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Cables & Accessories

for Wind Turbines


2010/2011

www.helukabel.de

Welcome to HELUKABEL

Cables & Wires

HELUKABEL is a global manufacturer and supplier of cables, wires & accessories.


Founded in 1978, we are a recognized and trusted brand with an industry leading reputation for designing flexible, continuous flex and torsional cables.
Based on our strong and dedicated R&D team and continuous investments in our factorys
machinery, we are able to offer high-performance products featuring advanced technologies and whenever an option customized engineering for a variety of applications such
as automation & material handling, in particular robotic applications, renewable energy
and infrastructure facilities.

Custom Cables

Media Technology

The HELUKABEL Distribution Centre in Germany, housing more than 33.000 products and
having more than 16.600 pallet storage space available, warehouse locations in more than
50 countries and over 650 employees around the world make sure that your shipment arrives
right on time and wherever needed.
In this catalog we compiled our products for wind energy applications. HELUKABEL offers the
benefit of over 15 years of expertise in manufacturing wind power cables. Our HELUWIND
WK-Series comprises a perfectly coordinated line of cables, wires and accessories to equip the
entire turbine.
For more information, please contact our Product Manager at the German Headquarters
(+49 7150 9209 135) or your local representative.

Data, Network & Bus Technology

Robotics

Branches
Exclusive-Agencies

Cable Accessories

Contents
Functional View of a Wind Turbine
Selection table Cables & Wires
Our Berlin Warehouse
Research & Development
Torsion Cables
HELUWIND WK 103w-Torsion
HELUWIND WK 103w EMV D-Torsion
HELUWIND WK 103k-Torsion
HELUWIND WK 103k EMV D-Torsion
HELUWIND WK 135-Torsion
HELUWIND WK 135 EMV D-Torsion
HELUWIND WK 137-Torsion FT4
HELUWIND WK 137 EMV D-Torsion
HELUWIND WK 300w-Torsion
HELUWIND WK 305-Torsion
HELUWIND WK Fire Alarm Cable-Torsion
HELUWIND WK H07BN4-F WIND-Torsion
HELUWIND WK DLO 2kV
HELUWIND WK-NTSCGEWOEU-Torsion
HELUWIND WK THERMFLEX 105 EMV D-Torsion
HELUWIND WK THERMFLEX 145
Tower & Infrastructure Cables
HELUWIND WK POWERLINE ALU
NYY
N2XY
NAYY
NA2XY
N2XH
HELUWIND WK (N)A2XH
Medium voltage power cables
Low-voltage cables
Current ratings for HELUWIND
Current ratings Conversion factors
Load rating, laying in ground/in air
Control Cables
JZ-500
F-CY-JZ
Y-CY-JZ
JZ-500 HMH
JZ-500 HMH-C
MEGAFLEX 500
MEGAFLEX 500-C
JZ-600
JZ-600-Y-CY
Single 600-J/-O
Single 600-CY-J/-O
JZ-600 HMH
JZ-600 HMH-C
JZ-600 UL/CSA
JZ-600-Y-CY UL/CSA
JZ-602
JZ-602-CY
JZ-603
JZ-603-CY
H07 RN-F
H07RN-F/SOOW
HELUTHERM 145 MULTI
HELUTHERM 145 MULTI-C
Data Cables
TRONIC-CY
PAAR-TRONIC-CY

DATAFLAMM
90
DATAFLAMM-C
91
DATAFLAMM-C-PAAR
92
LiYY-UL
93
LiYCY-CY UL
94-95
LiYY-TP UL
96-97
LiYCY-TP UL
98-99
SUPERTRONIC-PUR
100
SUPERTRONIC-C-PUR
101
SUPERTRONIC-330 PUR
102
SUPERTRONIC-330-C PUR
103
SUPER-PAAR-TRONIC-C-PUR
104
SUPER-PAAR-TRONIC 340-C-PUR
105
Single Conductors
H07 V-L/(H)07 V-K
106
H05Z-K/H07Z-K
107
FIVENORM
108
HELUTHERM 145
109
HELUTHERM 145 UL/CSA
110
TC TRAY CABLES UL/CSA
TRAYCONTROL 300
112-113
TRAYCONTROL 300-C
114-115
TRAYCONTROL 300 TP
116-117
118-119
TRAYCONTROL 300-C TP
TRAYCONTROL 500
120-121
TRAYCONTROL 500-C
122-123
124-125
JZ-604 TC TRAY CABLE
JZ-604-YCY TC TRAY CABLE
126
TRAYCONTROL 600
128
TRAYCONTROL 600-C
129
130-131
TRAYCONTROL 610
Communication Cables
Fibre-Optic Cable, Network & Bus Technology for Wind Power 132-133
WK-Industrial Ethernet 105C
134
Industrial Ethernet PROFInet C Torsion
135
136
Industrial Ethernet S-FTP TORDIERFLEX
BUS-Cable HELUWIND WK CAN BUS 105C
137
BUS-Cable Profibus SK indoor + outdoor
138
BUS-Cable Profibus L2 Torsion + industry
139
Fibre Optic Cable flexible AT-V(ZN)Y(ZN)Y
140
Fibre Optic Cable mobile, trailing A-V(ZN)11Y
141
Fibre Optic Cable mobile A-V(ZN)Y
142
Fibre Optic Breakoutcable Industry HCS I-V(ZN)YY
143
Fibre Optic Breakoutcable Industry HCS I-V(ZN)Y11Y
144
Plastic-fibre cable industry POF/PE I-V2Y
145
Fibre Optic Indoor/Outdoor Cable A/I-DQ(ZN)BH, central
146
Fibre Optic Outdoor Cable A-DQ(ZN)B2Y, central
147
148
Fibre Optic Outdoor Cable A-DQ(ZN)B2Y, central
Fibre Optic Outdoor Cable A-DQ(ZN)B2Y, stranded
149
Fibre Optic Outdoor Cable A-DQ(ZN)B2Y, stranded, Multi-fibre 150
Cable Accessories
151
Functional view of a Wind Turbine / Accessories
Cable grips
152
Cable gland HELUTOP
153
Cable lugs
154-155
The Roxtec Sealing solution
156-157
Cable fittings from Tyco Electronics Raychem GmbH
158-159
Shrink-on tube SK-D
160
Additional accessories
161
Tools
162
Contact International
164

6
7-9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
29
30
31
32
33
34
35
36
37
38-39
40-41
42
44-45
46-47
48-49
50-51
52-53
54-55
56-57
58-59
60-61
62
63
64-65
66-67
68-69
70-71
72-73
74-75
76
77
78-79
80
82-83
84-85
86-87
88-89

Photo: HELUKABEL

Functional view of a Wind Turbine

Rotor blade

70 to 126 meters

Gearbox

Brake

Nacelle

Pitch Motor
Generator

Wind-direction Tracking
Rotor Hub

Tower

Cables and wires


for use in:
Nacelle
Cable Loop

Tower Control / Transformer

Tower
Tower Control / Transformer
Base of tower

Medium Voltage Level


Base

back to contents

can be found on page

Torsion angle +/- 90 per meter

Torsion angle +/- 140 per meter

Torsion angle +/- 150 per meter

temp. flexing to (in C)

temp. flexing from (in C)

temp. non-flexing to (in C)

UV-resistant

temp. non-flexing from (in C)

extensive oil resistant

WK 103w EMV D-T

10678 cRUus X
X 1000V 0,6/
21179
1kV

X (*)

-40 +90

-35 +90

WK 103k-T

10269 cRUus X
X 600V 0,6/
2570
1kV

-40 +80

-40 +80

WK 103k EMV D-T

10269 cRUus X
X 600V 0,6/
2570
1kV

-40 +80

-40 +80

WK 135-T

10553 cRUus X
X
20234

60332 1000V 0,6/


X
X
X
-40 +90 -40 +90 X
-3
1kV

16

WK 135 EMV D-T

10553 cRUus X
X
20234

60332 1000V 0,6/ X


X
X
-40 +90 -40 +90 X
-3
1kV

17

WK 137-T FT4

10553 cRUus X
X
X 1000V 0,6/
X
X
X
-40 +90 -40 +90 X
20234
1kV

18

WK 137 EMV D-T

10553 cRUus X
X
X 1000V 0,6/
10234
1kV

19

WK 300w-T

1,8/
3kV

WK 305-T

1,8/
3kV

21

WK FIRE ALARM CABLE-T


X
24V
X
X
-50 +90 -40 +80 +/-

215

22

WK H07BN4-F WIND-T


X
X

WK DLO 2kV

UL 44

60332
-3

halogen-free

-35 +90

FT1 (contains FT2)

-40 +90

FT4

VDE pending

HAR

X (*)

CE

X 1000V 0,6/
10678 cRUus X
21179
1kV

CSA

WK 103w-T

Torsion Cables

UL

oil resistant II**

nominal voltage according to VDE

nominal voltage according to UL

Application, see chart on page 6

Selection table Cables & Wires

X
X

-40 +90

-40 +90

-40 +90

-35 +90

-40 +90

-40 +90

-45 +90

X 2000V

-40

-35 +90

450/
750V

12
13
14

X
X

15

20

23

+90

24

25

WK NTSCGEWOEU-T

3,6/
X
X
-40 +90 -40 +90
6kV

WK THERMFLEX 105C EMV D-T


X
X

0,6/
1kV

-20 +105

-5 +105

26

WK THERMFLEX 145

0,6/
1kV

27

60332
-3

+/-
100

-55 +145 -20 +120

-40 +105 -20 +105

29

Tower & Infrastructure Cables


WK POWERLINE ALU

60332
-1

0,6/
1kV

NYY

60332
-1

0,6/
1kV

-40 +70

-5

+50

30

N2XY

60332
-1

0,6/
1kV

-40 +70

-5

+50

31

NAYY

60332
-1

0,6/
1kV

-40 +70

-5

+50

32

NA2XY

60332
-1

0,6/
1kV

-40 +70

-5

+50

33

N2XH

60332
-3

0,6/
1kV

-30 +90

-5

+50

34

WK (N)A2XH

60332
-3

0,6/
1kV

-30 +90

-5

+50

35

* in preparation
** in accordance with UL 1277, Tabl 11.2

back to contents

+80

-5

+80

46

Y-CY-JZ


X
X
X

300/
-40
+80
-5
+80
500V

48

JZ-500 HMH
JZ-500 HMH-C

60332
-3

300/
X
-40
+70
-15
+70
500V
X

50
52

MEGAFLEX 500
MEGAFLEX 500-C

X
X
X

60332 300/
-3
600V

300/
X
X
X
-40
+90
-30
+90
X
500V

54
56

JZ-600
JZ-600-Y-CY


X
X

0,6/
X
X
-40
+80
-5
+80
1kV
X

58
60

Single 600-J/-O
Single 600-CY -J/-O

X
X
X
X
600V

0,6/
X
-40
+90
-5
+90
1kV
X

62
63

JZ-600 HMH
JZ-600 HMH-C

0,6/
X
X
X
-40
+70
1kV

-15
+70
-5
X

64
66

JZ-600-UL/CSA
JZ-600-Y-CY-UL/CSA

X
X
X
X
1kV

0,6/
X
black -40
+80
-5
+80
1kV
X

68
70

JZ-602
JZ-602-CY

X
X
X
X
600V
X
-40
+90
-5
+90

X

72
74

JZ-603
JZ-603-CY

X
X
X
X
X
600V

300/
X
-40
+70
-5
+70
500V
X

76
77

H07RN-F
H07RN-F/SOOW


X
X
600V 450/
X
-40
+90
X
X
750V

300/500V
to 1,0mm

X
60332
X
X
X
-55 +145
-35 +120
450/750V
from

-3
X
1,5mm

78
80

TRONIC-CY
PAAR-TRONIC-CY


X
X

350/
X
500V

-40
+80
-5
+80
-30
X

86
88

DATAFLAMM
DATAFLAMM-C


X
X

350/
X
-40
+70
-5
+70
500V
X

90
91

DATAFLAMM-C-PAAR


X
X

350/
X
-40
+70
-5
+70
X
500V

92

LiYY-UL
LiYY-TP-UL

X
X
X
300V
X
-20
+80
-10
+80

X

93
96

SUPERTRONIC-PUR
SUPERTRONIC-C-PUR


X
350V
X
-40
+70
-5
+70

X

100
101

SUPERTRONIC-330 PUR
SUPERTRONIC-330-C-PUR

X
X
X
X
300V 300V
X
-50
+80
-40
+80

X
X

102
103

SUPER-PAAR-TRONIC-C-PUR
SUPER-PAAR-TRONIC 340-C-PUR

X
X
X
X
300V 350V
X
X
-50
+70
-40
+70

X

104
105

H07 V-K/(H)07 V-K


H05Z-K/H07Z-K


X
X
X

500V/
750V
X

-30
-40

+80
-5
+70
+90

106
107

FIVENORM

X
X
X
X
X

500/
750V

-40
-55

+90
+145

+90
+120

108

HELUTHERM 145 600V


HELUTHERM 145 600V UL

X
X
X

60332 600V 600V


X
X
-55 +125
-35 +120
-3

109
110

HELUTHERM 145 MULTI


HELUTHERM 145 MULTI-C

60332
-3

can be found on page

-40

copper-screened

temp. flexing from (in C)

300/
500V

temp. flexing to (in C)

temp. non-flexing to (in C)


X
X
X

UV-resistant

F-CY-JZ

Extensively oil resistant

44

halogen-free

temp. non-flexing from (in C)

nominal voltage according to VDE

nominal voltage according to UL

FT1 equivalent to IEC 60332-1

+80

with VDE Reg.-No.

-15

HAR

+80

CE

-40

CSA

300/
500V

UL


X
X
X

Application, see chart on page 6

JZ-500

Control Cables

82
84

Data Cables

Single Conductors

600/
750V

-5
-35

back to contents

TRAYCONTROL 300-C

FT4

300

-25

+105

-25

+105

114

TRAYCONTROL 300-C TP

FT4

300

-25

+105

-25

+105

118

TRAYCONTROL 500

1277

FT4

1000

-40

+90

-5

+90

120

TRAYCONTROL 500-C

1277

FT4

1000

-40

+90

-5

+90

122

JZ-604 TC TRAY CABLE

1277

FT4

600

-25

+90

-5

+90

124

JZ-604-YCY TC TRAY CABLE

1277

FT4

600

-25

+90

-5

+90

126

TRAYCONTROL 600

1277

FT4

1000

-40

+90

-5

+90

128

TRAYCONTROL 610

1277

FT4

1000

-40

+90

-5

+90

130

Industrial Ethernet 105C

60332-1 300V

100V

-40

+105

-40

+105

134

Industrial Ethernet
S-FTP TORDIERFLEX

60332-1 300V

100V

-20

+80

-20

+80

136

100V

-40

+105

-20

+60

137

X
X

-40
-40

+70
+70

-5
-5

+60
+60

X
X

138

X
X

X
X

-40
-40

+75
+70

-25
-5

+75
+60

X
X

139

X
X

X
X

-40
-40

+90
+90

-40
-40

+90
+90

140

-30

+70

-20

+70

141

can be found on page

temp. flexing from (in C)

112

copper-screened

temp. non-flexing to (in C)

+105

temp. flexing to (in C)

temp. non-flexing from (in C)

-25

UV-resistant

+105

Extensively oil resistant

-25

halogen-free

nominal voltage according to UL

nominal voltage according to VDE

FT1 equivalent to IEC 60332-1

with VDE Reg.-No.

300

HAR

FT4

CE

CSA
X

UL
X

Application, see chart on page 6

TRAYCONTROL 300

TC TRAY CABLES UL/CSA

Communication
Cables

BUS Cable
HELUWIND WK CAN BUS 105C
BUS Cable
Profibus SK

indoor
outdoor

BUS Cable
Profibus L2

Torsion
industry

AT-V(ZN)Y(ZN)Y
AT-V(ZN)H(ZN)11Y

600V


X
X
X
X
600V 100V



X


100V
X

X
CMX
X
X
300V 100V
X


X
X

100V
X

FT4
submitted submitted
submitted



X

Fibre Optic Cable mobile, trailing


A-V(ZN)11Y

Fibre Optic Cable mobile


A-V(ZN)Y

FT4

-30

+80

-20

+80

142

FT4

-30

+85

-20

+85

143

-20

+80

-20

+80

144

Fibre Optic Breakoutcable Industry HCS


I-V(ZN)YY

Fibre Optic Breakoutcable Industry HCS


I-V(ZN)Y11Y

60332-1

Plastic-fibre Optic cable industry


POF/PE I-V2Y, I-V2Y(ZN)11Y

60332-1

-20

+80

-20

+80

145

Fibre Optic Indoor/Outdoor Cable


A/I-DQ(ZN)BH

60332-1

-20

+60

-5

+50

146

Fibre Optic Outdoor Cable


A-DQ(ZN)B2Y (central)

-20

+60

-5

+50

147

Fibre Optic Outdoor Cable


A-DQ(ZN)B2Y (stranded)

-20

+60

-5

+50

149

Fibre Optic Outdoor Cable


A-DQ(ZN)B2Y (stranded, Multi-fibre)

-20

+60

-5

+50

150

back to contents

Our Berlin Warehouse


Direct burial and medium voltage cables available for
immediate delivery from stock

- 50.000 m2 storage area in Berlin


- Various types and cross-sections available
- VDE-certified, DIN VDE 0276
- On-time delivery on the construction site;
on disposable drums if required
- Deliveries at short notice, including cuts to
length and follow-up deliveries

Our Handling
- Your individual requirements are important
- Unless otherwise requested, the cable is cut to length and
coiled on drums automatically
- Cutting is performed with 10 tons cut to length machines

10

back to contents

Research & Development

Torsion test center at German production site

For several years HELUKABEL has been testing its


torsional wind turbine cables in an 8m/26ft-high research
tower at the German production site.
The acquired findings had a significant effect on the
development of the latest generation of HELUWIND
WK-cables.

Up to 20 cables with outer diameters from 5mm up to


100mm can be mounted and tested simultaneously in the
girder mast where these cables are exposed to sun, rain,
wind, snow and UV-radiation at the same time.
A special drive and control software allows HELUKABELs
engineers to repeatedly run 1200-torsion cycles in each
direction.

HELUKABEL is the only manufacturer that replicated the


cable loop of a wind turbine 1:1 and is able to perform
tests under realistic conditions.

The HELUWIND WK-torsion series have been tested


successfully for more than 16.000 torsion cycles.
This operational reliability is significantly longer than the
standard lifetime of a wind turbine (5000 10000 cycles).

11

back to contents

HELUWIND WK 103w-Torsion

UV-resistant, UL/CSA-Style 10678/21179 Single-/Multicore

Technical data

Temperature range: flexing:


-35C up tp +90C
fixed installation: -40C up tp +90C
installation:
-20C up tp +90C
Nominal voltage:
acc. to VDE U0 /U 0.6/1kV, also for 1500V DC capable

acc. to UL 1000V, for remanufactures
Test voltage 50 Hz: 3000 V
Min. bending radius: 10 x cable diameter (4 x fixed installation)
Torsion application: +/-140 per 1m for unshielded types
Approvals:
UL-Style 10678* up to 400mm Singlecore

UL-Style 21179 Multicore,

cRUus*, CE compliant
Flame test:
FT1

Properties

UV-resistant
RoHS compliant
multi-climate operation app.

No. cores
x Cross-sec.
mm2

704809
704810
704811
704812
704813
704814
704815
704816
704817
704818
704819
704820
704821
704822
704823
704824
704825
704826
704827
704828
704829
704830
704831
704832
704833
704834
704835
704836
704837
704838
704839
704840
704841
704842
704843
704844
704845
703920
703921
703922
704366
704846
704847
704848
704849
704850

4x0.34
4x0.5
6x0.5
10x0.5
12x0.5
3x0.75
4x0.75
5x0.75
7x0.75
10x0.75
12x0.75
14x0.75
16x0.75
18x0.75
21x0.75
25x0.75
32x0.75
36x0.75
40x0.75
41x0.75
50x0.75
4x1
5x1
7x1
10x1
12x1
14x1
16x1
18x1
21x1
25x1
32x1
36x1
40x1
41x1
50x1
2x1.5
3x1.5
4x1.5
5x1.5
7x1.5
10x1.5
12x1.5
14x1.5
16x1.5
18x1.5

AWG /
MCM
22
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16

Special stranded bare copper wire, according to DIN VDE 0295


Special insulation, heat-resistant
Core colours: black with numbers + gnye
Multicore types cabled
Special sheath compound, heat-resistant
Sheath colour: black

Application

The HELUWIND WK 103 series was specifically designed for wind


power applications.
We supply the leading wind turbine manufacturers with our cables.
= The product conforms to the EC low-voltage directive
2006/95/EG.
No reduction factor for ambient temperature up to +50C.

torsion tested
flame-retardant
oil-resistant recyclable
easy to tailor

WK 103w-Torsion (heat-resistant) (JZ)


Part No.

Construction

WK 103w-Torsion (heat-resistant) (JZ)

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

7.1
7.4
8.6
10.8
11.1
7.3
7.9
8.6
10.0
11.0
11.8
12.5
13.2
13.9
15.2
16.9
18.2
19.1
20.5
20.8
23.5
8.3
9.0
10.5
13.0
13.2
13.4
14.1
15.1
16.7
18.4
19.8
20.6
22.4
22.4
24.6
7.9
8.0
8.9
9.7
12.0
13.1
14.3
14.9
15.7
16.8

29.0
33.4
51.2
48.0
84.0
22.0
29.0
36.0
51.0
72.0
87.0
101.0
116.0
130.0
152.0
180.0
231.0
260.0
288.0
296.0
441.0
39.0
48.0
68.0
96.0
116.0
135.0
154.0
173.0
202.0
240.0
308.0
346.0
384.0
394.0
480.0
29.0
44.0
58.0
72.0
101.0
144.0
173.0
202.0
231.0
260.0

86.0
99.0
121.0
165.0
208.0
77.0
100.0
120.0
170.0
200.0
220.0
238.0
271.0
310.0
380.0
490.0
560.0
620.0
729.0
750.0
990.0
100.0
110.0
140.0
220.0
240.0
280.0
310.0
360.0
410.0
500.0
590.0
700.0
800.0
810.0
980.0
75.0
110.0
131.0
165.0
210.0
270.0
360.0
420.0
450.0
510.0

Part No.

No. cores
x Cross-sec.
mm2

AWG /
MCM

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

21x1.5
16
17.8
303.0
704851
704852
25x1.5
16
20.6
360.0
704853
32x1.5
16
22.2
460.0
704854
36x1.5
16
23.1
519.0
704855
40x1.5
16
25.0
576.0
704856
41x1.5
16
25.0
591.0
704857
50x1.5
16
27.7
720.0
704267
3x2.5
14
8.9
72.0
4x2.5
14
9.7
96.0
703925
703926
5x2.5
14
10.9
120.0
704858
7x2.5
14
14.4
168.0
704859
10x2.5
14
15.8
240.0
704367
12x2.5
14
16.3
288.0
705040
19x2.5
14
20.4
288.0
704368
3x4
12
10.8
116.0
703930
4x4
12
12.0
154.0
704269
5x4
12
13.6
192.0
704860
7x4
12
15.9
269.0
704861
12x4
12
19.6
461.0
704862
3x6
10
13.1
173.0
704863
4x6
10
14.6
231.0
704864
5x6
10
16.3
288.0
704865
7x6
10
19.6
404.0
704866
4x10
8
17.4
384.0
703932
5x10
8
20.1
480.0
704867
7x10
8
23.5
672.0
704868
4x16
6
22.6
615.0
703933
5x16
6
25.4
768.0
704869
4x25
4
26.5
960.0
704870
5x25
4
28.2
1200.0
704871
4x35
2
31.4
1344.0
704872
5x35
2
35.4
1680.0
704873
4x50
1
36.7
1920.0

704287
1x35
2
12.9
336.0
704287
1x35
2
12.9
336.0
704288
1x50
1
15.6
480.0
704289
1x70
2/0
17.9
672.0
704874
1x95
3/0
21.9
912.0
704291
1x120
4/0
23.1
1152.0
704875
1x150
300
27.2
1440.0
704293
1x185
350
27.5
1776.0
704294
1x240
500
31.2
2304.0
704295
1x300
600
34.2
2880.0
704876
1x400
750
39.3
3840.0

590.0
700.0
900.0
980.0
1030.0
1050.0
1200.0
151.0
230.0
250.0
360.0
480.0
580.0
690.0
250.0
270.0
370.0
530.0
740.0
340.0
460.0
550.0
780.0
670.0
870.0
1150.0
1000.0
1250.0
1580.0
1900.0
2100.0
2600.0
2800.0
460.0
460.0
630.0
880.0
1230.0
1540.0
1870.0
2300.0
2970.0
3730.0
4500.0

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

12

back to contents

HELUWIND WK 103w EMV D-Torsion

shielded, UV-resistant, UL/CSA-Style 10678/21179 Single-/Multicore

HELUKABEL HELUWIND WK 103w EMV D-Torsion

HELUKABEL HELUWIND WK 103w EMV D-Torsion

Technical data

Temperature range:


Nominal voltage:

Test voltage 50 Hz:
Min. bending radius:
Torsion application:
Approvals:


Flame test:

flexing:
-35C up to +90C
fixed installation: -40C up to +90C
installation:
-20C up to +90C
acc. to VDE U0 /U 0.6/1kV, also for 1500 V DC capable
acc. to UL 1000V, for remanufactures
3000 V
10 x cable diameter (5 x fixed installation)
+/-90 per 1m
UL-Style 10678* up to 400mm Singlecore
UL-Style 21179 Multicore,
cRUus*, CE compliant
FT1

Properties

UV-resistant
RoHS compliant
multi-climate operation app.

torsion tested
flame-retardant
oil-resistant recyclable
easy to tailor

No. cores
x Cross-sec.
mm2

704752
704755
704758
704762
704763
704764
704765
704767
704369
704769
704768
704771
704774
704775
704268
705228
704778
704779
704784
704785
704786
704788
704790
704792
704793
704794
704795
704796
704797
705039
704798
704799
704800
704801
704802
704803
704804
704805
704806
704807
704808

(4x0.34)
(4x0.5)
(6x0.5)
(10x0.5)
(12x0.5)
(3x0.75)
(4x0.75)
(5x0.75)
(7x0.75)
(4x2x0.75)
(8x0.75)
(12x0.75)
(18x0.75)
(12x2x0.75)
(25x0.75)
(40x0.75)
(41x0.75)
(50x0.75)
(2x1.5)
(3x1.5)
(4x1.5)
(5x1.5)
(7x1.5)
(12x1.5)
(3x2.5)
(4x2.5)
(5x2.5)
(7x2.5)
(12x2.5)
(12x2.5)
(5x4)
(7x4)
(12x4)
(5x6)
(4x10)
(5x10)
(4x16)
(5x16)
(4x25)
(5x25)
(4x50)

AWG /
MCM
22
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
16
16
16
16
16
16
14
14
14
14
14
14
12
12
12
10
8
8
6
6
4
4
1

Special stranded bare copper wire, according to DIN VDE 0295


Special insulation, heat-resistant
Core colours: black with numbers + gnye or colour code
DIN 47100
Multicore types cabled
Tinned copper wrapped at EMV-shielded types
Special sheath compound, heat-resistant
Sheath colour: black

Application

The HELUWIND WK 103 series was specifically designed for wind


power applications.
We supply the leading wind turbine manufacturers with our cables.
= The product conforms to the EC low-voltage directive
2006/95/EG.
No reduction factor for ambient temperature up to +50C.

WK 103w EMV D-Torsion (heat-resistant) (JZ)


Part No.

Construction

WK 103w EMV D-Torsion (heat-resistant)

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

Part No.

No. cores
x Cross-sec.
mm2

7.7
8.0
9.2
11.4
11.7
7.7
8.3
9.0
9.7
12.7
10.7
12.2
14.4
17.6
17.8
21.2
21.2
23.5
6.8
8.8
9.4
10.3
11.9
14.7
10.4
10.6
12.3
14.8
18.2
18.2
13.6
16.3
20.0
17.4
17.8
19.8
21.1
26.2
26.0
28.6
37.0

32.0
37.8
53.6
73.0
88.4
43.2
52.6
63.0
82.8
91.0
93.0
126.9
179.0
223.0
256.0
38.5
370.8
441.0
44.0
68.0
87.8
104.0
140.8
226.8
104.4
132.7
161.0
223.1
350.6
350.6
237.4
325.0
532.1
341.0
445.6
550.2
692.2
854.4
1059.0
1327.0
2080.0

91.0
105.0
130.0
170.0
220.0
97.0
122.0
145.0
200.0
211.0
220.0
257.5
400.0
520.0
552.0
805.0
795.0
900.0
86.0
133.0
159.0
195.0
247.0
410.0
210.0
264.0
288.0
411.0
638.0
638.0
382.0
582.0
806.0
640.0
727.0
935.0
1072.0
1330.0
1664.0
2014.0
3200.0

703147
703148
703041
702418
703149
703150
703151
703152
703153
703154

(1x70)
(1x95)
(1x120)
(1x120)
(1x150)
(1x185)
(1x240)
(1x300)
(1x400)
(1x500

AWG /
MCM
2/0
3/0
4/0
4/0
300
350
500
600
750
1000

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

19.8
22.5
25.0
25.0
24.9
27.8
33.0
39.0
43.0
46.5

739.0
989.0
1242.0
1242.0
1534.0
1904.0
2451.0
3027.0
4026.0
4986.0

950.0
1280.0
1570.0
1570.0
2000.0
2340.0
3150.0
3920.0
5100.0
6200.0

WK 103w EMV D-Torsion (heat-resistant) (DIN 47100)


Part No.

No. cores
x Cross-sec.
mm2

704749
704750
704751
704753
704754
704756
704757
704759
704760
704761
704766
705829
704770
704772
704773
704776
704777
704780
704781
704782
704783
704787
704789
704791

(2x2x0.25)
(4x2x0.25)
(5x2x0.25)
(2x2x0.34)
(4x2x0.34)
(2x2x0.5)
(4x0.5)
(6x0.5)
(4x(2x0.5))
(4x2x0.5)
(2x2x0.75)
(3x2x0.75)
(4x2x0.75)
(12x0.75)
(8x2x0.75)
(12x2x0.75)
(32x0.75)
(4x1.0)
(6x1.0)
(8x1.0)
(12x1.0)
(2x2x1.5)
(3x2x1.5)
(4x2x1.5)

AWG /
MCM
24
24
24
22
22
20
20
20
20
20
19
19
19
19
19
19
19
18
18
18
18
16
16
16

Outer
approx.
mm
8.9
9.9
11.1
9.6
11.0
9.8
8.0
9.2
11.5
11.3
10.4
11.5
12.7
12.2
17.1
17.6
18.8
8.7
10.2
11.7
13.3
12.1
14.0
14.6

Cop.
weight
kg/km

Weight
approx.
kg/km

27.0
39.0
46.0
35.0
47.0
39.0
37.8
53.6
111.0
69.5
54.0
73.0
91.0
126.9
170.0
223.0
294.0
56.0
82.0
106.0
150.0
90.0
120.0
150.0

90.0
115.0
130.0
110.0
130.0
115.0
105.0
130.0
190.0
150.0
130.0
172.0
211.0
257.5
410.0
520.0
610.0
110.0
150.0
210.0
280.0
180.0
235.0
210.0

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

13

back to contents

HELUWIND WK 103k-Torsion

UV-resistant, UL/CSA-Style 10269/2570 Single-/Multicore

HELUKABEL HELUWIND WK 103k-Torsion

HELUKABEL HELUWIND WK 103k-Torsion

Technical data

Temperature range:

Nominal voltage:

Test voltage 50 Hz:
Min. bending radius:
Torsion application:
Approvals:


Flame test:

flexing:
-40C up to +80C
fixed installation: -40C up to +80C
acc. to VDE U0 /U 0.6/1kV, also for 1500 V DC capable
acc. to UL 600V
3000 V
10 x cable diameter (4 x fixed installation)
+/-140 per 1m for unshielded types
UL-Style 10269* to 400mm Singlecore
UL-Style 2570 Multicore,
cRUus*, CE compliant
FT1

Properties

UV-resistant
RoHS compliant
multi-climate operation app.
flame-retardant

No. cores
x Cross-sec.
mm2

704940
704941
704942
704943
704944
704945
704946
704947
704948
704949
704950
704951
704952
704953
704954
704955
704956
704957
704958
704959
704960
704961
704962
704963
704964
704965
704966
704967
704968
704969
704970
704971
704972
704973
704974
704975
704976
704977
704978
704979
704980
704981
704982
704983
704984

4x0.34
4x0.5
6x0.5
10x0.5
12x0.5
3x0.75
4x0.75
5x0.75
7x0.75
10x0.75
12x0.75
14x0.75
16x0.75
18x0.75
21x0.75
25x0.75
32x0.75
36x0.75
40x0.75
41x0.75
50x0.75
4x1
5x1
7x1
10x1
12x1
14x1
16x1
18x1
21x1
25x1
32x1
36x1
40x1
41x1
50x1
2x1.5
3x1.5
4x1.5
5x1.5
7x1.5
10x1.5
12x1.5
14x1.5
16x1.5

AWG /
MCM
22
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16

Special stranded bare copper wire, according to DIN VDE 0295


Special insulation: flexible at low temperatures
Core colours: black with numbers + gnye
Multicore types cabled
Special sheath compound: flexible at low temperatures
Sheath colour: black

Application

The HELUWIND WK 103 series was specifically designed for wind


power applications.
We supply the leading wind turbine manufacturers with our cables.
= The product conforms to the EC low-voltage directive
2006/95/EG.

torsion tested
oil-resistant
recyclable
easy to tailor

WK 103k-Torsion (flexible at low temperatures) (JZ)


Part No.

Construction

WK 103k-Torsion (flexible at low temperatures) (JZ)

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

Part No.

No. cores
x Cross-sec.
mm2

7.1
7.4
8.6
10.8
11.1
7.3
7.9
8.6
10.0
11.0
11.8
12.5
13.2
13.9
15.2
16.9
18.2
19.1
20.5
20.8
23.5
8.3
9.0
10.5
13.0
13.2
13.4
14.1
15.1
16.7
18.4
19.8
20.6
22.4
22.4
24.6
7.9
8.0
8.9
9.7
12.0
13.1
14.3
14.9
15.7

29.0
33.4
51.2
48.0
84.0
22.0
29.0
36.0
51.0
72.0
87.0
101.0
116.0
130.0
152.0
180.0
231.0
260.0
288.0
296.0
441.0
39.0
48.0
68.0
96.0
116.0
135.0
154.0
173.0
202.0
240.0
308.0
346.0
384.0
394.0
480.0
29.0
44.0
58.0
72.0
101.0
144.0
173.0
202.0
231.0

86.0
99.0
121.0
165.0
208.0
77.0
100.0
120.0
170.0
200.0
220.0
238.0
271.0
310.0
380.0
490.0
560.0
620.0
729.0
729.0
990.0
100.0
110.0
140.0
220.0
240.0
280.0
310.0
360.0
410.0
500.0
590.0
700.0
800.0
810.0
980.0
75.0
110.0
131.0
165.0
210.0
270.0
360.0
420.0
450.0

704985
704986
704987
704988
704989
704990
704991
704992
704993
704994
704995
704996
704997
704998
705038
704999
705000
705001
705002
705003
705004
705005
705006
705007
705008
705009
705010
705011
705012
705013
705014
705016
705017
705018

18x1.5
21x1.5
25x1.5
32x1.5
36x1.5
40x1.5
41x1.5
50x1.5
3x2.5
4x2.5
5x2.5
7x2.5
10x2.5
12x2.5
19x2.5
3x4
4x4
5x4
7x4
12x4
3x6
4x6
5x6
7x6
4x10
5x10
7x10
4x16
5x16
4x25
5x25
4x35
5x35
4x50

705015
705019
705020
705021
705022
705023
705024
705025
705026

1x35
1x70
1x95
1x120
1x150
1x185
1x240
1x300
1x400

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10
8
8
8
6
6
4
4
2
2
1

16.8
17.8
20.6
22.2
23.1
25.0
25.0
27.7
8.9
9.7
10.9
14.4
15.8
16.3
20.4
10.8
12.0
13.6
15.9
19.6
13.1
14.6
16.3
19.6
17.4
20.1
23.5
22.6
25.4
26.5
28.2
31.4
35.4
36.7

260.0
303.0
360.0
460.0
519.0
576.0
591.0
720.0
72.0
96.0
120.0
168.0
240.0
288.0
456.0
116.0
154.0
192.0
269.0
461.0
173.0
231.0
288.0
404.0
384.0
480.0
672.0
615.0
768.0
960.0
1200.0
1344.0
1680.0
1920.0

510.0
590.0
700.0
900.0
980.0
1030.0
1050.0
1200.0
151.0
230.0
250.0
360.0
480.0
580.0
690.0
250.0
270.0
370.0
530.0
740.0
340.0
460.0
550.0
780.0
670.0
870.0
1150.0
1000.0
1250.0
1580.0
1900.0
2100.0
2600.0
2800.0

2
2/0
3/0
4/0
300
350
500
600
750

12.9
17.9
21.9
23.1
27.2
28.0
31.2
35.0
39.3

336.0
672.0
912.0
1152.0
1440.0
1776.0
2304.0
2880.0
3840.0

460.0
880.0
1230.0
1540.0
1870.0
2300.0
2970.0
3730.0
4500.0

AWG /
MCM

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

14

back to contents

HELUWIND WK 103k EMV D-Torsion

shielded, UV-resistant, UL/CSA-Style 10269/2570, Single-/Multicore

HELUKABEL HELUWIND WK 103k EMV D-Torsion

HELUKABEL HELUWIND WK 103k EMV D-Torsion

Technical data

Temperature range:

Nominal voltage:

Test voltage 50 Hz:
Min. bending radius:
Torsion application:
Approvals:


Flame test:

flexing:
-40C up to +80C
fixed installation: -40C up to +80C
acc. to VDE U0 /U 0.6/1kV, also for 1500 V DC capable
acc. to UL 600V
3000 V
10 x cable diameter (5 x fixed installation)
+/-90 per 1m for shielded types
UL-Style 10269* up to 400mm Singlecore
UL-Style 2570 Multicore,
cRUus*, CE compliant
FT1

Properties

UV-resistant
RoHS compliant
multi-climate operation app.
flame-retardant

torsion tested
oil-resistant
recyclable
easy to tailor

704880
704883
704886
704890
704891
704892
704893
704895
704896
704898
704897
704900
704903
704904
704906
704908
704909
704914
704915
704916
704918
704920
704922
704923
704924
704925
704926
704927
705037
704928
704929
704930
704931
704932
704933
704934
704935
704936
704937
704938

(4x0.34)
(4x0.5)
(6x0.5)
(10x0.5)
(12x0.5)
(3x0.75)
(4x0.75)
(5x0.75)
(7x0.75)
(4x2x0.75)
(8x0.75)
(12x0.75)
(18x0.75)
(12x2x0.75)
(25x0.75)
(41x0.75)
(50x0.75)
(2x1.5)
(3x1.5)
(4x1.5)
(5x1.5)
(7x1.5)
(12x1.5)
(3x2.5)
(4x2.5)
(5x2.5)
(7x2.5)
(12x2.5)
(12x2.5)
(5x4)
(7x4)
(12x4)
(5x6)
(4x10)
(5x10)
(4x16)
(5x16)
(4x25)
(5x25)
(4x50)

AWG /
MCM
22
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
16
16
16
16
16
16
14
14
14
14
14
14
12
12
12
10
8
8
6
6
4
4
1

Outer
approx.
mm
7.7
8.0
9.2
11.4
11.7
7.7
8.3
9.0
9.7
12.7
10.7
12.2
14.4
17.6
17.8
21.2
23.5
6.8
8.8
9.4
10.3
11.9
14.7
10.4
10.6
12.3
14.8
18.2
18.2
13.6
16.3
20.0
17.4
17.8
19.8
21.1
26.2
26.0
28.6
37.0

Application

The HELUWIND WK 103 series was specifically designed for wind


power applications.
We supply the leading wind turbine manufacturers.

WK 103k EMV D-Torsion

(flexible at low temperatures) (JZ)


No. cores
x Cross-sec.
mm2

Special stranded bare copper wire, according to DIN VDE 0295


Special insulation: flexible at low temperatures
Core colours: black with numbers + gnye or colour code
DIN 47100
Multicore types cabled
Tinned copper wrapped at EMV-shielded types
Special sheath compound: flexible at low temperatures
Sheath colour: black

= The product conforms to the EC low-voltage directive


2006/95/EG.

WK 103k EMV D-Torsion


Part No.

Construction

(flexible at low temperatures)


Cop.
weight
kg/km
32.0
37.8
53.6
73.0
88.4
43.2
52.6
63.0
82.8
91.0
93.0
126.9
179.0
223.0
256.0
370.8
441.0
44.0
68.0
87.8
104.0
140.8
226.8
104.4
132.7
161.0
223.1
350.6
350.6
237.4
325.0
532.1
341.0
445.6
550.2
692.2
854.4
1059.0
1327.0
2080.0

Weight
approx.
kg/km

Part No.

No. cores
x Cross-sec.
mm2

91.0
105.0
130.0
170.0
220.0
97.0
122.0
145.0
200.0
211.0
220.0
257.5
400.0
520.0
552.0
795.0
900.0
86.0
133.0
159.0
195.0
247.0
410.0
210.0
264.0
288.0
411.0
638.0
638.0
382.0
582.0
806.0
640.0
727.0
935.0
1072.0
1330.0
1664.0
2014.0
3200.0

78177
74006
78178
78179
78180
703328
704939

(1x70)
(1x95)
(1x120)
(1x150)
(1x185)
(1x240)
(1x300)

AWG /
MCM
2/0
3/0
4/0
300
350
500
600

Outer
approx.
mm

Cop.
weight
kg/km

19.8
22.5
25.0
24.9
27.8
32.5
39.0

Weight
approx.
kg/km

739.0
959.0
1250.0
1740.0
1904.0
2451.0
3027.0

950.0
1200.0
1400.0
2000.0
2340.0
3150.0
3920.0

WK 103k EMV D-Torsion

(flexible at low temperatures) (DIN 47100)


Part No.

No. cores
x Cross-sec.
mm2

704877
704878
704879
704881
704882
704884
704885
704887
704888
704889
704894
704899
704901
704902
704905
704907
704910
704911
704912
704913
704917
704919
704921

(2x2x0.25)
(4x2x0.25)
(5x2x0.25)
(2x2x0.34)
(4x2x0.34)
(2x2x0.5)
(4x0.5)
(6x0.5)
(4x(2x0.5))
(4x2x0.5)
(2x2x0.75)
(4x2x0.75)
(12x0.75)
(8x2x0.75)
(12x2x0.75)
(32x0.75)
(4x1.0)
(6x1.0)
(8x1.0)
(12x1.0)
(2x2x1.5)
(3x2x1.5)
(4x2x1.5)

AWG /
MCM
24
24
24
22
22
20
20
20
20
20
19
19
19
19
19
19
18
18
18
18
16
16
16

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

8.9
9.9
11.1
9.6
11.0
9.8
8.0
9.2
11.5
11.3
10.4
12.7
12.2
17.1
17.6
18.8
8.7
10.2
11.7
13.3
12.1
14.0
14.6

27.0
39.0
46.0
35.0
47.0
39.0
37.8
53.6
69.2
69.5
54.0
91.0
126.9
170.0
223.0
294.0
56.0
82.0
106.0
150.0
90.0
120.0
150.0

90.0
115.0
130.0
110.0
130.0
115.0
105.0
130.0
190.0
150.0
130.0
211.0
257.5
410.0
520.0
610.0
110.0
150.0
210.0
280.0
180.0
235.0
210.0

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

15

back to contents

HELUWIND WK 135-Torsion

UV-resistant, suitable for offshore,


UL/CSA-Style 10553/20234, Single-/Multicore, 0.6/1kV, 90C (80C in accordance to UL)

Technical data

Construction

Temperature range: flexing:


-40C up to +90C

fixed instal. acc. to VDE: -40C up to +90C

fixed instal. acc. to UL: up to +80C
Nominal voltage:
acc. to VDE U0 /U 0.6/1kV, acc. to UL 1000V

also for 1500 V DC capable
Test voltage 50 Hz: 3000 V
Min. bending radius: 10 x cable diameter (4 x fixed installation)
Torsion application: +/-150 per 1m
Approvals:
UL-Style 10553 singlecore

UL-Style 20234 multicore

cRUus, CE compliant
Tests:
Fire IC 60332-3-24, halogen-free IEC 60754-1

Smoke density IEC 61034-1+2

Properties

halogen-free (LSZH)
global application
extremely abrasion resistant
highly flame-retardant
torsion tested

Special stranded bare copper wire, according to DIN VDE 0295


Special conductor insulation
Core colours, black with numbers + gnye
Multicore types cabled
Special sheath compound, non-adhesive
Sheath colour: black

Application
The HELUWIND WK 135-Torsion series was specifically designed
for wind power applications. We supply the leading wind turbine
manufacturers.
Advantages of WK 135-Torsion over H07BN4-F:
flame behavior according to FT4 and IEC 60332-3-24
increased abreasion-resistance recyclable

suitable for offshore


extremely oil-resistant
UV-resistant recyclable
multi-climate operation app.
for CCV-application
easy to tailor

= The product conforms to the EC low-voltage directive


2006/95/EG.

WK 135-Torsion (JZ)
Part No.

No. cores
x Cross-sec.
mm2

703668
703669
703671
703289
703673
703291
703292
703293
703294
704699
703295
704700
704701
704702
704703
703296
704704
704705
704706
703297
704038
704707
704708
704709
704710
704711
704712
704713
704714
704715
704716
704717
704718
704719
704720
704721
704722
703298
703299
703300
703301
704723
703302
704724
704725

4x0.34
4x0.5
6x0.5
10x0.5
12x0.5
3x0.75
4x0.75
5x0.75
7x0.75
10x0.75
12x0.75
14x0.75
16x0.75
18x0.75
21x0.75
25x0.75
32x0.75
36x0.75
40x0.75
41x0.75
50x0.75
4x1
5x1
7x1
10x1
12x1
14x1
16x1
18x1
21x1
25x1
32x1
36x1
40x1
41x1
50x1
2x1.5
3x1.5
4x1.5
5x1.5
7x1.5
10x1.5
12x1.5
14x1.5
16x1.5

AWG /
MCM
22
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16

WK 135-Torsion (JZ)
Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

Part No.

No. cores
x Cross-sec.
mm2

7.1
7.4
8.6
10.8
11.1
7.3
7.9
8.6
10.0
11.0
11.8
12.5
13.2
13.9
15.2
16.9
18.2
19.1
20.5
20.8
23.5
8.3
9.0
10.5
13.0
13.2
13.4
14.1
15.1
16.7
18.4
19.8
20.6
22.4
22.4
24.6
7.9
8.0
8.9
9.7
12.0
13.1
14.3
14.9
15.7

29.0
34.0
49.0
48.0
84.0
22.0
29.0
36.0
51.0
72.0
87.0
101.0
116.0
130.0
152.0
180.0
231.0
260.0
288.0
296.0
441.0
39.0
48.0
68.0
96.0
116.0
135.0
154.0
173.0
202.0
240.0
308.0
346.0
384.0
394.0
480.0
29.0
44.0
58.0
72.0
101.0
144.0
173.0
202.0
231.0

88.0
98.0
122.0
165.0
208.0
77.0
100.0
120.0
170.0
200.0
220.0
238.0
271.0
310.0
380.0
490.0
560.0
620.0
729.0
750.0
990.0
100.0
110.0
140.0
220.0
240.0
280.0
310.0
360.0
410.0
500.0
590.0
700.0
800.0
810.0
980.0
75.0
110.0
131.0
165.0
210.0
270.0
360.0
420.0
450.0

704726
704727
704728
704729
704730
704731
704732
704733
703303
703304
703305
703306
704734
703307
705046
704735
704736
703308
703309
703310
704737
704738
704471
704739
703311
703312
704740
703313
703314
703315
703316
704742
704743
704744
705108
704741
703317
703318
703319
703320
703321
703322
703323
704745

18x1.5
21x1.5
25x1.5
32x1.5
36x1.5
40x1.5
41x1.5
50x1.5
3x2.5
4x2.5
5x2.5
7x2.5
10x2.5
12x2.5
19x2.5
3x4
4x4
5x4
7x4
12x4
3x6
4x6
5x6
7x6
4x10
5x10
7x10
4x16
5x16
4x25
5x25
4x35
5x35
4x50
4x95
1x35
1x70
1x95
1x120
1x150
1x185
1x240
1x300
1x400

AWG /
MCM
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10
8
8
8
6
6
4
4
2
2
1
3/0
2
2/0
3/0
4/0
300
350
500
600
750

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

16.8
17.8
20.6
22.2
23.1
25.0
25.0
27.7
10.0
9.7
11.1
14.4
15.8
16.2
22.0
10.8
12.0
13.2
15.9
19.6
13.1
14.6
16.3
19.6
17.4
20.9
23.5
23.2
25.8
26.2
29.7
30.6
35.4
35.5
47.7
13.4
18.2
21.9
24.3
27.2
29.4
32.3
32.8
39.3

260.0
303.0
360.0
460.0
519.0
576.0
591.0
720.0
72.0
96.0
120.0
168.0
240.0
288.0
288.0
116.0
154.0
192.0
269.0
461.0
173.0
231.0
288.0
404.0
384.0
480.0
672.0
615.0
768.0
960.0
1200.0
1344.0
1680.0
1920.0
3648.0
336.0
672.0
912.0
1152.0
1440.0
1776.0
2304.0
2880.0
3840.0

510.0
590.0
700.0
900.0
980.0
1030.0
1050.0
1200.0
180.0
230.0
250.0
360.0
480.0
580.0
690.0
250.0
270.0
340.0
530.0
740.0
340.0
460.0
550.0
780.0
670.0
930.0
1150.0
1100.0
1390.0
1650.0
1990.0
2100.0
2600.0
2600.0
5500.0
460.0
930.0
1230.0
1520.0
1870.0
2300.0
2900.0
3520.0
4500.0

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

16

back to contents

HELUWIND WK 135 EMV D-Torsion

suitable for offshore,


UV-resistant, UL/CSA-Style 10553/20234, single-/multicore 0.6/1kV, 90C (80C in acc. to UL)

HELUKABEL HELUWIND WK 135 EMV D-Torsion UL-Style 10553 FT1

HELUKABEL HELUWIND WK 135 EMV D-Torsion UL-Style 20234 FT1

Technical data

Construction

Temperature range: flexing:


-40C up to +90C

fixed instal. acc. to VDE: -40C up to +90C

fixed instal. acc. to UL: up to +80C
Nominal voltage:
acc. to VDE U0 /U 0.6/1kV, acc. to UL 1000V

also for 1500 V DC capable
Test voltage 50 Hz: 3000 V
Min. bending radius: 10 x cable diameter (5 x fixed installation)
Torsion application: +/-150 per 1m
Approvals:
UL-Style** 10553 Singlecore

UL-Style** 20234 Multicore

cRUus, CE compliant
Tests:
Fire IC 60332-3-24, halogen-free IEC 60754-1

Smoke density IEC 61034-1+2

Properties

halogen-free
global application
extremely abrasion resistant
highly flame-retardant
torsion tested

Special stranded bare copper wire, according to DIN VDE 0295


Special core insulation
Core colours: black with numbers + gnye or colour code
DIN 47100
Multicore types cabled
Tinned copper wrapped at EMV-shielded types
Special SSH sheath compound: non-adhesive
Sheath colour: black

Application
The HELUWIND WK 135 EMV D-Torsion series was specifically
designed for wind power applications. We supply the leading wind
turbine manufacturers.

suitable for offshore


extremely oil-resistant
UV-resistant recyclable
multi-climate operation app.
for CCV-application
easy to tailor

Advantages of WK 135-Torsion over H07BN4-F:


flame behavior according to FT4 and IEC 60332-3-24
increased wear-resistance recyclable
= The product conforms to the EC low-voltage directive
2006/95/EG.

WK 135 EMV D-Torsion (JZ)


Part No.

No. cores
x Cross-sec.
mm2

703285
703286
703288
703287
703672
703290
703674
703675
703676
703677
704040
703678
703679
703680
704039
703681
703682
704038
704167
703684
703685
703686
703687
703688
703689
703690
703691
703692
703693
705045
703694
703695
703696
705436
704697
703697
703698
703699
703700
703701
703702
704698

(4x0.34)
(4x0.5)
(6x0.5)
(4x(2x0.5))
(10x0.5)
(12x0.5)
(3x0.75)
(4x0.75)
(5x0.75)
(7x0.75)
(4x2x0.75)
(8x0.75)
(12x0.75)
(18x0.75)
(12x2x0.75)
(25x0.75)
(41x0.75)
(50x0.75)
(2x1.5)
(3x1.5)
(4x1.5)
(5x1.5)
(7x1.5)
(12x1.5)
(3x2.5)
(4x2.5)
(5x2.5)
(7x2.5)
(12x2.5)
(12x2.5)
(5x4)
(7x4)
(12x4)
(3x6)
(5x6)
(4x10)
(5x10)
(4x16)
(5x16)
(4x25)
(5x25)
(4x50)

AWG /
MCM
22
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
16
16
16
16
16
16
14
14
14
14
14
14
12
12
12
10
10
8
8
6
6
4
4
1

Outer
approx.
mm
7.7
8.0
9.2
11.5
11.4
11.7
7.7
8.3
9.0
9.7
12.7
10.7
12.2
14.5
17.6
17.3
21.2
23.5
6.8
8.8
9.4
10.3
11.9
14.7
10.4
10.6
12.3
14.8
18.2
16.7
13.6
16.3
20.0
12.9
17.4
17.8
21.8
23.6
26.2
26.9
30.1
36.0

WK 135 EMV D-Torsion


Cop.
weight
kg/km
32.0
37.8
53.6
69.2
73.0
88.4
43.2
52.6
63.0
82.8
91.0
93.0
126.9
179.0
223.0
238.3
370.8
441.0
44.0
68.0
87.8
104.4
140.8
226.8
104.4
132.7
161.0
223.1
350.6
350.6
120.7
325.0
532.1
203.3
341.0
445.6
550.2
696.5
863.0
1059.4
1327.4
2070.0

Weight
approx.
kg/km

Part No.

No. cores
x Cross-sec.
mm2

91.0
105.0
130.0
190.0
170.0
220.0
97.0
122.0
145.0
200.0
220.0
220.0
257.5
400.0
520.0
544.0
795.0
900.0
86.0
133.0
159.0
195.0
247.0
410.0
210.0
264.0
288.0
411.0
638.0
638.0
382.0
582.0
806.0
436.0
640.0
727.0
935.0
1176.0
1428.0
1742.0
2108.0
3150.0

703703
703704
703705
703706
703707
703708
703804

(1x70)
(1x95)
(1x120)
(1x150)
(1x185)
(1x240)
(1x300)

AWG /
MCM
2/0
3/0
4/0
300
350
500
600

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

19.6
22.3
24.7
25.3
29.8
32.7
34.0

741.1
993.0
1241.6
1548.0
1900.2
2444.4
3300.0

994.0
1305.0
1603.0
1970.0
2415.0
3030.0
4310.0

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

8.9
9.9
11.1
9.6
11.0
9.8
8.0
9.2
11.3
10.4
12.7
12.2
17.1
17.6
18.8
8.7
10.2
11.7
13.3
12.1
14.0
14.6

27.0
39.0
46.0
35.0
47.0
39.0
37.8
53.6
69.5
54.0
91.0
126.9
170.0
223.0
294.0
56.0
82.0
106.0
150.0
90.0
120.0
150.0

90.0
115.0
130.0
110.0
130.0
115.0
105.0
130.0
150.0
130.0
220.0
257.5
410.0
520.0
610.0
110.0
150.0
210.0
280.0
180.0
235.0
210.0

WK 135 EMV D-Torsion (DIN 47100)


Part No.

No. cores
x Cross-sec.
mm2

704675
704676
704677
704678
704679
704680
704681
704682
704683
704684
704685
704686
704687
704688
704689
704690
704691
704692
704693
704694
704695
704696

(2x2x0.25)
(4x2x0.25)
(5x2x0.25)
(2x2x0.34)
(4x2x0.34)
(2x2x0.5)
(4x0.5)
(6x0.5)
(4x2x0.5)
(2x2x0.75)
(4x2x0.75)
(12x0.75)
(8x2x0.75)
(12x2x0.75)
(32x0.75)
(4x1.0)
(6x1.0)
(8x1.0)
(12x1.0)
(2x2x1.5)
(3x2x1.5)
(4x2x1.5)

AWG /
MCM
24
24
24
22
22
20
20
20
20
19
19
19
19
19
19
18
18
18
18
16
16
16

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

17

back to contents

HELUWIND WK 137-Torsion FT4

UV-resistant, suitable for offshore


applications, UL/CSA-Style 10553/20234, single/multicore, 0.6/1kV, 90C (80C in accordance to UL)

Technical Data

Temperature range:


Nominal voltage:


Test voltage 50 Hz:
Min. bending radius:
Torsion application:
Approvals:

Tests:


flexing:
-40C up to +90C
fixed installation acc. to VDE: -40C up to +90C
fixed installation acc. to UL: up to+80C
acc. to VDE U0 /U 0.6/1 kV
acc. to UL 1000 V
also suitable for 1500 V DC
3000 V
10 x cable diameter (5 x for fixed installation)
up to +/-150 per 1 m
UL style 10553 single-core
UL style 20234 multi-core, cRUus
Fire: CSA FT4 + IEC 60332-3-24
Halogen-free IEC 60754-1
Smoke density IEC 61034-1+2
acc. to OIL RES II, WTTC in preparation

Properties

halogen-free
global applications
extremely abrasion-resistant
extremely flame-retardant
torsion-tested

No. cores
x Cross-sec.
mm2

705741
705742
705743
705744
705745
705719
705746
705747
705748
705749
705720
705721
705722
705723
705724
705725
705726
705727
705750
705751
705752
705753

3G0.75
5G0.75
7G0.75
12G0.75
18G0.75
3G1
5G1
7G1
12G1
18G1
3G1.5
4G1.5
5G1.5
7G1.5
12G1.5
18G1.5
3G2.5
5G2.5
7G2.5
3G4
5G4
7G4

AWG /
MCM
19
19
19
19
19
18
18
18
18
18
16
16
16
16
16
16
14
14
14
12
12
12

Special stranded bare copper wires, according to DIN VDE 0295


Special core insulation
Core colours JZ - black with numbers + gn-ye
Multicore types cabled
Special sheath compound, low-adhesion
Sheath colour: black

Application

The HELUWIND WK 137-Torsion FT4 was specifically designed for


wind power applictaions in worldwide locations.
We supply the leading wind turbine manufacturers.

Benefits WK 137-T FT4 compared to H07BN4-F:

Fire behaviour in accordance with IEC 60332-3-24 and CSA FT4,


increased abrasion-resistance.

suitable for offshore


extremely oil-resistant
UV-resistant
multi-climatic use
designed for CCV application
easy to tailor

WK 137-Torsion FT4 (JZ)


Part No.

Cable Structure

= The product conforms to the EG Low-Voltage Directive


2006/95/EG.

WK 137-Torsion FT4 (JZ)


Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

Part No.

Number of
cores x crosssection mm2

7.3
8.6
10.0
11.8
13.9
7.4
9.0
10.5
13.2
15.1
8.4
9.1
9.9
11.5
14.3
16.8
10.0
11.1
14.4
10.8
13.6
15.9

22.0
36.0
51.0
87.0
130.0
29.0
48.0
68.0
116.0
173.0
44.0
58.0
72.0
101.0
173.0
260.0
72.0
120.0
168.0
116.0
192.0
269.0

77.0
120.0
170.0
220.0
310.0
92.0
110.0
140.0
240.0
360.0
114.0
140.0
167.0
236.0
360.0
525.0
180.0
228.0
360.0
222.0
370.0
530.0

705754
705728
705729
705755
705730
705756
705757
705731
705732
705758
705759
705733
705734
705735
705736
705737

3G6
4G6
5G6
7G6
4G10
5G10
4G16
5G16
4G25
5G25
4G35
5G35
(4x2x0.75)
(18G0.75)
(4x(2x0.75))
(4x(2x1))

AWG /
MCM
10
10
10
10
8
8
6
6
4
4
2
2
19
19
19
18

Outer
approx.
mm

Cop.
Weight
kg/km

Weight
approx.
kg/km

13.1
14.6
16.3
19.6
17.4
20.1
20.7
25.8
26.2
28.2
31.4
34.7
12.7
14.4
13.2
13.6

173.0
231.0
288.0
404.0
384.0
480.0
615.0
768.0
960.0
1200.0
1344.0
1680.0
91.0
179.0
165.0
172.0

340.0
460.0
510.0
780.0
670.0
870.0
1000.0
1390.0
1560.0
1900.0
2100.0
2750.0
220.0
400.0
353.0
376.0

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

18

back to contents

HELUWIND WK 137 EMV D-Torsion FT4

UV-resistant, suitable for


offshore applications, UL/CSA-Style 10553/20234, single/multicore, 0.6/1kV, 90C (80C in accordance to UL)

Cable Structure

Technical Data

Special stranded bare copper wires, according to DIN VDE 0295


Temperature range: flexing:
-40C up to +90C
Special core insulation

fixed installation acc. to VDE: -40C up to +90C
Core colours JZ - black with numbers + gn-ye or colour

fixed installation acc. to UL: up to +80C
code DIN 47100
Nominal voltage:
acc. to VDE U0 /U 0.6/1kV,
Multicore types cabled

acc. to UL 1000V
Tinned copper wrapped at EMV-shielded types

also suitable for DC 1500 V
Special sheath compound, low-adhesion
Test voltage 50 Hz: 3000 V
Sheath colour: black
Min. bending radius: 10 x cable diameter (5 x for fixed installation)
Torsion application: +/-150 per 1m
Application
Approvals:
UL style** 10553 single-core
The HELUWIND WK 137 EMC D-Torsion was designed specifically

UL style** 20234 multi-core, cRUus
Tests:
Fire: CSA FT4 + IEC 60332-3-24, halogen-free IEC 60754-1, for use in wind turbines. We supply the leading wind turbine
manufacturers.

Smoke density IEC 61034-1+2, tested based on

acc. to OIL RES II, WTTC in preparation

Benefits WK 137-T FT4 compared to H07BN4-F:

Properties

halogen-free
global applications
extremely abrasion-resistant
extremely flame-retardant
torsion-tested

Fire behaviour in accordance with IEC60332-3-24 and CSA FT4,


increased abrasion-resistance.

suitable for offshore


extremely oil-resistant
UV-resistant
multi-climatic use
designed for CCV application
easy to tailor

WK 137 EMV D-Torsion FT4 (JZ)


Part No.

No. cores
x Cross-sec.
mm2

706461
706462
706463
706464
706465
706466
706467
706468
706469
706470
706471
706472
706473
706474
706475
706476
706477
706478
706479
706480
706481
706482
706483
706484
706485
706486
706487
706488
706489
706490
706491
706492
706493
706494
706495
706496
706497
706498
706599
706500
706501
706502

(4x0.34)
(4x0.5)
(6x0.5)
(4x(2x0.5))
(10x0.5)
(12x0.5)
(3x0.75)
(4x0.75)
(5x0.75)
(7x0.75)
(4x2x0.75)
(8x0.75)
(12x0.75)
(18x0.75)
(12x2x0.75)
(25x0.75)
(41x0.75)
(50x0.75)
(2x1.5)
(3x1.5)
(4x1.5)
(5x1.5)
(7x1.5)
(12x1.5)
(3x2.5)
(4x2.5)
(5x2.5)
(7x2.5)
(12x2.5)
(12x2.5)
(5x4)
(7x4)
(12x4)
(3x6)
(5x6)
(4x10)
(5x10)
(4x16)
(5x16)
(4x25)
(5x25)
(4x50)

AWG /
MCM
22
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
16
16
16
16
16
16
14
14
14
14
14
14
12
12
12
10
10
8
8
6
6
4
4
1

Outer
approx.
mm
7.7
8.0
9.2
11.5
11.4
11.7
7.7
8.3
9.0
9.7
12.7
10.7
12.2
14.5
17.6
17.3
21.2
23.5
6.8
8.8
9.4
10.3
11.9
14.7
10.4
10.6
12.3
14.8
18.2
16.7
13.6
16.3
20.0
12.9
17.4
17.8
21.8
23.6
26.2
26.9
30.1
36.0

= The product conforms to the EG Low-Voltage Directive


2006/95/EG.

WK 137 EMV D-Torsion FT4


Cop.
weight
kg/km
32.0
37.8
53.6
69.2
73.0
88.4
43.2
52.6
63.0
82.8
91.0
93.0
126.9
179.0
223.0
238.3
370.8
441.0
44.0
68.0
87.8
104.4
140.8
226.8
104.4
132.7
161.0
223.1
350.6
350.6
237.4
325.0
532.1
203.3
341.0
445.6
550.2
696.5
863.0
1059.4
1327.4
2070.0

Weight
approx.
kg/km

Part No.

No. cores
x Cross-sec.
mm2

91.0
105.0
130.0
190.0
170.0
220.0
97.0
122.0
145.0
200.0
220.0
220.0
257.5
400.0
520.0
544.0
795.0
900.0
86.0
133.0
159.0
195.0
247.0
410.0
210.0
264.0
288.0
411.0
638.0
638.0
382.0
582.0
806.0
436.0
640.0
727.0
935.0
1176.0
1428.0
1742.0
2108.0
3150.0

706503
706504
706505
706506
706507
706508
706509

(1x70)
(1x95)
(1x120)
(1x150)
(1x185)
(1x240)
(1x300)

AWG /
MCM
2/0
3/0
4/0
300
350
500
600

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

19.6
22.3
24.7
25.3
29.8
32.7
34.0

741.1
993.0
1241.6
1548.0
1900.2
2444.4
3300.0

994.0
1305.0
1603.0
1970.0
2415.0
3030.0
4310.0

WK 137 EMV D-Torsion FT4 (DIN 47100)


Part No.

