technical

solid keylocking insert system

KEY

metric
solid
keylocking

METRIC THIN WALL & HEAVY DUTY

Insert Material

Carbon Steel C1215 or equivalent

Stainless Steel 303 or equivalent
302 CRES or equivalent
Carbon Steel Zinc Phosphate; Stainless Steel Passivated
0.010 inch or 0.25mm unless specified otherwise

Keys
Finish
Tolerances

PowerCoil
Solid
Keylocking
Inserts
features/benefits
Solid, one piece
insert provides a
high degree of
pull-out strength.
Keys provide a
positive mechanical
lock preventing
rotation.
Simple installation
and removal.
Installed using
standard drills
and taps.
No pre-winder
installation tool
required.
No tang to
break off.
Suitable for use
in a wide variety
of materials.
Inserts can be
produced by
request to the
following
standards:
MS51830,
MS51831,
MS51832
NAS1394,
NAS1395,
NA0146,
NA0147,
NA0148,
NA0149,
NA0150,
NA0151

76

Keys

inserts with internal thread of 5/16 (M7) or larger

have 4 locking keys. Smaller sizes have 2 keys.

Tap Drill Hole

Tolerance - Inch

0.234 - 0.500 = +0.004 / -0.001

over 0.500 = +0.005 / -0.001

Tap Drill Hole

6.90 - 10.80 = +0.100 / -0.025
Tolerance - Metric over 12.80 = +0.130 / -0.025

Installation Tool

Tap Drill

Csink Dia.

Thread Tap

Class 6H mm

Class 6G mm

mm

Part No.

mm

mm

Class 6H mm

THIN WALL
M5 X 0.8
M6 X 1.0
M8 X 1.25
M8 X 1.0
M10 X 1.5
M10 X 1.25
M12 X 1.75
M12 X 1.25

M8 X 1.25
M10 X 1.25
M12 x 1.25
M12 x 1.25
M14 x 1.5
M14 x 1.5
M16 x 1.5
M16 x 1.5

8.0
10.0
12.0
12.0
14.0
14.0
16.0
16.0

3600-190T
3600-250T
3600-312T
3600-312T
3600-375T
3600-375T
3600-500T
3600-500T

6.9
8.8
10.8
10.8
12.8
12.8
14.75
14.75

8.25
10.25
12.25
12.25
14.25
14.25
16.25
16.25

M8 X 1.25
M10 x 1.25
M12 x 1.25
M12 x 1.25
M14 x 1.5
M14 x 1.5
M16 x 1.5
M16 x 1.5

9.5
11.5
13.5
13.5
15.5
15.5
17.5
17.5

5.50
7.50
9.50
9.50
11.50
11.50
13.50
13.50

4.00
4.75
4.75
4.75
4.75
4.75
4.75
4.75

HEAVY DUTY
M4 X 0.7
M5 X 0.8
M6 X 1.0
M8 X 1.25
M8 X 1.0
M10 X 1.5
M10 X 1.25
M12 X 1.75
M12 X 1.25
M14 X 2.0
M14 X 1.5
M16 X 2.0
M16 X 1.5
M18 X 1.5
M20 X 2.5
M20 X 1.5
M22 X 1.5
M24 X 3.0
M24 X 2.0

M8 X 1.25
M10 X 1.25
M12 x 1.25
M14 x 1.5
M14 x 1.5
M16 x 1.5
M16 x 1.5
M18 X 1.5
M18 X 1.5
M20 X 1.5
M20 X 1.5
M22 X 1.5
M22 X 1.5
M24 X 1.5
M30 X 2.0
M30 X 2.0
M32 X 2.0
M33 X 2.0
M33 X 2.0

8.0
10.0
12.0
14.0
14.0
16.0
16.0
18.0
18.0
20.0
20.0
22.0
22.0
24.0
30.0
30.0
32.0
33.0
33.0

3600-4.00HT
3600-190T
3600-250T
3600-312T
3600-312T
3600-375T
3600-375T
3600-500T
3600-500T
3600-14.00HT
3600-14.00HT
3600-625T
3600-625T
3600-18.00HT
3600-875T
3600-875T
3600-22.00HT
3600-24.00HT
3600-24.00HT

6.9
8.8
10.8
12.8
12.8
14.75
14.75
16.75
16.75
18.75
18.75
20.5
20.5
22.5
28.0
28.0
30.0
31.0
31.0

