selftapping screws that fasten them to the deck. Grasp the rearmost portion of the PTO idler bracket and pivot it toward the discharge chute to relieve tension on the PTO belt. Remove the PTO belt from the engine pulley and the PTO idler pulleys. Grasp the deck idler pulley and pivot it toward the left side of the deck to relieve tension on the deck belt. Remove the deck belt from around all pulleys, including the deck idler pulley. Route the new belts as shown in Figure 16. Remount the belt guards removed earlier.

Changing the Deck Belt & PTO Belt

WARNING: Be sure to shut the engine off,
remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the belt(s). All belts on your tractor are subject to wear and should be replaced if any signs of wear are present.
IMPORTANT:The V-belts found on your tractor are specially designed to engage and disengage safely. A substitute (non-OEM) V-belt can be dangerous by not disengaging completely. For a proper working machine, use factory approved belts. Engine Pulley

PTO Idler Bracket (mounted on tractor)

Deck belt (Bottom) PTO belt (Top)

Left Hand Pulley Right Hand Pulley (beneath belt guard)

Deck Idler Pulley

NOTE: Left hand belt cover not shown for clarity.

Center Pulley

Self-Tapping Screws

Figure 16

Changing The Transmission Drive Belt

All belts on your tractor are subject to wear and should be replaced if any signs of wear are present.
IMPORTANT: The V-belts found on your tractor are specially designed to engage and disengage safely. A substitute (non-OEM) V-belt can be dangerous by not disengaging completely. For a proper working machine, use factory approved belts.

To change or replace the drive belt on your tractor, proceed as follows: Remove the cutting deck as instructed earlier in this section. After disconnecting the battery cables, remove the battery and battery tray from beneath the seat.

20

IMPORTANT: When removing the battery, disconnect the NEGATIVE (Black) wire from its terminal first, followed by the POSITIVE (Red) wire. Re-install in reverse order.

NOTE: Proper removal of the drive belt requires the

removal of several tractor components. Read through the following procedure prior to attempting it to determine if you feel you could successfully complete it. If you dont, see an authorized MTD service dealer to have the belt changed.
IMPORTANT: Note the routing of the lower drive belt

Remove the hex bolt from the center of the engine pulley and gently lower it off of the engine crankshaft. Be careful not to lose any washers or spacers which may be found on top of the engine pulley. Lower the engine pulley far enough to be able to remove the upper drive belt from around it.

IMPORTANT: When remounting the engine pulley, torque the center hex bolt to between 38 foot-pounds and 50 foot-pounds.

around all the pulleys and the belt keepers (if present) BEFORE performing the following steps. Locate the fixed v-idler pulley found on the left underside of the frame. See Figure 17. Grasp the belt on both sides of the pulley and gently move it toward the left frame rail allowing it to unseat itself from the fixed v-idler. See Figure 17. Pivot the double-idler bracket forward slightly before removing the idler extension spring from the stud and the double-idler bracket itself. Do NOT discard the spring. Roll the drive belt out from around both the v-idler pulley and the flat idler pulley found on the doubleidler bracket..
Transmission Pulley (Beneath Cooling Fan)

Remove the drive belt by feeding it from front to rear, toward the hydrostatic transmission. See Figure 17. Continue removing the drive belt by gently lifting it off of the transmission pulley and over the cooling fan.

IMPORTANT: The fins on the cooling fan are only slightly flexible. Be careful not to damage the fan when removing the drive belt from around the transmission pulley.

Reroute the new belt around the pulleys and belt keepers, if present, EXACTLY as the old one was routed. Refer to Figure 17.

Fixed V-idler Pulley

Left Frame Rail V-idler Pulley Flat idler Pulley

Idler Extension Spring Double-Idler Bracket Drive Belt Hydrostatic Transmission

Engine Pulley

FRONT OF TRACTOR
NOTE: View shown from above tractor.

Figure 17
21

Hydrostatic Transmission
The hydrostatic transmission is sealed at the factory and is maintenance free. The fluid level cannot be checked nor can the oil be changed. Always keep the area around the transmission cooling fan free of grass and debris at all times.

SECTION 9: OFF-SEASON STORAGE

Clean and lubricate the tractor as instructed in Section 7: MAINTAINING YOUR LAWN TRACTOR on page 17 of this manual before storing for an extended period. Follow the instructions in the Service, Storage & Specifications section of the Briggs & Stratton Operator/Owner Manual for proper engine care prior to storing your tractor.