No. cores
x Cross-sec.
mm2

706510
706511
706512
706513
706514
706515
706516
706517
706518
706519
706520
706521
706522
706523
706524
706525
706526
706527
706528
706529
706530

(2x2x0.25)
(4x2x0.25)
(5x2x0.25)
(2x2x0.34)
(4x2x0.34)
(2x2x0.5)
(4x0.5)
(6x0.5)
(4x2x0.5)
(2x2x0.75)
(4x2x0.75)
(12x0.75)
(8x2x0.75)
(12x2x0.75)
(32x0.75)
(4x1.0)
(6x1.0)
(8x1.0)
(12x1.0)
(2x2x1.5)
(3x2x1.5)

AWG /
MCM
24
24
24
22
22
20
20
20
20
19
19
19
19
19
19
18
18
18
18
16
16

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

8.9
9.9
11.1
9.6
11.0
9.8
8.0
9.2
11.3
10.4
12.7
12.2
17.1
17.6
18.8
8.7
10.2
11.7
13.3
12.1
14.0

27.0
39.0
46.0
35.0
47.0
39.0
37.8
53.6
69.5
54.0
91.0
126.9
170.0
223.0
294.0
56.0
82.0
106.0
150.0
90.0
120.0

90.0
115.0
130.0
110.0
130.0
115.0
105.0
130.0
150.0
130.0
220.0
257.5
410.0
520.0
610.0
110.0
150.0
210.0
280.0
180.0
235.0

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

19

back to contents

HELUWIND WK 300w-Torsion 1.8/3kV


UV-resistant

Technical Data

Cable Structure

Temperature range: flexing:


-35C up to +90C

fixed installation: -40C up to +90C

assembly:
-20C up to +90C
Nominal voltage:
according to VDE U0 /U 1.8/3kV
Test voltage 50 Hz: 9000 V
Min. bending radius: 10 x cable diameter (6 x for fixed installation)
Torsion application: +/-90 per 1m for unscreened version
Flame test:
Flame retardant, self-extinguishing

Properties

Special stranded bare copper wires, according to DIN VDE 0295


Special insulation: heat-resistant, black
Special sheath compound: heat-resistant
Sheath colour: black

Application

The HELUWIND WK 300w-T cable series was designed specifically


for use in wind turbines. We supply the leading wind turbine generator manufacturers.

torsion-tested
flame-retardant
oil-resistant recyclable
easy to tailor

UV-resistant
RoHS-compliant
multi-climatic use

WK 300w-Torsion (heat-resistant)
Part No.

No. cores
x Cross-sec.
mm2

706432
706399
706400
706401
706402
706403
706404
706405
706406
706407

1x35
1x50
1x70
1x95
1x120
1x150
1x185
1x240
1x300
1x400

AWG /
MCM
2
1
2/0
3/0
4/0
300
350
500
600
750

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

14.8
16.6
19.5
23.9
24.8
25.9
28.7
31.2
32.0
39.2

336.0
480.0
672.0
912.0
1152.0
1440.0
1776.0
2304.0
2880.0
3840.0

500.0
660.0
920.0
1300.0
1600.0
1990.0
2430.0
3280.0
3960.0
4800.0

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

20

back to contents

HELUWIND WK 305-Torsion 1.8/3kV


UV-resistant, suitable for offshore

Technical Data

Cable structure

Temperature range: flexing:


-40C to +90C

fixed installation acc. to VDE: -40C to +90C
Nominal voltage:
according to VDE U0 /U 1.8/3kV,
Test voltage 50 Hz: 9000 V
Min. bending radius: 10 x cable diameter (5 x for fixed installation)
Torsion application: +/-150 per 1m
Tests:
Fire IEC 60332-3-24

Halogen-free IEC 60754-1

Smoke density IEC 61034-1+2

Properties

halogen-free
global applications
extremely abrasion-resistant
extremely flame-retardant
torsion-tested

Special stranded bare copper wires, according to DIN VDE 0295


Special insulation: black
Special SSH sheath compound, non-adhesive
Sheath colour: black

Application
The HELUWIND WK 305-Torsion cable type was specifically
designed for use in wind turbine generators. We supply the leading
wind turbine generator manufacturers.

suitable for offshore


extremely oil-resistant
UV-resistant recyclable
multi-climatic use
designed for CCV application
easy to tailor

Advantages of WK 305-T over H07BN4-F:


Fire behaviour in accordance with IEC 60332-3-24
Higher abrasion resistance recyclable

WK 305-Torsion
Part No.

No. cores
x Cross-sec.
mm2

706452
706453
706454
706455
706456
706457
706458
706459
706460

1x50
1x70
1x95
1x120
1x150
1x185
1x240
1x300
1x400

AWG /
MCM
1
2/0
3/0
4/0
300
350
500
600
750

Outer
approx.
mm
15,0
20,0
23,8
26,3
29,2
31,4
34,4
36,9
41,5

Cop.
weight
kg/km
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0
2880,0
3840,0

Weight
approx.
kg/km
660,0
920,0
1300,0
1600,0
1990,0
2430,0
3280,0
3960,0
4800,0

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

Photo: HELUKABEL

21

back to contents

HELUWIND WK Fire Alarm Cable-Torsion


halogen-free, FT1, 24V

Technical data

Construction

Temperature range:
flexing:
-40C up to +80C

fixed installation: -50C up to +90C
Nominal voltage:
24 V
Test voltage:
conductor/conductor: 1500 V

conductor/shield:
800 V
Minimum bending radius: 10 x cable diameter
Torsion application:
3 x 360 on 5m
Approvals:
IEC 60332-1, test type B according to

VDE 0472 Part 804
Flame test:
FT1

Special stranded bare copper wire, according to DIN VDE 0295 Cl. 6
Special polyester core insulation
Core colours: black with numbers 1 -
Core stranded
Special PUR sheath compound: non-adhesive
Sheath colour: red RAL 3000

Application
This fire alarm cable was specifically developed for torsion
applications in the loop of wind turbines.
We supply the leading wind turbine manufacturers.

Properties

very good oil and petrol-resistance as per DIN VDE 0250 and 0472
highly resistant to acids, alkali and solvents
RoHS compliant

WK Fire Alarm Cable-Torsion


Part No.

No. cores
x Cross-sec.
mm2

702485

(4x0.75)

Outer
approx.
mm
6.6

Cop. weight
kg/km
49.0

Weight
approx.
kg/km
82

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

Photo: HELUKABEL

22

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HELUWIND WK H07BN4-F WIND-Torsion


Torsion +/- 150/1m, UV-resistant, 750V/90C

HELUKABEL

Technical data

Temperature range:

Nominal voltage:
Test voltage:
Min. bending radius:
Torsion application:
Approvals:

Construction

ambient temperature at least -45C


up to +90C at the conductor
450/750 V
3000 V
6 x cable diameter
+/-150 per meter
CE conformed

Special stranded bare copper wire, acc. to DIN VDE 0295 Cl. 5
Special EPR insulation, black
Special EPR sheath compound
Sheath colour: black

Application
The HELUWIND WK H07BN4-F is specifically designed for torsion
applications in wind turbines.
We supply the leading wind turbine manufacturers.

Properties

UV-resistant
RoHS compliant

= The product conforms to the EC low-voltage directive


2006/95/EG.

WK H07BN4-F WIND-Torsion
Part No.

No. cores
x Cross-sec.
mm2

703402
703403
703404
703390
703391
703392
703393
703394
703395
703396
703397
703398
703399

1x25
1x35
1x50
1x70
1x95
1x120
1x150
1x185
1x240
1x300
1x400
1x500
1x630

Outer
approx.
mm
13.1
14.6
17.1
19.2
22.0
24.4
28.0
30.0
34.0
36.1
41.5
46.0
54.0

Cop. weight
kg/km
240
336
480
672
912
1152
1440
1776
2304
2880
3840
4800
6048

Weight
approx.
kg/km
516
670
840
1112
1520
1880
2513
3272
3534
4020
5640
6000
6900

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

Photo: HELUKABEL

23

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HELUWIND WK DLO 2kV

FT4, UV-resistant, UL44 1kV, 90C, VW-1, LS, MSHA

Technical data

Temperature range:
Nominal voltage:
Approvals:

Flame test:

Construction

flexing: -40C up to +90C


DLO 2000V
UL44, CSA, ICEA S-68-516/NEMA WC-8,
MSHA, VW-1, FOR CT USE. LS CERTIFIED
FT4, FT1

Special stranded copper wire, tinned, acc. to ASTM B-172, ASTM B-33
Special wrapping
Special EPR insulation
Special CPE sheath compound, non-adhesive
Sheath colour: black

Application

Properties

The cable HELUWIND WK DLO was specifically designed for use in


wind turbines up to a nominal voltage of 2kV.
We supply the leading wind turbine manufacturers.

UV-resistant

WK DLO 2kV
Part No.

No. cores
x Cross-sec.
mm2

703156
703157
703158
702513
703159
703160
703161
703162
703163
703862
703164
702863
702514
703165
703166
703167
702515
703168
703169
703170
703171

1x14
1x12
1x10
1x8
1x6
1x4
1x2
1x1
1x1/0
1x2/0
1x3/0
1x4/0
1x262
1x313
1x373
1x444
1x535
1x646
1x777
1x929
1x1111

Outer
approx.
mm
5.9
6.3
7.2
8.2
10.1
11.5
12.6
16.1
17.5
18.5
20.2
21.7
24.8
26.4
28.2
30.0
32.2
34.8
37.0
39.5
44.4

Cop. weight
kg/km
22.0
33.0
61.0
82.8
140.0
237.0
339.0
510.0
465.0
656.0
930.0
1103.0
1280.0
1590.0
1900.0
2272.0
2608.0
3300.0
3970.0
4780.0
5690.0

Weight
approx.
kg/km
37
69
100
142
200
286
370
637
715
830
1104
1298
1590
1872
2176
2570
3046
3600
4290
5144
6070

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

Photo: HELUKABEL

24

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HELUWIND WK NTSCGEWOEU-Torsion
3.6/6kV

HELUKABEL HELUWIND WK NTSCGEWOEU-T

Technical data

Construction

Temperature range: min. - 40C flexing



+ 90C at the conductor
Nominal voltage:
3.6/6kV
Test voltage:
10kV
Min. bending radius: 10 x cable diameter
Torsion application: max. +/- 100 per 1 metre freely suspended
Approvals:
based on DIN VDE 0250-813

CE compliant

Properties

UV-resistant
ozone-resistant

3.6/6kV

Tinned stranded copper wire, according to DIN VDE 0295


Special EPR insolation
Core identification black
Inner and outer conducting layer
Filler insulation in multi-core
Sheath made of CM or CR
Sheath colour: black

Application
Twistable medium-voltage cable for energy transmission also
for loop-applications.

oil-resistant
torsionable

WK NTSCGEWOEU-Torsion
Part No.

No. cores
x Cross-sec.
mm2

706166
706167
706168
706169
705029
705030

3x35/35
3x50/50
3x70/70
3x95/95
1x240
1x300

Outer
approx.
mm
61.0
69.0
73.0
80.0
42.8
44.9

Cop. weight
kg/km
1344.0
1920.0
2688.0
3648.0
2304.0
2880.0

Weight
approx.
kg/km
5723.0
6596.0
7881.0
10612.0
3100.0
3800.0

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

GREEN LINE
The term HELUKABEL GREEN LINE characterises our product range for renewable energy applications.
From cables and wires for photovoltaic and wind turbine systems to biofuels and composting
systems, HELUKABEL has a comprehensive portfolio developed, produced and tested
in our own plant in Windsbach, Germany.
In the area of renewable energies our cables have been developed with particular characteristics
that can perform within the harsh solar and wind environments. These are especially the
weather conditions and extreme mechanical loads.
Due to the worldwide leading role of German companies in the area of renewable energies,
it must also be taken into consideration that the climatic conditions in Southern Europe, Africa or
Arctic regions are much more demanding than those in temperate central Europe. These environmental
conditions and several system-specific parameters impose greater stress and therefore require technical
advanced cable.
Based on more than 30 years of experience in designing and producing wire & cable, continuous investments in our factorys technology and constant research and development, HELUKABEL is able to offer
reliable, high-performance cables & wires for renewable energy applications.
For further information, please visit: www.helukabel.de/greenline

25

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HELUWIND WK THERMFLEX 105 EMV D-Torsion


Torsion +/- 90/1m, UV-resistant, shielded

Technical data

Temperature range:

Nominal voltage:
Test voltage 50 Hz:
Min. bending radius:
Torsion application:
Approvals:
Flame test:

Construction

flexing:
-5C up to +105C
fixed installation: -20C up to +105C
according to VDE U0 /U 0.6/1kV
3000 V
10 x cable diameter
+/-90 per 1m
CE compliant
FT1

Special stranded bare copper wire, acc. to DIN VDE 0295 Cl. 5
Special insulation heat-resistant, black
Tinned copper wrapped
Special sheath compound heat-resistant
Sheath colour: black

Application
The HELUWIND WK THERMFLEX 105 series was specifically
designed for use in wind turbines.
We supply the leading wind turbine manufacturers.

Properties

UV-resistant
RoHS compliant

= The product conforms to the EC low-voltage directive


2006/95/EG.

WK THERMFLEX 105 EMV D-Torsion


Part No.

No. cores
x Cross-sec.
mm2

703444
703445
703446
703447
703448
703449

1x70
1x95
1x120
1x150
1x185
1x240

Outer
approx.
mm
19.8
22.5
25.0
27.8
30.1
33.0

Cop. weight
kg/km
739.0
997.0
1242.0
1534.0
1904.0
2451.0

Weight
approx.
kg/km
950
1280
1570
2000
2450
3150

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

Photo: HELUKABEL

26

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HELUWIND WK THERMFLEX 145


halogen-free, +145C, UV-resistant

HELUKABEL HELUWIND WK THERMFLEX 145

Technical data

Construction

Temperature range: flexing:


-20C up to +120C

non-flexing:
-55C up to +145C
Nominal voltage:
U0 /U600/1000V, 1500V DC
Test voltage:
4000V
Insulation resistance: min. 100 MOhm x km
Min. bending radius: for flexible use: 12.5 - 15 x cable diameter
Flame test:
IEC 60332-3-24 Cat. C

Tinned stranded fine copper wire, according to


DIN VDE 0295 cl. 5 or IEC 60228 cl. 5
Special insulation, polyolefin-copolymer halogen-free,
flame retardant
Sheath colour: black

Application
This special cable is used as a generator connecting cable in windpower installations.

Properties

halogen-free, no release of corrosive or toxic gases


reduced propagation of fire
minimal smoke generation
good abrasion-resistance
good resistance to oils and weathering
resistant to UV radiation and ozone
thermal class B
the materials used are silicone and cadmium-free
and free of substances harmful to paint adhesion
RoHS compliant
easy to tailor

Other areas of application:


Connecting cable, thermal class B (130C) for motors,
transformers, relays, coils, magnets, etc.
Aggregate connections in the automobile industry.
Halogen-free wiring of switchgear and control cabinets
Connecting cable for heating equipment
Supply line for high power lighting for industry, sports centres
and street lighting.
= The product conforms to the EC low-voltage directive
2006/95/EG.

WK THERMFLEX 145
Part No.

No. cores
x Cross-sec.
mm2

75486
75487
75488
75489
75490
75491
75492
75493
75494
75495
71437
75496
706557
706558

1x6
1x10
1x16
1x25
1x35
1x50
1x70
1x95
1x120
1x150
1x185
1x240
1x300
1x400

Outer
approx.
mm
5.4
6.8
8.5
10.3
11.8
13.9
16.0
18.5
20.5
22.1
24.8
27.7
37.8
38.7

Cop. weight
kg/km
58.0
96.0
154.0
240.0
336.0
480.0
672.0
912.0
1152.0
1440.0
1776.0
2304.0
2880.0
3840.0

Weight
approx.
kg/km
70
119
180
270
373
528
728
966
1230
1530
1880
2500
3910
4870

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

A torsional version for loop applications is available on request.

Photo: HELUKABEL

27

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Photo: HELUKABEL

HELUWIND WK POWERLINE ALU


with flexible ALU stranded wires

Technical Data

Temperature range:
static: -40C up to +105C

flexing: -20C up to +105C
Conductor temperature: max. 105C
Nominal voltage:
0.6/1kV / 1,8/3kV
Test voltage:
2.5kV (50Hz)
Power rating*:
+30C ambient temperature in open air
Minimum bending radius: 4 x cable diameter

in accordance to DIN VDE 0298 Part 3, Table 2
Flame retardant:
IEC 60332-1
Tests:
Based on DIN VDE 0250-813

Cable Structure

ALU alloy stranded wire


Special insulation: black
Special compound sheath
Sheath colour: black

Application

The HELUWIND WK POWERLINE ALU with flexible ALU


stranded wires was developed specifically for easy assembly.
The fine-wire structure makes the cable extremely flexible and
hence easy to install.
The cable is also available as a halogen-free design, with
UL/CSA approval.

Properties
UV-resistant
oil-resistant

HELUWIND WK POWERLINE ALU 0,6/1KV

= The product conforms to the EG Low-Voltage Directive


2006/95/EG.

HELUWIND WK POWERLINE ALU 1,8/3KV

Part No.

No. cores x
cross-sec.
mm

Outer
approx.
mm

ALU weight
kg/ km

weight
approx.
kg/km

Part No.

No. cores x
cross-sec.
mm

Outer
approx.
mm

ALU weight
kg/ km

weight
approx.
kg/km

707062

70

17,4

206,0

379,0

707647

185

26

544,0

1020,0

707063

95

18,8

280,0

480,0

706578

240

28,4

706,0

1250,0

707064

120

20,6

355,0

576,0

707432

300

33,2

882,0

1520,0

706408

150

22,4

441,0

665,0

707648

400

38,1

1176,0

1855,0

706088

185

24,5

544,0

950,0

706089

240

27,5

706,0

1150,0

706084

300

31,9

882,0

1400,0

706085

400

36,7

1176,0

1680,0

HELUWIND WK POWERLINE ALU robust


1,8/3kV

HELUWIND WK POWERLINE ALU robust


0,6/1KV
Part No.

No. cores x
cross-sec.
mm

Outer
approx.
mm

ALU weight
kg/ km

weight
approx.
kg/km

707097

70

17,4

206,0

379,0

707098

95

18,8

280,0

480,0

707099

120

20,6

355,0

576,0

707100

150

22,4

441,0

665,0

707101

185

24,5

544,0

950,0

707102

240

27,5

706,0

1150,0

707103

300

31,9

882,0

1400,0

707104

400

36,7

1176,0

1680,0

Part No.

No. cores x
cross-sec.
mm

Outer
approx.
mm

ALU weight
kg/ km

weight
approx.
kg/km

707692

185

26

544,0

1020,0

707693

240

28,4

706,0

1250,0

707694

300

33,2

882,0

1520,0

707695

400

38,1

1176,0

1855,0

Other dimensions available upon request. Dimensions and specifications may


be changed without prior notice. Prices on request.

29

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NYY

power cable, 0.6/1kV, VDE approved

Technical data

Cable structure

Power and control cable according to


DIN VDE 0276 part 603, HD 603.1 and
IEC 60502, 7 core and above according to
DIN VDE 0276 part 627, HD 627 S1 and
IEC 60502
Temperature range
flexing -5C up to +50C
fixed installation -40C up to +70C
Permissible operating temperature
at conductor +70C
Permissible short circuit temperature
+160C (short circuit duration 5 sec.)
Nominal voltage U0/U 0.6/1 kV
Test voltage 4 kV
Max. permissible tensile stress with
cable grip for Cu-conductor
= 50 N/mm
Minimum bending radius
for single core approx. 15x cable
for multi core approx. 12x cable

Plain copper conductor, according to


DIN VDE 0295 cl. 1 or cl. 2 solid or
stranded type, BS 6360 cl. 1 or cl. 2,
IEC 60228 and HD 383
PVC core insulation, DIV4 to HD 603.1
Cores stranded concentrically
Colour coded according to DIN
VDE 0293-308, 0276 part 603 or HD 186
Core colour for 3+ conductor
J-type: gnye (), bn, bk, gy
O-type: bu (), bn, bk, gy
PVC outer sheath, DMV5 to HD 603.1
Sheath colour: black

Properties

PVC self-extinguishing and flame retardant


according to VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers
Highest permissible voltage
Direct current systems 1.8 kV
Alternating current systems,
single-phase systems 1.4 kV
Both conductors insulated,
single-phase systems 0.7 kV
One conductor earthed,
three-phase systems 1.2 kV
With concentric conductor and
a cross-section of 240 mm
and above 3.6 kV

Note

rm = round conductor, multiple-wire


Also available in NYFGBY, NYBY and other
versions

Application

Power cables for energy supply are installed in underground, water, cable ducts, power stations, outdoors, indoors, for industry and distribution
boards as well as in subscriber networks, where mechanical damages are not expected.
=The product conforms to the EC Low-Voltage Directive 2006/95/EG.

No.cores x
cross-sec.
mm
1x
1x
1x
1x

185
240
300
400

rm
rm
rm
rm

Outer
app. mm
25.0
28.0
30.0
34.0

Cop.
weight
kg / km

Weight
approx.
kg/km

Jtype
Part No.

Otype
Part No.

1776
2304
2880
3840

2050
2630
3200
4150

32012
32013
32014
32015

32100
32101
32102
32103

Dimensions and specifications may be changed without prior notice. (RQ01)

30

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N2XY

power cable 0.6/1kV, VDE approved, increased ampacity

Technical Data

Cable Structure

Power and control cable according to


DIN VDE 0276 Part 603 S1 or HD 603.1
and IEC 60502
Temperature range
Flexing -5C up to +50C
Fixed installation -40C up to +70C
Permissible operating temperature
at the conductor +90C
Permissible short circuit
temperature +250C
(short-circuit duration 5 sec.)
Nominal voltage U0 /U 0.6/1 kV
Test voltage 4 kV
Max. permissible tensile load
with cable grip = 50 N/mm
Minimum bending radius
Single-core approx. 15x cable

Bare copper conductor according to


DIN VDE 0295 cl. 1 or cl. 2, single-wire
or multi-wire, BS 6360 cl. 1 or cl. 2,
IEC 60228 cl. 1 or cl. 2 or HD 383
Core insulation consisting of cross-linked
polyethylene compound, DIX3
according to HD 603.1
Cores stranded in concentric layers
Core colours in accordance with
DINVDE 0293-308, 0276 Part 603
or HD 186
PVC outer sheath, DMV6/DMP2
according to HD 603.1
Sheath colour: black

Properties

Self-extinguishing and flame retardant in


accordance with VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1
(conforms to DIN VDE 0472 Part 804
Test method B)
The materials used in manufacture are free
of silicone, cadmium and substances that
impair paint wetting
Highest permissible voltage
Direct current systems: 1.8 kV
Three-phase systems
Single-phase systems:
Both outer conductors insulated 1.4 kV
Single-phase systems:
One outer conductor earthed 0.7 kV
Three-phase system: 1.2 kV

Notes

rm = round conductor, multi-wire

Application

Power distribution cables for use in underground, water, concrete, cable ducts, outdoors, indoors, for power stations, industrial applications
and switching systems, as well as in local networks if no mechanical damage is expected. Respecting the permissible operating temperature
at the conductor of +90C permits a higher current carrying capacity than PVC insulated power distribution cables.
= The product conforms to the EG Low-Voltage Directive 2006/95/EG.

No.cores x
cross-sec.
mm
1x185 rm
1x240 rm
1x300 rm
1x400 rm

Outer
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

Jtype
Part No.

Otype
Part No.

25.5
28.5
30.0
34.0

1776
2304
2880
3840

2050
2635
3200
4150

32858
32859
32860
32861

32870
32871
32872
32873

Dimensions and specifications may be changed without prior notice.

31

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NAYY

power cable, 0.6/1kV, VDE approved

Technical data

Cable structure

Power and control cable according to


DIN VDE 0276 part 603, HD 603 S1 and
IEC 60502
Insulation and sheath-compound of
thermoplastic PVC
Temperature range
flexing -5C up to +50C
fixed installation -40C up to +70C
Permissible short circuit temperature
+160C (short circuit duration 5 sec.)
Nominal voltage U0/U 0.6/1 kV
Test voltage 4 kV
Max. permissible tensile stress
with cable grip for Alu-conductor
= 30 N/mm
Current carrying capacity
as per DIN VDE 0276 part 603,
in normal operation table 14 and 15,
under short circuit conditions table 17
Minimum bending radius
for multi core approx. 12x cable

Solid aluminium conductor, as per VDE 0295


cl. 1 or cl. 2 (round and sector shaped), BS
6360 cl. 1 or cl. 2, IEC 60228 and HD 383
PVC core insulation, DIV4 to HD 603.1
Conductor colours: green-yellow, brown,
black, grey
Cores stranded in layers
Inner covering
PVC outer sheath black, DMV5 to HD 603.1
Sheath colour: black

Properties

PVC self-extinguishing and flame retardant


according to VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers
Highest permissible voltage
Direct current systems 1.8 kV
Alternating current systems,
single-phase systems 1.4 kV
Both conductors insulated,
single-phase systems 0.7 kV
One conductor earthed,
three-phase systems 1.2 kV
With concentric conductor and
a cross-section of 240 mm
and above 3.6 kV

Note

rm = stranded core.

Application

Power cables for energy supply are installed in underground, water, cable ducts, power stations, outdoors, indoors, for industry and distribution
boards as well as in subscriber networks, where mechanical damages are not expected.
=The product conforms to the EC Low-Voltage Directive 2006/95/EG.

Part No.

No.cores x
cross-sec.
mm

32322
32323
32324
32325

1 x 185
1 x 240
1 x 300
1 x 400

Outer
app. mm
rm
rm
rm
rm

25.0
28.0
30.0
34.0

Alu weight
kg / km
537.0
696.0
870.0
1160.0

Weight
approx.
kg/km
979.0
1253.0
1395.0
1890.0

Dimensions and specifications may be changed without prior notice. (RQ01)

32

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NA2XY

power cable 0.6/1kV, VDE approved, increased ampacity

Technical Data

Power and control cable according to


DIN VDE 0276 Part 603 S1 or HD 603.1
and IEC 60502
Temperature range
Flexing -5C up to +50C
Fixed installation -40C up to +70C
Permissible operating temperature
at the conductor +90C
Permissible short circuit
temperature +250C
(short-circuit duration 5 sec.)
Nominal voltage U0 /U 0.6/1 kV
Test voltage 4 kV
Max. permissible tensile load
with cable grip = 30 N/mm
Minimum bending radius
Single-core approx. 15x cable

Properties

Cable Structure

Aluminium conductor according to


DIN VDE 0295 cl. 1 or cl. 2,
single-wire or multi-wire,
BS 6360 cl. 1 or cl. 2, IEC 60228
cl. 1 or cl. 2 or HD 383
Core insulation consisting of cross-linked
polyethylene compound,
DIX3 in accordance with HD 603.1
Cores stranded in concentric layers
Core colours according to

DINVDE 0293-308, 0276 Part 603
or HD186
PVC outer sheath, DMV6/DMP2
according to HD 603.1
Sheath colour: black

Self-extinguishing and flame retardant in


accordance with VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1
(conforms to DIN VDE 0472 Part 804
Test method B)
The materials used in manufacture are free
of silicone, cadmium and substances that
impair paint wetting
Highest permissible voltage
Direct current systems: 1.8 kV
Three-phase systems
Single-phase systems:
Both outer conductors insulated 1.4 kV
Single-phase systems:
One outer conductor earthed 0.7 kV
Three-phase system: 1.2 kV

Notes

rm = round conductor, multi-wire

Application

Power distribution cables for use in underground, water, concrete, cable ducts, outdoors, indoors, for power stations, industrial applications
and switching systems, as well as in local networks if no mechanical damage is expected. Respecting the permissible operating temperature
at the conductor of +90C permits a higher current carrying capacity than PVC insulated power distribution cables.
= The product conforms to the EG Low-Voltage Directive 2006/95/EG.
No.cores x
cross-sec.
mm
1x185 rm
1x240 rm
1x300 rm
1x400 rm

Outer
mm
25.5
28.5
30.0
34.0

Cop. weight
kg/km
537
696
870
1160

Weight
approx.
kg/km

Jtype
Part No.

Otype
Part No.

978
1253
1394
1890

33121
33122
33123
33124

33133
33134
33135
33136

Dimensions and specifications may be changed without prior notice.

33

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N2XH

power cable, 0.6/1kV, halogen-free, no operational integrity

Technical data

Power and control cable according to


DIN VDE 0276 part 604, HD 604 S1 part 1
and part 5G
Conductor resistance (at 20C)
according to VDE 0295 cl. 1 or 2 and IEC
60228 cl. 1 or 2 and HD 383 cl. 1 and cl. 2
Temperature range
during installation -5C up to +50C
fixed installation -30C up to +90C
Permissible operating temperature
at conductor 90C
Nominal voltage U0/U 0.6/1 kV
Test voltage 4 kV
Minimum bending radius
single-core approx. 15x cable
multi-core approx. 12x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Caloric load values
see Technical Informations

Cable structure

Plain Cu wire conductor, single or multiplewire, according to DIN VDE 0295 cl. 1 or 2,
BS 6360 cl. 1 or 2 and IEC 60228 cl. 1 or 2,
HD 383
Halogen-free core insulation, cross-linked
polyethylene compound 2XI1, to HD 604 S1
Colour coding of cores according to DIN VDE
0293-308 and HD 186
Green-yellow earth-core, 3 cores and above
Cores stranded in layers (for multi-core cables)
Overall filled inner sheath, covered by filling
compound or wrapped tape
Outer sheath of thermoplastic polyolefine
compound HM4, to HD 604 S1
Sheath colour: black
LSZH = Low Smoke Zero Halogen.

Properties

Halogen-free, no separation of corrosive or


toxic gases
Limited propagation of fire
Low smoke production
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers
Tests
Flame test according to VDE 0482 part 266-2,
BS 4066 part 3/ DIN EN 50266-2/ IEC 60332-3
(equivalent DIN VDE 0472 part 804 test
method C)
Corrosiveness of combustion gases according
to VDE 0482 part 267/ DIN EN 50267-2-2/
IEC 60754-2 (equivalent DIN VDE 0472
part 813)
Halogen-free according to DIN VDE 0482
part 267/ EN 50267-2-1/ IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density according to DIN VDE 0482
part 268, HD 606, EN 50268-1+2/
IEC 61034-1+2, BS 7622 part 1+2
(equivalent DIN VDE 0472 part 816)

Note

rm = round conductor, multiple-wire.

Application

Halogen-free power cable for applications with increased safety requirements in the event of fire; ideal for use in environments where harm to
human life and damage to property must be prevented in the event of fire; e.g. in industrial installations, communal establishments, hotels,
airports, underground stations, railway stations, hospitals department stores, banks, schools theaters, multi-storey buildings, process control
centres etc.
Suitable for fixed installation in dry, damp or wet environments; in, above, on and beneath plaster as well as in masonary walls and in concrete.
These cables are suitable for outdoor applications and in underground by using in conduits or tubes.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part No.
J type

Part No.
O type

No.cores x
cross-sec.
mm

53111
53112
53113

53259
53260
53261

1 x 185
1 x 240
1 x 300

Outer
app. mm
rm
rm
rm

25.0
28.0
30.0

Weight
app. kg / km

Cop.
weight
kg / km
1776.0
2304.0
2880.0

1910.0
2370.0
2970.0

34

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HELUWIND WK (N)A2XH
0.6/1kV halogen-free

Technical data

Temperature range: fixed installation: -30C to + 90C



processing:
-5C to + 50C

Operating temperature on conductor max. 90C
Nominal voltage:
0.6/1kV, 1500V DC
Test voltage:
4kV
Min. bending radius: 15 x cable diameter
Approvals:
according to VDE standards,

CE-compliant
Flame test:
according to DIN VDE 0482 Part 266-2, BS 4066,

Part 3 / EN 50266-2 / IEC 60332-3

(corresponds to DIN VDE 0472 Part 804 Test type C)
Smoke Density:
according to DIN VDE 0482 Part 268, HD 606,

EN 50268-12 / IEC 61034-12, BS 7622 Part 12

(corresponds to DIN VDE 0472 Part 816)
Corrosivity of
Fire effluents:
according to VDE 0482 Part 267 / DIN EN 50267-2-2/

IEC 60754-2 (corresponds to DIN VDE 0472 Part 813)
Halogen-free:
according to DIN VDE 0482 Part 267 / EN 50267-2-1/

EC 60754-1 (corresponds to DIN VDE 0472 Part 815)

Construction

Aluminium conductor, multi-conductor according to


DIN VDE 0295 Cl. 2
Core insulation: cross-linked PE
Core colour: black
Sheat: thermoplastic polyolefin mixture
Sheath colour: black

Application
Power cable for fixed installation in tower.

= The product conforms to the EG Low-Voltage Directive


2006/95/EG.

Properties

sun resistant

WK (N)A2XH
Part No.

No. cores
x Cross-sec.
mm2

705031
705032
705033
705034

1x185
1x240
1x300
1x400

Outer
approx.
mm
22.0
24.2
26.9
29.9

Cop. weight
kg/km
537.0
696.0
870.0
1160.0

Weight
approx. kg/km
960.0
1208.0
1342.0
1843.0

Photo: HELUKABEL

35

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Power cables
Medium voltage cables
Medium voltage cables are used in wind parks as a connecting element
between the wind power stations and the public power network.

In this product area, HELUKABEL offers a wide assortment of cable


types according to DIN VDE 0276-620 or IEC 60502-2 in the common
voltage levels 6/10 kV, 12/20kV and 18/30 kV.

HELUKABEL NA2XS2Y

HELUKABEL N2XS(F)2Y

For the types of cables commonly used in wind parks, the following
preferred cross-sections are available from stock in the voltage levels
6/10 kV and 12/20 kV.

Large cross-sections with 630 RM/35 and 800RM/35 can be manufactured and supplied upon request. For other dimensions, please consult
our main catalogue Cables & Wires.

N2XS2Y 6/10kV

N2XS(F)2Y 12/20kV

Part No.

No. cores
x Cross-sec.
mm2

Nominalvoltage
kV

32481
32482
32483
32484
32486
32488
32490
32491

1x50
1x70
1x95
1x120
1x150
1x185
1x240
1x300

6/10
6/10
6/10
6/10
6/10
6/10
6/10
6/10

rm /16
rm /16
rm /16
rm /16
rm /25
rm /25
rm /25
rm /25

Outer
approx.
mm
26
28
29
31
33
35
37
38

Cop.
weight
kg/km

Weight
approx.
kg/km

662
860
1098
1340
1725
2059
42587
3163

1520
1760
2130
2470
3020
3630
4560
3630

NA2XS2Y 12/20kV
Part
No.

No. cores
x Cross-sec.
mm2

32534
32535
32536
32538
32540
32542
32543
32544

1x70
1x95
1x120
1x150
1x185
1x240
1x300
1x400

rm /16
rm /16
rm /25
rm /25
rm /25
rm /25
rm /25
rm /35

Nominalvoltage
kV
12/20
12/20
12/20
12/20
12/20
12/20
12/20
12/20

Part No.

No. cores
x Cross-sec.
mm2

Nominalvoltage
kV

32571
32572
32573
32574
32575
32576
32577
32578
32579
32580

1x35
1x50
1x70
1x95
1x120
1x150
1x185
1x240
1x300
1x400

12/20
12/20
12/20
12/20
12/20
12/20
12/20
12/20
12/20
12/20

rm /16
rm /16
rm /25
rm /16
rm /16
rm /25
rm /25
rm /25
rm /16
rm /35

Outer
approx.
mm
33
35
36
37
39
41
43
45
48

Cop.
weight
kg/km

Weight
approx.
kg/km

662
854
1094
1334
1723
2059
2587
3163
4234

1400
1550
1800
2150
2400
2850
3250
3850
4900

NA2XS(F)2Y 12/20kV
Outer
approx.
mm

Alu
weight
kg/km

30
33
35
37
36
40
44
47

182
182
182
283
283
283
283
394

Cop.
weight
kg/km
203
276
348
435
537
696
870
1160

Weight
approx.
kg/km
980
1120
1210
1420
1570
1830
2070
2460

Part
No.

No. cores
x Cross-sec.
mm2

32612
32613
32614
32615
32616
32617
32618
32619

1x70
1x95
1x120
1x150
1x185
1x240
1x300
1x400

rm /16
rm /16
rm /16
rm /25
rm /25
rm /25
rm /25
rm /35

Nominalvoltage
kV
12/20
12/20
12/20
12/20
12/20
12/20
12/20
12/20

Outer
approx.
mm

Alu
weight
kg/km

34
36
37
39
41
43
45
48

182
182
182
283
283
283
283
394

Cop.
weight
kg/km

Weight
approx.
kg/km

203
276
348
435
537
696
870
1160

1030
1140
1250
1320
1570
1780
2100
2480

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

36

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Low-voltage cables
Low-voltage cables with 0.6/1kV are used for the internal wiring of
the wind power stations and as tower output cables.

HELUKABEL offers a wide assortment of cross-sections and numbers of


conductors of the cable types NYY, NYCWY, NYCY, NAYY which satisfy
all requirements.

NYY-J 0.6/1kV

NYY-J 0.6/1kV

Part No.

No. cores
x Cross-sec. mm2

Outside
Diameter
approx. mm

Cop.
weight
kg/km

Weight
approx.
kg/km

Part No.

No. cores
x Cross-sec. mm2

Outside
Diameter
approx. mm

Cop.
weight
kg/km

Weight
approx.
kg/km

32049
32051
32055
32056

4x16
4x35
4x120
4x150

21.0
27.5
42.5
47.5

614
1344
4608
5760

1045
1760
5300
6400

32214
32215
32216
32217
32218
32219

4x1.5
4x2.5
4x4
4x6
4x10
4x16

14.5
15.5
17.0
18.5
21.0
23.0

81
128
200
297
504
796

260
350
470
590
900
1250

Weight
approx.
kg/km

re
sm
sm
sm

NYY-J 0.6/1kV

re/1.5
re/2.5
re/4
re/6
re/10
re/16

NYY-J 0.6/1kV

Part No.

No. cores
x Cross-sec. mm2

Outside
Diameter
approx. mm

Alu weight
kg/km

Weight
approx.
kg/km

Part No.

No. cores
x Cross-sec. mm2

Outside
Diameter
approx. mm

Alu weight
kg/km

32303
32306
32307
32308
32309
32310

4x35
4x95
4x120
4x150
4x185
4x240

28.5
39.5
44.0
46.0
51.0
56.0

406
1102
1392
1740
2146
2784

1120
2030
2400
3030
3650
4800

32283
32285
32291
32292

4x16
4x35
4x185
4x240

23.5
29.0
56.0
62.5

796
1526
8159
10546

re
se
se
se
se
se

re/16
sm/16
sm/95
sm/120

1250
2050
9350
11600

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

37

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Current ratings for HELUWIND


WK 103w-T, WK 135-T*

* acc. to UL to 80C, acc. to VDE to 90C

Operating temperature at conductor 90C; Ambient temperature 30C


Installation:
directy
in open air

Singlecore or multicore
cables or single or
multicore sheathed
cables on a wall

Multicore cables or
Single core cables or single core sheathed cables with a
multicore sheathed
space of minimum 1 x diameter d to wall
cables with a space of
with gap d
minimum 0.3 x diameter with contact
d to wall

direct installation
Installation method

Number of loaded
cores
Cross-section, mm2

installation in open air


E

Current ratings in Ampere (A)

1.5

24

22

26

23

2.5

33

30

36

32

45

40

49

42

58

52

63

54

10

80

71

86

75

16

107

96

115

100

25

138

119

149

127

161

141

135

182

161

35

171

147

185

158

200

176

169

226

201

50

209

179

225

192

242

216

207

275

246

70

269

229

289

246

310

279

268

353

318

95

328

278

352

298

377

342

328

430

389

120

382

322

410

346

437

400

383

500

454

150

441

371

473

399

504

464

444

577

527

185

506

424

542

456

575

533

510

661

605

240

599

500

641

538

679

634

607

781

719

300

693

576

741

621

783

736

703

902

833

400

940

868

823

1085

1008

500

1083

998

946

1253

1169

630

1254

1151

1088

1454

1362

Conversion factors for differing ambient temperature, grouping, installation under the ceiling, multicore cables and insulated wires, please see
DIN VDE 0298 part 4.

38

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Current ratings for HELUWIND


Conversion factors for deviating ambient temperature
Conversion factors for
deviating ambient temperature
60C

70C

Conversion factors for


heat-resistant cables

Permissible
operating
temperature

40C

80C

85C

Ambient
temperature
C
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85

Conversion factors,
used to the current ratings data in tables
of the following pages
1.73
1.29
1.22
1.18
1.17
1.58
1.22
1.17
1.14
1.13
1.41
1.15
1.12
1.10
1.09
1.22
1.08
1.06
1.05
1.04
1.00
1.00
1.00
1.00
1.00
0.71
0.91
0.94
0.95
0.95

0.82
0.87
0.89
0.90

0.71
0.79
0.84
0.85

0.58
0.71
0.77


0.41
0.61
0.71



0.50
0.63



0.35
0.55




0.45




0.32










90C

1.15
1.12
1.08
1.04
1.00
0.96
0.91
0.87
0.82
0.76
0.71
0.65
0.58
0.50
0.41
0.29

Permissible
operating
temperature

80C

90C

110C

135C

Ambient
temperature
C
bis 50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125

Conversion factors to be applied to the


load rating values for heat-resistant
cables in the tables on the following pages
1.00
1.00
1.00
1.00
0.91
0.94
1.00
1.00
0.82
0.87
1.00
1.00
0.71
0.79
1.00
1.00
0.58
0.71
1.00
1.00
0.41
0.61
1.00
1.00

0.50
1.00
1.00

0.35
0.91
1.00


0.82
1.00


0.71
1.00


0.58
0.94


0.41
0.87



0.79



0.71



0.61



0.50

180C

1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00

Current rating for cables from 0.6/1 kV


Operating temperature at the conductor 90C (80C); ambient temperature 30C
Type designation

Nominal voltage
Permissible operating
temperature at conductor

WK 300 w-T
WK 305
1,8/3 kV
90C

Recommended operating temp

Installation:
exposed
upon or on surfaces


Exposed installation
Number of loaded cores
1
Nominal cross-section, mms
Current rating in amperes (A)
1.5
30
2.5 41
4 55
6 70
10 98
16
132
25
176
35
218
50
276
70
347
95
416
120
488
150
566
185
644
240
775
300
898

Conversion factors for deviating ambient temperature, grouping, coiled wires,


multicore cables and conductors, see DIN VDE 0298 part 4.

39

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Current ratings Conversion factors


For grouping on the wall, on the floor, in insulation tubes or in conduit and
under the ceiling

Number of multicore cables or number of


a.c. or 3-phase circuits of single core cables
Installation method

Conversion factors

One layer under the ceiling with contact

0.95 0.81 0.72 0.68 0.66 0.64 0.63 0.62 0.61 0.61 0.61 0.61 0.61 0.61 0.61

One layer under the ceiling, with a space


equal to the outer diameter d

0.95 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85

One layer on the wall or on the floor with


a space equal to the outer diameter d

1.00 0.94 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90

One layer on the wall or on the floor


with contact

1.00 0.85 0.79 0.75 0.73 0.72 0.72 0.71 0.70 0.70 0.70 0.70 0.70 0.70 0.70

Bunched directly on the wall, on the floor, in


insulating tubes or trunking or in the wall

1.00 0.80 0.70 0.65 0.60 0.57 0.54 0.52 0.50 0.48 0.45 0.43 0.41 0.39 0.38

Symbol for one single core or one multicore cable


Notes:
when these factors are to be applied for the calculation of power ratings, the same type of cables and with equal loaded cores in the same
installation method shall correspond. At the same time the cross-section are permitted to differ maximum one grade of cross-section.
If the actual horizontal-space between the adjacent cables is more than double of the outer diameter, no reduction factor is necessary.
The same reduction factors have to be applied for grouping of two or three-core or multicore cables. For a system consisting of two or as well
as three-core cables, fristly the total number of cables will be assumed as the number of circuits. Therefor the applicable factor has to be used
either in the tables for two-cores loaded cables or the tables for three-cores loaded cables.
If the grouping of single core cables consists of n loaded single core cables, the rating factor shall be determinated for n/2 or n/3 circuits and
applied to the current carrying capacity of two or three loaded cores.

40

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Current ratings Conversion factors


For grouping of single core cables or cables on troughs and trays

Number of three-phase systems with single core cables

Used as multiplier
for the ratings
value for

Number of
troughs or
trays

Three-cores cable in
horizontal-surface
arrangement

0.98

0.91

0.87

0.96

0.87

0.81

0.95

0.85

0.78

0.96

0.86

0.95

0.84

1.00

0.97

0.96

0.98

0.93

0.89

0.97

0.90

0.86

1.00

0.98

0.96

0.97

0.93

0.89

0.96

0.92

0.86

1.00

0.91

0.89

1.00

0.90

0.86

1.00

1.00

1.00

0.97

0.95

0.93

0.96

0.94

0.90

Conversion factors

Installation method
Perforated cable troughs with contact

with contact

Cable trays
with contact

Three-cores cable
vertical-surface
arrangement

Three-cores cable in
horizontal-surface
arrangement

Perforated cable troughs

Three-core cables in
vertical-surface triangle
arrangement

Cable trays

Note:
The conversion factors are used only for cables of one layer grouping arrangement. These are not valid, if the cables are installed
with contact one upon another or the given sprees between the cable toughs or cable trays are not followed. In such cases the conversion
factors can be reduced.
To parallel current circuits, each group of three conductors of the parallel circuit has to be regarded as single circuit.

41

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Load rating, laying in ground


1
Insulation material
Permissible operating temperature
Construction code

N2XY
N2X2Y

Arrangement

N2XCWY
N2XCW2Y

Number of loaded cores


3
3
1
3
Cross-section in mm
Copper conductor, rated current in A
1.5
33
31
48
33
2.5
42
40
63
43
4
54
52
82
55
6
67
64
102
68
10
89
86
136
91
16
115
112
176
117
25
148
145
229
150
35
177
174
275
179
50
209
206
326
211
70
256
254
400
257
95
307
305
480
304
120
349
348
548
341
150
393
392
616
377
185
445
444
698
418
240
517
517
815
469
300
583
585
927
514
400
663
671
1064
565
500
749
758
1227
623
630
843
1421
690
800
935
1638
1000
1023
1869
1) Rated current in direct current systems with remote return conductor
NOTE: The stated load ratings can also be used for cables with PE sheath.

VPE
90 C

NA2XY
NA2X2Y

10

11

NA2XCWY
NA2XCW2Y

3
1
3
3
Aluminium conductor, rated current in A
114
112
177
116
113
136
135
212
138
136
162
158
252
164
159
199
196
310
201
197
238
234
372
240
236
272
268
425
272
269
305
300
476
303
302
347
342
541
340
342
404
398
631
387
397
457
457
716
430
454
525
529
825
479
520
601
609
952
531
584
687
1102
587
776
1267
865
1448
-

31
40
52
65
87
113
146
176
208
256
307
349
391
442
509
569
637
691
-

Dimensions and specifications may be changed without prior notice.

Load rating, laying in air


1
Insulation material
Permissible operating temperature
Construction code
Arrangement

N2XY
N2X2Y

N2XCWY
N2XCW2Y

Number of loaded cores


3
3
1
3
Cross-section in mm
Copper conductor, rated current in A
1.5
26
25
33
25
2.5
34
32
43
33
4
44
42
57
43
6
56
53
72
54
10
77
74
99
75
16
102
98
131
100
25
138
133
177
136
35
170
162
217
165
50
207
197
265
201
70
263
250
336
255
95
325
308
415
314
120
380
359
485
364
150
437
412
557
416
185
507
475
646
480
240
604
564
774
565
300
697
649
901
643
400
811
761
1060
737
500
940
866
1252
807
630
1083
1486
800
1228
1751
1000
1368
2039
1) Rated current in direct current systems with remote return conductor
NOTE: The stated load ratings can also be used for cables with PE sheath.

3
27
36
47
59
81
109
146
179
218
275
336
388
438
501
580
654
733
825
934
-

VPE
90 C

8
NA2XY
NA2X2Y

10

NA2XCWY
NA2XCW2Y

3
1
3
3
Aluminium conductor, rated current in A
106
102
136
112
104
130
126
166
137
128
161
149
205
169
152
204
191
260
214
194
252
234
321
263
239
295
273
376
308
278
339
311
431
349
316
395
360
501
401
365
472
427
600
469
430
547
507
696
535
506
643
600
821
615
575
754
695
971
700
682
882
1151
790
1019
1355
1157
1580
-

Dimensions and specifications may be changed without prior notice.

42

11

back to contents

Photo: HELUKABEL

43

JZ-500

flexible, number coded, meter marking

Technical data

Control cables, special PVC


Requirements adapted to DIN VDE 0245,
0281, 0293, 0295
Temperature range
flexing -15C1) up to +80C
fixed installation -40C up to +80C
Nominal voltage U0 /U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7.5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
1) cold bending test, impact resistance test
at low temperatures, elongation test at low
temperatures, Tested according VDE 0473
Teil 811-1-4, EN 60811-1-4

Cable structure

Bare copper. fine wire conductors, according


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC
60228 cl. 5
Core insulation of special PVC Z 7225
Black cores with continuous white
numbering according to DIN VDE 0293 (also
available with other core colours)
Green-yellow earth core in the outer layer
(3 cores and above)
Cores stranded in layers with optimal
lay-lenght
Outer sheath of special PVC, TM2 according
to DIN VDE 0281 part 1 and HD 21.1
colour grey (RAL 7001)
with meter marking, change-over in 2010

Application

These cables are used for flexible use for medium mechanical stresses with free movement
without tensile stress or forced movements in dry, moist and wet rooms but not suitable for
open air, as measuring and control cables in tool machines, conveyor belts, production lines
in machinery production, in air-conditioning and in steel production.
The earth core is laid in the outer layer. Selected PVC-compounds guarantee a good flexibility
as well as an economic and fast installation.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part
No.

No.cores x
cross-sec.
mm2

10001
10002
10003
10004
10005
10006
10007
10008
10009
10010
10011
10172
10012
10013
10014
10015
10183
10016
10017
10018
10019
10020
10021
10022
10023
10024

2 x 0.5
3 G 0.5
3 x 0.5
4 G 0.5
4 x 0.5
5 G 0.5
5 x 0.5
6 G 0.5
7 G 0.5
7 x 0.5
8 G 0.5
8 x 0.5
10 G 0.5
12 G 0.5
12 x 0.5
14 G 0.5
16 G 0.5
18 G 0.5
20 G 0.5
21 G 0.5
25 G 0.5
30 G 0.5
32 G 0.5
34 G 0.5
40 G 0.5
42 G 0.5

Outer
app. mm
4.9
5.2
5.2
5.6
5.6
6.3
6.3
6.9
6.9
6.9
8.1
8.1
9.0
9.2
9.2
9.7
10.4
11.0
11.5
12.2
13.3
13.8
14.3
15.1
16.3
16.3

Price on
request

Cop.
weight
kg/km

Weight
app.
kg/km

9.6
14.4
14.4
19.0
19.0
24.0
24.0
29.0
33.6
33.6
38.0
38.0
48.0
58.0
58.0
67.0
76.0
86.0
96.0
101.0
120.0
144.0
154.0
163.0
192.0
202.0

40.0
46.0
46.0
56.0
56.0
65.0
65.0
75.0
80.0
80.0
97.0
97.0
116.0
135.0
135.0
150.0
175.0
196.0
215.0
240.0
270.0
310.0
323.0
362.0
434.0
449.0

Properties

Extensively oil resistant


Chemical Resistance - see table Technical
Informations
PVC self-extinguishing and flame retardant
according to VDE 0482-332-1-2. DIN EN
60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the
wetting properties of lacquers

Note

G = with green-yellow earth core;


x = without green-yellow earth core (OZ).
Important for assemblers: We supply any
desired length of stranded cores without
outer sheath. core insulation colour acc.
RAL 9005 with number combination acc.
customers requirement.
Different dimensions are also available with
red resp. blue cores.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Please note the cleanroom qualification
when ordering.
screened analogue type:
F-CY-JZ, F-CY-OZ (LiY-CY), Y-CY-JB, Y-CY-JZ

Part
No.

No.cores x
cross-sec.
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

10025
10169
10026
10027
10028
10029

50 G 0.5
52 G 0.5
61 G 0.5
65 G 0.5
80 G 0.5
100 G 0.5

17.9
17.9
19.2
20.2
22.0
24.3

240.0
252.0
293.0
312.0
384.0
480.0

513.0
534.0
625.0
682.0
780.0
980.0

10030
10031
10032
10033
10034
10035
10036
10037
10177
10038
10039
10040
10173
10041
10042
10043
10044
10045
10046

2 x 0.75
3 G 0.75
3 x 0.75
4 G 0.75
4 x 0.75
5 G 0.75
5 x 0.75
6 G 0.75
6 x 0.75
7 G 0.75
7 x 0.75
8 G 0.75
8 x 0.75
9 G 0.75
10 G 0.75
12 G 0.75
12 x 0.75
14 G 0.75
15 G 0.75

5.3
5.6
5.6
6.3
6.3
6.9
6.9
7.7
7.7
7.7
7.7
9.0
9.0
9.8
9.8
10.0
10.0
10.8
11.2

14.4
21.6
21.6
28.8
29.0
36.0
36.0
43.0
43.0
50.0
50.0
58.0
58.0
65.0
72.0
86.0
86.0
101.0
108.0

46.0
54.0
54.0
66.0
66.0
80.0
80.0
99.0
99.0
110.0
110.0
130.0
130.0
153.0
162.0
179.0
179.0
214.0
218.0

Price on
request

Continuation >

44

back to contents

JZ-500

flexible, number coded, meter marking

Part No.

No.cores x
cross-sec.
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Price on
request

10047
18 G 0.75
12.2
130.0
257.0
10533
19 G 0.75
12.7
137.0
264.0
10048
20 G 0.75
12.7
144.0
286.0
10049
21 G 0.75
13.5
151.0
320.0
10050
25 G 0.75
14.5
180.0
365.0
10534
27 G 0.75
15.2
195.0
382.0
10051
32 G 0.75
16.1
230.0
455.0
10052
34 G 0.75
16.7
245.0
510.0
10182
37 G 0.75
17.2
266.0
537.0
10053
40 G 0.75
18.0
288.0
595.0
10054
41 G 0.75
18.0
296.0
607.0
10055
42 G 0.75
18.0
302.0
612.0
10056
50 G 0.75
19.8
360.0
735.0
10057
61 G 0.75
21.2
439.0
845.0
10178
65 G 0.75
22.5
468.0
895.0
80 G 0.75
24.3
576.0
1070.0
10058
10059
100 G 0.75
27.0
720.0
1322.0

10060
2 x 1
5.6
19.2
60.0
10061
3 G 1
6.1
29.0
72.0
10062
3 x 1
6.1
29.0
72.0
10063
4 G 1
6.6
38.4
86.0
10064
4 x 1
6.6
38.4
86.0
10065
5 G 1
7.5
48.0
104.0
10066
5 x 1
7.5
48.0
104.0
10067
6 G 1
8.1
58.0
125.0
10068
7 G 1
8.1
67.0
141.0
10069
7 x 1
8.1
67.0
141.0
10070
8 G 1
9.6
77.0
175.0
10071
9 G 1
10.6
86.0
200.0
10180
10 G 1
10.6
96.0
217.0
10170
10 x 1
10.6
96.0
217.0
10072
12 G 1
10.8
115.0
230.0
10073
12 x 1
10.8
115.0
230.0
14 G 1
11.4
134.0
271.0
10074
10075
16 G 1
12.3
154.0
300.0
10076
18 G 1
12.9
173.0
343.0
10174
18 x 1
12.9
173.0
343.0
10197
19 G 1
13.0
182.0
355.0
10077
20 G 1
13.7
192.0
375.0
10184
20 x 1
13.7
192.0
375.0
21 G 1
14.4
205.0
420.0
10179
10175
24 G 1
14.7
230.0
440.0
10078
25 G 1
15.6
240.0
485.0
10176
25 x 1
15.6
240.0
485.0
10196
26 G 1
15.6
252.0
500.0
10198
27 G 1
15.8
259.0
534.0
10168
30 x 1
16.4
308.0
550.0
10079
34 G 1
17.9
326.0
650.0
10080
36 G 1
17.9
346.0
668.0
10199
37 G 1
18.4
355.0
701.0
10081
40 G 1
19.4
384.0
755.0
10167
40 x 1
19.4
384.0
755.0
10082
41 G 1
19.4
394.0
770.0
10083
42 G 1
19.4
403.0
810.0
10084
50 G 1
21.2
480.0
936.0
56 G 1
22.1
538.0
920.0
10085
10086
61 G 1
22.7
586.0
1100.0
10087
65 G 1
24.2
628.0
1180.0
10088
80 G 1
26.2
768.0
1294.0
10089
100 G 1
29.2
960.0
1644.0

10090
2 x 1.5
6.4
29.0
70.0
10091
3 G 1.5
6.8
43.0
90.0
10092
3 x 1.5
6.8
43.0
90.0
10093
4 G 1.5
7.6
58.0
109.0
10094
4 x 1.5
7.6
58.0
109.0
10095
5 G 1.5
8.3
72.0
131.0
10096
5 x 1.5
8.3
72.0
131.0
10097
6 G 1.5
9.2
86.0
157.0
10098
7 G 1.5
9.2
101.0
184.0
10099
7 x 1.5
9.2
101.0
184.0
10100
8 G 1.5
10.6
115.0
216.0
10101
9 G 1.5
12.0
129.0
259.0
10181
10 G 1.5
12.0
144.0
275.0
11 G 1.5
12.2
158.0
300.0
10102
10103
12 G 1.5
12.2
173.0
309.0
10104
12 x 1.5
12.2
173.0
309.0
10105
14 G 1.5
13.0
202.0
345.0
10106
16 G 1.5
13.9
230.0
386.0
10107
18 G 1.5
14.8
259.0
440.0
10185
19 G 1.5
15.2
279.0
445.0
10108
20 G 1.5
15.5
288.0
490.0
10109
21 G 1.5
16.4
302.0
555.0

Cop.
weight
kg/km

Weight
app.
kg/km

17.8
19.0
19.5
20.2
20.2
22.0
22.0
24.2
25.1
25.8
27.4
29.8
33.0

360.0
389.0
461.0
490.0
533.0
576.0
605.0
720.0
806.0
878.0
936.0
1152.0
1440.0

620.0
670.0
790.0
830.0
892.0
996.0
1007.0
1250.0
1332.0
1440.0
1602.0
1871.0
2353.0

2 x 2.5
3 G 2.5
3 x 2.5
4 G 2.5
4 x 2.5
5 G 2.5
5 x 2.5
7 G 2.5
7 x 2.5
8 G 2.5
12 G 2.5
14 G 2.5
18 G 2.5
21 G 2.5
25 G 2.5
34 G 2.5
42 G 2.5
50 G 2.5
61 G 2.5
100 G 2.5

7.8
8.3
8.3
9.2
9.2
10.1
10.1
11.2
11.2
13.4
15.1
16.2
18.2
20.2
22.1
25.2
27.2
30.0
32.2
41.2

48.0
72.0
72.0
96.0
96.0
120.0
120.0
168.0
168.0
192.0
288.0
336.0
432.0
504.0
600.0
816.0
1008.0
1200.0
1464.0
2400.0

112.0
148.0
148.0
178.0
178.0
221.0
221.0
306.0
306.0
363.0
498.0
569.0
764.0
914.0
1044.0
1470.0
1790.0
2095.0
2750.0
4450.0

10140
10141
10142
10143
10144
10145
10146

2 x 4
3 G 4
4 G 4
5 G 4
7 G 4
8 G 4
12 G 4

9.2
9.7
10.8
12.1
13.4
13.4
18.3

77.0
115.0
154.0
192.0
269.0
307.0
461.0

195.0
230.0
295.0
361.0
458.0
590.0
790.0

10147
10148
10149
10150

3 G 6
4 G 6
5 G 6
7 G 6

11.9
13.0
14.7
16.2

173.0
230.0
288.0
403.0

355.0
424.0
525.0
625.0

10151
10152
10153
10154

3 G 10
4 G 10
5 G 10
7 G 10

15.1
16.7
18.6
20.7

288.0
384.0
480.0
672.0

540.0
701.0
858.0
1106.0

10190
10155
10156
10157

3 G 16
4 G 16
5 G 16
7 G 16

18.0
20.0
22.4
24.8

461.0
614.0
768.0
1075.0

827.0
1035.0
1259.0
1780.0

10191
10158
10159
10160

3 G 25
4 G 25
5 G 25
7 G 25

22.2
24.7
27.6
30.5

720.0
960.0
1200.0
1680.0

1186.0
1582.0
1999.0
2825.0

10192
10161
10162

3 G 35
4 G 35
5 G 35

25.4
28.0
31.3

1008.0
1344.0
1680.0

1585.0
2105.0
2633.0

10193
10163
10188

3 G 50
4 G 50
5 G 50

31.4
34.7
38.7

1440.0
1920.0
2400.0

2550.0
2940.0
2936.0

10194
10164
10189

3 G 70
4 G 70
5 G 70

38.5
42.7
47.6

2016.0
2688.0
3360.0

3180.0
4090.0
5443.0

10195
10165
10333

3 G 95
4 G 95
5 G 95

43.2
47.9
52.7

2736.0
3648.0
4560.0

4680.0
5540.0
6931.0

10166

4 G 120

52.6

4608.0

7000.0

13139

4 G 150

62.3

5760.0

8340.0

13140

4 G 185

67.0

7104.0

9904.0

Part No.

No.cores x
cross-sec.
mm2

10110
10535
10111
10112
10536
10113
10114
10115
10116
10117
10187
10118
10119

25 G 1.5
27 G 1.5
32 G 1.5
34 G 1.5
37 G 1.5
41 G 1.5
42 G 1.5
50 G 1.5
56 G 1.5
61 G 1.5
65 G 1.5
80 G 1.5
100 G 1.5

10120
10121
10122
10123
10124
10125
10126
10127
10128
10129
10130
10131
10132
10133
10134
10135
10136
10137
10138
10139

Outer
app. mm

Price on
request

Dimensions and specifications may be changed without prior notice.

45

back to contents

F-CY-JZ flexible, Cu-screened,

EMC-preferred type, meter marking

Technical data

Special PVC control cables, adapted to


DIN VDE 0245, 0281 part 13
Temperature range
flexing -5C up to +80C
fixed installation -30C up to +80C
Nominal voltage U0 /U 300/500 V
Test voltage
core/core 4000 V
core/screen 2000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Mutual capacitance according to
different cross-sections
0.5 mm to 2.5 mm:
core/core approx. 150 nF/km
core/screen approx. 270 nF/km
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors, bunch


stranded according to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Core insulation of special PVC Z 7225
Black cores with continuous white figure
imprint according to DIN VDE 0293
Green-yellow earth core in the outer layer
(3 cores and above)
Cores stranded in layers with optimal
lay-length
Foil separator
Tinned copper braided screening, approx.
85% coverage
Special PVC outer sheath TM2, to special
PVC, TM2 according to DIN VDE 0281 part 1
and HD 21.1
Colour grey (RAL 7001)
with meter marking, change-over in 2010

Properties

Extensively oil resistant.


Chemical Resistance - see table Technical
Informations
PVC self-extinguishing and flame retardant
according to VDE 0482-332-1-2, DIN EN
60332-1-2/ IEC 60332-1 (equivalent DIN VDE
0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

G = with green-yellow earth core;


x = without green-yellow earth core (OZ).
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Please note the cleanroom qualification
when ordering.
To optimise the EMC features we recommend a large round contact of the copper
braiding on both ends.
unscreened analogue type: JZ 500

Application

For use as a data cable in control circuits, in tool-making and machine industries as well as a signal cable in computer systems and electronics.
The more usual PVC inner sheath has been replaced in these cables by a stabilising foil separator, thus reducing the total diameter of the
cables considerably and thereby reducing the bending radius, total weight etc. The high covering percentage of the copper screening offers
interference-free signal transfer etc.
The dense screening assures disturbance-free transmission of all signals and impulses. An ideal disturbance-free control cable for the above
application.
EMC = Electromagnetic compatibillity
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.

Part
No.

No.cores x
cross-sec.
mm2

16320
16321
16322
16323
16324
16325
16326
16327
16328
16329
16330
16331
16332

2 x 0.5
3 G 0.5
4 G 0.5
5 G 0.5
6 G 0.5
7 G 0.5
8 G 0.5
10 G 0.5
12 G 0.5
14 G 0.5
16 G 0.5
18 G 0.5
20 G 0.5

Outer
app. mm
5.7
5.9
6.4
6.9
7.6
7.6
8.7
9.6
9.7
10.2
11.0
11.5
12.2

Cop.
weight
kg/km
35.0
42.0
47.0
56.0
67.0
69.0
80.0
94.0
108.0
116.0
129.0
145.0
172.0

Weight
app.
kg/km

Price on
request

45.0
55.0
61.0
74.0
89.0
98.0
117.0
135.0
157.0
190.0
210.0
217.0
240.0

Part
No.

