Professional Documents
Culture Documents
Windows Evolution Windows Deliverables for present times uPVC Windows A Brief Introduction uPVC Windows Value Proposition uPVC Windows The Material of Choice Across the World uPVC Windows Indian Scenario Why Energy Conservation in Buildings in India uPVC Windows Some FAQs Other Plastics Products in Building & Construction in India Role of RIL Leading from the front
Need emerged from human urge to be one with nature. Need emerged from human urge to be one with nature.
Endeavour to make Super Energy Saving Windows. Endeavour to make Super Energy Saving Windows.
Technical Up-gradation
Energy Star Rating concept for Fenestration uPVC being inherently insulating , alongwith the integrated components to make the Window, made uPVC Fenestration the Material of Choice across Northern Hemisphere 1980s onwards spread to Turkey, South Korea, Taiwan, Japan, East Europe, China, Gulf, Malaysia, Thailand, Iran, South Africa, Indonesia, Brazil, etc. Parallaly Die development, extrusion & fabrication machinery, compatible hardware , and the USP of Welded Corners, made uPVC Windows popular across the World Also developed to provide air/water tightedness, Visible Light transmittance, aesthetics, no thermal bridging & condensation Standard sizes allowing Production/Construction efficiencies Now knocking @ Indias Doors also
80%
Heat Gain due to direct Solar Radiation Amount of heat transferred due to Temp Difference
UV
Visible
.25
.78
2.50
50
6
Window Concepts Technical Developments on Solar Heat Gain Coeff Whole Window - SHGC
Reflected Energy
Endeavour to make Super Energy Saving Windows. Endeavour to make Super Energy Saving Windows.
Endeavour to make Super Energy Saving Windows. Endeavour to make Super Energy Saving Windows.
Type of noise Absolue silence Desert silence Whispering Quiet coutryside Normal Voices Quiet Apartment Loud voices Busy Street Orchestra Heavy Traffic Mtero Train arriving Lawnmower Car hooters Aircraft Engine
Fatigue
Souce: Fenesta
Pain Threshold
uPVC Windows ensure peace of mind & better indoor environment uPVC Windows ensure peace of mind & better indoor environment
Windows to keep the rains out.. Windows to keep the rains out..
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Windows to provide barrier to storms, squalls, hurricanes, etc Windows to provide barrier to storms, squalls, hurricanes, etc
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Should Withstand Weathering Elements : radiation in the world, 10 times higher than UV Europe, 2-3 & Irradiance Levels Rays times higher than China
Temp. soars upto 500 C in Northern Plains, Central India & Rajasthan
13 Properly formulated Compound is the first step towards ensuring Properly formulated Compound is the first step towards ensuring Quality. Quality
uPVC Windows deliver all this and more uPVC Windows deliver all this and more
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Milestones
Windows - Wood or metal prior to WW II 1954 - Germans extruded PVC frames facing natural material shortage; bulky heavy duty appearance 1959 - BF Goodrich Co. introduced sleeker frames with lower prices and styles patterned on traditional wood and metal windows, ommercial beginning of todays Vinyl window industry A fast changing world & faster technical advancements to address the changes , have ensured that Window/Door systems are key to Energy/ Environment Saving & Comfort in Buildings of today
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Manufacturing
Stage I Making properly formulated uPVC compound Extrusion of compound into Profiles
Stage II
Cutting Profiles at required angle Adding vents for drainage & reinforcement for attachment of fittings/hardware Corner welding & cleaning Assembly of reinforcements, fittings/hardware, glazing and seals Assembly of Window/Door frame and sash
17 Two stage manufacturing process followed by Installation@site.... Two stage manufacturing process followed by Installation@site....
Structure
Structurally strong & dimensionally stable uPVC profiles Structurally strong & dimensionally stable uPVC profiles reinforced with Galvanised Steel inserts. reinforced with Galvanised Steel inserts.
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Value Proposition
Do not let outside heat in (in summer) or inside heat out (in winter) , provide comfort & save 2025% power bill Ideal for India Provide sound & dust insulation Ideal for Schools, Hospitals, Comm-unity Centres, Hotels, Offices, etc. Do not allow rains to come in , do not Swell - Ideal for Rainy and Coastal locations Excellent weatherability, do not rust, crack, rot, chip, peel, flake, warp, fade and are termite proof Durable, Minimum Maintenance, need no painting Stylish & Elegant , available in all shapes and sizes even the old buildings start looking new Secure - Safety locking arrangements and steel reinforcement
Numerous Tangible & Intangible advantages Numerous Tangible & Intangible advantages
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2/3Track Sliding
Combination
Top Hung
Vertical Sliding
Arch Window
Bay Window
uPVC Profiles are modular in nature, like Lego set, can be uPVC Profiles are modular in nature, like Lego set, can be combined to form various shapes, sizes.. combined to form various shapes, sizes..
