3CREFORM Catalog English 2009

the AdAptive mAteriAl hAndling system to Continuously improve your mAnufACturing proCess
Creform
seCtion A introduction to Creform Applications
seCtion B Creform pipe Color Chart
seCtion C metal Joints 28 & 32mm 42mm pipe, Joints & Accessories
seCtion d plastic Joints
Its how you put it together that sets us apart. Creform is the original adaptive material handling system for companies looking to implement continuous improvement and lean manufacturing programs. Our broad line of plastic coated steel pipes, fittings and accessories is designed to let you custom build workstations, flow racks, carts, AGVs and other material handling structures that can easily be changed again and again to match your manufacturing needs. Youll find over 700 Creform catalog items in the following pages that will allow you to build just about any structure imaginable. Our plastic coated steel pipes come in a wide variety of colors, sizes and shapes including 42mm diameter pipe where additional strength is required. Metal joints provide flexibility while plastic joints offer economy for permanent structures. And a wide selection of Creform accessories gives you the ability to customize your structure to meet your needs. Its also how we work together that sets us apart. Creform is a resource beyond the sale of pipes, joints and components helping you develop solutions to material handling problems and increasing worker productivity. Using the Creform System, Creform sales engineers work with your team members to help implement continuous improvement and 5-S programs eliminating non-value added waste. We have thousands of structure drawings in our data base that can help quick-start your program. We dont just sell you a product, were there to assist in helping make your operation lean and improve your plants environment.
CREFORM is a registered trademark of Yazaki Industrial Chemical Co., Ltd. 800-839-8823 A- www.creform.com
seCtion e Accessories & special Connectors
seCtion f Casters
seCtion g tools & fasteners
seCtion h technical information
seCtion i special products
seCtion J how to order
seCtion K Applications
Creform
Todays manufacturers are challenged to increase productivity while lowering manufacturing costs. Properly employed, the dynamics of continuous improvement and lean manufacturing can result in a 10% increase per year in productivity by eliminating non-value added waste. Creform is a significant ingredient in continuous improvement programs and supports lean manufacturing principles. Creform is a truly global concept. The Creform System, employed worldwide for over 40 years, has combined all of the elements of efficient material handling, elements that are today recognized as critical to success in the global market place. Simplicity. Creform speaks a universal language with its easy-to-understand concept. There are no complicated mathematical and structural formulas to consider, only a few load bearing specifications which youll find in the technical section of this book.
seCtion A
U or L-shaped work stations allow operators to easily move from station to station with minimal steps.
Flexibility. No material handling system is more flexible. Creform allows you to design, build and modify to your specific needs. Agile. To achieve continuous improvement, change is necessary. Creform makes modification easy with its modular components and adaptability to new processes.
Synchronous traveling tray moves with assembly line providing parts at the point of use.
Creform AGVs deliver subassemblies or parts from staging areas to the assembly line.
JIT. Its an accepted fact that if you build 200 units a day, you dont need 3000 components in inventory, creating logistical log jams on the factory floor. Creform efficient point-of-use structures help clear up floor space and compress manufacturing operations. Single Parts Handling. From sub-supplier transport to receiving dock, through assembly to shipping, Creform Systems can eliminate multiple handling and packaging and the potential for part damage. Ergonomic. Creform structures provide part and tool presentations that make the workplace comfortable and efficient, plus they can help lower the risks of workplace injuries. Continuous Improvement. Creform Systems generate employee involvement, innovation and creativity from the ground level to achieve continuous improvement. Green Manufacturing. Environmentally responsible Creform Systems reduce the reliance on disposable containers and Creform components can be used over and over as your requirements change. Creform the product, company and philosophy can help you achieve lean manufacturing goals and global manufacturing success.
Creform roller conveyors and bin flow racks in kitting operation.
2007 Creform 800-839-8823 A-2 www.creform.com
Creform
Lean manufacturing is a never-ending process employing continuous improvement principles. No matter what you manufacture, the Creform System lets you design and build material handling and work assist structures to your exact specifications and requirements. You only need a few tools to assemble Creform structures taking you from inefficient, wasteful operations to maximum performance. The Creform System, once implemented, helps put the Five S philosophy within your organizations reach: Straighten: Organize the work area, discard unneeded items. Standardize: Arrange needed items in predetermined, accessible places. Shine: Keep personal appearance and work area neat, tidy. Sweep: Clean area and tools on a regular basis. Sustain: Train yourself to establish and abide by good habits... and achieve continuous improvement with the Creform System. In-Process Work Cart Flexible for virtually all sizes of parts, in-process carts can include a handle for manual movement or a hitch for vehicle delivery. Large casters, available in rubber, polyurethane or ESD wheels offer maneuverability over all floor surfaces and conditions. Cart structure can be reinforced as necessary to handle a wide range of weights, yet cart itself remains light. Workstation Productivity begins at ergonomic workstations with convenient part presentation, correct work surface height (built to your specifications) and with direct, above the work area lighting. Workstations can be stationary or rolling, using casters with brakes, and can be fabricated using electrostatic discharge pipes and joints for protection of static sensitive products. Flow Rack with Pick-to-Light This multi-lane conveyor combines ergonomic part presentation and the Creform Pick-to-Light System. This Poka Yoke type of error prevention ensures the proper parts are selected in sequence. System is capable of communicating with internal LAN systems. Pick-to-Light can be installed to both picking side and loading side of structures. Dual Angle Flow Rack A single supply lane flow rack/part presentation stand constructed using the Creform skatewheel feed conveyors also features an empty container return lane at the bottom. It incorporates dual flow angles to ergonomically present containers and parts at assembly stations, machine loading points and other manual part handling locations.
Workstation Ergonomic Dual Angle Flow Rack
In-Process Work Cart
Flow Rack with Pick-to-Light
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A-3
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seCtion A
Creform
ESD Flow Rack Mobile flow racks with locking casters allow operators to make their assembly areas more ergonomically friendly and flexible while minimizing floor space. The flow rack shown here is made from ESD pipe and joints providing static protection of sensitive electronic components. Part or sub-assemblies are presented ergonomically in the upper levels while empty containers are placed in the lane below. Dunnage Cart A Creform cart is easy to build to match dunnage requirements and can be made using a variety of materials and easily modified when those needs change. The prime objectives are to protect parts and sub assemblies when sequencing to the line. The hitch on this cart can be used with a Creform AGV or manual tugger. Material used on this cart is plastic corrugated sheeting. Push Cart Moving parts and assemblies through production areas need not require extra effort because of heavy carts. Creform push carts are lightweight yet strong, offer exceptional maneuverability, and can be built to exact size requirements. Carts can be built using ESD pipe, joints and casters for transporting sensitive electronic components. Display Board Creform systems dont have to involve high technology logistics for material handling. Even a simple movable display board, contributes to plant efficiency through communication and the Five S philosophy. High Capacity Flow Rack This high-capacity, height and angle adjustable flow rack offers high strength construction to hold up to 350 lb. per level. Use of Creform HPA and HPB pipe forms a double pipe for strength and unique metal joint provides the adjustability. The structure can also be used as a storage rack, or transformable mobile flow rack and point-of-use rack in a variety of warehousing, manufacturing and assembly operations. Drawbridge Cart Optimum part holding capacity, with maximum accessibility from top to bottom. Once emptied, hinged levels of cart easily release and lift up out of the way to provide access to lower levels minimizing obstruction when removing parts of awkward shapes and sizes. This feature controls parts sequenced to the line.
seCtion A ESD Flow Rack
Dunnage Cart
Push Cart
Display Board
High Capacity Flow Rack
Drawbridge Cart
800-839-8823
A-4
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Creform
Folding, Portable Tool Crib For maintenance and setup personnel, and even builders of Creform structures, this portable tool crib lets you take your shop to the job. Maximum storage capacity with side units that fold out for access, fold in for maneuvering through tight aisles. Add peg board, bins, tool boxes to straighten, standardize, shine, sweep, and sustain. AGV Automated Guided Vehicles Creform Automated Vehicles are simple to design, build and install. Because they follow a magnetic tape on the floor they require no floor cutting. They easily adapt to changing process requirements, present parts and assemblies in sequence to operators, all at a cost savings over standard AGVs. They can be designed to hold multiple parts or sub assemblies in sequence. Or with the addition of a hitch they can become an automated tugger. They can also be used as highly flexible mobile assembly lines. AGVs can be programmed to slow and then stop at work areas for off-loading. Multiple courses or routes can be programmed into the optional Creform Course 10 Controller. For more details see the AGV pages located in Section I, Special Products in this catalog. Work Table Need a work surface? Creform pipes and joints let you build one anywhere, to any height and any size. Surface tops can be wood, plastic or sheet metal and can be permanently attached or removable. Add a back shelf to tilt and orient tools or parts for easy access. Packaging/Utility Cart Multi-tasking packaging/utility cart puts tools and supplies required for repetitive packing duties all in a convenient, portable and ergonomic design. Cart can dispense rolled plastic film, paper wrap, or dunnage packaging such as bubble wrap. Compartmented tray or shelving holds tape rolls and dispensers, box cutters, labeling and writing implements. Tool holders and holsters can be incorporated into the construction to safeguard and keep frequently used devices handy. Heavy-Duty Height-Adjust Workstation This heavy-duty workstation with 1000 lb. load capacity uses Creform high strength 42mm pipe and complementary joints and accessories. It includes a motorized height adjustment feature for easily changing the work surface elevation and can include ergonomic part/tote box positioning, an overhead light, and tool mounting options as illustrated by the suspended electric screw/nut driver.
Packaging Utility Cart Heavy Duty Workstation AGV Automated Guided Vehicles Work Table
Folding, Portable Tool Crib
800-839-8823
A-
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seCtion A
Creform
Modular Cart Dollies Four GN-400 Module Carts are shown interlocked and joined in a square pattern, ready to be loaded to transport containers to various process points, or to just maintain safe, clean work areas by keeping containers off the floor and easily moveable. Made of rugged polypropylene, each individual cart provides 445 lb. load capacity. Carts weigh less than 10 lb. and have molded hand grips for easy carrying. Cradle Push Cart This Cradle-style push cart features an open design and low platform height, along with an extended length thats ideal for transporting long pipe, tube, conduit, molding, and trim pieces in manufacturing and warehousing environments. Cart has a load capacity of up to 750 lb. and low, 24 inch height provides good ergonomics for loading /unloading while 3' W x 5' L platform supports longer materials. Six large diameter wheels available in swivel form for excellent maneuverability. Center fixed casters provide good directional control.
seCtion A Four GN-400 Module Carts
Cradle Push Cart
Stackable Shipping Rack
Locking Tool Cabinet and Equipment Storage Center
Stackable Shipping Racks Stackable shipping racks incorporate dunnage capabilities that secure and orient parts, subassemblies and Class A components to help minimize the risks of part damage. They are constructed with feet that mate with receivers mounted on the tops of other units for easy stacking. Casters make them maneuverable. Theyre ideally suited to manufacturers and assemblers who use suppliers who deliver on a JIT basis. These returnable structures help keep shipping costs in check by minimizing the amount of air shipped. Locking Tool Cabinet Tool cabinet with lockable, clear acrylic enclosure doors safeguards tools and other equipment while helping to keep them clean and neat. Reverse side has matching locking doors also. The upper portion of the unit has standard peg board and hook mounting, and simple open storage racks for totes and bins in the lower section. It can also feature folding work surfaces, lighting and drawers for paperwork. Kitting Cart Kitting Carts are ideal for automotive, aerospace and other industries where kitting is beneficial. It provides ample shelving space, large part suspension, tool holders, and a host of available accessories to help transport, organize, store and safeguard components. Cart capacities range from 300 to 1000 lb. and shelves are easily adjustable. Large diameter casters provide excellent maneuverability. Wide selection of pipe colors allow customization by department for easier identification.
Kitting Cart
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A-
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CREFORM STANDARD COLORS AND PIPE LENGTH AVAILABILITY
Pipe
500 H- 3 000 H- 4 000 HC400 0 HF400 0 HFG A-40 00 HGA - 400 0 HGD - 400 0 HK250 0 HK400 0 HKG A-40 00 HKL - 400 0 HKL A-40 00 HPA - 400 0 HPB - 400 0 HB400 0 HBG - 400 0 HBG A-40 00 HL4 - 400 0 HLC - 400 0 HLG A-40 00
SECTION B
2500 = 2.5m / 8.2ft
3000 = 3.048m / 10ft
4000 = 4.0m / 13.1ft
COL O COD R E
BLK BLK YBK BLU GRY LGR WGR WGR DGN KGN AGN IVO IVO ORG RED WHT YEL
COLOR
Black ESD Black Yellow w/ Black Band Marine Blue Dark Gray (Brownish) Light Gray White Gray ESD White Gray Dark Green Kelly Green Apple Green Ivory Ivory w/ESD Black Stripe Orange Red White Yellow
Example Order: H-4000-BLU (H type pipe 4 meters long with marine blue color) Other colors available upon request - minimum buys may apply. Colors indicated are approximate - actual color samples available upon request.
800-839-8823 B-1 www.creform.com
H- 2
CREFORM PIPE 28MM