No.cores x
cross-sec.
mm2

16333
16334
16335
16336
16337
16165
16338
16339
16490
16340
16341
16342
16343

21 G 0.5
24 G 0.5
25 G 0.5
30 G 0.5
32 G 0.5
34 G 0.5
36 G 0.5
40 G 0.5
41 G 0.5
50 G 0.5
61 G 0.5
80 G 0.5
100 G 0.5

Outer
app. mm
12.7
13.5
13.6
14.4
14.9
15.6
15.6
16.9
16.9
18.5
19.7
22.6
24.9

Cop.
weight
kg/km
188.0
235.0
240.0
295.0
301.0
312.0
318.0
343.0
348.0
406.0
508.0
680.0
804.0

Weight
app.
kg/km

Price on
request

250.0
300.0
314.0
360.0
425.0
433.0
446.0
475.0
486.0
573.0
653.0
784.0
995.0
Continuation >

46

back to contents

F-CY-JZ flexible, Cu-screened,

EMC-preferred type, meter marking

Part
No.

No.cores x
cross-sec.
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Price on
request

16344
2 x 0.75
6.1
40.0
59.0
16345
3 G 0.75
6.3
52.0
66.0
16346
4 G 0.75
6.8
60.0
77.0
16347
5 G 0.75
7.4
71.0
93.0
16348
6 G 0.75
8.2
80.0
113.0
16349
7 G 0.75
8.2
91.0
130.0
16350
8 G 0.75
9.6
110.0
145.0
16351
10 G 0.75
10.3
137.0
180.0
16353
12 G 0.75
10.5
142.0
202.0
16354
14 G 0.75
11.3
180.0
225.0
16355
16 G 0.75
11.9
200.0
275.0
16356
18 G 0.75
12.7
212.0
292.0
16447
19 G 0.75
12.7
230.0
308.0
16357
20 G 0.75
13.3
238.0
320.0
21 G 0.75
14.0
246.0
378.0
16358
16359
24 G 0.75
14.9
270.0
435.0
16360
25 G 0.75
15.0
281.0
415.0
16361
27 G 0.75
15.0
304.0
435.0
16362
30 G 0.75
15.8
320.0
450.0
32 G 0.75
16.7
342.0
484.0
16363
16166
34 G 0.75
17.2
345.0
502.0
16364
36 G 0.75
17.2
350.0
535.0
37 G 0.75
17.2
361.0
592.0
16448
16365
40 G 0.75
18.6
369.0
610.0
41 G 0.75
18.6
400.0
622.0
16491
16366
50 G 0.75
20.3
461.0
777.0
16367
61 G 0.75
21.7
540.0
900.0
16368
80 G 0.75
24.8
711.0
1210.0
16369
100 G 0.75
27.6
900.0
1445.0

16370
2 x 1
6.4
50.0
65.0
16371
3 G 1
6.7
60.0
80.0
16372
4 G 1
7.2
71.0
98.0
16373
5 G 1
8.0
88.0
127.0
6 G 1
8.7
97.0
144.0
16374
16375
7 G 1
8.7
111.0
158.0
8 G 1
10.1
127.0
197.0
16376
16377
10 G 1
11.2
150.0
232.0
16378
12 G 1
11.4
184.0
260.0
16379
14 G 1
12.0
196.0
302.0
16 G 1
12.8
209.0
346.0
16380
16381
18 G 1
13.5
260.0
380.0
16352
19 G 1
13.5
280.0
412.0
16382
20 G 1
14.3
317.0
440.0
16383
24 G 1
16.0
320.0
493.0
25 G 1
16.2
349.0
534.0
16384
16439
27 G 1
16.2
400.0
562.0
16385
28 G 1
17.0
408.0
595.0
16386
30 G 1
17.0
441.0
616.0
34 G 1
18.5
486.0
741.0
16387
16446
37 G 1
18.5
519.0
790.0
40 G 1
19.9
510.0
835.0
16388
16492
41 G 1
19.9
531.0
843.0
16389
50 G 1
21.8
625.0
1025.0
16390
61 G 1
23.3
702.0
1205.0
16391
80 G 1
26.6
920.0
1445.0
16392
100 G 1
29.7
1120.0
1613.0




Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Part
No.

No.cores x
cross-sec.
mm2

16393
16394
16395
16396
16397
16398
16399
16400
16401
16402
16403
16449
16404
16405
16406
16407
16450
16408
16409
16410
16451
16411
16493
16412
16413
16414
16415

2 x 1.5
3 G 1.5
4 G 1.5
5 G 1.5
7 G 1.5
8 G 1.5
10 G 1.5
12 G 1.5
14 G 1.5
16 G 1.5
18 G 1.5
19 G 1.5
20 G 1.5
21 G 1.5
24 G 1.5
25 G 1.5
27 G 1.5
28 G 1.5
30 G 1.5
35 G 1.5
37 G 1.5
40 G 1.5
41 G 1.5
50 G 1.5
61 G 1.5
80 G 1.5
100 G 1.5

7.0
7.5
8.1
9.0
9.8
11.4
12.6
12.8
13.5
14.4
15.4
15.4
16.1
17.0
18.2
18.4
18.4
19.1
19.1
20.8
20.8
22.6
22.6
24.7
26.4
30.3
33.6

63.0
80.0
97.0
119.0
147.0
170.0
193.0
267.0
283.0
315.0
374.0
386.0
396.0
425.0
458.0
526.0
531.0
541.0
555.0
645.0
674.0
725.0
801.0
885.0
1100.0
1324.0
1641.0

88.0
100.0
126.0
160.0
208.0
244.0
315.0
338.0
383.0
424.0
479.0
508.0
545.0
560.0
690.0
705.0
774.0
810.0
830.0
890.0
945.0
1060.0
1071.0
1290.0
1705.0
2010.0
2505.0

16416
16417
16418
16419
16420
16421
16438
16452

2 x 2.5
3 G 2.5
4 G 2.5
5 G 2.5
7 G 2.5
10 G 2.5
12 G 2.5
18 G 2.5

8.3
9.0
9.8
10.9
11.9
15.5
15.8
18.9

96.0
144.0
148.0
181.0
255.0
340.0
441.0
570.0

130.0
167.0
195.0
223.0
344.0
460.0
570.0
681.0

16422
16423
16424
16425
16426

2x4
3G4
4G4
5G4
7G4

9.8
10.6
11.5
12.7
14.0

120.0
174.0
230.0
273.0
316.0

185.0
240.0
310.0
385.0
500.0

16427
16428
16429
16430
16431

2x6
3G6
4G6
5G6
7G6

11.7
12.5
13.8
15.3
16.9

173.0
240.0
305.0
439.0
505.0

268.0
330.0
415.0
509.0
672.0

16432
16433
16434
16435
16436

2 x 10
3 G 10
4 G 10
5 G 10
7 G 10

14.7
15.7
17.3
19.2
21.4

255.0
350.0
535.0
592.0
810.0

425.0
500.0
783.0
856.0
1305.0

16440
16437
16441
16442
16443
16444
16445

4 G 16
5 G 16
4 G 25
5 G 25
4 G 35
5 G 35
4 G 50

20.8
22.6
24.9
27.8
28.4
31.6
34.6

740.0
895.0
1140.0
1380.0
1576.0
1930.0
2155.0

880.0
1295.0
1570.0
1965.0
2070.0
2690.0
3015.0

Price on
request

Dimensions and specifications may be changed without prior notice.

47

back to contents

Y-CY-JZ flexible, Cu-screened, transparent,


EMC-preferred type, meter marking

Technical data

Special PVC control cables, adapted to


E DIN VDE 0245. 0281 part 13
Conductor resistance acc. to DIN VDE 0295
Temperature range
flexing -5C up to +80C
fixed installation -40C up to +80C
Nominal voltage U0 /U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance min. 20 MOhm x km
Mutual capacitance according
to different cross-sections
0.5 mm to 2.5 mm:
core/core approx. 150 nF/km
core/screen approx. 270 nF/km
Coupling resistance max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors, bunch


stranded according to DIN VDE 0295 cl. 5,
BS 6360 cl. 5 and IEC 60228 cl. 5
Core insulation of special PVC Z 7225
Black cores with continuous white
numbering according to DIN VDE 0293
Green-yellow earth core in the outer layer
(3 cores and above)
Cores stranded in layers with optimal laylength
Special PVC inner sheath
Tinned copper, braided screen, approx. 85%
coverage
Transparent special PVC outer sheath
with meter marking, change-over in 2010

Properties

Extensively oil resistant.


Chemical Resistance - see table Technical
Informations
PVC self-extinguishing and flame retardant
according to VDE 0482-332-1-2, DIN EN
60332-1-2/ IEC 60332-1 (equivalent DIN VDE
0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

G = with green-yellow earth core;


x = without green-yellow earth core (OZ).
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type: JZ-500

Application

For use as a data and control cable in machinery, computer systems etc. as well as a signal cable for electronics. The high level of screening
ensures a high degree of interference protection. The screening density assures disturbancefree transmission of all signals and impulses.
The PVC-inner sheaths of those cables raise the mechanical stress. The applied clear transparent PVC outer sheath accentuates the optical
view of the tinned copper braid.
EMC = Electromagnetic compatibillity
To optimise the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part
No.

No.cores x
cross-sec.
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Price on
request

16200
2 x 0.5
6.9
41.0
67.0
16201
3 G 0.5
7.2
45.0
83.0
16202
4 G 0.5
7.8
54.0
94.0
16203
5 G 0.5
8.3
66.0
108.0
16204
6 G 0.5
9.0
73.0
125.0
16205
7 G 0.5
9.5
79.0
136.0
16206
8 G 0.5
10.2
82.0
150.0
16207
10 G 0.5
11.2
107.0
170.0
12 G 0.5
11.3
137.0
195.0
16208
16209
14 G 0.5
11.9
142.0
223.0
16210
16 G 0.5
12.6
147.0
250.0
16211
18 G 0.5
13.1
156.0
277.0
16212
20 G 0.5
13.8
173.0
310.0
16315
21 G 0.5
14.5
189.0
331.0
24 G 0.5
15.2
236.0
390.0
16213
16214
25 G 0.5
15.7
250.0
407.0
16215
30 G 0.5
16.0
297.0
520.0
16216
32 G 0.5
16.9
312.0
550.0
16217
36 G 0.5
17.4
320.0
585.0
40 G 0.5
18.9
345.0
654.0
16218
16453
41 G 0.5
19.0
348.0
671.0
16219
50 G 0.5
20.9
407.0
740.0
61 G 0.5
22.9
520.0
850.0
16220
16221
80 G 0.5
25.0
690.0
1080.0
100 G 0.5
27.7
805.0
1350.0
16222

Part
No.

No.cores x
cross-sec.
mm2

16223
16224
16225
16226
16227
16228
16229
16230
16231
16232
16233
16234
16235
16316
16236
16237
16238
16239
16240
16241
16242
16454
16243
16244
16245
16246

2 x 0.75
3 G 0.75
4 G 0.75
5 G 0.75
6 G 0.75
7 G 0.75
8 G 0.75
10 G 0.75
12 G 0.75
14 G 0.75
16 G 0.75
18 G 0.75
20 G 0.75
21 G 0.75
24 G 0.75
25 G 0.75
27 G 0.75
30 G 0.75
32 G 0.75
36 G 0.75
40 G 0.75
41 G 0.75
50 G 0.75
61 G 0.75
80 G 0.75
100 G 0.75

Outer
app. mm
7.6
7.8
8.3
9.1
9.6
10.4
11.1
12.2
12.5
13.0
13.8
14.3
15.2
15.8
16.8
17.4
17.6
18.1
18.7
19.5
20.9
21.2
23.2
25.0
28.0
30.6

Cop.
weight
kg/km
46.0
57.0
63.0
76.0
82.0
100.0
112.0
140.0
175.0
190.0
204.0
240.0
262.0
274.0
291.0
306.0
326.0
340.0
349.0
358.0
371.0
403.0
470.0
550.0
715.0
910.0

Weight
app.
kg/km

Price on
request

87.0
98.0
113.0
130.0
156.0
184.0
221.0
270.0
292.0
315.0
335.0
358.0
420.0
454.0
480.0
508.0
535.0
640.0
688.0
730.0
950.0
971.0
1100.0
1290.0
1510.0
1640.0
Continuation >

48

back to contents

Y-CY-JZ flexible, Cu-screened, transparent,


EMC-preferred type, meter marking

Part
No.

No.cores x
cross-sec.
mm2

16248
16249
16250
16251
16252
16253
16254
16255
16256
16257
16258
16259
16260
16261
16262
16263
16264
16265
16266
16455
16267
16268
16269
16270
16271
16272
16273
16274
16275
16276
16277
16278
16279
16280
16281
16282
16317
16283
16284
16285
16286
16287
16288
16456
16289
16290
16291
16292

2x1
3G1
4G1
5G1
6G1
7G1
8G1
10 G 1
12 G 1
14 G 1
16 G 1
18 G 1
20 G 1
24 G 1
25 G 1
28 G 1
30 G 1
34 G 1
40 G 1
41 G 1
50 G 1
61 G 1
80 G 1
100 G 1
2 x 1.5
3 G 1.5
4 G 1.5
5 G 1.5
7 G 1.5
8 G 1.5
10 G 1.5
12 G 1.5
14 G 1.5
16 G 1.5
18 G 1.5
20 G 1.5
21 G 1.5
24 G 1.5
25 G 1.5
28 G 1.5
30 G 1.5
35 G 1.5
40 G 1.5
41 G 1.5
50 G 1.5
61 G 1.5
80 G 1.5
100 G 1.5

Outer
app. mm
7.9
8.2
8.9
9.5
10.2
11.0
11.6
13.0
13.1
13.9
14.5
15.4
16.0
17.4
18.3
18.4
18.8
20.3
21.8
22.1
24.0
26.2
29.3
33.0
8.4
9.0
9.6
10.5
12.1
13.0
14.5
14.9
15.5
16.4
17.1
18.0
18.7
19.8
20.7
21.1
21.1
22.7
24.4
24.8
26.8
29.6
33.2
36.4

Cop.
weight
kg/km
54.0
64.0
76.0
89.0
101.0
114.0
130.0
156.0
186.0
198.0
214.0
284.0
325.0
366.0
387.0
421.0
457.0
500.0
536.0
578.0
681.0
710.0
940.0
1180.0
64.0
82.0
99.0
123.0
148.0
172.0
198.0
274.0
294.0
318.0
386.0
401.0
447.0
487.0
531.0
562.0
598.0
685.0
759.0
840.0
997.0
1120.0
1360.0
1690.0

Weight
app.
kg/km

Price on
request

97.0
103.0
146.0
169.0
199.0
219.0
270.0
330.0
350.0
400.0
422.0
514.0
545.0
640.0
689.0
710.0
762.0
910.0
1070.0
1092.0
1315.0
1370.0
1610.0
1840.0
130.0
152.0
168.0
202.0
304.0
336.0
420.0
434.0
480.0
525.0
640.0
690.0
720.0
770.0
805.0
900.0
950.0
1100.0
1350.0
1381.0
1675.0
1800.0
2300.0
2600.0

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Part
No.

No.cores x
cross-sec.
mm2

16294
16295
16296
16297
16298
16318

3 G 2.5
4 G 2.5
5 G 2.5
7 G 2.5
10 G 2.5
12 G 2.5

10.7
11.4
12.5
15.0
17.9
18.0

148.0
169.0
220.0
284.0
369.0
470.0

216.0
267.0
347.0
407.0
660.0
722.0

16299
16300
16301
16302
16303

2x4
3G4
4G4
5G4
7G4

11.6
12.3
13.4
14.8
16.2

124.0
178.0
234.0
284.0
321.0

302.0
340.0
410.0
502.0
638.0

16304
16305
16306
16307
16308

2x6
3G6
4G6
5G6
7G6

13.5
14.2
15.6
17.0
18.7

176.0
245.0
316.0
442.0
530.0

350.0
450.0
559.0
702.0
907.0

16309
16310
16311
16312
16313
16460
16314

2 x 10
3 G 10
4 G 10
5 G 10
7 G 10
4 G 16
5 G 16

16.8
17.8
19.7
21.6
24.0
22.6
25.2

260.0
367.0
549.0
604.0
820.0
807.0
940.0

500.0
750.0
1020.0
1115.0
1500.0
1380.0
1553.0

16461
16462

4 G 25
5 G 25

28.9
31.8

1169.0
1420.0

1890.0
2270.0

16463
16464

4 G 35
5 G 35

32.2
36.4

1680.0
2020.0

2390.0
2885.0

16465
16157

4 G 50
5 G 50

38.2
43.0

2370.0
2880.0

3315.0
4150.0

16466
16158

4 G 70
5 G 70

46.8
51.8

3257.0
4032.0

4600.0
5750.0

16467
16159

4 G 95
5 G 95

51.0
56.0

4060.0
5244.0

6060.0
7580.0

16468
16160

4 G 120
5 G 120

56.0
63.0

5231.0
6624.0

7315.0
9150.0

16167
16168

4 G 150
5 G 150

63.5
69.5

7760.0
8496.0

9680.0
10170.0

Price on
request

Dimensions and specifications may be changed without prior notice.

49

back to contents

JZ-500 HMH flexible control cable, halogen-free,

extremely fire resistant, oil resistant1), meter marking

Technical data

Halogen-free flexible control cable,


adapted to E DIN VDE 0281 part 14 and
DIN VDE 0281 part 13
Temperature range
flexing -15C up to +70C
fixed installation -40C up to +70C
Nominal voltage U0/U 300/500 V
Test voltage 2000 V
Minimum bending radius
flexing approx. 12.5x cable
fixed installation approx. 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, fine wire conductors, according


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Core insulation of halogen-free compound
TI6, according to E DIN VDE 0281 part 14
Black cores with white continuous
numbering according to DIN VDE 0293
Green-yellow earth core in the outer layer
(3 cores and above)
Cores stranded in layer with optimal
lay-length
Halogen-free sheath compound TM7,
according to E DIN VDE 0281 part 14
Outer sheath colour grey (RAL 7001)
with meter marking, change-over in 2010
LSZH = Low Smoke Zero Halogen.

Properties

) For the critical applications we advise for


consultation
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers
Tests
Flame test according to VDE 0482 part
266-2, BS 4066 part 3/ DIN EN 50266-2/ IEC
60332-3 (equivalent DIN VDE 0472 part 804
test method C)
self-extinguishing and flame retardant
according to VDE 0482-332-1-2, DIN EN
60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Corrosiveness of combustion gases
according to VDE 0482 part 267/ DIN EN
50267-2-2/ IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free according to VDE 0482 part
267/ DIN EN 50267-2-1/ IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density according to VDE 0482
part 1034-1+2 / IEC 61034-1+2 /
DIN EN 61034-1+2 / BS 7622 part 1+2
(equivalent DIN VDE 0472 part 816)

Note

G = with green-yellow earth core;


x = without green-yellow earth core (OZ).
Please note the cleanroom qualification
when ordering.
screened analogue type: JZ-500 HMH-C

Application

Halogen-free, flame retardant cables are used as measuring and control cable in machine tools, conveyor belts, production lines as well as in
plant installations, in air-conditioning and steel production works. For fixed installation or flexible application, directed without forcing by casual,
not constantly recurring free movements and without tensile stress. for medium mechanical strain. This cable is suitable for the application in
dry, damp and wet environments and also for laying on, in and under plaster as well as in concrete and masonry excluding in direct laying in
shaked or stamped concrete, not suitable for imbedding in solidified or compressed concrete.
=The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part
No.

No.cores x
cross-sec.
mm2

11201
11202
11332
11203
11333
11204
11334
11205
11206
11207
11208
11209

2 x 0.5
3 G 0.5
3 x 0.5
4 G 0.5
4 x 0.5
5 G 0.5
5 x 0.5
7 G 0.5
8 G 0.5
10 G 0.5
12 G 0.5
16 G 0.5

Outer
app. mm
4.8
5.1
5.1
5.7
5.7
6.2
6.2
7.4
8.0
8.8
9.1
10.0

Cop.
weight
kg/km
9.6
14.4
14.4
19.0
19.0
24.0
24.0
33.6
38.0
48.0
58.0
76.0

Weight
app.
kg/km

Price on
request

43.0
50.0
50.0
60.0
60.0
71.0
71.0
84.0
101.0
121.0
142.0
183.0

Part
No.

No.cores x
cross-sec.
mm2

11210
11211
11212
11213
11214
11215
11216
11217
11218
11219
11220

18 G 0.5
20 G 0.5
25 G 0.5
30 G 0.5
34 G 0.5
37 G 0.5
41 G 0.5
42 G 0.5
50 G 0.5
61 G 0.5
65 G 0.5

Outer
app. mm
10.7
11.2
12.7
13.5
14.5
15.0
15.8
15.8
17.3
19.4
19.4

Cop.
weight
kg/km
86.0
96.0
120.0
144.0
163.0
178.0
197.0
202.0
240.0
293.0
312.0

Weight
app.
kg/km

Price on
request

204.0
227.0
283.0
324.0
367.0
381.0
417.0
454.0
519.0
635.0
694.0
Continuation >

50

back to contents

JZ-500 HMH flexible control cable, halogen-free,

extremely fire resistant, oil resistant1), meter marking

Part
No.

No.cores x
cross-sec.
mm2

11201
11221
11222
11335
11223
11336
11224
11337
11225
11338
11226
11227
11228
11229
11230
11231
11232
11233
11234
11235
11236
11237
11238
11239
11240
11241
11242
11339
11243
11340
11244
11245
11246
11247
11248
11249
11250
11251
11252
11253
11254
11255
11256
11257
11258
11259
11260
11261
11341
11262
11263
11264
11265
11266
11267
11268
11269
11270
11271
11272
11273
11274
11275
11276

2 x 0.5
2 x 0.75
3 G 0.75
3 x 0.75
4 G 0.75
4 x 0.75
5 G 0.75
5 x 0.75
7 G 0.75
7 x 0.75
8 G 0.75
10 G 0.75
12 G 0.75
16 G 0.75
18 G 0.75
20 G 0.75
25 G 0.75
30 G 0.75
34 G 0.75
37 G 0.75
41 G 0.75
42 G 0.75
50 G 0.75
61 G 0.75
65 G 0.75
2x1
3G1
3x1
4G1
4x1
5G1
7G1
8G1
10 G 1
12 G 1
16 G 1
18 G 1
20 G 1
25 G 1
34 G 1
37 G 1
41 G 1
42 G 1
50 G 1
61 G 1
65 G 1
2 x 1.5
3 G 1.5
3 x 1.5
4 G 1.5
5 G 1.5
7 G 1.5
8 G 1.5
10 G 1.5
12 G 1.5
16 G 1.5
18 G 1.5
20 G 1.5
25 G 1.5
34 G 1.5
37 G 1.5
50 G 1.5
61 G 1.5
65 G 1.5

Outer
app. mm
4.8
5.2
5.5
5.5
6.2
6.2
6.8
6.8
8.1
8.1
8.9
9.6
9.9
11.5
11.9
12.6
14.1
15.4
16.4
17.2
17.6
17.6
19.8
20.9
21.5
5.5
6.0
6.0
6.6
6.6
7.2
8.6
9.4
10.4
10.7
12.0
12.7
13.5
15.2
17.4
18.4
18.9
18.9
21.0
22.2
22.8
6.3
6.7
6.7
7.3
8.2
9.8
10.6
11.7
12.1
13.6
14.5
15.2
17.8
19.8
20.2
23.7
25.3
26.0

Cop.
weight
kg/km
9.6
14.4
21.6
21.6
29.0
29.0
36.0
36.0
50.0
50.0
58.0
72.0
86.0
115.0
130.0
144.0
180.0
216.0
245.0
260.0
296.0
302.0
360.0
439.0
468.0
19.2
29.0
29.0
38.4
38.4
48.0
67.0
77.0
96.0
115.0
154.0
173.0
192.0
240.0
326.0
355.0
394.0
403.0
480.0
586.0
628.0
29.0
43.0
43.0
58.0
72.0
101.0
115.0
144.0
173.0
230.0
259.0
288.0
360.0
490.0
533.0
720.0
878.0
936.0

Weight
app.
kg/km

Price on
request

Part
No.

43.0
47.0
56.0
56.0
69.0
69.0
83.0
83.0
114.0
114.0
136.0
172.0
183.0
241.0
266.0
291.0
374.0
450.0
517.0
541.0
611.0
621.0
742.0
853.0
909.0
63.0
74.0
74.0
90.0
90.0
109.0
151.0
184.0
224.0
243.0
314.0
361.0
387.0
496.0
670.0
713.0
784.0
824.0
952.0
1140.0
1201.0
70.0
94.0
94.0
112.0
141.0
191.0
224.0
282.0
311.0
392.0
450.0
497.0
630.0
842.0
897.0
1277.0
1460.0
1612.0

No.cores x
cross-sec.
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

11210
11277
11278
11279
11280
11281
11282
11283
11284
11285
11286
11287
11288
11289

18 G 0.5
2 x 2.5
3 G 2.5
4 G 2.5
5 G 2.5
7 G 2.5
8 G 2.5
10 G 2.5
12 G 2.5
16 G 2.5
18 G 2.5
20 G 2.5
25 G 2.5
30 G 2.5

10.7
7.6
8.3
9.1
10.2
12.1
13.2
14.7
15.2
17.5
18.1
18.7
22.2
23.7

86.0
48.0
72.0
96.0
120.0
168.0
192.0
240.0
288.0
384.0
432.0
480.0
600.0
720.0

204.0
118.0
151.0
181.0
224.0
316.0
370.0
451.0
499.0
720.0
769.0
911.0
1047.0
1280.0

11290
11291
11292
11293
11294
1295
11296
11297
11298
11299
11300
11301
11302
11303
11304

2x4
3G4
4G4
5G4
7G4
8G4
10 G 4
12 G 4
16 G 4
18 G 4
2x6
3G6
4G6
5G6
7G6

9.2
9.9
11.0
12.1
13.3
15.9
17.3
18.3
20.2
21.8
10.8
11.7
13.0
14.5
16.0

77.0
115.0
154.0
192.0
269.0
307.0
384.0
461.0
614.0
691.0
115.0
173.0
230.0
288.0
403.0

199.0
247.0
299.0
369.0
463.0
601.0
698.0
790.0
1130.0
1280.0
266.0
360.0
429.0
529.0
631.0

11305
11306
11307
11308
11309

2 x 10
3 G 10
4 G 10
5 G 10
7 G 10

14.0
15.0
16.8
18.7
20.6

192.0
288.0
384.0
480.0
672.0

440.0
550.0
708.0
862.0
1124.0

11310
11311
11312
11313
11314

2 x 16
3 G 16
4 G 16
5 G 16
7 G 16

16.5
17.6
19.7
21.9
24.4

307.0
461.0
614.0
768.0
1075.0

642.0
830.0
1060.0
1270.0
1794.0

11315
11316
11317
11318
11319
11320

3 G 25
4 G 25
5 G 25
3 G 35
4 G 35
5 G 35

22.5
25.2
27.9
25.2
28.0
31.0

720.0
960.0
1200.0
1008.0
1344.0
1680.0

1190.0
1594.0
2014.0
1590.0
2200.0
2693.0

11321
11322
11323

3 G 50
4 G 50
5 G 50

29.5
33.4
37.2

1440.0
1920.0
2400.0

2571.0
3087.0
3980.0

11324
11325
11326

3 G 70
4 G 70
5 G 70

37.0
41.2
46.0

2016.0
2688.0
3360.0

3207.0
4077.0
5501.0

11327
11328
11329

3 G 95
4 G 95
5 G 95

41.0
46.0
50.5

2736.0
3648.0
4560.0

4708.0
5590.0
6972.0

11330
11331

3 G 120
4 G 120

45.7
50.3

3456.0
4608.0

5515.0
7100.0

Price on
request

Dimensions and specifications may be changed without prior notice.

51

back to contents

JZ-500 HMH-C flexible control cable, halogen-free, extremely fire


resistant, oil resistant1), Cu-screened, EMC-preferred type, meter marking

Technical data

Halogen-free core flexible control cable


adapted to E DIN VDE 0281 part 14 and
DIN VDE 0281 part 13
Temperature range
flexing -15C up to +70C
fixed installation -40C up to +70C
Nominal voltage U0/U 300/500 V
Test voltage 2000 V
Minimum bending radius
flexing approx. 12.5x cable
fixed installation approx. 4x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, fine wire conductors, according


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Core insulation of halogen-free compound
TI6, according to E DIN VDE 0281 part 14
Black cores with white continuous
numbering according to DIN VDE 0293
Green-yellow earth core in the outer layer
(3 cores and above)
Cores laid up in layers with optimal
lay-length
Separating layer
Screen braid of tinned copper wires,
coverage approx. 85%
Halogen-free sheath compound TM7,
according to E DIN VDE 0281 part 14
Sheath colour grey (RAL 7001)
with meter marking, change-over in 2010
LSZH = Low Smoke Zero Halogen.

Application

Halogen-free, flame retardant control cables are used for instrumentation and control
cables in tooling machinery, conveyor and transportation belts, production lines, in plant
construction, air-conditioning systems as well as in iron and steel works. For fixed installation or for flexing applications, for casual, not constantly recurring free movement without
forced motion and without tensile stress for medium mechanical loads. The cable is suitable
for use in dry, damp and wet environments for installation above, on, in and beneath
plaster as well as in masonry and concrete walls except for direct embedding in vibrated,
compacted or tamped concrete, not suitable for imbedding in solidified or compressed concrete. An interference-free transmission of signals and pulse is assured by the high degree
of screening.
EMC = Electromagnetic compatibillity
To optimise the EMC features we recommend a large round contact of the copper braiding
on both ends.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.

Part
No.

No.cores x
cross-sec.
mm2

11656
11657
11342
11658
11343
11659
11660
11663
11665
11667

2 x 0.5
3 G 0.5
3 x 0.5
4 G 0.5
4 x 0.5
5 G 0.5
7 G 0.5
12 G 0.5
18 G 0.5
25 G 0.5

Outer
app. mm
5.7
6.0
6.0
6.5
6.5
7.0
7.9
9.6
11.2
13.4

Cop.
weight
kg/km
35.0
42.0
42.0
47.0
47.0
56.0
69.0
108.0
145.0
240.0

Weight
app.
kg/km

Price on
request

46.0
56.0
56.0
62.0
62.0
75.0
98.0
158.0
216.0
315.0

Part
No.

No.cores x
cross-sec.
mm2

11678
11679
11344
11680
11345
11681

2 x 0.75
3 G 0.75
3 x 0.75
4 G 0.75
4 x 0.75
5 G 0.75

Properties

1) For the critical applications we advise for


consultation
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers
Tests
Flame test according to VDE 0482 part
266-2, BS 4066 part 3/ DIN EN 50266-2/ IEC
60332-3 (equivalent DIN VDE 0472 part 804
test method C)
self-extinguishing and flame retardant
according to VDE 0482-332-1-2, DIN EN
60332-1-2/ IEC 60332-1 (equivalent DIN VDE
0472 part 804 test method B)
Corrosiveness of combustion gases
according to VDE 0482 part 267/
DIN EN 50267-2-2/ IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free according to VDE 0482 part
267/ DIN EN 50267-2-1/ IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density according to VDE 0482
part 1034-1+2 / IEC 61034-1+2 /
DIN EN 61034-1+2 / BS 7622 part 1+2
(equivalent DIN VDE 0472 part 816)

Note

G = with green-yellow earth core;


x = without green-yellow earth core (OZ).
Cleanroom qualification tested with analog
type. Please note cleanroom qualified
when ordering.
unscreened analogue type: JZ-500 HMH

Outer
app. mm
6.1
6.4
6.4
6.9
6.9
7.4

Cop.
weight
kg/km
40.0
52.0
52.0
60.0
60.0
71.0

Price on
request

Weight
app.
kg/km
60.0
68.0
68.0
78.0
78.0
95.0

Continuation >

52

back to contents

JZ-500 HMH-C flexible control cable, halogen-free, extremely fire


resistant, oil resistant1), Cu-screened, EMC-preferred type, meter marking

Part
No.

No.cores x
cross-sec.
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Price on
request

11346
5 x 0.75
7.4
71.0
95.0
11682
7 G 0.75
8.6
91.0
130.0
11347
7 x 0.75
8.6
91.0
130.0
11685
12 G 0.75 10.4
142.0
203.0
11687
18 G 0.75 12.4
212.0
290.0
11689
25 G 0.75 14.8
281.0
413.0

11700
2x1
6.4
50.0
66.0
11701
3G1
6.7
60.0
80.0
11348
3x1
6.7
60.0
80.0
11702
4G1
7.3
71.0
100.0
11349
4x1
7.3
71.0
100.0
11703
5G1
7.8
88.0
130.0
11704
7G1
9.1
111.0
160.0
11707
12 G 1
11.2
184.0
260.0
11709
18 G 1
13.2
260.0
382.0
11711
25 G 1
15.8
349.0
540.0

11722
2 x 1.5
6.6
63.0
88.0
11723
3 G 1.5
6.9
80.0
100.0
11350
3 x 1.5
6.9
80.0
100.0
11724
4 G 1.5
7.5
97.0
125.0
11725
5 G 1.5
8.4
119.0
158.0
11726
7 G 1.5
10.0
147.0
210.0
11729
12 G 1.5
12.1
267.0
340.0
11731
18 G 1.5
14.6
374.0
480.0
11733
25 G 1.5
17.6
526.0
702.0
11744
2 x 2.5
8.3
96.0
132.0
11745
3 G 2.5
9.0
144.0
168.0
11746
4 G 2.5
9.8
148.0
195.0
11747
5 G 2.5
10.9
181.0
222.0
11748
7 G 2.5
12.9
255.0
345.0
11751
12 G 2.5
15.9
441.0
572.0

2x4
9.8
120.0
184.0
11766
11768
3G4
10.6
174.0
238.0
11769
4G4
11.5
230.0
305.0
11770
5G4
12.7
273.0
388.0
11771
7G4
14.0
316.0
504.0

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Part
No.

No.cores x
cross-sec.
mm2

11781
11782
11783
11784
11785

2G6
3G6
4G6
5G6
7G6

11.5
12.4
13.8
15.7
16.6

173.0
240.0
305.0
439.0
505.0

270.0
328.0
416.0
510.0
670.0

11786
11787
11788
11789
11790

2 x 10
3 G 10
4 G 10
5 G 10
7 G 10

14.9
15.9
17.8
19.6
21.6

255.0
350.0
535.0
592.0
810.0

420.0
495.0
785.0
855.0
1308.0

11793
11794
11812

4 G 16
5 G 16
7 G 16

20.8
22.9
25.0

740.0
895.0
1282.0

882.0
1293.0
2149.0

11795
11796
11797

3 G 25
4 G 25
5 G 25

23.2
26.2
29.4

1070.0
1140.0
1380.0

1432.0
1911.0
2414.0

11798
11799
11800

3 G 35
4 G 35
5 G 35

25.7
30.4
33.8

1240.0
1576.0
1930.0

1914.0
2542.0
3180.0

11801
11802
11803
11804
11805
11806

3 G 50
4 G 50
5 G 50
3 G 70
4 G 70
5 G 70

30.0
34.6
38.8
37.6
41.3
46.1

1675.0
2155.0
2794.0
2288.0
3120.0
3705.0

3080.0
3550.0
4753.0
3840.0
4939.0
6572.0

11807
11808
11809

3 G 95
4 G 95
5 G 95

41.2
46.2
51.2

3010.0
4043.0
5026.0

5651.0
6690.0
8370.0

11810
11811

3 G 120
4 G 120

46.5
51.0

3812.0
5069.0

6342.0
8453.0

Price on
request

Dimensions and specifications may be changed without prior notice.

Photo: REpower

53

back to contents

MEGAFLEX 500

halogen-free, flame retardant,


oil-resistant, UV-resistant, flexible, meter marking

Technical data

Cable structure

Halogen-free flexible control cable,


adapted to E DIN VDE 0281 part 14
Temperature range
flexing -30C up to +90C
fixed installation -40C up to +90C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Minimum bending radius
flexing approx. 10x cable
fixed installation approx. 4x cable
Flexible
Alternate bending test according to
DIN VDE 0281-2

Bare copper, fine wire conductors, according


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Core insulation of halogen-free special
polymer
Black cores with white continuous
numbering according to DIN VDE 0293
Green-yellow earth core in the outer layer
(3 cores and above)
Cores stranded in layers with optimal
lay-length
Outer sheath, halogen-free special polymer
Outer sheath colour grey (RAL 7001)
The materials used in manufacture are
cadmium-free and contain no silicone and
are free from substances harmful to the
wetting properties of lacquers
LSZH = Low Smoke Zero Halogen.
with meter marking, change-over in 2010

Application

For fixed installation or flexible application, with free movements without forcing
which do not constantly recur and without tensile stress, for high mechanical strain.
As a measuring and control cable primarily in machinery and plant construction,
in building and air-conditioning systems, in warehousing and conveying systems, in
ship-building and for renewable energy such as in the construction of wind turbines.
Especially well-suited for use in public buildings, such as airports and train stations,
where personal injuries and subsequent damage must be prevented in the event of a
fire.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.

Part
No.

No.cores x
cross-sec.
mm2

13344
13345
13346
13347
13348
13349
13350
13351
13352
13353
13354
13355

2 x 0.5
3 G 0.5
3 x 0.5
4 G 0.5
4 x 0.5
5 G 0.5
5 x 0.5
7 G 0.5
8 G 0.5
10 G 0.5
12 G 0.5
16 G 0.5

Outer
app. mm
4.8
5.1
5.1
5.7
5.7
6.2
6.2
7.4
8.0
8.8
9.1
10.0

Cop.
weight
kg/km
9.6
14.4
14.4
19.0
19.0
24.0
24.0
33.6
38.0
48.0
58.0
76.0

Weight
app.
kg/km

Price on
request

43.0
50.0
50.0
60.0
60.0
71.0
71.0
84.0
101.0
121.0
142.0
183.0

Properties

Halogen-free
Highly flame-retardant
Resistant to oils and greases
Resistant to UV and weathering
Hydrolysis resistant
Flexible, abrasion- and wear-resistant
Ozone-resistant
Recycleable
Tests
Flame test according to VDE 0482
part 266-2-4/ BS 4066 part 3/ EN 50266-2/
IEC 60332-3-24 (previously DIN VDE 0472
part 804 test method C)
Self-extinguishing and flame retardant
according to DIN VDE 0482-332-1-2,
DIN EN/IEC 60332-1 (previously DIN VDE
0472 part 804 test method B)
Corrosiveness of combustion gases
according to NF X 10-702
Halogen-free according to DIN VDE 0482
part 267/ EN 50267-2-1/ IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density according to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2/ IEC
61034-1+2, BS 7622 part 1+2 (previously
DIN VDE 0472 part 816)
Oil-resistant acc. to VDE 0473 part 811-2-1
Hydrolysis-resistant according to DIN EN
61234-1
Ozone-resistant according to DIN
EN 60811-2-1 / DIN VDE 0281-2

Note

G = with green-yellow earth core;


x = without green-yellow earth core (OZ).
Also available as a 0.6/1 kV cable under
consideration of economical minimum
quantities. MEGAFLEX 600
screened analogue type:
MEGAFLEX 500-C

Part
No.

No.cores x
cross-sec.
mm2

13356
13357
13359
13360
13361
13362
13363
13364
13365
13366
13367

18 G 0.5
20 G 0.5
25 G 0.5
30 G 0.5
34 G 0.5
37 G 0.5
41 G 0.5
42 G 0.5
50 G 0.5
61 G 0.5
65 G 0.5

Outer
app. mm
10.7
11.2
12.7
13.5
14.5
15.0
15.8
15.8
17.3
19.4
19.4

Cop.
weight
kg/km
86.0
96.0
120.0
144.0
163.0
178.0
197.0
202.0
240.0
293.0
312.0

Weight
app.
kg/km

Price on
request

204.0
227.0
283.0
324.0
367.0
381.0
417.0
454.0
519.0
635.0
694.0
Continuation >

54

back to contents

MEGAFLEX 500

halogen-free, flame retardant,


oil-resistant, UV-resistant, flexible, meter marking

Part
No.

No.cores x
cross-sec.
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Price on
request

13368
2 x 0.75
5.2
14.4
47.0
13369
3 G 0.75
5.5
21.6
56.0
13370
3 x 0.75
5.5
21.6
56.0
13371
4 G 0.75
6.2
29.0
69.0
13372
4 x 0.75
6.2
29.0
69.0
13373
5 G 0.75
6.8
36.0
83.0
13374
5 x 0.75
6.8
36.0
83.0
13375
7 G 0.75
8.1
50.0
114.0
13376
7 x 0.75
8.1
50.0
114.0
13377
8 G 0.75
8.9
58.0
136.0
13378
10 G 0.75
9.6
72.0
172.0
13379
12 G 0.75
9.9
86.0
183.0
13380
16 G 0.75
11.5
115.0
241.0
13381
18 G 0.75
11.9
130.0
266.0
20 G 0.75
12.6
144.0
291.0
13382
13383
25 G 0.75
14.1
180.0
374.0
13384
30 G 0.75
15.4
216.0
450.0
13385
34 G 0.75
16.4
245.0
517.0
13386
37 G 0.75
17.2
260.0
541.0
41 G 0.75
17.6
296.0
611.0
13387
13388
42 G 0.75
17.6
302.0
621.0
13389
50 G 0.75
19.8
360.0
742.0
61 G 0.75
20.9
439.0
853.0
13390
13392
65 G 0.75
21.5
468.0
909.0
2x1
5.5
19.2
63.0
13393
13394
3G1
6.0
29.0
74.0
13395
3x1
6.0
29.0
74.0
13396
4G1
6.6
38.4
90.0
13397
4x1
6.6
38.4
90.0
13398
5G1
7.2
48.0
109.0
13399
7G1
8.6
67.0
151.0
13400
8G1
9.4
77.0
184.0
13401
10 G 1
10.4
96.0
224.0
13402
12 G 1
10.7
115.0
243.0
16 G 1
12.0
154.0
314.0
13403
13404
18 G 1
12.7
173.0
361.0
20 G 1
13.5
192.0
387.0
13405
13406
25 G 1
15.2
240.0
496.0
13407
34 G 1
17.4
326.0
670.0
13408
37 G 1
18.4
355.0
713.0
41 G 1
18.9
394.0
784.0
13409
13410
42 G 1
18.9
403.0
824.0
13411
50 G 1
21.0
480.0
952.0
13412
61 G 1
22.2
586.0
1140.0
13413
65 G 1
22.8
628.0
1201.0
2 x 1.5
6.3
29.0
70.0
13414
13415
3 G 1.5
6.7
43.0
94.0
13416
3 x 1.5
6.7
43.0
94.0
13417
4 G 1.5
7.3
58.0
112.0
5 G 1.5
8.2
72.0
141.0
13418
13419
7 G 1.5
9.8
101.0
191.0
8 G 1.5
10.6
115.0
224.0
13420
13421
10 G 1.5
11.7
144.0
282.0
13422
12 G 1.5
12.1
173.0
311.0
13423
16 G 1.5
13.6
230.0
392.0
13425
18 G 1.5
14.5
259.0
450.0
13426
20 G 1.5
15.2
288.0
497.0
13427
25 G 1.5
17.8
360.0
630.0
13428
34 G 1.5
19.8
490.0
842.0
13429
37 G 1.5
20.2
533.0
897.0
13430
50 G 1.5
23.7
720.0
1277.0
13431
61 G 1.5
25.3
878.0
1460.0
13432
65 G 1.5
26.0
936.0
1612.0

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Part
No.

No.cores x
cross-sec.
mm2

13433
13434
13435
13436
13437
13438
13439
13440
13441
13442
13443
13444
13445

2 x 2.5
3 G 2.5
4 G 2.5
5 G 2.5
7 G 2.5
8 G 2.5
10 G 2.5
12 G 2.5
16 G 2.5
18 G 2.5
20 G 2.5
25 G 2.5
30 G 2.5

7.6
8.3
9.1
10.2
12.1
13.2
14.7
15.2
17.5
18.1
18.7
22.2
23.7

48.0
72.0
96.0
120.0
168.0
192.0
240.0
288.0
384.0
432.0
480.0
600.0
720.0

118.0
151.0
181.0
224.0
316.0
370.0
451.0
499.0
720.0
769.0
911.0
1047.0
1280.0

13446
13447
13448
13449
13450
13451
13452
13453
13454
13455
13456
13457
13458
13459
13460

2x4
3G4
4G4
5G4
7G4
8G4
10 G 4
12 G 4
16 G 4
18 G 4
2x6
3G6
4G6
5G6
7G6

9.2
9.9
11.0
12.1
13.3
15.9
17.3
18.3
20.2
21.8
10.8
11.7
13.0
14.5
16.0

77.0
115.0
154.0
192.0
269.0
307.0
384.0
461.0
614.0
691.0
115.0
173.0
230.0
288.0
403.0

199.0
247.0
299.0
369.0
463.0
601.0
698.00
790.0
1130.0
1280.0
266.0
360.0
429.0
529.0
631.0

13461
13462
13463
13464
13465

2 x 10
3 G 10
4 G 10
5 G 10
7 G 10

14.0
15.0
16.8
18.7
20.6

192.0
288.0
384.0
480.0
672.0

440.0
550.0
708.0
862.0
1124.0

13466
13467
13468
13469
13470

2 x 16
3 G 16
4 G 16
5 G 16
7 G 16

16.5
17.6
19.7
21.9
24.4

307.0
461.0
641.0
768.0
1075.0

642.0
830.0
1060.0
1270.0
1794.0

13471
13472
13473
13474
13475
13476

3 G 25
4 G 25
5 G 25
3 G 35
4 G 35
5 G 35

22.5
25.2
27.9
25.2
28.0
31.0

720.0
960.0
1200.0
1008.0
1344.0
1680.0

1190.0
1594.0
2014.0
1590.0
2200.0
2693.0

13477
13478
13479

3 G 50
4 G 50
5 G 50

29.5
33.4
37.2

1440.0
1920.0
2400.0

2571.0
3087.0
3980.0

13480
13481
13482

3 G 70
4 G 70
5 G 70

37.0
41.2
46.0

2016.0
2688.0
3360.0

3207.0
4077.0
5501.0

13483
13484
13485

3 G 95
4 G 95
5 G 95

41.0
46.0
50.5

2736.0
3648.0
4560.0

4708.0
5590.0
6972.0

13486
13487
13488
13489

3 G 120
4 G 120
3 G 150
4 G 150

45.7
50.3
52.2
57.0

3456.0
4608.0
4320.0
5760.0

5515.0
7100.0
6279.0
7781.0

Price on
request

Dimensions and specifications may be changed without prior notice.

55

back to contents

MEGAFLEX 500-C

halogen-free, flame retardant, oil-resistant,


UV-resistant, flexible, screened, EMC-preferred types, meter marking

Technical data

Cable structure

Halogen-free flexible control cable,


adapted to E DIN VDE 0281 part 14
Temperature range
flexing -30C up to +80C
fixed installation -40C up to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Minimum bending radius
flexing approx. 10x cable
fixed installation approx. 4x cable
Flexible
Alternate bending test according to
DIN VDE 0281-2
Coupling resistance
max. 250 Ohm/km

Bare copper, fine wire conductors, according


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Core insulation of halogen-free special
polymer
Black cores with white continuous
numbering according to DIN VDE 0293
Green-yellow earth core in the outer layer
(3 cores and above)
Cores stranded in layers with optimal
lay-length
Separating foil
Tinned copper braided screening. coverage
approx. 85%
Outer sheath, halogen-free special polymer
Outer sheath colour grey (RAL 7001)
with meter marking, change-over in 2010
The materials used in manufacture are
cadmium-free and contain no silicone and
are free from substances harmful to the
wetting properties of lacquers
LSZH = Low Smoke Zero Halogen.

Application

For fixed installation and flexible application, with free movements without forcing which do
not constantly recur and without tensile stress, for high mechanical strain. Interference-free
transmission of signals and pulse is assured by the high degree of screening.
As a measuring and control cable primarily in machinery and plant construction, in building
and air-conditioning systems, in warehousing and conveying systems, in ship-building and
for renewable energy such as in the construction of wind turbines.
Especially well-suited for use in public buildings, such as airports and train stations, where
personal injuries and subsequent damage must be prevented in the event of a fire.
EMC = Electromagnetic compatibillity
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.

Part
No.

No.cores x
cross-sec.
mm2

13500
13501
13502
13503
13504
13505
13506
13507

2 x 0.5
3 G 0.5
3 G 0.5
4 G 0.5
4 G 0.5
5 G 0.5
5 x 0.5
7 G 0.5

Outer
app. mm

Cop.
weight
kg/km

5.7
6.0
6.0
6.5
6.5
7.0
7.0
7.9

35.0
42.0
42.0
47.0
47.0
56.0
56.0
69.0

Weight
app.
kg/km

Price on
request

46.0
56.0
56.0
62.0
62.0
75.0
75.0
98.0

Part
No.

No. cores x
cross-sec.
mm2

13508
13509
13510
13511
13512
13514
13515

8 G 0.5
10 G 0.5
12 G 0.5
16 G 0.5
18 G 0.5
20 G 0.5
25 G 0.5

Properties

Halogen-free
Highly flame-retardant
Resistant to oils and greases
Resistant to UV and weathering
Flexible, abrasion- and wear-resistant
Ozone-resistant
Recycleable
Tests
Flame test according to VDE 0482
part 266-2-4/ BS 4066 part 3/ EN 50266-2/
IEC 60332-3-24 (previously DIN VDE 0472
part 804 test method C)
Self-extinguishing and flame retardant
according to DIN VDE 0482-332-1-2, DIN EN/
IEC 60332-1 (previously DIN VDE 0472 part
804 test method B)
Corrosiveness of combustion gases
according to NF X 10-702
Halogen-free according to DIN VDE 0482
part 267/ EN 50267-2-1/ IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density according to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2/ IEC
61034-1+2, BS 7622 part 1+2 (previously
DIN VDE 0472 part 816)
Oil-resistant acc. to VDE 0473 part 811-2-1
hydrolysis resistant according to
DIN EN 61234-1
Ozone-resistant according to DIN
EN 60811-2-1 / DIN VDE 0281-2

Note

G = with green-yellow earth core;


x = without green-yellow earth core (OZ).
unscreened analogue type:
MEGAFLEX 500

Outer
app. mm
8.5
9.3
9.6
10.7
11.2
11.9
13.4

Cop.
weight
kg/km
80.0
94.0
108.0
129.0
145.0
172.0
240.0

Weight
app.
kg/km

Price on
request

116.0
135.0
158.0
210.0
216.0
240.0
315.0
Continuation >

56

back to contents

MEGAFLEX 500-C

halogen-free, flame retardant, oil-resistant,


UV-resistant, flexible, screened, EMC-preferred types, meter marking

Part
No.

No.cores x
cross-sec.
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Price on
request

13516
2 x 0.75
6.1
40.0
60.0
13517
3 G 0.75
6.4
52.0
68.0
13518
3 x 0.75
6.4
52.0
68.0
13519
4 G 0.75
6.9
60.0
78.0
13520
4 x 0.75
6.9
60.0
78.0
13521
5 G 0.75
7.4
71.0
95.0
13522
5 x 0.75
7.4
71.0
95.0
13523
7 G 0.75
8.6
91.0
130.0
13524
7 x 0.75
8.6
91.0
130.0
13525
8 G 0.75
9.4
110.0
145.0
13526
10 G 0.75
10.0
137.0
180.0
13527
12 G 0.75
10.4
142.0
203.0
13528
16 G 0.75
11.6
200.0
275.0
13529
18 G 0.75
12.4
212.0
290.0
20 G 0.75
12.9
238.0
320.0
13530
13531
25 G 0.75
14.8
281.0
413.0

13532
2x1
6.4
50.0
66.0
13533
3G1
6.7
60.0
80.0
3x1
6.7
60.0
80.0
13534
13535
4G1
7.3
71.0
100.0
13536
4x1
7.3
71.0
100.0
5G1
7.8
88.0
130.0
13537
13538
7G1
9.1
111.0
160.0
8G1
9.9
127.0
197.0
13539
13540
10 G 1
10.8
150.0
232.0
13541
12 G 1
11.2
184.0
260.0
13542
16 G 1
12.3
209.0
346.0
13543
18 G 1
13.2
260.0
382.0
13544
20 G 1
13.8
317.0
440.0
13545
25 G 1
15.8
349.0
540.0

13546
2 x 1.5
6.6
63.0
88.0
13547
3 G 1.5
6.9
80.0
100.0
3 x 1.5
6.9
80.0
100.0
13548
13549
4 G 1.5
7.5
97.0
125.0
5 G 1.5
8.4
119.0
158.0
13550
13552
7 G 1.5
10.0
147.0
210.0
13554
8 G 1.5
11.1
170.0
244.0
13556
10 G 1.5
12.0
193.0
315.0
12 G 1.5
12.1
267.0
340.0
13557
13558
16 G 1.5
14.3
315.0
424.0
13559
18 G 1.5
14.6
374.0
480.0
13560
20 G 1.5
15.9
396.0
545.0
13561
25 G 1.5
17.6
526.0
702.0

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Part
No.

No. cores x
cross-sec.
mm2

13562
13563
13565
13566
13567
13568
13569
13570

2 x 2.5
3 G 2.5
4 G 2.5
5 x 2.5
7 G 2.5
8 G 2.5
10 G 2.5
12 G 2.5

8.3
9.0
9.8
10.9
12.9
13.1
15.2
15.9

96.0
144.0
148.0
181.0
255.0
285.0
340.0
441.0

132.0
168.0
195.0
256.0
345.0
390.0
482.0
572.0

13571
13572
13573
13574
13575

2x4
3G4
4G4
5G4
7G4

9.8
10.6
11.5
12.7
14.0

120.0
174.0
230.0
273.0
316.0

220.0
251.0
305.0
388.0
504.0

13576
13577
13578
13579
13580

2x6
3G6
4G6
5G6
7G6

11.5
12.4
13.8
15.7
16.6

173.0
240.0
305.0
439.0
505.0

270.0
351.0
464.0
546.0
670.0

13581
13582
13583
13584
13585

2 x 10
3 G 10
4 G 10
5 G 10
7 G 10

14.9
15.9
17.8
19.6
21.6

255.0
350.0
535.0
592.0
810.0

461.0
574.0
785.0
914.0
1308.0

13586
13587
13588
13589
13590

2 x 16
3 G 16
4 G 16
5 G 16
7 G 16

17.2
19.0
20.8
22.9
25.0

422.0
585.0
740.0
895.0
1282.0

670.0
911.0
1105.0
1293.0
2149.0

13591

4 G 25

26.2

1140.0

1911.0

13592

4 x 35

30.4

1576.0

2542.0

13593

4 G 50

34.6

2155.0

3550.0

13594

4 G 70

41.3

3120.0

4939.0

13595

4 G 95

46.2

4043.0

6690.0

13596

4 G 120

51.0

5069.0

8453.0

13597

4 G 150

59.2

5792.0

9104.0

Price on
request

Dimensions and specifications may be changed without prior notice.

57

back to contents

JZ-600

flexible, number coded, 0.6/1kV, meter marking

Technical data

Special PVC control cable adapted to DIN


VDE 0262/12.95 and DIN VDE 0281 part 13,
with insulation thickness for 1 kV type
Temperature range
flexing -5C up to +80C
fixed installation -40C up to +80C
Nominal voltage U0/U 0.6/1 kV
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Power rating
as per DIN VDE 0298
Minimum bending radius
flexing 7.5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors, acc. to


DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Special PVC core insulation TI2, according to
DIN VDE 0281 part 1
Black cores with white number imprints
according to DIN VDE 0293
Green-yellow earth core in the outer layer
(3 cores and above)
Cores stranded in layers with optimal
lay-length
Special PVC outer sheath TM2, according to
DIN VDE 0281 part 1
colour black (RAL 9005)
with meter marking, change-over in 2010

Application

Properties

Extensively oil resistant, chemical resistance see table Technical Informations


PVC self-extinguishing and flame retardant
according to VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers
Resistant to ultra violet rays (UV)

Note

G = with green-yellow earth core;


x = without green-yellow earth core (OZ).
Different dimensions are also available with
red resp. blue cores.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type: JZ-600-Y-CY

Wiring cable for measuring and controlling purposes in tool machinery, conveyor belts and production lines; for plant installations, air conditioning, in steel production plants and rolling mills. Suitable for flexible use at medium mechanical stresses with free movement without tensile
stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation). Not suitable to be used as direct burial- or as
underwater cable. The cores have been numbered in such a way that the numbers are easily identifiable; even if the cable has only been stripped
a few cm. The core numbers have been underlined to avoid confusion. The earth core is located in the outer layer. The black, special PVC outer
sheath is resistant to the ultra violet radiation.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part
No.

No.cores x
cross-sec.
mm2

10550
10551
10552
10553
10554
10555
10556
10557
10558
10559
10560
10561
10562
10563
10564
10565
10566
10567
10568
10569
10570
10571
10572
10573
10574
10575
10576
10577
10578
10579
10580
10581

2 x 0.5
3 G 0.5
3 x 0.5
4 G 0.5
4 x 0.5
5 G 0.5
5 x 0.5
6 G 0.5
7 G 0.5
7 x 0.5
8 G 0.5
8 x 0.5
10 G 0.5
12 G 0.5
12 x 0.5
14 G 0.5
16 G 0.5
18 G 0.5
20 G 0.5
21 G 0.5
25 G 0.5
30 G 0.5
32 G 0.5
34 G 0.5
40 G 0.5
42 G 0.5
50 G 0.5
52 G 0.5
61 G 0.5
65 G 0.5
80 G 0.5
100 G 0.5

Outer
app. mm
6.3
6.7
6.7
7.2
7.2
8.0
8.0
8.9
8.9
8.9
10.2
10.2
11.2
11.4
11.4
12.3
12.9
13.8
14.4
14.4
16.4
17.2
18.0
18.7
20.2
20.2
22.1
22.1
23.6
25.0
27.2
30.2

Cop.
weight
kg/km

Weight
app.
kg/km

9.6
14.4
14.4
19.0
19.0
24.0
24.0
29.0
33.6
33.6
38.0
38.0
48.0
58.0
58.0
67.0
76.0
86.0
96.0
96.0
120.0
144.0
154.0
163.0
192.0
202.0
240.0
252.0
293.0
312.0
384.0
480.0

56.0
68.0
68.0
100.0
100.0
117.0
117.0
126.0
138.0
138.0
150.0
150.0
176.0
200.0
200.0
230.0
250.0
276.0
293.0
305.0
335.0
348.0
355.0
520.0
590.0
595.0
715.0
740.0
840.0
880.0
960.0
1050.0

Price on
request

Part
No.

No. cores x
cross-sec.
mm2

10582
10583
10584
10585
10586
10587
10588
10589
10590
10591
10592
10593
10594
10595
10596
10597
10598
10599
10600
10601
10602
10603
10604
10605
10606
10607
10608
10609
10610
10611
10612
10613

2 x 0.75
3 G 0.75
3 x 0.75
4 G 0.75
4 x 0.75
5 G 0.75
5 x 0.75
6 G 0.75
6 x 0.75
7 G 0.75
7 x 0.75
8 G 0.75
8 x 0.75
9 G 0.75
10 G 0.75
12 G 0.75
12 x 0.75
14 G 0.75
15 G 0.75
18 G 0.75
20 G 0.75
21 G 0.75
25 G 0.75
32 G 0.75
34 G 0.75
37 G 0.75
40 G 0.75
41 G 0.75
42 G 0.75
50 G 0.75
61 G 0.75
65 G 0.75

Outer
app. mm
6.6
7.0
7.0
7.6
7.6
8.4
8.4
9.3
9.3
9.3
9.3
10.9
10.9
11.8
11.8
12.3
12.3
12.9
13.8
14.5
15.4
16.1
17.4
19.1
19.9
19.9
21.5
21.5
21.5
23.5
25.3
26.9

Cop.
weight
kg/km

Weight
app.
kg/km

14.4
21.6
21.6
29.0
29.0
36.0
36.0
43.0
43.0
50.0
50.0
58.0
58.0
65.0
72.0
86.0
86.0
101.0
108.0
130.0
144.0
151.0
180.0
230.0
245.0
260.0
288.0
296.0
302.0
360.0
439.0
468.0

66.0
74.0
74.0
126.0
126.0
140.0
140.0
170.0
170.0
190.0
190.0
212.0
212.0
227.0
238.0
257.0
257.0
286.0
319.0
362.0
394.0
422.0
486.0
595.0
638.0
696.0
726.0
750.0
770.0
895.0
1070.0
1110.0

Price on
request

Continuation >

58

back to contents

JZ-600

flexible, number coded, 0.6/1kV, meter marking

Part
No.

No.cores x
cross-sec.
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Price on
request

10614
80 G 0.75
28.9
576.0
1500.0
10615
100 G 0.75
32.1
720.0
1889.0
10616
2x1
7.0
19.2
80.0
10617
3G1
7.3
29.0
96.0
10618
3x1
7.3
29.0
96.0
10619
4G1
8.2
38.4
100.0
10620
4x1
8.2
38.4
100.0
10621
5 G 1
9.2
48.0
130.0
10622
5x1
9.2
48.0
130.0
10623
6G1
9.9
58.0
150.0
10624
7G1
9.9
67.0
170.0
10625
7x1
9.9
67.0
170.0
10626
8G1
11.6
77.0
230.0
10627
9G1
12.8
86.0
250.0
10 G 1
12.8
96.0
270.0
10628
10629
10 x 1
12.8
96.0
270.0
10630
12 G 1
13.0
115.0
290.0
10631
12 x 1
13.0
115.0
290.0
10632
14 G 1
14.0
134.0
320.0
16 G 1
14.8
154.0
360.0
10633
10634
18 G 1
15.7
173.0
405.0
10635
18 x 1
15.7
173.0
405.0
20 G 1
16.7
192.0
450.0
10636
10637
20 G 1
16.7
192.0
480.0
21 G 1
17.4
205.0
510.0
10638
10639
24 G 1
18.4
236.0
550.0
10640
25 G 1
18.8
240.0
570.0
10641
25 x 1
18.8
240.0
570.0
10642
26 G 1
18.8
252.0
590.0
10643
30 x 1
19.9
308.0
650.0
10644
34 G 1
21.5
326.0
750.0
10645
36 G 1
21.5
346.0
790.0
10646
40 G 1
23.2
384.0
850.0
10647
40 x 1
23.2
384.0
850.0
41 G 1
23.2
394.0
890.0
10648
10649
42 G 1
23.2
403.0
900.0
50 G 1
25.6
480.0
1100.0
10650
10651
56 G 1
26.4
538.0
1190.0
10652
61 G 1
27.3
586.0
1266.0
10653
65 G 1
29.0
628.0
1560.0
80 G 1
31.4
786.0
1810.0
10654
10655
100 G 1
34.8
960.0
1950.0

10656
2 x 1.5
8.2
29.0
95.0
10657
3 G 1.5
8.6
43.0
112.0
3 x 1.5
8.6
43.0
112.0
10658
10659
4 G 1.5
9.6
58.0
139.0
10660
4 x 1.5
9.6
58.0
139.0
10661
5 G 1.5
10.7
72.0
170.0
5 x 1.5
10.7
72.0
170.0
10662
10663
6 G 1.5
11.6
86.0
190.0
7 G 1.5
11.6
101.0
225.0
10664
10665
7 x 1.5
11.6
101.0
225.0
10666
8 G 1.5
13.8
115.0
250.0
10667
9 G 1.5
15.2
130.0
280.0
10668
10 G 1.5
15.2
144.0
300.0
10669
11 G 1.5
15.5
158.0
330.0
10670
12 G 1.5
15.5
173.0
370.0
10671
12 x 1.5
15.5
173.0
370.0
10672
14 G 1.5
16.6
202.0
400.0
10673
16 G 1.5
17.5
230.0
450.0
10674
18 G 1.5
18.6
259.0
520.0
10675
19 G 1.5
18.6
279.0
550.0
20 G 1.5
19.7
288.0
600.0
10676
10677
21 G 1.5
20.6
302.0
600.0
10678
25 G 1.5
22.5
360.0
730.0
10679
32 G 1.5
24.5
461.0
880.0
10680
34 G 1.5
25.6
490.0
950.0
10681
40 G 1.5
27.6
576.0
990.0
42 G 1.5
27.6
605.0
1120.0
10682
10683
50 G 1.5
30.4
720.0
1400.0
10684
56 G 1.5
31.5
806.0
1530.0
10685
61 G 1.5
32.6
878.0
1700.0

Weight
app.
kg/km

Part
No.

