Intelligent Field Controllers for Secure & Reliable Remote Operations

SCADAPack
Compact, versatile controller for telemetry and remote SCADA solutions

SCADA Controllers for Challenging Applications

Providing reliable data collection, monitoring and control is a crucial component in any SCADA system. However, when critical infrastructure is dispersed over a wide area, often accessible only through a variety of communication media, unique challenges are faced. How current is the data and will it be lost if communication is interrupted? How can unauthorised control or hacking attempts be prevented? Will this work at remote sites where power is very limited?

High cost of engineering and operating

Ever-expanding SCADA systems, focused on gathering process data from geographically dispersed remote sites, are placing increased demands on engineering and maintenance personnel. In an environment of shrinking operational budgets and rising labour and material costs, finding the right controller that can do more for less is crucial.

Operating in challenging environments

Controllers are typically situated in hard-to-access remote locations; subject to extremes in weather conditions and harsh, hazardous industrial environments.

With energy costs on the rise, alternate sources such as solarpower are being increasingly exploited wherever challenging power conditions exist. Controllers that consume less power and can easily interface with solar infrastructure are needed.

Increased pressure from security threats & regulatory requirements

In recent years, government agencies have been instituting stringent environmental, security and safety regulations. As a result of several high-profile cyber-attacks and environmental disasters, public and governmental awareness is at its highest level. Noncompliance to the regulations can be dangerous for users and the environment, and very expensive if fines are levied.

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SCADAPack controllers combine the monitoring

and communications capabilities of remote terminal units (RTUs) with the processing and data-logging power of programmable logic controllers (PLCs), providing superior functionality wherever remote processes require automatic supervision and autonomous control.

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> Make the most of your resources

The product line is designed for use in environments with extreme temperatures and humidity, integrates easily with most third party field and networking equipment, and can operate under low or restricted power conditions.
All SCADAPacks offer Class I, Division 2 Hazardous Area Rating and are covered by an industry-benchmark 3 year warranty.

SCADAPack controllers offer an array of flexible connectivity and programming features that reduce design and implementation time:

Wide range of connectivity options: easily retrofit into legacy system, or expand current system

Ethernet DF1 HART 3rd-Party Radios

Flexible connectivity options

SDI-12 EFM (Enron) Modbus USB Leased-line PSTN

Integrated Trio wireless radios: extend operational range without affecting control panel footprint

Built-in radio

Open protocols: interface to most 3rd-party SCADA infrastructure

Open SCADA Modbus DNP3

Open communication protocols

Flexible programming options: easy-to-use, multi-language tools for all skill levels

Choice of programming environments

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> Control costs of operation and maintenance

To help counter the effect of ever-rising energy, operational and maintenance costs, SCADAPack controllers offer a standard feature set that allows you to exploit alternate energy sources, increase system efficiency and reduce the frequency of costly on-site visits.

SCADAPack controllers help to reduce total cost of deployment with:

Gas flow metering (O&G) or pump control (W&WW) combined with data logging, PLC control & RTU communication in one device

An integrated data-logger provides enhanced control and data logging capabilities that increase operational efficiency and reduce cost
Controller and sensor all in one package

Remote configuration and diagnostics features allow system deployment and maintenance tasks to be executed from a centralised location over existing communication infrastructure.

Low-power models achieve significant cost savings due to the smaller solar panel/battery size required to power the unit

Centralised Server
ClearSCADA IEC 61131-3 E Configurator 3rd-party SCADA Host

SCADAPack 300E & ES

Communication Infrastructure
Ethernet LAN/WAN Radio, Hard-Wired, PSTN, Leased-line, etc.

> Ensure secure and reliable data from field to control room
SCADAPack controllers provide tools to ensure that remote communication links are not compromised by malicious intent or interference from other communication networks:

ClearSCADA Telepace Studio Firmware Loader IEC 61131-3 3rd-party SCADA Host SCADALog Realflo ProductionPlus

SCADAPack 100, 32, 300 & 4203

Configure remotely from central location

Enhanced security suite: IEEE1711 encryption & IEC62351 authentication for maximum system security mitigates effects of interference with data monitoring and control commands

Time-stamped event logging provides audit trail of operational data changes and other key data reliability indicators

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Enhanced Solutions for Oil & Gas...

