Temperature Controller

Fuzzy Self-tuning Temperature Controller with Advanced PID (2-PID) Control

DIN-size: 48 x 48 mm Fuzzy self-tuning continuously optimizes temperature control. Setpoint filter automatically minimises overshoot. Minimal user setup. 2 setpoints, selectable by external volt-free input. Relay, voltage or 12-bit 4-20 mA outputs.

IE5CJ

Ordering Information
Temperature Controllers
Two alarm points; dual setpoint Heater Burnout detection Relay output Model E5CJR2HB Voltage output E5CJQ2HB Current output E5CJC2B E5CJR2 Two alarm points; single setpoint Relay output Voltage output E5CJQ2 Current output E5CJC2

Output Ratings
Relay Output Voltage Output for driving SSR Current Output Unit Current output Analogue voltage output SPSTNO, 3A at 250VAC (resistive load) NPN, 20mA at 12VDC (with short-circuit protection) 4 to 20mA; DC: 600 max.; resolution: 12 bit 020 mA, DC 600 max. resolution 12 bit 010 VDC resolution

Current Transformers
For Heater Burnout Detection
Model Hole diameter Note: E54CT1 5.8mm E54CT3 12.0mm

Only required if heater burnout detection is needed. Do not use with current output types.

Rear Terminal Protection Cover

Model E53COV04

Specifications
Temperature Ranges
Input (switch selectable) K (CA) Chromel vs. alumel Range C F Resolution (C/F) (main settings and alarm) 200 to 1,300 300 to 2,300 1 Thermocouple J (IC)/L Iron vs. constantan 100 to 850 100 to 1,500 1 T (CC)/U Copper vs. constantan 199.9 to 400.0 199.9 to 700.0 0.1 N Nichrosil vs. nisil 200 to 1,300 300 to 2,300 1 Platinum Resistance Thermometer JPt100/Pt100

199.9 to 650.0 199.9 to 999.9 0.1

E5CJ Ratings
Supply voltage Operating voltage range Power consumption Control output Control mode Alarm output Setting method Indication method Other functions 100 to 240 VAC, 50/60 Hz 85% to 110% of rated supply voltage Approx. 10 VA (at 100 VAC) to 12 VA (at 240 VAC) See Output Ratings on page 1. ON/OFF or PID control (2-PID) with fuzzy self-tuning.

E5CJ

Relay output, 2 SPST-NO contacts; 3 A, 250 VAC N.B. One side of contacts is connected to Common terminal. Digital setting via Up and Down Keys Digital indication character heights: PV: 12 mm, SV: 8mm Normal or reverse output Key protect 3 levels limits user access to fundamental settings Two setpoints by external volt-free input. (HB types only). Setting range limits Display in _F Alarm hysteresis Overshoot suppression

Other functions accessible at engineering level*

Note:

*Request E5-J Operation Manual from your OMRON Distributor.

Current Transformer Ratings

Max. continuous heater current Dielectric strength Vibration resistance Weight 50 A 1,000 VAC 50 Hz, 98 m/s2 (10G) E54-CT1: Approx. 11.5 g; E54-CT3: Approx. 50 g

Characteristics
Indication accuracy Hysteresis Proportional band Integral (reset) time Derivative (rate) time Alarm output setting range Control period Sampling period Output refresh time Display refresh time Insulation resistance Dielectric strength Vibration resistance Shock resistance (0.5% of indication value or 1C, whichever greater) 1 digit max. 0.1 to 999.9C/F (in units of 0.1C/F) (during ON/OFF control action) 0.1 to 999.9C/F (in units of 0.1C/F) 0 to 3,999 s (in units of 1 s) 0 to 3,999 s (in units of 1 s) Thermocouple (K/J/L/N): 1,999 to 9,999C/F (in units of 1C/F) Platinum resistance thermometer, thermocouple (T): 199.9 to 999.9C/F Pulse output: 1 to 99 s (in units of 1 s) 500 ms 500 ms 500 ms 20 M min. (at 500 VDC) measured with a control output attached 2,000 VAC, 50/60 Hz for 1 min between terminals of different polarities Malfunction: Destruction: Malfunction: Destruction: Ambient temperature Ambient humidity Memory protection Enclosure ratings Operating: Storage: 10 to 55 Hz, 9.8 m/s2 (1G) for 10 min each in X, Y, and Z directions 10 to 55 Hz, 19.6 m/s2 (2G) for 2 hrs each in X, Y, and Z directions 196 m/s2 (20G), 3 times each in 6 directions (98 m/s2 (10G) applied to the relay) 294 m/s2 (30G), 3 times each in 6 directions 10C to 55C (with no icing) 25C to 65C (with no icing)

Operating: 35% to 85% Non-volatile memory Front panel: IEC standard IP50

E5CJ Self-tuning
E5-J automatically selects from three independent systems to provide optimum control. There is no need for an operator to initiate self-tuning, since this takes place automatically. The conditions under which tuning is initiated are described below. Note: If PID control without self-tuning is required, the self-tune function can be turned off.

