Professional Documents
Culture Documents
a form of inspection applied to lots or batches of items before or after a process to judge conformance to predetermined standards
15 - 1
Acceptance Sampling
Acceptance Sampling is very useful when . Large numbers of items must be processed in a short amount of time . The cost of passing defectives is low . Fatigue/boredom is caused by inspecting large numbers of items . Destructive testing is required
15 - 2
Sampling Plans
Sampling Plans specify the lot size, sample size, number of samples and acceptance/rejection criteria. Sampling plans involve . Single sampling . Double sampling . Multiple sampling Lot Random sample
15 - 3
15-1
15 - 4
15 - 5
Accept Lot
Reject Lot
CL
CU
Compare number of defective found in the first random sample to CL and CU and make appropriate decision.
15 - 6
15-2
Accept Lot
Reject Lot
CT Compare the total number of defective in both lots to CT and make the appropriate decision
15 - 7
15 - 8
Acceptance Sampling
Purposes Determine quality level Ensure quality is within predetermined level Advantages Economy Less handling damage Fewer inspectors Upgrading of the inspection job Applicability to destructive testing Entire lot rejection (motivation for improvement) Disadvantages Risks of accepting bad lots and rejecting good lots Added planning and documentation Sample provides less information than 100-percent inspection
15 - 9
15-3
0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 .05
Under this sampling plan, if the lot has 3% defective . the probability of accepting the lot is 90% . the probability of rejecting the lot is 10%
If the lot has 20% defective . it has a small probability (5%) of being accepted . the probability of rejecting the lot is 95%
.10
.15
.20
0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 .05 .10
Approximately 80% This sampling plan may not be acceptable to customer. Therefore, this sampling plan may not be acceptable for meeting the customers level of quality.
.15
.20
15-4
15 - 13
0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 .05 .10 .15 .20
Acceptable Lot
0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 .05 .10 .15 .20
LTPD - upper limit on the percentage of defectives that a customer is willing to accept.
Unacceptable Lot
15-5
p = F ra c tio n d e fe c tiv e n = s a m p le s iz e N = L o t s iz e
OCC
Example: Create an Operating Characteristic Curve for the sampling plan: Lot Size = N = 2000, sample size = n = 10, reject if number defectives > C = 1. Answer the following questions.
15 - 17
15 - 18
15-6
15 - 19
What is the Producers risk if the AQL is 1%? .0043 Mouse over the Producers risk cell to see the explanation.
15 - 20
What is the Consumers risk if the LTPD is 6%? .8824 Mouse over the Consumers Risk cell to see the explanation.
15 - 21
15-7
15 - 22
Homework
Read and understand all material in the chapter. Discussion and Review Questions Recreate and understand all classroom examples Exercises on chapter web page
15 - 23
15-8