SCADAPack controllers are the foundation for a range of solutions offering specific software and configuration tools to enhance performance in oil and gas and water/wastewater applications.

Digital Oil Field Solutions

Electronic Flow Measurement
Schneider Electric offers a flexible EFM solution that tightly integrates controller, multi-variable sensor and gas flow computer algorithm and configuration GUI. With the Realflo gas flow measurement software, SCADAPack controllers can become a fully functional gas flow computer with up to 10 gas flow runs available on select models. EFM functionality works concurrently with the controllers logic code for maximum flexibility. The SCADAPack 4203 combines a Modbus multivariable sensor with a PLC to function as a highly integrated gas flow computer. A second flow run may be accessed with the addition of a 4102 Modbus multivariable sensor. The SolarPack 410 is a cost-effective, out-of-the-box, single run flow computer designed for use in installations where solar is the only power source and operator access is difficult.
Realflo is compliant with API21.1 custody transfer and AGA3, AGA7, AGA8, NX 19 gas flow calculation standards.

Well Production Optimisation

ProductionPlus is an integrated hardware and software solution that increases safety, improves environmental compliance and extends the life cycle of the well. Leveraging the power of the SCADAPack 4203 gas flow computer and the SCADAPack 300 range of controllers, ProductionPlus offers a highly distributed and scalable well automation solution for 1 to 30+ wells per pad.

Rod Pump Control

Electric Submersible Pump Control

Progressive Cavity Pump Control

Plunger Lift Control

Custody Transfer Gas Flow Computers SCADA Host

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...and Water & Wastewater

Water/Wastewater Solutions
Optimised for remote pumping networks
SCADAPack E controllers offer all the features and benefits of the SCADAPack with the added capabilities of DNP3 and IEC 60870-5. They have an embedded historian allowing time-stamped event logging for extended periods of time. Distributed Network Protocol (DNP3) provides flexible, secure communications between devices. Ensuring that there are never holes in the data even when communication links go down, DNP3 reduces the number of costly and timeconsuming maintenance trips to the field. AGA12 encryption protects DNP3 data transmission using unique security keys, ensuring data integrity for billable applications or critical operations.

Lift Station Control

FlowStation is a complete pump station controller ideal for use in storm and wastewater lift stations and pump-up applications. This economical, convenient control solution manages power usage and related costs while minimising energy consumption during peak demand periods. FlowStation supports custom functionality, allowing for the creation of simple or feature-rich web pages viewable from a local touch screen, BlackBerry, or other remote web browser.

Enterprise SCADA Software Tank and Level Measurement Control

Pump Up Control Long-range Wireless

Pressure Distribution System

Tank or Booster Station

Wireless Instrumentation Monitoring

Water Treatment

Domestic & Commercial

Pump Down Control

Pumping and Recovery Station

Sewage Lift Station

Gate / Canal Control

Restoration to Natural Environment

Long-range Wireless

Enterprise SCADA Software

Wireless Instrumentation Monitoring

Irrigation / Water Management Waste Water Treatment

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> Selection Guide

SCADAPack
Modbus-centric SCADAPack 100, 300, 32 & 4203

Modbus core database, DNP3 level 2 layer, optional DF1 support Programming and configuration: TelePACE Studio, IEC61131-3, C/C++ O&G-focused apps: Realflo and ProductionPlus Well Optimisation
314 330 334 350 357 32P 32 P4 32 P4A 32 P4B 100

Analog Inputs
On-board1 8: 0-20mA, 4-20mA 0-5V 0-10V n/a 8: 0-20mA, 4-20mA 0-5V 0-10V 5: 0-10V, 0-20mA 1: 0-32.7VDC 5: 0-10V, 0-20mA 1: 0-32.7VDC 8: 0-20mA, 4-20mA 0-10V 0-5V n/a 8: 0-20/ 4-20mA or 0-5/1-5V 8: 0-20mA/ 0-10V 1: 0-32.768V 8: 0-20/ 4-20mA 0-5/0-10V 3: 0-20/ 4-20mA 0-5/1-5 VDC 1: 0-32.7 VDC