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Globally Scenario
Geography Aluminum(%) Europe Russia Latin America North America China Turkey 22 10 76 7 50 20 15 4 MS(%) Timber(%) 12 24 18 27 PVC(%) 66 66 6 62 50 65
India
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23 Also used extensively in Gulf, Thailand, Indonesia, Malaysia, S.Korea, Taiwan, Iran, Vietnam, etc..
Tremendous Business & Employment Generation potential.. Tremendous Business & Employment Generation potential..
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Aluminium 44%
uPVC Window Share growing fast.. uPVC Window Share growing fast..
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2006-07 1. 4 Indian Extrusion System Companies with Installed Cap of 6 KTA; PVC Consumption of 2.4 KTA 2. No. of Fabrication Set-Ups : 17 3. uPVC Window Market Share : 2% 4. Negative Perception prevalent 5. Looked upon as a Product unsuitable for Indian weather conditions
27 Market Leader Fenesta, ELGI & BD focus of Reliance turned the tide..
Courtesy : Fenesta
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Courtesy : Fenesta
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Endorsements
uPVC Windows getting recognition as Energy Saving Windows uPVC Windows getting recognition as Energy Saving Windows 33 over Conventional Windows. over Conventional Windows.
Savings-1,68,776 KWh 34
*Old Case Study, Prices not relevant today but logic intact
uPVC WindowsPay back for higher initial cost in over a year.. uPVC WindowsPay back for higher initial cost in over a year..
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Standards
Multi-chambered uPVC Profiles for Windows & Doors
BS 7412 & 7413: 2002 - British Standards for uPVC Windows, Doors & Profiles EN/BS/DIN 12608 - uPVC Profiles for Windows & Doors RAL-GZ 716/1 - QA for PVC Profiles & Windows ASTM D 4726-02 Standard Spec. for Rigid PVC exterior profile extrusions AAMA/NWWDA 101/I.S.2-97-Voluntary specs for PVC exterior profile extrusions
ISO 6612 - Wind Load ISO 6613 - Air Tightedness ISO 15821 - Water Tightedness EN 14351 - European Specification on Windows & Doors DIN 1055 Design Wind Loads in B& C BS 6375 1989- Air Permeability, Water Tightedness, Wind Resistance BS 7950 : 1997 Enhanced Security Perf of Windows BS 8213-4 2007 Survey & Installation of W&D Code of Practice ISO 15099 - Thermal performance of windows, Doors & shading devices detailed calculations
Draft Indian Standard (BIS) under preparation. Draft Indian Standard (BIS) under preparation.
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HVAC 32%
Lighting 60%
EV Cooler 4%
Residential buildings 116 billion units(23.4%) Energy use in Buildings is the second largest after Industrial Energy use in Buildings is the second largest after Industrial Sector.. Sector..
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Effective Windows/Doors are the key to save Energy. Effective Windows/Doors are the key to save Energy.
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Govt. Response
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Energy Saving uPVC Windows recommended under ECBC. Energy Saving uPVC Windows recommended under ECBC
Applicability
New Construction,Connected load > or = 500KW
Areas of Applicability
Building Envelope (Windows, Walls, Roof), HVAC, Solar Water heating & pumping, Lighting (Indoor & Outdoor), Electrical Systems (Power factor & Transformers)
Products Recommended
PVC Framed Double Glazed Windows Insulated Plumbing Pipes eg. PPR Pipes
41 Aims at reducing Energy consumption and GHG emission.. Aims at reducing Energy consumption and GHG emission..
Pink/Yellow areas show energy leakage. Pink/Yellow areas show energy leakage.
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HumidWarm
Should Prevent
Yes
Yes
Should Withstand
Yes
Yes, if required
NA
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Hot-Dry
Yes
Yes
Yes
NA
uPVC Windows Panacea for all weather conditions in India uPVC Windows Panacea for all weather conditions in India
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FAQs
What is uPVC? Plasticisers are chemicals (such as DOP,DIBP, etc.) which when added to PVC in compounding stage give a soft Plastic Product. uPVC means unplasticized PVC, or rigid PVC in lay mans terms . 57% of PVC comes from chloride/common salt (unlimited presence on earth) and 43% from petrochemicals. How is the weatherability and UV Resistance of uPVC Windows? uPVC Windows beat all weather conditions from salty air of coastal areas to biting cold of Himachal. Indian sub-continent is subjected to high Irradiance and UV ray activity, which are the prime reasons for discolouration and weakening of materials. TiO2 , as the best UV stabiliser, is added to PVC in compounding stage, making the product withstand all weather conditions thrown at it.Further Heat Stabilisers are added to withstand high temperatures & Impact Modifiers are added to impart strength for higher wind-loads Is uPVC Window safe & secure? Multi-point safety locking arrangements and metal reinforcements meet common standards for forced-entry resistance .
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FAQs
What about fire properties? uPVC has inherent fire retardant properties due to the presence of Chloride. PVC stops burning when source of fire is removed. In case of Ignitability Evaluation test, rating is P, i.e. not easily Ignitable/Class 1. In case of Surface Spread of Flame Test , spread of flame is NIL (at termination per 10 min) In a full blown fire, no material is safe.