No. cores x
cross-sec.
mm2

Outer
app. mm

Cop.
weight
kg/km

10686
10687
10688
10689
10690
10691
10692
10693
10694
10695
10696
10697
10698
10699
10700
10701
10702
10703
10704
10705
10706
10707
10708

65 G 1.5
80 G 1.5
100 G 1.5
2 x 2.5
3 G 2.5
3 x 2.5
4 G 2.5
4 x 2.5
5 G 2.5
5 x 2.5
7 G 2.5
7 x 2.5
8 G 2.5
12 G 2.5
14 G 2.5
18 G 2.5
21 G 2.5
25 G 2.5
34 G 2.5
42 G 2.5
50 G 2.5
61 G 2.5
100 G 2.5

34.8
37.4
41.6
9.4
10.1
10.1
11.2
11.2
12.5
12.5
13.8
13.8
16.1
18.3
19.4
22.0
25.0
26.7
30.4
33.0
36.2
38.8
49.5

936.0
1152.0
1440.0
48.0
72.0
72.0
96.0
96.0
120.0
120.0
168.0
168.0
192.0
288.0
336.0
432.0
504.0
600.0
816.0
1008.0
1200.0
1464.0
2400.0

1900.0
2300.0
2700.0
160.0
175.0
175.0
203.0
203.0
251.0
251.0
330.0
330.0
400.0
553.0
630.0
795.0
930.0
1110.0
1450.0
1750.0
2100.0
2540.0
3850.0

10709
10710
10711
10712
10713
10714
10715

2x4
3G4
4G4
5G4
7G4
8G4
12 G 4

11.4
12.3
13.7
15.2
16.7
19.9
22.6

77.0
115.0
154.0
192.0
269.0
307.0
461.0

180.0
230.0
310.0
410.0
540.0
710.0
860.0

10716
10717
10718
10719

3G6
4G6
5G6
7G6

14.0
15.5
17.3
19.2

173.0
230.0
288.0
403.0

370.0
430.0
650.0
860.0

10720
10721
10722
10723

3 G 10
4 G 10
5 G 10
7 G 10

16.4
18.2
20.4
22.4

288.0
384.0
480.0
672.0

660.0
790.0
960.0
1300.0

10724
10725
10726
10727

3 G 16
4 G 16
5 G 16
7 G 16

20.5
22.6
25.4
27.8

461.0
614.0
768.0
1075.0

700.0
1100.0
1600.0
1890.0

10728
10729
10730
10731

3 G 25
4 G 25
5 G 25
7 G 25

24.8
27.6
30.3
33.6

720.0
960.0
1200.0
1680.0

1450.0
1600.0
2050.0
2900.0

10732
10733
10734

3 G 35
4 G 35
5 G 35

27.5
30.5
34.1

1008.0
1344.0
1680.0

1900.0
2400.0
2900.0

10735
10736
10742

3 G 50
4 G 50
5 G 50

33.5
37.2
41.8

1440.0
1920.0
2400.0

2700.0
3400.0
4361.0

10737
10738
10743

3 G 70
4 G 70
5 G 70

38.7
42.7
47.6

2016.0
2688.0
3360.0

3300.0
4400.0
5807.0

10739
10740
10744

3 G 95
4 G 95
5 G 95

43.3
48.0
52.8

2736.0
3648.0
4560.0

5050.0
6010.0
7752.0

10741

4 G 120

52.6

4608.0

7500.0

10745

4 G 150

61.3

5760.0

8640.0

10746

4 G 185

67.1

7104.0

10380.0

Price on
request

Dimensions and specifications may be changed without prior notice.

59

back to contents

JZ-600-Y-CY

flexible, number coded, 0.6/1kV, Cu screened,


meter marking, EMC-preferred type

Technical data

Special control cable PVC insulation


on the basis of DIN VDE 0262/12.95
and DIN VDE 0281 part 13
Temperature range
flexing -5C up to +80C
fixed installation -40C up to +90C
Nominal voltage U0/U 0.6/1 kV
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Power rating
according to DIN VDE 0298
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Coupling resistance max. 250 Ohm/km

Cable structure

Bare copper, fine wire conductors, according


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Special PVC core insulation TI2, according to
DIN VDE 0281 part 1
Black cores with sequential numbering imprinted in white, according to DIN VDE 0293
Green-yellow earth core in the outer layer
(3 cores and above)
Cores stranded in layers with optimal
lay-length
PVC-insulated inner sheath
Braided screen of tinned copper wires,
coverage approx. 85%
Special PVC outer sheath TM2, according to
DIN VDE 0281 part 1
colour black (RAL 9005)
with meter marking, change-over in 2010

Properties

Extensively oil resistant


Chemical Resistance - see table Technical
Informations
PVC self-extinguishing and flame retardant
according to VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers
Resistant to ultra violet rays

Note

G = with green-yellow earth core;


x = without green-yellow earth core (OZ).
Further sizes are available upon request.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type: JZ-600

Application

Wiring cable for measuring and controlling purposes in tool machinery, conveyor belts and production lines; for plant installations, air condition
ing, in steel production plants and rolling mills. Suitable for flexible use at medium mechanical stresses with free movement without tensile stress
or forced movements in dry, moist and wet environments as well as outside (fixed installation). Not suitable to be used as direct burial- or as
underwater cable. The cores have been numbered in such a way that the numbers are easily identifiable, even if the cable has only been stripped
a few cm. The core numbers have been underlined to avoid confusion. The earth core is located in the outer layer. The black, special PVC outer
sheath is resistant to the ultra violet radiation. Interference-free transmission of signals and pulses is assured by the high degree of screening.
EMC = Electromagnetic compatibility
To optimise the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part
No.

No.cores x
cross-sec.
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Price on
request

11464
2 x 0.5
8.5
41.0
129.0
11465
3 G 0.5
8.8
45.0
150.0
11466
4 G 0.5
9.6
54.0
170.0
11467
5 G 0.5
10.2
66.0
199.0
11469
7 G 0.5
11.1
79.0
235.0
11472
12 G 0.5
14.0
137.0
320.0
11475
18 G 0.5
16.2
156.0
428.0
11478
25 G 0.5
19.2
250.0
503.0
















Part
No.

No. cores x
cross-sec.
mm2

11489
11490
11491
11492
11494
11498
11501
11504
11516
11517
11518
11519
11521
11525
11528
11532
11546
11547
11548
11549
11551
11556
11559
11563

2 x 0.75
3 G 0.75
4 G 0.75
5 G 0.75
7 G 0.75
12 G 0.75
18 G 0.75
25 G 0.75
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
2 x 1.5
3 G 1.5
4 G 1.5
5 G 1.5
7 G 1.5
12 G 1.5
18 G 1.5
25 G 1.5

Outer
app. mm

8.8
9.3
9.9
10.8
11.5
14.6
17.1
20.3
9.4
9.8
10.4
11.4
12.5
15.7
18.4
21.8
10.4
11.1
11.8
13.1
14.2
18.4
21.5
25.6

Cop.
weight
kg/km

46.0
57.0
63.0
76.0
100.0
175.0
240.0
306.0
54.0
64.0
76.0
89.0
114.0
186.0
284.0
387.0
64.0
82.0
99.0
123.0
148.0
274.0
386.0
531.0

Weight
app.
kg/km

Price on
request

143.0
155.0
190.0
228.0
323.0
410.0
560.0
730.0
150.0
163.0
200.0
239.0
289.0
464.0
628.0
855.0
162.0
187.0
240.0
289.0
383.0
592.0
806.0
1241.0
Continuation >

60

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JZ-600-Y-CY

flexible, number coded, 0.6/1kV, Cu screened,


meter marking, EMC-preferred type

Part
No.

No.cores x
cross-sec.
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Price on
request

Part
No.

11574
2 x 2.5
11.8
110.0
272.0
11575
3 G 2.5
12.7
148.0
298.0
11576
4 G 2.5
13.8
169.0
345.0
11577
5 G 2.5
15.1
220.0
427.0
11578
7 G 2.5
16.3
284.0
561.0
11580
12 G 2.5
21.3
470.0
857.0
11582
18 G 2.5
25.4
572.0
1355.0
11584
25 G 2.5
30.0
740.0
1995.0

11590
2x4
14.2
124.0
306.0
11591
3G4
15.1
178.0
391.0
11592
4G4
16.2
234.0
527.0
11593
5G4
18.0
284.0
700.0
11594
7G4
19.8
321.0
920.0
11596
12 G 4
25.8
581.0
1510.0
11597
2x6
15.9
176.0
420.0
11598
3G6
16.9
245.0
629.0
11599
4G6
18.7
316.0
731.0
11600
5G6
20.4
442.0
1105.0
7G6
22.2
530.0
1465.0
11601

11602
2 x 10
18.3
260.0
845.0
11603
3 G 10
19.2
367.0
1125.0
11604
4 G 10
21.2
549.0
1345.0
11605
5 G 10
23.2
604.0
1635.0
11606
7 G 10
26.8
820.0
2210.0

11607
2 x 16
22.8
491.0
1150.0
11608
3 G 16
24.7
653.0
1395.0
11609
4 G 16
27.0
807.0
1870.0

No. cores x
cross-sec.
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

11610
11611

5 G 16
7 G 16

30.0
32.2

940.0
1345.0

2720.0
3213.0

11612
11613
11614
11615

3 G 25
4 G 25
5 G 25
7 G 25

29.2
32.0
35.7
39.0

920.0
1169.0
1420.0
1921.0

2465.0
2750.0
3490.0
4980.0

11616
11617
11618

3 G 35
4 G 35
5 G 35

32.3
35.8
39.5

1250.0
1680.0
2020.0

3230.0
4100.0
4950.0

11619
11620
11621
11622
11623
11624

3 G 50
4 G 50
5 G 50
3 G 70
4 G 70
5 G 70

39.7
43.4
47.8
44.9
49.1
53.8

1887.0
2370.0
2880.0
2516.0
3257.0
4032.0

4590.0
5780.0
7210.0
5610.0
7480.0
9390.0

11625
11626
11627

3 G 95
4 G 95
5 G 95

49.6
54.1
57.7

3086.0
4060.0
5244.0

8585.0
10220.0
13800.0

11628
11629

3 G 120
4 G 120

51.5
59.4

4176.0
5231.0

11105.0
13750.0

13137

4 G 150

67.9

7760.0

15990.0

13147

4 G 185

74.0

7760.0

18470.0

Price on
request

Dimensions and specifications may be changed without prior notice.

Photo: REpower

61

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Single 600-J/-O

meter marking

special single core cable, 0.6/1kV,

Technical data

Special PVC control cable according to


UL-Style 10107 and CSA AWM I/II A/B,
adapted to DIN VDE 0281 part 3, DIN VDE 0281
part 13, to UL-Std. 758
Temperature range
flexing -5C bis +90C
fixed installation -40C bis +90C
Permissible operating temperature
max. 90C at conductor
Nominal voltage U0/U 0.6/1 kV
nach UL+CSA 600V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7.5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors according


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
1. Core insulation of special PVC. TI2 accord
ing to DIN VDE 0281 part 1 and UL-Std. 1581
class 43, colour black or green-yellow
2. Core insulation (sheath) of special PVC,
TM2 according to DIN VDE 0821 part 1 and
UL Std. 1581 class 43, colour black
(RAL 9005)
with meter marking, change-over in 2010

Properties

Chemical Resistance - see table Technical


informations
PVC self-extinguishing and flame
retardant according to VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
UL-VW 1
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers
Resistant to ultra violet rays

Note

G = with green-yellow earth core;


x = without green-yellow earth core.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm2.

Application

PVC Single cores suitable for flexible use at medium mechanical stresses with free movement without tensile stress or forced movements in dry,
moist and wet environments as well as outside (fixed installation). Not suitable to be used as direct burial- or as underwater cable.
These two norms approved single core is designed for export orientated manufacturer of machine tools, conveyor belts and production lines.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.

Part
No.
10881
10882
10883
10884
10885
10886
10887
10888
10889
10890
10891
10892

No.cores x
cross-sec.
mm2
1G6
1 x 6
1 G 10
1 x 10
1 G 16
1 x 16
1 G 25
1 x 25
1 G 35
1 x 35
1 G 50
1 x 50

AWGNo.

Core
colour

10
10
8
8
6
6
4
4
2
2
1
1

green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black

Outer Cop.
weight
app.
kg/km
mm
7.8
7.8
9.0
9.0
10.0
10.0
11.5
11.5
13.0
13.0
15.6
15.6

58.0
58.0
96.0
96.0
154.0
154.0
240.0
240.0
336.0
336.0
480.0
480.0

Weight
app.
kg/km

Price
on
request

Part
No.

118.0
118.0
180.0
180.0
250.0
250.0
370.0
370.0
490.0
490.0
665.0
665.0

10893
10894
10895
10896
10897
10898
10899
10900
10901
10902
10903
10904

No. cores x
cross-sec.
mm2
1 G 70
1 x 70
1 G 95
1 x 95
1 G 120
1 x 120
1 G 150
1 x 150
1 G 185
1 x 185
1 G 240
1 x 240

AWGNo.
2/0
2/0
3/0
3/0
4/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil

Price
on
request

Core
colour

Outer Cop.
weight
app.
kg/km
mm

Weight
app.
kg/km

green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black

17.9
17.9
19.5
19.5
22.3
22.3
25.0
25.0
28.6
28.6
31.4
31.4

910.0
910.0
1195.0
1195.0
1545.0
1545.0
1750.0
1750.0
2320.0
2320.0
2960.0
2960.0

672.0
672.0
912.0
912.0
1152.0
1152.0
1440.0
1440.0
1776.0
1776.0
2304.0
2304.0

Dimensions and specifications may be changed without prior notice.

62

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Single 600-CY-J/-O

special single core cable, Cu-screened,


EMC-preferred type, meter marking

Technical data

Special PVC control cable according to


UL-Style 10107 and CSA AWM I/II A/B,
adapted to DIN 0281 part 3, DIN VDE 0281
part 13, to UL-Std. 758
Temperature range
flexing -5C up to +90C
fixed installation -40C up to +90C
Permissible operating temperature
max. 90C at conductor
Nominal voltage U0/U 0.6/1 kV
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7.5x cable
fixed installation 4x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors, according


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
1. Core isulation of special PVC, TI2 accord
ing to DIN VDE 0281 part 1 and UL-Std. 1581
class 43, colour black or green-yellow
Tinned copper braided screening, coverage
approx. 85%
2. Core insulation of spezial PVC, TM2
according to DIN VDE 0281 part 1 and UL
Std. 1581 class 43, colour black (RAL 9005)
with meter marking, change-over in 2010

Properties

Chemical Resistance - see table Technical


Information
PVC self-extinguishing and flame retardant
according to VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
UL-VW 1
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers
Resistant to ultra violet rays

Note

G = with green-yellow earth core;


x = without green-yellow earth core.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm2.

Application

PVC Single cores suitable for flexible use at medium mechanical stresses with free movement without tensile stress or forced movements in dry,
moist and wet environments as well as outside (fixed installation). Not suitable to be used as direct burial- or as underwater cable.
These two norms approved single core is designed for export orientated manufacturer of machine tools, conveyor belts and production lines.
These screened cables are particulary suitable for the interference-free transmission in instrumentation and control engineering applications
(electromagnetic compatibility).
EMC = Electromagnetic compatibillity
To optimise the EMC features we recommend a large round contact of the copper braiding on both ends.
=The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part
No.
10910
10911
10912
10913
10914
10915
10916
10917
10918
10919
10920
10921

No.cores x
cross-sec.
mm2
1G6
1x6
1 G 10
1 x 10
1 G 16
1 x 16
1 G 25
1 x 25
1 G 35
1 x 35
1 G 50
1 x 50

AWGNo.
10
10
8
8
6
6
4
4
2
2
1
1

Core
colour

Outer Cop.
weight
app.
kg/km
mm

Weight
app.
kg/km

green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black

7.6
7.6
9.4
9.4
10.4
10.4
12.0
12.0
14.4
14.4
16.4
16.4

140.0
140.0
230.0
230.0
300.0
300.0
420.0
420.0
615.0
615.0
825.0
825.0

72.0
72.0
130.0
130.0
190.0
190.0
260.0
260.0
405.0
405.0
560.0
560.0

Price
on
request

Part
No.
10922
10923
10924
10925
10926
10927
10928
10929
10930
10931
10932
10933

No. cores x
cross-sec.
mm2
1 G 70
1 x 70
1 G 95
1 x 95
1 G 120
1 x 120
1 G 150
1 x 150
1 G 185
1 x 185
1 G 240
1 x 240

AWGNo.
2/0
2/0
3/0
3/0
4/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil

Core
colour

Outer Cop.
weight
app.
kg/km
mm

green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black

17.4
17.4
20.1
20.1
23.0
23.0
26.1
26.1
29.3
29.3
32.2
32.2

780.0
780.0
1030.0
1030.0
1285.0
1285.0
1430.0
1430.0
1940.0
1940.0
2530.0
2530.0

Weight
app.
kg/km

Price
on
request

1090.0
1090.0
1395.0
1395.0
1770.0
1770.0
1930.0
1930.0
2635.0
2635.0
3380.0
3380.0

Dimensions and specifications may be changed without prior notice.

63

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JZ-600 HMH

flexible control cable, halogen-free, extremely fire resistant,


oil resistant , 0.6/1kV, meter marking
1)

Technical data

Halogen-free, flexible control cable, core


construction adapted to E DIN VDE 0281
part 14 and DIN VDE 0281 part 13
Temperature range
flexing -15C up to +70C
fixed -40C up to +70C
Nominal voltage U0 /U 0.6/1 kV
Test voltage 4000 V
Minimum bending radius
for permanent bending
approx. 15x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, fine wire conductor according


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and/or
IEC 60228 cl. 5
Halogen-free polymer core insulation,
TI6 acc. to E DIN VDE 0281 Part 14
Black cores with continuous white number
ing according to DIN VDE 0293
Green-yellow earth core in the outer layer
(3 cores and above)
Cores stranded in layers with optimal
lay-length
Halogen-free polymer sheath, TM7 acc. to
E DIN VDE 0281 Part 14
Sheath colour black (RAL 9005)
with meter marking, change-over in 2010
LSZH = Low Smoke Zero Halogen.

Properties

) For critical applications recommend you


request a consultation
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers
Test
Flame test acc. to VDE 0482 Part 266-2,
BS 4066 Part 3/ DIN EN 50266-2/
IEC 60332-3 (as per DIN VDE 0472 Part 804
Test Method C)
self-extinguishing and flame retardant
according to VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Corrosiveness of corrosive gases acc. to VDE
0482, Part 267/ DIN EN 50267-2-2/
IEC 607542 (as per DIN VDE 0472, Part 813)
Halogen-free acc. to VDE 0482, Part 267/
DIN EN 50267-2-1/ IEC 60754-1 (as per
DIN VDE 0472, Part 815)
Smoke density according to VDE 0482 part
1034-1+2 / IEC 61034-1+2 /
DIN EN 61034-1+2 / BS 7622 part 1+2
(equivalent DIN VDE 0472 part 816)

Note

G = with green-yellow earth core;


x = without green-yellow earth core (OZ).
screened analogue type: JZ-600 HMH-C

Application

Halogen-free, flame retardant cables are used as measuring and control cable in machine tools, conveyor belts, production lines as well as in
plant installations, heating and air-conditioning systems and steel production works. For fixed installation or flexible application, directed
without forcing by casual, constantly recurring free movements and without tensile stress, for medium mechanical strain. This cable is suitable
for the application in dry, damp and wet environments and outdoors (fixed installation) and for laying on, in and under plaster as well as in
concrete and masonry excluding in direct laying in vibration, compacted or compressed concrete.
EMC = Electromagnetic compatibillity
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part No.

No.cores x
cross-sec
mm2

12723
12724
12725
12726
12727
12728
12729
12730
12731
12732
12733
12734

2 x 0.5
3 G 0.5
3 x 0.5
4 G 0.5
4 x 0.5
5 G 0.5
5 x 0.5
7 G 0.5
10 G 0.5
12 G 0.5
18 G 0.5
25 G 0.5

Outer
app. mm
6.4
6.8
6.8
7.6
7.6
8.2
8.2
9.8
11.6
12.2
14.4
17.2

Cop.
weight
kg/km

Weight
app.
kg/km

9.6
14.4
14.4
19.0
19.0
24.0
24.0
33.6
48.0
58.0
86.0
120.0

57.0
69.0
69.0
104.0
104.0
121.0
121.0
145.0
186.0
224.0
292.0
357.0

Price on
request

Part No.

12735
12736
12737
12738
12739
12740
12741
12742
12743
12744
12745
12746

No. cores x
cross-sec
mm2

Outer
app. mm

2 x 0.75
3 G 0.75
3 x 0.75
4 G 0.75
4 x 0.75
5 G 0.75
5 x 0.75
7 G 0.75
10 G 0.75
12 G 0.75
18 G 0.75
25 G 0.75

6.8
7.2
7.2
8.0
8.0
8.8
8.8
10.7
12.7
13.1
15.6
18.9

Cop.
weight
kg/km
14.4
21.6
21.6
29.0
29.0
36.0
36.0
50.0
72.0
86.0
130.0
180.0

Weight
app.
kg/km

Price on
request

68.0
77.0
77.0
136.0
136.0
152.0
152.0
208.0
250.0
271.0
387.0
498.0
Continuation >

64

back to contents

JZ-600 HMH

flexible control cable, halogen-free, extremely fire resistant,


oil resistant , 0.6/1kV, meter marking
1)

Part No.

No.cores x
cross-sec
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Price on
request

12747
2x1
7.4
19.2
82.0
12748
3G1
8.0
29.0
99.0
12749
3x1
8.0
29.0
99.0
12750
4G1
8.8
38.4
140.0
12751
4x1
8.8
38.4
140.0
12752
5G1
9.8
48.0
160.0
12753
5x1
9.8
48.0
160.0
12754
7G1
11.7
67.0
217.0
12755
10 G 1
14.1
96.0
271.0
12756
12 G 1
14.5
115.0
301.0
12757
18 G 1
17.3
173.0
417.0
12758
25 G 1
21.1
240.0
576.0

12759
2 x 1.5
8.4
29.0
97.0
3 G 1.5
9.1
43.0
119.0
12760
12761
3 x 1.5
9.1
43.0
119.0
12762
4 G 1.5
9.9
58.0
148.0
12763
4 x 1.5
9.9
58.0
148.0
12764
5 G 1.5
11.0
72.0
172.0
5 x 1.5
11.0
72.0
172.0
12765
12766
7 G 1.5
13.3
101.0
243.0
12767
10 G 1.5
15.9
144.0
311.0
12 G 1.5
16.6
173.0
392.0
12768
12769
18 G 1.5
19.7
259.0
529.0
25 G 1.5
23.9
360.0
741.0
12770
12771
2 x 2.5
9.4
48.0
160.0
12772
3 G 2.5
9.9
72.0
177.0
12773
3 x 2.5
9.9
72.0
177.0
12774
4 G 2.5
11.1
96.0
209.0
12775
4 x 2.5
11.1
96.0
209.0
12776
5 G 2.5
12.4
120.0
272.0
12777
5 x 2.5
12.4
120.0
272.0
12778
7 G 2.5
15.0
168.0
340.0
12779
10 G 2.5
18.4
288.0
561.0
12 G 2.5
22.0
432.0
799.0
12780
12781
18 G 2.5
24.6
480.0
940.0
25 G 2.5
26.9
600.0
1121.0
12782

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Part No.

No. cores x
cross-sec
mm2

12783
12784
12785

3G4
4G4
5G4

12.3
13.8
15.3

115.0
154.0
192.0

255.0
319.0
423.0

12786
12787
12788

3G6
4G6
5G6

14.1
15.6
17.3

173.0
230.0
288.0

380.0
441.0
657.0

12789
12790
12791

3 G 10
4 G 10
5 G 10

16.5
18.4
20.5

288.0
384.0
480.0

668.0
796.0
972.0

12792
12793
12794

3 G 16
4 G 16
5 G 16

19.1
21.2
23.6

461.0
614.0
768.0

832.0
1122.0
1604.0

12795
12796
12797

3 G 25
4 G 25
5 G 25

24.0
26.9
29.3

720.0
960.0
1200.0

1457.0
1611.0
2070.0

12798
12799
12800

3 G 35
4 G 35
5 G 35

26.2
29.4
32.8

1008.0
1344.0
1680.0

1914.0
2424.0
2970.0

12801
12802

4 G 50
4 G 70

34.2
41.0

1920.0
2688.0

3467.0
4491.0

12803

4 G 95

46.2

3648.0

6170.0

12804

4 G 120

50.3

4608.0

7618.0

Price on
request

Dimensions and specifications may be changed without prior notice.

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65

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JZ-600 HMH-C

flexible control cable, halogen-free, extremely fire


resistant, oil resistant , 0.6/1kV, screened, EMC-preferred type, meter marking
1)

Technical data

Halogen-free, flexible control cable, core


construction adapted to E DIN VDE 0281
Part 14 and DIN VDE 0281 Part 13
Temperature range
flexing -5C up to +70C
fixed -40C up to +70C
Nominal voltage U0/U 0.6/1 kV
Test voltage 4000 V
Minimum bending radius
for permanent bending
approx. 15x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, fine wire conductor according


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and/or
IEC 60228 cl. 5
Halogen-free polymer core insulation, TI6
acc. to E DIN VDE 0281 Part 14
Black cores with continuous white
numbering according to DIN VDE 0293
Green-yellow earth core in the outer layer
(3 cores and above)
Cores stranded in layers with optimal
lay-length
Inner sheath
Tinned copper braided screening, coverage
approx. 85%
Free-free polymer sheath, TM7 acc. to
E DIN VDE 0281 Part 14
Sheath colour black (RAL 9005)
with meter marking, change-over in 2010
LSZH = Low Smoke Zero Halogen
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers.

Properties

) For critical applications recommend you


request a consultation
Tests
Flame test acc. to VDE 0482 Part 266-2,
BS 4066 Part 3/ DIN EN 50266-2/ IEC
60332-3 (as per DIN VDE 0472 Part 804
Test Method C)
Self-extinguishing and flame-resistant acc. to
DIN VDE 0482 Part 265-2-1/ EN 50265-2-1/
IEC 60332-1 (as per DIN VDE 0472 Part 804
Test Method B)
Corrosiveness of corrosive gases acc. to
VDE 0482, Part 267/ DIN EN 50267-2-2/ IEC
607542 (as per DIN VDE 0472, Part 813)
Halogen-free acc. to VDE 0482, Part 267/
DIN EN 50267-2-1/ IEC 60754-1 (as per
DIN VDE 0472, Part 815)
Smoke density according to VDE 0482 part
1034-1+2 / IEC 61034-1+2 / DIN EN 610341+2 / BS 7622 part 1+2 (equivalent DIN VDE
0472 part 816)

Note

unscreened analogue type: JZ-600 HMH

Application

Halogen-free, flame retardant cables are used as measuring and control cable in machine tools, conveyor belts, production lines as well as in
plant installations, in heating and air-conditioning systems and steel production works. For fixed installation or flexible application, directed
without forcing by casual, constantly recurring free movements and without tensile stress, for medium mechanical strain. This cable is suitable
for the application in dry, damp and wet environments and outdoors (fixed installation) and for laying on, in and under plaster as well as in
concrete and masonry excluding in direct laying in vibration, compacted or compressed concrete. The dense screening assures interference-free
transmission of all signals and impulses.
EMC = Electromagnetic compatibillity
To optimise the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part No.

No.cores x
cross-sec
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

12850
12851
12852
12853
12854
12855
12856
12857
12858
12859
12860
12861
12862
12863
12864
12865
12866
12867
12868
12869
12870

3 G 0.5
4 G 0.5
5 G 0.5
7 G 0.5
12 G 0.5
18 G 0.5
25 G 0.5
3 G 0.75
4 G 0.75
5 G 0.75
7 G 0.75
12 G 0.75
18 G 0.75
25 G 0.75
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1

8.6
9.4
10.1
12.1
14.7
17.3
20.6
9.0
9.9
10.8
13.0
15.8
17.9
22.8
9.8
10.8
12.1
14.5
17.4
20.7
24.8

45.0
54.0
66.0
79.0
137.0
156.0
250.0
57.0
63.0
76.0
100.0
175.0
240.0
306.0
64.0
76.0
89.0
114.0
186.0
284.0
387.0

150.0
170.0
199.0
235.0
320.0
428.0
503.0
155.0
190.0
228.0
323.0
410.0
560.0
730.0
163.0
200.0
239.0
289.0
464.0
628.0
855.0

Price on
request

Part No.

No. cores x
cross-sec
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

12871
12872
12873
12874
12875
12876
12877
12878
12879
12880
12881
12882
12883
12884
12885
12886
12887

3 G 1.5
4 G 1.5
5 G 1.5
7 G 1.5
12 G 1.5
18 G 1.5
25 G 1.5
3 G 2.5
4 G 2.5
5 G 2.5
7 G 2.5
12 G 2.5
18 G 2.5
25 G 2.5
3G4
4G4
5G4

10.9
12.2
13.3
16.0
19.6
23.4
28.2
12.2
13.4
14.9
17.9
21.9
26.1
31.9
15.1
16.7
18.6

82.0
99.0
123.0
148.0
274.0
386.0
531.0
148.0
169.0
220.0
284.0
470.0
572.0
740.0
178.0
234.0
284.0

187.0
240.0
289.0
383.0
592.0
806.0
1241.0
298.0
345.0
427.0
561.0
857.0
1355.0
1995.0
391.0
527.0
700.0

12888
12889
12890

3G6
4G6
5G6

17.0
18.7
20.7

245.0
316.0
442.0

629.0
731.0
1105.0

Price on
request

Continuation >

66

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JZ-600 HMH-C

flexible control cable, halogen-free, extremely fire


resistant, oil resistant , 0.6/1kV, screened, EMC-preferred type, meter marking
1)

Part No.

No.cores x
cross-sec
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Price on
request

12891
3 G 10
19.6
367.0
1125.0
12892
4 G 10
21.9
549.0
1345.0
12893
5 G 10
24.1
604.0
1635.0
12894
4 G 16
23.5
807.0
1395.0
12895
5 G 16
26.4
940.0
1870.0
12896
7 G 16
28.8
1345.0
2720.0
12897
3 G 25
28.0
920.0
2465.0
12898
4 G 25
32.5
1169.0
2750.0
12899
5 G 25
35.7
1420.0
3490.0

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Part No.

No. cores x
cross-sec
mm2

12900
12901
12902
12903

3 G 35
4 G 35
5 G 35
4 G 50

32.7
35.7
40.0
41.1

1250.0
1680.0
2020.0
2370.0

3230.0
4100.0
4950.0
5780.0

12904
12905

4 G 70
4 G 95

48.0
51.2

3257.0
4060.0

7480.0
10220.0

12906
12907

4 G 120
4 G 150

56.0
64.5

5231.0
6794.0

13750.0
15900.0

Price on
request

Dimensions and specifications may be changed without prior notice.

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67

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JZ-600 UL/CSA

flexible, number coded, 0.6/1kV, meter-marking

Technical data

Special PVC control cables adapted to DIN


VDE 0276 part 627, DIN VDE 0281 part 13,
with insulation thickness for 1 kV type and
UL-Std. 758 Style 21179
Temperature range
flexing -5C up to +80C
fixed installation -40C up to +80C
Nominal voltage 1000 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Power rating
as per DIN VDE 0298
Minimum bending radius
flexing 7.5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors, as per


DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Special PVC core insulation TI2, according to
DIN VDE 0281 part 1, class 43 UL-Std. 1581
Black cores with white figure imprints
according to DIN VDE 0293
Green-yellow earth core in the outer layer
(3 cores and more)
Cores stranded in layers with optimal
lay-length
Colour black (RAL 9005) or grey (RAL 7001)
with meter marking, change-over in 2010

Properties

Good oil resistance


Chemical Resistance - see table Technical
Informations
Resistant to ultra violet rays (version with
black sheath)
PVC self-extinguishing and flame retardant
according to VDE 0482-332-1-2, DIN EN
60332-1-2/ IEC 60332-1 (equivalent DIN VDE
0472 part 804 test method B) VW1, FT1
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

G = with green-yellow earth core;


x = without green-yellow earth core (OZ).
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type: JZ-600-Y-CY UL/CSA

Application

Wiring cable for measuring and controlling purposes in tool machinery, conveyor belts and production lines, for plant installations, air conditioning and in steel production plants and rolling mills. Suitable for flexible use of medium mechanical stresses with free movement without tensile
stress or forced movements in dry, moist and wet environments as well as outside (fixed installation, building with black sheath). Not suitable for
direct burial- and underwater installation. The cores have been numbered in such a way that the numbers are easily identifiable, even if the cable
has only been stripped a few cm. The core numbers have been underlined to avoid confusion. The earth core is located in the outer layer.
The black, special PVC outer sheath is resistant to the ultra violet radiation.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part No.
Sheath
colour
black

No.cores x
cross-sec.
mm2

AWGNo.

11815
11816
11817
11818
11819
11820
11821
11822
11823
11824
11825
11826
11827
11828
11829
11830
11831
11832
11833
11834
11835
11836
11837
11838
11839
11840
11841
11842
11843

2 x 0.5
3 G 0.5
4 G 0.5
5 G 0.5
7 G 0.5
12 G 0.5
18 G 0.5
25 G 0.5
2 x 0.75
3 G 0.75
4 G 0.75
5 G 0.75
7 G 0.75
12 G 0.75
18 G 0.75
25 G 0.75
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
2 x 1.5
3 G 1.5
4 G 1.5
5 G 1.5
7 G 1.5

20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
16
16
16
16
16

Outer

app. mm
6.4
6.8
7.6
8.2
9.8
12.2
14.4
17.2
6.8
7.2
8.0
8.8
10.7
13.1
15.6
18.9
7.4
8.0
8.8
9.8
11.7
14.5
17.3
21.1
8.4
9.1
9.9
11.0
13.3

Cop.
weight
kg/km
9.6
14.4
19.0
24.0
33.6
58.0
86.0
120.0
14.4
21.6
29.0
36.0
50.0
86.0
130.0
180.0
19.2
29.2
38.4
48.0
67.0
115.0
173.0
240.0
29.0
43.0
58.0
72.0
101.0

Weight
app.
kg/km

Price
on
request

56.0
68.0
100.0
117.0
138.0
200.0
276.0
335.0
66.0
74.0
126.0
140.0
190.0
257.0
362.0
486.0
80.0
96.0
100.0
130.0
170.0
290.0
405.0
570.0
95.0
112.0
139.0
170.0
225.0

Part No.
Sheath
colour
grey

No. cores x
cross-sec.
mm2

AWGNo.

11880
11881
11882
11883
11884
11885
11886
11887
11888
11889
11890
11891
11892
11893
11894
11895
11896
11897
11898
11899
11900
11901
11902
11903
11904
11905
11906
11907
11908

2 x 0.5
3 G 0.5
4 G 0.5
5 G 0.5
7 G 0.5
12 G 0.5
18 G 0.5
25 G 0.5
2 x 0.75
3 G 0.75
4 G 0.75
5 G 0.75
7 G 0.75
12 G 0.75
18 G 0.75
25 G 0.75
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
2 x 1.5
3 G 1.5
4 G 1.5
5 G 1.5
7 G 1.5

20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
16
16
16
16
16

Outer

app. mm
6.4
6.8
7.6
8.2
9.8
12.2
14.4
17.2
6.8
7.2
8.0
8.8
10.7
13.1
15.6
18.9
7.4
8.0
8.8
9.8
11.7
14.5
17.3
21.1
8.4
9.1
9.9
11.0
13.3

Cop.
weight
kg/km
9.6
14.4
19.0
24.0
33.6
58.0
86.0
120.0
14.4
21.6
29.0
36.0
50.0
86.0
130.0
180.0
19.2
29.2
38.4
48.0
67.0
115.0
173.0
240.0
29.0
43.0
58.0
72.0
101.0

Price
on
request

Weight
app.
kg/km
56.0
68.0
100.0
117.0
138.0
200.0
276.0
335.0
66.0
74.0
126.0
140.0
190.0
257.0
362.0
486.0
80.0
96.0
100.0
130.0
170.0
290.0
405.0
570.0
95.0
112.0
139.0
170.0
225.0

Continuation >

68

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JZ-600 UL/CSA

flexible, number coded, 0.6/1kV, meter-marking

Part No.
Sheath
colour
black

No.cores x
cross-sec.
mm2

AWGNo.

Outer

app. mm

11844
11845
11846
11847
11848
11849
11850
11851
11852
11853
11854
11855
11856
11857
11858
11859
11860
11861
11862
11863
11864
11865
11866
11867
11868
11869
11870
11871
11872
11873
11874
11875
11876

12 G 1.5
18 G 1.5
25 G 1.5
2 x 2.5
3 G 2.5
4 G 2.5
5 G 2.5
7 G 2.5
12 G 2.5
18 G 2.5
25 G 2.5
2x4
3G4
4G4
5G4
7G4
12 G 4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25

16
16
16
14
14
14
14
14
14
14
14
12
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
4

16.6
19.7
23.9
9.4
9.9
11.1
12.4
15.0
18.4
22.0
26.9
11.4
12.3
13.8
15.3
16.8
22.9
14.1
15.6
17.3
19.3
16.5
18.4
20.5
22.5
19.6
21.7
24.2
25.7
24.0
26.9
29.3
32.6

Cop.
weight
kg/km
173.0
259.0
360.0
48.0
72.0
96.0
120.0
168.0
288.0
432.0
600.0
77.0
115.0
154.0
192.0
269.0
461.0
173.0
230.0
288.0
403.0
288.0
384.0
480.0
672.0
461.0
614.0
768.0
1075.0
720.0
960.0
1200.0
1680.0

Weight
app.
kg/km

Price
on
request

370.0
520.0
730.0
160.0
175.0
203.0
251.0
330.0
553.0
795.0
1110.0
180.0
230.0
310.0
410.0
540.0
860.0
370.0
430.0
650.0
860.0
660.0
790.0
960.0
1300.0
760.0
1100.0
1600.0
1890.0
1450.0
1600.0
2050.0
2900.0

Part No.
Sheath
colour
grey

No. cores x
cross-sec.
mm2

AWGNo.

Outer

app. mm

11909
11910
11911
11912
11913
11914
11915
11916
11917
11918
11919
11920
11921
11922
11923
11924
11925
11926
11927
11928
11929
11930
11931
11932
11933
11934
11935
11936
11937
11938
11939
11940
11941

12 G 1.5
18 G 1.5
25 G 1.5
2 x 2.5
3 G 2.5
4 G 2.5
5 G 2.5
7 G 2.5
12 G 2.5
18 G 2.5
25 G 2.5
2x4
3G4
4G4
5G4
7G4
12 G 4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25

16
16
16
14
14
14
14
14
14
14
14
12
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
4

16.6
19.7
23.9
9.4
9.9
11.1
12.4
15.0
18.4
22.0
26.9
11.4
12.3
13.8
15.3
16.8
22.9
14.1
15.6
17.3
19.3
16.5
18.4
20.5
22.5
19.6
21.7
24.2
25.7
24.0
26.9
29.3
32.6

Cop.
weight
kg/km

Weight
app.
kg/km

173.0
259.0
360.0
48.0
72.0
96.0
120.0
168.0
288.0
432.0
600.0
77.0
115.0
154.0
192.0
269.0
461.0
173.0
230.0
288.0
403.0
288.0
384.0
480.0
672.0
461.0
614.0
768.0
1075.0
720.0
960.0
1200.0
1680.0

370.0
520.0
730.0
160.0
175.0
203.0
251.0
330.0
553.0
795.0
1110.0
180.0
230.0
310.0
410.0
540.0
860.0
370.0
430.0
650.0
860.0
660.0
790.0
960.0
1300.0
760.0
1100.0
1600.0
1890.0
1450.0
1600.0
2050.0
2900.0

Price
on
request

Dimensions and specifications may be changed without prior notice.

Photo: REpower

69

back to contents

JZ-600-Y-CY UL/CSA

flexible, number coded, 0.6/1kV,


EMC-preferred type, meter marking

Technical data

Special PVC control cables


Adapted to DIN VDE 0276 part 627, DIN VDE
0281 part 13, with insulation thickness for
1 kV type and UL-Std. 758 Style 21179
Temperature range
flexing -5C up to +80C
fixed installation -40C up to +90C
Nominal voltage U 1000 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Power rating
according to DIN VDE 0298
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper, fine wire conductors, according


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC
60228 cl. 5
Special PVC core insulation TI2, according to
DIN VDE 0281 part 1, class 43 UL-Std. 1581
Black cores with sequential numbering imprinted in white, according to DIN VDE 0293
Green-yellow earth core in the outer layer
(3 cores and above)
Cores stranded in layers with optimal
lay-length
PVC-insulated inner sheath TM2, according
to DIN VDE 0281 part 1, class 43 UL-Std.
1581
Braided screen of tinned Cu wires, coverage
approx. 85%
Special PVC outer sheath TM2, according to
DIN VDE 0281 part 1 class 43 UL-Std. 1581
Colour black (RAL 9005) or grey (RAL 7001)
with meter marking, change-over in 2010

Properties

Extensively oil resistant


Chemical Resistance - see table Technical
Informations
Resistant to ultra violet rays (building with
black sheath)
PVC self-extinguishing and flame retardant
according to VDE 0482-332-1-2, DIN EN
60332-1-2/ IEC 60332-1 (equivalent DIN
VDE 0472 part 804 test method B) VW1, FT1
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

G = with green-yellow earth core;


x = without green-yellow earth core (OZ).
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type: JZ-600 UL/CSA

Application

Wiring cable for measuring and controlling purposes in tool machinery, conveyor belts and production lines, for plant installations, air conditioning and in steel production plants and rolling mills. Suitable for installation for flexible use for medium mechanical stresses with free movement
without tensile stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation, building with black sheath). Is not
suitable to be used as direct burrial- or as underwater cable. Interference-free transmission of signals and pulses is assured by the high degree of
screening.
EMC = Electromagnetic compatibillity
To optimise the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part No.
Sheath
colour
black
12345
12346
12347
12348
12349
12350
12351
12352
12353
12354
12355
12356
12357
12358
12359
12360
12361
12362
12363
12364
12365
12366
12367
12368

No.cores x
cross-sec.
mm2

AWGNo.

Outer

app. mm

Cop.
weight
kg/km

2 x 0.5
3 G 0.5
4 G 0.5
5 G 0.5
7 G 0.5
12 G 0.5
18 G 0.5
25 G 0.5
2 x 0.75
3 G 0.75
4 G 0.75
5 G 0.75
7 G 0.75
12 G 0.75
18 G 0.75
25 G 0.75
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1

20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18

8.3
8.6
9.4
10.1
12.1
14.7
17.3
20.6
8.7
9.0
9.9
10.8
13.0
15.8
17.9
22.8
9.4
9.8
10.8
12.1
14.5
17.4
20.7
24.8

41.0
45.0
54.0
66.0
79.0
137.0
156.0
250.0
46.0
57.0
63.0
76.0
100.0
175.0
240.0
306.0
54.0
64.0
76.0
89.0
114.0
186.0
284.0
387.0

Weight
app.
kg/km

Price
on
request

Part No.
Sheath
colour
grey
12410
12411
12412
12413
12414
12415
12416
12417
12418
12419
12420
12421
12422
12423
12424
12425
12426
12427
12428
12429
12430
12431
12432
12433

129.0
150.0
170.0
199.0
235.0
320.0
428.0
503.0
143.0
155.0
190.0
228.0
323.0
410.0
560.0
730.0
150.0
163.0
200.0
239.0
289.0
464.0
628.0
855.0

No. cores x
cross-sec.
mm2

AWGNo.

2 x 0.5
3 G 0.5
4 G 0.5
5 G 0.5
7 G 0.5
12 G 0.5
18 G 0.5
25 G 0.5
2 x 0.75
3 G 0.75
4 G 0.75
5 G 0.75
7 G 0.75
12 G 0.75
18 G 0.75
25 G 0.75
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1

20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18

Outer

app. mm
8.3
8.6
9.4
10.1
12.1
14.7
17.3
20.6
8.7
9.0
9.9
10.8
13.0
15.8
17.9
22.8
9.4
9.8
10.8
12.1
14.5
17.4
20.7
24.8

Cop.
weight
kg/km

Weight
app.
kg/km

30.0
39.0
52.0
61.0
75.0
130.0
170.0
230.0
39.0
57.0
68.0
79.0
96.0
169.0
224.0
292.0
52.0
67.0
78.0
94.0
122.0
201.0
275.0
364.0

129.0
150.0
170.0
199.0
235.0
320.0
428.0
503.0
143.0
155.0
190.0
228.0
323.0
410.0
560.0
730.0
150.0
163.0
200.0
239.0
289.0
464.0
628.0
855.0

Price
on
request

Continuation >

70

back to contents

JZ-600-Y-CY UL/CSA

flexible, number coded, 0.6/1kV,


EMC-preferred type, meter marking

Part No.
Sheath
colour
black

No.cores x
cross-sec.
mm2

AWGNo.

Outer

app. mm

12369
12370
12371
12372
12373
12374
12375
12376
12377
12378
12379
12380
12381
12382
12383
12384
12385
12386
12387
12388
12389
12390
12391
12392
12393
12394
12395
12396
12397
12398
12399
12400
12401
12402
12403
12404
12405

2 x 1.5
3 G 1.5
4 G 1.5
5 G 1.5
7 G 1.5
12 G 1.5
18 G 1.5
25 G 1.5
2 x 2.5
3 G 2.5
4 G 2.5
5 G 2.5
7 G 2.5
12 G 2.5
18 G 2.5
25 G 2.5
2x4
3G4
4G4
5G4
7G4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25

16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
4

10.2
10.9
12.2
13.3
16.0
19.6
23.4
28.2
11.5
12.2
13.4
14.9
17.9
21.9
26.1
31.9
14.3
15.1
16.7
18.6
20.0
17.0
18.7
20.7
23.0
19.6
21.9
24.1
26.8
23.5
26.4
28.8
31.9
28.0
32.5
35.7
39.0

Cop.
weight
kg/km
64.0
82.0
99.0
123.0
148.0
274.0
386.0
531.0
110.0
148.0
169.0
220.0
284.0
470.0
572.0
740.0
124.0
178.0
234.0
284.0
321.0
245.0
316.0
442.0
530.0
367.0
549.0
604.0
820.0
653.0
807.0
940.0
1345.0
920.0
1169.0
1420.0
1921.0

Weight
app.
kg/km

Price
on
request

162.0
187.0
240.0
289.0
383.0
592.0
806.0
1241.0
272.0
298.0
345.0
427.0
561.0
857.0
1355.0
1995.0
306.0
391.0
527.0
700.0
920.0
629.0
731.0
1105.0
1465.0
1125.0
1345.0
1635.0
2210.0
1395.0
1870.0
2720.0
3213.0
2465.0
2750.0
3490.0
4980.0

Part No.
Sheath
colour
grey

No. cores x
cross-sec.
mm2

AWGNo.

12434
12435
12436
12437
12438
12439
12440
12441
12442
12443
12444
12445
12446
12447
12448
12449
12450
12451
12452
12453
12454
12455
12456
12457
12458
12459
12460
12461
12462
12463
12464
12465
12466
12467
12468
12469
12470

2 x 1.5
3 G 1.5
4 G 1.5
5 G 1.5
7 G 1.5
12 G 1.5
18 G 1.5
25 G 1.5
2 x 2.5
3 G 2.5
4 G 2.5
5 G 2.5
7 G 2.5
12 G 2.5
18 G 2.5
25 G 2.5
2x4
3G4
4G4
5G4
7G4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25

16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
4

Outer

app. mm
10.2
10.9
12.2
13.3
16.0
19.6
23.4
28.2
11.5
12.2
13.4
14.9
17.9
21.9
26.1
31.9
14.3
15.1
16.7
18.6
20.0
17.0
18.7
20.7
23.0
19.6
21.9
24.1
26.8
23.5
26.4
28.8
31.9
28.0
32.5
35.7
39.0

Cop.
weight
kg/km

Weight
app.
kg/km

68.0
84.0
104.0
123.0
180.0
284.0
390.0
521.0
99.0
124.0
170.0
202.0
268.0
423.0
572.0
740.0
156.0
191.0
236.0
303.0
394.0
251.0
319.0
421.0
561.0
371.0
576.0
620.0
842.0
540.0
807.0
1394.0
1605.0
820.0
1169.0
1850.0
2140.0

162.0
187.0
240.0
289.0
383.0
592.0
806.0
1241.0
272.0
298.0
345.0
427.0
561.0
857.0
1355.0
1995.0
306.0
391.0
527.0
700.0
920.0
629.0
731.0
1105.0
1465.0
1125.0
1345.0
1635.0
2210.0
1395.0
1870.0
2720.0
3213.0
2465.0
2750.0
3490.0
4980.0

Price
on
request

Dimensions and specifications may be changed without prior notice.

71

back to contents

JZ-602

two approvals control cable, 90C, 600V, meter marking

Technical data

Control cable of special-PVC to UL CSA


AWM I/II A/B Style 2587 (sheath insulation)
and CSA
Temperature range
flexing -5C up to +90C
fixed installation -40C up to +90C
Nominal voltage
according to UL + CSA 600 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min 20 MOhm x km
Minimum bending radius
flexing 7.5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire stranded according to


DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Special PVC core insulation TI3, according to
DIN VDE 0281 part 1 and class 43 to UL-Std.
1581
Black conductors with consecutive
numbering in white
Green-yellow earth core in the outer layer
(3 cores and above)
Cores stranded in layers with optimal
lay-length
Special PVC outer sheath YM5, according to
DIN VDE 0207 part 5 and class 43 to UL-Std.
1581
Colour grey (RAL 7001)
with meter marking, change-over in 2010

Properties

Resistant to mineral oils, synthetic oils and


water based coolants
The outer sheath is approved with an
improved oil-resistance-test
PVC self-extinguishing and flame retardant
according to VDE 0482-332-1-2, DIN EN
60332-1-2/ IEC 60332-1 (equivalent DIN
VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

G = with green-yellow earth core;


x = without green-yellow earth core (OZ).
Please note the cleanroom qualification
when ordering.
screened analogue type: JZ-602-CY

Application

UL-approved and CSA certified flexible control cable rated at 600 V. Used in machine tools, control systems, connection between control panels
and machines, assembly lines and other industrial equipment. Suitable for installation in dry, moist or wet environment and moderate flexing
applications.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part No.

No.cores x
cross-sec.
mm2

AWGNo.

Outer

app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Price
on
request

83090
2 x 0.5
20
5.9
9.6
49.0
83091
3 G 0.5
20
6.3
14.0
58.0
83092
4 G 0.5
20
6.7
19.0
69.0
83093
5 G 0.5
20
7.3
24.0
84.0
83094
7 G 0.5
20
8.5
34.0
123.0
83100
8 G 0.5
20
9.6
38.4
140.0
83101
9 G 0.5
20
10.4
43.2
177.0
83095
12 G 0.5
20
10.9
58.0
192.0
83096
18 G 0.5
20
12.9
86.0
256.0
83097
25 G 0.5
20
15.5
120.0
358.0
83098
34 G 0.5
20
17.7
163.0
487.0
83099
41 G 0.5
20
19.9
197.0
580.0

83080
2x1
18
6.3
19.2
53.0
83081
3G1
18
6.7
27.0
61.0
83565
3x1
18
6.7
27.0
61.0
83082
4G1
18
7.3
38.4
74.0
83083
5G1
18
7.9
48.0
90.0
83084
7G1
18
9.2
67.0
130.0
83102
8G1
18
10.0
76.8
144.0
9G1
18
11.1
86.4
180.0
83103
83085
12 G 1
18
11.8
115.2
198.0
83086
18 G 1
18
14.1
173.0
274.0
83087
25 G 1
18
17.1
240.0
384.0
34 G 1
18
19.3
326.0
494.0
83088
83089
41 G 1
18
21.2
394.0
508.0
83042
4G6
10
14.2
231.0
402.0
83070
2 x 1.5
16
6.9
28.8
73.0
3 G 1.5
16
7.5
44.0
94.0
83071
83072
4 G 1.5
16
8.1
58.0
117.0

Cop.
weight
kg/km

Weight
app.
kg/km

8.7
10.6
12.8
13.4
15.8
18.9
21.7
23.7

72.0
101.0
129.7
173.0
260.0
360.0
490.0
590.0

140.0
186.0
244.0
319.0
451.0
625.0
840.0
1032.0

14
14
14
14
14
14
14
14
14
14

8.2
8.7
10.1
10.9
13.1
15.6
16.7
19.6
19.7
24.0

48.0
72.0
96.0
120.0
168.0
216.0
288.0
432.0
456.0
600.0

115.0
143.0
185.0
221.0
293.0
429.0
563.0
854.0
914.0
1188.0

3G4
4G4
5G4
7G4

12
12
12
12

11.2
12.5
13.8
16.3

115.0
154.0
192.0
269.0

232.0
298.0
358.0
460.0

83041

3G6

10

12.9

173.0

360.0

83043
83044

5G6
7G6

10
10

15.9
19.4

288.0
403.0

484.0
630.0

Part No.

No. cores x
cross-sec.
mm2

AWGNo.

83073
83074
83104
83075
83076
83077
83078
83079

5 G 1.5
7 G 1.5
9 G 1.5
12 G 1.5
18 G 1.5
25 G 1.5
34 G 1.5
41 G 1.5

16
16
16
16
16
16
16
16

83060
83061
83062
83063
83064
83065
83066
83067
83068
83069

2 x 2.5
3 G 2.5
4 G 2.5
5 G 2.5
7 G 2.5
9 G 2.5
12 G 2.5
18 G 2.5
19 G 2.5
25 G 2.5

83051
83052
83053
83054

Outer

app. mm

Price
on
request

Continuation >

72

back to contents

JZ-602

two approvals control cable, 90C, 600V, meter marking

Part No.

No.cores x
cross-sec.
mm2

AWGNo.

Outer

app. mm

Cop.
weight
kg / km

Weight
app.
kg / km

83031
83032
83033
83034

3 G 10
4 G 10
5 G 10
7 G 10

8
8
8
8

16.9
18.5
20.3
22.3

288.0
384.0
480.0
672.0

535.0
653.0
786.0
1100.0

83020
83021
83022
83023
83024

2 x 16
3 G 16
4 G 16
5 G 16
7 G 16

6
6
6
6
6

19.4
20.7
23.2
25.7
28.4

307.0
461.0
615.0
768.0
1075.0

640.0
810.0
1045.0
1260.0
1760.0

83011
83012
83013
83014
83001
83002
83003

3 G 25
4 G 25
5 G 25
7 G 25
3 G 35
4 G 35
5 G 35

4
4
4
4
2
2
2

25.0
28.1
30.9
35.5
28.6
31.7
35.2

720.0
960.0
1200.0
1680.0
1008.0
1344.0
1680.0

1180.0
1507.0
1858.0
2830.0
1590.0
2123.0
2612.0

Price
on
request

Cop.
weight
kg / km

Weight
app.
kg / km

31.2
35.8
38.7

1440.0
1920.0
2400.0

2652.0
3058.0
4093.0

2/0
2/0
2/0

39.2
41.6
48.4

2016.0
2688.0
3360.0

3307.0
4254.0
5661.0

3 G 95
4 G 95
5 G 95

3/0
3/0
3/0

42.1
46.0
51.2

2736.0
3648.0
4560.0

4867.0
5762.0
7208.0

3 G 120
4 G 120
5 G 120

4/0
4/0
4/0

47.8
52.8
59.0

3456.0
4608.0
5760.0

5580.0
7280.0
8692.0

AWGNo.

Part No.

No. cores x
cross-sec.
mm2

83004
83005
83006

3 G 50
4 G 50
5 G 50

1
1
1

83007
83008
83009

3 G 70
4 G 70
5 G 70

83010
83015
83016
83017
83018
83019

Outer

app. mm

Price
on
request

Dimensions and specifications may be changed without prior notice.

73

back to
to contents
contents
back

JZ-602-CY

EMC-preferred type, 90C 600V, screened


two approvals control cable, meter marking

Technical data

Cable structure

Special PVC-insulated sheathed cable


according to UL AWM Style 10012
(core insulation) Style 2587 and CSA
Temperature range
flexing -5C up to +90C
fixed installation -40C up to +90C
Nominal voltage
according to UL+CSA 600 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Coupling resistance
max. 250 Ohm/km

Bare copper, fine wire stranded according to


DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Special PVC core insulation TI3, according to
DIN VDE 0281 part 1 and class 43 to UL-Std.
1581
Cores black with sequential numbering
imprinted in white
Green-yellow earth core in the outer layer
(3 cores and above)
Cores stranded in layers with optimal
lay-length
PVC-insulated inner sheath YM5 according
to DIN VDE 0207 part 5
Braided screen of tinned Cu wires approx.
85% coverage
Special PVC outer sheath YM5, acc. to DIN
VDE 0207 part 5 and class 43 to UL-Std. 1581
Colour grey (RAL 7001)
with meter marking, change-over in 2010

Application

Properties

Resistant to mineral oils, synthetic oils and


refrigerants. The outer sheath is approved
with an improved oil-resistance-test.
PVC self-extinguishing and flame retardant
according to VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

G = with green-yellow earth core;


x = without green-yellow earth core (OZ).
Cleanroom qualification tested with analog
type. Please note cleanroom qualified
when ordering.
unscreened analogue type: JZ-602

UL and CSA approved flexible control cables up to 600 V, for all machinery in tooling and plant construction, suitable for installation in dry, moist
or wet environments for medium mechanical loads. Designed for the export-orientated machinery manufacturer, specifically for USA and Canada.
The thick braiding screen ensures compliance with electromagnetic requirements.
EMC = Electromagnetic compatibility
To optimise the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part No.

No.cores x
cross-sec.
mm2

AWGNo.

Outer

app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Price
on
request

82990
2 x 0.5
20
7.8
35.0
93.0
82991
3 G 0.5
20
8.1
42.0
124.0
82992
4 G 0.5
20
8.7
47.0
133.0
82993
5 G 0.5
20
9.3
56.0
153.0
82994
7 G 0.5
20
10.6
69.0
191.0
82995
9 G 0.5
20
12.4
87.0
243.0
82996
12 G 0.5
20
13.1
108.0
322.0
82997
18 G 0.5
20
15.7
145.0
374.0
82998
25 G 0.5
20
18.3
240.0
436.0
82999
34 G 0.5
20
20.2
312.0
560.0
83000
41 G 0.5
20
22.4
348.0
663.0

82979
2x1
18
8.2
50.0
107.0
82980
3G1
18
8.5
60.0
130.0
4G1
18
9.2
71.0
155.0
82981
82982
5G1
18
10.1
88.0
181.0
82983
7G1
18
11.4
111.0
209.0
82984
9G1
18
13.4
139.0
321.0
82985
12 G 1
18
13.9
184.0
341.0
82986
18 G 1
18
16.3
260.0
473.0
82987
25 G 1
18
19.6
349.0
650.0
82988
34 G 1
18
22.6
486.0
781.0
82989
41 G 1
18
24.4
531.0
892.0

82968
2 x 1.5
16
8.8
63.0
136.0
82969
3 G 1.5
16
9.3
80.0
165.0
4 G 1.5
16
10.1
97.0
192.0
82970
82971
5 G 1.5
16
10.9
119.0
224.0
7 G 1.5
16
13.0
147.0
273.0
82972
82973
9 G 1.5
16
14.9
182.0
340.0
82974
12 G 1.5
16
15.7
267.0
461.0

Cop.
weight
kg/km

Weight
app.
kg/km

18.4
22.4
25.3
27.5

374.0
526.0
629.0
801.0

674.0
950.0
1203.0
1588.0

14
14
14
14
14
14
14
14
14

10.4
10.9
11.9
13.3
15.7
18.2
19.3
23.2
28.5

96.0
144.0
148.0
181.0
255.0
309.0
441.0
570.0
738.0

173.0
220.0
270.0
329.0
428.0
580.0
761.0
1140.0
1551.0

2x4
3G4
4G4
5G4
7x4

12
12
12
12
12

12.6
13.2
14.6
15.9
19.1

120.0
174.0
230.0
273.0
316.0

209.0
310.0
456.0
532.0
737.0

2G6
3G6
4G6
5G6
7G6

10
10
10
10
10

14.3
15.3
16.7
18.5
22.2

173.0
240.0
305.0
439.0
505.0

318.0
411.0
572.0
732.0
961.0

Part No.

No. cores x
cross-sec.
mm2

AWGNo.

82975
82976
82977
82978

18 G 1.5
25 G 1.5
34 G 1.5
41 G 1.5

16
16
16
16

82959
82960
82961
82962
82963
82964
82965
82966
82967

2 x 2.5
3 G 2.5
4 G 2.5
5 G 2.5
7 G 2.5
9 G 2.5
12 G 2.5
18 G 2.5
25 G 2.5

82954
82955
82956
82957
82958
82949
82950
82951
82952
82953

Outer

app. mm

Price
on
request

Continuation >

74

back to contents

JZ-602-CY

EMC-preferred type, 90C 600V, screened


two approvals control cable, meter marking

Part No.

No.cores x
cross-sec.
mm2

AWGNo.

Outer

app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Price
on
request

82945
3 G 10
8
19.2
350.0
741.0
82946
4 G 10
8
21.3
535.0
988.0
82947
5 G 10
8
23.9
592.0
1202.0
82948
7 G 10
8
26.7
810.0
1743.0

82941
3 G 16
6
24.4
585.0
1088.0
82942
4 G 16
6
27.4
740.0
1662.0
82943
5 G 16
6
30.8
895.0
2021.0
82944
7 G 16
6
33.8
1282.0
2720.0

82937
3 G 25
4
30.4
1070.0
1947.0
82938
4 G 25
4
33.5
1140.0
2591.0
82939
5 G 25
4
40.0
1380.0
3197.0
82940
7 G 25
4
40.8
1870.0
4530.0

82934
3 G 35
2
34.0
1240.0
2701.0
82935
4 G 35
2
37.9
1576.0
3277.0
82936
5 G 35
2
41.7
1930.0
4530.0

Cop.
weight
kg/km

Weight
app.
kg/km

35.0
40.5
44.4

1675.0
2155.0
2794.0

2870.0
3960.0
4371.0

2/0
2/0
2/0

41.4
46.1
50.6

2288.0
3120.0
3705.0

3647.0
4882.0
5876.0

3 G 95
4 G 95
5 G 95

3/0
3/0
3/0

46.2
50.7
56.1

3010.0
4043.0
5026.0

4751.0
6368.0
7843.0

3 G 120
4 G 120
5 G 120

4/0
4/0
4/0

52.0
57.0
62.7

3812.0
5069.0
5877.0

5899.0
8010.0
9205.0

AWGNo.

Part No.

No. cores x
cross-sec.
mm2

82488
82780
82781

3 G 50
4 G 50
5 G 50

1
1
1

82782
82783
82914

3 G 70
4 G 70
5 G 70

82915
82916
82917
82918
82919
82920

Outer

app. mm

Price
on
request

Dimensions and specifications may be changed without prior notice.

Photo: REpower

75

back to contents

JZ-603

three approvals control cable, meter marking

Technical data

Special PVC control cable with oil resistant


outer sheath according to DIN VDE 0281
part 13, HD 21.13 S1 and to UL-Style 2587
Temperature range
flexing -5C up to +70C (HAR)
-5C up to +90C (UL+CSA)
fixed installation -40C up to +70C (HAR)
-40C up to +90C (UL+CSA)
Nominal voltage
U0 /U 300/500 V (HAR)
U 600 V (UL+CSA)
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7.5x cable
fixed installation 3x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors according


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Special PVC core insulation TI1, according to
DIN VDE 0281 part 1, HD 21.1S2 and class
43 to UL-Std. 1581
Black cores with white continuous
numbering
Green-yellow earth core in the outer layer
Cores stranded in layers with optimal
lay-length
Special PVC outer sheath TM5 oil resistant,
according to DIN VDE 0281 part 1, HD 21.1
S4 and class 43 to UL-Std. 1581
Colour grey (RAL 7001)
with meter marking, change-over in 2010

Application

Properties

Oil resistant as per HD/EN 60811-2-1,


UL 1581 part 50.182
PVC self-extinguishing and flame retardant
according to VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

G = with green-yellow earth core;


x = without green-yellow earth core (OZ).
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
The follwing amendments in the cable
designation result from the new DIN VDE
0281 part 13 / harmonised in accordance
with HD 21.13S1: NYSLY-J (new: H05VV5-F)
and NYSLYCY-J (new: H05VVC4V5-K).
SEV-approval is no longer applicable as a
result of the harmonisation.
screened analogue type: JZ-603-CY

UL-CSA-HAR approved cables offer any company exorting anywhere in the world, primarily designed for exporters, used in machine tools, control
systems, assembly lines and other industrial equipment. These cables are suitable for flexible use for medium mechanical stresses with free movements in dry, moist and wet rooms but not for open air.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part No.

No.cores x
cross-sec.
mm2

AWGNo.

Outer

app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Price
on
request

Part No.

83704
2 x 0.5
20
5.7
9.6
52.0
83677
83650
3 G 0.5
20
6.1
14.0
63.0
83678
83651
4 G 0.5
20
6.7
19.0
69.0
83679
83652
5 G 0.5
20
7.3
24.0
87.0
83680
83653
7 G 0.5
20
8.8
34.0
119.0
83681
83654
12 G 0.5
20
11.1
58.0
198.0
83682
83655
18 G 0.5
20
12.9
86.0
266.0
83656
25 G 0.5
20
16.0
120.0
380.0
83707
83657
34 G 0.5
20
17.7
163.0
508.0
83683
83658
41 G 0.5
20
19.5
197.0
594.0
83684
83659
50 G 0.5
20
21.3
240.0
715.0
83685
83660
61 G 0.5
20
23.8
293.0
840.0
83686

83687
83705
2 x 0.75
19
6.0
14.4
66.0
83688
83661
3 G 0.75
19
6.5
22.0
76.0
83689
83662
4 G 0.75
19
7.1
29.0
85.0
83690
83663
5 G 0.75
19
7.9
36.0
113.0
83691
83664
7 G 0.75
19
9.5
50.0
144.0
83692
83665
12 G 0.75
19
11.6
86.0
245.0
83693
83666
18 G 0.75
19
13.9
130.0
327.0
83667
25 G 0.75
19
17.1
180.0
466.0
83708
83668
34 G 0.75
19
19.1
245.0
626.0
83694
83669
41 G 0.75
19
20.9
296.0
747.0
83695
83670
50 G 0.75
19
23.0
360.0
896.0
83696
83671
61 G 0.75
19
25.3
439.0
1070.0
83697

83698
83706
2x1
18
6.3
19.2
70.0
83699
83672
3G1
18
6.8
29.0
88.0
83700
83673
4G1
18
7.5
39.0
99.0
83701
83674
5G1
18
8.4
48.0
132.0
83702
83675
7G1
18
10.0
67.0
170.0
83703
83676
12 G 1
18
12.5
115.0
285.0

76

No. cores x
cross-sec.
mm2

AWGNo.