WARNING: Drain fuel only into an approved container outdoors, away from an open flame. Allow engine to cool. Extinguish cigarettes, cigars, pipes, and other sources of ignition prior to draining fuel.

WARNING: Never store the machine or fuel container indoors where there is an open flame, spark or pilot light such as on water heater, furnace, clothes dryer or other gas appliance.

SECTION 10: ATTACHMENTS & ACCESSORIES

The following attachments and accessories are compatible for Lawn Tractor Models Y614G. See the retailer from which you purchased your tractor, an authorized MTD Service Dealer or phone (800) 800-7310 for information regarding price and availability.

NOTE: Lawn tractor model Y614G is NOT designed for use with any type of ground-engaging attachments (e.g.
tiller or plow). Use of this type of equipment WILL void the tractors warranty. MODEL OEM-190-116 OEM-190-601 OEM-190-603 OEM-190-604 OEM-190-607 OEM-190-822 OEM-190-823 DESCRIPTION 42-inch Deck Mulch Kit FastAttach Twin Bagger Grass Collector (for 42-inch Decks) FastAttach Grille Guard (mounts on front of tractor) FastAttach Yard-Mate Storage Container/Toolbox (mounts on rear of tractor) FastAttach Deluxe Tractor Sunshade FastAttach 46-inch Front Dozer Blade FastAttach 42-inch Two-stage Snow Thrower

22

SECTION 11: TROUBLESHOOTING

Trouble
Engine fails to start

Possible Cause(s)
PTO lever engaged. Parking brake not engaged. Spark plug wire(s) disconnected. Throttle control lever not in correct starting position. Choke not activated Fuel tank empty, or stale fuel. Blocked fuel line. Faulty spark plug. Engine flooded. Unit running with CHOKE applied. Spark plug wire(s) loose. Blocked fuel line or stale fuel. Vent in gas cap plugged. Water or dirt in fuel system. Dirty air cleaner.

Corrective Action
Disengage PTO. Engage parking brake. Connect wire(s) to spark plug. Place throttle lever to FAST position. Pull out the CHOKE control. Fill tank with clean, fresh (less than 30 days old) gas. Clean fuel line or replace fuel filter, if so equipped. Clean, adjust gap or replace plug. Crank engine with throttle in FAST position. Push CHOKE control in. Connect and tighten spark plug wire(s). Clean fuel line; fill tank with clean, fresh (less than 30 days old) gasoline. Replace fuel filter, if so equipped. Clear vent or replace cap if damaged. Drain fuel tank. Refill with clean, fresh (less than 30 days old) gasoline. Replace air cleaner cartridge/element or clean precleaner, if so equipped. Fill crankcase with proper capacity and weight of oil. Clean grass clippings and debris from around the engines cooling fins and blower housing. Remove spark plug and reset the gap. Replace spark plug. Set plug gap. Replace air cleaner cartridge/element or clean precleaner, if so equipped. Tighten blade and spindle. Balance blade. Replace blade. Perform side-to-side deck adjustment. Sharpen or replace blade. Check tire pressure in all four tires.

Engine runs erratic

Engine overheats

Engine oil level low. Air flow restricted.

Engine hesitates at high RPM Spark plug gap too close. Idles poorly Spark plug fouled, faulty or gap too wide. Dirty air cleaner. Excessive vibration Cutting blade loose or unbalanced. Damaged or bent cutting blade. Uneven cut Deck not balanced properly. Dull blade. Uneven tire pressure.

23

SECTION 12: MODEL Y614G PARTS LIST

B&S OHV Single
16 9 4 13 9 17 7

18 11 19 3 2 6

15 10 5 12

8 14 1

24

Models Y614G
REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. 710-0227 710-0599 712-0271 710-1237 710-1314A 783-0615B 751B213146 751-0617 726-0205 736-0119 751-3142 751-0619 751-0535 751-0564 721-0208 746-1084 732-0966 751-3140 751-3141 DESCRIPTION Self-tapping Screw, #8-18 x .50 Self-tapping Screw, 1/4-20 x .50 Hex Sems Nut, 1/4-20 Screw, #10-32 x .625 Socket Cap Screw, 5/16-18 x .625 Muffler Heat Shield Casing Clamp Muffler, Single Inlet Hose Clamp Lock Washer, 5/16 Oil Drain Cap Exhaust Pipe Fuel Line Hose Muffler Deflector Exhaust Gasket Throttle Cable Extension Spring, .275 x 1.25 Oil Drain Valve Oil Drain Hose