E5CJ

2. DT will start if the setpoint is changed under the condition that SRT does not start and the temperature becomes stable, provided that the number of maximum temperature values is less than four. If there are four or more maximum temperature values, HT will start.
Extreme value 2 Temperature SP setpoint change

Step Response Tuning (SRT)

Step response tuning automatically sets PID constants when the controller is powered up or when a significant change is made to the setpoint. Startup Conditions of SRT (Step Response Tuning) SRT will start if the following conditions are satisfied when the setpoint is changed or the E5-J is turned on. 1. The new setpoint is different from the setpoint used at the time SRT was executed last. 2. The difference between the new setpoint and the last setpoint is larger than the value obtained from the calculation: present proportional band value (P) x 1.27+4. (When the E5-J is turned on, the difference between the process value and setpoint is regarded as the setpoint changing range.) 3. The temperature is stable before changing the setpoint or the temperature is balanced while the E5-J is turned on before any output is obtained. 4. The setpoint is changed in the direction that the controlled amount increases (i.e., the control amount is in the upper direction at the time of reverse operation and in the lower direction at the time of normal operation). In the following cases, SRT will not be executed accurately. Therefore the E5-J must be tuned in DT or HT mode. 1. The maximum temperature slope (R) is not obtained before the process value reaches the value obtained from the calculation: present proportional band value (P) x approximately 1.27 (i.e., the maximum temperature slope (R) is not obtained before the SRT is finished). If the proportional band, obtained before SRT is finished, is larger than the previous proportional band, however, the PID constants will be renewed so that their values will be more accurate. 2. The setpoint is changed during SRT and the SRT completion conditions are satisfied, in which case no PID constant will be renewed. Stable Temperature Status If the temperature is within the stable range for a specified period, it is deemed that the temperature is stable.
Slope (R) Temperature SP P x 1.27 Stable range

Extreme value 1

Time

Hunting Tuning (HT)

Hunting tuning re-tunes the controller when hunting or oscillation around the setpoint exceeds a preset amount. This takes place automatically, without the controller initiating a disturbance into the process, as with conventional autotune. Startup Conditions of HT HT will be ON when there is hunting with four or more maximum temperature values (extreme values) while SRT is not being executed.
Extreme value 2 Temperature SP Extreme value 4

Extreme value 1

Extreme value 3

Time

Note:

In specific applications where temperature varies periodically due to disturbance, internal parameters need to be adjusted. For details, refer to E5-J Operation Manual.

Completion of SRT

Time

Balanced Status If the process value is within the stable range for 60 s when there is no output, it is deemed that the the temperature is balanced.

Disturbance Tuning (DT)

Disturbance tuning attempts to modify the PID settings to provide a faster recovery from an externally generated disturbance, for example when adding a solid solder bar to a solder bath. Startup Conditions of DT 1. DT will start if the temperature that has been stable varies due to external disturbance and the deflection of the temperature exceeds the stable range, the default setting of which is 1C, and then the temperature becomes stable, provided that the number of maximum temperature values is less than four.

E5CJ

E5CJ

Operation
1. Remove the internal mechanism from the housing. Pull out the internal mechanism while pressing the hook at the bottom of the front panel.

Internal Switches
E5CJ Top View
Alarm mode selector 2 (ALM2) (see note) Alarm mode selector 1 (ALM1) (see note) Input type selector (INPUT)

Note: Bottom View

A model with no alarm does not incorporate an alarm mode selector.