Properties Flash Ignition Temperature Self Ignition Temperature Oxygen Index Ignition Time At 30 KW/Sq.MTR Needle Flame Test Smoke Yield
Wood 210oC 400oC 21% 31 sec Ignitable in less than 20 sec 750 gm
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FAQs
How uPVC Windows save Energy, Reduce Noise, Prevent Dust and Water ingress
Multi-chambered Profiles, Thermally Insulating properties of PVC Frame/Sash Profiles, Double gasketting improves air / water tightedness of Vinyl Windows, Welded Corners further reinforce the above, No. of Glass layers &/or gas/vacuum in between, Type of Glass(spectrally selective, treated , low E, laminated, etc.)
uPVC Windows, making the essential difference. uPVC Windows, making the essential difference.
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FAQs
How does uPVC compare with conventional framing materials?
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PVC has got lowest U value, acts as best thermal insulator & PVC has got lowest U value, acts as best thermal insulator & 51 saves energy in case of AC system.. Indeed! Plastics system.. A Friend saves energy in case of AC
16 14 12 10
15.1
90 80 70 60
Aluminium Window
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Vinyl window
Plastics in general, and uPVC Windows in particular, are highly Plastics in general, and uPVC Windows in particular, are highly 52 Resource Efficient Materials throughout their lifecycles. Resource Efficient Materials throughout their lifecycles.
Source: ICPE
Aluminum being energy intensive and a good heat conductor not suitable for Windows.
This leaves uPVC as the viable option which as of now has just scratched the surface. Unexplored segments such as new residential, commercial , replacement, MIG/LIG Housing, Tier II Cities, Rural, etc
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FAQs
Do uPVC Windows add Credits to Green Rating of a building? Usage of uPVC windows can contribute to the following credit points in LEED rating
Green uPVC Windows help create Sustainable & Environment Green uPVC Windows help create Sustainable & Environment 55 friendly buildings. friendly buildings.
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Flame Retardant
Aesthetic
Plastics, adding value to Construction, at low cost.. Plastics, adding value to Construction, at low cost..
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PVC Shaft Shutter to Replace Wood, Cost Saving of Rs. 600/ Sq.m.
Plastics providing Cost Effective alternatives to traditional Plastics providing Cost Effective alternatives to traditional materials like Steel, Wood,Concrete materials like Steel, Wood,Concrete
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59 RIL customer, Gripwell has developed quality Ducting Louvres, Curtain Walling Profiles, Fencing. Installed @ Planet Godrej, RNA Builders, Kumar Gaurav Heights in Mumbai
60 RIL customer, Gripwell has developed quality Ducting Louvres, Curtain Walling Profiles, Fencing. Installed @ Planet Godrej, RNA Builders, Kumar Gaurav Heights in Mumbai
M/s Sun Arch Industries , Morbi have commmissioned a 3 layer PVC Roofing Sheet plant. Middle layer is PVC off-grade / recycled resin which while reducing cost provides higher tensile strength compared to available products.
61 Latest technical developments to bring down Product Cost. Latest technical developments to bring down Product Cost.
Ideally suited for use in Building & Construction.. Ideally suited for use in Building & Construction..
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8:00 a.m.
Day 1
8:00 a.m.
Day 3
Day 2
5:00 p.m.
2:00 p.m.
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Security Cabins
Porta Cabins
Watch Towers
Kitchen Cabinets
Milk Booth
Filling Cabinets
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Ideally Suited for quick portable installations.. Ideally Suited for quick portable installations..
Ajay Industrial launched Mainline, an innovative product for power distribution manufactured from PVC Profile track, which enables truly flexible access to power. To access power, adaptor is inserted into the track and turned clockwise. The product is patented by Mainline Products Pvt. Ltd., Australia and licensed to Ajay Industrial Corporation for manufacturing and marketing the product in India.
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Plastic Pipes
Water Supply, Sewerage(HSC & Gravity Mains) , SWR, Plumbing, HVAC
Water Supply, Sewerage (HSC& Gravity Mains), SWR, Plumbing, Water Supply, Sewerage (HSC& Gravity Mains), SWR, Plumbing, 68 HVAC HVAC
PP Cut Fibre
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Geosynthetics
Underground Shelter
PVD
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Landscaping & Playground Products gaining ground.. Landscaping & Playground Products gaining ground..
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Thank You
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Rs. 280 / sq. ft. Initial Cost Window Area (sq. 80 ft) 22400 Total Cost(Rs.) Power Consumption 1,50,000 (15yrs)-Rs. Maintenance Cost 6720 @2% (15yrs)-Rs. Total Effective Cost29120 Rs. Total Effective 364 Cost/ sq. ft.
Other Intangibles
No standard
Basis : Middle Class Home, Tw o track slider, 30% of AC Pow er saving thru' PVC Window s(40% of total)
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PVC emerging as the most Green choice PVC emerging as the most Green choice
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