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Capabilities Introduction Mixer Lines and Options Pro Series Mixers Pro Series Stainless Mixers
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Pure Series Mixers Flow Series Mixers Bulk Series Drum Mixers Bulk Series Tote Mixers Lab Mixers Custom Mixers
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Were proud to introduce you to our company website, www.fusionfluid.com. The website contains all of our catalog information and much more! Our Application Guides will help direct you toward the mixers that will suit your needs. Our Impellers pages include descriptions and mixing data for our impellers. Our Knowledge Center contains helpful reference materials regarding the Fundamentals of Mixing, O&M Manuals, and a Basic Mixing Calculator. Were sure you will find it useful. Check it out!
Impellers Other Offerings Reference Data Mixer Mounting Contact / Application Form CONTACT US:
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Mixing Calculator
Our competitors want you to believe that mixer sizing requires impossible calculations and a pinch of black magic. At Fusion Fluid Equipment, we want you to be confident that you are getting the right mixer for your money, so we are providing a free basic mixing calculator on our website for your reference. Feel free to check our work and that of our competitors with our free simplified mixing calculator. Simply visit www.fusionfluid.com and click on the Mixing Calculator link. If you have questions or concerns with your application, contact us so that we can work them out together.
EPDM Lipseal ElectroPolishing (food grade (EP) versions available) High or Low Pressure Stuffing Box Mechanical Seal Natural Rubber Coating
Halar Coating
Angle Risers
Add to Plate Chem Duty Mount for (Chemical Optimal Mixing Resistant) Angle Very Robust Open Tank Fixed Mount Electric Explosion Proof Painted
50 Hz Electric
Beam Mount Very Robust Closed Tank Fixed Mount ANSI Flange Mount Quick Change Closed Tank Fixed Mount TriClamp Mount
FDA-compliant Lube
PVC Coating
Many other options are available. If it exists and we can get our hands on it, we'll work with it.
E X A MP L E APPLICATIONS Chemical Processing Petroleum Ethanol Biofuel Industrial Blending Industrial Mixing Waste Water Treatment Inks and Dyes and Much More!!! S P EC S Direct Drive: - 5HP 870-1750 RPM Gear Drive - 5HP 175-350 RPM Batch: 5 to 3,000 Gallons Shaft Length: Up to 120FMB
F EAT U R ES AN D BEN EFI T S : Mixers are available to fit open or closed tanks in top and side entry configurations. Mixer-duty TEFC or TENV electric motors are available in a variety of sizes, phases, and voltages chosen based on your need. Washdown duty and explosion proof motors are optional. Air motors are also available. Complete line of gearboxes and accessories provide a wide range of mixing speeds to match your application. Gearboxes on gear drive units come standard with synthetic lubrication (lubed for life). One piece, aluminum investment-cast bearing support housing with integrated clamp provides enhanced strength for tough applications. Dual bearing design provides strength and durability. Disassembles and re-assembles in just minutes! Pro Series Mixers are very easy to maintain. Sealed tank configurations can be achieved through the use of various Lipseals, Low and High Pressure Stuffing Boxes, and various Mechanical Seals. ALL mounting components are 300 series stainless steel! Ball and socket style clamp mount provides portability and flexibility while giving a wide range of adjustability that allows optimal positioning.
Cup
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Clamp
Plate
ANSI Flange
TriClamp
F EAT U R ES AN D BEN EFI T S : Stainless steel mixers are available to fit open or closed tanks in top and side entry configurations. Stainless steel Mixer-duty TEFC or TENV electric motors are available in a variety of sizes, phases, and voltages chosen based on your need. Washdown duty and explosion proof motors are optional. Air motors are also available. Complete line of stainless steel gearboxes and accessories provide a wide range of mixing speeds to match your application. Gearboxes on gear drive units come standard with food-grade lubrication (lubed for life). One piece, 300 series stainless steel, investment-cast bearing support housing with integrated clamp provides enhanced strength for tough applications. Dual bearing design provides strength and durability. Disassembles and re-assembles in just minutes! Pro Series Mixers are very easy to maintain. Sealed tank configurations can be achieved through the use of FDA-compliant Lipseals, Low and High Pressure Stuffing Boxes, and various Mechanical Seals. ALL mounting components are also made with 300 series stainless steel! Ball and socket style clamp mount provides portability and flexibility while giving a wide range of adjustability that allows optimal positioning. M OU N TI N G OPTI ON S :
Biopharmaceutical Food and Beverage Chemical Processing Industrial Blending Industrial Mixing Waste Water Treatment in Corrosive Conditions and Much More!!! S P EC S Direct Drive: - 5HP 870-1750 RPM Gear Drive - 2HP 175-350 RPM Batch: 5 to 3,000 Gallons Shaft Length: Up to 120FMB
Cup
Clamp
Plate
ANSI Flange
TriClamp
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F EAT U R ES AN D BEN EFI T S: Stainless steel sanitary mixers are available to fit sealed tanks with top entry configurations. Ultra-clean mixer design allows easy disassembly for clave sanitation processes. Housings are standard in 300 series stainless steel. All wetted parts are standard in 316 stainless steel.