28 pipe is used for frame components of structures connected by plastic or metal joints, accessories and casters. Dimensions are in millimeters. See Technical Section H for pipe strength data. When ordering, specify color code, see page B-1. HGA and HK pipe series not compatible with Creform adhesive.
HHC-
Standard Pipe
SECTION B
Spiral Pipe
28
Length (mm)
28
Length (mm)
Colors: Refer to color chart page B-1. Used With: General Creform structures. Standard Length: H-4000 = 4m, H-2500 = 2.5m, H-3000 = 10ft. Typical Applications: Carts, racks, workstations, etc.
HF-
Colors: Yellow w/black spiral. Used With: Hazardous areas. Standard Length: HC-4000 = 4m Typical Applications: Safety fences, cart bumpers.
HFGA-
Flat Pipe
34
Flat Pipe
34
D ES
28
Length (mm)
28
Length (mm)
Colors: Refer to color chart page B-1. Used With: Required flat areas. Standard Length: HF-4000 = 4m Typical Applications: Cart & rack shelf supports, support hanging bins. Attaching drawer slides.
Typical Flat Pipe Application
Colors: White Gray. Used With: F1-1NI & H-01NI or H-07ANI, EF-2061A, EF-2061B & EF-2061E. Standard Length: HFGA4000 = 4m Typical Applications: Hang clip-on bins, cart & rack shelf supports.
Bent Pipe Creform offers a pipe bending service for 28mm plastic coated round pipe (Non-ESD). Bent pipe may be incorporated into structures for function, aesthetics or economy since incorporating bent pipe can reduce the number of joints required and assembly time. Fixed standard radii available include 150mm, 200mm and 250mm with larger radii available on request. Contact your Creform representative for your bent pipe needs.
HGD-
HGA-
ESD Pipe
ESD Striped Pipe
D ES
D ES
28
Length (mm)
28
Length (mm)
Colors: Refer to color chart page B-1. Used With: General ESD structures. Standard Length: HGA-4000 = 4m Typical Applications: ESD structures. Note: Not compatible with Creform adhesive.
800-839-8823
Colors: Ivory w/black stripe. Used With: General ESD structures. Standard Length: HGD-4000 = 4m Typical Applications: Carts, racks, etc. Note: Compatible with Creform adhesive.
B-2 www.creform.com
ESD anti static
CREFORM PIPE 28MM

28 pipe is used for frame components of structures connected by plastic or metal joints, accessories and casters. Dimensions are in millimeters. See Technical Section H for pipe strength data. When ordering, specify color code, see page B-1. HGA and HK pipe series not compatible with Creform adhesive.
HKHKGA-
Slide Pipe
17.5
Slide Pipe
17.5
SECTION B
28
Length (mm)
28
Length (mm)
Colors: Light Gray. Used With: Parts or boxes that slide. Standard Length: HK-4000 = 4m, HK-2500 = 2.5m Typical Applications: Tracks of flow rack structures.
HKL-
Colors: Black. Used With: ESD parts or boxes that slide. Standard Length: HKGA-4000 = 4m Typical Applications: ESD track of flow rack structure.
HKLA-
L Channel Slide Pipe 3
20
L Channel Slide Pipe 20 3
10 28
Length (mm)
10 28
Length (mm)
Colors: Light Gray. Used With: Materials that slide. Standard Length: HKL-4000 = 4m Typical Applications: Track of flow rack structure. Note: L-Flange acts as a side guide.
HPA-
Colors: Black. Used With: ESD materials that slide. Standard Length: HKLA-4000 = 4m Typical Applications: ESD track of flow rack structure. Note: L-Flange acts as a side guide.
HPB-
Ribbed Pipe, Male
Ribbed Pipe, Female
2.6 Length (mm)
2.6 Length (mm)
28
28
Colors: Gray, Ivory. Used With: HPB- & adhesive. Standard Length: HPA-4000 = 4m Typical Applications: Reinforced double base carts, racks.
Colors: Gray, Ivory. Used With: HPA- & adhesive. Standard Length: HPB-4000 = 4m Typical Applications: Reinforced double base carts, racks.
Double pipe available pre-glued for your convenience. Please inquire.

800-839-8823 www.creform.com
ESD anti static
B-3
CREFORM PIPE 32MM

32 pipe is used in higher strength applications, for roller conveyors or with 28 pipe for telescoping applications by connecting with joints and limited accessories. Dimensions are in millimeters. See Technical Section H for pipe strength data. When ordering, specify color code, see page B-1. HBG and HBGA pipes not compatible with Creform adhesive.
HBHBG-
Standard Pipe
SECTION B
Roller Pipe
32
Length (mm)
32
Length (mm)
Colors: Refer to color chart page B-1. Used With: JB-, SJ-, JE-101SET joints. (see below) Standard Length: HB-4000 = 4m Typical Applications: Telescoping pipe applications.
HBGA-
Colors: Black (inside & outside). Used With: JB-160 at both ends. Standard Length: HBG-4000 = 4m Typical Applications: Cut to length rollers of roller conveyor.
ESD Roller Pipe
D ES
32
Length (mm)
Colors: Black (ESD) outside, Brown inside. Used With: JB-160 ESD at both ends. Standard Length: HBGA-4000 = 4m Typical Applications: ESD rollers of roller conveyor.
Telescoping Width Flow Rack. Adjustable without tools. The beam pipes of telescoping flow racks feature both 28 and 32mm pipe. Creform offers conveyor mounts to interface with both diameters. See the available EF-mounts for 28mm pipes on page E-6. Please ask your sales representative for information about EB-mounts for 32mm pipe. Those currently available include: EB-2044C, EB-2045D, EB-2044F, EB-2044J
Optional Bent Pipe 28
g pin co les Te h idt W
CREATE TELESCOPING PIPE WITH 28MM AND 32MM PIPE

JE-101 SET
EB-1080
34 35 69
39
EB-1080A
Colors: Gray, Ivory, Marine Blue. Used With: One 32 HB-pipe (glued), one 28 H-pipe (slip fit). Typical Applications: Length adjustment area such as height adjustable table or adjustable width flow racks.
800-839-8823 B-4 www.creform.com
32 Pipe
JE-101 Set 28 Pipe
ESD anti static
CREFORM METAL JOINT COMPONENTS 28MM

Individual H- components are combined with M6-25 bolts and M6-B nuts (see page G-3) to form HJ- joint assemblies for 28 pipe. Dimensions are in millimeters. See Technical Section H for metal joint data.
H-1 H-1B
4.2
4.2
30 35 33 65 33 35
30
SECTION C
65
Surface Treatment: Black Coating. Used to form: HJ-1, MF1-1. Note: M6-25 bolt and M6-B nut required. See page G-3. 4.2 hole available.
H-2
Surface Treatment: Black Coating. Used to form: HJ-1B Note: M6-25 bolt and M6-B nut required. See page G-3. 4.2 hole available.
H-3
33 35 65 30 Surface Treatment: Black Coating. Used to form: HJ-2, HJ-3, HJ-5. Note: M6-25 bolts and M6-B nuts required. See page G-3.
H-4
33 35 65 30 Surface Treatment: Black Coating. Used to form: HJ-2. Note: M6-25 bolts and M6-B nuts required. See page G-3.
H-5
33 65 35 65 30 Surface Treatment: Black Coating. Used to form: HJ-3, HJ-4, MF1-2. Note: M6-25 bolts and M6-B nuts required. See page G-3.
H-6
33
35.5
Surface Treatment: Black Coating. Used to form: HJ-7. Note: M6-25 bolt and M6-B nut required. See page G-3.
H-7
40
30 33 Surface Treatment: Black Coating. Used to form: HJ-7, HJ-12. Note: M6-25 bolts and M6-B nuts required. See page G-3. 35 Surface Treatment: Black Coating. Used to form: HJ-6. Note: M6-25 bolt and M6-B nut required. See page G-3.
800-839-8823
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CREFORM METAL JOINT COMPONENTS 28MM

Individual H- components are combined with M6-25 bolts and M6-B nuts (see page G-3) to form HJ- joint assemblies for 28 pipe. Some assemblies require J-140ASA & J-140PEM. Dimensions are in millimeters. See Technical Section H for metal joint data.
H-7A H-9
40 45
SECTION C
35 Surface Treatment: Black Coating. Used to form: HJ-6A. Note: M6-25 bolt and M6-B nut required. See page G-3.
H-10
37 Surface Treatment: Black Coating. Used to form: HJ-8. Note: M6-25 bolt and M6-B nut required. See page G-3. Requires J-140ASA and J-140PEM. See page D-11.
H-12
34.5 30 30 35 67.5 65 Surface Treatment: Black Coating. Used to form: HJ-10. Note: M6-25 bolt and M6-B nut required. See page G-3. Requires J-140PEM. See page D-11.
H-14
36
35 65
H-13
34.5
33 33 71
F1-1
Surface Treatment: Black Coating. Used to form: HJ-12. Note: M6-25 bolts and M6-B nuts required. See page G-3.
F1-2
39 30 30 35 33 65 39 30 35 65 35 65
Surface Treatment: Black Coating. Used to form: MF1-1. Note: M6-25 bolt and M6-B nut required. See page G-3.
Surface Treatment: Black Coating. Used to form: MF1-2. Note: M6-25 bolts and M6-B nuts required. See page G-3.
800-839-8823
C-2
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CREFORM ESD METAL JOINT COMPONENTS 28MM