Outer

app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

18 G 1
25 G 1
34 G 1
41 G 1
50 G 1
61 G 1

18
18
18
18
18
18

14.7
18.0
20.3
22.4
24.3
26.8

173.0
240.0
326.0
394.0
480.0
586.0

405.0
570.0
742.0
885.0
1071.0
1265.0

2 x 1.5
3 G 1.5
4 G 1.5
5 G 1.5
7 G 1.5
12 G 1.5
18 G 1.5
25 G 1.5
34 G 1.5
41 G 1.5
50 G 1.5
61 G 1.5

16
16
16
16
16
16
16
16
16
16
16
16

7.4
8.0
8.7
9.8
11.9
14.5
17.4
21.3
24.1
26.2
28.8
31.5

28.8
43.0
58.0
72.0
101.0
173.0
259.0
360.0
490.0
591.0
720.0
878.0

91.0
110.0
141.0
167.0
225.0
361.0
518.0
730.0
945.0
1135.0
1381.0
1640.0

2 x 2.5
3 G 2.5
4 G 2.5
5 G 2.5
7 G 2.5
12 G 2.5
18 G 2.5
25 G 2.5
34 G 2.5
50 G 2.5
61 G 2.5

14
14
14
14
14
14
14
14
14
14
14

9.2
9.9
11.0
12.0
14.6
18.1
22.1
26.5
29.9
35.2
38.4

48.0
72.0
96.0
120.0
168.0
288.0
432.0
600.0
816.0
1200.0
1464.0

125.0
169.0
209.0
256.0
340.0
579.0
851.0
1175.0
1529.0
2290.0
2724.0

Price
on
request

Dimensions and specifications may be changed without prior notice.

back to contents

JZ-603-CY three approvals control cable, Cu-screened,


EMC-preferred, meter marking

Technical data

Special PVC control cable with oil resistant


outer sheath according to DIN VDE 0281
part 13, HD 21.13 S1 and to UL-Style 2587
Temperature range
flexing -5C up to +70C (HAR)
-5C up to +90C (UL+CSA)
fixed installation -40C up to +70C (HAR)
-40C up to +90C (UL+CSA)
Nominal voltage
U0 /U 300/500 V (HAR) U 600 V (UL+CSA)
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Coupling resistance max. 250 Ohm/km

Cable structure

Bare copper, fine wire conductors according


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Special PVC core insulation TI1, according to
DIN VDE 0281 part 1, HD 21.1S2 and class
43 to UL-Std. 1581
Black cores with white continuous
numbering
Green-yellow earth core in the outer layer
PVC based inner sheath
Tinned copper braiding screening,
85% coverage
Special PVC outer sheath TM5, oil resistant
according to DIN VDE 0281 part 1, HD 21.1
S4 and class 43 to UL-Std. 1581
Colour grey (RAL 7001)
with meter marking, change-over in 2010

Properties

Oil resistant as per HD/EN 60811-2-1,


UL 1581 part 50.182
PVC self-extinguishing and flame retardant
according to VDE 0482-332-1-2, DIN EN
60332-1-2/ IEC 60332-1 (equivalent DIN
VDE 0472 part 804 test method B) UL-VW 1
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

G = with green-yellow earth core;


x = without green-yellow earth core (OZ).
The follwing amendments in the cable
designation result from the new DIN VDE
0281 part 13 / harmonised in accordance
with HD 21.13S1: NYSLY-J (new: H05VV5-F)
and NYSLYCY-J (new: H05VVC4V5-K). SEVapproval is no longer applicable as a result
of the harmonisation.
unscreened analogue type: JZ-603

Application

UL-CSA-HAR approved cables offer any company exorting anywhere in the world, primarily designed for exporters, used in machine tools, control
systems, assembly lines and other industrial equipment. These cables are suitable for flexible use for medium mechanical stresses with free movements in dry, moist and wet rooms but not for open air. EMC = Electromagnetic compatibillity
To optimise the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part No.

No.cores x
cross-sec.
mm2

AWGNo.

Outer

app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

Price
on
request

Part No.

83709
2 x 0.5
20
7.7
41.0
90.0
83747
83720
3 G 0.5
20
8.3
45.0
105.0
83748
83721
4 G 0.5
20
8.9
54.0
123.0
83749
83722
5 G 0.5
20
9.7
66.0
147.0
83750
83723
7 G 0.5
20
11.2
79.0
195.0
83751
83724
12 G 0.5
20
13.6
137.0
276.0
83752
83725
18 G 0.5
20
15.4
156.0
418.0
83726
25 G 0.5
20
18.6
250.0
504.0
83712
83727
34 G 0.5
20
20.8
316.0
632.0
83753
83728
41 G 0.5
20
22.6
348.0
750.0
83754
83729
50 G 0.5
20
24.8
407.0
968.0
83755
83730
61 G 0.5
20
26.0
520.0
1068.0
83756

83757
83710
2 x 0.75
19
8.0
46.0
101.0
83758
83731
3 G 0.75
19
8.6
57.0
127.0
83759
83732
4 G 0.75
19
9.4
63.0
155.0
83760
83733
5 G 0.75
19
10.1
76.0
180.0
83761
83734
7 G 0.75
19
11.9
100.0
225.0
83762
83735
12 G 0.75
19
14.2
175.0
326.0
83763
83736
18 G 0.75
19
16.6
240.0
457.0
83737
25 G 0.75
19
20.0
306.0
635.0
83713
83738
34 G 0.75
19
22.4
346.0
805.0
83764
83739
41 G 0.75
19
24.0
403.0
908.0
83765
83740
50 G 0.75
19
26.2
470.0
1155.0
83766
83741
61 G 0.75
19
30.0
550.0
1400.0
83767

83768
83711
2x1
18
8.5
54.0
113.0
83769
83742
3G1
18
9.2
64.0
144.0
83770
83743
4G1
18
9.8
76.0
178.0
83771
83744
5G1
18
10.7
89.0
205.0
83772
83745
7G1
18
12.5
114.0
263.0
83773
83746
12 G 1
18
15.1
186.0
424.0

77

No. cores x
cross-sec.
mm2

AWGNo.

Outer

app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

18 G 1
25 G 1
34 G 1
41 G 1
50 G 1
61 G 1

18
18
18
18
18
18

17.3
21.1
23.5
25.5
27.6
32.4

284.0
387.0
500.0
578.0
681.0
710.0

560.0
760.0
945.0
1151.0
1300.0
1500.0

2 x 1.5
3 G 1.5
4 G 1.5
5 G 1.5
7 G 1.5
12 G 1.5
18 G 1.5
25 G 1.5
34 G 1.5
41 G 1.5
50 G 1.5
61 G 1.5

16
16
16
16
16
16
16
16
16
16
16
16

9.4
10.1
11.0
12.3
14.2
17.1
20.0
24.0
27.1
29.7
31.8
34.6

64.0
82.0
99.0
123.0
148.0
274.0
386.0
531.0
671.0
840.0
997.0
1120.0

144.0
160.0
210.0
240.0
305.0
482.0
611.0
950.0
1200.0
1400.0
1665.0
1852.0

2 x 2.5
3 G 2.5
4 G 2.5
5 G 2.5
7 G 2.5
12 G 2.5
18 G 2.5
25 G 2.5
34 G 2.5
50 G 2.5
61 G 2.5

14
14
14
14
14
14
14
14
14
14
14

11.1
12.0
13.4
14.6
17.2
21.2
24.8
29.8
34.4
39.0
41.0

110.0
148.0
169.0
220.0
284.0
470.0
572.0
740.0
1179.0
1660.0
1992.0

189.0
244.0
296.0
367.0
478.0
622.0
1010.0
1375.0
1893.0
2666.0
3077.0

Price
on
request

Dimensions and specifications may be changed without prior notice.

back to contents

H07 RN-F

rubber-sheathed cable, harmonized type

Technical data

Rubber sheathed cable H07 RN-F according


to DIN VDE 0282 part 4, HD 22.4 S4, BS7919
IEC 60245-4
Temperature range
-30C up to +60C
Permissible operating temperature
at conductor +60C
Nominal voltage U0 /U 450/750 V
in case of protected and fixed installation
U0 /U 600/1000 V
Max. permissible operating voltage in
three phase and one phase a.c. system
U0 /U 476/825 V
direct current-system U0 /U 619/1238 V
Test voltage 2500 V
Permanent tensile load
max. 15 N/mm
Minimum bending radius
for fixed installation 4x cable
for guiding over roller 7.5x cable
during winding on drums 5-7x cable

Properties

Cable structure

Copper conductor fine wire stranded, bare


according to DIN VDE 0295 cl. 5, BS 6360 cl. 5,
IEC 60228 cl. 5 and HD 383
Rubber core insulation EI4 according to
DIN VDE 0282 part 1
Insulation thickness according to
DIN VDE 0282 part 4
Core identification according to
DIN VDE 0293-308 and HD 186
Core colours
up to 5 cores one-coloured
6 and more cores, black with numbering
3 and above, with green-yellow earth core
2 cores without green-yellow earth core
Cores stranded in layers with optimal
lay-length
Outer sheath of rubber black, rubber
compound according to DIN VDE 0282 part 1
Sheath thickness according to DIN VDE 0282
part 4

Application

Resistant to
Ozone
Weather
Test
Test according to VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Ozone resistant of the insulation according
to DIN VDE 0472 part 805, test method A or
part 805 A1, test method C
Oil resistant
Test according to EN 60811-2-1

Note

G = with green-yellow earth core;


x = without green-yellow earth core.
AWG sizes are approximate equivalent values.
The actual cross-section is in mm.
Further dimensions and cross-sections
available on request.
H07 RN-F = harmonized rubber-sheathed
cable, working voltage 750 V, fine stranded.
The core identification of a single core
sheathed, of an insulated wire is black.
For application as a protective core, the ends
are to be identified with green-yellow and the
middle conductor with light blue

Heavy duty rubber-sheathed flexible cables are suited for use for medium mechanical stress in dry, damp and wet areas as well as in open air
and in agriculture plants. They are used for equipment in industry works such as boilers, heating plates, hand lamps, electric tools such as drills,
circular saws and homework tools as well as for transportable motors or machines at site. These cables are also suitable for fixed installation on
plaster, in temporary buildings and residential barracks. They are suitable for direct laying on components and mechanical parts of machines,
for example lifts and cranes. They can be used in case of protected and fixed installation in tubes or in equipment as well as rotor connecting
cable of motors with a working voltage up to 1000 V alternating voltage or a direct voltage up to 750 V against ground. The operating direct
voltage is permitted up to 900 V against ground when they are used in rail-coaches. Installation in hazardous areas according to DIN VDE 0165
is allowed.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part No.
37001
37002
37003
37004
37005
37006
37007
37008
37009
37010
37011
37012
37013
37014
37015
37016
37017
37018

No.cores x
cross-sec.
mm
1 x 1.5
1 x 2.5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500

Outer
app. mm
5.7 - 7.1
6.3 - 7.9
7.2 - 9.0
7.9 - 9.8
9.5 - 11.9
10.8 - 13.4
12.7 - 15.8
14.3 - 17.9
16.5 - 20.6
18.6 - 23.3
20.8 - 26.0
22.8 - 28.6
25.2 - 31.4
27.6 - 34.4
30.6 - 38.3
33.5 - 41.9
37.4 - 46.8
41.3 - 52.0

Cop.
weight
kg / km
14.4
24.0
38.0
58.0
96.0
154.0
240.0
336.0
480.0
672.0
912.0
1152.0
1440.0
1776.0
2304.0
2880.0
3840.0
4800.0

Weight
app.
kg / km
58.0
71.0
100.0
130.0
230.0
290.0
420.0
530.0
750.0
960.0
1250.0
1560.0
1900.0
2300.0
2950.0
3600.0
4600.0
6000.0

Part No.
37019
37020
37021
37022
37023
37024
37025
37026

No.cores x
cross-sec.
mm
2 x 1
2 x 1.5
2 x 2.5
2 x 4
2 x 6
2 x 10
2 x 16
2 x 25

Outer
app. mm
7.7
8.5
10.2
11.8
13.1
17.7
20.2
24.3

10.0
11.0
13.1
15.1
16.8
22.6
25.7
30.7

Cop.
weight
kg / km
19.0
29.0
48.0
77.0
115.0
192.0
307.0
480.0

Weight
app.
kg / km

98.0
135.0
193.0
280.0
330.0
586.0
810.0
1160.0
Continuation >

Dimensions and specifications may be changed without prior notice. (RF01)

78

back to contents

H07 RN-F

rubber-sheathed cable, harmonized type


Part No.
37027
37028
37029
37030
37031
37032
37033
37034
37035
37036
37037
37038
37039
37040
37041
37042
37043

No.cores x
cross-sec.
mm
3G1
3 G 1.5
3 G 2.5
3G4
3G6
3 G 10
3 G 16
3 G 25
3 G 35
3 G 50
3 G 70
3 G 95
3 G 120
3 G 150
3 G 185
3 G 240
3 G 300

37044
37045
37046
37047
37048
37049
37050
37051
37052
37053
37054
37055
37056
37057
37058
37059
37060

4G1
4 G 1.5
4 G 2.5
4G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150
4 G 185
4 G 240
4 G 300

8.3 - 10.7
9.2 - 11.9
10.9 - 14.0
12.7 - 16.2
14.1 - 18.0
19.1 - 24.2
21.8 - 27.6
26.1 - 33.0
29.3 - 37.1
34.1 - 42.9
38.4 - 48.3
43.3 - 54.0
47.4 - 60.0
52.0 - 66.0
57.0 - 72.0
65.0 - 82.0
72.0 - 90.0

Cop.
weight
kg / km
29.0
43.0
72.0
115.0
173.0
288.0
461.0
720.0
1008.0
1440.0
2016.0
2736.0
3456.0
4320.0
5328.0
6192.0
8640.0

Weight
app.
kg / km
130.0
165.0
235.0
320.0
420.0
810.0
1050.0
1250.0
1900.0
2600.0
3400.0
4450.0
5180.0
6500.0
7860.0
10224.0
12620.0

9.2 - 11.9
10.2 - 13.1
12.1 - 15.5
14 - 17.9
15.7 - 20
20.9 - 26.5
23.8 - 30.1
28.9 - 36.6
32.5 - 41.1
37.7 - 47.5
42.7 - 54.0
48.4 - 61.0
53.0 - 66.0
58.0 - 73.0
64.0 - 80.0
72.0 - 91.0
80.0 - 101.0

38.0
58.0
96.0
154.0
230.0
384.0
614.0
960.0
1344.0
1920.0
2688.0
3648.0
4608.0
5760.0
7104.0
9216.0
11520.0

150.0
200.0
290.0
395.0
540.0
950.0
1260.0
1860.0
2380.0
3190.0
4260.0
5600.0
6830.0
8320.0
9800.0
12100.0
15200.0

Outer
app. mm

Part No.

14.4
17.0
19.9
22.2
29.1
33.3
40.4
45.8
50.8
54.0

Cop.
weight
kg / km
72.0
120.0
192.0
288.0
480.0
768.0
1200.0
1680.0
2400.0
3360.0

Weight
app.
kg / km
240.0
345.0
485.0
650.0
1200.0
1550.0
2250.0
2750.0
3950.0
4740.0

Outer
app. mm

37061
37062
37063
37064
37065
37066
37067
37068
37091
37154

No.cores x
cross-sec.
mm
5 G 1.5
5 G 2.5
5G4
5G6
5 G 10
5 G 16
5 G 25
5 G 35
5 G 50
5 G 70

37092
37079

7 G 1.5
7 G 2.5

14.5 - 17.5
16.5 - 20.0

101.0
168.0

375.0
520.0

37093
37096

12 G 1.5
12 G 2.5

17.6 - 22.4
20.6 - 26.2

175.0
288.0

460.0
760.0

37097

18 G 2.5

24.4 - 30.9

432.0

850.0

37094
37098

19 G 1.5
19 G 2.5

20.7 - 26.3
25.5 - 31.0

274.0
456.0

810.0
1075.0

37095
37099

24 G 1.5
24 G 2.5

24.3 - 30.7
28.8 - 36.4

346.0
576.0

1015.0
1390.0

11.2
13.3
15.6
17.5
22.9
26.4
32.0
36.8
40.0
43.8

Dimensions and specifications may be changed without prior notice. (RF01)

Current ratings for H07 RN F for current supply in industrial application


Operating temperature at conductor 60C; Ambient temperature 30C (Air)
Number of cores

2-cores

3-cores

3-cores

4-cores

5-cores

2 cores
loaded

3 cores
loaded

2 cores
loaded

2 cores
loaded

3 cores
loaded

3 cores
loaded

3 cores
loaded

34

30

34

35

29

30

30

43

38

43

44

36

37

38

10

60

53

60

62

51

52

54

16

79

71

79

82

67

69

71

25

104

94

105

109

89

92

94

35

129

117

135

110

114

50

162

148

169

138

143

70

202

185

211

172

178

Number of loaded cores

1-core

Cross-section, mm

Current ratings in Ampere (A)

95

240

222

250

204

210

120

280

260

292

238

246

150

321

300

335

273

282

185

363

341

378

309

319

240

433

407

447

365

377

300

497

468

509

415

430

400

586

553

500

670

634

630

784

742

Note
For the method of installation
Single core cables are bunched (unit-form)

2 cores cables laid parallel with contact

79

3 cores cables are in triangle-form

back to contents

H07RN-F/SOOW

harmonized version

Technical Data

Rubber-sheathed cable H07RN-F


according to VDE 0282 Part 4,
HD 22.4 S4
UL - SOOW
CSA - SOOW
Temperature range
HAR -25C up to +60C
UL/CSA -40C up to +90C
Permissible operating temperature
at the conductor +60C
Nominal voltage
HAR 450/750 V
UL/CSA 600 V
Test voltage 2500 V
Minimum bending radius
Flexing 10x cable
Fixed installation 7.5x cable

rubber-sheathed cable,

Cable Structure

Bare copper conductor, fine wire stranded


according to DIN VDE 0295 cl. 5,
BS 6360 cl. 5, IEC 60228 or HD 383
Rubber core insulation (EPR)
Core identification
3 cores: blue, brown, green-yellow
4 cores: brown, black, grey
green-yellow
5 cores: blue, brown, black, grey,
green-yellow
Cores stranded in layers with
optimal lay-lengths
Rubber outer sheath (CPE)
Sheath colour: black

Properties

Ozone-resistant
Weather and UV-resistant
Resistant to oils and greases

Note

G = with green-yellow earth core

Application

Heavy-duty rubber cable with multiple approvals for installation in almost all machines destined for export markets, in dry, damp,
wet environments and outdoors. As a feeder to transportable motors or machines, cranes, hoists, hand lamps and drilling machines.
= The product conforms to the EG Low-Voltage Directive 2006/95/EG.

Part No.

Number
of cores

39025
39026
39027
39028
39029
39030
39031
39032
39033
39034
39035
39036
39037
39038
39039

3G1
3G1.5
4G1.5
5G1.5
3G2.5
4G2.5
5G2.5
3G4
4G4
5G4
3G6
4G6
5G6
3G10
4G10

Outer
approx.
mm
9.6
10.2
11.4
13.1
14.0
15.1
16.9
16.0
17.3
18.7
17.1
18.4
20.1
22.9
25.0

Cop.
weight
kg/km
29
43
58
72
72
96
120
115
154
192
173
230
288
288
384

Weight
approx.
kg/km
130
165
200
240
235
290
345
320
395
485
420
540
650
810
950

Price on
request

Dimensions and specifications may be changed without prior notice.

80

back to contents

Photo: REpower

HELUTHERM 145 MULTI

flexible, cross-linked, halogen-free, meter marking, approval: Germanischer Lloyd

Technical data

Cable structure

Halogen-free control and connecting cable


with increased heat resistance
Temperature range
flexing -35C up to +120C
fixed installation -55C up to +145C
in short-circuit +250C
Nominal voltage
U0 /U 300/ 500 V (up to 1,0 mm)
U0 /U 450/750 V ( 1,5 mm)
for fixed and protected Installation
U0 /U 600/1000 V ( 1,5 mm)
Test voltage 3500 V
Minimum bending radius
for fixed installation 4x cable
for casual installation 8x cable
Caloric load values
see Technical Informations
Catalogue Cables & Wires
Power ratings table
see Technical Informations
Catalogue Cables & Wires

Tinned Cu wires, according to DIN VDE 0295


class 5, BS 6360 cl. 5 and IEC 60228 class 5
Core insulation of polyolefin-copolymer,
cross-linked and halogen-free
Colour coded according to DIN VDE 0293308 and as of 6 cores number coded
For two cores: brown, blue
Green-yellow earth core as of 3 cores
Cores stranded in layers with optimal
lay-length
Polyolefin-Copolymer, electron beam
cross-linked and halogen-free outer sheath
Colour black
with meter marking, change-over in 2010
Different insulation- and outer sheath in
other colours available on request.

Application

These halogen-free, electron-beam cross-linked and temperature resistant wiring and control
cables with enhanced fire-behaviour properties are used for wiring up the lighting fixtures, heaters, electric machines (temperature class B), switching systems and distribution switchboards.
A very long service life is also given on account of their excellent high-temperature stability.
These cables exhibit good resistance to weathering as well as being very stable to temperature,
moisture, ozone and UV radiation. These cables are therfore mainly used for traffic control
systems and diverse outdoor applications. The development of smoke is low and no corrosive
gases are liberated during combustion of these halogen-free cables in case of fire. The risk of
toxic fumes is considerably less in the event of fire because the coloric load values is lower.
Precious time can thus be won for a disciplined evacuation, and unnecessary loss of life can be
prevented. The extent of the damage to costly control and monitoring systems and the concrete
and steel structures of buildings and plant due to fire is reduced by this. Injuries to persons and
damage to materials can be prevented. A lower conductor cross-section is possible in certain
circumstances because of the high thermal load and thus savings in the space and weight required can be made. These wiring and control cables provide a significant contribution in safety
engineering and environmental protection.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.

Part No.

No.cores x
cross-sec
mm2

53376
1x0.25
53377
2x0.25
53378
3G0.25
53379
4G0.25
53380
5G0.25
53381
6G0.25
53382
7G0.25

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

2.85
4.6
4.9
5.5
5.8
6.5
6.9

2.4
4.8
7.2
9.6
12.0
14.4
16.8

11.4
28.7
33.7
41.8
47.0
58.0
64.0

Price on
request

Part No.

No. cores x
cross-sec
mm2

53383
8G0.25
53384
10G0.25
53385
12G0.25
53386
14G0.25
53387
16G0.25
53388
19G0.25
53389
21G0.25

82

Properties

Halogen-free, no liberation of corrosive or


toxic vapours
Lower propagation of fire
Good abrasion and notch resistance
Good resistance to oils and weathering
Resistant to UV radiation and ozone
Resistant to soldering temperatures
Thermal class B
Are resistant to melting, even when in contact with a temperatures of between 300C
and 380C, because of the cross-linking for
the insulation material
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers
Tests
Flame test acc. to VDE 0482 part 266-2,
BS 4066 part 3/ DIN EN 50266-2/
IEC 60332-3 (equivalent DIN VDE 0472
part 804 test method C)
Corrosiveness of combustion gases
according to VDE 0482 part 267/ DIN EN
50267-2-2/ IEC 60754-2 (equivalent
DIN VDE 0472 part 813)
Halogen-free according to DIN VDE 0482
part 267/ EN 50267-2-1/ IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to VDE 0482 part 268-1
and 2, test method C, IEC 61034-1/61034-2,
HD 606 and BS 7622 part 1 and 2
(DIN VDE 0472 part 816)
Approval: Germanischer Lloyd

Note

G = with green-yellow earth core


screened analogue type:
HELUTHERM 145 MULTI-C

Outer
app. mm
7.3
8.1
8.1
8.6
8.9
10.1
10.5

Cop.
weight
kg/km

Weight
app.
kg/km

19.2
24.0
28.8
33.6
38.4
45.6
50.4

71.0
84.0
90.0
102.0
114.0
132.0
145.0

Price on
request

Continuation >

back to contents

HELUTHERM 145 MULTI

flexible, cross-linked, halogen-free, meter marking, approval: Germanischer Lloyd

Part No.

No.cores x
cross-sec
mm2

53391
53392
53393
53394
53395
53396
53397
53398
53399
53400
53401
53402
53403
53404
53405
53406
53407
53408
53409
53410
53491
53411
53412
53413
53414
53415
53416
53417
53418
53419
53420
53421
53422
53423
53424
53425
53426
53427
53428
53429
53430
53510
53431
53432
53433
53434
53435
53436
53437
53438
53439
53440
53441
53442
53443
53444
53445
53446
53447
53448
53449
53450
53529
53451
53452
53453
53454
53455
53456
53457
53458
53459
53460
53461
53462
53463
53464
53465
53466
53467
53468
53469
53470

1 x 0.5
2 x 0.5
3 G 0.5
4 G 0.5
5 G 0.5
6 G 0.5
7 G 0.5
8 G 0.5
10 G 0.5
12 G 0.5
14 G 0.5
16 G 0.5
19 G 0.5
21 G 0.5
24 G 0.5
25 G 0.5
27 G 0.5
30 G 0.5
33 G 0.5
37 G 0.5
1x4
1x0.75
2x0.75
3G0.75
4G0.75
5G0.75
6G0.75
7G0.75
8G0.75
10G0.75
12G0.75
14G0.75
16G0.75
19G0.75
21G0.75
24G0.75
25G0.75
27G0.75
30G0.75
33G0.75
37G0.75
2x10
1x1
2x1
3G1
4G1
5G1
6G1
7G1
8G1
10G1
12G1
14G1
16G1
19G1
21G1
24G1
25G1
27G1
30G1
33G1
37G1
7G25
1x1.5
2x1.5
3G1.5
4G1.5
5G1.5
6G1.5
7G1.5
8G1.5
10G1.5
12G1.5
14G1.5
16G1.5
19G1.5
21G1.5
24G1.5
25G1.5
27G1.5
30G1.5
33G1.5
37G1.5

Outer
app. mm
3.2
5.3
5.7
6.2
7.0
7.4
8.1
9.0
10.0
10.0
10.5
11.3
12.4
13.0
14.0
14.0
14.0
14.6
15.4
16.5
5.6
3.5
6.0
6.4
7.0
7.9
8.5
9.1
10.3
11.4
11.4
12.1
12.8
14.1
14.9
16.1
16.1
16.1
16.8
17.5
19.1
15.4
3.9
6.6
7.0
7.7
8.4
9.2
10.2
11.3
12.5
12.5
13.2
13.9
15.7
16.5
17.7
17.7
17.7
18.3
19.4
21.2
37.0
4.3
7.8
8.3
9.1
10.1
11.2
12.1
13.5
15.0
15.0
15.9
16.8
19.0
20.0
21.7
21.7
21.7
22.5
23.5
25.5

Cop.
weight
kg/km
4.8
9.6
14.4
19.2
24.0
28.8
33.6
38.4
48.0
57.6
67.2
76.8
91.2
100.8
115.2
120.0
129.6
144.0
158.4
177.6
38.4
7.2
14.4
21.6
28.8
36.0
43.2
50.4
57.6
72.0
86.4
100.8
115.2
136.8
151.2
172.8
180.0
194.4
216.0
237.6
266.4
192.0
9.6
19.2
28.8
38.4
48.0
57.6
67.2
76.8
96.0
115.2
134.4
153.6
182.4
201.6
230.4
240.0
259.2
288.0
316.8
355.2
1680.0
14.4
28.8
43.2
57.6
72.0
86.4
100.8
115.2
144.0
172.8
201.6
230.4
273.6
302.4
345.6
360.0
388.8
432.0
475.2
532.8

Weight
app.
kg/km

Price on
request

15.7
39.6
48.1
51.0
64.0
74.0
88.0
102.0
123.0
135.0
153.0
176.0
213.0
234.0
263.0
269.0
280.0
311.0
343.0
392.0
96.0
19.8
40.0
53.0
69.0
86.0
101.0
117.0
140.0
167.0
183.0
212.0
239.0
290.0
323.0
364.0
371.0
387.0
429.0
468.0
550.0
351.0
25.2
50.0
66.0
86.0
106.0
127.0
155.0
187.0
214.0
230.0
266.0
301.0
377.0
419.0
464.0
472.0
488.0
536.0
605.0
690.0
2633.0
32.3
69.0
93.0
120.0
152.0
187.0
222.0
263.0
308.0
330.0
383.0
438.0
554.0
614.0
791.0
701.0
723.0
796.0
880.0
1026.0

Part No.

No. cores x
cross-sec
mm2

53471
53472
53473
53474
53475
53476
53477
53478
53479
53480
53481
53482
53483
53484
53485
53486
53487
53488
53489
53490
53491
53492
53493
53494
53495
53496
53497
53498
53499
53500
53501
53502
53503
53504
53505
53506
53507
53508
53509
53510
53511
53512
53513
53514
53515
53516
53517
53518
53519
53520
53521
53522
53523
53524
53525
53526
53527
53528
53529
53530
53531
53532
53533
53534
53535
53536
53537
53538
53539
53540
53541
53542
53543
53544
53545
53546
53547
53548
53549

1 x 2.5
2 x 2.5
3 G 2.5
4 G 2.5
5 G 2.5
6 G 2.5
7 G 2.5
8 G 2.5
10 G 2.5
12 G 2.5
14 G 2.5
16 G 2.5
19 G 2.5
21 G 2.5
24 G 2.5
25 G 2.5
27 G 2.5
30 G 2.5
33 G 2.5
37 G 2.5
1x4
2x4
3G4
4G4
5G4
6G4
7G4
8G4
10G4
12G4
14G4
1x6
2x6
3G6
4G6
5G6
6G6
7G6
1x10
2x10
3G10
4G10
5G10
6G10
7G10
1x16
2x16
3x16
4x16
5x16
6G16
7G16
1x25
2x25
3G25
4G25
5G25
6G25
7G25
1x35
2x35
3G35
4G35
5G35
1x50
2x50
3G50
4G50
5G50
1x70
2x70
3G70
4G70
5G70
1x95
2x95
3G95
4G95
5G95

Outer
app. mm
5.0
9.1
9.9
10.9
12.2
13.3
14.6
16.2
17.9
17.9
19.2
20.4
22.8
24.2
26.1
26.1
26.1
27.0
28.4
30.8
5.6
10.7
11.5
12.8
14.2
15.4
17.0
18.2
20.6
20.6
21.0
6.2
12.1
12.9
14.4
15.8
17.4
19.4
7.9
15.4
16.5
18.6
20.4
22.6
24.7
8.9
17.5
19.1
21.2
23.6
25.9
28.6
11.5
22.7
24.4
27.3
30.4
33.6
37.0
12.8
25.1
27.0
30.2
33.4
15.3
30.3
32.5
36.6
40.3
17.4
34.7
37.2
41.8
46.6
20.1
39.5
42.6
47.7
52.9

Cop.
weight
kg/km
24.0
48.0
72.0
96.0
120.0
144.0
168.0
192.0
240.0
288.0
336.0
384.0
456.0
50.0
576.0
600.0
648.0
720.0
792.0
888.0
38.4
76.8
115.2
153.6
192.0
230.4
268.8
307.2
384.0
460.8
537.6
57.6
115.2
172.8
230.4
288.0
345.6
403.2
96.0
192.0
288.0
384.0
480.0
576.0
672.0
153.6
307.2
460.8
614.4
768.0
921.6
1075.2
240.0
480.0
720.0
960.0
1200.0
1440.0
1680.0
336.0
672.0
1008.0
1344.0
1680.0
480.0
960.0
1440.0
1920.0
2400.0
672.0
1344.0
2016.0
2688.0
3360.0
912.0
1824.0
2736.0
3648.0
4560.0

Weight
app.
kg/km

Price on
request

46.9
99.0
140.0
183.0
231.0
280.0
336.0
397.0
460.0
500.0
593.0
675.0
835.0
939.0
1047.0
1067.0
1107.0
1219.0
1349.0
1565.0
96.0
159.0
197.0
260.0
329.0
398.0
478.0
553.0
663.0
725.0
797.0
88.0
216.0
285.0
375.0
465.0
544.0
664.0
144.0
351.0
475.0
630.0
782.0
914.0
1092.0
205.0
495.0
691.0
905.0
1129.0
1327.0
1590.0
336.0
833.0
1139.0
1489.0
1863.0
2275.0
2633.0
454.0
1104.0
1513.0
1992.0
2488.0
638.0
1573.0
2154.0
2819.0
3505.0
875.0
2157.0
2946.0
3888.0
4864.0
1149.0
2763.0
3835.0
5052.0
6307.0

Dimensions and specifications may be changed without prior notice.

83

back to contents

HELUTHERM 145 MULTI-C

flexible, cross-linked, halogen-free,


Cu-screened, EMC-preferred type, meter marking, approval: Germanischer Lloyd

Technical data

Halogen-free control and connecting cable


with increased heat resistance
Temperature range
flexing -35C up to +120C
fixed installation -55C up to +145C
in short-circuit +250C
Nominal voltage
U0 /U 300/ 500 V (up to 1,0 mm)
U0 /U 450/750 V ( 1,5 mm)
for fixed and protected installation
U0 /U 600/1000 V ( 1,5 mm)
Test voltage 3500 V
Minimum bending radius
for fixed installation 4x cable
for casual installation 8x cable
Coupling resistance
max. 250 Ohm/km

Cable structure

Tinned Cu fine wires, according to DIN VDE


0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5
Core insulation of polyolefin-copolymer,
electron beam cross-linked and halogen-free
Black cores with continuous white numbering
Cores stranded in layers with optimal
lay-lenght
Braided screen of tinned Cu wires, coverage
approx. 85%
Polyolefin-Copolymer, cross-linked and
halogen-free outer sheath
Colour black
Different insulation- and outer sheath in other
colours available on request
with meter marking, change-over in 2010

Properties

Halogen-free, no liberation of corrosive or


toxic vapours
Lower propagation of fire
Low development of smoke and fumes
Good abrasion and notch resistance
Good resistance to oils and weathering
Resistant to UV radiation and ozone
Resistant to soldering temperatures
Thermal class B
These control cables are resistant to melting,
even when in contact with a soldering iron
at temperatures of between 300C and
380C, because of the cross-linking for the
insulation material
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers
Tests
Flame test acc. to VDE 0482 part 266-2,
BS 4066 part 3/ DIN EN 50266-2/
IEC 60332-3 (equivalent DIN VDE 0472
part 804 test method C)
Corrosiveness of combustion gases
according to VDE 0482 part 267/ DIN EN
50267-2-2/ IEC 60754-2 (equivalent
DIN VDE 0472 part 813)
Halogen-free according to DIN VDE 0482
part 267/ EN 50267-2-1/ IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to VDE 0482 part 268-1
and 2, test method C, IEC 61034-1/61034-2,
HD 606 and BS 7622 part 1 and 2
(DIN VDE 0472 part 816)
Approval: Germanischer Lloyd

Note

unscreened analogue type:


HELUTHERM 145 MULTI

Application

These halogen-free, electron-beam cross-linked and temperature resistant wiring and control cables with enhanced fire-behaviour properties
are used for wiring up the lighting fixtures, heaters, electric machines (temperature class B), switching systems and distribution switchboards.
A very long service life is also given on account of their excellent high-temperature stability.
These cables exhibit good resistance to weathering as well as being very stable to temperature, moisture, ozone and UV radiation. These cables
are therfore mainly used for traffic control systems and diverse outdoor applications. The development of smoke is low and no corrosive gases
are liberated during combustion of these halogen-free cables in case of fire. The risk of toxic fumes is considerably less in the event of fire because the coloric load values is lower. Precious time can thus be won for a disciplined evacuation, and unnecessary loss of life can be prevented.
The extent of the damage to costly control and monitoring systems and the concrete and steel structures of buildings and plant due to fire
is reduced by this. Injuries to persons and damage to materials can be prevented. A lower conductor cross-section is possible in certain circumstances because of the high thermal load and thus savings in the space and weight required can be made. These wiring and control cables
provide a significant contribution in safety engineering and environmental protection.
EMC = Electromagnetic compatibillity
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.

84

back to contents

HELUTHERM 145 MULTI-C

flexible, cross-linked, halogen-free,


Cu-screened, EMC-preferred type, meter marking, approval: Germanischer Lloyd

Part No.

No.cores x
cross-sec.
mm

Outer
app. mm

Cop.
weight
kg / km

Weight
app. kg / km

52194
52195
52196
52197

2
3
5
7

x
x
x
x

0.25
0.25
0.25
0.25

5
5.5
6.4
7.5

16
21
29
37

36
44
68
95

52198
52199
52200
52201
52202
52203
52204
52205
52206
52207
52208
52209
52210
52211

1
2
3
4
5
6
7
8
10
12
14
16
19
21

x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

3.7
6
6.3
6.9
7.7
8.1
8.7
9.4
10.4
10.4
11
11.7
12.8
13.5

15
29
38
45
51
66
68
80
93
107
122
129
158
167

24
55
64
78
95
106
122
138
161
170
193
216
253
281

52212
52213
52214
52215
52216
52217
52218
52219
52220
52221
52222
52223
52224
52225

1
2
3
4
5
6
7
8
10
12
14
16
19
21

x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75

4
6.7
7.1
7.7
8.5
9.1
9.9
10.6
11.7
11.7
12.4
13.2
14.5
15.3

18
38
50
58
70
85
90
110
140
148
167
183
212
230

29
71
82
100
117
135
158
178
207
220
250
282
335
370

52226
52227
52228
52229
52230
52231
52232
52233
52234
52235
52236
52237
52238
52239

1
2
3
4
5
6
7
8
10
12
14
16
19
21

x
x
x
x
x
x
x
x
x
x
x
x
x
x

1
1
1
1
1
1
1
1
1
1
1
1
1
1

4.3
7.2
7.7
8.3
9
10
10.9
11.6
12.8
12.8
13.5
14.3
16.2
17

20
31
56
66
95
105
109
130
138
164
198
203
235
257

33
78
92
112
134
164
192
219
254
270
308
350
447
492

Weight
app. kg / km

Part No.

No. cores x
cross-sec.
mm

Outer
app. mm

Cop.
weight
kg / km

52240
52241
52242
52243
52244
52245
52246
52247
52248
52249
52250
52251
52252
52253

1
2
3
4
5
6
7
8
10
12
14
16
19
21

x
x
x
x
x
x
x
x
x
x
x
x
x
x

1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5

4.8
8.4
8.9
9.9
10.7
11.8
12.7
13.8
15.4
15.4
16.5
17.3
19.5
20.5

22
58
71
86
104
118
136
172
193
222
272
285
331
367

42
105
121
156
188
225
264
308
361
383
458
515
639
705

52254
52255
52256
52257
52258
52259
52260
52261
52262
52263
52264
52265
52266
52267

1
2
3
4
5
6
7
8
10
12
14
16
19
21

x
x
x
x
x
x
x
x
x
x
x
x
x
x

2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5

5.6
9.9
10.5
11.5
12.8
13.9
15.5
16.8
18.4
18.4
19.7
21.1
23.5
24.7

28
96
146
150
200
227
235
265
326
376
428
480
557
606

59
148
183
221
273
326
397
475
542
582
681
778
948
1042

52268
52269
52270
52271
52272
52273
52274
52275
52276
52277
52278

1
2
3
4
5
6
7
8
10
12
14

x
x
x
x
x
x
x
x
x
x
x

4
4
4
4
4
4
4
4
4
4
4

6.4
11.1
11.8
13.2
14.5
15.8
17.5
19.1
21.3
21.3
22.5

56
135
178
220
259
302
355
392
480
557
636

86
196
248
316
376
452
555
655
767
829
948

52279
52280
52281
52282
52283
52284
52285

1
2
3
4
5
6
7

x
x
x
x
x
x
x

6
6
6
6
6
6
6

7
12.4
13.3
14.9
16.3
17.9
19.9

81
175
240
305
441
473
505

108
255
330
429
536
624
751

52286
52287
52288
52289
52290
52291
52292

1
2
3
4
5
6
7

x
x
x
x
x
x
x

10
10
10
10
10
10
10

8.6
15.9
17
19.1
21.1
23.3
25.2

124
265
370
485
610
715
820

170
409
550
715
882
1026
1195

Dimensions and specifications may be changed without prior notice.

85

back to contents

TRONIC-CY (LiY-CY)

flexible, Cu-screened, colour coded according to


DIN 47100, EMC-preferred type, meter marking

Technical data

Special PVC data screened cables, adapted to


DIN VDE 0245, 0812
Temperature range
flexing -5C up to +80C
fixed installation -40C up to +80C
Nominal voltage
0.14 mm = 350 V 0.25 mm = 500 V
Test voltage
core/core 1200 V
core/screen 800 V
Breakdown voltage min. 2400 V
Insulation resistance
min. 200 MOhm x km
Capacitance (approx.-value) at 800 Hz
core/core at 0.14 mm = 120 pF/m
core/core 0.25 mm = 150 pF/m
core/screen at 0.14 mm = 240 pF/m
core/screen 0.25 mm = 270 pF/m
Load (A) According to different
cross-sections, see table
Technical Information
Inductance approx. 0.65 mH/km
Impedance approx. 78 Ohm
Coupling resistance max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors for


0.5 mm according to DIN VDE 0295 cl. 5 and
IEC 60228 cl. 5
Conductor make-up for
0.14 mm = 18x0.1 mm
0.25 mm = 14x0.15 mm
0.34 mm = 7x0.25 mm
Special PVC core insulation TI2, according to
DIN VDE 0281 part 1
Cores stranded in layers with optimal
lay-length
Colour coded according to DIN 47100, but
without colour repetition
Core wrapping with foil
Drain-wire, tinned
Tinned, copper braided screen, approx. 85%
coverage
Special PVC outer sheath TM2, according to
DIN VDE 0281 part 1
Colour grey (RAL 7001)
with meter marking, change-over in 2010

Properties

Extensively oil resistant.


Chemical Resistance - see table Technical
Informations
PVC self-extinguishing and flame retardant
according to VDE 0482-332-1-2, DIN EN
60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

HELUKABEL-TRONIC-CY is also available in


paired version
(e.g. HELUKABEL-PAAR-TRONIC-CY
16x2x0.14 mm).
AWG sizes are approximate equivalent values.
The actual cross-section is in mm.
For 1 core cable screen of helically wound.
unscreened analogue type: TRONIC (LiYY)

Application

These screened cables are used for flexible use with free movement without tensile stress or forced movements in dry, moist and wet rooms
but not suitable for open air, wherever the construction requirements call for a minimum outer diameter, TRONIC is the suitable cable to use.
This applies especially to such areas as tool making and machine industries as well as electronic, computer, measurement and control sectors.
The extremely small outer diameter make suitable for miniature plugs etc.
EMC = Electromagnetic compatibillity
To optimise the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part No.

No.cores x
cross-sec.
mm

Outer
app. mm

Cop.
weight
kg / km

Weight
app. kg / km

Part No.

20139
20001
20002
20003
20004
20005
20006
20007
20008
20009
20010
20011
20012
20013
20014

1
2
3
4
5
6
7
8
10
12
14
16
18
20
21

2.5
3.7
3.9
4.1
4.4
4.9
4.9
5.2
6.2
6.2
6.6
6.9
7.2
7.7
7.9

6.1
12.0
13.0
14.5
15.5
18.2
19.0
21.3
28.7
30.5
32.0
43.2
51.0
55.0
56.0

16
20
27
32
37
42
48
55
65
77
79
89
103
116
120

20015
20091
20016
20017
20018
20019
20020
20021
20022
20023
20024
20025
20026
20027
20028

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14

Dimensions and specifications may be changed without prior notice.

No. cores x
cross-sec.
mm
24
25
27
30
32
36
40
42
44
48
52
56
61
80
100

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14

Outer
app. mm
8.3
8.5
8.5
9.3
9.6
9.9
10.2
10.5
11.2
11.3
11.8
12.1
12.4
14.1
15.5

Cop.
weight
kg / km

Weight
app. kg / km

62
61
65
69
76
83
88
94
110
115
124
132
146
226
267

131
136
142
157
163
182
209
217
226
240
270
320
370
510
580

Continuation >

86

back to contents

TRONIC-CY (LiY-CY)

flexible, Cu-screened, colour coded according to


DIN 47100, EMC-preferred type, meter marking

Part No.

No.cores x
cross-sec.
mm

Outer
app. mm

Cop.
weight
kg / km

Weight
app. kg / km

Part No.

16001
16002
16003
16004
16005
16006
16007
16008
16009
16010
16011
16012
16013
16526
16014
16015
16016
16527
16017
16018
16164
16019
16528
16020
16021
16022
16023
16024

1
2
3
4
5
6
7
8
10
12
14
16
18
19
20
24
25
27
30
32
34
36
37
40
50
61
80
100

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

16025
16026
16027
16028
16029
16030
16031
16032
16033
16034
16035
16036
16037
16529
16038
16039
16040
16041
16042
16043
16163
16044
16530
16045
16120
16047
16048
16049

1
2
3
4
5
6
7
8
10
12
14
16
18
19
20
24
25
27
30
32
34
36
37
40
42
61
80
100

16475
16476
16477
16478
16479
16480
16481
16482
16483
16484
16485
16486
16487
16488
16489
16500
16501
16502
16503
16504
16505
16506
16507
16508
16509
16510
16511
16512
16513
16514

2
3
4
5
6
7
8
10
12
14
16
19
24
27
37
2
3
4
5
6
7
8
10
12
14
16
19
24
27
37

20084
20029
20030
20031
20032
20083
20033
20034
20035
20036
20037
20038
20039
20086
20040
20041
20042
20092
20043
20044
20045
20046
20087
20047
20048
20049
20050
20051
20052
20053
20054
20055

1
2
3
4
5
6
7
8
10
12
14
16
18
19
20
21
24
25
27
30
32
36
37
40
42
44
48
52
56
61
80
100

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

2.9
4.2
4.3
4.7
5.3
5.7
5.7
6.6
7.2
7.3
7.9
8.3
8.9
9.1
9.4
9.4
10
10.1
10.1
11.1
11.1
11.9
11.9
12.4
12.8
12.8
13.5
14.1
14.5
14.9
17.1
19.6

7.2
15.8
18.6
22
26.5
32.4
35
42.1
49.9
58
62
67
78
79
88
91
96
99
122
132
138
146
152
157
160
164
164
175
189
204
387
505

27
31
36
40
51
58
64
82
85
90
144
110
142
146
152
150
163
169
176
189
204
219
230
247
269
292
317
330
343
365
480
605

20088
20056
20057
20058
20059
20085
20060
20061
20062
20063
20064
20065
20066
20089
20067
20068
20069
20093
20070
20071
20072
20073
20090
20074
20075
20076
20077
20078
20079
20080
20081
20082

1
2
3
4
5
6
7
8
10
12
14
16
18
19
20
21
24
25
27
30
32
36
37
40
42
44
48
52
56
61
80
100

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34

3.2
4.8
5.2
5.5
6
6.7
6.7
7.8
8.4
8.5
9
9.4
9.8
10.1
9.9
10.7
10.7
12
12.1
12.1
12.6
12.6
13.7
13.7
14.6
14.6
14.6
14.6
16.6
16.2
17.1
19.4

13.5
18
22
28
31
45
51
54
65
70
81
88
103
106
112
116
129
120
138
158
163
178
192
198
203
214
227
242
267
295
524
620

24
30
37
48
54
61
67
81
103
110
153
159
172
181
191
199
229
241
258
290
305
330
348
364
389
414
420
450
480
520
580
694

Outer
app. mm

Cop.
weight
kg / km

Weight
app. kg / km

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

3.4
5.3
5.6
6
6.7
7.3
7.3
8.5
9.2
9.5
10
10.6
10.7
11.2
11.9
12.6
12.7
12.7
14
14.5
15.3
15.3
16.3
16.3
18
19.1
21.8
24.3

15
29
39
46
52
66
68
80
93
117
122
129
152
156
173
236
250
265
297
301
312
320
325
345
407
580
690
814

40
45
55
61
76
89
98
117
135
157
190
210
217
246
275
337
351
373
396
431
440
445
458
470
570
650
780
990

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75

3.8
6
6.2
6.7
7.3
8.1
8.2
9
10.3
10.4
11.2
11.8
12.6
12.6
13.1
14.1
14.3
14.3
15.7
16.3
17.1
17.1
17.6
17.8
18.4
21.5
24.5
27.2

19
38
50
57
70
87
96
110
140
151
167
183
207
221
238
270
278
287
315
330
350
370
386
395
408
555
715
910

41
59
66
77
93
113
130
145
180
202
225
275
292
322
362
435
415
467
486
530
570
600
640
680
714
900
1200
1440

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5

6.4
6.7
7.2
8
8.6
8.6
10
11.2
11.4
12
12.8
13.4
15.2
15.4
18.9
7.3
7.6
8.2
9.1
9.9
9.9
10.8
13.2
13.2
13.9
14.8
15.6
17.6
17.9
21.9

46
56
69
89
105
111
130
140
168
198
218
268
320
360
485
63
76
98
116
140
152
172
193
254
272
285
387
448
506
682

65
80
98
127
144
158
197
232
260
302
346
412
493
562
790
88
100
126
160
192
208
244
315
338
383
424
506
690
781
941

No. cores x
cross-sec.
mm

Dimensions and specifications may be changed without prior notice.

87

back to contents

PAAR-TRONIC-CY

flexible, screened, colour coded according to


DIN 47100, EMC-preferred type, meter marking

Technical data

Special PVC data cables, adapted to


DIN VDE 0812, 0814
Temperature range
flexing -5C up to +80C
fixed installation -30C up to +80C
Operating voltage 350 V
(not for purposes of high current and
power installation)
Test voltage
core/core 1200 V
core/screen 800 V
Breakdown voltage min. 2400 V
Insulation resistance
min. 20 MOhm x km
Conductor resistance
at 0.14 mm = 138 Ohm/km
at 0.25 mm = 75.5 Ohm/km
at 0.34 mm = 57.5 Ohm/km
at 0.50 mm = 39 Ohm/km
at 0.75 mm = 26 Ohm/km
Capacitance (approx.-value) at 800 Hz
core/core 0.14 mm = 120 pF/m
core/core 0.25 mm = 150 pF/m
core/screen 0.14 mm = 240 pF/m
core/screen 0.25 mm = 270 pF/m
Load
at 0.14 mm = 1.5 A
at 0.25 mm = 2.5 A
at 0.34 mm = 4.5 A
at 0.50 mm = 6 A
at 0.75 mm = 9 A
Inductance approx. 0.65 mH/km
Impedance approx. 78 Ohm
K1-coupling approx. 300 pF/100 m
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Properties

Bare copper, fine wire conductors, bunch


stranded according to DIN VDE 0295 cl. 5,
0245 and IEC 60228 cl. 5
Conductor make-up for
0.14 mm = 18x0.1 mm
0.25 mm = 14x0.15 mm
0.34 mm = 7x0.25 mm
Special PVC core insulation YI2, according to
DIN VDE 0207 part 4
Colours coded according to DIN 47100 with
colour repetition
Cores stranded in pairs with optimal
lay-length
Pairs stranded in layers with optimal
lay-length
Core wrapping with foil
Tinned copper braided screening, coverage
approx. 85%
Special PVC outer sheath YM2, according to
DIN VDE 0207 part 5
Sheath colour grey (RAL 7032)
with meter marking, change-over in 2010

Extensively oil resistant.


Chemical Resistance - see table Technical
Informations
PVC self-extinguishing and flame retardant
according to VDE 0482-332-1-2, DIN EN
60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

Also available in other sheath colours.


unscreened analogue type: PAAR-TRONIC

Application

These data control cables are used for flexible use with free movement without tensile stress or forced movements in dry, moist and wet rooms
but not suitable for open air. PAAR-TRONIC-CY is well suited for use in areas subject to signal interference. The high level of screening reduces
substantially the effects of electrical disturbances from parallel running wiring etc. The copper screening is also often used as an earth.
The twisted pairs conform favourable cross-talk attenuation values. These cables are suitable for dry and wet rooms, yet not for open air.
EMC = Electromagnetic compatibillity
=The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part No.

No.pairs x
cross-sec.
mm

21001
21002
21003
21004
21005

1
2
3
4
5

x
x
x
x
x

2
2
2
2
2

x
x
x
x
x

0.14
0.14
0.14
0.14
0.14

Outer
app. mm

Cop.
weight
kg / km

Weight
app. kg / km

Part No.

3.5
5.6
5.6
6
6.7

15.6
18.5
23
26.6
30.7

34
40
49
55
66

21006
21007
21008
21009
21010

Dimensions and specifications may be changed without prior notice.

No. pairs x
cross-sec.
mm
6
7
8
10
12

x
x
x
x
x

2
2
2
2
2

x
x
x
x
x

0.14
0.14
0.14
0.14
0.14

Outer
app. mm

Cop.
weight
kg / km

Weight
app. kg / km

7.2
7.2
8.4
9.1
9.2

48.5
51.1
53.7
59
66

86
91
97
109
141

Continuation >

88

back to contents

PAAR-TRONIC-CY

flexible, screened, colour coded according to


DIN 47100, EMC-preferred type, meter marking

Part No.

No.pairs x
cross-sec.
mm

21011
21012
21013
21014
21015
21016
21017
21018
21019
21020
21021
21022
21023
21024
21025
21026
21027
21028
21029
21030
21031
21032

14
15
16
18
20
22
24
25
26
27
28
30
32
34
36
38
40
44
46
50
52
55

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

21033
21034
21035
21036
21037
21038
21039
21040
21041
21042
21043
21044
21045
21046
21047
21048
21049
21050
21051
21052
21053
21054
21055
21056
21057
21058
21059
21060
21061
21062
21063
21064

1
2
3
4
5
6
7
8
10
12
14
15
16
18
20
22
24
25
26
27
28
30
32
34
36
38
40
44
46
50
52
55

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

Outer
app. mm

Cop.
weight
kg / km

Weight
app. kg / km

Part No.

No. pairs x
cross-sec.
mm

Outer
app. mm

Cop.
weight
kg / km

Weight
app. kg / km

0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14

9.9
10.4
10.4
11
11.5
12.3
12.3
12.5
12.5
12.5
13.7
13.7
14.2
14.7
14.9
15.6
16.1
16.8
17
17.7
17.7
18.2

74
76
79
83
97
103
111
113
122
125
128
140
145
150
156
162
177
181
195
202
206
210

148
152
155
171
183
205
228
239
245
251
258
270
284
300
316
350
370
390
430
440
460
480

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

4.1
6.3
6.6
7
7.8
8.6
8.6
9.8
11
11.2
12.2
12.8
12.8
13.5
14.1
14.9
15.3
15.5
15.5
15.5
17
17
17.6
18.2
18.2
19
19.7
20.5
20.7
21.5
21.5
22.1

15
28
32
38
55
65
70
75
110
117
122
134
143
148
162
172
223
233
238
244
249
254
290
312
322
339
349
359
398
403
435
464

45
53
65
80
98
114
121
129
157
189
213
225
237
248
275
303
330
343
345
350
360
375
400
410
420
450
485
500
540
550
580
630

19970
19971
19972
19973
19974
19975
19976
19977
19978
19979
19980
19981
19982
19983
19984
19985
19986
19987
19988
19989
19990
19991
19992
19993
19994
19995

1
2
3
4
5
6
7
8
9
10
12
14
16
18
21
25
27
30
34
37
40
44
50
52
56
61

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34

5.4
7
7.3
8.1
8.8
9.8
9.8
11.2
12.6
12.6
12.8
13.3
14.3
15.2
15.9
17.5
17.5
19.1
20.8
21.5
22.4
23.6
24.8
24.8
25.4
26.2

16
36.9
44.9
54.2
63.5
73.1
79.5
88.4
99.3
106.9
122.1
138.2
154.2
197.9
214.4
238.5
262.5
286.6
310.1
368.7
392.6
424.3
455.9
487.6
518.5
557.2

58
65
78
90
110
130
145
150
170
190
220
245
250
275
300
400
410
440
510
550
590
600
650
680
750
840

17047
17001
17002
17003
17004
17005
17006
17007
17008
17009
17010
17011

1
2
3
4
5
6
8
10
12
16
20
25

x
x
x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x
x
x

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

4.9
7.8
8.2
9.1
9.9
10.7
12.8
14
14.3
16.1
17.2
17.9

24
54
70
91
105
120
144
178
199
254
302
344

60
89
104
126
148
171
290
320
361
421
580
740

17048
17012
17013
17014
17015
17016
17017
17018
17019
17020
17021
17022

1
2
3
4
5
6
8
10
12
16
20
25

x
x
x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x
x
x

0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75

5.2
8.4
8.9
9.8
10.8
12.1
13.4
15.5
15.8
18
19.2
21.8

28
58
84
108
126
146
180
220
261
328
392
470

71
105
128
156
189
216
309
355
405
565
700
950

17049
17050
17051
17052

1
2
3
4

x
x
x
x

2
2
2
2

x
x
x
x

1
1
1
1

5.3
8.9
9.4
10.4

46
82
103
132

75
116
140
191

17053
17054
17055
17056

1
2
3
4

x
x
x
x

2
2
2
2

x
x
x
x

1.5
1.5
1.5
1.5

5.8
10.2
10.8
12

63
111
136
172

84
122
194
240

Dimensions and specifications may be changed without prior notice.

89

back to contents

DATAFLAMM

halogen-free, meter marking

Technical data

Cable structure

Special data cable


Temperature range
flexing +5C up to +70C
fixed installation -40C up to +70C
Nominal voltage
0.14 mm = 350 V
> 0.14 mm = 500 V
Test voltage
0.14 mm = 800 V
> 0.14 mm = 1200 V
Insulation resistance
min. 2 GOhm x km
Capacitance
core/core < 70 nF/km
Minimum bending radius
approx. 7.5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Bare copper, fine wire conductors according


to DIN VDE 0812, conductor make-up for
0.34 mm - 7x0.25 mm
PE-insulation, compound type 2YJ1 accord
ing to DIN VDE 0207 part 2
Cores colour coded according to DIN 47100
Cores twisted in layers with optimal
lay-length
Halogen-free outer sheath, according to
DIN VDE 0207 part 24, compound type HM2
Sheath colour grey, RAL 7005
with meter marking, change-over in 2010

Properties

Halogen-free according to VDE 0482 part


267/ DIN EN 50267-2-1/ IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Corrosiveness of combustion gases
according to VDE 0482 part 267/
DIN EN 50267-2-2/ IEC 60754-2 (equivalent
DIN VDE 0472 part 813)
Halogen-free sheath compound,
self-extinguishing and flame retardant
according to DIN VDE 0482 part 265-2-1/
EN 50265-2-1/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

DATAFLAMM halogen-free data cables are used as connecting cable for signal, measuring, control, call-announcing and two-way intercom
speaking systems, clock installations, electronic weighing equipment and electrical apparatus for office requirements. The cables are suitable
for installation in dry, damp and wet environments as well as in masonry and concrete.
PE-insulated-cores, compared with the conventional PVC-insulated cores, assure a remarkable and more favourable capacitance values. These
cables are generally installed in telecommunication apparatus and data transmission systems in public buildings, laboratories, trading centres
where the freedom from halogen in case of fire and the flame propagation must be avoided.
The halogen-free thermoplastic sheath produce neither corrosive nor toxic gases.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG
Part No.

No.cores x
cross-sec.
mm

Outer
app. mm

Cop.
weight
kg / km

Weight
app.
kg / km

Part No.

No. cores x
cross-sec.
mm

Outer
app. mm

Cop.
weight
kg / km

Weight
app.
kg / km

52300
52301
52302
52303
52304
52305
52306
52307
52308
52309
52310
52311
52312
52313
52314
52315
52316
52317
52318
52319
52320
52321
52322
52323
52324
52430
52431
52325
52326
52327
52328
52329

2
3
4
5
6
7
8
10
12
15
18
21
25
30
34
40
50
2
3
4
5
7
10
12
15
18
21
25
34
40
2
3

3.3
3.5
3.7
4.1
4.2
4.4
4.8
5.5
6
6.5
7
7.8
8.3
8.8
9.2
10.4
12.5
3.6
3.8
4.4
4.8
5.2
6.5
6.7
7.6
7.9
8.6
9.6
10.8
11.4
4.3
4.7

2.6
4
5.3
6.6
7.9
9.2
10.3
13.2
16
20.1
23.7
27.9
33.4
39.3
45.5
53.6
64.9
4.7
7.1
9.5
12
16.6
24
28.6
36
43.2
50.4
59.8
81.3
96
6.4
9.7

14
17
19
23
25
27
30
38
45
57
65
76
88
98
111
139
764
18
21
26
31
40
56
64
80
90
105
121
168
196
25
30

52330
52331
52332
52333
52334
52335
52336
52337
52338
52339
52340
52341
52342
52343
52344
52345
52346
52347
52348
52349
52350
52351
52352
52353
52354
52355
52356
52357
52358
52359
52360
52361

4
5
7
10
12
15
18
21
25
34
40
2
3
4
5
7
10
12
15
18
21
25
30
34
40
2
3
4
5
7
10
12

5
5.5
6.3
7.7
8
8.8
9.6
10.4
11.6
12.8
13.7
4.5
4.8
5.4
6
7
8.5
8.6
9.5
10.8
11.3
12.4
13.1
13.8
15.2
5.2
5.5
6.1
6.7
7.5
9.8
10.2

13
16.4
22.7
32.4
39.1
49.1
59.1
68.3
81.4
111.1
130.5
9.5
14.2
19.2
24
33.7
48
57.4
72
86.4
101
120
142.6
163.1
192
14.3
21.5
28.6
36.1
50.3
72
86.2

35
43
58
80
91
115
135
154
180
233
272
30
36
43
56
70
101
117
145
171
197
230
269
301
365
40
51
61
76
97
137
167

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.34
0.34

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.75
0.75
0.75
0.75
0.75
0.75
0.75

Dimensions and specifications may be changed without prior notice.

90

back to contents

DATAFLAMM-C

EMC-preferred type, halogen-free, screened, meter marking

Technical data

Cable structure

Special data cable


Temperature range
flexing +5C up to +70C
fixed installation -40C up to +70C
Nominal voltage
0.14 mm = 350 V
>0.14 mm = 500 V
Test voltage
0.14 mm = 800 V
> 0.14 mm = 1200 V
Insulation resistance
min. 2 GOhm x km
Capacitance
core/core < 70 nF/km
Minimum bending radius
approx. 7.5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Bare copper, fine wire conductors according


to DIN VDE 0812, conductor make-up for
0.34 mm - 7x0.25 mm
PE-insulation, compound type 2YJ1 accord
ing to DIN VDE 0207 part 2
Cores colour coded according to DIN 47100
Cores twisted in layers with optimal
lay-length
Core wrapping with polyester (PETP) foil
Tinned copper screened braiding,
approx. 85% coverage
Halogen-free outer sheath, according to
DIN VDE 0207 part 24, compound type HM2
Sheath colour grey (RAL 7005)
with meter marking, change-over in 2010

Properties

Halogen-free according to VDE 0482 part


267/ DIN EN 50267-2-1/ IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Corrosiveness of combustion gases
according to VDE 0482 part 267/
DIN EN 50267-2-2/ IEC 60754-2 (equivalent
DIN VDE 0472 part 813)
Halogen-free sheath compound, self-extinguishing and flame retardant according to
VDE 0482 part 265-2-1/ DIN EN 50265-2-1/
IEC 60332-1 (equivalent DIN VDE 0472 part
804 test method B)
PE-insulated cores, compared with the
conventional PVC-insulated cores, assure
a remarkable and more favourable capacitance values
The halogen-free thermoplastic sheath
produce neither corrosive nor toxic gases

Note

unscreened analogue type: DATAFLAMM

Application

Are used as connecting cable for signal, measuring, control, call-announcing and two-way intercom speaking systems, clock installations, electronic weighing equipment and electrical apparatus for office requirements. The cables are suitable for installation in dry, damp and wet environments as well as in masonry and concrete. These cables are generally installed in telecommunication apparatus and data transmission systems in
public buildings, laboratories, trading centres where the freedom from halogen in case of fire and the flame propagation must be avoided. With
screened braiding offers interference-free signal transfer.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG
Part No.

No.cores x
cross-sec.
mm

52365
52366
52367
52368
52369
52370
52371
52372
52373
52374
52375
52376
52377
52378
52379
52380
52381
52382
52384
52385
52386
52387
52388
52389
52390
52391
52392
52393
52394
52395
52396
52397

2
3
4
5
7
10
12
14
16
18
21
25
30
34
40
2
3
4
5
7
10
12
14
16
18
21
25
30
34
40
2
3

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.34
0.34

Outer
app. mm
3.8
4.0
4.2
4.6
5.1
6.4
6.8
7.0
7.2
7.4
8.3
9.4
9.9
10.4
11.0
4.5
4.7
4.8
5.2
5.6
7.2
7.4
7.9
8.5
9.0
9.5
10.3
11
11.7
12.5
5.0
5.3

Cop.
weight
kg / km

Weight
app.
kg / km

Part No.

