Service Training MALAGA

928 G & IT 28 G

III. ELECTRONIC CONTROL SYSTEM

1.Operation 2.Diagnostic Indicator 3.ECAP & ET
Sara APRIL 1997

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PARKING BRAKE SWITCH RIDE CONTROL/LOAD CHECK SWITCH SHIFT LEVER TRANSMISSION NEUTRALIZER SWITCH CAT DATA LINK (ECAP) CONNECTOR AUTO/MANUAL SWITCH HARNESS CODE CONNECTOR DOWNSHIFT SWITCH ENGINE SPEED SENSOR TRANSMISSION SPEED SENSOR OPTIONS CODE CONNECTOR

ELECTRONIC TRANSMISSION CONTROL SYSTEM

TRANSMISSION SOLENOIDS

FWD HIGH

REVERSE

CHAPTER : Transmission - ECS

ELECTRONIC TRANSMISSION CONTROL UNIT

FWD LOW

SPEED 1

928 G & IT 28 G

SPEED 2

SPEED 3

RIDE CONTROL / LOAD CHECK RELAY PARKING BRAKE ALARM RELAY DIAGNOSTIC INDICATOR

928 G & IT 28 G
CHAPTER : Transmission - ECS

OPERATION
Transmission Control

Parking Brake Switch Parking Brake Relay Shift Lever Transmission control Transmission Solenoids

Parking Brake

Parking Brake Switch Parking Brake Alarm Relay Transmission Control Parking Brake Alarm

Downshift Control

Transmission Speed Sensor Engine Speed Sensor Transmission Control Auto/Manual Switch Downshift Switch

Ride Control

Transmission Speed Sensor Ride Control Switch Transmission Control Ride Control Relay

Load Check

Load Check Switch Transmission Control Load Check Relay

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III-2

928 G & IT 28 G
CHAPTER : Transmission - ECS

Using the Diagnostic Indicator to Determine Service Codes

Activation Of Diagnostic Indicator Operations (Quick Reference) Operation To Scroll ACTIVE Faults To Scroll INACTIVE Faults To Clear 3 Faults Contact 11 Ground 2 Open Open Contact 31 Open Open Ground 2 Contact 51 Open Ground 2 Open

1 These contacts are located in the harness code connector. Remove harness code plug. 2 Remove the connection to ground to place the desired information shown during scrolling on-hold. 3 A fault is cleared only while it is on-hold. A fault that is ACTIVE can not be cleared.

1 2 3 4

8 7 6 5

1 2 3 4

8 7 6 5

1 2 3 4

8 7 6 5

ACTIVE FAULT MODE

LOGGED FAULT MODE

ERASE MODE

Harness Code Connector Plug

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III-3

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Code Flashed 11 CID - FMI No ACTIVE Faults No INACTIVE Faults 12 14 15 16 17 31 32 33 34 35 36 37 38 39 41 42 43 44 641 - 05 642 - 05 643 - 05 644 - 05 645 - 05 646 - 05 346 - 05 683 - 05 421 - 05 641 - 06 642 - 06 643 - 06 644 - 06

Using the Diagnostic Indicator to Determine Service Codes

Diagnostic Code Conversion Code Flashed 45 46 Not applicable 47 48 49 928G Not available IT28G Not available Forward High Solenoid Open Circuit Reverse Solenoid Open Circuit Forward Low Solenoid Open Circuit Speed 1 Solenoid Open Circuit Speed 2 Solenoid Open Circuit Speed 3 Solenoid Open Circuit Ride Control Relay Open Circuit Parking Brake Alarm Open Circuit Load Check Relay Open Circuit Forward High Solenoid Short to Ground Reverse Solenoid Short to Ground Forward Low Solenoid Short to Ground Speed 1 Solenoid Short to Ground 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 67 68 69 Diagnostic Code Conversion

Description Not applicable

CID - FMI 645 - 06 646 - 06 346 - 06 683 - 06 421 - 06 641 - 03 642 - 03 643 - 03 644 - 03 645 - 03 646 - 03 346 - 03 683 - 03 421 - 03 190 - 02 191 - 02 668 - 02 168 - 00 168 - 01 650 - 02 687 - 02 367 - 02 621 - 02

Description Speed 2 Solenoid Short to Ground Speed 3 Solenoid Short to Ground Ride Control Relay Short to Ground Parking Brake Alarm Short to Ground Load Check Relay Short to Ground Forward High Solenoid Short to Battery Reverse Solenoid Short to Battery

CHAPTER : Transmission - ECS

Forward Low Solenoid Short to Battery Speed 1 Solenoid Short to Battery Speed 2 Solenoid Short to Battery Speed 3 Solenoid Short to Battery Ride Control Relay Short to Battery Parking Brake Alarm Short to Battery Load Check Relay Short to Battery Engine Speed Sensor Transmission Speed Sensor Invalid Shift Lever Input Battery Voltage Above Normal Battery Voltage Below Normal Invalid Harness Code Input Invalid Options Code Input Invalid Ride Control Switch Input Invalid Downshift Switch

928 G & IT 28 G

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CID No. / FMI No. FMI 00 FMI 01 FMI 08 FMI 08 FMI 03 FMI 05 FMI 06 FMI 02 FMI 03 FMI 05 FMI 06 FMI 02 FMI 03 FMI 05 FMI 06 FMI 03 FMI 05 FMI 06

Using the Electronic Control Analyzer Programmer (ECAP) or the Electronic Technician (ET) to Determine Service Codes

Detected Faults For Troubleshooting

Description

Detected Faults For Troubleshooting

CID No. / FMI No. CID 643 - Forward Low Solenoid : Description

CID 168 - Electrical System : System voltage above normal System voltage above normal

FMI 03 FMI 05 FMI 06

Short to + battery Open circuit Short to ground

CID 190 - Engine Speed Sensor : Signal not correct

CID 644 - Speed 1 Solenoid : FMI 03 FMI 05 FMI 06 Short to + battery Open circuit Short to ground

CID 191 - Transmission Speed Sensor : Signal not correct

CID 346 - Ride Control Relay : Short to + battery Open circuit Short to ground

CID 645 - Speed 2 Solenoid :

CHAPTER : Transmission - ECS

FMI 03 FMI 05 FMI 06

Short to + battery Open circuit Short to ground

CID 367 - Ride Control Switch : Signal not correct

CID 646 - Speed 3 Solenoid : FMI 03 Short to + battery Open circuit Short to ground

928 G & IT 28 G

CID 421 - Load Check Relay : Short to + battery Open circuit Short to ground

FMI 05 FMI 06 CID 650 - Harness Code : FMI 02

CID 621 - Downshift Switch : Signal not correct

Invalid code

CID 668 - Shift Lever : FMI 02 Invalid shift lever input

CID 641 - Forward High Solenoid : Short to + battery Open circuit Short to ground

CID 683 - Parking Brake Alarm : FMI 03 FMI 05 FMI 06 Short to + battery Open circuit Short to ground

CID 642 - Reverse Solenoid : Short to + battery Open circuit Short to ground

CID 687 - Options Plug : FMI 02 Invalid option code input