Individual H-NI components are combined with M6-25 bolts and M6-B nuts (see page G-3) to form HJ-NI joint assemblies for 28 pipe. Most commonly used to assemble anti-static Creform structures. Dimensions are in millimeters. See Technical Section H for metal joint data.
H-1NI H-1BNI
4.2
4.2
30 35 33 65 33 35
30
SECTION C
65
Surface Treatment: Conductive Plating. Used to form: HJ-1NI & MF1-1NI. Note: M6-25 bolt and M6-B nut required. See page G-3. 4.2 hole available.
H-2NI
Surface Treatment: Conductive Plating. Used to form: HJ-1BNI. Note: M6-25 bolt and M6-B nut required. See page G-3. 4.2 hole available.
H-3NI
33 35 65 30 Surface Treatment: Conductive Plating. Used to form: HJ-2NI, HJ-3NI, HJ-5NI. Note: M6-25 bolts and M6-B nuts required. See page G-3.
H-4NI
33 35 65 30 Surface Treatment: Conductive Plating. Used to form: HJ-2NI. Note: M6-25 bolts and M6-B nuts required. See page G-3.
H-5NI
33 65 35 65 30 Surface Treatment: Conductive Plating. Used to form: HJ-3NI, HJ-4NI. Note: M6-25 bolts and M6-B nuts required. See page G-3.
H-6NI
33
35.5
Surface Treatment: Conductive Plating. Used to form: HJ-7NI. Note: M6-25 bolt and M6-B nut required. See page G-3.
H-7NI
40
30 33 Surface Treatment: Conductive Plating. Used to form: HJ-7NI or HJ-12NI. Note: M6-25 bolts and M6-B nuts required. See page G-3. 35 Surface Treatment: Conductive Plating. Used to form: HJ-6NI. Note: M6-25 bolt and M6-B nut required. See page G-3. ESD anti static
800-839-8823 C-3 www.creform.com
CREFORM ESD METAL JOINT COMPONENTS & JOINT SETS 28MM

Individual H-NI components are combined with M6-25 bolts and M6-B nuts (see page G-3) to form HJ-NI joint assemblies for 28 pipe. Most commonly used to assemble anti-static Creform structures. Dimensions are in millimeters. See Technical Section H for metal joint data.
H-7ANI H-9NI
40 45
SECTION C
35 Surface Treatment: Conductive Plating. Used to form: HJ-6ANI. Note: M6-25 bolt and M6-B nut required. See page G-3.
H-10NI
37 Surface Treatment: Conductive Plating. Used to form: HJ-8NI. Note: M6-25 bolt and M6-B nut required. See page G-3. Requires J-140ASA and J-140PEM. See page D-11.
H-12NI
34.5 30 30 35 67.5 65 Surface Treatment: Conductive Plating. Used to form: HJ-10NI. Note: M6-25 bolt and M6-B nut required. See page G-3. Requires J-140PEM. See page D-11.
H-14NI
36
35 65
Surface Treatment: Conductive Plating. Used to form: HJ-9NI. Note: M6-25 bolts and M6-B nuts required. See page G-3.
H-13NI
34.5
33 33 71
Surface Treatment: Conductive Plating. Used to form: HJ-11NI. Note: M6-25 bolt and M6-B nut required. See page G-3.
HJ-13NI
Surface Treatment: Conductive Plating. Used to form: HJ-12NI. Note: M6-25 bolts and M6-B nuts required. See page G-3.
F1-1NI
45 30 40 30 35 33 25 33 Surface Treatment: Conductive Plating. Components: H-15NI(1), H-16NI(1), M6-25 & M6-B(1 ea). Used With: 28 pipe to form 45 angle. Typical Applications: Structure reinforcement. Note: Sold only as a joint set.
800-839-8823
39
65
Surface Treatment: Conductive Plating. Used to form: MF1-1NI. Used with: Conductive flat pipe, HFGA-4000. Note: M6-25 bolt and M6-B nut required. See page G-3. ESD anti static
C-4 www.creform.com
CREFORM METAL JOINT SETS 28MM

Complete joint assemblies for connecting 28 pipe (H-, HC-, HK-, HF-, etc.). Attachment with M6-25 bolts and M6-B nuts unless otherwise noted. Dimensions are in millimeters. See Technical Section H for metal joint data.
HJ-1 HJ-1B
4.2
65 30 35
4.2
30 35 33 Surface Treatment: Black Coating. Components: H-1(2), M6-25 & M6-B(1 ea). Used With: Two 28 pipes to form T-intersection or corner. Typical Applications: All structures. Note: 4.2 hole available.
HJ-2
SECTION C
33
65
Surface Treatment: Black Coating. Components: H-1B(2), M6-25 & M6-B(1 ea). Used With: 28 HK-, HKL-, HF-, HPA-, HPB- pipes. Typical Applications: Guide, flow rack loading area. Note: 4.2 hole available.
HJ-3
65
35 65 30 65 65 Surface Treatment: Black Coating. Components: H-2(2), H-4(1), M6-25 & M6-B(3 ea). Used With: 28 pipe to form 4-pipe intersection. Typical Applications: Intermediate structural unions.
HJ-5
35
30
Surface Treatment: Black Coating. Components: H-2(1), H-3(1), M6-25 & M6-B(2 ea). Used With: 28 pipe to form corner and intersection. Typical Applications: All structures.
HJ-4
65
65
35 65 65 30
35 65 30
Surface Treatment: Black Coating. Components: H-4(2), M6-25 & M6-B(2 ea). Used With: 28 pipe to form 3-pipe intersection. Typical Applications: Intermediate structural unions.
HJ-6
Surface Treatment: Black Coating. Components: H-2(4), M6-25 & M6-B(4 ea). Used With: 28 pipe to form 5-pipe intersection. Typical Applications: Intermediate structural unions.
HJ-6A
40
40
35 Surface Treatment: Black Coating. Components: H-7(2), M6-25 & M6-B(1 ea). Used With: 28 pipe to form cross-pipe intersection. Typical Applications: All structures, cart reinforcement.
800-839-8823 C-5
35 Surface Treatment: Black Coating. Components: H-7A(2), M6-25 & M6-B(1 ea). Used With: 28 HK-, HKL-, HF-, HPA-, HPB pipe. Typical Applications: Guide, flow rack loading area.
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Complete joint assemblies for connecting 28 pipe (H-, HC-, HK-, HF-, etc.). Attachment with M6-25 bolts and M6-B nuts unless otherwise noted. Dimensions are in millimeters. See Technical Section H for metal joint data.
HJ-7 HJ-8
45
SECTION C
33
33 35.5
30 37 Surface Treatment: Black Coating. Components: H-9(2), M6-25 & M6-B(1 ea), J-140ASA(1), J-140PEM(1). Used With: 28 pipe for rotating or sliding pipes.Typical Applications: Folding tables, door hinges. Note: Attach J-140ASA with adhesive or screw.
HJ-10
Surface Treatment: Black Coating. Components: H-5(2), H-6(2), M6-25 & M6-B(2 ea). Used With: Two 28 pipe to form angle intersection. Typical Applications: Structure reinforcement.
HJ-9
34.5 30 36 67.5 35 65 35 65 Surface Treatment: Black Coating. Components: H-12(2), M6-25 & M6-B(1 ea), J-140PEM(1). Used With: 28 pipe for rotating or sliding members. Typical Applications: Folding tables, latching shelf cart.
HJ-12
30
Surface Treatment: Black Coating. Components: H-10(2), M6-25 & M6-B(1 ea). Used With: 28 H-, HPA- & HPB pipe to connect doubled-pipe to a single pipe.Typical Applications: All structures.
HJ-11
34.5 71 33 30
33
30 33
33 Surface Treatment: Black Coating. Components: H-13(2), M6-25 & M6-B(1 ea). Used With: 28 H- pipe to form doubled-pipe member. Typical Applications: All structures.
HJ-13
Surface Treatment: Black Coating. Components: H-6(4), H-14(2), M6-25 & M6-B(4 ea). Used With: 28 pipe to form dual angle intersections. Typical Applications: Structure reinforcement.
45 30 40
25 33 Surface Treatment: Black Coating. Components: H-15(1), H-16(1), M6-25 & M6-B(1 ea). Used With: Two 28 pipes to form 45 angle. Typical Applications: Structure reinforcement.

Complete joint assemblies for connecting 28 pipe (H- and HF-). Uses M6-25 bolts and M6-B nuts unless otherwise noted. Dimensions are in millimeters. See Technical Section H for metal joint data.
MF1-1 MF1-2
30 65 35 30 65 65
SECTION C
33
35
Surface Treatment: Black Coating. Components: F1-1(1), H-1(1), M6-25 & M6-B(1 ea). Used With: One 28 pipe & one HF- pipe for corner or T-intersection. Typical Applications: Shelf of cart, display area of workstation.
Surface Treatment: Black Coating. Components: F1-2(1), H-4(1), M6-25 & M6-B(2 ea). Used With: One 28 pipe & two HF- pipes for corner or and intersection. Typical Applications: Intermediate junctions of two flat pipes.