25

Model Y614G
13 11 41

40

21

28 24 23

25 38

12

30 35 39 29

27
2 17 20 32

4 22 19 34 31 33 22 17 20 26

19 22

14 15 1 37 16 7

19 42 3 1 19 36

22

43 8 9 18 1 6 22 16 9

26

Model Y614G
REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 PART NO. 710-3015 710-0599 712-3006 710-0895 710-0924 710-0528 712-0292 712-3004A 726-0201 747-2127 731-1978 731-1979 747-1132A 731-1980A 731-1981B 731-1982B 736-0329 736-0342 736-0173 736-3078 710-0809 783-0808A 710-0604A 710-1017 710-3217 712-0142 731-0069C 731-0072 731-1857 731-2106 747-1155 749-1087A 731-2232 751-0659B 751-0603 725-1745 725-1744 731-2272 783-1000A 725-1976 725-1741 625-0051 731-1995 731-1996 747-1303 747-1304 629-0469A 629-1071 DESCRIPTION Hex Cap Screw, 1/4-20 x .75 Self-tapping Screw, 1/4-20 x .5 Hex Nut, 1/4-20 Self-tapping Screw, 1/4-15 x .75 Pan Phillips Screw, 1/4-20 x .75 Hex Cap Screw, 5/16-18 x 1.25 U-type Speed Nut, 1/4-20 Flange Lock Nut, 5/16-18 Speed Nut Hood Latch Rod RH Head Light Lens LH Head Light Lens Hood Support Rod Hood LH Side Panel RH Side Panel Lock Washer, 1/4 Flat Washer, .283 x .75 x .030 Flat Washer, .28 x .74 x .063 Flat Washer, .349 x 1.0 x .063 Self-tapping Screw, 1/4-20 x 1.25 Hood Heat Shield w/o Intake Bellow Self-tapping Screw, 5/16-18 x .625 Torx Self-tapping Screw, 1/4-14 x .625 Torx Screw, #8-32 x .375 Hex Nut, 8-32 Dash Panel, 4-style Parking Brake Button Throttle Control Lever Cruise Control Button Brake/Cruise Pivot Rod Dash Support Tube Intake Bellow Fuel Tank, 2-gallon Fuel Cap Ignition Key w/ plastic cover Ignition Key w/o plastic cover Heat Shield Grille Support Bracket Systems Indicator Monitor Ignition Switch Headlight Assembly RH Headlight Reflector LH Headlight Reflector LH Rod RH Rod Headlight Wire Harness Tractor Wire Harness

27

Model Y614G
49

43 42

39 46

45 41 37 48 44 30

6 40 36 47 16 38 28 35 54 13 31 34

28 11 33

27 29

51 53 50 6 24 14 2 18 52 8 12 17 21 10 20 21 22 24 6 14 52 5 4 15 23 18 32 6

25 19 3 1 26 16 9 7

17

28

Model Y614G
REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 PART NO. 747-1130 683-0197 711-0332 712-0206 712-0431 712-3004A 712-3083 714-0104 714-0145 716-0106 720-0311 732-0874 732-1027 736-0275 736-0921 736-3019 736-3084 738-0138A 738-0143 741-0225 741-0715 746-0968 747-1111A 756-1154 783-0678A 783-0720A 710-0260A 710-0604A 710-0895 731-1990 731-1993 736-3078 783-0677 783-1279 783-1489 710-1268 712-3027 720-0309A 731-1989 732-0499 736-0175 736-0204 738-0137A 738-1007 783-0611 783-0738 783-0739 783-0753 757-0365A 735-0656 735-0657 726-3046 714-0111 731-0511 783-0209 DESCRIPTION Deck Stabilizer Rod Lift Shaft Assembly Clevis Pin, .5 x .78 Hex Nut, 1/2-13 Flange Lock Nut, 3/8-16 Flange Lock Nut, 5/16-18 Hex Nut, 1/2-13 Internal Cotter Pin Internal Cotter Pin E-ring Handle Grip Torsion Spring Extension Spring, .872 x 3.4 Flat Washer, 5/16 Lock Washer, 1/2 Flat Washer, .31 x 1.062 x .134 Flat Washer, .51 x 1.12 x .06 Hex Cap Screw, 5/16-18 x .62 Shoulder Screw, 3/8-16 Hex Flange Bearing Snap Flange Bearing Lift Cable, 16.16 Lift Handle Roller Pulley Arm Lift Deck Stabilizer Bracket Carriage Bolt, 5/16 x .62 Self-tapping Screw, 5/16-18 x .625 Self-tapping Screw, 1/4-15 x .75 Lift Lever Cover Cover w/ Cup Holder Flat Washer, .349 x 1.0 x .063 Lift Adjustment Bracket Fender Seat Mounting Bracket Screw, #10-16 x .375 Hex Flange Lock Nut, 1/4-20 Seat Adjuster Grip Spacer Compression Spring, .41 x 1.5 Spring Washer, .265 x .562 x .025 Flat Washer, .344 x .62 x .03 Shoulder Screw, .340 x .285,1/4-20 Shoulder Screw, .50 x .50, 3/8-16 Seat Stop Seat Pivot Bracket Seat Adjustment Lever Seat Adjustment Selector Medium Back Seat, Yellow RH Foot Pad LH Foot Pad Foot Pad Clips (Not Shown) Cotter Pin Trim Strip Seat Lift Bracket