Key protection switch (PROTECT) Function selector (FUNCTION)

Input Type Selector (INPUT)

This selector selects the temperature sensor to be used. It is factory-set to position 2 to designate a K-type (chromel-alumel thermocouple) temperature sensor. The following table lists the other possible settings for temperature sensors. Refer to temperature range charts for further information. Switch setting 0, 8 1, 9 2 3 4 5 6 7 Note: Temperature sensor code JPt100 (Note 1) Pt100 (Note 2) K J T L U N Temperature range C 199.9to 650.0 199.9to 650.0 200 to 1,300 100 to 850 199.9to 400.0 100 to 850 199.9to 400.0 200 to 1,300 F 199.9 to 999.9 199.9 to 999.9 300 to 2,300 100 to 1,500 199.9 to 700.0 100 to 1500 199.9 to 700.0 300 to 2,300

1: Japanese standard only 2: DIN Standard (European)

Function Selector (FUNCTION)

The DIP switch sets the operating parameters listed in the following table. All pins are factory-set to OFF. Function Control output Control mode Pin number 1 2 Pin setting ON OFF ON OFF OFF 3 see note ON OFF Not used. Note: 4 Setting Normal (cooling) Reverse (heating) ON/OFF operation Advanced PID operation Advanced PID with fuzzy self-tuning. ON/OFF operation Advanced PID operation Advanced PID with fuzzy self-tuning.
ON
OFF O N 1 2 3 4

Leave turned OFF.

The Temperature Controller will be in ON/OFF control mode regardless of the setting of pin 3 if pin 2 is set to ON.

E5CJ Key Protection Switch (PROTECT)

The key protection switch is factory-set to the OFF position.

E5CJ

SP

OFF

ALL

To write-protect set values, the settings of the set values must be changed. Mode SP OFF ALL Protection All set values other than the setpoint will be write-protected. The Level Key will not be valid. The Down and Up Keys will not be valid except setpoint setting. No key protection will be valid. All keys will work normally. All set values will be write-protected. The Level, Down, and Up Keys will not be valid.

Alarm Mode Selectors (ALM1, ALM2)

Alarm modes, listed in the following table, can be selected using this switch. The switch is factory-set to position 2, i.e., the upper-limit alarm mode.

Switch Setting 0 1

Mode Alarm operation No alarm Upper- and (deviation) lower-limit alarm

Alarm output When X is positive OFF

ON OFF

Setting range

When X is negative ---

X
SP

Always ON

1999 to 9999, or 199.9 to 999.9 (The decimal position varies with the input type.)

Upper-limit alarm (deviation)

SP

X
SP

Lower-limit alarm (deviation)

X
SP SP

Upper- and (deviation)

lower-limit

alarm

X
SP

Always OFF

Upper- and lower-limit alarm with standby sequence (deviation) Upper-limit alarm with standby sequence (deviation)

X
SP

Always OFF

X
SP

X
SP

Lower-limit alarm with standby sequence (deviation) Absolute-value upper-limit alarm 0C/F

X
SP SP

X 0C/F

Absolute-value lower-limit alarm 0C/F

X 0C/F

Note:

In positions 1 to 8, X is the number of degrees from the setpoint. If the setpoint is changed, the alarm changes with it. In position 9, X is the number of degrees from zero. An absolute value alarm does not change if the setpoint is changed.

E5CJ

E5CJ

Dimensions
E5CJ
48 x 48 9.2 100 44.8 x 44.8

58

E5CJ
45 0
+0.6

Side-by-side Mounting of N Controllers

L 45 0
+0.6

Note:

1. Recommended panel thickness is 1 to 4 mm for the E5CJ. 2. Because mounting brackets are attached to the E5CJ, close side-by-side mounting is possible (in a single direction).

60 min.

45 0

+0.6

L = (48N 2.5)+1 0

Connections
E5CJ-j2HB Standard Models
For relay output For voltage output For current output 5 100 to 240 VAC 50/60 Hz 14 4 Event 13 1 12 CT 11 6 7 9 8 10 Control output 10 10 10 12 VDC 20 mA 4 to 20 mA 9 9 9

* Alarm output 1 is 3 ON when the E5CJ Alarm detects a sensor output 1* 2 abnormality or heater burnout. Alarm output 2 1

A 8

Use these terminals when connecting a thermocouple.

Use these terminals when connecting a platinum resistance thermometer. B B For voltage output For current output

7 6

E5CJ-j2

For relay output

5 100 to 240 VAC 50/60 Hz 14 4 13 3 Alarm output 1 Alarm output 2 12 2 11 1

10 Control output 9 8 7 6

10 10 10 12 VDC 20 mA 4 to 20 mA 9 9 9

A 8

Use these terminals when connecting a +thermocouple.

Use these terminals when connecting a platinum resistance thermometer. B B

7 6