Analog Outputs
On-board1 2: 0-20mA 4-20mA Optional n/a 2: 0-20mA 4-20mA Optional 2 or 4: 0-20mA 4-20mA Optional n/a 2: 0-20mA 4-20mA Optional n/a

Digital Inputs
On-board1 16: 12/24V 48V 115/125V 240V n/a 16: 12/24V 48V 115/125V 240V 8: Dry contact, Shared with output points. 8: Dry contact, shared with output points 32: (12/24V, 48V, 115/125V, 240V) 3: 24VAC/ 30VDC, shared with Counter inputs 1: 30V interrupt 3: 24VAC/ 30VDC, shared with Counter inputs 1: 30V interrupt 16: 12-24/120/ 220V-VAC 3: 24VAC/ 30VDC, shared with Counter inputs 1: 30V interrupt 32: dry contact Shared with outputs 3: 24VAC/ 30VDC Shared with Counter inputs, 1: 30V interrupt input 32: 12/24V, 48V, 115/125V, 240V 6: selectable as input or output

Digital Outputs
On-board1 10: dry contact or 10: solid-state n/a 10: dry contact or solid-state 8: open drain, Shared with input points. 8: open drain, Shared with input points. 16: dry contact 1: Controller Status Output 1: Controller Status Output 12: Dry contact 1: Controller Status Output 32: dry contact Shared with inputs 1: Controller Status Output 16: Dry contact 6: selectable as input or output

Frequency Inputs
On-board1 1: 0-10Hz or 0-5kHz (dry contact) 3: 0-5 kHz shared with digital inputs, 1: 0-500Hz, interrupt input 1: 0-6 kHz turbine or dry contact

General
Turbine Inputs Serial Ports 2: RS232/ RS485 1: Peripheral n/a 2: 0-10kHz (turbine or dry contact) 2: RS232/RS485 1: RS232 1: RS485, 1: RS232/RS485, 1: RS232 2: RS232 1: RS232/ RS485 n/a 3: RS232, 1: RS232/RS485 2: RS232 1: RS232/ RS485 1 1: RS232 1: RS232/ RS485

USB Ports Ethernet Ports EFM Flow Runs Programming Software Modbus DNP3

1: Host, 1: Peripheral 1, 10/100BaseT 4 TP Studio, IEC61131, C++ Yes Level 2 1: 10BaseT 10

n/a n/a 1 TP Studio, IEC61131, C

Number of on-board I/O may be further expanded for any SCADAPack using Expansion I/O Modules.

Refer to individual product data sheets for detailed specifications.

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Controllers
DNP3-centricES SCADAPack 300E & SCADAPack
DNP3 Level 4 core database, Modbus layer, IEC 60870-5-101/103/104, optional DF1 support Programming: IEC61131-3, configuration: E Configurator DNP3 Secure Authentication & IEEE 1711 (AGA12) support
314E 330E 334E 350E 357E ES

Analog Inputs
On-board1 8: 0-20mA, 4-20mA 0-5V 0-10V n/a 8: 0-20mA, 4-20mA 0-5V 0-10V 5: 0-10V, 0-20mA 1: 0-32.7VDC 5: 0-10V, 0-20mA 1: 0-32.7VDC 8: 0-20mA, 4-20mA 0-10V 0-5V 4, 6, or 12: 0-5V, 1-5V, 0-20mA, 4-20mA

Analog Outputs
On-board1 2: 0-20mA 4-20mA Optional n/a 2: 0-20mA 4-20mA Optional 2 or 4: 0-20mA 4-20mA Optional 2 or 4: 0-20mA, 4-20mA

Digital Inputs
On-board1 16: 12/24V 48V 115/125V 240V n/a 16: 12/24V 48V 115/125V 240V 8: Dry contact, Shared with output points. 8: Dry contact, shared with output points 32: (12/24V, 48V, 115/125V, 240V) 8, 16, or 32: 10-30VDC, shared with Counter Inputs