29

Models Y614G

24 43 31 23

19

6 38 21 14 20 2 4 20 13 22 11 18 13 22 7 8

15 12 5 28 1 30 11

30

10 17

39 33

27 34 25 9 16

32 37 36 29

26

30

Models Y614G
REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART NO. 710-1260A 710-0604A 783-0726B 783-0727A 783-0728 710-0514 711-1408 711-1655 712-0240 712-0241 712-0431 712-0459 712-3004A 717-1550D 717-1554 723-0448A 736-0169 736-3084 738-1001A 741-0475 741-0656 738-0372B 731-2624 731-2625 638-0019A 638-0020A 719-0399B 712-0431 714-0162 726-0341 736-0242 736-0285 736-0331 738-1011 710-0643 634-0105A 634-0172 734-0255 734-1731 734-2290 783-0653E 738-0143 DESCRIPTION Self-tapping Screw, 5/16-18 x .75 Self-tapping Screw, 16-18 x .625 RH Pivot Support Bracket LH Pivot Support Bracket Pivot Bar Bracket Hex Cap Screw, 3/8-16 x 1 (Grade 5) RH Drag Link LH Drag Link Jam Nut, 7/16-20 (Grade 2) Hex Nut, 3/8-24 (Grade 2) Flange Lock Nut, 3/8-16 Flange Lock Nut, 7/16-20 Flange Lock Nut, 5/16-18 Steering Gear, 11/90 Ratio Steering Pinion Gear Ball Joint, 7/16-20 Lock Washer, 3/8 Flat Washer, .51 x 1.12 x .06 Steering Shaft, .625 OD x 24.4 Plastic Bushing, .38 ID Hex Flange Bearing, 5/8 Shoulder Spacer, .38 ID Steering Wheel, Soft Grip, Three Spoke Steering Wheel Cap, Round LH Axle Assembly, .75 Diameter RH Axle Assembly, .75 Diameter Cast Iron Pivot Bar w/ Fittings, .75 Flange Lock Nut, 3/8-16 Cotter Pin Push Cap, .750 Bell Washer, .34 x .872 Flat Washer, .635 x 1.589 x .06 Bell Washer, .39 x 1.13 x .062 Shoulder Screw, .5 x 2.2, 3/8-16 Hex Bolt, 5/16-18 X 1 Wheel Assembly Complete, 15 x 6 x 6 Rim Only w/ Plastic Bearing Air Valve (Not Shown) Tire Only, Square Shoulder Hub Cap Steering Support Bracket Shoulder Screw, 3/8-16

37 38 39

31

Model Y614G
17 18

19 13 31 20 35 20 16 37 11 26 30 8 5 39 38 43 21 60 52 51 69 61 54 47 2 21 32 33 29 8 12 17 48 7 49 33 27 9 41 53 46 79 76 73 54 21 9 59 50 69 45 78 67 22 17 33 62 72 68 21 65 63 56 75 18 57 17 66 22 68 63 21 74 22 55 64 64 70 71 55 21