S P EC S Direct Drive: - 2HP 1150-1750 RPM Gearmotor: 1/8 HP Up to 350 RPM Batch: 5 to 500 Gallons Shaft Length: Up to 42FMB
Mixer-duty TEFC or TENV electric motors are available in a variety of sizes, phases, and voltages chosen based on your need. Washdown duty and explosion proof motors are optional. Air motors are also available. Complete line of stainless steel gearboxes and accessories provide a wide range of mixing speeds to match your application. Multiple connection options are available, including ANSI flange and sanitary TriClamp mounts. A wide variety of lip seal options can be used, including FDA Rulon lipseal, EPDM lip seal, Viton lipseal, and more. Choose from a wide variety of stainless steel impeller types and sizes matched to your situation.
ANSI Flange
TriClamp Flange
F EAT U R ES AN D BEN EFI T S : Stainless steel sanitary mixers are available to fit sealed tanks with top entry configurations. Sanitary mixer design utilizes 300 series stainless steel housing with bearing support allowing reduced vibrations and longer shaft lengths (up to 72FMB). Housing provides easy access and quick maintenance of seal components. The enhanced variety of seal options in this series help to address special demands of your application. Seal options include FDA Rulon lipseal, EPDM lip seal, Viton lip seal, mechanical seals, and more. Mixer-duty electric and air powered motors are available with a wide variety of sizes, phases, voltages and special features, including explosion proof, washdown duty, DC electric, inverter duty, and many more. Multiple connection options are available, including ANSI flange and sanitary TriClamp mounts. Complete line of stainless steel gearboxes and accessories provide a wide range of mixing speeds to match your application. All wetted parts are standard in 316 stainless steel. Choose from a wide variety of stainless steel impeller types and sizes to match your application. M OU N TI N G OPTI ON S :
S P EC S Direct Drive: - 2HP 1150-1750 RPM Gearmotor: HP Up to 350 RPM Batch: 5 to 1,000 Gallons Shaft Length: Up to 72FMB
Top Entry
ANSI Flange
TriClamp Flange
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F EAT U R ES AN D BEN EFI T S: Mixer-duty TEFC or TENV electric motors are available in a variety of sizes, phases, and voltages chosen based on your need. Other options include washdown duty, inverter duty, DC electric, and explosion proof motors. Air motors are also available. Complete line of double-helical, parallel shaft gearboxes ensures quiet and efficient operation while providing hundreds of gear ratio choices to meet application requirements. Gearboxes on gear drive units come standard with synthetic lubrication (lubed for life). Minimum of 1.5 mechanical service factors on all gearing and bearings. Virtual drywell and heavy-duty output bearing on large units allows reduced vibrations and longer shaft lengths. Rigid in-tank couplings used as required.
S P EC S Gear Drive: - 100HP 3-400 RPM Batch: 50 to 1,000,000 Gallons Shaft Length: Up to 360 FMB (Thats 30 feet!)
Closed Tank configurations are available with vapor seals, stuffing box glands (up to 150 PSI) and single or double mechanical seals (300+ psi). Optional intank shutoff mechanism allows seal changes without emptying the tank. ANSI flange mount, TriClamp mount, beam mount, and many other custom mounting arrangements to fit your specific needs. Stainless Steel components, Steel-It USDAcompliant paint, polished shafts and various shaft coatings are available for sanitary applications and chemical resistance. Choose from a wide variety of impeller types and sizes matched to your situation. M OU N TI N G OPTI ON S :
ANSI Flange
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TriClamp Flange
Beam
F EAT U R ES AN D BEN EFI T S: Mixer-duty electric motors are available in a wide array of sizes, phases, voltages, and speeds to meet your process demands. Other options include washdown duty, inverter duty, DC electric, and explosion proof motors. A broad selection of right angle gearbox options are available to meet your process needs while requiring less space in restricted areas. Worm drive gearboxes with single or double reduction worm gear arrangements allow high shock loading and economical design. Choose from 13 gear ratios to match process requirements. Helical-bevel gearboxes with double or triple reduction gear arrangements provide quiet operation and extended life. Hundreds of gear ratios are available. Virtual drywell and heavy-duty output bearing on large units allows reduced vibrations and longer shaft lengths (available with Helical-Bevel gearboxes). Rigid in-tank couplings used as required. Minimum of 1.5 mechanical service factors on all gearing and bearings. Closed Tank configurations are available with vapor seals, stuffing box glands (up to 150 PSI) and single or double mechanical seals (300+ psi). Optional in-tank shutoff mechanism allows seal changes without emptying the tank. ANSI flange mount, TriClamp mount, beam mount, and many other custom mounting arrangements to fit your specific needs. Stainless Steel components, Steel-It USDAcompliant paint, polished shafts and various shaft coatings are available for sanitary applications and chemical resistance. M OU N TI N G OPTI ON S :
Blending Large Scale Sanitary and BioPharm Reaction Tanks Low or High Viscosity Blending Large Scale Waste Treatment and Much More!!!