Complete joint assemblies for connecting 32 pipe (HB-). Attachment with M6-30 bolts and M6-B nuts unless otherwise noted. Dimensions are in millimeters. See Technical Section H for metal joint data.
SJ-1 SJ-2
30 40 37 70 40 70 30 Surface Treatment: Black Coating. Components: S-2(1), S-3(1), M6-30 & M6-B(2 ea). Used With: Three 32 pipes for corner and intersection. Typical Applications: Workstations, shelves, etc.
SJ-4
Surface Treatment: Black Coating. Components: S-1(2), M6-30 & M6-B(1 ea). Used With: Two 32 pipes for corner or T-intersection. Typical Applications: Workstations, shelves, etc.
SJ-3
70
40 70 30 Surface Treatment: Black Coating. Components: S-2(2), S-4(1), M6-30 & M6-B(3 ea). Used With: Four 32 pipes to form intersection. Typical Applications: Workstations, shelves, etc.
800-839-8823 C-7
70
40 70
70
30
Surface Treatment: Black Coating. Components: S-4(2), M6-30 & M6-B(2 ea). Used With: Three 32 pipes for corner and intersection. Typical Applications: Intermediate structural unions.
www.creform.com

Complete joint assemblies for connecting 32 pipe (HB-). Attachment with M6-30 bolts and M6-B nuts unless otherwise noted. Dimensions are in millimeters. See Technical Section H for metal joint data.
SJ-5 SJ-6
70
45
40 70
SECTION C
70
30
35 Surface Treatment: Black Coating. Components: S-7(2), M6-30 & M6-B(1 ea). Used With: 32 pipe to form 2-pipe cross-intersection. Typical Applications: Workstations, shelves, etc.
SJ-8
Surface Treatment: Black Coating. Components: S-2(4), M6-30 & M6-B(4 ea). Used With: 32 pipe to form 5-pipe intersection. Typical Applications: Workstations, shelves, etc.
SJ-7
45 30 36 30 37 42 37 25 40
Surface Treatment: Black Coating. Components: S-5(2), S-6(2), M6-30 & M6-B(2 ea). Used With: 32 pipe to form optional angle intersection. Typical Applications: Structure reinforcement.
SJ-9
Surface Treatment: Black Coating. Components: S-8(1), S-9(1), M6-30 & M6-B(1 ea). Used With: Two 32 pipes to form 45 angle. Typical Applications: Structure reinforcement.
SJ-10
60 30 40 37
30 30 40
37
30
32 Surface Treatment: Black Coating. Components: S-12(1), S-13(1), M6-30 & M6-B(1 ea). Used With: Two 32 pipes to form 30 angle. Typical Applications: Structure reinforcement.
Surface Treatment: Black Coating. Components: S-10(1), S-11(1), M6-30 & M6-B(1 ea). Used With: Two 32 pipes to form 60 angle. Typical Applications: Structure reinforcement.
800-839-8823
C-8
www.creform.com
CREFORM PIPE 42MM

42 pipe is used for frame components of heavy-duty structures connected by metal joints, accessories and casters. Dimensions are in millimeters. See Technical Section page C-16, for pipe strength data. When ordering, specify color code, see page B-1.
HL4-4000 HLC-4000
Standard Pipe
Spiral Pipe
Colors: Gray, Blue, Ivory. Used With: Creform heavy-duty structures. Standard Lengths: HL4-4000 = 4m. Typical Applications: Workstations, flow racks, carts.
HLGA-4000
Colors: Yellow w/Black Spiral. Used With: Creform heavy-duty structures. Standard Lengths: HLC-4000 = 4m. Typical Applications: Safety fences, railings, enclosures.
ESD Pipe
D ES
42
Length (mm)
Colors: White Gray. Used With: Creform heavy-duty structures. Standard Lengths: HLGA-4000 = 4m. Typical Applications: ESD structures. Note: Not compatible with Creform adhesive.
Pipe strength is approx. 2.5x standard 28mm pipe
M6-L
M6-T
Hex Allen L-Wrench
Hex Allen T-Wrench
Note: Wrenches for M8 bolts used with 42mm joints.
42mm pipe and joints provide an extended range of loading for structures. For example, the structural spans within this workstation are made longer with less bracing and support. Creforms broad range of 42/28mm metal joints allow the use of standard 28mm pipe to be integrated with the 42mm pipe where practical.
ESD anti static

SECTION C
42
Length (mm)
42
Length (mm)

Complete joint assemblies for connecting 42 pipe (HL4-, HLC-). Attachment with M8-40 and M8 nuts unless otherwise noted. Most commonly used to assemble heavy-duty structures. Dimensions are in millimeters.
LJ-1A LJ-2A
SECTION C
Surface Treatment: Black Coating. Components: L-1A(2), M8-40B(1 ea). Used With: 42 HL4, HLC pipe. Typical Applications: General Creform heavy duty structures.
LJ-3A
Surface Treatment: Black Coating. Components: L-2A(1), L-3A(1), M8-40B(2 ea). Used With: 42 HL4, HLC pipe. Typical Applications: General Creform heavy duty structures.
LJ-4A
85
85 85 40 Surface Treatment: Black Coating. Components: L-4A(2), M8-40B(2 ea). Used With: 42 HL4, HLC pipe. Typical Applications: General Creform heavy duty structures.
LJ-6A
Surface Treatment: Black Coating. Components: L-2A(2), L-4A(1),M8-40B(3 ea). Used With: 42 HL4, HLC pipe. Typical Applications: General Creform heavy duty structures.
LJ-5A
85
85
40 Surface Treatment: Black Coating. Components: L-7A(2), M8-30B(1 ea). Used With: 42 HL4, HLC pipe. Typical Applications: General Creform heavy duty structures.
LJ-12A
Surface Treatment: Black Coating. Components: L-2A(4), M8-40B(4 ea). Used With: 42 HL4, HLC pipe. Typical Applications: General Creform heavy duty structures.
LJ-7A
Surface Treatment: Black Coating. Components: L-5A(2), L-6A(2), M8-40B(1 ea), M8-30B(1 ea). Used With: 42 HL4, HLC pipe. Typical Applications: General Creform heavy duty structures.
800-839-8823
Surface Treatment: Black Coating. Components: L-14A(2), L-6A(2), M8-40B(2 ea), M8-30B(2 ea). Used With: 42 HL4, HLC pipe. Typical Applications: General Creform heavy duty structures.
C-10 www.creform.com
CREFORM ESD METAL JOINT SETS 42MM

Complete joint assemblies for connecting 42 pipe (HLGA-). Attachment with M8-40 and M8 nuts unless otherwise noted. Most commonly used to assemble heavy-duty anti-static structures. Dimensions are in millimeters.
LJ-1A-NI LJ-2A-NI
Surface Treatment: Conductive Plating. Components: L-1A NI(2), M8-40B(1 ea). Used With: 42 HLGA pipe. Typical Applications: Creform heavy duty anti-static structures.
LJ-3A-NI
Surface Treatment: Conductive Plating. Components: L-2A NI(1), L-3A NI(1), M8-40B(2 ea). Used With: 42 HLGA pipe. Typical Applications: Creform heavy duty anti-static structures.
LJ-4A-NI
85
85 85 40 Surface Treatment: Conductive Plating. Components: L-4A NI(2), M8-40B(2 ea). Used With: 42 HLGA pipe. Typical Applications: Creform heavy duty anti-static structures.
LJ-6A-NI
Surface Treatment: Conductive Plating. Components: L-2A NI(2), L-4A NI(1),M8-40B(3 ea). Used With: 42 HLGA pipe. Typical Applications: Creform heavy duty anti-static structures.
LJ-5A-NI
85
85
40 Surface Treatment: Conductive Plating. Components: L-7A NI(2), M8-30B(1 ea). Used With: 42 HLGA pipe. Typical Applications: Creform heavy duty anti-static structures.
LJ-12A-NI
Surface Treatment: Conductive Plating. Components: L-2A NI(4), M8-40B(4 ea). Used With: 42 HLGA pipe. Typical Applications: Creform heavy duty anti-static structures.
LJ-7A-NI
Surface Treatment: Conductive Plating. Components: L-5A NI(2), L-6A NI(2), M8-40B(1 ea), M8-30B(1 ea). Used With: 42 HLGA pipe. Typical Applications: Creform heavy duty anti-static structures.
800-839-8823 C-11
Surface Treatment: Conductive Plating. Components: L-14A NI(2), L-6A NI(2), M8-40B(2 ea), M8-30B(2 ea). Used With: 42 HLGA pipe. Typical Applications: Creform heavy duty anti-static structures. ESD anti static
www.creform.com
SECTION C
CREFORM METAL JOINT SETS 42MM/28MM

Complete joint assemblies for connecting 42 pipe ( HL4-, HLC-) and 28 pipe (H, HC). Attachment with M8-40 and M8 nuts and M6-25B unless otherwise noted. Most commonly used to assemble heavy-duty structures. Dimensions are in millimeters.
LEJ-1A LEJ-1B
33
30 48
SECTION C
75
Surface Treatment: Black Coating. Components: LE-1A(2), M8-40B(1). Used With: 42 & 28mm pipe. Typical Applications: General Creform heavy duty structures.
LEJ-2B
Surface Treatment: Black Coating. Components: LE-1B(2), M6-25B(1). Used With: 42 & 28mm pipe. Typical Applications: General Creform heavy duty structures.
LEJ-4B
Surface Treatment: Black Coating. Components: LE-2B(1), LE-3B(1), M6-25B(2). Used With: 42 & 28mm pipe. Typical Applications: General Creform heavy duty structures.
LEJ-7A
Surface Treatment: Black Coating. Components: LE-4B(2), M6-25B(2). Used With: 42 & 28mm pipe. Typical Applications: General Creform heavy duty structures.
LEJ-7B
Surface Treatment: Black Coating. Components: L-6A(2), H-5(2), M8-40B(1), M6-25B(1). Used With: 42 & 28mm pipe. Typical Applications: General Creform heavy duty structures.
LEJ-12B
Surface Treatment: Black Coating. Components: L-5A(2), H-6(2), M8-30B(1), M6-25B(1). Used With: 42 & 28mm pipe. Typical Applications: General Creform heavy duty structures.
44.5
Surface Treatment: Black Coating. Components: L-14A(2),H-6(4), M8-30B(2 ea), M6-25B(2). Used With: 42 & 28mm pipe. Typical Applications: General Creform heavy duty structures.
CREFORM ESD METAL JOINT SETS 42MM/28MM

Complete joint assemblies for connecting 42 pipe (HLGA-) and 28 pipe (HGA, HGD). Attachment with M8-40 and M8 nuts and M6-25B unless otherwise noted. Most commonly used to assemble heavy-duty anti-static structures. Dimensions are in millimeters.
LEJ-1A-NI LEJ-1B-NI
33
30 48 75
SECTION C
Surface Treatment: Conductive Plating. Components: LE-1A NI(2), M8-40B(1). Used With: 42 & 28mm pipe. Typical Applications: Creform heavy duty anti-static structures.
LEJ-2B-NI
Surface Treatment: Conductive Plating. Components: LE-1B NI(2), M6-25B(1). Used With: 42 & 28mm pipe. Typical Applications: Creform heavy duty anti-static structures.
LEJ-4B-NI
Surface Treatment: Conductive Plating. Components: LE-2B NI(1), LE-3B NI(1), M6-25B(2). Used With: 42 & 28mm pipe. Typical Applications: Creform heavy duty anti-static structures.
LEJ-7A-NI
Surface Treatment: Conductive Plating. Components: LE-4B NI(2), M6-25B(2). Used With: 42 & 28mm pipe. Typical Applications: Creform heavy duty anti-static structures.
LEJ-7B-NI
Surface Treatment: Conductive Plating. Components: L-6A NI(2), H-5 NI(2), M8-40B(1), M6-25B(1). Used With: 42 & 28mm pipe. Typical Applications: Creform heavy duty anti-static structures.
LEJ-12B-NI
Surface Treatment: Conductive Plating. Components: L-5A NI(2), H-6 NI(2), M8-30B(1), M6-25B(1). Used With: 42 & 28mm pipe. Typical Applications: Creform heavy duty anti-static structures.
44.5
Surface Treatment: Conductive Plating. Components: L-14A NI(2), H-6 NI(4), M8-30B(2 ea), M6-25B(2). Used With: 42 & 28mm pipe. Typical Applications: Creform heavy duty anti-static structures. ESD anti static
CREFORM ACCESSORIES 42MM