No. cores x
cross-sec.
mm

Outer
app. mm

Cop.
weight
kg / km

Weight
app.
kg / km

12.4
14.0
15.8
19.5
23.4
28.4
31.4
37.5
43.4
51.4
61.8
76.0
92.7
121.0
126.1
14.6
17.0
20.6
24.7
31.2
42.1
47.5
52.7
58.1
78.0
94.3
116.5
132.2
144.6
163.3
16.9
20.6

21
25
26
32
39
54
69
76
82
90
102
121
146
167
170
23
28
34
42
49
81
88
100
113
126
144
164
191
214
245
31
38

52398
52399
52400
52401
52402
52403
52404
52405
52406
52407
52408
52409
52410
52411
52412
52413
52414
52415
52416
52417
52418
52419
52420
52421
52422
52423
52424
52425
52426
52427
52428
52429

4
5
7
10
12
14
16
18
21
25
30
34
40
2
3
4
5
7
10
12
18
21
25
30
40
2
3
4
5
7
10
12

5.7
6.2
7.1
8.5
9.1
9.4
9.9
10.4
11.3
12.2
13.1
13.9
14.8
5.4
5.7
6.4
7.1
7.4
9.4
9.7
11.1
12.2
13.5
14.5
16.5
5.9
6.5
7.1
7.6
8.5
10.5
11.2

24.5
30.0
38.2
62.2
69.4
82.1
95.0
107.3
122.4
142.2
162.6
178.9
203.3
23.0
30.0
35.3
52.5
65.3
88.7
98.7
141.2
161.0
187.2
223.2
294.9
30.6
38.1
58.0
68.4
88.4
122.5
137.2

47
58
76
110
123
140
157
172
195
226
261
285
330
37
46
57
77
92
135
148
210
242
285
340
445
45
60
80
97
127
175
196

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.75
0.75
0.75
0.75
0.75
0.75
0.75

Dimensions and specifications may be changed without prior notice.

91

back to contents

DATAFLAMM-C-PAAR

EMC-preferred type, halogen-free, screened, meter marking

Technical data

Special data cable


Temperature range
flexing +5C up to +70C
fixed installation -40C up to +70C
Nominal voltage
0.14 mm = 350 V
> 0.14 mm = 500 V
Test voltage
0.14 mm = 800 V
> 0.14 mm = 1200 V
Insulation resistance
min. 2 GOhm x km
Capacitance
core/core < 70 nF/km
Minimum bending radius
approx. 7.5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Properties

Bare copper, fine wire conductors according


to DIN VDE 0812, conductor make-up for
0.34 mm - 7x0.25 mm
PE-insulation, compound type 2YJ1 accord
ing to DIN VDE 0207 part 2
Cores colour coded according to DIN 47100
Cores twisted in layers
Core wrapping with polyester (PETP) foil
Tinned copper screened braiding, approx.
85% coverage
Halogen-free outer sheath, according to
DIN VDE 0207 part 24, compound type HM2
Sheath colour grey (RAL 7005)
with meter marking, change-over in 2010

Halogen-free according to VDE 0482 part


267/ DIN EN 50267-2-1/ IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Corrosiveness of combustion gases
according to VDE 0482 part 267/
DIN EN 50267-2-2/ IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free sheath compound,
self-extinguishing and flame retardant
according to VDE 0482 part 265-2-1/
DIN EN 50265-2-1/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Application

Are used as connecting cable for signal, measuring, control, call-announcing and two-way intercom speaking systems, clock installations,
electronic weighing equipment and electrical apparatus for office requirements. The cables are suitable for installation in dry, damp and wet
environments as well as in masonry and concrete. PE-insulated cores, compared with the conventional PVC-insulated cores, assure a remarkable
and more favourable capacitance values. These cables are generally installed in telecommunication apparatus and data transmission systems in
public buildings, laboratories, trading centres where the freedom from halogen in case of fire and the flame propagation must be avoided. With
screened braiding offers interference-free signal transfer. The halogen-free thermoplastic sheath produce neither corrosive nor toxic gases.
EMC = Electromagnetic compatibillity
To optimise the EMC features we recommend a large round contact of the copper braiding on both ends.
=The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Cop.
weight
kg / km

Weight
app.
kg / km

Part No.

No. pairs x
cross-sec.
mm

5.2
6.2
6.4
7.2
8.2
8.7
9.9
10
11.3
12.5

22.5
25.6
39.1
45.3
51.4
54.2
68.7
78.3
79.9
99.2

37
47
66
76
87
94
119
135
157
190

52460
52461
52462
52463
52464

7
10
12
15
18

x
x
x
x
x

2
2
2
2
2

x
x
x
x
x

0.34
0.34
0.34
0.34
0.34

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

6.1
7
7.5
8.2
9.3
9.4
10.6
11.4
12.9
13.7

27.1
42.4
54.5
59.8
64.6
71.3
93.3
108.0
123.4
139.7

44
66
81
98
116
120
153
175
213
248

52465
52466
52467
52468
52469
52470
52471
52472
52473
52474

2
3
4
5
6
7
10
12
15
18

x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x

0.34
0.34
0.34
0.34
0.34

7.3
8.6
9.6
10.1
10.6

43.3
55.0
64.0
74.5
85.0

68
92
110
128
147

52475
52476
52477
52478
52479
52480
52481
52482
52483
52484

2
3
4
5
6
7
10
12
15
18

x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x

Outer
app. mm

Part No.

No.pairs x
cross-sec.
mm

52435
52436
52437
52438
52439
52440
52441
52442
52443
52444

2
3
4
5
6
7
10
12
15
18

x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x

0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14

52445
52446
52447
52448
52449
52450
52451
52452
52453
52454

2
3
4
5
6
7
10
12
15
18

x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x

52455
52456
52457
52458
52459

2
3
4
5
6

x
x
x
x
x

2
2
2
2
2

x
x
x
x
x

Cop.
weight
kg / km

Weight
app.
kg / km

11.0
13.1
14.4
15.2
16.9

89.8
119.8
139.4
160.0
207.2

154
209
245
279
363

0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

7.6
9.0
10.3
10.8
11.4
11.8
14.3
15.1
17.0
18.3

50.2
64.5
77.2
96.2
107.4
117.3
158.2
177.8
236.4
265.4

76
107
134
150
176
185
275
330
380
450

0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75

9.0
10.1
11.5
12.4
12.5
13.6
15.7
17.8
19.3
20.6

64.6
81.7
107.6
126.1
138.6
153.7
220.0
265.5
327.6
374.6

105
137
166
200
236
255
363
434
500
580

Outer
app. mm

Dimensions and specifications may be changed without prior notice.

92

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Command Cable UL (LiYY)


Style 2464/300 V, (80C)

Technical data

Cable structure

Special PVC command cable, approved to


UL-Style 2464, cores according
AWG 26-20 to UL-Style 1061/1729
AWG 18-16 to UL-Style 1007/1569
Temperature range
flexing -10C up to +80C
fixed installation -20C up to +80C
Nominal voltage 300 V
Test voltage 1500 V
Breakdown voltage
min. 3000 V
Minimum bending radius
flexing approx. 15x cable

Tinned copper, fine wire conductors


AWG 26-20, acc. to ASTM-B 174-95 class J-M,
AWG 18-16 acc. to ASTM-B 286
Conductor make-up to:
0.14 mm = 7x0.162 mm
0.23 mm = 7x0.202 mm
0.34 mm = 7x0.254 mm
0.56 mm = 7x0.32 mm
0.82 mm = 19x0.235 mm
1.30 mm = 19x0.31 mm
Special PVC core insulation class 43, semirigid
to UL-Std. 1581 table 50.182 and 50.183
Colour coded according to DIN 47100 or
international colour code
Cores stranded in layers with optimal
lay-length
Special PVC outer sheath class 43 to UL-Std.
1581 table 50.182
Outer sheath colour
black (international colour code)
grey (DIN 47100 / preferred type for stock)

Properties

PVC flame retardant according to


UL VW-1/CSA FT-1
Conditionally resistant to
Oil
Solvents
Acids
Lyes
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Application

Suitable for use as a command, measuring and control cable in tool making machinery conveyor system and production lines, in industrial plants
and in air conditioning as well as in the steel producing industries.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part No.
Sheath
Colour
grey

Part No.
Sheath
Colour
black

No.cores x
cross-sec.
mm

AWG-No.

83137
83138
83139
83140
83141
83142
83143
83144
83145
83146
83147
83153
83154
83155
83156
83157
83158
83159
83160
83161
83162
83163
83169
83170
83171
83172
83173
83174
83175
83176
83177
83178
83179

83045
83046
83047
83048
83049
83050
83055
83056
83057
83058
83059
83130
83131
83132
83133
83134
83135
83136
83371
83372
83373
83374
83375
83376
83377
83378
83379
83380
83381
83382
83383
83384
83385

2
3
4
6
10
12
16
18
24
27
30
2
3
4
6
10
12
16
18
24
27
30
2
3
4
6
10
12
16
18
24
27
30

26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34

Outer
app.
mm
3.6
3.7
4.0
4.6
5.6
5.8
6.3
6.6
7.5
7.8
8.1
3.8
4.0
4.2
4.9
6.0
6.1
6.7
7.1
8.2
8.5
8.8
4.2
4.3
4.6
5.5
6.8
7.0
7.8
8.3
9.6
10.0
10.5

Cop.
weight
kg / km
3.6
4.0
5.4
8.1
13.4
16.2
21.5
34.4
32.4
36.3
40.4
4.6
7.1
9.4
14.2
23.8
28.5
38.1
43.1
59.7
64.7
71.9
6.5
9.8
13.0
19.6
32.5
39.1
52.0
59.0
79.0
88.0
97.8

Weight
app.
kg / km

Part No.
Sheath
Colour
grey

Part No.
Sheath
Colour
black

No.cores x
cross-sec.
mm

AWG-No.

13
15
18
25
38
46
56
62
82
97
110
16
19
23
32
55
60
75
82
116
140
150
25
30
45
60
80
105
130
140
190
207
225

83185
83186
83187
83188
83189
83190
83191
83192
83193
83194
83195
83201
83202
83203
83204
83205
83206
83207
83208
83209
83210
83211
83217
83218
83219
83220
83221
83222
83223
83224
83225
83226
83227

83386
83387
83388
83389
83390
83391
83392
83393
83394
83395
83396
83397
83398
83399
83474
83475
83476
83477
83478
83479
83480
83481
83482
83483
83484
83491
83492
83493
83494
83495
83496
83497
83498

2
3
4
6
10
12
16
18
24
27
30
2
3
4
6
10
12
16
18
24
27
30
2
3
4
6
10
12
16
18
24
27
30

20
20
20
20
20
20
20
20
20
20
20
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3

Outer Cop.
weight
app.
kg / km
mm
4.6
4.8
5.2
6.1
7.6
8.0
8.8
9.4
11
11.3
11.8
6.1
6.4
6.9
8.1
10.4
10.9
12.2
13.0
15.2
15.8
16.3
6.9
7.3
7.9
9.6
12.4
12.8
14.6
15.5
18.1
18.7
19.5

9.8
14.6
19.4
29.0
48.2
58.2
77.3
87.0
116.3
129.8
144.6
15.2
23.2
31.3
47.0
78.2
94.0
125.1
141.1
188.2
212.0
235.6
24.4
37.1
49.4
74.2
124.0
149.0
198.7
224.0
298.4
336.0
373.6

Weight
app.
kg / km
30
33
41
65
102
120
152
168
224
260
300
50
62
72
100
180
182
240
270
370
400
470
70
90
110
160
250
300
400
450
650
680
750

Dimensions and specifications may be changed without prior notice.

93

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Command Cable UL (LiYCY)


Style 2464, 300 V, 80C, EMC-preferred type

Technical data

Cable structure

Special PVC command cable, approved to


UL-Style 2464, cores according
AWG 26-20 to UL-Style 1061/1729
AWG 18-16 to UL-Style 1007/1569
Temperature range
flexing -10C up to +80C
fixed installation -20C up to +80C
Nominal voltage 300 V
Test voltage 1500 V
Breakdown voltage
min. 3000 V
Minimum bending radius
flexing approx. 15x cable
Coupling resistance
max. 250 Ohm/km

Tinned copper, fine wire conductors


AWG 26-20 acc. to ASTM-B 174-95 class J-M,
AWG 18-16 acc. to ASTM-B 286
conductor make-up to
0.14 mm = 7x0.162 mm
0.23 mm = 7x0.202 mm
0.34 mm = 7x0.254 mm
0.56 mm = 7x0.32 mm
0.82 mm = 19x0.235 mm
1.30 mm = 19x0.31 mm
Special PVC core insulation class 43, semirigid
to UL-Std. 1581 table 50.182 and 50.183
Colour coded according to DIN 47100 or
international colour code
Cores stranded in layers with optimal
lay-length
Seperator-foil
Drain wire
Tinned copper wire braiding, approx. 85%
coverage
Special PVC outer sheath class 43 to UL-Std.
1581 table 50.182
Outer sheath colour
black (international colour code)
grey (DIN 47100 / preferred type from stock)

Properties

PVC flame retardant according to


UL VW-1/CSA FT-1
Conditionally resistant to
Oil
Solvents
Acids
Lyes
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

This cable type is suitable for use as a flexible connector cable in the fields of electronics, control and command technology as well as
for measuring, signal and impulse transfer. Quick and cost favourable connections through cutting and clamping technics.
EMC = Electromagnetic compatibillity
To optimise the EMC features we recommend a large round contact of the copper braiding on both ends.
=The product conforms to the EC Low-Voltage Directive 2006/95/EG.

Part No.
Colour
grey

Part No.
Colour
black

No.cores x
cross-sec.
mm

AWG-No.

Cop.
Outer
weight

app. mm kg / km

Weight
app.
kg / km

Part No.
Colour
grey

Part No.
Colour
black

No. cores x
cross-sec.
mm

AWG-No.

Cop.
Outer
weight

app. mm kg / km

Weight
app.
kg / km

83254
83255
83256
83257
83258
83259
83260
83261
83262
83263
83264

83976
83977
83978
83979
83980
83981
83982
83983
83984
83985
83986

2
3
4
6
10
12
16
18
24
27
30

26
26
26
26
26
26
26
26
26
26
26

4.1
4.3
4.5
5.1
6.1
6.3
6.8
7.0
8.1
8.3
8.6

20
25
28
30
50
53
60
70
100
105
110

83270
83271
83272
83273
83274
83275
83276
83277
83278
83279
83280

83987
83988
83989
83990
83991
83992
83993
83994
83995
83996
83997

2
3
4
6
10
12
16
18
24
27
30

24
24
24
24
24
24
24
24
24
24
24

4.3
4.5
4.8
5.4
6.5
6.7
7.4
7.7
8.8
9.0
9.3

20
25
30
40
60
70
90
123
131
160
170

x
x
x
x
x
x
x
x
x
x
x

0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14

12.6
13.7
14.9
18.9
29.5
31.4
43.9
52.1
62.8
66.3
70.4

Dimensions and specifications may be changed without prior notice.

x
x
x
x
x
x
x
x
x
x
x

0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23

16.1
18.9
23
32.8
50.9
59.1
68.4
79.5
97.3
122
132

Continuation >

94

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Command Cable UL (LiYCY)


Style 2464, 300 V, 80C, EMC-preferred type

Part No.
Colour
grey

Part No.
Colour
black

No.cores x
cross-sec.
mm

AWG-No.

Cop.
Outer
weight

app. mm kg / km

Weight
app.
kg / km

Part No.
Colour
grey

Part No.
Colour
black

No. cores x
cross-sec.
mm

AWG-No.

Cop.
Outer
weight

app. mm kg / km

83286
83287
83288
83289
83290
83291
83292
83293
83294
83295
83296
83302
83303
83304
83305
83306
83307
83308
83309
83310
83311
83312

65044
65045
65046
65047
65048
65049
65050
65051
65052
65053
65054
65055
65056
65057
65058
65059
65060
65061
65062
65063
65064
65065

2
3
4
6
10
12
16
18
24
27
30
2
3
4
6
10
12
16
18
24
27
30

22
22
22
22
22
22
22
22
22
22
22
20
20
20
20
20
20
20
20
20
20
20

4.7
4.9
5.5
6.0
7.4
7.6
8.3
8.7
10.0
10.2
10.5
5.1
5.3
5.6
6.5
8.2
8.4
9.3
9.7
11.3
11.5
12.3

40
50
60
80
130
140
160
170
220
250
280
50
55
61
90
133
151
190
216
339
374
397

83318
83319
83320
83321
83322
83323
83324
83325
83326
83327
83328
83334
83335
83336
83337
83338
83339
83340
83341
83342
83343
83344

65066
65067
65068
65069
65070
65071
65072
65073
65074
65075
65076
65077
65078
65079
65080
65081
65082
65083
65084
65085
65086
65087

2
3
4
6
10
12
16
18
24
27
30
2
3
4
6
10
12
16
18
24
27
30

18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16

6.5
6.8
7.4
8.8
10.9
11.2
12.9
13.5
15.6
15.9
16.6
7.0
7.4
8.1
9.5
12.4
12.8
14.0
14.8
17.2
18.0
18.7

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56

18.1
22.2
28.7
45.4
66.1
70.8
88.4
104.1
129.0
138.4
159.0
29.4
39.7
46.1
66.8
93.1
117.4
130.4
151.4
237.0
257.4
297.0

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
0.82
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3

39.1
50.0
59.1
89.1
141.4
152.8
184.1
207.2
272.6
289.1
317.4
59.1
74.1
96.4
137.4
191.7
251.7
276.1
364.1
442.4
494.7
521.4

Weight
app.
kg / km
60
75
90
125
180
220
290
300
450
470
490
90
160
200
290
450
600
650
680
900
990
1050

Dimensions and specifications may be changed without prior notice.

Photo: REpower

95

back to contents

Command Cable UL (LiYY-TP)


Style 2464/300 V, 80C

Technical data

Special PVC command cable, approved to


UL-Style 2464, cores according, UL-Style
1061/1729
Temperature range
flexing -10C up to +80C
fixed installation -20C up to +80C
Nominal voltage 300 V
Test voltage 1500 V
Breakdown voltage
min. 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing approx. 15x cable

Cable structure

Properties

Tinned copper, fine wire conductors to


ASTM-B 174-95 class J-M
conductor make-up to
0.14 mm = 7x0.162 mm
0.23 mm = 7x0.202 mm
0.34 mm = 7x0.254 mm
0.56 mm = 7x0.32 mm
Special PVC core insulation class 43, semirigid
to UL-Std. 1581 table 50.182 and 50183
Colour coded according to DIN 47100 with
colour repetition from pair no. 23 and above
or international colour code
Cores stranded in pairs with optimal
lay-length
Pairs stranded in layers with optimal
lay-length
Seperator-foil
Special PVC outer sheath class 43 to UL-Std.
1581 table 50.182
Outer sheath colour
black (international colour code)
grey (DIN 47100 / preferred type)

PVC flame retardant according to


UL VW-1/CSA FT-1
Conditionally resistant to
Oil
Solvents
Acids
Lyes
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm2.

Application

Twisted pair control cable for use in tool making machinery conveyor system and production lines, in industrial plants and in air conditioning as
well as in the steel producing industries.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part No.
Sheath
colour
grey

No.pairs x
cross-sec.
mm

AWG-No.

Outer
app. mm

Cop.
weight
kg / km

Weight
app.
kg / km

Part No.
Sheath
colour
black

No. pairs x
cross-sec.
mm

AWG-No.

Outer
app. mm

Cop.
weight
kg / km

Weight
app.
kg / km

83904
83905
83906
83907
83908
83909
83910
83911
83912
83913
83914
83915
83916
83917
83918
83919
83920
83921
83922
83923
83924
83925
83926
83927
83928
83929
83930
83931

1
2
3
4
5
6
7
8
10
12
14
15
16
18
20
22
24
25
1
2
3
4
5
6
7
8
10
12

26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
24
24
24

3.6
5.1
5.3
5.8
6.2
6.8
6.8
7.3
7.4
9.1
9.8
10.6
10.6
11.1
11.9
12.4
13.1
13.4
3.8
4
5.7
6
6.6
7.2
7.2
7.8
9.2
9.7

2.7
5.4
8.1
10.8
13.6
16.2
19
21.7
26.7
32.6
37.4
40.7
43.4
48.5
54.2
59.3
64.7
67.2
4.8
9.7
14.7
19.6
24.6
29.3
34.1
39.1
48.9
59.4

20
24
30
38
44
51
57
64
76
93
103
109
112
119
130
150
169
178
32
36
48
56
71
80
89
98
111
135

65214
65215
65216
65217
65218
65219
65220
65221
65222
65223
65224
65225
65226
65227
65228
65229
65230
65231
65232
65233
65234
65235
65236
65237
65238
65239
65240
65241

1
2
3
4
5
6
7
8
10
12
14
15
16
18
20
22
24
25
1
2
3
4
5
6
7
8
10
12

26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
24
24
24

3.6
5.1
5.3
5.8
6.2
6.8
6.8
7.3
7.4
9.1
9.8
10.6
10.6
11.1
11.9
12.4
13.1
13.4
3.8
4.0
5.7
2.0
6.0
7.2
7.2
7.8
9.2
9.7

2.7
5.4
8.1
10.8
13.6
16.2
19.0
21.7
26.7
32.6
37.4
40.7
43.4
48.5
54.2
59.3
64.7
67.2
4.8
9.7
14.7
19.6
24.6
29.3
34.1
39.1
48.9
59.4

20
24
30
38
44
51
57
64
76
93
103
109
112
119
130
150
169
178
32
36
48
56
56
80
89
98
111
135

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23

Dimensions and specifications may be changed without prior notice.

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.22
0.22
0.22
0.22
0.22
0.22
0.22
0.22
0.22
0.22

Continuation >

96

back to contents

Command Cable UL (LiYY-TP)


Style 2464/300 V, 80C

Part No.
Sheath
colour
grey

No.pairs x
cross-sec.
mm

AWG-No.

Outer
app. mm

Cop.
weight
kg / km

Weight
app.
kg / km

Part No.
Sheath
colour
black

No. pairs x
cross-sec.
mm

AWG-No.

Outer
app. mm

Cop.
weight
kg / km

Weight
app.
kg / km

83932
83933
83934
83935
83936
83937
83938
83939
83940
83941
83942
83943
83944
83945
83946
83947
83948
83949
83950
83951
83952
83953
83954
83955
83956
83957
83958
83959
83960
83961
83962
83963
83964
83965
83966
83967
83968
83969
83970
83971
83972
83973
83974
83975

14
15
16
18
20
22
24
25
1
2
3
4
5
6
7
8
10
12
14
15
16
18
20
22
24
25
1
2
3
4
5
6
7
8
10
12
14
15
16
18
20
22
24
25

24
24
24
24
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

10.2
10.9
10.9
11.5
12.2
13.0
13.7
14.2
4.2
5.9
6.3
7.0
7.6
8.2
8.2
9.0
10.7
11.3
12.1
12.7
12.7
13.6
14.4
15.1
16.2
16.7
4.6
6.5
7.1
7.8
8.6
9.6
9.6
12.1
12.5
13.1
13.8
14.7
14.7
15.7
16.7
17.2
18.6
19.2

68.7
73.7
79.1
88.9
98.4
108.6
117.9
123.5
6.5
13.0
19.5
26.1
32.6
39.2
45.7
52.3
65.3
78.4
91.5
97.8
104.6
117.8
130.7
143.6
156.8
163.3
10.8
21.5
32.3
43.1
53.8
64.6
75.3
86.1
107.7
129.1
150.6
161.3
172.1
193.6
215.1
236.6
258.0
268.9

160
171
185
209
230
248
279
292
38
44
60
79
92
119
128
139
171
194
222
231
240
264
291
300
359
381
60
80
94
104
130
151
174
262
298
302
327
370
402
480
551
621
703
721

65242
65243
65244
65245
65246
65247
65248
65249
65250
65251
65252
65253
65254
65255
65256
65257
65258
65259
65260
65261
65262
65263
65264
65265
65266
65267
65268
65269
65270
65271
65272
65273
65274
65275
65276
65277
65278
65279
65280
65281
65282
65283
65284
65285

14
15
16
18
20
22
24
25
1
2
3
4
5
6
7
8
10
12
14
15
16
18
20
22
24
25
1
2
3
4
5
6
7
8
10
12
14
15
16
18
20
22
24
25

24
24
24
24
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

10.2
10.9
10.9
11.5
12.2
13.0
7.0
13.7
4.2
5.9
6.3
7.0
7.6
8.2
8.2
9.0
10.7
11.3
12.1
12.7
12.7
13.6
14.4
15.1
16.2
16.7
4.6
6.5
7.1
7.8
8.6
9.6
9.6
12.1
12.5
13.1
13.8
14.7
14.7
15.7
16.7
17.2
18.6
19.2

68.7
73.7
79.1
88.9
98.4
108.6
117.9
123.5
6.5
13.0
19.5
26.1
32.6
39.2
45.7
52.3
65.3
78.4
91.5
97.8
104.6
117.8
130.7
143.6
156.8
163.3
10.8
21.5
32.3
43.1
53.8
64.6
75.3
86.1
107.7
129.1
150.6
161.3
172.1
193.6
215.1
236.6
258.0
268.9

160
171
185
209
230
248
279
292
38
44
60
79
92
119
128
139
171
194
222
231
240
264
291
300
359
381
60
80
94
104
130
151
174
262
298
302
327
370
402
480
551
621
703
721

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.22
0.22
0.22
0.22
0.22
0.22
0.22
0.22
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56

Dimensions and specifications may be changed without prior notice.

97

back to contents

Command Cable UL (LiYCY-TP)


Style 2516/600 V, 105C

Technical data

Special PVC command cable, approved to


UL-Style 2464, cores according, UL-Style
1061/1729
Temperature range
flexing -10C up to +80C
fixed installation -20C up to +80C
Nominal voltage 300 V
Test voltage 1500 V
Breakdown voltage
min. 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing approx. 20x cable
Coupling resistance
max. 250 Ohm/km

Cable structure

Tinned copper, fine wire conductors to


ASTM-B 174-95 class J-M
Conductor make-up to
0.14 mm = 7x0.162 mm
0.23 mm = 7x0.202 mm
0.34 mm = 7x0.254 mm
0.56 mm = 7x0.32 mm
Special PVC core insulation class 43, semirigid
to UL-Std. 1581 table 50.182 and 50183
Colour coded according to DIN 47100 with
colour repetition from pair no. 22 and above
or international colour code
Cores stranded in pains with optimal
lay-length
Pains stranded in layers with optimal
lay-length
Seperator-foil
Drain wire
Tinned copper wire braiding, approx. 85%
coverage
Special PVC outer sheath class 43 to
UL-Std. 1581 table 50.182
Outer sheath colour
black (international colour code)
grey (DIN 47100 / preferred type from stock)

Properties

PVC flame retardant according to UL VW-1/


CSA FT-1
Conditionally resistant to
Oil
Solvents
Acids
Lyes
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

Twisted pair control cable for use in tool making machinery conveyor system and production lines, in industrial plants and
in air conditioning as well as in the steel producing industries.
EMC = Electromagnetic compatibillity
To optimise the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.

Part No.
Sheath
colour
grey

Part No.
Sheath
colour
black

No. pairs x
cross-sec.
mm

AWG-no.

Outer Cop.
app. mm weight
kg / km

Weight
app.
kg / km

Part No.
Sheath
colour
grey

Part No.
Sheath
colour
black

No. pairs x
cross-sec.
mm

AWG-no.

Outer Cop.
app. mm weight
kg / km

83774
83775
83776
83777
83778
83779
83780
83781
83782
83783
83784
83785
83786
83787
83788
83789
83790
83791
83792

65314
65315
65316
65317
65318
65319
65320
65321
65322
65323
65324
65325
65326
65327
65328
65329
65330
65331
65332

1
2
3
4
5
6
7
8
10
12
14
15
16
18
20
22
24
25
1

26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
24

4.0
5.6
5.8
6.3
6.7
7.3
7.3
7.8
9.1
9.8
10.5
11.1
11.1
11.8
12.4
13.1
13.6
15.1
4.2

32
39
47
55
68
86
92
97
111
141
150
154
155
170
183
207
228
239
46

83793
83794
83795
83796
83797
83798
83799
83800
83801
83802
83803
83804
83805
83806
83807
83808
83809
83810
83811
83812

65333
65334
65335
65336
65337
65338
65339
65340
65341
65342
65343
65344
65345
65346
65347
65348
65349
65350
65351
65352

2
3
4
5
6
7
8
10
12
14
15
16
18
20
22
24
25
1
2
3

24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
22
22
22

5.9
6.2
6.7
7.2
7.7
7.7
8.4
9.9
10.2
10.9
11.4
11.4
12.2
12.7
13.5
14.5
14.8
4.6
6.4
6.9

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.23

15.7
19.5
23.7
26.9
31.2
49.7
52.0
53.9
59.6
67.1
75.2
77.3
80.4
84.2
98.2
104.1
112.0
114.4
16.4

Dimensions and specifications may be changed without prior notice.

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.23
0.34
0.34
0.34

27.4
31.7
37.4
54.7
65.6
60.2
74.1
109.3
115.8
120.7
132.4
141.6
146.6
160.6
170.8
229.7
231.4
17.0
36.7
44.6

Weight
app.
kg / km
53
65
79
98
114
121
129
152
189
213
225
227
238
270
300
321
340
58
65
78

Continuation >

98

back to contents

Command Cable UL (LiYCY-TP)


Style 2516/600 V, 105C

Part No.
Sheath
colour
grey

Part No.
Sheath
colour
black

No. pairs x
cross-sec.
mm

AWG-no.

Outer Cop.
app. mm weight
kg / km

83813
83814
83815
83816
83817
83818
83819
83820
83821
83822
83823
83824
83825
83826
83827
83828
83829
83830
83831

65353
65354
65355
65356
65357
65358
65359
65360
65361
65362
65363
65364
65365
65366
65367
65368
65369
65370
65371

4
5
6
7
8
10
12
14
15
16
18
20
22
24
25
1
2
3
4

22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
20
20
20
20

7.5
8.1
8.8
8.8
9.7
11.5
12.0
12.6
13.4
13.4
14.4
15.0
15.9
17.0
17.3
5.0
7.0
7.6
8.3

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.56
0.56
0.56
0.56

54.1
63.4
73.4
79.4
88.4
107.0
122.4
138.2
154.3
161.4
197.9
211.4
217.6
230.4
138.5
26.0
56.1
71.7
92.4

Weight
app.
kg / km
88
110
126
140
148
184
210
241
245
251
275
300
320
371
402
70
89
102
119

Part No.
Sheath
colour
grey

Part No.
Sheath
colour
black

No. pairs x
cross-sec.
mm

AWG-no.

Outer Cop.
app. mm weight
kg / km

83832
83833
83834
83835
83836
83837
83838
83839
83840
83841
83842
83843
83844
83845

65372
65373
65374
65375
65376
65377
65378
65379
65380
65381
65382
65383
65384
65385

5
6
7
8
10
12
14
15
16
18
20
22
24
25

20
20
20
20
20
20
20
20
20
20
20
20
20
20

9.1
10.1
10.1
12.7
13.2
13.6
14.4
15.5
15.5
16.3
17.1
18.0
19.4
19.8

x
x
x
x
x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56
0.56

107.4
122.4
131.7
144.3
179.6
201.7
221.4
231.6
257.1
282.4
306.7
321.8
342.4
361.2

Weight
app.
kg / km
140
162
198
272
307
318
342
381
417
494
570
643
724
740

Dimensions and specifications may be changed without prior notice.

Photo: HELUKABEL

99

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SUPERTRONIC-PUR

special cable for drag chains, meter marking

Technical data

Special PUR drag chain cables adapted to


DIN VDE 0281 part 13
Extremely flexible due to special construction
Temperature range
flexing -5C up to +70C
fixed installation -40C up to +70C
Nominal voltage 350 V
Test voltage 1500 V
Breakdown voltage min. 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 5x cable
fixed installation 3x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, extra fine wire conductors,


according to DIN VDE 0295 cl. 6, col. 4 and 5,
cl. 6 and
IEC 60228 cl. 6
Oil resistant PVC core insulation TI2, adapted
to DIN VDE 0281 part 1, for better sliding
abilities
Cores are stranded in layer with short
lay-length
Cores colour coded according to DIN 47100
Core wrapping with textile tape
Special full-polyurethane outer sheath TMPU
according to DIN VDE 0282 part 10, appendix A
Outer sheath grey (RAL 7001), surface mat
with meter marking, change-over in 2010

Properties

Features
High flexibility at low temperatures, high
abrasion resistance, break and cut-resistant,
tear resistant, flame retardant.
Resistant to
UV-radiation, Oxygen, Ozone, Hydrolyse, Oil.
Limited resistance against:
Microbes, Hydraulic liquidity, Alkalis, Lye.
The PUR outer sheath is extremely robust,
high tear, abrasion and oil-resistance.
Adhesion-free.
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

Perfect for use in cable trays. This highly flexible and screened PUR control cable is ideal for use wherever frequent high flexing motion is
required, e.g. in robotics or all moving parts. The long service life of this cable makes it both efficient and economic.
For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high
processing speeds etc.) please refer to our enquiry form for energy guiding systems.
Before installation in cable trays, please read the instructions. For further technical details, please see selection table for drag chain cables.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.

Weight
app.
kg/km

Part
No.

No.cores x
cross-sec
mm2

Outer
app. mm

Cop.
weight
kg/km

49583
49584
49585
49586
49587
49588
49589
49590
49591
49592
49593

2
3
4
5
7
10
12
14
18
24
25

x
x
x
x
x
x
x
x
x
x
x

0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14

3.5
3.7
3.9
4.2
4.9
6.2
6.4
6.6
7.3
8.5
8.6

2.8
4.1
5.6
7.0
9.8
14
16.8
19.6
25.2
33.6
35

22
24
29
33
47
59
67
74
86
115
120

49594
49595
49596
49597
49598
49599

2
3
4
5
7
10

x
x
x
x
x
x

0.25
0.25
0.25
0.25
0.25
0.25

4.2
4.3
4.8
5.1
6.2
7.2

5.0
7.5
10.0
12.5
17.5
25.0

27
33
40
48
60
79

Part
No.

No. cores x
cross-sec
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

49600
49601
49602
49603
49604

12
14
18
24
25

x
x
x
x
x

0.25
0.25
0.25
0.25
0.25

7.6
7.9
8.9
10.4
10.8

30.1
35.0
45.0
60.0
62.5

91
102
125
163
170

49605
49606
49607
49608
49609
49610
49611
49612
49613
49614
49615

2
3
4
5
7
10
12
14
18
24
25

x
x
x
x
x
x
x
x
x
x
x

0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34

4.5
4.9
5.3
6.2
6.9
8.4
8.6
9.0
10.1
12.0
12.2

6.8
10.2
13.6
17.0
23.8
34.0
40.8
47.6
61.2
81.5
85.0

32
40
55
60
80
112
127
142
175
229
238

Dimensions and specifications may be changed without prior notice.

100

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SUPERTRONIC-C-PUR

special cable for drag chains, halogen-free, EMC-preferred type, meter marking

Technical data

Cable structure

Special PUR drag chain cables, screened,


adapted to DIN VDE 0281 part 13
Temperature range
flexing -40C up to +70C
fixed installation -50C up to +70C
Nominal voltage
0.14 mm 350 V
0.25 and 0.34 mm 500 V
Test voltage
0.14 mm 800 V
0.25 and 0.34 mm 1200 V
Capacitance
core/core < 80 nF/km
Minimum bending radius
flexing 7.5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Plain copper conductors, extra fine wire


stranded according to DIN VDE 0295 cl. 6,
col. 4 and 5, IEC 60228 cl. 6
Oil resistant TPE core insulation
Cores are stranded in layer with short
lay-length
Cores colour coded according to DIN 47100
Core wrapping with textile tape
Tinned copper screened braiding. Due to the
technical facilities, the copper braiding can be
mixed and webed with a portion of synthetic
fibres
Special full-polyurethane outer sheath TMPU
according to DIN VDE 0282 part 10, appendix A
Outer sheath grey (RAL 7001)
with meter marking, change-over in 2010

Properties

Features
High flexibility at low temperatures, high
abrasion resistance, break and cut-resistant,
tear resistant, flame retardant.
Resistant to
UV-radiation, Oxygen, Ozone, Hydrolyse, Oil.
Conditional resistant to
Microbes, Hydraulic liquidity, Alkalis, Lye.
The PUR outer sheath is extremely robust
with high tear, abrasion and oil-resistance.
Adhesion-free.
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

Used for installation in dry, moist and wet environments as well as for outdoors, for free movement without forced motion and for flexible
routing without forced motion, for proven use as drag-chain cable. Suitable as a highly flexible control cable for fast hoisting and bending
stresses in machinery and tooling construction, in robotics engineering and for continuously moving machinery parts.
The long service life of this cable makes it both efficient and economic. The copper braided screening offers effective protection from both
internal and external interference.
For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high
processing speeds etc.) please refer to our enquiry form for energy guiding systems.
Before installation in cable trays, please read the instructions. Further technical details, please see selection table for drag chain cables.
EMC = Electromagnetic compatibillity
To optimise the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.

Part
No.

No.cores x
cross-sec
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

49653
49654
49655
49656
49657
49658
49659
49660
49661
49662
49663

2
3
4
5
7
10
12
14
18
24
25

x
x
x
x
x
x
x
x
x
x
x

0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14

4.1
4.3
4.5
4.7
5.7
6.7
7.0
7.1
7.8
9.0
9.1

11.2
14.1
15.5
18.3
27.8
39.3
42.1
45.3
54.1
66.3
68.4

32
35
40
45
66
86
94
102
118
149
156

49664
49665
49666
49667
49668
49669

2
3
4
5
7
10

x
x
x
x
x
x

0.25
0.25
0.25
0.25
0.25
0.25

4.6
4.8
5.3
5.7
6.7
8.2

14.9
18.8
21.3
31.0
39.6
53.9

38
44
51
68
82
110

Part
No.

No. cores x
cross-sec
mm2

Outer
app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

49670
49671
49672
49673
49674

12
14
18
24
25

x
x
x
x
x

0.25
0.25
0.25
0.25
0.25

8.4
8.7
9.5
11.0
11.1

59.1
64.2
78.4
89.9
101

124
135
160
202
211

49675
49676
49677
49678
49679
49680
49681
49682
49683
49684
49685

2
3
4
5
7
10
12
14
18
24
25

x
x
x
x
x
x
x
x
x
x
x

0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34

5.0
5.4
6.2
6.7
7.6
9.2
9.7
10.0
11.0
12.6
12.8

18.1
28.7
35.7
39.1
52.7
67.4
76.4
85.5
99.7
147.1
155.0

45
60
76
82
110
148
166
185
216
300
313

Dimensions and specifications may be changed without prior notice.

101

back to contents

SUPERTRONIC-330 PUR

cable for drag chains, halogen-free, meter marking

Technical data

Cable structure

Special PUR sheathed cable


Temperature range
flexing -40C up to +80C
fixed -50C up to +80C
Nominal voltage 300 V
Test voltage
core/core 1500 V
Insulation resistance
min. 100 MOhm x km
Capacitance
core/core 60 nF/km
Minimum bending radius
flexing 5 x cable
fixed 3 x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Bare copper, fine-wire according to


DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6
Polyolefine core insulation
Cores stranded in layers with optimally
adjusted lay-lengths
Cores colour coded according to DIN 47100
Foil wrapping over the outer layer
Special full-polyurethane outer sheath TMPU
according to DIN VDE 0282 Part 10, Annex A
and acc. to UL std. 1581 Tab. 50227 80C
Sheath colour grey (RAL 7001)
with meter marking, change-over in 2010

Properties

PUR flame retardant according to


VDE 0482-332-1-2, DIN EN 60332-1-2/
IEC 60332-1 (equivalent DIN VDE 0472
part 804 test method B)
Low adhesion
High flexibility at low temperatures
High abrasion resistance
Tear and cut-resistant
Notch resistant
Resistant to
UV-radiation, Oxygen, Ozone, Hydrolysis, Oil
Partially resistant to
Microbial attack, Hydraulic fluids, Coolant
emulsion, Alkalis
The materials used in manufacture are silicon
and cadmium-free and contain no substances
harmful to the wetting properties of lacquers

Application

For installation in dry, moist and wet rooms and outdoors with free movement without tensile stress or forced movements, impressively
proven in drag chain application.
A highly flexible PUR control cable, suitable for frequent and quick lifting and bending stresses in machine engineering and construction, in
robot technology and on permanently moving machine components. Long service life guarantees reliable function and high cost-efficiency.
For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high
processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems.
Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text.
Attractive for export-oriented mechanical engineering.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.

Part No.

No.cores x
cross-sec
mm2

AWG-no.

Outer
app. mm

Cop.
weight
kg / km

Weight
app.
kg / km

49764
49765
49766
49767
49768
49769
49770
49771
49772
49773
49774

2
3
4
5
7
10
12
14
18
24
25

x
x
x
x
x
x
x
x
x
x
x

0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14

26
26
26
26
26
26
26
26
26
26
26

3.9
4.0
4.3
4.7
5.3
6.1
6.2
6.5
7.2
8.2
8.6

2.8
4.1
5.6
7.0
9.8
14.0
16.8
19.6
25.2
33.6
35.0

22
24
29
33
47
57
63
72
80
110
115

49775
49776
49777
49778
49779
49780

2
3
4
5
7
10

x
x
x
x
x
x

0.25
0.25
0.25
0.25
0.25
0.25

24
24
24
24
24
24

4.3
4.5
4.8
5.2
6.0
6.9

5.0
7.5
10.0
12.5
17.5
25.0

26
30
39
44
52
70

Part No.

No. cores x
cross-sec
mm2

AWG-no.

Outer
app. mm

Cop.
weight
kg / km

Weight
app.
kg / km

49781
49782
49783
49784
49785

12
14
18
24
25

x
x
x
x
x

0.25
0.25
0.25
0.25
0.25

24
24
24
24
24

7.1
7.4
8.2
9.6
10.1

30.1
35.0
45.0
60.0
62.5

84
97
114
157
160

49786
49787
49788
49789
49790
49791
49792
49793
49794
49795
49796

2
3
4
5
7
10
12
14
18
24
25

x
x
x
x
x
x
x
x
x
x
x

0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34

22
22
22
22
22
22
22
22
22
22
22

4.6
4.8
5.2
5.6
6.5
7.5
7.7
8.1
9.2
10.7
11.2

6.8
10.2
13.6
17.0
23.8
34.0
40.8
47.6
61.2
81.5
85.0

31
38
51
54
77
104
122
140
162
204
229

Dimensions and specifications may be changed without prior notice.

102

back to contents

SUPERTRONIC-330-C PUR

cable for drag chains, halogen-free, EMC-preferred type, meter marking

Technical data

Cable structure

Special PUR sheathed cable, screened


Temperature range
flexing -40C up to +80C
fixed -50C up to +80C
Nominal voltage 300 V
Test voltage
core/core 1500 V
core/screen 1000 V
Insulation resistance
min. 100 MOhm x km
Capacitance
core/core 60 nF/km
Minimum bending radius
flexing 7.5 x cable
fixed 4 x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Coupling resistance
max. 250 Ohm/km

Properties

Bare copper conductor, fine wire according


to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6
Polyolefine core insulation
Colour coded according to DIN 47100
Cores stranded in layers with optimal
lay-length
Wrapping over the outer layer
Braided screen of tinned Cu wires, coverage
approx. 85%
Core wrapping with fleece
Special full polyurethane outer sheath TMPU
acc. to DIN VDE 0281 Part 10, Annex A and
acc. to UL std. 1581 Tab. 50227 80C
Sheath colour grey (RAL 7001)
with meter marking, change-over in 2010

Flame retardant according to


VDE 0482-332-1-2, DIN EN 60332-1-2/
IEC 60332-1 (equivalent DIN VDE 0472
part 804 test method B)
Low-adhesion
High flexibility at low temperatures
High abrasion resistance
Tear and cut-resistant
Notch resistant
Resistant to
UV-radiation, Oxygen, Ozone, Hydrolysis, Oil
Partially resistant to
Microbial attack, Hydraulic fluid, Coolant
emulsion, Alkalis
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Application

Especially suited for drag chain installation in dry, moist and wet environments and outdoors with flexible movement and without tensile stress
or forced movements. A highly-flexible PVC control cable suitable for frequent and fast lifting and bending stresses in machines and tool building,
robot systems and on constantly moving machine components. Long service lives guarantee reliable function and good cost efficiency. The dense
screening assures interference-free transmission of all signals and impulses. An ideal interference-free control cable for the above applications.
For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high
processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems.
Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibility
To optimise the EMC characteristics we recommend a large area of contact of the copper braiding around the entire circumference on both ends.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.

Part No.

No.cores x
cross-sec
mm2

AWG-no.

Outer
app. mm

Cop.
weight
kg / km

Weight
app.
kg / km

49797
49798
49799
49800
49801
49802
49803
49804
49805
49806
49807

2
3
4
5
7
10
12
14
18
24
25

x
x
x
x
x
x
x
x
x
x
x

0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14
0.14

26
26
26
26
26
26
26
26
26
26
26

4.3
4.6
4.8
5.1
5.8
6.8
7.4
7.4
7.8
8.8
9.2

11.2
14.1
15.5
18.3
27.8
39.3
42.1
45.3
54.1
66.3
68.4

32
35
40
45
66
86
94
102
118
149
156

49808
49809
49810
49811
49812
49813

2
3
4
5
7
10

x
x
x
x
x
x

0.25
0.25
0.25
0.25
0.25
0.25

24
24
24
24
24
24

5.0
5.2
5.6
5.9
6.8
8.3

14.9
18.8
21.3
31.0
39.6
53.9

38
44
51
68
82
110

Part No.

No. cores x
cross-sec
mm2

AWG-no.

Outer
app. mm

Cop.
weight
kg / km

Weight
app.
kg / km

49814
49815
49816
49817
49818

12
14
18
24
25

x
x
x
x
x

0.25
0.25
0.25
0.25
0.25

24
24
24
24
24

8.4
8.9
9.5
10.8
11.3

59.1
64.2
78.4
89.9
101.0

124
135
150
194
204

49819
49820
49821
49822
49823
49824
49825
49826
49827
49828
49829

2
3
4
5
7
10
12
14
18
24
25

x
x
x
x
x
x
x
x
x
x
x

0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34

22
22
22
22
22
22
22
22
22
22
22

5.4
5.7
6.0
6.5
7.7
9.1
10.0
10.0
10.6
12.1
12.8

18.1
28.7
35.7
39.1
52.7
67.4
76.4
85.5
99.7
147.1
155.0

45
60
76
82
110
148
166
185
216
291
305

Dimensions and specifications may be changed without prior notice.

103

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SUPER-PAAR-TRONIC-C-PUR

cable for drag chains, halogen-free, EMC-preferred type, meter marking

Technical data

Special PETP-PUR cable, twisted in pairs,


adapted to DIN VDE 0245, 0812
Conductor and loop resistance as per
DIN VDE 0295, for 0.25 mm see pages
Technical-Informations
Temperature range
flexing -40C up to +70C
fixed installation -50C up to +70C
Nominal voltage 350 V
Test voltage 1500 V
Insulation resistance
min. 100 MOhm x km
Mutual capacitance
approx. 135 nF/km
Minimum bending radius
flexing at 0.25 mm
approx. 7.5x cable
fixed installation at 0.25 mm
approx. 4x cable
flexing at 0.5-1.0 mm
approx. 10x cable
fixed installation at 0.5-1.0 mm
approx. 5x cable
Coupling resistance max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Plain copper conductors, extra fine wire


stranded according to DIN VDE 0295 cl. 6,
col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6
Special core insulation of TPE, oil resistant
Core identification as per DIN 47100
Cores twisted in pairs, the pairs torsion-free
stranded in layers
Special fleece over outer layer
Tinned copper screened braiding, approx.
85% coverage
Full-polyurethane outer sheath TMPU,
according to DIN VDE 0282 part 10, appendix A
Outer sheath grey (RAL 7001)
with meter marking, change-over in 2010

Properties

Very good oil resistant, test method accord


ing to DIN VDE 0472 part 803
Resistant to weather, ozone and UV-radiation
Chemical resistant to solvents, acids, lyes
and hydraulic liquidity
Flame retardant
Guaranteed permanent application in multishift operation under extreme high bending
stress
High resistant to mechanical strain
High property of alternating bending
strength
Long life durabilities through low frictionresistance by using the TPE-core insulation
where the core are stranded in layers
High tensile strength-, abrasion- and impact
resistant at low temperature
Adhesion-low
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

These pair stranded and overall screened special cables for drag chains offer the operational possibilities where the outer electrical influences at
high frequence cause interference of impulse transmission, are applied for permanent flexible operations in machineries, machine tools, robot
technics, for movable automated machinery parts and multi-shift-operation as a transmission-cable.
These high flexible data cables are developed according to the newest state of technology improvement and with its sliding abilities by using
the PETP-core insulation and adhesion-low and cut-resistant PUR-outer sheath, guaranteed an optimum life durabilities and highly economic.
For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high
processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems.
Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimise the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part No.
19101
19102
19103
19104
19105
19106
19107
19108
19109
19119
19120
19121
19122
19123
19124
19125
19126
19127

No.pairs x cross-sec.
mm
1
2
3
4
5
6
8
10
14
1
2
3
4
5
6
8
10
14

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

Outer
app. mm

Cop. weight
kg / km

4.6
6.0
7.3
7.8
8.9
9.5
10.8
12.5
12.5
6.0
9.0
10.4
10.8
12.3
13.3
16.5
16.8
16.8

14.0
32.0
38.4
43.2
51.5
71.8
74.4
90.0
111.2
22.0
50.0
71.8
74.4
84.5
99.6
144.3
176.0
215.4

Weight
app. kg / km

Part No.

28
61
73
90
105
133
156
188
220
47
100
131
149
169
196
285
344
401

19128
19129
19130
19131
19132
19133
19134
19135
19136
19137
19138
19139
19140
19141

No. pairs x cross-sec.


mm
1
2
3
4
5
6
8
10
14
1
2
3
4
5

x
x
x
x
x
x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x
x
x
x
x
x

0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
1
1
1
1
1

Outer
app. mm

Cop. weight
kg / km

7.2
10.4
11.4
12.5
13.8
14.7
16.4
20.7
20.7
6.6
9.7
12.0
11.5
12.6

34.0
60.0
85.7
93.6
113.0
130.4
192.2
258.0
316.6
42.0
73.0
93.6
117.8
139.0

Weight
app. kg / km
61
113
158
173
203
231
343
467
546
71
130
170
204
238

Dimensions and specifications may be changed without prior notice.

104

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SUPER-PAAR-TRONIC 340-C-PUR

cable for drag chains, halogen-free, EMC-preferred type, meter marking

Technical data

Special drag chain cable, stranded in pairs


Temperature range
flexing -40C up to +80C
fixed -50C up to +80C
Nominal voltage 350 V
Test voltage
core/core 1500 V
core/screen 1000 V
Insulation resistance
min. 100 MOhm x km
Mutual capacitance
core/core approx. 60 nF/km
Minimum bending radius
for permanent bending
at 0.25 mm
flexing 7.5x cable
fixed 4x cable
at 0.5-1.0 mm
flexing 10x cable
fixed 5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Properties

Bare copper conductor, fine wire according


to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6
and IEC 60228 cl. 6
Polyolefin core insulation
Colour coded according to DIN 47100
Cores stranded in pairs, pairs stranded
torsion-free in layers with optimal lay-length
Core wrapping between the layers of
stranding
Braided screen of tinned Cu wires, coverage
approx. 85%
Core wrapping with fleece
Full polyurethane outer sheath TMPU acc. to
DIN VDE 0281 Part 10, Annex A and acc. to
UL std. 1581 Tab. 50227 80C
Sheath colour grey (RAL 7001)
with meter marking, change-over in 2010

Flame retardant according to


VDE 0482-332-1-2, DIN EN 60332-1-2/
IEC 60332-1 (equivalent DIN VDE 0472
part 804 test method B)
Very good oil resistance
Weather, ozone and UV-resistant
Chemical resistance to solvents, acids, alkalis
and hydraulic fluids
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers
Advantages
Very high resistance to mechanical stresses
Very good alternating bending strength
High tear, abrasion and impact resistance,
even at low temperatures

Application

Stranded in pairs, these fully-screened special drag chain cables can also be used where external, high-frequency interference influences pulse
transfer. They are used for permanently flexible stresses in machine and tool building, in robot technology, on constantly moving machine
components and for extended use in multi-shift operations.
Developed to state-of-the-art technology, these highly-flexible data cable, with a cut resistant and low-adhesion PUR outer sheath guaranteeing
optimal service life and extremely good cost efficiency. This two-approvals single-core cable is preferred for use in export-oriented mechanical
engineering, in machine tools, production lines and systems engineering. Guaranteed extended use in multi-shift operations with extremely high
bending stresses.
EMC = Electromagnetic compatibility
To optimise the EMC characteristics we recommend a large area of contact of the copper braiding around the entire circumference on both ends.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part No.

No. pairs x
No. cores x
cross-sec. mm

AWGNo.

Outer
app. mm

Cop. weight
kg / km

Weight
app.
kg / km

49830
49831
49832
49833
49834
49835
49836
49837
49838

1
2
3
4
5
6
8
10
14

x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x

0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25
0.25

24
24
24
24
24
24
24
24
24

4.8
6.7
7.1
7.6
8.3
8.9
9.3
11.7
12.7

14.0
32.0
38.4
43.2
51.5
71.8
74.4
90.0
111.2

26
61
70
82
99
126
147
179
210

49839
49840
49841
49842
49843
49844
49845
49846
49847

1
2
3
4
5
6
8
10
14

x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x

0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34
0.34

22
22
22
22
22
22
22
22
22

5.1
7.2
7.6
8.2
9.0
9.7
10.3
12.8
13.8

20.0
41.0
52.2
59.1
67.0
86.4
107.5
131.0
150.0

35
80
100
118
134
162
214
270
304

20
20
20

5.6
8.4
8.9

22.5
53.0
72.8

47
100
131

49848
49849
49850

1 x 2 x 0.5
2 x 2 x 0.5
3 x 2 x 0.5

Part No.

No. pairs x
No. cores x
cross-sec. mm

AWGNo.

Outer
app. mm

Cop. weight
kg / km

Weight
app.
kg / km

49851
49852
49853
49854
49855
49856

4
5
6
8
10
14

x
x
x
x
x
x

2
2
2
2
2
2

x
x
x
x
x
x

0.5
0.5
0.5
0.5
0.5
0.5

20
20
20
20
20
20

9.7
10.7
11.7
12.4
15.6
17.1

75.6
85.7
103.0
148.4
180.0
218.3

149
169
181
274
332
390

49857
49858
49859
49860
49861
49862
49863
49864
49865

1
2
3
4
5
6
8
10
14

x
x
x
x
x
x
x
x
x

2
2
2
2
2
2
2
2
2

x
x
x
x
x
x
x
x
x

0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75

19
19
19
19
19
19
19
19
19

6.1
9.1
9.6
10.7
11.7
12.9
13.7
17.2
18.8

35.2
61.4
87.1
95.2
115.0
137.1
184.4
259.8
318.4

56
102
144
160
193
216
327
451
521

49866
49867
49868
49869
49870

1
2
3
4
5

x
x
x
x
x

2
2
2
2
2

x
x
x
x
x

1
1
1
1
1

18
18
18
18
18

6.5
10.0
10.6
11.7
13.2

42.0
73.0
93.6
117.8
139

64
120
160
184
217

Dimensions and specifications may be changed without prior notice.

105

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H07 V-K / (H)07 V-K

PVC-Single Cores, fine wire stranded

Technical data

PVC single cores according to DIN VDE

0281 part 3, HD 21.3 S3 and IEC 60227-3

Temperature range

flexing -5C up to +70C


fixed installation -30C up to +80C
Nominal voltage U0/U 450/750 V
Test voltage 2500 V
Insulation resistance

min. 10 MOhm x km

Minimum bending radius

12,5 to 15x cable

Radiation resistance

up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper fine wire stranded according


to DIN VDE 0295 cl. 5, BS 6360 cl. 5, HD 383
and IEC 60228 cl. 5
PVC core insulation, compound TI1 accord
ing to DIN VDE 0281 part 3, HD 21.3 S3 and
IEC 60227-3
Core colours see below
Core Identification with nominal voltage
U0/U 450/750 V
The following colours are recommended
(only single colour): black, white, blue, grey,
brown, red, orange, turquoise, violet and
pink. Two-coloured combinations are not
allowed, with exceptions of green-yellow.
Colour code Single core cables H07 see
Technical Informations

Properties

PVC self-extinguishing and flame retardant


according to VDE 0482-332-1-2, DIN EN
60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

Colours yellow, green, transparent only in


(H)07 V-K available.
Two-coloured combination is only permitted
for (H)07 V-K.

Application

These insulated wires are suitable for laying in tubes, under and surface mounting of plasters and also in closed installation conduits.
These are not allowed to install for direct laying on cable trays, channels or tanks. These types are permitted for the inner wiring of equipment,
distributor and switchboards and also for protective laying to the lightings with a nominal voltage up to 1000 V alternating current or up to
750 V direct current against earth.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.

Depending on the cross-section, this finely stranded single conductor is available in different colours and put-ups.
Put-ups: Ring in carton or foil, barrels, spools and reels.
Colours: black-white, green-yellow, blue, brown, red, white, grey, violet, yellow, rose, green, trans, dark-blue, orange, ultramarine blue

Put-ups:

Spool
1,5 mm to 6 mm

Barrel
1,5 mm to 6 mm

Coil in carton
1,5 mm to 6 mm

106

Coil in foil
1,5 mm to 240 mm

Reel
10 mm to 240 mm

back to contents

H05Z-K / H07Z-K

rubber insulated single core, halogen-free

Technical data

Rubber-insulated single core cables for

Cable structure

Properties

Minimum bending radius

The materials used in manufacture are


cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers
Tests
self-extinguishing and flame retardant
according to VDE 0482-332-1-2, DIN EN
60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Ozone resistant according to EN 60811-2-1 /
HD 505.2.1
Smoke density according to VDE 0482 part
1034-1+2, HD 606, DIN EN 61034-1+2/
IEC 61034-1+2, BS 7622 part 1+2
(equivalent DIN VDE 0472 part 816

Radiation resistance

Note

low emission of smoke and corrosive


gases in case of fire according to VDE
0282 part 9 and HD 22.9 S2

Conductor resistance

according to DIN VDE 0295 cl. 5

Temperature range

-40C up to +90C

Permissible working temperature

at the conductor +90C

Nominal voltage

H05Z-K U0/U 300/500 V


H07Z-K U0/U 450/750 V
Test voltage 2500 V

Bare copper conductor, finewire stranded


according to DIN VDE 0295 cl. 5, BS 6360 cl.
5, IEC 60228, HD 383
Core identification according to
DIN VDE 0293
Separator over conductor permitted
Core insulation of cross-linked polyolefin,
compound type EI5 according to DIN VDE
0282 part 1
Core colours, see below
LS0H = Low Smoke Zero Halogen-free.

approx. 8x core

up to 20x106 cJ/kg (up to 20 Mrad)

AWG sizes are approximate equivalent


values. The actual cross-section is in mm2.

Application

Halogen-free single-core wires are used for installation in dry environments for wiring up lighting fixtures and units where valuable assets are
to protected from further damage resulting from fire. These cables may be installed on, in and beneath plaster, as well as in closed installation
ducts. The direct operating voltage is permitted up to 900 V against ground when they are used in rail-coaches. For the inner wiring of switch
boards and distributors are to be used with an alternating nominal voltage up to 1000 V or a direct voltage up to 750 V against ground.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.

Depending on the cross-section, this finely stranded single conductor is available in different colours and put-ups.
Put-ups: Ring in carton or foil, barrels, spools and reels.
Colours: black-white, green-yellow, brown, red, white, grey, violet, yellow, dark-blue, ultramarine blue

Put-ups:

Spool
0,5 mm to 6 mm

Barrel
0,5 mm to 6 mm

Coil in carton
0,5 mm to 6 mm

107

Coil in foil
0,5 mm to 240 mm

Reel
10 mm to 240 mm

back to contents

FIVENORM

HAR-UL-CSA-AWM-MTW, PVC single core,


UL-Style 1015/UL-Standard 1063, 600 V, 105C

Technical data

PVC-single cores according to DIN VDE 0281


part 7 and HD 21.7 S2, UL-Std. 1063, UL-Style
1015 and CSA-TEW and CSA-AWM I/A/B
Temperature range
H05 V2-K/H07 V2-K
flexing +5C up to +90C
fixed installation -40C up to +90C
UL (AWM) -40C up to +105C
UL (MTW) -40C up to +90C
CSA (TEW) -40C up to +105C
Nominal voltage
H05 V2-K: U0 /U 300/500 V (up to 1 mm)
H07 V2-K: U0 /U 450/750 V (>=1.5 mm)
UL/CSA 600 V AC, 750 V DC
Test voltage
H05 V2-K/H07 V2-K 2000 V
Spark Test
AWG 20: 5 kV
> AWG 20: 6 kV
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
for permanent bending
ca. 10-15 core

Cable structure

Bare copper fine wire stranded according


to DIN VDE 0295 cl. 5, BS 6360 cl. 5, HD
383 and IEC 60228 cl. 5 and UL-Subject 758
Section G
PVC core insulation TI3 according to
DIN VDE 0281 part 1 and UL-Std. 1581,
class 43, CSA-C 22.2 No. 210 Tab. 12 class H
Core colours according to DIN VDE 0293
2-colour combination - Part No. on request

Five norms approved connecting jumper wire primarily designed for exportes, used in m
achine
tools. The approbation of HAR, UL-AWM, UL-MTW, CSA-AWM, CSA-Equipment-wire make
possible an economical storekeeping and simplification of parts list.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.

Part No. 0.5 / 20


Part No. 0.75 / 19
Part No. 1 / 18
Part No. 1.5 / 16
Part No. 2.5 / 14
Part No. 4 / 12
Part No. 6 / 10
Part No. 10 / 8
Part No. 16 / 6
Part No. 25 / 4
Part No. 35 / 2
Part No. 50 / 1
Part No. 70 / 2/0
Part No. 95 / 3/0
Part No. 120 / 4/0
Part No. 150 / 300 kcmil

Outer
app. mm

2.5
2.65
2.8
3.05
3.6
4.1
4.8
6.4
8.1
9.6
10.8
13.6
15.2
16.8
19.5
22.2

PVC self-extinguishing and flame retardant


according to VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
CSA FT1
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

Application

Cross-sec.
mm /
AWG-no.
ca. RAL

Properties

Tinned conductor on request.


The cross-sections 0.5 mm, 0.75 mm and
1.0 mm are according to H05 V2-K, the
cross-sections 1.5 up to 35 mm according
to H07 V2-K, the cross-sections >35 mm are
identified as H07 V-K.
Cross-sections up to 35 mm is according
to DIN VDE 0281 part 5. Due to this crosssection >35 mm is the type but with an
increased heat-resistant PVC-compound.
Type H05 V:
approved one-colour mark: black, blue,
brown, grey, orange, pink, red, turquoise,
violet, white, green and yellow.
Two-coloured mark in any combination of the
above individual colours.
Type H07 V:
approved mark: black, blue, brown, grey,
orange, pink, red, turquoise, violet, white and
green-yellow.
Other marks are available as (H).

Cop.
weight
kg / km

5.2
7.2
9.6
14.4
24.0
38.0
58.0
96.0
154.0
240.0
336.0
480.0
672.0
912.0
1152.0
1440.0

black
9005
64075
64091
64107
64123
64139
64155
64171
64187
64203
64219
64235
64251
64267
64283
64299
64315

blue
5015
64077
64093
64109
64125
64141
64157
64173
64189
64205
64221
64237
64253
64269
64285
64301
64317

brown
8003
64078
64094
64110
64126
64142
64158
64174
64190
64206
64222
64238
64254
64270
64286
64302
64318

red
3000
64079
64095
64111
64127
64143
64159
64175
64191
64207
64223
64239
64255
64271
64287
64303
64319

white
1013
64080
64096
64112
64128
64144
64160
64176
64192
64208
64224
64240
64256
64272
64288
64304
64320

grey
7000
64081
64097
64113
64129
64145
64161
64177
64193
64209
64225
64241
64257
64273
64289
64305
64321

vio
4005
64082
64098
64114
64130
64146
64162
64178
64194
64210
64226
64242
64258
64274
64290
64306
64322

pink
3015
64084
64100
64116
64132
64148
64164
64180
64196
64212
64228
64244
64260
64276
64292
64308
64324

og
2003
64088
64104
64120
64136
64152
64168
64184
64200
64216
64232
64248
64264
64280
64296
64312
64328

green
6018
64085
64101
64117
64133
64149
64165
64181
64197
64213
64229
64245
64261
64277
64293
64309
64325

ye
1021
64083
64099
64115
64131
64147
64163
64179
64195
64211
64227
64243
64259
64275
64291
64307
64323

gn-ye
64076
64092
64108
64124
64140
64156
64172
64188
64204
64220
64236
64252
64268
64284
64300
64316

2-col
64090
64106
64122
64138
64154
64170
64186
64202
64218
64234
64250
64266
64282
64298
64314
64330

dk-bu
5010
64087
64103
64119
64135
64151
64167
64183
64199
64215
64231
64247
64263
64279
64295
64311
64327

trans
64086
64102
64118
64134
64150
64166
64182
64198
64214
64230
64246
64262
64278
64294
64310
64326

o.col.
64089
64105
64121
64137
64153
64169
64185
64201
64217
64233
64249
64265
64281
64297
64313
64329

Dimensions and specifications may be changed without prior notice.