Digital Outputs
On-board1 10: dry contact or 10: solid-state n/a 10: dry contact or solid-state 8: open drain, Shared with input points. 8: open drain, Shared with input points. 16: dry contact 2, 8 or 16: DPDT Relay, (NO/Common/NC)

Frequency Inputs
On-board1 1: 0-10Hz or 0-5kHz (dry contact) n/a

General
Turbine Inputs Serial Ports 2: RS232/RS485 2: 0-10kHz (turbine or dry contact) 2: RS232/RS485 1: RS232 1: RS485, 1: RS232/RS485, 1: RS232 n/a 3: RS232 2: RS232/RS422/ RS485 n/a 2: 10/100BaseT

USB Ports Ethernet Ports EFM Flow Runs Programming Software Modbus DNP3

1: Peripheral n/a

1: Host, 1: Peripheral 1: 10/100BaseT n/a IEC61131 Yes Level 4

Number of on-board I/O may be further expanded for any SCADAPack using Expansion I/O Modules.

Refer to individual product data sheets for detailed specifications.

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Lift Station Solutions

FlowStation
The FlowStation is a lift station pump controller for up to 3 Pumps with web browser interface and alarming via SMS and email.

FlowStation Pump Controller

Pumps Supported Control Modes Pump Alternation SMS and E-mail Event Logs BlackBerry Interface Web Server Alarms Level Control Level Transducer Signal Input Serial Ports Ethernet Communication Protocols GPRS Modem Web/LAN Security USB Memory Stick Commissioning Flush Valve Operation Setpoints Lift Station Maintenance Pump Performance Monitoring ClearSCADA Enhanced Integration Operating Environment 1, 2, or 3 (lead, lag, standby) Pump-down (Lift Station), pump-up (Reservoir) Automatic or fixed Alarm reporting and acknowledgement (requires optional GPRS modem) Operator, Event Type, Time and Date of event BlackBerry Bold hand-held browser for basic viewing and alarm acknowledgement (GPRS modem required) Web interface for configuration, monitor, and control Logging and assignable alarm priorities Level sensor or float switch-based 4-20mA, 0-20mA, 1-5V 3: for connection to SCADA Radios, local smart sensors and auxiliary devices such as motor protection relays or remote I/O 1: 10/100BaseT for web-browser access to local touch screen, laptop or Ethernet radio to corporate WAN SCADA-ready with Modbus and Modbus/TCP 1: optional User logon authentication, and friendly IP list FlowStation auto-configuration, event and alarm log recording I/O simulation and test modes Support for automatic or controller-based Pump Down/Up, configurable in 3 groups for operation during wet/dry season, or minimising of peak power consumption Fat-ring reduction and pump-down sludge removal algorithms to reduce frequency of wet well cleaning Pump start statistics, run time accumulations and history logs; pump current monitoring (optional) ClearSCADA host software provides pre-configured lift station templates for rapid rollout of new installations FlowStation 110 Touch Screen GPRS Modem -40C to 70C (-40F to 158F) 0C to 45C (32F to 113F) -30C to 70C (-22F to 158F)

Safety Certifications

Hazardous Locations North America Suitable for use in Class I, Division 2, Groups A, B, C and D Hazardous Locations. Temperature Code T4 per CSA Std C22.2 No. 213-M1987 / UL1604 UL listed and CSA certified to the following standards: CSA Std. C22.2 No. 213-M1987 - Hazardous Locations. CSA Std. C22.2 No. 142-M1987 - Process Control Equipment. UL Std. No. 1604 - Hazardous (Classified) Locations. UL Std. No. 508 - Industrial Control Equipment. Europe ATEX II 3G, Ex nA IIC T4 per EN 60079-15, protection type n (Zone 2) Does not include Wireless versions. Australia IECEx, Ex nA IIC T4 per IEC 60079-15, protection type n (Zone 2) Does not include Wireless versions. (pending)