Dimensions are in millimeters.
HEJ-1
HEJ-2
SECTION C
Surface Treatment: Brown Coating. Components: HE-1(2), M8-40B(1). Used With: 42 & 28mm pipe to secure parallel pipes. Typical Applications: General Creform heavy-duty structures.
JL-49
Surface Treatment: Brown Coating. Components: HE-2(2), M8-40B(2). Used With: 42 & 28mm pipe to secure parallel pipes. Typical Applications: General Creform heavy-duty structures.
JL-110
Plastic Pipe Cap 42
Pipe Plug 46 42.5 2.5
20 15 5.3 Surface Treatment: Gray. Used With: 42 HL4, HLC pipe. Typical Applications: Cap for pipe ends, foot of structure. Secured With: Creform adhesive or pressure fit.
EL-1206SA
Surface Treatment: Black. Used With: 42 HL4, HLC pipe. Typical Applications: Insert to plug exposed ends of pipe. Secured With: Tap in with mallet, no adhesive required.
TX-0019
Stanchion Mount, Single 42.6 13.5 15 90 Surface Treatment: Black Surface Finish. Used With: 42 HL4, HLC and HLGA pipe, TX-0014 anchor bolt(s). Typical Applications: To secure single leg of structure to floor. Secured With: Anchor bolts.
EL-1041
Aluminum Insert, Threaded M16
55 120
38.7
42 Surface Treatment: Aluminum. Used With: 42 HL4, HLC and HLGA pipe. Typical Applications: Height adjustable feet EF-1209A, EF-1209B and TX-0010. Secured With: Tap with mallet into pipe end. ESD compatible.
TX-0085
Corner Plate for 42mm
Caster Strap for 42mm 8 12.7
200 42mm 100 95

Surface Treatment: Black coating. Used With: 42 pipes, bolt-on casters, bolts (4). Typical Applications: Attach casters to the corners of 42mm structures. Note: Caster mounting hardware included.
800-839-8823
109
38
Surface Treatment: Black coating. Used With: 42 pipes, bolt-on casters, M8 hex bolt (2). Typical Applications: Attach casters to mobile structures built with 42mm components. Note: Used as both the upper and the lower caster strap. ESD anti static
www.creform.com
C-14
CREFORM ACCESSORIES 42MM

TX-2042C
TX-2042D
Conveyor Track Mount 38.7
Conveyor Step Mount
60 43.4 42 Colors: Plated. Used With: EF-2044, EF-2045, EF-2047D, EF-2047F. Typical Applications: End mounting of conveyor rail for gravity conveyors, flow racks.
TX-2042DW
2.3
Colors: Plated. Used With: EF-2044, EF-2045, EF-2047D, EF-2047F. Typical Applications: Blade stop for flow racks, conveyors.
TX-0007
Conveyor Large Stop Mount
42mm Pipe Clamp

42 25
5 82 19
Colors: Plated. Used With: EF-2044, EF-2045, EF-2047D, EF-2047F. Typical Applications: Drop stop for flow racks, conveyors.
EMT42-1
Colors: Black. Used With: 42 pipe, screws, surface material. Typical Applications: Pipe clamp to attach surfaces to structure. Note: Adhesive not required.
EMT42-2
Pipe Clamp, Single Mount
Pipe Clamp, Double Mount 85
46
43 40 26 Surface Treatment: Zinc Plating. Used With: 42 pipe, self tapping or wood screws. Typical Applications: Attach flat surfaces such as table tops and shelves to pipe.
M8-30-42J M8-40-42J
22 Surface Treatment: Zinc Plating. Used With: 42 pipe, self tapping or wood screws. Typical Applications: Attach flat surfaces such as table tops and shelves to pipe.
M8-42J
30
M8
Colors: Black Coating or Conductive Plating. Used With: LJ and LEJ series of 42mm metal joints. Note: Tighten M8-30 and M8-40 with 6mm hex wrench.
Colors: Black Coating or Conductive Plating. Used With: LJ and LEJ series of 42mm metal joints. Note: Tighten M8-30-42J or M8-40-42J with 6mm hex wrench.
800-839-8823
C-15
www.creform.com
SECTION C
CREFORM 42MM TECHNICAL SPECIFICATIONS

Creform 42mm Pipe Strength
Experimental Conditions
The pipe rests freely at room temperature on two supports A force is applied at 1/2 A at a speed of 50mm/min.
Pipe 42 42
SECTION C
Part No. HL4, HLGA HLC H, HC, HGA, HGD
Proportional Limit 190kg (418 lbs.) 250kg (550 lbs.) 70kg (154 lbs.)
For comparison to standard 28 pipe.
28
* Proportional Limit refers to the point where any further force would permanently deform the pipe.
Holding Strength of Metal Joints

(Test conditions)
Max. Load
LJ LEJ HJ 100 kgf (220 lbf) 80 kgf (176 lbf) 80 kgf (176 lbf)
Test speed: 5mm/min. Temperature: Room temperature
28mm Pipe Metal Joints
Holding Strength of Metal Joints when a force was applied in the center.
Load Limit
LJ-1A LJ-6A LEJ-1A HJ-1 HJ-6 200 kgf (440 lbf) 150 kgf (330 lbf) 200 kgf (440 lbf) 80 kgf (176 lbf) 50 kgf (110 lbf)
28mm Pipe Metal Joints
Note: The above examples refer to metal joints which have been attached at the recommended torque of 9.8N-m (100 kgf-cm or 7-1/4 ft lb) for M-6 fastener and 10.78N-m (110 kgf-cm or 8 ft lb) for M-8 fasteners. These results will not be duplicated with other torque values, or in cases where pipe other than Creform standard pipe is used.
Determining 42mm Pipe Lengths

The following is true for most Creform joints. Please check the catalog for exact dimensions of an individual joint.
900mm -90mm 810mm Center to Center Dimension A Pipe Length Inside Joint (45mm x 2) Pipe Length
ESD anti static

CREFORM PLASTIC JOINTS 28MM

Plastic joints for connecting 28 pipe (H-, HC-, HPA-, HPB-). Unless otherwise noted, permanent attachment is accomplished using only specially formulated Creform Adhesive (EY-201). Dimensions are in millimeters. See Technical Section H for plastic joint data. When ordering, specify color code, see page B-1.
EY-201 J-4
Creform Adhesive See Technical Section page H-8 prior to use. See page G-2 for adhesive dispensing bottle.
20 30
50 Colors: Clear Liquid. Used With: Plastic joints except as noted. Note: Packaged in one pint container. MSDS sheet available.
J-5
Colors: Gray, Ivory. Used With: Three 28 pipes. Typical Applications: Corner junctions of structures.
J-6A, B
SECTION D
20 50 20 50 30 Colors: Gray, Ivory. Used With: Two 28 pipes. Typical Applications: Upper structure corners, cart handles.
J-7A, B
50
30
Colors: Gray, Ivory. Used With: Four 28 pipes. Typical Applications: Intermediate junctions of structures. Note: One 100mm axis is a through fit on J-6B.
J-7C
30 20 30 30
Colors: Gray, Ivory. Used With: Three 28 pipes. Typical Applications: Intermediate junctions of structures. Note: J-7B provides 100mm axis as through fit.
J-7E
Colors: Gray, Ivory. Used With: Two 28 pipes. Typical Applications: Intermediate junctions of structures. Note: 60mm axis is a through fit.
J-7W
30 20 30 30 60 10 34.5 20 75 95
Colors: Gray. Used With: 28 pipe, J-23E, and EF-4025 for temporary set of angle rotation. Typical Applications: Handle of height adjusting table, small shelf of carts.
800-839-8823 D-1
Colors: Black. Used With: HPA-, HPB- pipe, TM6-25 Bolt(4) and M6-P Nut(4). Typical Applications: Intermediate area of double base carts. Note: Works with J-105W.Tighten bolt & nut to 100kgcm (7-1/4 ft-lb) torque. No adhesive required.
www.creform.com

J-12A J-12B
30 50 50 20 20 50 30 50 20 30
Colors: Gray, Ivory. Used With: Four 28 pipes. Typical Applications: Outer intersection of structures.
SECTION D
Colors: Gray, Ivory. Used With: Three 28 pipes. Typical Applications: Intermediate intersection of structures. Note: 100mm axis is through fit.
J-12D
J-12C
20 17 17
20 30 30 17 50
J-13A
J-13B
50
50
34 34 Colors: Gray, Ivory. Used With: Two 28 pipes to form cross intersection. Typical Applications: Reinforcement of cart base.
J-13C
34 34 Colors: Gray, Ivory. Used With: Two 28 pipes to form cross intersection. Typical Applications: Reinforcement of cart base.
J-14
34 70 34 34
30 23
70 27 Colors: Gray, Ivory. Used With: Two 28 pipes to form 23 intersection, J-19 (67). Typical Applications: Structural bracing and reinforcement.
Colors: Gray, Ivory. Used With: Two 28 pipes to form cross intersection. Typical Applications: Reinforcement of cart base.
800-839-8823
D-2
www.creform.com

J-15A, B J-16
50 50
44 20 30 50
50 Colors: Gray, Ivory. Used With: Five 28 pipes. Typical Applications: Intermediate intersection of structures. Note: J-15B provides one 100mm axis as through fit.
J-18
J-19
34 30 50 25
67
50 20 Colors: Gray. Used With: Two parallel 28 pipes. Typical Applications: Door lock (34mm pitch). Note: Slip fit or adhesive bonding possible.
J-21
Colors: Gray, Ivory. Used With: Two 28 pipes to form 67 intersection, J-14 (23). Typical Applications: Structure bracing and reinforcement.
J-22A, B
20 30
73
Colors: Gray, Ivory. Used With: Three 28 pipes, J-22A(B), J-33, J-42, J-47, J-138. Typical Applications: 73 inclined top structure.
J-23A, B
Colors: Gray, Ivory (J-22B only). Used With: Four 28 pipes J-21, J-33, J-42, J-47, J-138. Typical Applications: 73 inclined top of structure. Note: J-22B is three pipe intersection with through fit.
J-23E
30 4 30 Colors: Gray, Ivory. Used With: Two 28 pipes. Typical Applications: Splice two ends of pipes. Note: J-23B is 80mm long and through fit.
800-839-8823 D-3
50
10
Colors: Gray. Used With: 28 pipe, J-7E, EF-4025 for temporary set of angle or rotation. Typical Applications: Handle of height adjusting work table, small shelf of carts.
www.creform.com
SECTION D
Colors: Gray, Ivory. Used With: Two parallel 28 pipes. Typical Applications: Door lock (44mm pitch). Note: Slip fit or adhesive bonding possible.