108

back to contents

HELUTHERM 145

flexible, cross-linked, halogen-free, approval: Germanischer Lloyd

Technical data

Halogen-free single cores with increased heat


resistance
Temperature range
flexing -35C up to +120C
fixed installation -55C up to +145C
Nominal voltage
U0 /U 300/500 V up to 1 mm
U0 /U 450/ 750 V from 1.5 mm
for fixed and protected installation
U0 /U 600/1000 V from 1.5 mm
Test voltage 3500 V
Minimum bending radius
flexing 12.5x cable
fixed installation 4x cable

Cable structure

Tinned Cu wires, according to DIN VDE 0295


cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5
Core insulation of polyolefin-copolymer,
cross-linked
Core colours see table
Tests
Flame test according to VDE 0482 part 266-2,
BS 4066 part 3/ DIN EN 50266-2/ IEC 60332-3
(equivalent DIN VDE 0472 part 804 test
method C)
Corrosiveness of combustion gases according
to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC
60754-2 (equivalent DIN VDE 0472 part 813)
Halogen-free according to VDE 0482
part 267/ DIN EN 50267-2-1/ IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density according to VDE 0482
part 268-1 and 2, test method C, IEC 610341/61034-2,
HD 606 and BS 7622 part 1 and 2 (DIN VDE
0472 part 816)
Approval: Germanischer Lloyd

Application

Properties

Halogen-free, no liberation of corrosive or


toxic vapours, in that way this helps saving
valuable time when trying to evacuate a
building in a diciplined manner and prevents
unnecessary loss of life
Lower propagation of fire
Low development of smoke and fumes
Good abrasion and notch resistance
Good resistance to oils and weathering
Resistant to UV radiation and ozone
Resistant to soldering temperatures
Thermal class B
These single-core cables are resistant to melting, even when in contact with a soldering
iron at temperatures of between 300C and
380C, because of the cross-linking for the
insulation material
Due to the high temperature profile the
cross-section of conductor can under certain
circumstances be reduced, hereby enabling a
saving in space requirement and weight
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

These temperature resistant single-core cables are used for the internal wiring of lighting fixtures, heaters, electrical machinery, switching
systems and distributors in equipment and plant and machinery, suitable for installation on, in and beneath plaster, in closed installation ducts,
as well as for traffic systems and outdoor applications. These cables are not approved for direct routing on racks, gutters or tanks.
For a protected installation, these cables may be used at a nominal voltage of up to 1000 V alternating current or a direct current up to 750 V
when earthed. The maximum operating d.c. voltage used in rail vehicles shall not exceed 900 V when earthed. These halogen-free single core
cables are characterised by their amazingly high long-time resistance to temperature and feature among the leading halogen-free, flame resistant
products in the world. These single core cables significantly contribute to safety and the environment.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Cross-sec.
mm
ca. RAL
Part No. 0.25
Part No. 0.33
Part No. 0.5
Part No. 0.75
Part No. 1
Part No. 1.5
Part No. 2.5
Part No. 4
Part No. 6
Part No. 10
Part No. 16
Part No. 25
Part No. 35
Part No. 50
Part No. 70
Part No. 95
Part No. 120
Part No. 150
Part No. 185
Part No. 240

Outer
min. - max.
mm
1.4 - 1.8
1.5 - 1.9
1.7 - 2.1
2.0 - 2.4
2.3 - 2.7
2.7 - 3.1
3.3 - 3.7
4.1 - 4.5
4.8 - 5.2
6.5 - 6.6
7.2 - 7.8
9.4 - 9.8
10.3 - 11.1
12.6 - 13.4
14.7 - 15.4
16.9 - 17.7
18.6 - 19.8
20.8 - 22.0
23.0 - 24.2
26.1 - 27.3

Cop. weight
kg / km
2.4
3.2
4.8
7.2
9.6
14.4
24
38
58
96
154
240
336
480
672
912
1152
1440
1776
2304

Weight
app.
kg / km
4
5
7
11
14
20
30
47
72
120
182
272
371
530
730
964
1235
1523
1850
2432

black
50999
51167
51281
51295
51309
51323
51337
51351
51365
51379
51420
51434
51448
51462
51476
51490
51504
51518
51532
51546

gn-ye
50998
51166
51280
51294
51308
51322
51336
51350
51364
51378
51419
51433
51447
51461
51475
51489
51503
51517
51531
51545

brown
51071
51169
51283
51297
51311
51325
51339
51353
51367
51381
51422
51436
51450
51464
51478
51492
51506
51520
51534
51548

red
51072
51170
51284
51298
51312
51326
51340
51354
51368
51382
51423
51437
51451
51465
51479
51493
51507
51521
51535
51549

white
51073
51171
51285
51299
51313
51327
51341
51355
51369
51383
51424
51438
51452
51466
51480
51494
51508
51522
51536
51550

grey
51074
51172
51286
51300
51314
51328
51342
51356
51370
51384
51425
51439
51453
51467
51481
51495
51509
51523
51537
51551

vio
51075
51173
51287
51301
51315
51329
51343
51357
51371
51385
51426
51440
51454
51468
51482
51496
51510
51524
51538
51552

dk-bu
51079
51177
51291
51305
51319
51333
51347
51361
51375
51389
51430
51444
51458
51472
51486
51500
51514
51528
51542
51556

ye
51076
51174
51288
51302
51316
51330
51344
51358
51372
51386
51427
51441
51455
51469
51483
51497
51511
51525
51539
51553

Beige
51164
51178
51292
51306
51320
51334
51348
51362
51376
51390
51431
51445
51459
51473
51487
51501
51515
51529
51543
51557

lt-bu
51070
51168
51282
51296
51310
51324
51338
51352
51366
51380
51421
51435
51449
51463
51477
51491
51505
51519
51533
51547

og
51077
51175
51289
51303
51317
51331
51345
51359
51373
51387
51428
51442
51456
51470
51484
51498
51512
51526
51540
51554

green
51078
51176
51290
51304
51318
51332
51346
51360
51374
51388
51429
51443
51457
51471
51485
51499
51513
51527
51541
51555

2-col.
51165
51179
51293
51307
51321
51335
51349
51363
51377
51391
51432
51446
51460
51474
51488
51502
51516
51530
51544
51558

Dimensions and specifications may be changed without prior notice.

109

back to contents

HELUTHERM 145

600 V, flexible single core, cross-linked, halogen-free

Technical data

Cable structure

Halogen-free single cores with increased


heat resistance according to
UL Style 3271
CSA CL 1251
Temperature range
flexing -35C up to +120C
fixed installation -55C up to +125C
in short circuit +280C
Nominal voltage U 600 V
Test voltage 3500 V
Minimum bending radius
flexing approx. 12.5x core
fixed installation approx. 4x core

Tinned Cu wires, according to DIN VDE 0295


cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5
Core insulation of polyolefin-copolymer,
cross-linked, flame retardant, halogen-free
Core colours see table below
Tests
Flame test according to VDE 0482
Teil 266-2, BS 4066 part 3/ DIN EN 50266-2/
IEC 60332-3 (equivalent DIN VDE 0472 part
804 test method C)
Corrosiveness of combustion gases according
to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC
60754-2 (equivalent DIN VDE 0472 part 813)
Halogen-free according to VDE 0482 part
267/ DIN EN 50267-2-1/ IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to VDE 0482 part 268-1
u. 2, test method C, IEC 61034-1/61034-2, HD
606 and BS 7622 part 1 and 2 (equivalent
DIN VDE 0472 part 816)

Properties

Halogen-free
Lower propagation of fire
Low development of smoke and fumes
Good abrasion and notch resistance
Good resistance to oils and weathering
Resistant to UV radiation and ozone
Resistant to soldering temperatures
Resistant to melting, even when in contact
with a soldering iron at temperatures of
between 300C and 380C, because of the
cross-linking for the insulation material
Due to the high temperature profile the
cross-section of conductor can under certain
circumstances be reduced, hereby enabling a
saving in space requirement and weight
The materials in manufacture are cadmiumfree + contain no silicone + free from
substances harmful to the wetting properties
of lacquers

Application

These temperature resistant single-core cables are used for the internal wiring of lighting fixtures, heaters, electrical machinery, switching systems
and distributors in equipment and plant and machinery, suitable for installation on, in and beneath plaster, in closed installation ducts, as well
as for traffic systems and outdoor applications. These cables are not approved for direct routing on racks, gutters or tanks. For a protected
installation, these cables may be used at a nominal voltage of up to 1000 V alternating current or a direct current up to 750 V when earthed.
The maximum operating d.c. voltage used in rail vehicles shall not exceed 900 V when earthed.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.

Cross-section
mm

Outer
app. mm

Cop. weight
kg / km

Weight
app. kg / km

ca. RAL
Part No. 0.25
Part No. 0.5
Part No. 0.75
Part No. 1
Part No. 1.5
Part No. 2.5
Part No. 4.0
Part No. 6.0
Part No. 10.0
Part No. 16.0
Part No. 25.0
Part No. 35.0
Part No. 50.0

2.3
2.6
2.8
2.9
3.2
3.7
4.2
4.8
6.7
8.5
10.4
11.5
14.4

2.4
4.8
7.2
9.6
14.4
24.0
38.4
57.6
96.0
154.0
240.0
336.0
480.0

7.0
11.0
14.0
17.0
22.0
33.0
53.0
78.0
136.0
203.0
300.0
405.0
580.0

black
9005
59473
59487
59501
59515
59529
59543
59557
59571
59585
59599
59613
59627
59641

brown
8003
59475
59489
59503
59517
59531
59545
59559
59573
59587
59601
59615
59629
59643

red
3000
59476
59490
59504
59518
59532
59546
59560
59574
59588
59602
59616
59630
59644

white
1013
59477
59491
59505
59519
59533
59547
59561
59575
59589
59603
59617
59631
59645

grey
7000
59478
59492
59506
59520
59534
59548
59562
59576
59590
59604
59618
59632
59646

vio
4005
59479
59493
59507
59521
59535
59549
59563
59577
59591
59605
59619
59633
59647

green
6018
59482
59496
59510
59524
59538
59552
59566
59580
59594
59608
59622
59636
59650

Beige
1001
59484
59498
59512
59526
59540
59554
59568
59582
59596
59610
59624
59638
59652

pink
3015
59483
59497
59511
59525
59539
59553
59567
59581
59595
59609
59623
59637
59651

lt-bu
5015
59474
59488
59502
59516
59530
59544
59558
59572
59586
5960
59614
59628
59642

og
2003
59481
59495
59509
59523
59537
59551
59565
59579
59593
59607
59621
59635
59649

ye
1021
59480
59494
59508
59522
59536
59550
59564
59578
59592
59606
59620
59634
59648

gn-ye
6018
59472
59486
59500
59514
59528
59542
59556
59570
59584
59598
59612
59626
59640

2-col.
59485
59499
59513
59527
59541
59555
59569
59583
59597
59611
59625
59639
59653

Dimensions and specifications may be changed without prior notice.

110

back to contents

Photo: REpower

TRAYCONTROL 300
NFPA 79 Edition 2007

Technical Data

flexible, oil-resistant,

Cable Structure

Flexible PVC data and control cable


Temperature range
-25C up to +105C
Nominal voltage 300 V
Test voltage 2000 V
Minimum bending radius
Flexing 4x cable

Tinned copper conductor, fine wire stranded,


with AWG measures
Special PVC core insulation
(AWG 22 - AWG 16 with transparent
nylon skin)
Core identification according to
international colour code; see next page
AWG 28 - AWG 22
AWG 20 - AWG 16
Cores stranded in layers with
optimal lay-lengths
Separator
Special PVC outer sheath
Sheath colour: grey (RAL 7001)
With length marking in feet

Properties

Self-extinguishing and flame retardant in


accordance with CSA FT4
The materials used in manufacture are free
of silicone, cadmium and substances that
impair paint wetting
Tests
UL (AWG 22 - AWG 16): PLTC-ER,
ITC-ER, Type CM, NFPA 79 2007,
OIL RES I & II, Class I Div. 2, NEC Art. 501,
725, 760 & 800, AWM 2464
UL (AWG 24 - AWG 28): CM, AWM 2464,
rated OIL RES I & II,
NEC Art. 725, 760 & 800, NFPA 79 2007
CSA: CSA CMG FT4, AWM I/II A/B

Notes

Advantages
Highly-flexible, easy to install
OIL RES I & II
Available on request
PUR or TPE outer sheath
Sheath colour to suit customer requirement

Application

HELUKABEL TRAYCONTROL 300 is a multi-core PVC data and control cable. Cross-sections with PLTC-ER and ITC-ER approval suitable for open,
unprotected installation in cable trays to the machine; the outstanding oil resistance (OIL RES I & II) makes it ideally suited as connecting cable
and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and outside of
machines and switch cabinets.
Applications: tool machines, control panels, control and instrumentation technology, production automation, cable ducts, renewable energies.
= The product conforms to the EG Low-Voltage Directive 2006/95/EG.

Part No.

Number
of cores

28 AWG / 0.08 mm (19/40)


62625
2
62626
3
62627
4
62628
6
62629
8
62630
10
62631
15
62632
20
62633
25
62634
30
62635
40
62636
50
26 AWG / 0.14 mm (19/38)
62637
2
62638
3
62639
4
62640
6
62641
8
62642
10
62643
15
62644
20
62645
25
62646
30
62647
40
62648
50

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

3.7
4.0
4.2
4.7
5.0
5.6
6.2
6.8
7.8
8.2
8.9
9.9

1.6
2.0
3.0
5.0
6.0
8.0
12.0
15.0
19.0
23.0
31.0
38.0

12
18
21
27
30
30
43
54
63
73
89
109

4.0
4.1
4.3
5.0
5.3
6.0
6.6
7.5
8.3
8.6
9.4
10.6

3.0
4.0
5.0
8.0
11.0
13.0
20.0
27.0
34.0
40.0
54.0
67.0

18
21
24
30
34
42
52
67
80
92
116
145

Price on
request

Part No.

Number
of cores

24 AWG / 0.25 mm (19/36)


62649
2
62650
3
62651
4
62652
6
62653
8
62654
10
62655
15
62656
20
62657
25
62658
30
62659
40
62660
50
22 AWG / 0.34 mm (19/34)
62661
2
62662
3
62663
4
62664
6
62665
8
62666
10
62667
15
62668
20
62669
25
62670
30
62671
40
62672
50

Two-core cables without earth core, not ER. Dimensions and specifications may be changed
without prior notice.

Weight
approx.
kg/km

Outer
approx.
mm

Cop.
weight
kg/km

4.2
4.4
4.7
5.4
5.7
6.4
7.2
8.2
9.1
9.4
11.0
12.2

5.0
7.0
10.0
14.0
19.0
24.0
36.0
48.0
60.0
72.0
96.0
120.0

19
22
27
33
42
49
69
86
103
131
173
219

4.6
4.8
5.1
5.8
6.2
7.3
8.3
9.1
10.5
10.9
12.1
13.5

7.0
10.0
13.0
20.0
26.0
33.0
49.0
65.0
82.0
98.0
131.0
163.0

22
28
32
46
54
66
90
115
141
176
234
293

Price on
request

Continuation >

112

back to contents

TRAYCONTROL 300
NFPA 79 Edition 2007
Part No.

Number
of cores

20 AWG / 0.75 mm (19/32)


62673
2
62674
3
62675
4
62676
6
62677
8
62678
10
62679
15
62680
20
62681
25
62682
30
62683
40
62684
50
18 AWG / 1 mm (19/30)
62685
2
62686
3
62687
4
62688
6
62689
8
62690
10
62691
15
62692
20
62693
25
62694
30
62695
40
62696
50

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

5.7
6.0
6.5
7.8
8.4
9.6
11.4
12.7
14.1
14.7
16.9
18.9

14.0
22.0
29.0
43.0
58.0
72.0
108.0
144.0
180.0
216.0
288.0
360.0

57
60
73
97
133
143
177
261
353
419
562
699

6.2
6.5
7.3
8.5
9.1
11.1
12.6
13.9
16.6
16.7
18.5
20.8

19.0
29.0
38.0
58.0
77.0
96.0
144.0
192.0
240.0
288.0
384.0
480.0

61
64
77
101
142
195
247
328
407
539
717
894

flexible, oil-resistant,

Price on
request

Part No.

Number
of cores

16 AWG / 1.50 mm (26/30)


62697
2
62698
3
62699
4
62700
6
62702
8
62703
10
62704
15
62705
20
62706
25
62707
30
62708
40
62709
50

Outer
approx.
mm

Cop.
weight
kg/km

6.7
7.4
8.0
9.3
10.6
12.2
13.9
15.3
17.7
18.4
20.5
23.1

28
43
58
86
115
144
216
288
360
432
576
720

Weight
approx.
kg/km

Price on
request

83
91
109
162
243
267
364
493
608
729
967
1214

Two-core cables without earth core, not ER. Dimensions and specifications may be changed
without prior notice.

Colour codes
TRAYCONTROL 300 / TRAYCONTROL 300-C (AWG 28-22)
Conductor

Colour

Conductor

Colour

Conductor

Colour

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

black
brown
red
orange
yellow
green
blue
violet
grey
white
white/black
white/brown
white/red
white/orange
white/yellow
white/green
white/blue

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

white/violet
white/grey
white/black/brown
white/black/red
white/black/orange
white/black/yellow
white/black/green
white/black/blue
white/black/violet
white/black/grey
white/brown/red
white/brown/orange
white/brown/yellow
white/brown/green
white/brown/blue
white/brown/violet
white/brown/grey

35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

white/red/orange
white/red/yellow
white/red/green
white/red/blue
white/red/violet
white/red/grey
white/orange/yellow
white/orange/green
white/orange/blue
white/orange/violet
white/orange/grey
white/yellow/green
white/yellow/blue
white/yellow/violet
white/yellow/grey
white/green/blue

TRAYCONTROL 300 / TRAYCONTROL 300-C (AWG 20-16)


Conductor

Colour

Conductor

Colour

Conductor

Colour

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

black
red
white
green
orange
blue
brown
yellow
violet
grey
pink
light brown
red/green
red/yellow
red/black
white/black
white/red

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

white/green
white/yellow
white/blue
white/brown
white/orange
white/grey
white/violet
white/black/red
white/black/green
white/black/yellow
white/black/blue
white/black/brown
white/black/orange
white/black/grey
white/black/violet
white/black/black
white/red/black

35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

white/red/red
white/red/green
white/red/blue
white/red/brown
white/red/violet
white/green/black
white/green/red
white/green/green
white/green/blue
white/green/brown
white/green/violet
white/blue/black
white/blue/red
white/blue/green
white/blue/blue
white/blue/brown

113

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TRAYCONTROL 300-C

flexible, screened,
oil-resistant, EMC preferred type, NFPA 79 Edition 2007

Technical Data

Cable Structure

Flexible screened PVC data and


control cable
Temperature range
-25C up to +105C
Nominal voltage 300 V
Test voltage 2000 V
Minimum bending radius
Flexing 6x cable
Coupling resistance
Max. 250 Ohm/km

Tinned copper conductor, fine wire stranded,


with AWG measures
Special PVC core insulation
(AWG 22 - AWG 16 with transparent
nylon skin)
Core identification according to
international colour code; see next page
AWG 28 - AWG 22
AWG 20 - AWG 16
Cores stranded in layers with
optimal lay-lengths
1. Screening with special aluminium foil
2. Screening with braid of tinned copper
wires, optimal coverage, approx. 85%
Separator
Special PVC outer sheath
Sheath colour: grey (RAL 7001)
With length marking in feet

Properties

Self-extinguishing and flame retardant in


accordance with CSA FT4
The materials used in manufacture are free
of silicone, cadmium and substances that
impair paint wetting
Tests
UL (AWG 22 - AWG 16): PLTC-ER,
ITC-ER, Type CM, NFPA 79 2007,
OIL RES I & II, Class I Div. 2, NEC Art. 501,
725, 760 & 800, AWM 2464
UL (AWG 24 - AWG 28): CM, AWM 2464,
rated OIL RES I & II, NEC Art. 725, 760 & 800,
NFPA 79 2007
CSA: CSA CMG FT4, AWM I/II A/B

Notes

Advantages
Highly-flexible, easy to install
Available on request
PUR or TPE outer sheath
Sheath colour to suit customer requirement

Application

HELUKABEL TRAYCONTROL 300-C is a screened, multi-core PVC data and control cable. Cross-sections with PLTC-ER and ITC-ER approval suitable
for open, unprotected installation in cable trays to the machine; the outstanding oil resistance (OIL RES I & II) makes it ideally suited as connecting
cable and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and outside
of machines and switch cabinets. The double-screening with aluminium foil (100% coverage) and copper braid (approx. 85% coverage) guarantees
superior EMC protection.
Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable energies.
EMC = Electromagnetic compatibility.
To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends.
= The product conforms to the EG Low-Voltage Directive 2006/95/EG.
Part No.

Number
of cores

28 AWG / 0.08 mm (19/40)


62710
2
62711
3
62712
4
62713
6
62714
8
62715
10
62716
15
62717
20
62718
25
62719
30
62720
40
62721
50
26 AWG / 0.14 mm (19/38)
62722
2
62723
3
62724
4
62725
6
62726
8
62727
10
62728
15
62729
20
62730
25
62731
30
62732
40
62733
50

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

4.4
4.6
4.9
5.4
5.7
6.3
6.9
7.5
8.5
8.8
9.6
11.3

6
7
9
12
15
18
24
30
37
43
54
67

16
22
27
34
37
43
52
67
79
88
112
131

4.6
4.8
5.0
5.6
5.9
6.6
7.3
8.1
9.0
9.3
10.2
11.9

9
10
12
16
19
24
31
40
49
57
72
88

24
27
31
39
43
51
66
79
92
110
136
165

Price on
request

Part No.

Number
of cores

24 AWG / 0.25 mm (19/36)


62734
2
62735
3
62736
4
62737
6
62738
8
62739
10
62740
15
62741
20
62742
25
62743
30
62744
40
62745
50
22 AWG / 0.34 mm (19/34)
62746
2
62747
3
62748
4
62749
6
62750
8
62751
10
62752
15
62753
20
62754
25
62755
30
62756
40
62757
50

Two-core cables without earth core, not ER. Dimensions and specifications may be changed
without prior notice.

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

4.9
5.1
5.3
6.0
6.3
7.1
8.2
8.9
9.8
10.1
11.2
13.0

15
16
19
27
31
39
51
64
77
92
118
148

30
33
37
48
57
67
85
106
128
155
206
249

5.3
5.5
5.8
6.5
6.9
8.1
9.0
9.7
11.4
11.8
12.9
14.3

19
22
27
34
45
69
77
92
121
139
177
215

34
40
46
60
72
85
115
140
176
210
273
331

Price on
request

Continuation >

114

back to contents

TRAYCONTROL 300-C

flexible, screened,
oil-resistant, EMC preferred type, NFPA 79 Edition 2007
Part No.

Number
of cores

20 AWG / 0.75 mm (19/32)


62758
2
62759
3
62760
4
62761
6
62762
8
62763
10
62764
15
62765
20
62766
25
62767
30
62768
40
62769
50
18 AWG / 1 mm (19/30)
62770
2
62771
3
62772
4
62773
6
62774
8
62775
10
62776
15
62777
20
62778
25
62779
30
62780
40
62781
50

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

6.4
6.7
7.2
8.6
9.1
10.4
12.3
13.6
15.0
15.5
17.7
19.7

28
34
40
54
70
83
119
130
186
224
288
337

73
77
91
118
158
173
218
298
401
477
623
752

6.9
7.2
8.0
9.2
9.8
12.0
13.5
14.7
16.9
17.6
19.4
21.6

37
49
58
82
100
124
180
234
277
323
416
508

80
86
101
130
168
226
295
386
462
590
773
958

Price on
request

Part No.

Number
of cores

16 AWG / 1.50 mm (26/30)


62782
2
62783
3
62784
4
62785
6
62786
8
62787
10
62788
15
62789
20
62790
25
62791
30
62792
40
62793
50

Outer
approx.
mm

Cop.
weight
kg/km

7.4
8.1
8.7
10.0
11.2
13.1
14.7
16.2
18.6
19.3
21.5
24.3

51
63
76
104
134
168
234
301
367
428
550
669

Weight
approx.
kg/km

Price on
request

110
116
139
195
283
316
410
551
675
794
1033
1274

Two-core cables without earth core, not ER. Dimensions and specifications may be changed
without prior notice.

Colour codes
TRAYCONTROL 300 / TRAYCONTROL 300-C (AWG 28-22)
Conductor

Colour

Conductor

Colour

Conductor

Colour

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

black
brown
red
orange
yellow
green
blue
violet
grey
white
white/black
white/brown
white/red
white/orange
white/yellow
white/green
white/blue

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

white/violet
white/grey
white/black/brown
white/black/red
white/black/orange
white/black/yellow
white/black/green
white/black/blue
white/black/violet
white/black/grey
white/brown/red
white/brown/orange
white/brown/yellow
white/brown/green
white/brown/blue
white/brown/violet
white/brown/grey

35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

white/red/orange
white/red/yellow
white/red/green
white/red/blue
white/red/violet
white/red/grey
white/orange/yellow
white/orange/green
white/orange/blue
white/orange/violet
white/orange/grey
white/yellow/green
white/yellow/blue
white/yellow/violet
white/yellow/grey
white/green/blue

TRAYCONTROL 300 / TRAYCONTROL 300-C (AWG 20-16)


Conductor

Colour

Conductor

Colour

Conductor

Colour

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

black
red
white
green
orange
blue
brown
yellow
violet
grey
pink
light brown
red/green
red/yellow
red/black
white/black
white/red

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

white/green
white/yellow
white/blue
white/brown
white/orange
white/grey
white/violet
white/black/red
white/black/green
white/black/yellow
white/black/blue
white/black/brown
white/black/orange
white/black/grey
white/black/violet
white/black/black
white/red/black

35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

white/red/red
white/red/green
white/red/blue
white/red/brown
white/red/violet
white/green/black
white/green/red
white/green/green
white/green/blue
white/green/brown
white/green/violet
white/blue/black
white/blue/red
white/blue/green
white/blue/blue
white/blue/brown

115

back to contents

TRAYCONTROL 300 TP

oil-resistant, NFPA 79 Edition 2007

Technical Data

stranded pair, flexible,

Cable Structure

Flexible PVC data and control cable


Temperature range
-25C up to +105C
Nominal voltage 300 V
Test voltage 2000 V
Minimum bending radius
Flexing 6x cable

Tinned copper conductor, fine wire stranded,


with AWG measures
Special PVC core insulation
(AWG 22 - AWG 18 with transparent
nylon skin)
Pair identification according to
international colour code; see next page
AWG 26 - AWG 22
AWG 20 - AWG 18
Cores stranded in pairs with
optimal lay-length
Pairs stranded in layers with
optimal lay-length
Separator
Special PVC outer sheath
Sheath colour: grey (RAL 7001)
With length marking in feet

Properties

Self-extinguishing and flame retardant in


accordance with CSA FT4
The materials used in manufacture are free
of silicone, cadmium and substances that
impair paint wetting
Tests
UL (AWG 22 - AWG 18): PLTC-ER,
ITC-ER, CM, NFPA 79 2007,
OIL RES I & II, Class I Div. 2, NEC Art. 501,
725, 760 & 800, AWM 2464
UL (AWG 24 - AWG 26):CM, AWM 2464,
rated OIL RES I & II,
NEC Art. 725, 760 & 800, NFPA 79 2007
CSA: CSA CMG FT4, AWM I/II A/B

Notes

Advantages
Highly-flexible, easy to install
Oil-resistant to OIL RES I & II
Available on request
PUR or TPE outer sheath
Sheath colour to suit customer requirement

Application

HELUKABEL TRAYCONTROL 300 TP is a stranded pair data and control cable. Cross-sections with PLTC-ER and ITC-ER approval suitable for open,
unprotected installation in cable trays to the machine; the outstanding oil resistance (OIL RES I & II) makes it ideally suited as connecting cable
and also for control, signal and measuring systems in industrial plants.
The flexible cable structure facilitates installation inside and outside of machines and switch cabinets.
Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable e
nergies.
= The product conforms to the EG Low-Voltage Directive 2006/95/EG.

Part No.

Number
of pairs

26 AWG / 0.14 mm (19/38)


62794
1
62795
2
62796
3
62797
4
62798
5
62799
6
62800
7
61928
8
61929
10
61930
12
61931
14
61932
15
61933
16
61934
18
61935
20
91636
22
61937
24
61938
25

Outer
approx.
mm
3.6
5.1
5.3
5.8
6.2
6.8
6.9
7.3
7.4
9.1
9.8
10.6
10.7
11.1
11.9
12.4
13.1
13.4

Cop.
weight
kg/km
3
5
8
11
14
16
19
22
27
33
38
41
43
49
54
59
65
67

Weight
approx.
kg/km

Price on
request

Part No.

Number
of pairs

24 AWG / 0.25 mm (19/36)


61939
1
61940
2
61941
3
61942
4
61943
5
61944
6
61945
7
61946
8
61947
10
61948
12
61949
14
61950
15
61951
16
61952
18
61953
20
61954
22
61955
24
61956
25

20
24
30
38
44
51
57
64
76
93
103
109
112
119
130
150
169
178

Two-core cables without earth core, not ER. Dimensions and specifications may be changed
without prior notice.

Outer
approx.
mm
3.9
5.9
6.2
6.5
7.2
8.1
8.2
8.9
10.5
11.0
11.6
12.0
12.1
13.5
14.4
15.3
16.1
16.7

Cop.
weight
kg/km
5
10
15
20
25
29
34
39
49
59
69
74
79
89
98
109
118
124

Weight
approx.
kg/km

Price on
request

32
36
48
56
71
80
89
98
111
135
160
171
185
209
230
248
279
292
Continuation >

116

back to contents

TRAYCONTROL 300 TP

oil-resistant, NFPA 79 Edition 2007


Part No.

Number
of pairs

22 AWG / 0.34 mm (19/34)


61957
1
61958
2
61959
3
61960
4
61961
5
61962
6
61963
7
61964
8
61965
10
61966
12
61967
14
61968
15
61969
16
61970
18
61971
20
61972
22
61973
24
61974
25

Outer
approx.
mm
4.2
6.4
6.8
7.6
8.2
8.9
9.0
9.9
11.7
12.4
13.0
13.2
13.3
14.2
15.1
15.8
17.0
17.5

Cop.
weight
kg/km
7
13
20
26
33
39
46
52
65
78
92
98
105
118
131
144
157
163

Weight
approx.
kg/km

stranded pair, flexible,

Price on
request

Part No.

Number
of pairs

20 AWG / 0.75 mm (19/32)


61975
1
61976
2
61977
3
61978
4
61979
5
61980
6
61981
7
61982
8
61983
10
61984
12
61985
14
61986
15
61987
16
61988
18
61989
20
61990
22
61991
24
61992
25

38
44
60
79
92
119
128
139
171
194
222
231
240
264
291
300
359
381

18 AWG / 1 mm (19/30)
61993
1
61994
2
61995
3
61996
6
61997
9
61998
15

Weight
approx.
kg/km

Outer
approx.
mm

Cop.
weight
kg/km

5.2
8.8
9.3
10.2
11.3
12.5
12.6
15.9
16.4
17.2
18.1
18.5
18.6
19.9
21.1
21.8
23.5
24.3

11
22
32
43
54
65
75
86
108
129
151
161
172
194
215
237
258
269

60
80
94
104
130
151
174
262
298
302
327
370
402
480
551
621
703
721

5.6
9.6
10.6
13.7
16.4
20.4

18
36
54
107
162
271

61
77
103
216
328
542

Price on
request

Two-core cables without earth core, not ER. Dimensions and specifications may be changed
without prior notice.

Colour codes

TRAYCONTROL 300 TP / TRAYCONTROL 300 TP-C (AWG 26-22)


Stranded pair
Pair No.
Core
1
2
3
4
5
6
7
8
9

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

Colour
black
red
black
white
black
green
black
blue
black
brown
black
yellow
black
orange
red
green
red
white

Stranded pair
Pair No.
Core
10
11
12
13
14
15
16
17
18

Colour

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

red
blue
red
yellow
red
brown
red
orange
green
blue
green
white
green
brown
green
orange
green
yellow

Stranded pair
Pair No.
Core
19
20
21
22
23
24
25

a
b
a
b
a
b
a
b
a
b
a
b
a
b

Colour
white
blue
white
brown
white
orange
white
yellow
blue
brown
blue
orange
blue
yellow

TRAYCONTROL 300 TP / TRAYCONTROL 300 TP-C (AWG 20-18)


Stranded pair
Pair No.
Core
1
2
3
4
5
6
7
8
9

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

Colour
white
black
white
brown
white
red
white
orange
white
yellow
white
green
white
blue
white
violet
white
grey

Stranded pair
Pair No.
Core
10
11
12
13
14
15
16
17
18

Colour

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

black
brown
black
red
black
orange
black
yellow
black
green
black
blue
black
violet
black
grey
brown
red

117

Stranded pair
Pair No.
Core
19
20
21
22
23
24
25

a
b
a
b
a
b
a
b
a
b
a
b
a
b

Colour
brown
orange
brown
yellow
brown
green
brown
blue
brown
violet
brown
grey
red
orange

back to contents

TRAYCONTROL 300-C TP

stranded pair, flexible,


screened, oil-resistant, EMC preferred type, NFPA 79 Edition 2007

Technical Data

Cable Structure

Flexible screened PVC data and


control cable
Temperature range
-25C up to +105C
Nominal voltage 300 V
Test voltage 2000 V
Minimum bending radius
Flexing 6x cable
Coupling resistance
Max. 250 Ohm/km

Tinned copper conductor, fine wire stranded,


with AWG measures
Special PVC core insulation
(AWG 22 - AWG 18 with transparent
nylon skin)
Pair identification according to
international colour code; see next page
AWG 26 - AWG 22
AWG 20 - AWG 18
Cores stranded in pairs with
optimal lay-length
Pairs stranded in layers with
optimal lay-length
1. Screening with special aluminium foil
2. Screening with braid of tinned copper
wires, optimal coverage, approx. 85%
Separator
Special PVC outer sheath
Sheath colour: grey (RAL 7001)
With length marking in feet

Properties

Self-extinguishing and flame retardant in


accordance with CSA FT4
The materials used in manufacture are free
of silicone, cadmium and substances that
impair paint wetting
Tests
UL (AWG 22 - AWG 18): PLTC-ER,
ITC-ER, CM, NFPA 79 2007,
OIL RES I & II, Class I Div. 2, NEC Art. 501,
725, 760 & 800, AWM 2464
UL (AWG 24 - AWG 26):CM, AWM 2464,
rated OIL RES I & II,
NEC Art. 725, 760 & 800, NFPA 79 2007
CSA: CSA CMG FT4, AWM I/II A/B

Notes

Advantages
Highly-flexible, easy to install
Oil-resistant to OIL RES I & II
Available on request
PUR or TPE outer sheath
Sheath colour to suit customer requirement

Application

HELUKABEL TRAYCONTROL 300-C TP is a screened, stranded pair data and control cable. Cross-sections with PLTC-ER and ITC-ER approval
suitable for open, unprotected installation in cable trays to the machine; the outstanding oil resistance (OIL RES I & II) makes it ideally suited as
connecting cable and also for control, signal and measuring systems in industrial plants.
The flexible cable structure facilitates installation inside and outside of machines and switch cabinets. The double-screening with aluminium foil
(100% coverage) and copper braid (approx. 85% coverage) guarantees superior EMC protection.
Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable energies.
EMC = Electromagnetic compatibility.
To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends.
= The product conforms to the EG Low-Voltage Directive 2006/95/EG.

Part No.

Number
of pairs

26 AWG / 0.14 mm (19/38)


61999
1
59760
2
59761
3
59762
4
59763
5
59764
6
59765
7
59766
8
59767
10
59768
12
59769
14
59770
15
59771
16
59772
18
59773
20
59774
22
59775
24
59776
25

Outer
approx.
mm

Cop.
weight
kg/km

4.0
5.6
5.8
6.3
6.7
7.3
7.4
7.8
9.1
9.8
10.5
11.1
11.2
11.8
12.4
13.1
13.6
15.1

16
20
24
27
31
50
52
54
60
67
75
77
80
84
98
104
112
114

Weight
approx.
kg/km

Price on
request

Part No.

Number
of pairs

24 AWG / 0.25 mm (19/36)


59777
1
59778
2
59779
3
59780
4
59781
5
59782
6
59783
7
59784
8
59785
10
59786
12
59787
14
59788
15
59789
16
59790
18
59791
20
59792
22
59793
24
59794
25

32
39
47
55
68
86
92
97
111
141
150
154
155
170
183
207
228
239

Two-core cables without earth core, not ER. Dimensions and specifications may be changed
without prior notice.

Outer
approx.
mm
4.6
6.6
6.9
7.5
8.0
8.8
8.9
9.7
11.4
11.8
12.6
12.8
12.9
13.8
14.4
15.3
16.4
16.7

Cop.
weight
kg/km
16
27
32
37
55
66
60
74
109
116
121
132
142
147
161
171
230
231

Weight
approx.
kg/km

Price on
request

46
53
65
79
98
114
121
129
152
189
213
225
227
238
270
300
321
340
Continuation >

118

back to contents

TRAYCONTROL 300-C TP

stranded pair, flexible,


screened, oil-resistant, EMC preferred type, NFPA 79 Edition 2007
Part No.

Number
of pairs

22 AWG / 0.34 mm (19/34)


59795
1
59796
2
59797
3
59798
4
59799
5
59800
6
59801
7
59802
8
59803
10
59804
12
59805
14
59806
15
59807
16
59808
18
59809
20
59810
22
59811
24
59812
25

Outer
approx.
mm

Cop.
weight
kg/km

4.9
7.1
7.7
8.4
9.0
9.6
9.7
10.7
12.7
13.2
13.9
14.1
14.2
15.3
15.9
16.8
18.0
18.3

17
37
45
54
63
73
79
88
107
122
138
154
161
198
211
218
230
239

Weight
approx.
kg/km

Price on
request

Part No.

58
65
79
88
110
126
140
148
184
210
241
245
251
275
300
320
371
402

Outer
approx.
mm

Number
of pairs

Cop.
weight
kg/km

Weight
approx.
kg/km

20 AWG / 0.75 mm (19/32)


59813
1
59814
2
59815
3
59816
4
59817
5
59818
6
59819
7
59820
8
59821
10
59822
12
59823
14
59824
15
59825
16
59826
18
59827
20
59828
22
59829
24
59830
25

5.9
9.4
10.5
11.5
12.6
13.3
13.4
16.8
17.5
18.0
19.1
19.4
19.5
20.5
21.5
22.6
24.4
24.9

26
56
72
92
107
122
132
144
180
202
221
232
257
282
307
322
342
361

70
89
102
119
140
162
198
272
307
318
342
381
417
494
570
643
724
740

18 AWG / 1 mm (19/30)
59831
1
59832
2
59833
3
59834
6
59835
9
59836
15

6.3
10.2
11.5
14.6
17.2
21.3

28
57
75
139
212
358

104
121
150
328
490
811

Price on
request

Two-core cables without earth core, not ER. Dimensions and specifications may be changed
without prior notice.

Colour codes

TRAYCONTROL 300 TP / TRAYCONTROL 300 TP-C (AWG 26-22)


Stranded pair
Pair No.
Core
1
2
3
4
5
6
7
8
9

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

Colour
black
red
black
white
black
green
black
blue
black
brown
black
yellow
black
orange
red
green
red
white

Stranded pair
Pair No.
Core
10
11
12
13
14
15
16
17
18

Colour

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

red
blue
red
yellow
red
brown
red
orange
green
blue
green
white
green
brown
green
orange
green
yellow

Stranded pair
Pair No.
Core
19
20
21
22
23
24
25

a
b
a
b
a
b
a
b
a
b
a
b
a
b

Colour
white
blue
white
brown
white
orange
white
yellow
blue
brown
blue
orange
blue
yellow

TRAYCONTROL 300 TP / TRAYCONTROL 300 TP-C (AWG 20-18)


Stranded pair
Pair No.
Core
1
2
3
4
5
6
7
8
9

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

Colour
white
black
white
brown
white
red
white
orange
white
yellow
white
green
white
blue
white
violet
white
grey

Stranded pair
Pair No.
Core
10
11
12
13
14
15
16
17
18

Colour

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

black
brown
black
red
black
orange
black
yellow
black
green
black
blue
black
violet
black
grey
brown
red

119

Stranded pair
Pair No.
Core
19
20
21
22
23
24
25

a
b
a
b
a
b
a
b
a
b
a
b
a
b

Colour
brown
orange
brown
yellow
brown
green
brown
blue
brown
violet
brown
grey
red
orange

back to contents

TRAYCONTROL 500

flexible and oil-resistant


control cable for open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007

Technical Data

Cable Structure

PVC control cable according to


UL Standard 1277
Temperature range
Flexing -5C up to +90C
Fixed installation -40C up to +90C
Nominal voltage
TC 600 V
AWM 1000 V
TC Wind Turbine (WTTC) 1000V
Test voltage 3000 V
Minimum bending radius
Flexing 4x cable
Insulation resistance
Min. 20 MOhm x km
Radiation resistance
Up to 80x106 cJ/kg (up to 80 Mrad)

Bare copper conductor, fine wire stranded


Special PVC core insulation with transparent
nylon skin
Black cores with continuous
white numbering
Green-yellow earth core in the outer layer,
3 cores and more
Cores stranded in layers with
optimal lay-lengths
Separator
Special PVC outer sheath
Sheath colour: grey (RAL 7001)
With length marking in feet

Properties

Self-extinguishing and flame retardant in


accordance with CSA FT4
The materials used in manufacture are free
of silicone, cadmium and substances that
impair paint wetting
Tests
UL: TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12), MTW,
NFPA 79 2007, WTTC 1000V, DP-1,
OIL RES I & II, 90C dry / 75C wet,
Class 1 Div. 2 per NEC Art 336, 392, 501,
crush impact test in accordance with UL 1277
CSA: c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4

Notes

Advantages
Highly-flexible, easy to install
Available on request
with blue cores (DC)
with red cores (AC)
Black or TPE outer sheath

Application

HELUKABEL TRAYCONTROL 500 is a flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable
to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 Edition 2007. Approved for open, unprotected
installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life; for industrial applications in
dry, damp and wet environments. Recommended applications: production lines, bottling plants, machine construction, switch cabinets, conveyor
systems, packaging machines, automotive industry.
= The product conforms to the EG Low-Voltage Directive 2006/95/EG.
Part No.

Number
of cores

20 AWG / 0.50 mm (10/30)


63079
2
63080
3
63081
4
63082
5
63083
7
63084
9
63085
12
63086
18
63087
25
18 AWG / 1 mm (19/30)
63088
2
63089
3
63090
4
63091
5
63092
7
63093
9
63094
10
63095
12
63096
15
63097
16
63098
18
63099
19
63100
25
63101
27
63102
34
63103
37
63104
41
63105
50
63106
61

Weight
approx.
kg/km

Outer
approx.
mm

Cop.
weight
kg/km

6.4
6.7
7.2
7.8
8.4
9.6
10.7
12.4
14.9

10
14
19
24
34
43
58
86
120

58
61
76
89
120
201
250
295
362

7.0
7.1
8.0
8.6
9.3
10.7
11.6
11.9
13.2
13.3
14.6
14.7
17.0
17.4
19.3
19.8
20.7
23.5
24.9

19
29
38
48
67
86
96
115
144
154
173
182
240
259
326
355
394
480
586

68
88
98
116
149
186
199
245
292
306
366
384
451
521
625
684
744
933
1095

Price on
request

Part No.

Number
of cores

16 AWG / 1.5 mm (26/30)


63107
2
63108
3
63109
4
63110
5
63112
6
63113
7
63114
8
63115
9
63116
10
63117
12
63118
14
63119
15
63120
16
63121
18
63122
19
63123
20
63124
25
63125
27
63126
30
63127
34
63128
40
63129
41
63130
50
63131
61

Outer
approx.
mm

Cop.
weight
kg/km

7.7
8.1
8.8
9.5
10.0
10.3
10.9
11.9
12.9
14.2
14.5
15.2
15.9
16.4
16.5
17.0
18.6
19.0
19.6
20.5
22.9
23.4
25.1
27.2

29
43
58
72
86
101
115
130
144
173
202
216
230
259
274
288
360
389
432
490
576
590
720
878

Weight
approx.
kg/km

Price on
request

80
86
115
126
164
171
201
237
259
301
365
379
405
443
458
491
564
629
701
775
946
967
1137
1345
Continuation >

Two-core cables without earth core, not ER. Dimensions and specifications may be changed
without prior notice.

120

back to contents

TRAYCONTROL 500

flexible and oil-resistant


control cable for open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007
Part No.

Number
of cores

14 AWG / 2.5 mm (41/30)


63132
2
63133
3
63111
4
63164
5
63165
6
63166
7
63167
9
63168
10
63169
12
63170
16
63171
18
63172
19
63173
25
12 AWG / 4 mm (65/30)
63174
2
63175
3
63176
4
63177
5
63178
6
63179
7
63180
9
63181
12
63182
16
63183
19
63184
20
63185
25
10 AWG / 6 mm (105/30)
63186
2
63187
3
63188
4
63189
5
63190
7
63191
9
63192
12
63193
19

Weight
approx.
kg / km

Outer
approx.
mm

Cop.
weight
kg / km

8.6
8.9
9.8
10.6
11.2
11.6
14.3
15.5
15.9
17.6
18.4
18.6
22.2

48
72
96
120
144
168
216
240
288
384
432
456
600

100
112
141
152
205
216
312
378
434
550
616
634
817

9.5
10.6
11.5
12.6
14.1
14.6
16.9
18.9
19.8
23.1
24.3
26.3

76.8
115
154
192
230
269
346
461
614
730
768
960

132
177
201
274
315
353
476
613
783
918
961
1236

11.9
12.6
14.7
16.0
17.4
20.4
23.9
27.9

115
173
230
288
403
518
691
1094

213
283
387
473
607
771
1061
1528

Price on
request

Part No.

Number
of cores

8 AWG / 10 mm (168/30)
63194
3
63195
4
63196
5
6 AWG / 16 mm (266/30)
63197
3
63198
4
63199
5
4 AWG / 25 mm (413/30)
62802
3
62803
4
62804
5
2 AWG / 35 mm (665/30)
62805
3
62806
4
62807
5
1 AWG / 42.3 mm
62808
4
1/0 AWG / 52.9
62809
4
2/0 AWG / 67.3 mm
62810
4
3/0 AWG / 84.8 mm
62811
4
4/0 AWG / 106.7 mm
62812
4

Weight
approx.
kg / km

Outer
approx.
mm

Cop.
weight
kg / km

17.0
19.7
21.7

288
384
480

420
662
784

19.5
21.9
24.0

461
614
768

701
908
1149

24.3
27.1
29.3

720
960
1200

1061
1366
1631

27.9
31.4
34.0

1008
1344
1680

1480
1922
2363

34.8

1624

2397

37.9

2031

2938

41.3

2584

3559

48.6

3256

4181

51.2

4097

5747

Price on
request

Two-core cables without earth core, not ER. Dimensions and specifications may be changed
without prior notice.

RESEARCH AND DEVELOPMENT


Our design engineers develop and test new cable and wire types up to series maturity.
New products are tested for their applicability and their readiness for production in the state-of-the-art equipped test
centre at our factory in Windsbach. In-process measurements and random samples secure our high quality standard.
Products for continuou flex applications with a very high depth of manufacturing build up a main core of the range.
Extreme chemical, electrical and mechanical loads paired with small bending radii, a high number of alternating bending
cycles and exceptional service lives are customer requirements that we meet and exceed.
We would also be glad to develop your cable made to measure.
Give us a call at Ph. +49 7150 9209-731 or 135

A development example:
The cargo ship MS Beluga is being pulled
by the SkySail using wind power. The traction
cable including the control wire was designed,
developed and produced by HELUKABEL.

121

back to
back
to contents
contents

TRAYCONTROL 500-C

flexible, oil-resistant, screened, EMC preferred type,


control cable for open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007

Technical Data

Cable Structure

PVC control cable according to


UL Standard 1277
Temperature range
Flexing -5C up to +90C
Fixed installation -40C up to +90C
Nominal voltage
TC 600 V
AWM 1000 V
TC Wind Turbine (WTTC) 1000V
Test voltage 3000 V
Coupling resistance
Max. 250 Ohm/km
Minimum bending radius
Flexing 6x cable
Insulation resistance
Min. 20 MOhm x km
Radiation resistance
Up to 80x106 cJ/kg (up to 80 Mrad)

Bare copper conductor, fine wire stranded


Special PVC core insulation with
transparent nylon skin
Black cores with continuous
white numbering
Green-yellow earth core in the outer layer,
3 cores and more
Cores stranded in layers with
optimal lay-lengths
Separating foil
Braided screening of tinned copper wires,
coverage approx. 85%
Separator
Special PVC outer sheath
Sheath colour: grey (RAL 7001)
With length marking in feet

Properties

Self-extinguishing and flame retardant in


accordance with CSA FT4
The materials used in manufacture are free
of silicone, cadmium and substances that
impair paint wetting
Tests
UL: TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12), MTW,
NFPA 79 2007, WTTC 1000V,
DP-1, OIL RES I & II, 90C dry / 75C wet,
Class 1 Div. 2 per NEC Art 336, 392, 501,
crush impact test in accordance with UL 1277
CSA: c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4

Notes

Advantages
Highly-flexible, easy to install
Available on request
with blue cores (DC)
with red cores (AC)
Black or TPE outer sheath

Application

HELUKABEL TRAYCONTROL 500-C is a flexible, screened and oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER
allows this cable to be used as a connecting cable for industrial plant and machinery in a
ccordance with NFPA 79 2007. Approved for open,
unprotected installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life for industrial
applications in dry, damp and wet environments. Recommended applications: production lines, bottling plants, machine construction, switch
cabinets, conveyor systems, packaging machines, automotive industry.
EMC = Electromagnetic compatibility.
To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends.
= The product conforms to the EG Low-Voltage Directive 2006/95/EG.

Part No.

Number
of cores

20 AWG / 0.50 mm (10/30)


62813
2
62814
3
62815
7
62816
12
62817
25
18 AWG / 1 mm (19 /30)
62818
2
62819
3
62820
4
62821
5
62822
7
62823
9
62824
10
62825
12
62826
15
62827
18
62828
19
62829
25

Weight
approx.
kg/km

Outer
approx.
mm

Cop.
weight
kg/km

7.0
7.6
9.4
11.0
16.1

35
42
69
108
240

95
115
164
266
435

8.1
8.2
8.8
9.4
10.1
11.4
11.6
12.9
14.8
15.7
15.7
17.7

50
60
71
88
111
140
150
184
207
260
280
349

110
118
136
148
192
244
283
329
377
435
443
571

Part No.

Price on
request

Number
of cores

16 AWG / 1.32 mm (26/30)


62830
3
62831
4
62832
5
62833
6
62834
7
62835
9
62836
10
62837
12
62838
15
62839
18
62840
19
62841
20
62842
25
14 AWG / 2.08 mm (41/30)
62843
3
62844
4
62845
5
62846
7
62847
9
62848
10
62849
12
62850
15
62851
18
62852
19
62853
25

Two-core cables without earth core, not ER. Dimensions and specifications may be changed
without prior notice.

Weight
approx.
kg/km

Outer
approx.
mm

Cop.
weight
kg/km

8.9
9.6
10.3
10.5
11.3
12.6
12.9
15.1
16.4
17.3
17.6
17.5
19.6

74
90
104
120
134
165
180
244
270
319
327
340
434

144
172
188
203
244
308
346
423
441
512
503
524
704

9.8
10.7
11.6
12.5
15.0
16.3
16.9
18.3
19.5
19.7
23.3

112
121
150
200
240
264
350
409
471
505
652

179
222
266
326
435
427
592
635
780
799
1042

Price on
request

Continuation >

122

back to contents

TRAYCONTROL 500-C

flexible, oil-resistant, screened, EMC preferred type,


control cable for open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007
Part No.

Number
of cores

12 AWG / 3.31 mm (65/30)


62854
3
62855
4
62856
5
62857
6
62858
7
62859
9
62860
12
62861
15
62862
19
62863
20
62864
25

Outer
approx.
mm

Cop.
weight
kg/km

11.4
12.5
14.4
14.6
15.5
17.7
19.7
21.0
23.1
25.0
27.1

137
169
201
236
262
334
434
531
720
764
914

Weight
approx.
kg/km

Price on
request

Part No.

Number
of cores

10 AWG / 6 mm (105/30)
62865
3
62866
4
62867
5
62868
7
62869
9
62870
12
62871
19
8 AWG / 10 mm (168/30)
62872
4
6 AWG / 16 mm (266/30)
62873
4
4 AWG / 25 mm (413/30)
62874
4
2 AWG / 35 mm (665/30)
62875
4

237
314
386
425
496
740
887
903
1123
1490
1865

Weight
approx.
kg/km

Outer
approx.
mm

Cop.
weight
kg/km

14.1
15.5
16.8
18.2
20.9
24.4
27.5

240
305
399
505
704
940
1210

18.7

535

852

23.3

740

1202

28.6

1140

1971

33.2

1576

2887

Price on
request

389
549
610
851
1132
1523
1952

Two-core cables without earth core, not ER. Dimensions and specifications may be changed
without prior notice.

Photo: REpower

123

back to contents

JZ-604 TC TRAY CABLE


90C, 600V, meter marking

Technical data

PVC power cable acc. to UL-standard 1277


TRAY CABLE
Multinorm
The TRAY CABLE also conforms to the
following standards: AWM-Style 2587 to
UL-Std. 758 and CSA C22.2 No 210.2 I/II A/B
90C 600 V
Temperature range
dry environment
flexing -5C up to +90C
fixed installation -25C up to +90C
wet environment
flexing -5C up to +75C
fixed installation -25C up to +75C
Nominal voltage to UL 600 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
7.5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Part No.
Sheath
black

No.cores x
cross-sec.
mm2

AWGNo.

Outer
app.
mm

Cop.
weight
kg/km

PVC power cable, exposed run,

Cable structure

Bare copper, fine wire conductors,


according to DIN VDE 0295 cl. 5, BS 6360
cl. 5 and IEC 60228 cl. 5
Special PVC core insulation class
12 B to table 50.155 UL-standard 1581,
type TFF to UL-Std. 62 table 6.2
(AWG 20-AWG 16), type THHW to
UL-Std. 83 table 5.2 (>=AWG 14)
Black cores with continuous white
numbering according to DIN VDE 0293
Green-yellow earth core in the outer layer
(3 cores and above)
Cores stranded in layers with optimal
lay-lengt
Special PVC outer sheath, to UL-Std. 1277
table 11.2
Sheath colour black (RAL 9005)
with meter marking, change-over in 2010

Properties

Material self-extinguishing and flame


retardant to UL-Standard 1277
The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

G = with green-yellow earth core;


x = without green-yellow earth core (OZ).
AWG sizes are approximate equivalent
values. The actual cross-section is in mm2.

Application

USA NFPA79, edition 2007 conformant flexible power cables up to 600 V, for all machinery
in tool and plant constuction, suitable for installation in dry, humid and damp environments,
in the open and in pipes. For underground installation and for open, unprotected installation
from the cable rack to machines and industrial plants.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Weight
app.
kg/km

Price
on
request

69661
2x1
18
8.0
19.2
74.0
69662
3G1
18
8.4
29.0
87.0
69663
4G1
18
9.1
39.0
99.0
69664
5G1
18
10.0
48.0
117.0
69665
7G1
18
11.7
67.0
151.0
69666
9G1
18
12.6
84.0
172.0
69667
10 G 1
18
14.3
96.0
206.0
69668
12 G 1
18
14.7
115.0
260.0
69669
18 G 1
18
17.1
173.0
371.0
69670
25 G 1
18
20.3
240.0
481.0
69671
34 G 1
18
23.7
326.0
551.0
69672
50 G 1
18
26.1
480.0
959.0

69673
2 x 1.5
16
8.4
28.8
91.0
69674
3 G 1.5
16
8.8
43.0
105.0
69675
4 G 1.5
16
9.6
58.0
122.0
69676
5 G 1.5
16
10.5
72.0
147.0
69677
7 G 1.5
16
12.3
101.0
192.0
69678
8 G 1.5
16
13.3
115.0
213.0
69679
9 G 1.5
16
13.3
130.0
261.0
69680
10 G 1.5
16
15.1
144.0
294.0
69681
12 G 1.5
16
15.6
173.0
331.0
69682
16 G 1.5
16
17.1
230.0
402.0
69683
18 G 1.5
16
18.2
259.0
430.0
69684
25 G 1.5
16
22.7
360.0
597.0
69685
34 G 1.5
16
25.3
489.0
714.0
69686
41 G 1.5
16
26.7
590.0
803.0
69687
50 G 1.5
16
27.3
720.0
1021.0
69688
61 G 1.5
16
29.4
878.0
1238.0

Part No.
Sheath
black

No. cores x
cross-sec.
mm2

AWGNo.

Outer
app.
mm

Cop.
weight
kg/km

Weight
app.
kg/km

69689
69690
69691
69692
69693
69694
69695
69696
69697
69698
69699

2 x 2.5
3 G 2.5
4 G 2.5
5 G 2.5
7 G 2.5
8 G 2.5
9 G 2.5
10 G 2.5
12 G 2.5
18 G 2.5
25 G 2.5

14
14
14
14
14
14
14
14
14
14
14

9.4
9.9
10.8
11.8
14.7
16.0
16.0
17.1
17.7
20.8
25.8

48.0
72.0
96.0
120.0
168.0
192.0
216.0
240.0
288.0
432.0
600.0

111.0
140.0
161.0
194.0
257.0
339.0
341.0
392.0
470.0
682.0
891.0

69700
69701
69702
69703
69704
69705
69706

3G4
4G4
5G4
7G4
9G4
12 G 4
18 G 4

12
12
12
12
12
12
12

11.0
12.0
13.2
16.5
17.8
19.9
24.2

115.0
154.0
192.0
269.0
346.0
461.0
691.0

190.0
229.0
284.0
394.0
480.0
841.0
981.0

69707
69708
69709
69710

3G6
4G6
5G6
7G6

10
10
10
10

12.5
14.5
15.8
17.3

173.0
230.0
288.0
403.0

290.0
384.0
468.0
654.0

69711
69712
69713
69714

3 G 10
4 G 10
5 G 10
7 G 10

8
8
8
8

16.9
18.6
20.4
23.5

288.0
384.0
480.0
672.0

511.0
587.0
784.0
970.0

Price
on
request

Continuation >

124

back to contents

JZ-604 TC TRAY CABLE


90C, 600V, meter marking

Cop.
weight
kg / km

Weight
app.
kg / km

Part No.
Sheath
black

No.cores x
cross-sec.
mm2

AWGNo.

Outer
app.
mm

69715
69716
69717
69718

3 G 16
4 G 16
5 G 16
7 G 16

6
6
6
6

21.0
23.9
26.3
28.8

461.0
614.0
768.0
1075.0

651.0
869.0
1117.0
1364.0

69719
69720
69721
69722

3 G 25
4 G 25
5 G 25
7 G 25

4
4
4
4

24.9
27.2
30.3
33.1

720.0
960.0
1200.0
1680.0

1090.0
1421.0
1611.0
1943.0

69723
69724
69725
69726
69727
69728

3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50

2
2
2
1
1
1

27.1
29.8
33.0
33.2
36.7
41.5

1008.0
1344.0
1680.0
1440.0
1920.0
2400.0

1734.0
2011.0
2347.0
2041.0
2539.0
2894.0

PVC power cable, exposed run,

Price
on
request

Part No.
Sheath
black

No. cores x
cross-sec.
mm2

AWGNo.

Outer
app.
mm

Cop.
weight
kg / km

Weight
app.
kg / km

69729
69730
69731

3 G 70
4 G 70
5 G 70

2/0
2/0
2/0

37.6
42.0
47.6

2016.0
2688.0
3360.0

2831.0
3494.0
4260.0

69732
69733
69734

3 G 95
4 G 95
5 G 95

3/0
3/0
3/0

41.8
47.0
52.5

2736.0
3648.0
4560.0

5010.0
6104.0
7891.0

69735
69736
69737

3 G 120
4 G 120
5 G 120

4/0
4/0
4/0

46.0
51.5
56.5

3456.0
4608.0
5760.0

5940.0
7604.0
8751.0

Price
on
request

Dimensions and specifications may be changed without prior notice.

CABLE ACCESSORIES
The logical complement to our cable assortment.
As a meaningful addition to our comprehensive program of cables and wires,
HELUKABEL, has created a convincing cable accessory program that complies
with the latest directives and standards.
Some of the topics covered are:
. Cable glands
. Protective tubes
. Drag and guidance chains
. Insulation, shrunk, braided and high temperature tubes
. Termination and connection sleeves
. Bundling, binding and fixing
. Identification and marking
. Terminals and cable lugs
. Tools
. Signal and power connectors

Ask for more information,


available in our catalogue Cable
Accessories via Internet or Fax
(for Fax enquiry see last page).

125

CABLE A
CCESSO

RIES

back
back to
to contents
contents

JZ-604-YCY TC TRAY CABLE

PVC power cable, exposed


run, screened, 90, 600V, EMC-preferred type, meter marking

Technical data

PVC power cable, screened to UL-standard


1277 TRAY CABLE
Multinorm
also conforms to the following standards:
AWM-Style 2587 to UL-Std. 758
(cUL) and CSA type TC FT4 to C22.2 no 230,
CSA C22.2 No 210.2 I/II A/B 90C 600 V FT4
Temperature range
dry environment
flexing -5C up to +90C
fixed installation -25C up to +90C
wet environment
flexing -5C up to +75C
fixed installation -25C up to +75C
Nominal voltage to UL 600 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
10x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper, fine wire conductors, according


to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and
IEC 60228 cl. 5
Special PVC core insulation class 12 B to
table 50.155 UL-standard 1581, type TFF to
UL-Std. 62 table 6.2 (AWG 20-AWG 16),
type THHW to UL-Std. 83 table 5.2
(>=AWG 14)
Black cores with continuous white number
ing according to DIN VDE 0293
Green-yellow earth core in the outer layer
(3 cores and above)
Cores stranded in layers with optimal
lay-lenght
PVC-inner sheath, to UL-Std. 1277 table 11.2
Tinned copper braided screening, approx.
85% coverage
Special PVC outer sheath, to UL-Std. 1277
table 11.2,
Sheath colour black (RAL 9005)
with meter marking, change-over in 2010

Properties

Material self-extinguishing and flame retardant to UL-Standard 1277


The materials used in manufacture are
cadmium-free and contain no silicone and
free from substances harmful to the wetting
properties of lacquers

Note

G = with green-yellow earth core;


x = without green-yellow earth core (OZ).
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ 604 TC TRAY CABLE

Application

UL-approved, flexible high current cables for use up to 600 V, for all machines, tools and installation work. Suitable for use in dry, damp and
wet areas, outside, in cable ducts, open cable trays. Also in pipes, in the ground and for open installation in machinery and industrial areas.
EMC = Electromagnetic compatibillity
To optimise the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product conforms to the EC Low-Voltage Directive 2006/95/EG.
Part No.
Sheath
colour
black

No. cores x
cross-sec.
mm2

AWGNo.

Outer

app. mm

Cop.
weight
kg/km

Weight
app.
kg/km

69804
3 G 16
6
25.2
653.0
1385.0
69805
4 G 16
6
27.8
807.0
1861.0
69806
5 G 16
6
31.2
940.0
2614.0
69807
7 G 16
6
34.5
1345.0
3211.0

69808
3 G 25
4
29.0
920.0
2455.0
69809
4 G 25
4
32.4
1169.0
2721.0
69810
5 G 25
4
34.2
1420.0
3490.0
69811
7 G 25
4
40.3
1921.0
4960.0

69812
3 G 35
2
32.4
1250.0
3130.0
69813
4 G 35
2
36.2
1680.0
4100.0
69814
5 G 35
2
40.5
2020.0
4921.0
69815
3 G 50
1
40.4
1887.0
4560.0
69816
4 G 50
1
45.5
2370.0
5761.0
69817
5 G 50
1
50.0
2880.0
7186.0

Cop.
weight
kg/km

Weight
app.
kg/km

47.1
51.1
56.0

2516.0
3257.0
4032.0

5580.0
7387.0
9290.0

3/0
3/0
3/0

50.1
55.0
60.5

3086.0 8520.0
4060.0 10200.0
5244.0 13800.0

4/0
4/0
4/0

54.0
59.5
64.5

4176.0 11090.0
5231.0 13620.0
6624.0 15420.0

Part No.
Sheath
colour
black

No. cores x
cross-sec.
mm2

69818
69819
69820

3 G 70
4 G 70
5 G 70

2/0
2/0
2/0

69821
69822
69823

3 G 95
4 G 95
5 G 95

69824
69825
69826

3 G 120
4 G 120
5 G 120

AWGNo.

Outer

app. mm

Dimensions and specifications may be changed without prior notice.

126

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Photo: HELUKABEL

TRAYCONTROL 600

flexible, oil-resistant,
TRAY CABLE for open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007

Technical Data

Cable Structure

PVC power cable according to


UL 1277
Temperature range
UL/CSA TC -40C up to +90C
UL/AWM -40C up to +90C
Nominal voltage
TC 600 V
AWM 1000 V
WTTC 1000 V
Test voltage 3000 V
Minimum bending radius
Approx. 5x cable
Insulation resistance
Min. 20 MOhm x km
Radiation resistance
Up to 80x106 cJ/kg (up to 80Mrad)

Bare copper conductor, fine wire stranded


with AWG dimensions
Special PVC core insulation with
transparent nylon skin
Black cores with continuous
white numbering
Green-yellow earth core in the outer layer,
3 cores and more
Cores stranded in layers with
optimal lay-lengths
Separator
Special PVC outer sheath
Sheath colour: black (RAL 9005)
With length marking in feet

Properties

Self-extinguishing and flame retardant


material in accordance with CSA FT4
The materials used in manufacture are free
of silicone, cadmium and substances that
impair paint wetting
UV-resistant
Tests
UL:
TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12), UL 1277,
UL Type WTTC, UL Type MTW
NFPA 79 2007, Oil Res I (Oil Res II also
available), 90 C dry / 75 C wet
CSA:
c (UL) CIC-TC FT4
CSA AWM I/II A/B FT4

Notes

G = with green-yellow earth core


X = without earth core (OZ)

Advantages

TC-ER, Tray Cable Exposed Run


Simple installation
Outstanding flexibility

Application

USA NFPA 79 Edition 2007 compliant flexible power cable: 600 V / WTTC 1000 V; for all machinery in tool and plant construction; suitable for
installation in dry, damp and wet environments, outdoors and in pipes. For underground installation and for open, unprotected installation from
the cable tray to the machine and industrial plants.
= The product conforms to the EG Low-Voltage Directive 2006/95/EG.