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Electronic Flow Measurement

SCADAPack Transmitters
SCADAPack Transmitters combine a Modbus multivariable transmitter with an integrated SCADAPack controller to create a complete gas flow computer for Class 1, Division 1 hazardous areas. The multivariable transmitter is also available separately (model 4102) allowing it to used with any choice of SCADAPack for multiple flow run installations.
4102 SCADAPack Transmitter Description
Sensor Types Internal PLC Modbus Multivariable Transmitter Process Pressure, Differential Pressure and Temperature No n/a 1: 0 - 20mA, optional For use with PID control or as general analog output. n/a n/a n/a n/a 1: RS232/485 Modbus RTU 10BaseT, optional Modbus/UDP; Modbus RTU in UDP n/a n/a n/a

4203-DR SCADAPack Transmitter

Gas Flow Computer with integrated Modbus Multivariable Transmitter Gas Flow plus Process Pressure, Differential Pressure and Temperature Yes 1: internal (supply voltage) 1: 0 - 20mA. For use with PID control or as general analog output. One 1: (point shared with DI/DO) 1: (point shared with CTRI/DO) 1: (point shared with CTRI/DI) 2: RS232/485 Modbus RTU/ASCII, DNP3, DF1 n/a n/a AGA-3 (1992/2000) orifice plate, V-Cone and AGA-7 turbine meter AGA-8 (1992) and NX-19 35 days hourly history, 35 days daily history, 700 events and 300 alarms (as per API 21.1)

4203-DS SCADAPack Transmitter

Gas Flow Computer with integrated Modbus Multivariable Transmitter Gas Flow plus Process Pressure, Differential Pressure and Temperature Yes 1: internal (supply voltage) 2: external (0 - 5V) inputs n/a

Features
Analog Inputs (AI) Analog Outputs (AO)

Turbine Meter Counter Inputs (TI) Counter Inputs (CTRI) Digital Inputs (DI) Digital Outputs (DO)

1: (point shared with DI/DO) 1: (point shared with DI/DO) 2: (points shared with DO/TI & CTRI/DO) 2: (points shared with DI/TI & DI/CTRI) 2: RS232/485 Modbus RTU/ASCII, DNP3, DF1 n/a n/a AGA-3 (1992/2000) orifice plate, V-Cone and AGA-7 turbine meter AGA-8 (1992) and NX-19 35 days hourly history, 35 days daily history, 700 events and 300 alarms (as per API 21.1)

Communications
Serial Port Serial Protocol Ethernet Port Ethernet Protocols

Functional
Gas Flow Calculations Gas Compressibility Calculations Event/Alarm History Logs

Electronic Flow Measurement Software

Realflo configuration software is used to add a gas flow computer to any SCADAPack controller (SCADAPack E excluded). Realflo
EFM Software
Flow Calculations AGA-3 (1985) AGA-3 (1992/2000) V-Cone AGA-8 (1992) NX-19 Once per second; up to 10 Gas Flow Runs Once per second 300/700 (per API 21.1 and Measurement Canada) 35 days 35 days Hourly gas component averaging Four levels with log of user ID during access SCADAPack 100, SCADAPack 32, SCADAPack 300, SCADAPack 4203 Seamless integration of SCADAPack Multi-Variable Transmitter (including configuration and calibration) or any similarly mapped Modbus-based MVT. AGA-7 Wafer Cone

Density Calculations Measurement Update AGA 3, 7, V-Cone, Wafer Cone Calculation Update Alarm and Event Log Hourly History Daily History Gas Quality History Passwords Hardware Multivariable Transmitter

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Electronic Flow Measurement

SolarPack 410
The SolarPack 410 is a solar powered single run flow computer in a NEMA 4 enclosure complete with a local interface and intelligent battery charging.