21

40 25

28

44 4 9 36 14 15 10 42 34 58 4

24

3 21 32 77

42

33

Attach Spring Ref. 32

33

32

Model Y614G
REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 PART NO. 17840 618-0319 629-0949A 736-0242 683-0251 710-0176 710-0227 710-0344 710-0604A 710-0653 710-3007 710-3011 710-3103 711-0677 711-0832 712-0333 712-0431 712-3004A 712-3010 712-3017 714-0104 714-0111 725-0157 725-1644 726-0320 731-1449A 732-0209 732-0716 732-0729 732-0429A 732-0994 732-3118 736-0140 736-0142 736-0169 736-0275 736-0921 736-3010 738-0372B 747-1149 747-1150 747-1151 DESCRIPTION Transaxle Mounting Bracket Hydrostatic Transmission Reverse Wire Harness Adapter & Ground Bell Washer, .34 x .872 Double Idler Bracket Assembly Hex Cap Screw, 5/16-18 x 2.75 Screw, #8-18 x .5 Hex Cap Screw, 3/8-16 x 1.5 Self-tapping Screw, 5/16-18 x .625 Self-tapping Screw, 1/4-20 x .375 Screw, #12-24 x .375 Hex Cap Screw, 3/8-16 x 2.25 Hex Cap Screw, 5/16-18 x 2.0 Ferrule, 5/16-18 Ferrule, 3/8-24 Hex Nut, 1/2-20 Flange Lock Nut, 3/8-16 Flange Lock Nut, 5/16-18 Hex Nut, 5/16-18 Hex Nut, 3/8-16 Internal Cotter Pin Cotter Pin Cable Tie Short Spring Switch Insulator Nut Plate 10-inch Fan Extension Spring, .48 x 2.03 Extension Spring, .59 x 4.0 Wire Ring Extension Spring, .5 x 3.97 Extension Spring, .5 x 7.0 Extension Spring, 3/8 x 1.44 Flat Washer, .385 x .62 x .063 Flat Washer, .281 x .50 x .063 Lock Washer, 3/8 Flat Washer, .344 x .688 x .065 Lock Washer, 1/2 Flat Washer, .407 x .812 x .135 Shoulder Spacer, .38 Hydrostatic Bypass Rod Hydrostatic Brake Rod Hydrostatic Control Rod REF. NO. 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 PART NO. 750-0535 754-0349 756-0116 756-0981A 756-1166 783-0810 783-1019 647-0031 647-0049 683-0267C 710-0650 710-1260A 711-0736 711-1363 732-0335 756-0978A 732-0963 735-0662 735-3049 736-0133 736-0187 736-0204 736-3004 738-0155 710-0627 741-0225 741-3065B 747-1137 747-1138 748-0413 736-3008 783-0653E 783-0663C 783-0773 634-0104 634-0070 734-0255 734-1730 734-2290A 736-0430 DESCRIPTION Spacer, .376 x .625 x .22 Drive Belt V-idler Pulley, 3.06 Flat Idler Pulley, 2.75 Input Pulley, 5.0 Transmission Torque Bracket Switch Actuator Bracket Brake Control Assembly Drive Control Assembly Hydro Pedal Assembly Self-tapping Screw, 5/16-18 x .875 Self-tapping Screw, 5/16-18 x .75 Ferrule, 1/4-20 Pin, 3/8-16 x 2.43 Compression Spring, .405 OD x 1.17 Engine Pulley Extension Spring, .50 OD x 6.37 Drive Pedal Pad Brake Pedal Pad Flat Washer, .411 x 1.25 x 1.0 Flat Washer, .64 x 1.24 x .06 Flat Washer, .344 x .062 x .03 Flat Washer, .406 x .875 x .105 Shoulder Screw, .437 x 1.62 Hex Cap Screw, 5/16-24 x .75 Hex Flange Bearing Split Hex Flange Bearing Cruise Control Rod Brake Lock Control Rod Cruise Latch Flat Washer, .344 x .750 x .120 Steering Support Bracket Drive Lockout Bracket Brake Pedal Wheel Assembly Complete 20 x 8 x 8 Square Shoulder Rim Assembly Only Air Valve (Not Shown) Tire Only, 20 x 8 x 8, Square Shoulder Deluxe Hub Cap (Ref. 79 Required) Flat Washer, .350 x 1.59 x .062