S P EC S Gear Drive: - 100HP 3-450 RPM Batch: 50 to 1,000,000 Gallons Shaft Length: Up to 360 FMB (30 feet!!!)
ANSI Flange
TriClamp Flange
Beam
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CUSTOM HIGH VISCOSITY DRUM LID MIXER 2 NPT BUNG MOUNT DRUM MIXER with LIPSEAL
F EAT U R ES AN D BEN EFI T S: These simple mixers are versatile, light-weight, stable, and provide uniform drum mixing. Bung Mount mixers enter through and attach directly to the 2NPT Bung that is common to most drums. Fusion has developed a version that accepts Viton, EPDM, and FDA Rulon lipseals to provide additional protection for your product. Drum Lid Mount mixers are mounted directly to a standard 22 steel drum lid and can be moved from drum to drum. Mixer-duty TEFC electric motors are available in a variety of sizes, phases, and voltages chosen based on your need. TENV, washdown duty and explosion proof motors are optional. A wide variety of air motors are also available. Complete line of gearboxes and accessories provides a wide range of mixing speeds to match your application. Gearboxes are not recommended for use on bung mount mixers. Single or dual 316 stainless steel folding impellers are positioned on a 316 stainless steel shaft. Other impeller options are available for your application. All stainless steel versions are also available. Custom drum mixers can be designed and built to your specifications. If you have a special application and are sick of being herded into their standardized product lines, contact Fusion Fluid Equipment. We can provide customengineered solutions at off-the-shelf prices.
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tote mixing. Standard and custom designs are available to meet your needs. E X A MP L E APPLICATIONS Industrial Tote Mixing & Blending Material Storage Small Systems Chemical Tote Mixing Low or High Viscosity Blending Your Custom Tote Mixing Application and Much More!!! S P EC S Direct Drive: - 3HP 1150-1750 RPM Gear Drive: - 3HP 230-350 RPM Batch: 275 to 575 gallons Shaft Length: 32 FMB (std) (36 max)
F EAT U R ES AN D BEN EFI T S: These simple mixers are versatile, light-weight, stable, and provide uniform tote mixing. Bridge Mount Tote mixers adjust to attach across the top rails of cage style tote (up to 52 wide) providing an ultra stable platform for aggressive tote mixing. Cap Mount Tote mixers mount directly to a Schutz style 6 screw cap. Our tie rod mounting kit is included and provides additional stability to support intense mixing. Mixer-duty TEFC electric motors are available in a variety of sizes, phases, and voltages chosen based on your need. TENV, washdown duty and explosion proof motors are optional. A wide variety of air motors are also available. Complete line of gearboxes and accessories provides a wide range of mixing speeds to match your application. Single or dual 316 stainless steel folding impellers or marine impellers are located on a 316 stainless steel shaft. Additional impeller options are available to suit your application. All stainless steel versions are also available. We love custom mixers! Custom tote mixers can be designed and built to your specifications. We can provide custom-engineered solutions at off-the-shelf prices.
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E X A MP L E APPLICATIONS Lab Mixers Dispersers High Speed Mixers High Shear Mixers Homogenizers Dissolvers and Much More!!!
F EAT U R ES AN D BEN EFI T S: At Fusion, we realize there are hundreds of suppliers of off-the-shelf lab
S P EC S Direct Drive: 1/40-1.5HP 870-3600 RPM Gear Drive: 1/20- HP 4-500 RPM Batch: As Reqd Shaft Length: Up to 36FMB
mixers. However, not all situations and applications can be handled with this cookie-cutter approach. This is why we are pleased to offer specialized lab mixing solutions for those who have specific needs that cannot be addressed with a catalog and a credit card. Through our design expertise, extensive network of suppliers, 3D modeling, CNC machining, laser cutting, waterjet cutting, polishing, and many other custom fabrication techniques, there is not much that we cant offer. We pride ourselves in being able to develop complete custom packages with better price and delivery than our competitors standard offerings. Give us a call!