8.25
10.25
12.25
14.25
14.25
16.25
16.25
18.25
18.25
20.25
20.25
22.25
22.25
24.25
30.25
30.25
32.25
33.25
33.25

M8 X 1.25
M10 x 1.25
M12 x 1.25
M14 x 1.5
M14 x 1.5
M16 x 1.5
M16 x 1.5
M18 X 1.5
M18 X 1.5
M20 X 1.5
M20 X 1.5
M22 X 1.5
M22 X 1.5
M24 X 1.5
M30 X 2.0
M30 X 2.0
M32 X 2.0
M33 X 2.0
M33 X 2.0

9.5
12.5
14.5
16.5
16.5
18.5
18.5
20.5
20.5
22.5
22.5
24.5
24.5
26.5
34.5
34.5
36.5
37.5
37.5

5.50
7.50
9.50
11.50
11.50
13.50
13.50
15.50
15.50
17.50
17.50
17.75
17.75
19.75
25.75
25.75
27.75
28.75
28.75

4.00
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
4.75
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35

Internal Thread

External Thread Length

DRILL

Drill to clear the

damaged thread with
a standard twist drill.
Chamfer the hole
with a standard
countersink
(82 - 100)
Note: Drill is oversize to
accomodate external thread.
Check technical charts for
correct drill sizes.

TAP
Create new thread
using a standard
tap. Check
technical charts
for correct tap
size.

Note: Use of a suitable

lubricant is essential during
all tapping procedures.

INSERT
Screw the insert
into the threaded
hole until slightly
below the surface
of the parent
material.

Tap Depth Removal Removal

Drill mm Depth mm
Min. mm

DRIVE
Select the correct
size installation
tool and place
over the insert.
Drive locking keys
down using
several hammer
taps on end of
installation tool.

IMPORTANT
PowerCoil Keylocking Inserts are not recommended for use in brittle materials such as cast iron or plastic.
There is no warranty of fitness for any particular purpose given, however requests for more detailed technical information are welcome.

INDUSTRIAL TOOLS

www.bordo.com.au

technical

solid keylocking insert system

KEY

unc
solid
keylocking

IMPERIAL THIN WALL & HEAVY DUTY

Insert Material

Carbon Steel C1215 or equivalent

Stainless Steel 303 or equivalent
302 CRES or equivalent
Carbon Steel Zinc Phosphate; Stainless Steel Passivated
0.010 inch or 0.25mm unless specified otherwise

Keys
Finish
Tolerances

Keys

inserts with internal thread of 5/16 (M7) or larger

have 4 locking keys. Smaller sizes have 2 keys.

Tap Drill Hole

Tolerance - Inch

0.234 - 0.500 = +0.004 / -0.001

over 0.500 = +0.005 / -0.001

Tap Drill Hole

6.90 - 10.80 = +0.100 / -0.025
Tolerance - Metric over 12.80 = +0.130 / -0.025

Installation Tool

Tap Drill

Csink Dia.

Thread Tap

Class 2B inch

Mod. Class 2A inch

inch

Part No.

inch

inch

Class 2B inch

THIN WALL
10G X 24
10G X 32
1/4 X 20
1/4 X 28
5/16 X 18
5/16 X 24
3/8 X 16
3/8 X 24
7/16 X 14
7/16 X 20
1/2 X 13
1/2 X 20