78 79

33

Model Y614G
32 32 33 16 34 42 40 3 45 32 37 41 43 9 30 12 24 19 11 25 38 13

36 35 45 46 47 44

39 1

A
21 9 27 17 10

10 9 31 6 57 26

7 27 23 15 11 18 14

56

2 48 49

A
8 58

B*
18 11

50 22 22 55 29 54

28 5 4 * Refer to B on page 36. 34

53 52 51

Model Y614G
REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART NO. 647-0064 683-0450 710-0276 710-0520 710-0831 710-1238 712-0229 712-0431 712-3004A 712-3010 714-0470 726-0201 731-2111A 732-1170 732-0991A 736-0108 736-0119 736-0140 736-0275 736-0300 736-0331 736-3010 738-0372A 741-0708 747-1112D 747-1286 748-0415B 756-0627B 756-1208 DESCRIPTION PTO Engage Lever Assembly PTO Engage Plate Assembly Carriage Screw, 5/16-18 x 1.00 Hex Cap Screw, 3/8-16 x 1.5 Hex Cap Screw, 3/8-16 x 5.5 Hex Head Washer Screw, 5/16-18 x .875 Push Nut, 3/8 Flange Lock Nut, 3/8-16 Flange Lock Nut, 5/16-18 Hex Nut, 5/16-18 Cotter Pin, 1/8 x 1.25 Speed Nut, .3125 PTO Knob Extension Spring, .75 x 6.75 Belt Guard Flat Washer, .510 x .750 x .033 Lock Washer, 5/16 Flat Washer, .385 x .62 x .063 Flat Washer, 5/16 Flat Washer, .406 x .875 x .059 Bell Washer, .39 x 1.13 x .062 Flat Washer, .407 x .812 x .135 Shoulder Spacer, .380 Hex Split Flange Bearing, .5 PTO Engagement Handle Belt Keeper Rod Spacer, 3/8 x 1.54 Idler Pulley, 3.5 Idler Pulley, 4.0 REF. NO. 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 PART NO. 783-0744A 783-0891B 710-0604A 732-3080 723-0444 738-1020 736-0407 712-0459 783-1031A 783-0349 725-1426 710-0599 736-0222 683-0304 725-1706 710-0751 712-0271 712-3044 732-1165 710-3180 750-0596 710-3029 736-0171 736-0322 756-0983B 754-0497 783-0653E 711-1044 732-1013 DESCRIPTION Engagement Stop Deck Stop Self Tapping Screw, 5/16-18 x .625 Compression Spring, 1.28 x 3.5 Battery Strap Shoulder Screw, .625 x .5, 7/16-20 Bell Washer, .45 x 1.0 x .062 Flange Lock Nut, 7/16-20 Hitch Plate Battery Tray Solenoid, 12-Volt, 100 Amp Self Tapping Screw, 1/4-20 x .5 Lock Washer, 1/4 Lower Frame Assembly 12-volt Battery, 270 CCA Hex Cap Screw, 1/4-20 x .62 Hex Sems Nut, 1/4-20 Wing Nut, 1/4-20 Extension Spring, .50 x 5.0 Hex Cap Screw, 5/16-18 x 1.75 Spacer Cup Hex Head Cap Screw, 7/16-20 x 1.25 Lock Washer, 7/16 Flat Washer, .450 x 1.25 Engine Pulley, 3.56 OD x 5.56 PTO Belt Steering Support Bracket Keeper Pin, 5/16 x 4.75 Belt Guard

IMPORTANT: For a proper working machine, use Factory Approved Parts. V-belts are designed to engage and disengage safely. A substitute (non OEM) V-belt can be dangerous by not disengaging completely.

35

Model Y614G
12 34 15 20 38 41 42 20 10 52 34 10 17 22 39 32 23 19 43 25 4 36 15 49 19 30 17 13 44 31 37 45 37 2 24 8