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F EAT U R ES AN D BEN EFI T S: Are you looking for somebody that makes mixers engineered specifically to meet your needs? Look no further than our Custom Mixers. Fusion offers a wide range of customization. From highly customized mixers, to standard mixers that have been customized and accessorized, to mixers specialized to fit a budget; we're proud to offer the highest levels of customer specified customization in the mixer market. Through our design expertise, extensive network of suppliers, 3D modeling, CNC machining, laser cutting, waterjet cutting, polishing, and many other custom fabrication techniques, there is not much that we cant offer. Let us assemble the right equipment and accessories for the job. Properly sized valves, controls, and fittings are important to ensure optimal performance, safety, efficiency, and longevity of your equipment. It is no secret that every market sector is becoming more and more cost sensitive and competitive every day. Fusion is happy to offer competitive pricing and special projects with your budget in mind. Give us a call and we can put a design together that will allow you to optimize your process and save money at the same time.
S P EC S Direct Drive: 1/40-100HP 870-3600 RPM Gear Drive: 1/20- 100HP 4-720 RPM Batch: As Reqd Shaft Length: Up to 360FMB (30 feet!)
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Impellers by Fusion
Impeller Options to Meet your Process Needs
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Other Offerings
Custom Fabrication
DESIGN INTENT Put our resources to work on your special fabrication project. We love the challenge of offering solutions to interesting problems.
E X A MP L E APPLICATIONS Tank Specific Anchor (Paddle) Impellers Custom Fittings and Adapters Custom Mounts or Braces Custom Mixing Stands Process Specific Tools and Gizmos And Much More
CA P A B IL IT I ES 3/D Modeling CNC Machining Laser Cutting WaterJet Cutting Mechanical Forming MIG & TIG Welding ElectroPolishing Polishing Passivation Coatings
F EAT U R ES AN D BEN EFI T S: Are you looking for somebody to make that custom piece that you need and nobody else makes? Look no further than Fusion Fluid Equipment. Well put our resources to work for you. Through our design expertise, extensive network of suppliers, 3D modeling, CNC machining, laser cutting, waterjet cutting, polishing, and many other custom fabrication techniques, there is not much that we cant offer.
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Reference Data
Mixer Mounting Guidelines
FIXED MOUNT WITH BAFFLES Optimal for top entry. Mount mixer vertically in the center of the tank. Three or four baffles should be spaced evenly around tank. Four baffles are preferred. (top left) Tank manufacturer should determine baffle thickness and mounting. SIDE ENTRY Optimal for side entry. Mount mixer horizontally. There are two preferred mountings offset and angled. (top right) All mounting bolts on flange should straddle center. OTHER TOP ENTRY CONFIGURATIONS Mixers without baffles should be oriented 15 from vertical for optimal flow pattern. Mixers without baffles should be offset to the right of center (as shown) to prevent vortexing. For large applications, use a vertical offset mount where mixer is oriented vertically and offset from tank center by of the tank diameter (T), as allowed by the impeller diameter (D).
C/L 45 W W 15 CLAMP MOUNT NO BAFFLES CYLINDRICAL TANK 15 CLAMP MOUNT NO BAFFLES SQUARE TANK 1 X D 15 CLAMP MOUNT NO BAFFLES RECTANGULAR TANK 1/4 X W 1 X D TANK DIAMETER (T) 1/4 X W 1/6 X T W C/L W W 15 FIXED ENTRY NO BAFFLES CYLINDRICAL TANK 15 FIXED ENTRY NO BAFFLES SQUARE TANK C/L 1/3 X L 15 FIXED ENTRY NO BAFFLES RECTANGULAR TANK C/L C/L
1/3 X W L
1/4 X W
D = IMPELLER DIAMETER L
State:
Zip:
Basic Dimensions:(inches)
Other Attributes:
(Check All That Apply)
Horizontal Cylinder
gallons
(if present)
Conical Top Conical Bottom Conical Ends Dish Top Dish Bottom Dish Ends Internal Baffles Other ________________ Other ________________ Open Face of Vessel Bung ( _ ) Other (Describe Below)
Vessel Type:
Open Tank Closed (Sealed) Tank
Compressed Air / Pneumatic Power Cycles: 60Hz (US) 50Hz (Intl.) Key Attributes: Explosion Proof Washdown Duty Inverter Duty ______________
No Stuffing Box Other: _____________________ Fluid Specific Gravity: Desired Agitation Level: Mild
Process Information:
Fluid Viscosity (Cp): Particulate Settling Rate (ft/min): Process Description and Other Notes: Medium Aggressive Violent
Is this mixing application already being performed? Batch Size (gallons): Impeller Type: Mixer Power (HP): Impeller Size (diameter in inches): Shaft Speed (RPM): Satisfactory Results? Yes No
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Catalog #2010-04
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