Part No.

Number
of cores

18 AWG / 1 mm (19/30)
62902
2
62903
3
62904
4
62905
5
62906
7
62907
9
62908
10
62909
12
62910
15
62911
16
62912
18
62913
19
62914
25
62915
27
62916
34
62917
37
62918
41
62919
50
62920
61

Outer
approx.
mm
7.0
7.1
8.0
8.6
9.3
10.7
11.6
11.9
13.2
13.3
14.6
14.7
17.0
17.4
19.3
19.8
20.7
23.5
24.9

Cop.
weight
kg/km

Weight
approx.
kg/km

19
29
39
48
67
86
96
115
144
154
173
182
240
259
326
355
394
480
586

68
88
97
116
147
186
199
250
292
306
365
384
480
521
625
684
744
933
1095

Price on
request

Part No.

Number
of cores

16 AWG / 1.32 mm (26/30)


62921
2
62922
3
62923
4
62924
5
62925
6
62926
7
62927
8
62928
9
62929
10
62930
12
62931
14
62932
15
62933
16
62934
18
62935
19
62936
20

Outer
approx.
mm
7.5
7.8
8.5
9.3
10.0
10.1
10.9
11.7
12.4
12.9
14.5
15.0
15.2
15.9
16.0
16.5

Cop.
weight
kg/km

Weight
approx.
kg/km

25
38
51
63
76
89
101
114
127
152
177
190
203
228
241
253

80
86
120
130
164
188
201
238
259
301
365
379
405
430
450
481

Price on
request

Two-core cables without earth core, not ER. Dimensions and specifications may be changed
without prior notice.

128

back to contents

TRAYCONTROL 600-C

flexible, oil-resistant, screened, EMC preferred type,


TRAY CABLE for open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007

Technical Data

Cable Structure

PVC power cable according


to UL 1277
Temperature range
UL/CSA TC -40C up to +90C
UL/AWM -40C up to +90C
Nominal voltage
TC 600 V
AWM 1000 V
WTTC 1000 V
Test voltage 3000 V
Coupling resistance
Max. 250 Ohm/km
Minimum bending radius
approx. 6x cable
Insulation resistance
Min. 20 MOhm x km
Radiation resistance
Up to 80x106 cJ/kg (up to 80Mrad)

Properties

Bare copper conductor, fine wire stranded


with AWG dimensions
Special PVC core insulation with
transparent nylon skin
Black cores with continuous
white numbering
Green-yellow earth core in the outer layer,
3 cores and above
Cores stranded in layers with
optimal lay-lengths
Separating foil
Braided screening of tinned copper wires,
coverage approx. 85%
Separator
Special PVC outer sheath
Sheath colour: black (RAL 9005)
With length marking in feet

Self-extinguishing and flame retardant


material in accordance with CSA FT4
The materials used in manufacture are free
of silicone, cadmium and substances that
impair paint wetting
UV-resistant
Tests
UL:
TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12), UL 1277,
UL Type WTTC, UL Type MTW
NFPA 79 2007, Oil Res I (Oil Res II also
available), 90 C dry / 75 C wet
CSA:
c (UL) CIC-TC FT4,
CSA AWM I/II A/B FT4

Notes

G = with green-yellow earth core


X = without earth core (OZ)

Advantages

TC-ER, Tray Cable Exposed Run


Simple installation
Outstanding flexibility

Application

USA NFPA 79 Edition 2007 compliant, screened, flexible power cable: 600 V / WTTC 1000 V; for all tool and plant construction machinery; suitable for installation in dry, damp and wet environments, outdoors and in pipes. For underground installation and for open, unprotected installation
from the cable tray to the machine and industrial plants.
EMC = Electromagnetic compatibility.
To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends.
= The product conforms to the EG Low-Voltage Directive 2006/95/EG.
Part No.

Number
of cores

18 AWG / 1 mm (19/30)
63049
3
63050
4
63051
5
63052
7
63053
12
63054
18
63055
25
16 AWG / 1.32 mm (26/30)
62997
3
63056
4
63057
5
63058
7
63059
12
63060
18
63061
25
14 AWG / 2.08 mm (41/30)
63062
3
63063
4
63064
5

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

8.2
8.8
9.4
10.1
12.9
15.7
17.7

31
52
62
83
143
207
284

118
136
149
193
328
431
569

8.9
9.6
10.3
11.3
15.1
17.3
19.6

57
72
84
124
199
290
384

144
172
186
243
421
510
704

9.8
10.7
11.6

85
115
139

Part No.

Price on
request

Number
of cores

63065
7
63066
12
63067
18
63068
25
12 AWG / 3.31 mm (65/30)
63069
4
63070
5
63071
7
10 AWG / 6 mm (105/30)
63072
4
63073
5
63074
7
8 AWG / 10 mm (168/30)
63075
4
6 AWG / 16 mm (266/30)
63076
4
4 AWG / 25 mm (413/30)
63077
4
2 AWG / 35 mm (665/30)
63078
4

178
220
264

Outer
approx.
mm
12.5
16.9
19.5
23.3

Cop.
weight
kg/km
185
309
448
632

Weight
approx.
kg/km
325
591
780
1041

12.5
14.4
15.5

179
223
298

313
384
492

15.5
16.8
18.2

256
312
430

547
608
850

18.7

426

851

23.3

657

1197

28.6

1026

1970

33.2

1412

2874

Price on
request

Dimensions and specifications may be changed without prior notice.

129

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TRAYCONTROL 610 OIL RES II, WTTC, FT4


TRAY CABLE for open installation (TC-ER), NFPA 79 Edition 2007

Technical Data

Cable structure

PVC power cable in accordance with UL 1277


Temperature range:
UL / CSA TC -40C to +90C

UL / AWM -40C to +90C
Nominal voltage:
TC 600 V

AWM 1000 V

WTTC 1000 V
Test voltage:
3000 V
Min. bending radius:
approx. 5x cable
Insulation resistance:
min. 20 MOhm x km
Radiation resistance:
up to 80x106 cJ/kg (up to 80Mrad)

Bare copper conductor, fine wire stranded with AWG dimensions


special PVC core insulation with transparent nylon skin
Black cores with continuous white numbering
Green-yellow earth core in the outer layer, 3 cores and above
Cores stranded in layers with optimal lay-lengths
Separator
Special PVC outer sheath
Sheath colour: black (RAL 9005)
With length marking in feet

Application

Properties

USA NFPA79, Edition 2007 compliant flexible power cables


to 600 V (WTTC 1000 V) for all tool and plant construction machinery, suitable for installation in dry, damp and wet environments,
outdoors and in pipes. For underground installation and for open,
unprotected installation from the cable rack to machines and
industrial plants.

Self-extinguishing and flame retardant material acc. to CSA FT4


The materials used in manufacture are free of silicone,
cadmium and substances that impair paint wetting.
UV-resistant

Notes

G = with green-yellow earth


core
X = without earth core (OZ)

Advantages

Tests

TC-ER, Tray Cable Exposed Run


Simple installation
Outstanding flexibility

Oil Res II, UL Type WTTC, UL: TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12), UL 1277, UL Type MTW, NFPA 79 2007,
90 C dry / 75 C wet
CSA: c (UL) CIC-TC FT4, CSA AWM I/II A/B FT4

= The product conforms to the EC low-voltage directive


2006/95/EC.

TRAYCONTROL 610
Part No.

No. cores x
cross-section
mm2

706194
706195
706196
706197
706198
706199
706200
706201
706202
706203
706204
706205
706206
706207
706208
706209
706210
706211
706212

2x1
3x1
4x1
5x1
7x1
9x1
10x1
12x1
15x1
16x1
18x1
19x1
25x1
27x1
34x1
37x1
41x1
50x1
61x1

706213
706214
706215
706216
706217
706218
706219
706220
706221
706222
706223

2x1.32
3x1.32
4x1.32
5x1.32
6x1.32
7x1.32
8x1.32
9x1.32
10x1.32
12x1.32
14x1.32

Weight
approx.
kg/km

Part No.

No. cores x
cross-section
mm2

19
29
38
48
67
86
96
115
132
154
173
182
240
259
326
355
384
480
586

68
88
98
116
149
186
199
245
292
306
366
384
451
521
625
684
744
933
1095

706224
706225
706226
706227
706228
706229
706230
706231
706232
706233
706234
706235
706236

15x1.32
16x1.32
18x1.32
19x1.32
20x1.32
25x1.32
27x1.32
30x1.32
34x1.32
40x1.32
41x1.32
50x1.32
61x1.32

25
35
47
58
70
81
89
105
117
139
177

80
86
115
126
164
171
201
237
259
301
365

706237
706238
706239
706240
706241
706242
706243
706244
706245
706246
706247
706248

2x2.08
3x2.08
4x2.08
5x2.08
6x2.08
9x2.08
10x2.08
12x2.08
16x2.08
18x2.08
19x2.08
25x2.08

Outer
approx.
mm

Cop.
weight
kg/km

18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18

7.0
7.1
8.0
8.6
9.3
10.7
11.6
11.9
13.2
13.3
14.6
14.7
17.0
17.4
19.3
19.8
20.7
23.5
24.9

16
16
16
16
16
16
16
16
16
16
16

7.5
7.8
8.5
9.3
10.0
10.1
10.9
11.7
12.4
12.9
14.5

AWG /
MCM

Outer
approx.
mm

Cop.
weight
kg/km

16
16
16
16
16
16
16
16
16
16
16
16
16

15.0
15.2
15.9
16.0
16.5
18.6
19.0
19.6
20.5
22.9
23.4
25.1
27.2

179
186
225
228
233
291
337
397
420
482
513
626
762

14
14
14
14
14
14
14
14
14
14
14
14

8.6
8.9
9.8
10.6
11.6
13.5
15.5
15.9
17.6
18.3
18.5
21.6

41
55
74
92
112
167
186
223
297
371
380
465

AWG /
MCM

Weight
approx.
kg/km
379
405
443
458
491
564
629
701
775
946
967
1137
1345
100
112
141
152
205
312
378
434
550
616
634
817
Continuation >

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

130

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TRAYCONTROL 610 OIL RES II, WTTC, FT4


TRAY CABLE for open installation (TC-ER), NFPA 79 Edition 2007

TRAYCONTROL 610
Part No.

No. cores x
cross-section
mm2

706249
706250
706251
706252
706253
706254
706255
706256
706257
706258
706259
706260

2x3.31
3x3.31
4x3.31
5x3.31
6x3.31
7x3.31
9x3.31
12x3.31
16x3.31
19x3.31
20x3.31
25x3.31

AWG /
MCM
12
12
12
12
12
12
12
12
12
12
12
12

Outer
approx.
mm

Cop.
weight
kg/km

9.5
10.0
10.9
11.9
13.0
13.1
15.9
17.8
19.8
20.8
21.9
25.3

69
88
119
148
177
207
265
355
472
560
590
738

Weight
approx.
kg/km

Part No.

132
177
201
274
315
353
476
613
783
918
961
1236

706261
706262
706263
706264
706265
706266
706267
706268

2x6
3x6
4x6
5x6
7x6
9x6
12x6
19x6

10
10
10
10
10
10
10
10

11.9
12.6
14.7
16.0
17.4
20.4
23.9
27.9

102
141
188
235
328
422
563
891

213
283
387
473
607
771
1061
1528

706269
706270

4x10
5x10

8
8

19.7
21.7

338
422

662
784

706271
706272
706273

3x16
4x16
5x16

6
6
6

19.5
21.9
24.0

407
542
677

701
908
1149

No. cores x
cross-section
mm2

AWG /
MCM

Outer
approx.
mm

Cop.
weight
kg/km

Weight
approx.
kg/km

706274
706275
706276

3x25
4x25
5x25

4
4
4

24.3
27.1
29.3

560
746
932

1060
1366
1631

706277
706278
706279

3x35
4x35
5x35

2
2
2

27.9
31.4
34

883
1177
1470

1480
1922
2363

706280

4x42.3

34.8

360

2397

706281

4x52.9

1/0

37.9

441

2938

706282

4x67.3

2/0

41.3

584

3559

706283

4x84.8

3/0

48.6

741

4181

706284

4x106.7

4/0

51.2

932

5747

Part No.

No. cores x
cross-section
mm2

AWG /
MCM

Outer
approx.
mm

Cop.
weight
kg/km

706285
706286
706287

4x128.4
4x181.9
4x257.6

250
350
500

55.0
63.5
73.7

1088
1539
2172

Weight
approx.
kg/km
7591
8299
10549

Other dimensions available upon request. Dimensions and specifications may be


changed without prior notice. Prices on request.

DATA, NETWORK & BUS TECHNOLOGY


The program for wiring the corporate-wide network infrastructure.
HELUKABEL offers a comprehensive service for networking heterogeneous systems in glass fibre and copper
engineering. No matter if system-conform bus systems or innovative industrial Ethernet components. We have
the solution. Independently developed products in the passive area and active components from renowned
manufacturers form the backbone of our portfolio.
Our activities in this segment are distinguished with the brands

Request our Data, Network & Bus Technology


catalogue through the Internet or via Fax
(for Fax enquiry see last page).

131

DATA, NE
TWORK &
BUS
TECHNO
LOGY

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to contents
contents
back

Fiber-Optic, Network & Bus Technology for Wind Power


Cables for the nacelle
Product designation

Dimension

Part No.

CAN BUS PUR


CAN BUS PUR
CAN BUS 105C

1x2x0.25 mm2
4x1x0.25 mm2
2x2x0.25 mm2

81911
81912
801982

PROFIBUS UL
PROFIBUS PUR
PROFIBUS Torsion
PROFInet Torsion

1x2x0.64 mm2
1x2x0.64 mm2
1x2x0.80 mm2
2x2x0.64 mm2

81903
81905
800109
802186

POF PUR
POF PUR
POF PUR
POF Hybrid
POF Hybrid
POF Hybrid

1 P 980/1000
2 P 980/1000
4 P 980/1000
2 P 980/1000 + 2x1.0
2 P 980/1000 + 3x1.5
4 P 980/1000 + 19x1.0

81611
81882
80630
82032
82033
81243

Cables for the tower


Product designation

Dimension

Part No.

TORDIERFLEX PUR

4x2x AWG 26/19

800067

PROFInet UL
PROFInet UL 105C

2x2x AWG 22/1


2x2x AWG 22/7

800653
802293

HCS-Cable UL
HCS-Cable PUR

2K 200/230
2K 200/230

801733
800980

Indoor/Outdoor Cable

Ai-DQ (ZN)BH 2-24 G 50/125 DNB-Catalogue

Breakoutkabel

Breakoutkabel

AT-V (ZN)H(ZN)11Y 4 G 50/125 DNB-Catalogue


(62.5/125)
AT-V (ZN)Y(ZN)Y 4 G 50/125 DNB-Catalogue
(62.5/125)

Mobile Cable
Mobile Cable UL

4 G 50/125 (62.5/125)
4 G 50/125 (62.5/125)

80534
802792

Cables for the infrastructure


Product designation

Dimension

Part No.

Outdoor Cable A-DQ(ZN)B2Y 4-48 G 50/125 (62.5/125) DNB-Catalogue


Outdoor Cable A-DQ(ZN)B2Y 4-48 E 9/125 (62.5/125)

DNB-Catalogue

Outdoor Cable A-DQ(ZN)B2Y Fibercombination G 50+E9 DNB-Catalogue

DNB: Catalogue Data, Network & Bus Technology

132

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Fibre optic cabling made easy


pre-assembled fibre optic cable
systems
No special knowledge or tools are needed to install HELUCOM preassembled fibre optic cables. The cable comes pre-assembled and
can be connected immediately after it has been laid. As a result, the
installation process of complete sections of fibre optic connections
actually involves nothing more than laying the cable itself. The pulling
aid is connected to the pull cable. As a result, it is possible to lay the
cable together with the pre-assembled distributor just as you would
lay a standard cable.
The advantage of a pre-assembled cable is in the considerable time
savings in installing the fibre optic cable.

Connection equipment
In addition to the corresponding cables, passive connection
components for copper and fibre-optic technology are needed
for the network infrastructure. The components can be divided
into two groups, independently of the transmission medium.
On the one hand, there are jumpering and distribution devices and
on the other hand there are patch cables or terminal cables. This
includes system-conformant bus connecting cables, patch panels,
outlet boxes, connector systems and patch cables.
RJ 45 jumper cable PUR / IP20
PROFIBUS jumper cable M12 / PUR
Fibre optic jumper cable ST /ST, 50/125, clx
Modular Patch Panel (DIN rail)
19 Fibre optic splice box
POF jumper cable (duplex)

Our activities are identified


by the brands

The entire range can be found in our


Data, Network & Bus Technology catalogue.

133

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Industrial Ethernet
WK-Industrial Ethernet 105C

Type
Cable Structure

Flexible indoor
2x2x0.34 qmm (stranded)

Inner conductor diameter:


Core insulation:
Core colours:
Stranding elements:
Screen 1:
Screen 2:
Overall screening:
Outer sheath material:
Cable outer diameter:
Outer sheath colour:

Tinned copper (AWG 22/7)


XPE
wh, ye, bl, or
Star quad
Polyester foil over stranded bundle
Polyester foil, Al-lined
Tinned copper braid
FRNC, cross-linked
Approx. 6.5 +-0.2 mm
Black, similar to RAL 9005

Electrical Data
Impedance:
100 +-15 Ohm at 1 to 100 MHz
Conductor resistance:
<= 60.0 Ohm/km
Insulation resistance:
0.50 GOhm x km min.
Operating capacity:
57.0 nF/km nom.
Test voltage:
2.0 kV
Typical Values
Frequency
Attenuation
Next
ACR

(MHz)
(db/100m)
(db)
(db)

Technical Data

10
6.3
70.0
63.7

Weight:
Minimum bending radius during installation:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

16
8.0
65.0
57.0

62.5
16.5
55.0
38.5

100
21.3
50.0
28.7

approx. 64.0 kg/km


46.0 mm
-40C
+105C*
34.0 kg/km

Standards
Applicable standards:
PROFInet Draft
UL style:
UL 21281 80C/ 300V

Application
This copper data cable, designed specifically for extreme industrial applications, is the ideal solution for Ethernet applications;
superior transmission properties; cable with oil-resistant FRNC sheath and increased temperature resistance for use in the wind turbine area and
similar sectors. Certified to UL, the cable can also be used in the USA and Canada.

Part No:

802293, WK-IE 105C

* = With limited service life


Dimensions and specifications may be changed without prior notice.

134

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Industrial Ethernet
PROFInet C Torsion

Type
Cable structure

Torsional applications
2x2x0.64 mm (stranded)

Inner conductor diameter:


Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Copper, tinned (AWG 22/19)


Foam-skin-PE
wh, ye, bu, og
Star quad
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
tinned copper braid
PUR
approx. 6.5 mm 0.2 mm
Green similar to RAL 6018

Electrical data

Characteristic impedance:
Conductor resistance:
Insulation resistance:
Mutual capacitance:
Test voltage:

100 Ohm 15 Ohm at 1 to 100 MHz


60.0 Ohm/km max.
0.50 GOhm x km min.
52.0 nF/km nom.
0.7 kV

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(db/100m)
(db)
(db)

Technical data

10
7.6
50.3
42.7

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:

16
10.0
47.3
37.3

62.5
26.5
38.4
11.9

100
41.0
35.3
-5.7

approx. 54.0 kg/km


46.0 mm
-40C
+80C
0.45 MJ/m
32.0 kg/km

PROFInet Draft
AWM Style 21161 80C

Application

This copper data cable, designed especially for heavy-duty industrial applications is very well suited for Ethernet applications. Ir ensures superiour
transmission properties and can be used even under most severe conditions. The lines specified here corresponds the PROFInet types C, i.e. they
are designed for torsion applications, such as roboter arms.

Part no.

802186, PROFInet type C (SK)

Dimensions and specifications may be changed without prior notice.

135

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Industrial Ethernet
HELUKAT 100T S-FTP TORDIERFLEX

Type
Cable structure

Torsional applications
S-FTP 4x2xAWG 26/19 PUR

Inner conductor diameter:


Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Copper, bare (AWG 22/19)


PO
wh/bu, wh/og, wh/gn, wh/bn
Double core
Polyester foil over stranded bundle
Polyester foil copper, bare
Cu braid
PUR
approx. 7.5 mm
Green similar to RAL 6018

Electrical data

Characteristic impedance:
Mutual capacitance:

100 Ohm 15 Ohm at 1 to 100 MHz


50.0 nF/km nom.

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

10
1.3
47.0
45.7

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

16
1.6
44.0
42.4

62.5
3.2
35.0
31.8

100
4.0
32.0
28.0

approx. 79.0 kg/km


80.0 mm
-20C
+80C
1.23 MJ/m
29.5 kg/km

Norms

Acc. to ISO/IEC11801, Acc. to EN50173, Acc. to EIA/TIA568-A, Category5, Flame-retardant acc.


to IEC60332-1, Smoke density acc. to IEC61034, Halogen-free acc. to 60754-2, Oil-resistant

Application

HELUKAT100T TORDIERFLEX data cables were designed for the most extreme requirements in the industry and other heavy-duty environments
in torsion applications. They are characterized by large performance reserves and outstanding performance, even under extreme conditions.
Long mechanical service life is also ensured due to a thought-out design. These lines are manufacturable with conventional Sub-D plugs or with
various RJ45 plugs.

Part no.

800067, S-FTP TORDIERFLEX

Dimensions and specifications may be changed without prior notice.

136

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BUS-Cable
HELUWIND WK CAN BUS 105C

Type
Cable Structure

Flexible indoor
2x2x0.25 qmm (stranded)

Inner conductor diameter:


Core insulation:
Core colours:
Stranding elements:
Screen 1:
Screen 2:
Overall screening:
Outer sheath material:
Cable outer diameter:
Outer sheath colour:

Bare copper (AWG 24/19)


XPE
wh/br, ye/gn
Double-core
Polyester foil over stranded bundle
Polyester foil, Al-coated
Tinned copper braid
PUR
Approx. 8.4 +-0.3mm
Violet, similar to RAL 4001

Electrical Data

Impedance:
120 Ohm +- 10%
Conductor resistance:
<= 87.2 Ohm/km
Insulation resistance:
1.00 GOhm x km min.
Operating capacity:
42.0 nF/km nom.
Test voltage:
1.5 kV

Technical Data
Weight:
approx. 80.0 kg/km
Min. bending radius during installation:
126.0 mm
Operating temperature range min.:
-40C
Operating temperature range max.:
+105C*
Copper weight:
40.0 kg/km

Standards
Applicable standards:
UL style:


Profibus in acc. with DIN 19245 T3 and EN 50170
UL/CSA 21223 80C, 600 V

Application
The CAN bus series (Control Area Network) is a variable fieldbus system. Used to network complex controllers and control units in automation
technology applications. This cable with its oil-resistant PUR sheath and increased temperature resistance is employed in the wind turbine area
and similar sectors. Certified to UL/CSA, the cable can also be used in the USA and Canada.

Part No:

801982, CAN BUS WK 105C

* = With limited service life


Dimensions and specifications may be changed without prior notice.

137

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BUS Cables
Profibus SK, indoor and outdoor

Type
Cable structure

Fixed installation, indoor


1x2x0.64 mm

Fixed installation, outdoor


1x2x0.64 mm

Inner conductor diameter:


Core insulation:
Aderfarbe:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Drain wire:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Copper, bare (AWG 22/1)


Foam-Skin-PE
rd, gn
2 cores + filler
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
tinned copper braid
yes
PVC
approx. 8.0 mm 0.4 mm
Violet similar to RAL 4001

Copper, bare (AWG 22/1)


Foam-Skin-PE
rd, gn
2 cores + filler
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
tinned copper braid
yes
PE
approx. 8.0 mm 0.4 mm
Black similar to RAL 9005

150 Ohm 10%


55.0 Ohm/km max.
1.00 GOhm/km min.
35.0 n/Fkm nom.
1.5 kV
9.6 kHz < 2.5 dB/km
38.4 kHz < 4.0 dB/km
4.0 kHz < 22.0 dB/km
16.0 kHz < 42.0 dB/km

150 Ohm 10%


55.0 Ohm/km max.
1.00 GOhm/km min.
35.0 n/Fkm nom.
1.5 kV
9.6 kHz < 2.5 dB/km
38.4 kHz < 4.0 dB/km
4.0 kHz < 22.0 dB/km
16.0 kHz < 42.0 dB/km

approx. 75.0 kg/km


120 mm
-40C
+70C
1.07 MJ/m
24.0 kg/km

approx. 65.0 kg/km


120 mm
-40C
+70C
1.45 MJ/m
24.0 kg/km

Profibus acc. to DIN 19245 T3


and EN50170
CMG 75C or Cl3 or AWM 20201 600 V
FT 1, FT 4
CSA FT 4

Profibus acc. to DIN 19245 T3


and EN50170
-

Electrical data

Characteristic impedance:
Conductor resistance:
Insulation resistance:
Mutual capacitance:
Test voltage:
Attenuation:


Technical data

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

UL-Style:

CSA-Norm:

Application

The application of these Profibus SK cables are in the cell and field area, just as for conventional types. The great advantage of this new system is
the quick connection of the cable to the respective plugs. This type of processing also avoids errors. The above mentioned types are suitable for
indoor- or outdoor installation and are equipped with a special PVC or PE sheath.

Part no.

81903, Profibus SK

81904, Profibus SK

Dimensions and specifications may be changed without prior notice.

138

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BUS Cables
Profibus L2 Torsion + Industry

Type
Cable structure

Torsional applications
1x2x0.80 mm (stranded)

Industrial Area
1x2x0.64 mm

Inner conductor diameter:


Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Copper, bare (AWG 22/19)


Foam-Skin-PE
rd, gn
2 cores + filler
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
PUR
approx. 8.0 mm 0.4 mm
Violet similar to RAL 4001

Copper, bare (AWG 22/1)


Foam-Skin-PE
rd, gn
2 cores + filler
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
PUR
approx. 8.0 mm 0.4 mm
Violet similar to RAL 4001

150 Ohm 10%


49.0 Ohm/km max.
1.00 GOhm/km min.
29.0 n/Fkm nom.
3.6 kV
9.6 kHz < 3.0 dB/km
38.4 kHz < 5.0 dB/km
4.0 kHz < 25.0 dB/km
16.0 kHz < 51.0 dB/km

150 Ohm 10%


55.0 Ohm/km max.
1.00 GOhm/km min.
35.0 n/Fkm nom.
1.5 kV
9.6 kHz < 2.5 dB/km
38.4 kHz < 4.0 dB/km
4.0 kHz < 22.0 dB/km
16.0 kHz < 42.0 dB/km

approx. 66.0 kg/km


100 mm
-25C
+75C
0.89 MJ/m
32.0 kg/km

approx. 71.0 kg/km


120 mm
-40C
+70C
1.57 MJ/m
24.0 kg/km

Profibus acc. to DIN 19245 T3


and EN50170
CMX 75C (shielded)

Profibus acc. to DIN 19245 T3


and EN50170
-

Electrical data

Characteristic impedance:
Conductor resistance:
Insulation resistance:
Mutual capacitance:
Test voltage:
Attenuation:


Technical data

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

UL-Style:

Application

The series TORSION and Industry are used to interconnect Profibus BUS components. This BUS system is a very economical solution for the field area.
For the information exchange between different automation systems as well as for communication with the connected decentralized field units, serial
field bus systems are used. The lines described here are designed torsionable or heavy industry construction. Areas such as robot applications are easily
realized.

Part no.

800109, Profibus L2

81905, Profibus SK

Dimensions and specifications may be changed without prior notice.

139

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Fibre Optic Cable, flexible


AT-V(ZN)H(ZN)11Y, AT-V(ZN)Y(ZN)Y

Cable Structure

Temperature range

Other properties:

Core type: Tight buffer


Number of fibres per core: 1
Strain relief elements: Aramid
Outer sheath colour: black

Installation min.: -5C


Installation max.: +50C
Operation min.: -40C
Operation max.: +90C

Tensile load max.: 4800 N


Transverse pressure max.: 2000 N
Impact resistance: 1.6J with 1500 strokes
(IEC 60794-1-2-E4)
Torsion max.: 360/m (IEC 60794-1-2-E7)
UV-resistant: Yes

Designation

AT-V(ZN)H(ZN)11Y
AT-V(ZN)H(ZN)11Y
AT-V(ZN)Y(ZN)Y
AT-V(ZN)Y(ZN)Y

Number
of fibres

4
12
4
12

Fibre type

Multimode G50/125
Multimode G50/125
Multimode G50/125
Multimode G50/125

Outer
approx.
mm
7.40
12.00
8.50
12.40

Outer sheath
material

Min. stat.
bending
radius
mm

Flame resistant
in accordance
with

PUR
PUR
PVC
PVC

100
150
130
190

IEC 60332-1
IEC 60332-1
FT4
FT4

Halogenfree

yes
yes
no
no

UL/CSA

no
no
yes
yes

Weight
kg/km

Part No.

125
320
125
320

803346
803347
803348
803349

Dimensions and specifications may be changed without prior notice.

Application

The HELUCOM WK range is set apart by its rugged yet highly-flexible design.
It is used wherever demanding environmental conditions and extreme movements occur. The tight buffer structure enables the cable to be preassembled in-situ with ease.

140

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Fibre optic mobile trailing cable


A-V(ZN)11Y

Cable structure

Temperature range

Other properties:

Core type: Tight buffer


Strain relieving element: Kevlar
Outer sheath material: PUR
Outer sheath colour: Orange

Installation min.: +5C


Installation max.: +50C
Operation min.: -30C
Operation max.: +70C

Flame retardant acc. to IEC 60332-1


Longitudinally water-tight according to
IEC 60794-1-2-F5
Resistant to hammer impact according to
IEC 60794-1-2-E6
Bending cycles acc. to IEC 60794-1-2-E6:
500.000
Oil-resistant
UV-resistant
Ozone-resistant
Torsion 110/m

Designation

Number
of fibres

Fibre type

Outer
approx. mm

Max.
Tensile force
N

Min. stat.
Bending radius
mm

Max.
transverse
pressure

Caloric load
approx. MJ/m

Weight
kg / km

Part
No.

Fibre optic cables, mobile


Fibre optic cables, mobile
Fibre optic cables, mobile

4
4
4

Multimode G50/125
Multimode G62,5/125
Single-Mode E9/125

5.8
5.8
5.8

800
800
800

90.0
90.0
90.0

40
40
40

0.58
0.58
0.58

31.0
31.0
31.0

80534
81036
801727

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM cables were designed as mobile field cables. They are easily wound up on a drum and are very tension-proof. As the outer
sheath is tightly anchored on the aramid braiding, it is especially suitable for mobile use. The advantage of these cables is evident especially
where mobile fibre optic connectors are to be installed, such as for drag chains, TV transmission, supervision of protected areas, etc.

141

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Fibre optic cables, mobile


A-V(ZN)Y

Cable structure

Temperature range

Other properties:

Core type: Tight buffer


Strain relieving element: Aramid
Outer sheath material: PVC
Outer sheath colour: Orange

Installation min.: -20C


Installation max.: +50C
Operation min.: -30C
Operation max.: +80C

Flame-retardant according to IEC 60332-3


UL 1685 FT4
Oil-resistant
UV-resistant
Ozone-resistant
Torsion 110/m

Designation

Number of
fibres

Fibre type

Outer
app. mm

Max.
Tensile force
N

Min. stat.
Bending radius
mm

Max.
transverse
pressure

Caloric load
approx. MJ/m

Weight
kg/km

Part
No.

Fibre optic cables, mobile, UL

Multimode G50/125

7.0

400

110.0

40

0.58

50.0

802792

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM cables were designed as mobile field cables. As the outer sheath is tightly anchored on the aramid braiding,
it is especially suitable for mobile use. The advantage of these cables is evident especially where mobile fibre optic connectors are installed,
e,g, in the wind power industry.

142

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Fibre Optic Breakoutcable Industry HCS


I-V(ZN)YY, acc. DIN VDE 0888

Cable structure

Temperature range

Other data

Core type: Tight buffer


Strain relief elements: Aramide
Outer sheath material: PVC
Outer sheath colour: Black

Laying, min.: -20C


Laying, max.: +75C
Operating, min.: -40C
Operating, max.: +80C

Flame-resistance: acc. to IEC 60332-1 and


IEC 60332-3, UL 1685 FT1 + FT4
Oil-resistant
UV-resistant
Ozone-resistant
Torsion 180/m

Designation

Number
of fibres

Fibre type

Number of
fibres
per core

Outer
app. mm

Max.
tensile force
N

Min. stat.
bending
radius mm

Max
transverse
pressure

Caloric load
app. MJ / m

Weight
kg / km

Partno.

I-V(ZN)YY

HCS 200/230

7.5

800

100.0

300

1.40

68.0

801733

Dimensions and specifications may be changed without prior notice.

Application

This HELUCOM HCS fibre cable is suitable for fixed and normal flexible installations. Possible applications are normal and heavy-duty mechanical
requirements for example in industrial environments. Because of a special PVC sheath this construction is certified by UL (FT1 and FT4). With the
tight buffer construction, direct plug manufacturing, even on site, poses no problems. With a HCS fibre transmission lengths of up to 300m can
be achieved.

143

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Fibre-optic breakout cables industry HCS


I-V(ZN)Y11Y, acc. DIN VDE 0888

Cable structure

Temperature range

Other data

Core type: Tight buffer


Strain relief elements: Aramide
Outer sheath material: PUR
Outer sheath colour: Red

Laying, min.: -5C


Laying, min.: +50C
Operating, min.: -40C
Operating, max.: +80C

Oil-resistant
Torsion 180/m

Designation

Number
of fibres

Fibre type

Number
of fibres
per core

Outer
app. mm

Max.
tensile force
N

Min. stat.
bending
radius mm

Max. transverse pres


sure N / cm

Caloric load
app. MJ / m

Weight
kg / km

Part
no.

I-V(ZN)Y11Y

HCS 200/230

7.0

800

50.0

150

1.01

43.0

800980

Dimensions and specifications may be changed without prior notice.

Application

This HELUCOM HCS fibre cable is suitable for fixed installation. Possible applications are normal and heavy-duty mechanical requirements for
example in industrial environments. With the tight buffer construction, direct plug manufacturing, even on site, poses no problems. With a HCS
fibre transmission lengths of up to 300m can be achieved

144

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Plastic-fibre cables industry, POF/PE


POF/PE I-V2Y, I-V2Y(ZN)11Y

I-V2Y

Cable structure

Temperature range

Optical characteristic

Fibre type: POF 980/1000


Fibre cladding: PE

Laying, min.: -20C


Laying, min.: +80C
Operating, min.: -20C
Operating, max.: +80C

Refractive index core: 1.492


Refractive index cladding: 1.419
Numerical aperture: 0.5
Attenuation see table

Designation

Outher
sheath
material

Outer
sheath
colour

Outer
app. mm

Max.
tensile
force N

Min. stat.
bending
radius mm

Fibre
attenuation

I-V2Y 1P 980/1000
I-V2Y 2P 980/1000
I-V2Y(ZN)11Y 1P 980/1000
I-V2Y(ZN)11Y 2P 980/1000
I-V2Y(ZN)11Y 2P 980/1000
I-V2Y(ZN)11Y 4P 980/1000
I-V2Y(ZN)11Y 2P 980/1000 + 2x1mm2 Cu
I-V2Y(ZN)11Y 2P 980/1000 + 3x1.5mm2 Cu
I-V2Y(ZN)Y 4P 980/1000 + 19x1.0mm2 Cu

PE
PE
PUR
PUR
PUR
PUR
PUR
PUR
PUR

Black
Black
Violett
Violett
Violett
Violett
Red
Red
Black

2.2
2.2 x 4.4
5.8
6.0
6.0
7.1
7.8
11.0
16.0

70
140
400
400
400
400
200
200
200

25.0
25.0
30.0
31.0
31.0
45.0
70.0
70.0
95.0

160A1
160A1
230A1
230A1
230A1
230A1
230A1
230A1
230A1

Oil-
resistant
no
no
yes
yes
yes
yes
yes
yes
yes

Acc. to
DESINA
no
no
yes
yes
yes
yes
no
no
no

Weight
kg / km
4.0
8.0
30.0
36.0
36.0
65.0
60.0
132.0
440.0

Part
no.
80532
80388
81611
80629
81882
80630
82032
82033
81243

Dimensions and specifications may be changed without prior notice.

Application

HELUCOM plastic-fibre cables are used in mechanical engineering, both in mobile and fixed applications. With different constructions, such as
PUR outer sheaths, special strain relief components, hybrid construction with copper cores for power supply or only raw fibre cables, any possible
fields of application are covered. Due to their solidity and their simple adjustability on site, the plastic-fibres (PMMA) are particularly suitable for
applications where trouble-free data transmission in necessary under heavy-duty conditions.

145

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Fibre-optic universal bundle core cables


A/I-DQ(ZN)BH, central, acc. to DIN VDE 0888

Cable structure

Temperature range

Other data

Core type: Loose tube


Strain relief elements: Aramide
Type of armouring: Glass yarns
Outer sheath material: FRNC
Outer sheath colour: Black

Laying, min.: -5C


Laying, min.: +50C
Operating, min.: -20C
Operating, max.: +60C

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to IEC 60754-2
Flame-resistance: acc. to IEC 60332-1
Smoke density acc. to IEC 61034
Longitudinally water-tight acc. to
IEC60794-1-2-F5
UV-resistant

Designation

Number
of
fibres

A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH

4
4
4
6
6
6
8
8
8
12
12
12
16
16
16
24
24

Fibre type

Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125

Number
of fibres
per core
4
4
4
6
6
6
8
8
8
12
12
12
16
16
16
24
24

Outer
app. mm

Max.
tensile
force N

Min. stat.
bending
radius mm

Caloric load
app. MJ/m

Max. transverse pressure


N/cm

Weight
kg / km

Part
no.

10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0

2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500

150.0
150.0
150.0
150.0
150.0
150.0
150.0
150.0
150.0
150.0
150.0
150.0
150.0
150.0
150.0
150.0
150.0

1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50

300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300

125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
125.0
145.0
145.0
145.0
145.0
145.0

80270
80276
80264
80271
80265
80272
80273
80274
80275
80681
80278
80279
80280
80281
80851
80725
80431

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are available either as central bundle core cable or as stranded versions. They are suitable for indoor and
outdoor cabling of buildings and facilities. They are used in particular if the installation is to be done in one piece from the inside to the outside
without additional use of couplings. With their black UV-resistant outer sheath and the non-metallic rodent protection, they are perfectly suited
for outdoor use. The halogen-free outer sheath makes installation inhouse possible without any problems.

146

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Fibre-optic outdoor cables

pact
A-DQ(ZN)B2Y, central, acc. to DIN VDE 0888

Cable structure

Temperature range

Other data

Core type: Loose tube


Strain relief elements: Glass yarns
Type of armouring: Glass yarns
Outer sheath material: PE
Outer sheath colour: Black

Laying, min.: -5C


Laying, min.: +50C
Operating, min.: -20C
Operating, max.: +60C

Corrosiveness acc. to EN50267-2-3


Longitudinally water-tight acc. to
IEC60794-1-2-F5
UV-resistant

Designation

Number
of
fibres

A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y

2
2
2
4
4
4
6
6
6
8
8
8
12
12
12
24
24
24

Fibre type

Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125

Number
of fibres
per core
2
2
2
4
4
4
6
6
6
8
8
8
12
12
12
24
24
24

Outer
app. mm

Max.
tensile
force N

Min. stat.
bending
radius mm

Caloric load
app. MJ/m

Max. transverse pressure


N/cm

Weight
kg / km

Part
no.

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
8.5
8.5
8.5

1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500

150.0
150.0
150.0
150.0
150.0
150.0
150.0
150.0
150.0
150.0
150.0
150.0
150.0
150.0
150.0
170.0
170.0
170.0

1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.90
1.90
1.90

300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300

40.0
40.0
40.0
40.0
40.0
40.0
40.0
40.0
40.0
40.0
40.0
40.0
40.0
40.0
40.0
60.0
60.0
60.0

800754
802131
802137
800755
802132
802138
800756
802133
802139
800757
802134
802140
800759
802135
802141
802142
800762
802136

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM pact fibre-optic cables are characterized by a design that is particularly easy to mount and is rodent-protected. Around a
central grooved cable, there is a composite of glass yarns and swelling fleece with characteristics that ensure rodent protection, strain relief,
and waterproofing in longitudinal direction of the cable. In addition, these cables are designed grease-free. Wiping the jelly off is therefore
unnecessary. This construction is particularly used in underground, tubes and channel areas, where normal tensile stresses and/or transverse
compressions occur and rodent infestation is to be expected.

147

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Fibre-optic outdoor cables


A-DQ(ZN)B2Y, central, acc. to DIN VDE 0888

Cable structure

Temperature range

Other data

Core type: Loose tube


Strain relief elements: Aramide
Type of armouring: Glass yarns
Outer sheath material: PE
Outer sheath colour: Black

Laying, min.: -5C


Laying, min.: +50C
Operating, min.: -20C
Operating, max.: +60C

Corrosiveness acc. to EN50267-2-3


Longitudinally water-tight acc. to
IEC60794-1-2-F5
UV-resistant

Designation

Number
of
fibres

A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y

2
2
2
4
4
4
6
6
6
8
8
8
12
12
12
16
16
16
24
24
24

Fibre type

Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125

Number
of fibres
per core
2
2
2
4
4
4
6
6
6
8
8
8
12
12
12
16
16
16
24
24
24

Outer
app. mm

Max.
tensile
force N

Min. stat.
bending
radius mm

Caloric load
app. MJ/m

Max. transverse pressure


N/cm

Weight
kg / km

Part
no.

10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0

2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500

160.0
160.0
160.0
160.0
160.0
160.0
160.0
160.0
160.0
160.0
160.0
160.0
160.0
160.0
160.0
180.0
180.0
180.0
180.0
180.0
180.0

1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.60
1.80
1.80
1.80
1.80
1.80
1.80

300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
130.0
130.0
130.0
130.0
130.0
130.0

80196
80212
80180
80197
80213
80181
80198
80214
80182
80199
80215
80183
80201
80217
80185
80202
80218
80186
80204
80220
80187

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are characterized by a design that is particularly easy to mount and is rodent-protected. Around a central
grooved cable, there is a composite of glass yarns and swelling fleece with characteristics that ensure rodent protection, strain relief, and
waterproofing in longitudinal direction of the cable. In addition, these cables are designed grease-free. Wiping the jelly off is therefore
unnecessary. This construction is particularly used in underground, tubes and channel areas, where normal tensile stresses and/or transverse
compressions occur and rodent infestation is to be expected.

148

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Fibre-optic outdoor cables


A-DQ(ZN)B2Y, stranded, acc. to DIN VDE 0888

Cable structure

Temperature range

Other data

Core type: Loose tube


GRP support element
Strain relief elements: Aramide
Type of armouring: Glass yarns
Outer sheath material: PE
Outer sheath colour: Black

Laying, min.: -5C


Laying, min.: +50C
Operating, min.: -20C
Operating, max.: +60C

Corrosiveness acc. to EN50267-2-3


Longitudinally water-tight acc. to
IEC60794-1-2-F5
UV-resistant

Designation

Number
of
fibres

A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y

24
24
24
36
36
36
48
48
48
60
60
60
72
72
72
84
84
84
96
96
96
108
108
108
120
120
120
144
144
140

Fibre type

Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-Mode E9/125

Number
of fibres
per core
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12

Outer
app. mm

Max.
tensile
force N

Min. stat.
bending
radius mm

Caloric load
app. MJ/m

Max. transverse pressure


N/cm

Weight
kg / km

Part
no.

10.5
10.5
10.5
10.5
10.5
10.5
10.5
10.5
10.5
10.5
10.5
10.5
11.0
11.0
11.0
12.0
12.0
12.0
12.0
12.0
12.0
13.5
13.5
13.5
13.5
13.5
13.5
14.5
14.5
14.5

2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000

210.0
210.0
210.0
210.0
210.0
210.0
210.0
210.0
210.0
210.0
210.0
210.0
220.0
220.0
220.0
240.0
240.0
220.0
240.0
240.0
240.0
270.0
270.0
270.0
270.0
270.0
270.0
290.0
290.0
290.0

2.70
2.70
2.70
2.70
2.70
2.70
2.70
2.70
2.70
2.70
2.70
2.70
2.90
2.90
2.90
3.60
3.60
3.60
3.60
3.60
3.60
4.30
4.30
4.30
4.30
4.30
4.30
5.40
5.40
5.40

600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600

95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
95.0
100.0
100.0
100.0
140.0
140.0
140.0
140.0
140.0
140.0
155.0
155.0
155.0
155.0
155.0
155.0
200.0
200.0
200.0

81382
80219
80188
81108
81109
81110
82648
81112
81113
80207
80223
80191
81133
81134
81120
80208
80224
80192
81135
81136
81121
80209
80225
80193
80210
80226
80194
80211
80227
80195

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are characterized by a design that is particularly easy to mount, extremely tension-resistant and rodent-proof.
Around a stranded grooved cable and filler elements, there is a composite of glass yarns and swelling fleece with characteristics that ensure
rodent protection, strain relief, and waterproofing in longitudinal direction of the cable. In addition, these cables are designed grease-free. Wiping
the jelly off is therefore unnecessary. This construction is particularly used in underground, tubes and channel areas, where above-average tensile
stresses and/or transverse compressions occur and rodent infestation is to be expected.

149

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Fibre Optic Outdoor Cable


A-DQ(ZN)B2Y, stranded, Multi-fibre in accordance with DIN VDE 0888

Cable Structure

Temperature range

Other properties:

Core type: Loose tube


GRP support element
Strain relief elements: Aramid
Type of reinforcement: Glass yarns
Outer sheath material: PE
Outer sheath colour: Black

Laying min.: -5C


Laying max.: +50C
Operation min.: -20C
Operation max.: +60C

Corrosiveness in accordance with


EN50267-2-3
Longitudinally water-tight in accordance
with IEC 60794-1-2-F5
UV-resistant

Designation

A-DQ(ZN)B2Y
A-DQ(ZN)B2Y

Number
of fibres

24
48

Fibre type

Single-a. Multimode G50/125


Single-a. Multimode G50/125

Number
of fibres
per core
12
12

Outer
approx. mm

Max.
tensile
force
N

Min. stat.
bending
radius
mm

Caloric load
approx.
MJ/m

Max.
transverse
pressure
N/cm

Weight
kg/km

Part No.

9.5
9.5

2700
2700

200.0
200.0

2.70
2.70

400
400

95.0
95.0

803037
803038

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOMpact fibre optic cables are set apart by extremely simple assembly and a high-tensile and rodent-proof d
esign.
Around stranded loose buffers and filler elements is a composite of glass yarns and swelling fleece with properties that make the cable rodentproof, strain relieving and longitudinally water-tight. In addition, these cables are designed grease-free. Therefore the gel does not therefore
need to be wiped off. This design is used primarily underground, in pipes and ducts where packing density also plays a role.

150

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Functional view of a Wind Turbine / Accessories

Cable grips
Screw connector BSM
Screwed cable lug BLMT

Cable connection RSTI


Coupling plug RSTI-CC
Multicore connectors
Junction box UAGA 1KV
Junction box VMDU 1KV

MXSU screwed connector


SXSU compression connector

151

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Cable grips
Cable grips with thimble and press clamp

Cable grips

Material:

galvanized stranded wire

Min. interior
diameter
mm

Application
This cable grip is used wherever cables with high tensile forces
are routed.

6
10
15
20
25
30
40
50
60
70
90

Properties:

with thimble and press clamp


self-tightening under tension load
back-woven

with thimble and press clamp, closed

Max. interior
diameter
mm
10
15
20
25
30
40
50
60
70
90
110

Length mm

600
600
600
600
1000
1250
1250
1500
1500
1500
1500

Loadability
in kN
2.2
3.4
6.8
6.8
8.1
11.7
16.0
16.0
21.3
27.9
34.9

Weigth kg

0.07
0.08
0.14
0.15
0.18
0.4
0.45
0.6
0.7
0.9
1.5

Cable fleeting grips with 2 side loops

Cable fleeting grips

Material:

galvanized stranded wire

Min. interior
diameter
mm

Application
This cable grip is used as a cable installation grip e.g.,
wherever cables are suspended vertically.
Previously drawn cables can be re-drawn.

6
10
15
20
25
30
40
50
60
70
90

Properties:

with thimble and press clamp


self-tightening under tension load
back-woven

Max. interior
diameter
mm
10
15
20
25
30
40
50
60
70
90
110

with 2 side loops


Length mm

600
600
600
600
1000
1250
1250
1500
1500
1500
1500

Loadability
in kN
2.2
3.4
6.8
6.8
8.1
11.7
16.0
16.0
21.3
27.9
34.9

Weigth kg

0.07
0.08
0.14
0.15
0.18
0.4
0.45
0.6
0.7
0.9
1.5

Cable installation grips with side loop

Cable installation grips with side loop,

Material:

galvanized stranded wire

laterally displaced, open


Min. interior
diameter
mm

Application
Employed as a cable installation grip. For anti-slip installation of
vertically attached cables.

8
10
15
20
25
30
40
50
60
70
90

Properties:

with thimble and press clamp


self-tightening under tension load
back-woven

Max. interior
diameter
mm
10
15
20
25
30
40
50
60
70
90
110

Length mm

500
500
500
500
500
500
800
800
800
800
800

Loadability
in kN
2.2
3.4
4.3
6.8
8.1
11.7
16.0
16.0
21.0
21.0
26.7

Weigth kg

0.07
0.08
0.14
0.16
0.18
0.4
0.45
0.6
0.7
0.9
1.2

Dimensions and specifications may be changed without prior notice. Prices on request.

152

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Cable gland HELUTOP


HELUTOP HT
The plastic cable gland with
vibration protection.

Properties:

Optimum strain relief through clamping plates


Easy to assemble
Large clamping areas

Technical Data:

Material:

Protection classification: IP 68 - 5 bar


Temperature range: -30C up to +80C
Testing standard: EN50262

Halogen-free
Silicone-free
Cadmium-free
Shell: polyamide PA 6
Moulded seal: Neoprene

Technical Data:

Material:

Protection classification: IP 68 - 5 bar


Temperature range: -40C up to +100C
Testing standard: EN50262

Shell: brass, nickel-plated


Terminal insert: polyamide PA 6
Moulded seal: Neoprene
O-ring: Buna-N

Technical Data:

Material:

Protection classification: IP68 5bar


Temperature range: -40C bis +100C
Testing standard: EN 50262

Shell: brass, nickel-plated


Contact spring: Copper-beryllium
Terminal insert: polyamide PA 6
Gasket: Neoprene
O-ring: NBR

Technical Data:

Material:

Protection classification: IP 68 - 5 bar


Temperature range: -40C up to +100C
Testing standard: EN50262

stainless steel 1.4305


Terminal insert: polyamide PA 6
Moulded seal: Neoprene
O-ring: Buna-N

HELUTOP HT-MS
The cable gland made of
nickel-plated brass.

Properties:

Optimum strain relief through clamping plates


Easy to assemble
Large clamping areas

HELUTOP MS-EP4
The new generation of EMC and earth glands with
integrated contact system for reliable, quick assembly
and contacting.

Properties

Optimum strain relief by means of clamping plates


Large clamping areas
Simple installation with open contact springs and
rotating spring ring
Reliable contact with high-quality copper beryllium springs
Highly vibration-resistant due to short distance
from clamping to contact range
Reliable EMC screening even in rugged applications

HELUTOP HT-E
The stainless steel cable gland for use
in high-stress applications.

Properties:

Optimum strain relief through clamping plates


Highly corrosion-resistant
Highly durable
Easy to assemble
Large clamping areas

153

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Connectors, Cable lugs


Cable lugs K2
Non-insulated cable lugs in ring design.
Extremely high-quality design for reliable clamping.

Material:

Copper
Tinned surface

Technical data:

Temperature range: up to +120C

Cable lugs W 90
Non-insulated cable lugs in ring design,
90 angled design.

Material:

Copper
Tinned surface

Technical Data:

Temperature range: up to +120C

Cable lugs W 45
Non-insulated cable lugs in ring design,
45 angled design.

Material:

Copper
Tinned surface

Technical Data:

Temperature range: up to +120C

Mechanical lug BLMT


Mechanical lug BLMT for use with low voltage and
medium voltage applications.
Suitable for connecting aluminium and copper conductors.

Material:

high strength aluminium alloy, tinned

Technical Data:

Screws with multiple snap-off head

154

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Mechanical connector BSM


Mechanical connector BSM for use with low voltage and
medium voltage applications.
Suitable for connecting aluminium and CU conductors.

Material:

High strength aluminium alloy, tinned

Technical Data:

Screws with multiple snap-off head

Compression cable lugs for flexible


aluminium conductors
Compression cable lugs for connecting flexible,
fine-wire aluminium conductors.

Material:

High-strength aluminium alloy

Technical data:

Filled with contact grease and sealed with plastic plugs

Al/Cu washers
With copper-plated aluminium plate.
For reliably connecting aluminium conductors to copper contacts.

Al/Cu compression cable lugs


Compression cable lugs for connecting flexible, fine-wire aluminium
conductors. For reliable contacting of aluminium conductors; with
integrated copper contact.

Material:

Aluminium 99.5%
Copper to DIN EN 13601

Technical data:

Filled with contact grease and sealed with plastic plugs

155

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The Roxtec Sealing Solution


The Roxtec module partitions secure cable and
pipe installations in demanding applications in
wind-turbine engineering.
Special products for the housing insert and
control-cabinet construction sectors are available.
The solution:
Multidiameter the flexible, adaptable Roxtec delayering
technology provides thousands of constructers, fitters and
operators secure and sophisticated lead-throughs for cables
and pipes.
With our wide spectrum of frames and inserts you will
achieve perfect sealing in every outer diameter.
Even subsequent expansions to finished installations
become problem-free.

Multidiameter Module kits for frame size 6

RM Kit 601

RM Kit 602

RM Kit 603

156

RM Kit 604

RM Kit 605

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Example of use

This layout facilitates separating power cables from signal


and OWG connections

Separating the power cable in the cable retainers positively


influences any arising stagnation temperatures

Multidiameter Modules with core

RM 20w40

RM40 10/32

RM60

RM6024/54

157

RM90

M120

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Cable fittings from Tyco Electronics Raychem GmbH


Cable connection RSTI
Screened, separable connection system RSTI,
630A up to 36kV, cross section: 25mm - 630mm for
SF6-insulated switchgear with 630A bushings, Type C,
630/1250A according to CENELEC HD506 S1, EN 50180 and
EN 50181

Coupling plug RSTI-CC


Screened, separable coupling connection system RSTI-CC,
630A up to 36kV, cross section: 25mm - 630mm in
combination with connection system RSTI for SF6-insulated
switchgear with 630A bushings, Type C, 630/1250A
according to CENELEC HD506 S1, EN 50180 and EN 50181

Typical application in a switching system.

158

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Cable fittings from Tyco Electronics Raychem GmbH


Medium-voltage power cables
Heat shrinkable joints MXSU
Heat shrinkable joints MXSU for polymeric
insulated cables up to 36kV,
cross section: 25mm - 500mm incl.
mechanical connectors

Heat shrinkable joints SXSU


Heat shrinkable joints SXSU for polymeric
insulated cables up to 36kV,
cross section: 25mm - 1200mm for
compression joints

Low-voltage power cables


Heat shrinkable joints UAGA
Heat shrinkable joints UAGA for polymeric
insulated cables up to 1kV,
cross section: 1.5mm - 300mm

Heat shrinkable joints VMDU


Heat shrinkable joints VMDU for control cables,
cross section: 4 - 75 x 1.5mm - 2,5mm

159

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Shrink-on tube SK-D


Shrink-on tube SK-D heavy walled with inner adhesive

Material

Application

Crosslinked Polyolefine with internal adhesive


Colour: black

Technical Data

Temperature range:
Shrinking temperature:
Shrinking rate:
Dielectric Strength:
Adhesive softening point:

For protection of cable joints and terminations for usage at low


voltage (600V).

Shrink-on tube SK-D


-55C up to +90C
+120C
3 : 1
20kV/mm
+80C up to +90C

Interior diameter
before shrinking
in mm
8.9
13.0
19.1
27.9
38.1
50.8
68.1
89.9
119.9

Properties

heavy walled with inner adhesive

Interior diameter
after shrinking
in mm
3.0
4.1
6.1
8.9
11.9
16.0
22.1
30.0
39.9

Wall thickness
after shrinking
in mm

Rods
to
in mm

1.8
2.4
2.4
3.0
4.1
4.1
4.1
4.1
4.2

1.22
1.22
1.22
1.22
1.22
1.22
1.22
1.22
1.22

Dimensions and specifications may be changed without prior notice.

halogen-free

You can find detailed information


in our new HELUTOP brochure
- Product range of cable glands
incl. lock nuts and adapters
incl. expansions and reductions
- clear display
Plastic, stainless steel, brass and EMC application
- detailed description
incl. applications and assembly information

You can find detailed information in


our accessories catalogue.
This catalogue will give you a comprehensive overview of the products.

160

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Additional accessories
Cable ties
Cable ties T
Cable ties with plastic lugs for bundling and mounting cables and wires.

Material

polyamide 6.6
halogen-free, silicone-free

Technical Data

Temperature range: -40C up to +80C flammability according to UL94 V2

Cable ties E
Cable ties made of stainless steel with ball locking system for use
under extreme stresses such as high temperatures, caustic environment,
high tensile load.

Material

Stainless steel

Technical Data

Temperature range: -80C up to +538C. Approvals: GL, DNV, Lloyds, UL

Shrink tubing
Shrinking tubing SPSP coils
Polyolefine shrink tubing for restoring insulation,
for sealing electrical components.

Material

PO (Polyolefine) self-clearing

Technical Data
Temperature range: -55C up to +135C
Shrinking temperature: +100C, shrinkage rate: 2:1

Cable conduit
Helucond PA6-UL-F/B
Cable protecting hose, heavy, for high mechanical loads, high load
capacity.

Material

Mod. polyamide PA 6. halogen-free, cadmium-free.


black: UV-resistant. Flammability according to UL 94: V0

Technical Data

Temperature range: -40C up to +120C (briefly: up to +160C)


Load/100mm for NW 16/17: approx. 750 N

Quick plug coupling


For secure and fast connection, fitting for parallel coiled flexible tubes,
type HELUcond.

Material
PA

Technical Data

Protection class: from IP 65

SH system mount
System mount for flexible tube HELUcond.
Universal system mount with optional brackets for external loads.

Material

Polyamid PA 6. Halogen-free.
Flammability according to UL 94: HB

Technical Data

Temperature range: -40C up to +110C

161

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Tools

Cable cutter KST 1


Cable cutter KST 1 with telescope grip
for cutting range up to 26 mm.

Crimping Pliers Type 807/1; 807/2


Crimping pliers for un-insulated barrel lugs (standard version)
with rotating profile disk, hexagon pressing.
Press range Type 807/1 6 to 50 mm
Press range Type 807/2 10 to 120 mm

Crimping Pliers HELUTOOL PEW 8.84


black-finished
square crimp profile through synchronously driven crimp jaws
4 profiled crimping surfaces
ergonomically designed two-component grip
length 180 mm
weight 380 g

Pliers K22
convertible inserts
crown revolving by 360
hinged
telescopic handle
length 560 mm to 860 mm
weight 2.5 kg

162

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Photo: HELUKABEL

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Exclusive-Agencies

How to get in touch with our export department:


Phone +49 7150 9209-337 Fax +49 7150 8884 E-Mail info@helukabel.de

HELUKABEL GmbH . Headquarters


Dieselstrae 8-12 . 71282 Hemmingen
Phone +49 7150 9209-0 . Fax +49 7150 81786
info@helukabel.de

HELUKABEL AB
Spjutvgen 1 . S - 175 61 Jrflla
Phone +46 8 7617805 . Fax +46 8 6210059
info@helukabel.se

HELUKABEL AG
Grabckerstrasse 60 . CH - 8957 Spreitenbach
Phone +41 56 4181515 . Fax +41 56 4181516
info@helukabel.ch

HELUKABEL CZ s.r.o.
Arel dolu MAX . CZ - 27306 Libun/Kladno
Phone +42 0312 672620 . Fax +42 0312 672621
info@helukabel.cz

HELUKABEL ITALIA S.R.L.


Via delle Rovedine, 23 . I - 23899 Robbiate (LC)
Phone +39 039 9515450 . Fax +39 039 9281579
info@helukabel.it

HELUKABEL Slovakia Bali Kamil


Palkovicova 4087/6 . SK - 95501 Topolcany
Phone +42 1915 751549 . Fax +42 1903 595382
info@helukabel.sk

HELUKABEL Polska Sp. z o.o.


Krze Duze 2 . PL - 96325 Radziejowice
Phone +48 46 8580100 . Fax + 48 46 8580117
info@helukabel.pl

HELUKABEL Russia
St. Petersburg
Phone +7 981 7691474
info@helukabel.ru

HELUKABEL KOREA Co., Ltd.


521-17 Daejeo 2 Dong Gang-seo Gu
ROK - Busan Korea
Phone +82 51 9728646 . Fax +82 51 9728649
info@helukabel.co.kr

HELUKABEL B.V.
De Kempen 4 . NL - 6021 PZ Budel/Eindhoven
Phone +31 495 499049 . Fax +31 495 499048
info@helukabel.nl

HELUKABEL Kablo San.veTic.Ltd.Sti


Siyavuspasa Cad. Cevizlik Sok. Birlik Ap. 19/1
TR - 34182 Bahcelievler/Istanbul
Phone +90 212 5024195 . Fax +90 212 5024198
info@helukabel.com.tr

HELUKABEL (Thailand) Co. Ltd


73/4 Moo.1 Bangkruay-Sainoi Rd.
Banglane, Bangyai . T - 11140 Nonthaburi
Phone +66 2927 35703 . Fax +66 2927 35745
info@helukabel.co.th

HELUKABEL USA, Inc.


1355 Bowes Rd, Unit C . USA - Elgin, IL 60123
Phone +1 847 9305118 . Fax + 1 847 6228766
info@helukabel.com

HELUKABEL INDIA PVT. LTD.


F-305 Kailash Complex, Hiranandani Gardens
Link Road, Vikhroli West
IND - Mumbai 400 079
Phone +91 22 25185841 . Fax +91 22 25185839
info@helukabel.in

HELUKABEL France SARL


3, rue DMC-B.P. 30 Z.A. du Pont dAspach
F - 68520 Burnhaupt le haut
Phone +33 389 627562 . Fax +33 389 627700
info@helukabel.fr
HELUKABEL BELGIUM BVBA
Z.1 Researchpark 310 . B - 1731 ZELLIK
Phone +32 24 810020 . Fax +32 24 810022
info@helukabel.be

164

HELUKABEL Intl Trading


(Shanghai) Co., Ltd.
1st Floor, Bldg No. 4, 668 HengAn Rd., Pudong
New Dist. Shanghai
PRC - 200137 Shanghai
Phone +86 21 58693999 . Fax +86 21 58693666
info@helukabel.com.cn
HELUKABEL Singapore Pte. Ltd.
No. 3, New Industrial Road #01-01 Kimly
Building SGP - Singapur 536197
Phone +65 64 880170 . Fax +65 62 851513
info@helukabel.sg

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How to get in touch with our Wind Power Specialists:


Key Account Manager Wind Energy / Germany



Uwe Schenk
Phone:
PC-Fax:
Mobile:
E-Mail:

Project Manager Wind Energy




Joachim Koch
Phone:
+49 7150 9209-135
PC-Fax:
+49 7150 9209-5135
E-Mail:
koch@helukabel.de

Cable Accessories


Susanne Mller
Phone:
+49 7150 9209-760
PC-Fax:
+49 7150 9209-5760
E-Mail:
moeller@helukabel.de

Data, Network & Bus Technology




Kenny Fuchs
Phone:
PC-Fax:
E-Mail:

+49 7150 9209-624


+49 7150 9209-5624
+49 0171 6068 424
uschenk@helukabel.de

+49 7150 9209-179


+49 7150 9209-5179
fuchs@helukabel.de

Please check all applicable products for which you need information:
Cables & Wires (full line)
Cable Accessories
Data, Network & Bus Technology
Media Technology

We would like:
General documentation
A visit from a factory representative
A quotation for:

Photovoltaic Installations
Comment/Note:

HELUKABEL GmbH
Dieselstr. 8-12
D-71282 Hemmingen / Germany
Phone +49 7150 9209-0
Fax +49 7150 81786
E-Mail info@helukabel.de

www.helukabel.de
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Distribution Centre Hemmingen / Germany

ED/04.2010/2000

HELUKABEL GmbH
Headquarters
Dieselstr. 8-12
D-71282 Hemmingen
Germany
Phone +49 7150 9209-0
Fax +49 7150 81786
info@helukabel.de

Other branches:
Switzerland . France . Slovakia . Sweden
Italy . Belgium . Netherlands . Czech Republic
Poland . Turkey . USA . South Korea . China
India . Thailand . Singapore . Russia