SolarPack 410 Description

Flow Calculations Density Calculations Event/Alarm/History Logs

Flow Computer
AGA-3 1992/2000 orifice plate and V-Cone AGA-8, 1992 (detailed) and NX-19 35 days hourly history, 35 days daily history, 700 events and 300 alarms API 21.1, BLM Onshore Order #5 and EUB Directive 17 Realflo 6.40 and newer COM2 and COM3: Modbus RTU/ASCII Terminations for one: RTD input 1: 1: Com 1: Com 2: Com 3: General : Distance: Antenna: Turbine Meter selectable as sourcing or sinking, configurable Pulse Width Direct to internal sensor or RS-485, 2-wire, half duplex to external sensor For optional internal spread spectrum radio Integrated Bluetooth wireless technology Radio modem compatible with Bluetooth wireless technology enabled products. Bluetooth Class 1. Up to 100m (330 ft.) (when communicating with another Class 1 device) Integrated chip antenna

Features
Configuration Interface Protocols Temperature Measurement Counter Input Gas Sampler Output Communication Ports

Bluetooth Communication

Radio Battery Charger

Optional integrated Trio K-Series 900 MHz Spread Spectrum or FreeWave FGR09CSU 900MHz spread-Spectrum, or third-party radio connected to Com2 Solar Panel Power: 32W max. Shunt regulation, temperature compensated. Battery type: DIP switch-selectable for Cyclon Pure Lead, Gelled Electrolyte (Gel) or Absorbed Glass Mat (AGM) Backlit LCD, 2 lines X 20 characters, indication of flow data, charging states Non-contacting wake-up switch, power management Differential pressure ranges 200 to 840 inH2O 0.05% of Span for Spans 10% of URL Differential pressure range 30 inH2O 0.10% of Span for Spans 10% of URL Absolute pressure ranges 30 inH2O 0.05% of Span for Spans 10% of URL 13.5V nominal 108mW with Integrated sensor interface, gas flow calculations, display for 15 minutes per week and Bluetooth communications for 7.5 minutes per week 130mW with external sensor version, as above

Display Enable Input

Sensor Performance
Accuracy

Power
System Voltage Power Consumption

General
Environment SolarPack 410 (not including the display and battery) 5% RH to 95% RH, non-condensing, 40oC to 55oC (40oF to 131oF) Display: 20oC to 55oC (4oF to 131oF)

Approvals and Certifications

Safety lectrical Equipment for Use in Class I, Division 2 Groups A, B, C and D Hazardous Locations E cCSAus ingle Seal Compliance Certification under ANSI/ISA 12.27.01, with maximum working pressures up to 21MPa (3000PSI). S External sensor version only.

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Well Pad Optimisation Solutions

ProductionPlus
ProductionPlus is a gas well optimisation solution that integrates SCADAPack, Trio, and Accutech hardware with a software application that results in a configurable solution selected from templates for typical single well and multi-well pad installations.

ProductionPlus
Gas Well Optimisation
Well Optimisation Gas well optimisation for the life of the well Operates in Manual Control, Intermitter, Advanced Intermitter and Plunger Control Scalable solution accommodates single wells or large multi-well pads up to 30 wells Accutech sensors for wellhead pressures, plunger arrival sensors, and liquid storage tank level Single or dual float, tank level monitoring with set point alarms including automatic pad shut-in SCADAPack 4203 is used for each well to provide well optimisation and custody transfer electronic flow measurement SCADAPack 4203 platform runs the ProductionPlus Controller application and Realflo Flow Computer application SCADAPack 300 monitors all Accutech sensors and networks this data to 4203 well controllers Provides communication gateway between the SCADA Host and network of well controllers Modbus Operator Interface offers local control and detailed plunger arrival log Trio serial or Ethernet data radio connects well pad to SCADA Host ClearSCADA SCADA Host template mimics the ProductionPlus control interface Datalogging at each well controller is retrieved by the Host for trending and plunger arrival history

Wireless Sensors Tank Level Monitoring Well Controllers Pad Controller

Radio Communications SCADA Host

Telemetry & Remote SCADA Solutions

Make the most of your energy

Schneider Electric
Telemetry & Remote SCADA Solutions 48 Steacie Drive, Kanata, Ontario K2K 2A9 Canada Direct Worldwide: 1 (613) 591-1943 Fax: 1 (613) 591-1022 Toll Free within North America: 1 (888) 267-2232 www.controlmicrosystems.com Document Number M01012-18

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May 2011

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