J-26 J-33
30 35
45 20
30
107 60 10 Colors: Gray, Ivory. Used With: Two 28 pipes, J-108, J-114, J-115. Typical Applications: 45 bracing reinforcement of structures.
SECTION D
Colors: Gray, Ivory. Used With: Three 28 pipes, J-21, J-22A(B), J-42, J-47, J-138. Typical Applications: 107 incline top of structures, corner.
J-42
J-38A
40 40 15 3 Colors: Gray, Ivory. Used With: 28 pipe. Typical Applications: Temporary locating slip clip for shelves. Note: Adhesive can be used for permanent attachment.
J-43
20 30 73 Colors: Gray, Ivory. Used With: Two 28 pipes, J-21, J-22A(B), J-33, J-47, J-138. Typical Applications: 73 incline top of structures, support.
J-46
25
65 40
27 13 30 Colors: Gray. Used With: Two 28 pipes. Typical Applications: Special angle support intersection. Note: For light applications only.
J-47
60 35 Colors: Gray, Ivory, Marine Blue. Used With: 28 pipe, shelf or table top materials. Typical Applications: Attach tops (plywood) with screws. Note: Top is removable if no adhesive is used.
J-49
107 15 20 30 Colors: Gray, Ivory. Used With: Two 28 pipes, J-21, J-22A(B), J-33, J-42, J-138. Typical Applications: Structural bracing and reinforcement. 5 Colors: Gray, Ivory, Marine Blue. Used With: 28 pipe. Typical Applications: Cap for pipe ends, foot of structure.
800-839-8823
D-4
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J-49D J-53A
110 5
3 Colors: Gray, Ivory. Used With: 28 pipe and TX-0015 rubber cap. Typical Applications: Foot of structure.
J-57A
50 Colors: Gray, Ivory. Used With: Two 28 pipes at 110mm distance. Typical Applications: Connect two parallel pipes for stability.
J-57B
SECTION D
34 30 2 30 50 Colors: Gray. Used With: Three 28 pipes. Typical Applications: Intersection of three pipes, one crossing.
J-59A
34 60
36 Colors: Gray. Used With: Two 28 pipes. Typical Applications: Intersection of two crossing pipes. Note: Higher strength than J-13A, B, or C.
J-59C
20 30
100
34 20 30
Colors: Gray, Ivory. Used With: Two 28 pipes for T-intersection, one crossing. Typical Applications: Additions or modifications to existing structures.
J-59D
J-59F
20 30
60
34 20 30
800-839-8823 D-5
Colors: Gray, Ivory. Used With: Double 28 pipe (HPA-, HPB-) H-, T-intersections. Typical Applications: Stand for gravity roller conveyor.
www.creform.com

J-66A J-66B
50 50
20
17 30 17
20
30
SECTION D
Colors: Gray, Ivory. Used With: Three 28 pipes for outer intersection. Typical Applications: Additions or modifications of existing structures.
J-68
Colors: Gray, Ivory. Used With: Three 28 pipes for outer intersection. Typical Applications: Additions or modifications of existing structures.
J-69
60 30 25 50 20 Colors: Gray, Ivory. Used With: Two 28 pipes at 60 intersection, one crossing. Typical Applications: Reinforcement bracing of structure. Note: Use with J-69.
J-71
30 70
30
70 26 Colors: Gray, Ivory. Used With: Two 28 pipes at 30 intersection, one crossing. Typical Applications: Reinforcement bracing of structure. Note: Use with J-68.
J-82B
34 34
4 30 Colors: Gray, Ivory. Used With: Two 28 pipe for end of crossing intersection. Typical Applications: Reinforcement for cart base.
J-82C
20 Colors: Gray, Ivory. Used With: 28 pipe, EF-1253 Series Channel. Typical Applications: Attach shelf rail on two sides of pipe.
J-96
17 40
20
30
20 Colors: Gray, Ivory. Used With: 28 pipe. EF-1253 Series Channel. Typical Applications: Attach shelf rail on one side of pipe. Colors: Gray. Used With: Three 28 pipes for outer intersection. Typical Applications: Additions or modifications of existing structures.
D-6 www.creform.com
800-839-8823

J-97 J-98
61
70 Colors: Gray. Used With: Three 28 pipes. Typical Applications: Corner base for stacking Creform structures.
J-99A
Colors: Light Blue (polyethylene). Used With: Intersection of 28 pipe, J-49. Typical Applications: Stacking light weight Creform structures.
J-99B
SECTION D
32 15 4
30
80
60 15
Colors: Gray, Ivory. Used With: 28 pipe. Typical Applications: Simple separation of components such as shelves.
J-99C
Colors: Gray, Ivory. Used With: 28 pipe. Typical Applications: Simple separation of components such as shelves.
J-100R, L
28.5 4 25 60 60 45 Colors: Gray, Ivory. Used With: 28 pipe. Typical Applications: Simple separation of components such as shelves.
J-103
30
15
30
Colors: Gray, Ivory. Used With: Two 28 pipes and mirror part. Typical Applications: Both left and right form push cart handle.
J-104
17 30 50
20
30
4 60 Colors: Gray, Ivory, Marine Blue. Used With: 28 pipe. adhesive, and screws. Typical Applications: Attach shelf or table top to pipe. Colors: Gray, Ivory. Used With: Three 28 pipes for outer intersection. Typical Applications: Additions or modifications of existing structures.
D-7 www.creform.com
800-839-8823

J-105R, L J-105W
20 67 50 70 30 Colors: Gray, Ivory. Used With: Four 28 pipes, EF-1000, EF-1028 Series, M8-40LW8. Typical Applications: Corner for caster attachment.
J-106
20 Colors: Black. Used With: Seven 28 pipes, TM6-25 (6), M6-P(6). Typical Applications: Caster attachment, double base cart. Note: Tighten bolts and nuts to 100kgcm (7-1/4 ft-lb) torque. Works with J-7W. No adhesive required.
J-108
SECTION D
67 20
45 45
70
30
20 35 30 Colors: Gray, Ivory. Used With: Three 28 pipes, J-26, J-114, J-115. Typical Applications: Dual 45 structure reinforcement brace.
J-110A
Colors: Gray, Ivory. Used With: Three 28 pipes, EF-1000, M8-40. Typical Applications: Caster attachment for flat cart.
J-110
28 2 3
28
14
13
Colors: Black (polyethylene). Used With: 28 pipe. Typical Applications: Pipe end plug for indoor use. Note: No adhesive required.
J-112A
Colors: Gray, Ivory. Used With: 28 pipe. Typical Applications: Pipe end plug for outdoor use (water resistant). Note: Use adhesive after fitting.
J-112B
50 30 90 30
50 15 90 15
Colors: Gray, Ivory. Used With: Two 28 pipes and plastic joint, shelf materials. Typical Applications: Bracket for attaching panel or board to structure interior. Note: For an intersection of two pipes.
800-839-8823
Colors: Gray, Ivory. Used With: Two 28 pipes and plastic joint, shelf materials. Typical Applications: Bracket for attaching shelf to structure interior. Note: For an intersection of two pipes.
D-8 www.creform.com

J-113 J-113A
34
34
50
50
Colors: Gray, Ivory, Marine Blue. Used With: 28 pipe, shelf material. Typical Applications: Intermediate shelf support bracket.
J-113B
Colors: Gray, Ivory, Marine Blue. Used With: 28 pipe, shelf material. Typical Applications: Intermediate shelf support bracket.
J-114
SECTION D
45 70
Colors: Gray, Ivory. Used With: 28 pipe, shelf material. Typical Applications: Intermediate shelf support bracket.
J-115
30 35 Colors: Gray, Ivory. Used With: Three 28 pipes forming two 45 angles, J-26, J-108, J-115. Typical Applications: Structure reinforcement and bracing. 90
J-118A
30 45 35 45 110 Colors: Gray, Ivory. Used With: Three 28 pipes forming two 45 angles, J-26, J-108, J-114. Typical Applications: Structure reinforcement and bracing.
J-118B
4 30
20 30 Colors: Gray, Ivory. Used With: Two 28 pipes. Typical Applications: Corner joint.
J-119A
4 34 30
20
20 30 30 Colors: Gray, Ivory. Used With: Three 28 pipes. Typical Applications: Three-pipe exterior corner of structure.
Colors: Gray, Ivory. Used With: Two 28 pipes. Typical Applications: Intermediate T-intersection of structure. Note: 34mm axis is through fit.
800-839-8823 D-9
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J-119B J-120A
4 34 30
20 30 Colors: Gray, Ivory. Used With: Three 28 pipes. Typical Applications: Three-pipe exterior corner of structure. Note: 34mm axis is through fit.
J-120B
20
30
Colors: Gray, Ivory. Used With: Three 28 pipes. Typical Applications: T-intersection for intermediate areas.
J-121A
SECTION D
Colors: Gray, Ivory. Used With: Three 28 pipes. Typical Applications: Intermediate intersection of structure. Note: 34mm axis is through fit.
J-121B
Colors: Gray, Ivory. Used With: Five 28 pipes. Typical Applications: Outer intersection of structure.
J-122
Colors: Gray, Ivory. Used With: Five 28 pipes. Typical Applications: Intermediate intersection of structure. Note: 34mm axis is through fit.
J-123
Colors: Gray. Used With: Three 28 pipes. Typical Applications: Connect one crossing pipe to two parallel pipes for stability.
J-124A
Colors: Gray, Ivory. Used With: Two 28 pipes. Typical Applications: T-intersection with 15.5mm offset for cart shelves.
800-839-8823
Colors: Gray, Ivory. Used With: Three 28 pipes forming 45 corner angle. Typical Applications: Angular corner.
D-10
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J-124B J-125A
Colors: Gray, Ivory. Used With: Three 28 pipes forming 45 interior angle. Typical Applications: Angular intersection.
J-125B
Colors: Gray, Ivory. Used With: Four 28 pipes. Typical Applications: Intermediate T-intersection of structure.
J-131S
SECTION D
34
20 30 Colors: Gray, Ivory. Used With: Four 28 pipes. Typical Applications: Intermediate intersection of structure. Note: 34mm axis is through fit.
J-138
12 Colors: Black, Ivory (polyacetal). Used With: 28 pipe, screw. Typical Applications: Location for rotating area such as safety shelf door. Note: Use with HJ-8, HJ-10, for example.
J-140
107
37 30 20 Colors: Gray, Ivory. Used With: Three 28 pipes, J-21, J-22A(B), J-33, J-42, J-47. Typical Applications: 107 intermediate intersection of structure. Note: Horizontal axis is through fit.
J-143
Colors: Gray (ASA), White (PEM). Used With: 28 pipes, HJ-8, HJ-10. Typical Applications: Rotation and fixed side of hinge. Note: Gray secured with adhesive, white PEM loose.
J-145
50 30 90
3.5
1.5
32
Colors: Gray, Ivory. Used With: Two 28 pipes and plastic joint, J-5, J-118 for example. Typical Applications: 90 corner brace for structures.
800-839-8823 D-11
Colors: Gray, Ivory. Used With: J- series of joints. Typical Applications: Plug unused openings of plastic joint.
www.creform.com