C B*
5 46

26

C
7 29 21 3

28 27 33 9 18 32 9 47 50 18 1

40

16

51

48

11

35

14 * Refer to B on page 34. 36

Model Y614G
REF. PART NO. NO. 1 16606 2 618-0565 756-0980 3 683-0198D 4 683-0254 5 736-0140 6 710-0520 7 710-0528 8 710-0604A 9 710-0751 10 710-1238 11 710-1260A 12 710-3151 13 712-0337 14 712-0417A 15 712-0431 16 712-3004A 17 712-3006 18 712-3027 19 714-0470 20 716-3020 21 717-1553A 22 726-0233 23 731-1032B 24 731-2486 25 732-0306 26 732-0470A DESCRIPTION Retainer Hook Spindle Assembly, 5.75 Dia. Pulley Only 42-inch Deck Shell Deck Adjustment Bracket w/ Weld Nut Flat Washer, .385 x .62 x .063 Hex Cap Screw, 1/4-20 x 1.5 Hex Cap Screw, 5/16-18 x 1.25 Self-tapping Screw, 5/16-18 x .625 Hex Cap Screw, 1/4-20 x .62 Hex Head Washer Screw, 5/16-18 x .875 Self-tapping Screw, 5/16-18 x .75 Hex Cap Screw, 5/8-18 x .875 Hex Nut, 5/8-18 Hex Flange Nut, 5/8-18 Flange Lock Nut, 3/8-16 Flange Lock Nut, 5/16-18 Hex Nut, 1/4-20 Hex Flange Lock Nut, 1/4-20 Cotter Pin, 1/8 x 1.25 Internal Snap Ring Deck Adjustment Gear Push Nut. .25 x .5 Side Discharge Chute Assembly Belt Cover Compression Spring, .406 x .531 x 1.75 Extension Spring, .50 x 4.74 REF. NO. 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 PART NO. 734-0973 736-0105 736-0119 736-0158 736-0162 736-0270 738-0373 741-0524 742-0616 747-1116 748-0331 750-0932A 683-0440 754-0498 756-0627B 756-1202 710-1830 746-0970 783-1291 711-1534 712-3087 710-0599 710-0134 731-2363 783-1146A 753-0894 DESCRIPTION Deck Wheel, 5 x 1.38 Bell Washer, .401 x .87 x .063 Lock Washer, 5/16 Lock Washer, 5/8 Flat Washer, .64 x 1.0 x .12 Bell Washer, .265 x .75 x .062 Shoulder Screw, .498 x 1.53 Bearing, .625 x 1.574 x .470 Three-in-one Blade, Star Center, 21.23" Deck Release Pin Shoulder Spacer, .625 x .324 Spacer, .635 x .88 x 1.72 Deck Brake Assembly Deck Belt Idler Pulley, 3.5 Double Pulley, 5.0 Self-tapping Screw, 1/4-20 x 4.0 Brake Cable, 5.05 Idler Bracket Pin, 3/8-16, 3/8 x 3.27 Wing Nut, 1/4-20 Self-tapping Screw, 1/4-20 x .5 Carriage Screw, , 1/4-20 x .62 Mulch Plug Deck Skirt Deck Assembly Complete, Manual PTO (w/o Mulch Kit)

IMPORTANT: For a proper working machine, use Factory Approved Parts. V-belts are designed to engage and disengage safely. A substitute (non OEM) V-belt can be dangerous by not disengaging completely.

37

NOTES

38

NOTES

39

MANUFACTURERS LIMITED WARRANTY FOR:

The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States, its possessions and territories. MTD LLC warrants this product against defects for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operators Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any accessory or attachment not approved by MTD LLC for use with the product(s) covered by this manual will void your warranty as to any resulting damage. Normal wear parts or components thereof are subject to separate terms as follows: All normal wear parts or component failures will be covered on the product for a period of 90 days regardless of cause. After 90 days, but within the two year period, normal wear part failures will be covered ONLY IF caused by defects in materials or workmanship of OTHER component parts. Normal wear parts and components include, but are not limited to: batteries, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates, auger spiral rubber, and tires. HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact MTD LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-800-800-7310 or 1330-220-4683 or log on to our Web site at www.mtdproducts.com. This limited warranty does not provide coverage in the following cases: a. The engine or component parts thereof. These items carry a separate manufacturers warranty. Refer to applicable manufacturers warranty for terms and conditions. Log splitter pumps, valves, and cylinders have a sepa rate one year warranty. Routine maintenance items such as lubricants, filters, blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure.

d.

e. f.

g.

MTD LLC does not extend any warranty for products sold or exported outside of the United States, its possesions and territories, except those sold through MTD LLCs authorized channels of export distribution. Parts that are not genuine MTD parts are not covered by this warranty. Service completed by someone other than an authorized service dealer is not covered by this warranty. Transportation charges and service calls are not covered.

No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD LLC. During the period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above. The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. MTD LLC shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you. In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift. HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

b. c.

MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-800-7310, 1-330-220-4683

40