5/16 X 18
5/16 X 18
3/8 X 16
3/8 X 16
7/16 X 14
7/16 X 14
1/2 X 13
1/2 X 13
9/16 X 12
9/16 X 12
5/8 X 11
5/8 X 11

0.31
0.31
0.37
0.37
0.43
0.43
0.50
0.50
0.56
0.56
0.62
0.62

3600-190T
3600-190T
3600-250T
3600-250T
3600-312T
3600-312T
3600-375T
3600-375T
3600-375T
3600-375T
3600-500T
3600-500T

I
I
Q
Q
X
X
29/64
29/64
33/64
33/64
37/64
37/64

0.32
0.32
0.38
0.38
0.44
0.44
0.51
0.51
0.57
0.57
0.63
0.63

5/16 X 18
5/16 X 18
3/8 X 16
3/8 X 16
7/16 X 14
7/16 X 14
1/2 X 13
1/2 X 13
9/16 X 12
9/16 X 12
5/8 X 11
5/8 X 11

0.37
0.37
0.43
0.43
0.50
0.50
0.56
0.56
0.62
0.62
0.68
0.68

7/32
7/32
9/32
9/32
11/32
11/32
13/32
13/32
15/32
15/32
17/32
17/32

1/8
1/8
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16

HEAVY DUTY
8G X 32
10G X 24
10G X 32
1/4 X 20
1/4 X 28
5/16 X 18
5/16 X 24
3/8 X 16
3/8 X 24
7/16 X 14
7/16 X 20
1/2 X 13
1/2 X 20
9/16 X 12
9/16 X 18
5/8 X 11
5/8 X 18
3/4 X 10
3/4 X 16
7/8 X 9
7/8 X 14
1X8
1 X 12
1 X 14
1-1/8 X 7
1-1/8 X 12
1-1/4 X 7
1-1/4 X 12
1-1/2 X 6
1-1/2 X 12

5/16 X 18
3/8 X 16
3/8 X 16
7/16 X 14
7/16 X 14
1/2 X 13
1/2 X 13
9/16 X 12
9/16 X 12
5/8 X 11
5/8 X 11
3/4 X 16
3/4 X 16
3/4 X 16
3/4 X 16
7/8 X 14
7/8 X 14
1-1/8 X 12
1-1/8 X 12
1-1/4 X 12
1-1/4 X 12
1-3/8 X 12
1-3/8 X 12
1-3/8 X 12
1-1/2 X 12
1-1/2 X 12
1-5/8 X 12
1-5/8 X 12
1-7/8 X 12
1-7/8 X 12

0.31
0.31
0.31
0.37
0.37
0.43
0.43
0.50
0.50
0.62
0.62
0.62
0.62
0.81
0.81
0.87
0.87
1.12
1.12
1.25
1.25
1.37
1.37
1.37
1.62
1.62
1.81
1.81
2.00
2.00

3600-8GHT
3600-190T
3600-190T
3600-250T
3600-250T
3600-312T
3600-312T
3600-375T
3600-375T
3600-375T
3600-375T
3600-500T
3600-500T
3600-500T
3600-500T
3600-625T
3600-625T
3600-875T
3600-875T
3600-875T
3600-875T
3600-100T
3600-100T
3600-100T
3600-1.1/8HT
3600-1.1/8HT
3600-1.1/4HT
3600-1.1/4HT
3600-1.1/2HT
3600-1.1/2HT

I
Q
Q
X
X
29/64
29/64
33/64
33/64
37/64
37/64
45/64
45/64
45/64
45/64
53/64
53/64
1-1/16
1-1/16
1-3/16
1-3/16
1-5/16
1-5/16
1-5/16
1-7/16
1-7/16
1-9/16
1-9/16
1-13/16
1-13/16

0.32
0.38
0.38
0.44
0.44
0.51
0.51
0.57
0.57
0.63
0.63
0.76
0.76
0.76
0.76
0.88
0.88
1.14
1.14
1.27
1.27
1.39
1.39
1.39
1.52
1.52
1.64
1.64
1.89
1.89

5/16 X 18
3/8 X 16
3/8 X 16
7/16 X 14
7/16 X 14
1/2 X 13
1/2 X 13
9/16 X 12
9/16 X 12
5/8 X 11
5/8 X 11
3/4 X 16
3/4 X 16
3/4 X 16
3/4 X 16
7/8 X 14
7/8 X 14
1-1/8 X 12
1-1/8 X 12
1-1/4 X 12
1-1/4 X 12
1-3/8 X 12
1-3/8 X 12
1-3/8 X 12
1-1/2 X 12
1-1/2 X 12
1-5/8 X 12
1-5/8 X 12
1-7/8 X 12
1-7/8 X 12

0.37
0.37
0.37
0.43
0.43
0.50
0.50
0.56
0.56
0.68
0.68
0.68
0.68
0.94
0.94
1.00
1.00
1.31
1.31
1.44
1.44
1.56
1.56
1.56
1.84
1.84
2.06
2.06
2.28
2.28

7/32
9/32
9/32
11/32
11/32
13/32
13/32
15/32
15/32
17/32
17/32
21/32
21/32
21/32
21/32
25/32
25/32
31/32
31/32
1-3/32
1-3/32
1-7/32
1-7/32
1-7/32
1-11/32
1-11/32
1-15/32
1-15/32
1-23/32
1-23/32

1/8
1/8
1/8
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
3/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16
5/16

Internal Thread

Sales

External Thread Length

T 03 9212 7001

F 03 9212 7071

Tap Depth Removal Removal

Drill inch Depth inch
Min. inch

E sales@bordo.com.au

77