J-147 J-150
45 40 60 4 30 Colors: Gray, Ivory. Used With: Two parallel 28 pipes. Typical Applications: Bond or slip fit for rotation as a hinge for folding table.
J-159
34
SECTION D
Colors: Gray, Ivory. Used With: Two 28 pipes. Typical Applications: End crossing intersection such as a cart base. Note: Added strength over J-71.
J-166
27 3 40 7 20 Colors: Black. Used With: Intersection into 28 pipe. Typical Applications: Handle base of flat cart. Note: For pipe end reinforcement. No adhesive required.
J-170
Colors: Black, Ivory. Used With: 28 pipe, wiring or electrical cords. Typical Applications: Routing & securing wiring to pipe for lights on workstations. Note: No adhesive required.
JF1-118B
I.D. 28
38
15 10 O.D 33
17 35 Colors: Gray, Ivory. Used With: Two 28 pipes (standard and flat). Typical Applications: T-intersection to support shelf, display labels on flow rack. Note: Alternative to MF1-1.
JG-13-EBL
Colors: Black. Used With: 28 pipe and metal or plastic joints. Typical Applications: Used with joints to taper edge. Note: Adhesive can by used for permanent attachment.
JG-11A
85
40
60 28 Colors: Gray, Ivory. Used With: Three 28 pipes. Typical Applications: Corner guard for carts, bin stand, workstations. Note: Bottom pipe inserts 28mm.
800-839-8823
25.5 Colors: Black (ESD). Used With: 28 pipe and JG-15B. Typical Applications: Support base for roller conveyors. ESD anti static
D-12
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JG-13W-EBL JG-15B-EBL
40 12.5
25.5
25.5 Colors: Black (ESD). Used With: JB-160 and JG-13 or JG-13W. Typical Applications: Shaft for gravity roller conveyors. Note: Fits into JG-13 or JG-13W and is removable.
JE-101 SET
J-23C
32 39.5 Colors: Gray, Ivory. Used With: One 28 pipe, one 32 joint. Typical Applications: Splice ends of two different size pipes.
34 35 69
39
Colors: Gray, Ivory, Marine Blue. Used With: One 32 pipe (glued), one 28 pipe (slip fit). Typical Applications: Length adjustment area such as height adjustable table or adjustable width flow racks.
Roller Conveyors using HBG- or HBGA- 32mm Pipe

L = 200 - 1500 PL 12 JB-160-EBL 32 JG-15B-EBL JG-13-EBL
17
W = PL + 60 W = L + 55
Note: Please reference Technical Section page H-7 for complete info about Creform roller pipe.
800-839-8823
D-13
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ESD anti static
SECTION D
Colors: Black (ESD). Used With: 28 pipe and JG-15B. Typical Applications: Dual support base for parallel line roller conveyors.

JB-4 JB-5
20
60 20 40 60 40 Colors: Gray. Used With: Two 32 pipes. Typical Applications: Handle area of carts, work stations.
JB-7B
Colors: Gray. Used With: Three 32 pipes. Typical Applications: Corner intersection of work station.
SECTION D
JB-6B
20 40 20 120 40
120
Colors: Gray. Used With: Three 32 pipes. Typical Applications: Intermediate areas of work stations. Note: One axis is through fit.
JB-12B
Colors: Gray. Used With: Two 32 pipes. Typical Applications: Intermediate areas of work stations. Note: 120mm axis is through fit.
JB-13B
20 120
60 40 38 38
Colors: Gray. Used With: Three 32 pipes. Typical Applications: Exterior areas of work stations. Note: 120mm axis is through fit.
JB-15B
Colors: Gray. Used With: Two 32 crossing pipes. Typical Applications: Reinforcement intersection of work stations.
JB-23B
120
20
40
60 Colors: Gray. Used With: Four 32 pipes. Typical Applications: Intermediate area of work stations. Note: One 120mm axis is through fit.
800-839-8823
100 Colors: Gray. Used With: Two 32 pipes. Typical Applications: Intermediate junction of two pipes to adjust height, level surfaces.
D-14 www.creform.com

JB-26 JB-38A
40 40
45
15 75 10 Colors: Gray. Used With: Two 32 pipes at 45 angle. Typical Applications: Brace reinforcement for shelves, work station.
JB-49
JB-59C
38
15 5 Colors: Gray. Used With: 32 pipe. Typical Applications: End cap for legs of work station, shelf.
JB-71
20 40 Colors: Gray. Used With: Two 32 pipes form crossing T-intersection. Typical Applications: Adding or modifying existing structure, additional reinforcement.
JB-110
32 38 2.5 4 34 Colors: Gray. Used With: Two 32 pipes form crossing T-intersection. Typical Applications: Exterior reinforcement for shelves, work stations.
JB-118B
17.5
Colors: Black. Used With: 32 pipe. Typical Applications: Insert to plug exposed ends of pipe. Note: No adhesive required.
JB-160-EBL
31.5 38 1.5
2.5 20 40 Colors: Gray. Used With: Two 32 pipes. Typical Applications: Intermediate T-intersection for work stations, shelves.
800-839-8823 D-15
13
29 Colors: Black (ESD). Used With: 32 HBG- or HBGA- pipe and JG-15B EBL. Typical Applications: Bearing areas of gravity conveyors. Note: Insert by tapping in with a hammer or mallet. No adhesive required.
www.creform.com
ESD anti static
SECTION D
Colors: Gray. Used With: 32 pipe. Typical Applications: Temporary or permanent location mark for leveling or adjusting shelves.
CREFORM ACCESSORIES PART NUMBER-TO-PAGE NUMBER INDEX
Part Number DA1-S DA2-S DB1-S EB-1080 EB-1080A EB-4228SET EF-1000 EF-1000A EF-1002B EF-1002C EF-1002F EF-1002G EF-1006 EF-1006A EF-1007 EF-1008B EF-1010A EF-1010B EF-1010C EF-1010D EF-1010E EF-1012 EF-1012A EF-1014A EF-1014B EF-1014C EF-1021 EF-1022S EF-1023 EF-1025 EF-1028LL EF-1028LR EF-1028SL EF-1028SR EF-1200L EF-1200S EF-1203 EF-1203A EF-1204 EF-1205 EF-1205A EF-1206S EF-1206W EF-1209A EF-1209B EF-1209CA EF-1212 EF-1250A EF-1250B EF-1251 EF-1252A EF-1252B EF-1252C EF-1253 EF-1253A EF-1253B EF-1253C EF-1253D EF-1253E EF-1253F
Description WIRE DUCT WIRE DUCT WIRE DUCT PIPE REDUCER, 80 MM PIPE REDUCER, 114 MM FLAT HINGE SET W/BUSHING CASTER STRAP, UPPER, 70 MM CASTER STRAP, UPPER, 82 MM CASTER STRAP, LOWER, 70 MM CASTER SUPPORT PLATE, 70 MM CASTER STRAP, LOWER, 82 MM CASTER SUPPORT PLATE, 82 MM METAL PIPE CONNECTOR, 65 MM CONNECTOR, 90 MM TEMPORARY PIPE UNION PIPE CLAMP, SINGLE MOUNT PIPE REST, LOWER GATE PIPE REST, UPPER GATE PIPE REST, 20 MM PIPE REST, 40 MM PIPE REST, 60 MM HANGER, PARALLEL HOOK HANGER, PERPENDICULAR HOOK SLEEVE HANGER, C-TYPE SLEEVE HANGER, U-TYPE HANGER END CAP METAL GUARD SLEEVE, U-TYPE FORK POCKET DOUBLE BASE CORNER SLEEVE END CAP WITH RING CORNER SUPPORT PLATE, LEFT CORNER SUPPORT PLATE, RIGHT CORNER SUPPORT PLATE, LEFT CORNER SUPPORT PLATE, RIGHT EXTENDED ADJUSTER FOOT ADJUSTER FOOT PLASTIC PIPE CAP, METAL CLAD PLASTIC PIPE CAP, RUBBER CLAD METAL END PLUG, ESD STACKING BRACKET, ROUND STACKING BRACKET, SQUARE STANCHION MOUNT, SINGLE PIPE STANCHION MOUNT, TWO PIPES HEIGHT ADJUSTER FOOT, FULL BASE HEIGHT ADJUSTER FOOT, FLUSH THREADED METAL INSERT GROUNDING CAP END SNAP REST END SNAP RETAINER CLIP PIPE DOUBLER PIPE COVER PIPE FACING, SMALL PIPE FACING, LARGE L-CHANNEL, 20 MM L-CHANNEL, 30 MM L-CHANNEL, 40 MM L-CHANNEL, 47 MM L-CHANNEL, 60 MM L-CHANNEL, 90 MM T-CHANNEL, 20 MM
Page E-4 E-5 E-5 E-17 E-17 E-12 E-2 E-2 E-2 E-2 E-2 E-2 E-17 E-17 E-17 E-14 E-17 E-17 E-17 E-17 E-17 E-18 E-18 E-18 E-18 E-18 E-18 E-18 E-18 E-19 E-2 E-2 E-2 E-2 E-10 E-10 E-11 E-11 E-19 E-11 E-11 E-11 E-11 E-11 E-12 E-12 E-19 E-19 E-19 E-3 E-3 E-3 E-3 E-3 E-3 E-3 E-3 E-4 E-4 E-4
Part Number EF-1253G EF-1253H EF-1253J EF-1254 EF-1257 EF-1351 EF-2001SET EF-2003 EF-2005C EF-2006 EF-2009A EF-2009B EF-2010 EF-2012L EF-2012R EF-2013A EF-2013B EF-2013C EF-2013D EF-2015 EF-2016A EF-2016B EF-2016D EF-2017 EF-2044 EF-2044C EF-2044D EF-2044DW EF-2044E EF-2044F EF-2044H EF-2044J EF-2044M EF-2044P EF-2045 EF-2045D EF-2045DW EF-2046 EF-2047A EF-2047B EF-2047CF EF-2047D EF-2047DN EF-2047F EF-2048A EF-2048B EF-2048P EF-2049 EF-2060C EF-2060D EF-2061A EF-2061B EF-2061E EF-2070A EF-2070B EF-2070C EF-2070D EF-2211 EF-2901 EF-3000A
Description T-CHANNEL, 30 MM U-CHANNEL, 20 MM C-CHANNEL, 10 MM SLEEVE HINGE PIPE COVER WITH PANEL SLOT CORNER BOLT QUICK RELEASE HITCH SET SEPARATOR CLAMP QUICK RELEASE GATE STRAP METAL SLEEVE GUARD, 284 MM MAGNETIC CATCH MAGNETIC CATCH PARALLEL PIPE STRAP SHELF LOCK MOUNT SET, LEFT SHELF LOCK MOUNT SET, RIGHT RACK LABEL HANGER, 260 MM RACK LABEL HANGER, 150 MM RACK LABEL HANGER, 260 MM RACK LABEL HANGER, 150 MM PIPE CLAMP, WITHOUT BLADE HITCH SET, 530 MM TONGUE HITCH SET, 630 MM TONGUE HITCH SET, 830 MM TONGUE TIE BAR, 1220 MM BASE LENGTH CONVEYOR, 34 MM PLASTIC WHEEL CONVEYOR MOUNT CONVEYOR MOUNT, STOP CONVEYOR MOUNT, LARGE STOP CONVEYOR UNION CONVEYOR SUPPORT CONVEYOR SLIDE PIPE UNION CONVEYOR MOUNT, UNION FLEX CONVEYOR TRACK CONNECTOR CONVEYOR TRACK STABILIZER CONVEYOR, 44 MM PLASTIC WHEEL CONVEYOR MOUNT W/TALL STOP CONVEYOR MOUNT W/EXTENDED STOP CONVEYOR, ALUMINUM RAIL CONVEYOR WHEEL, 34 MM CONVEYOR WHEEL, 44 MM CONVEYOR WHEEL, FLANGED CONVEYOR, NARROW WHEEL CONVEYOR WHEEL, NARROW CONVEYOR, FLANGED WHEEL CONVEYOR SLIDE CARRIER, 42 MM CONVEYOR SLIDE CARRIER,50 MM CONVEYOR END CLIP, BLACK CONVEYOR AXLE SLIDE PIPE UNION SLIDE PIPE CROSSOVER MOUNT SLIDE PIPE MOUNT SLIDE PIPE MOUNT W/STOP SLIDE PIPE MOUNT, LARGE STOP SLIDE PIPE PLUG MOUNT SLIDE PIPE PLUG MOUNT W/STOP SLIDE PIPE PLUG, FLUSH MT W/STOP SLIDE PIPE PLUG MT, W/LARGE STOP PARALLEL PIPE CLAMP CLEAR LABEL HOLDER, 180 MM ROTATING CROSS JOINT
Page E-4 E-4 E-4 E-12 E-4 E-19 E-13 E-19 E-19 E-20 E-20 E-20 E-20 E-20 E-20 E-14 E-14 E-14 E-14 E-15 E-13 E-13 E-13 E-13 E-5 E-6 E-6 E-6 E-6 E-6 E-6 E-7 E-7 E-7 E-5 E-6 E-6 E-7 E-7 E-7 E-7 E-5 E-7 E-5 E-8 E-8 E-7 E-8 E-15 E-15 E-16 E-16 E-16 E-16 E-16 E-16 E-16 E-20 E-14 E-20
Part Number EF-3000B EF-4004 EF-4006 EF-4008 EF-4011 EF-4012 EF-4013 EF-4014 EF-4016 EF-4017 EF-4018L EF-4018LNI EF-4022 EF-4023 EF-4024 EF-4025 EF-6001 EF-6001A EF-6002 EF-6002A EF-6003A EF-6045 EF-6045C EF-6045CNI EF-6045D EF-6045DNI EF-6045DW EF-6045DWNI EF-6045ESD EF-6045F EF-6045FNI EF-6046 EF-6046ESD EF-6047A EF-6047AESD EF-6048A EF-6048AESD EF-6049 EMT-1 EMT-2 SP-550/25 SP-550/50 TFL-130 TX-0009 TX-0010 TX-0015 TX-0016 TX-0018 TX-0020 TX-0070 TX-0070A TX-0070B
Description ROTATING CROSS JOINT, OPEN CAP TYPE HINGE UNION CAP TYPE HINGE UNION PIPE HINGE SET, 70 MM LOCKING END CAP SLEEVE TYPE CATCH LOCK SNAP LATCH SET, LONG SNAP LATCH SET, SHORT DOUBLE HINGE SET HINGE SLEEVE SET METAL PIPE CLAMP, FLAT NICKEL, ESD, PIPE CLAMP, FLAT UPPER CORNER SUPPORT SET SHELF HOOK DOOR LATCH SPRING, 85MM LONG TOOL HOLDER, 50 MM, NO NOTCH TOOL HOLDER, 50 MM, NOTCH TOOL HOLDER, 60 MM, NO NOTCH TOOL HOLDER, 60 MM, NOTCH, IVORY TOOL HOLDER, 70 MM, NOTCH, IVORY CONVEYOR, MINI, PLASTIC WHEEL MINI CONVEYOR MT. MINI CONVEYOR MT., ESD MINI CONVEYOR MT. W/STOP MINI CONVEYOR MT. W/STOP, ESD MINI CONVEYOR MT. W/LG STOP MINI CONVEYOR MT. W/LG STOP, ESD ESD CONVEYOR, 28 MM PLASTIC WHEEL MINI CONVEYER STABILIZER MINI CONVEYER STABILIZER, ESD CONVEYOR, MINI ALUM RAIL CONVEYOR, ESD MINI ALUM RAIL MINI-CONVEYOR WHEEL MINI-CONVEYOR WHEEL MINI-CONVEYOR SLIDE MINI-CONVEYOR SLIDE, ESD MINI-CONVEYOR STAINLESS AXLE PIPE CLAMP, SINGLE MOUNT PIPE CLAMP, DOUBLE MOUNT SPRING FOR LEVELING CART SPRING FOR LEVELING CART FLOOR LOCK CREFORM/BOSCH INTERFACE HEAVY DUTY ADJUSTER FOOT RUBBER END CAP CLEAR LABEL HOLDER RUBBER END PLUG MINI-CONVEYOR TRACK CONNECTOR TOOL HOLDER, W/PLASTIC INSERT TOOL HOLDER, METAL BODY PLASTIC INSERT FOR TOOL HOLDER
Page E-20 E-21 E-21 E-12 E-21 E-21 E-21 E-21 E-12 E-13 E-15 E-15 E-21 E-21 E-22 E-22 E-22 E-22 E-22 E-22 E-22 E-8 E-8 E-8 E-8 E-8 E-9 E-9 E-8 E-9 E-9 E-9 E-9 E-9 E-9 E-9 E-10 E-10 E-14 E-15 E-22 E-22 E-22 E-22 E-11 E-10 E-14 E-10 E-9 E-22 E-22 E-22
SECTION E
800-839-8823
www.creform.com
CREFORM ACCESSORIES INDEX
Caster Hardware ................ E-2
Channel and Extrusions ................ E-3 thru 5
Conveyors ................ E-5 thru 8
Mini Conveyors ....... E-8 thru 10
Feet ........................ E-10 thru 12
Hinges ........................ E-12 & 13
Hitches ............................... E-13
Label Holders ..................... E-14
Pipe Clamps .............. E-14 & 15
Slide Pipe Mounts ..... E-15 & 16
Miscellaneous ...... E-17 thru 22
800-839-8823
E-1
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SECTION E
CREFORM ACCESSORIES CASTER HARDWARE

See bolt-on casters listed in Section F. Dimensions are in millimeters. See Technical Section H for caster installation instructions.
EF-1000 EF-1002B
Upper Strap, for Plastic
Lower Strap, for Plastic
35
70
35
70
Surface Treatment: Plated. Used With: 28 pipes, M8 Hex Bolt, Caster, Hitch. Typical Applications: Attach casters to tables, racks, & carts assembled with plastic joints.
EF-1000A
Surface Treatment: Plated. Used With: 28 pipes, M8 Hex Bolt, EF-1000, Caster, Hitch. Typical Applications: Attach casters to tables, racks, & carts assembled with plastic joints.
EF-1002F
Upper Strap, for Metal
Lower Strap, for Metal
SECTION E
82 35 Surface Treatment: Plated. Used With: 28 pipes, M8 Hex Bolt, Caster, Hitch. Typical Applications: Attach casters to tables, racks, & carts assembled with metal joints.
EF-1002C
35
82
Surface Treatment: Plated. Used With: 28 pipes, M8 Hex Bolt, EF-1000A, Caster, Hitch. Typical Applications: Attach casters to tables, racks, & carts assembled with metal joints.
EF-1002G
Support Plate, for Plastic
Support Plate, for Metal 112 82 147 84.5
Surface Treatment: Plated. Used With: 28 pipes, M8 Hex Bolts (2), EF-1000 (2), Caster, Typical Applications: Attach casters to tables, racks, & carts assembled with plastic joints.
EF-1028SR/L
125 105 Surface Treatment: Plated. Used With: 28 pipes, M8 Hex Bolts (2), EF-1000A (2), Caster, Typical Applications: Attach casters to tables, racks, & carts assembled with metal joints.
EF-1028LR/L
Corner Plate, Small Right 102 20.5 84.5 207 60 Surface Treatment: Plated. Used With: 28 pipes, J-105R/L, M8-40 Hex Bolts (2), EF-1000 (2). Typical Applications: Provides added strength for casters attached to carts assembled with plastic joints. Note: M6-15 Hex Bolt included.
800-839-8823
Corner Plate, Large Right 32 102
M6 32 M6 242 60 Surface Treatment: Plated. Used With: 28 pipes, J-105R/L, M8-40 Hex Bolts (2), EF-1000 (2). Typical Applications: For attaching 200 Series casters to carts assembled with plastic joints. Note: M6-15 Hex Bolt included.
E-2 www.creform.com
123.5
CREFORM ACCESSORIES CHANNEL & EXTRUSIONS

Dimensions are in millimeters. When ordering, specify color code, see page B-1.
EF-1251 EF-1252A
Pipe Doubler 2000
Pipe Cover
12.5 34.5
2000 20 Colors: Ivory. Used With: 28 pipe, Creform adhesive. Typical Applications: Increases pipe O.D. to equal joint dia. for smooth flow rack surface.
EF-1252C
Colors: Gray, Ivory. Used With: Two 28 pipes, Creform adhesive. Typical Applications: Join two pipes for increased strength for flow racks, shelves.
EF-1252B
Pipe Facing, Small
Pipe Facing, Large
20 2000 Colors: Ivory. Used With: 28 pipe, Creform adhesive. Typical Applications: Provide flat shelf surface without a step at joint.
EF-1253
2000 Colors: Light Gray. Used With: 28 pipe, Creform adhesive. Typical Applications: Flat surface of shelf, rack to attach identification labels.
EF-1253A
L-Channel Rail, 20mm
L-Channel Rail, 30mm 9 19.5 30
3000 Colors: Light Gray. Used With: J-82B or J-82C. Typical Applications: Rail for drawer or product shelf.
EF-1253B
Colors: Light Gray. Used With: J-82B or J-82C. Typical Applications: Rail for drawer or product shelf.
EF-1253C
800-839-8823
E-3
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SECTION E
20
34

EF-1253D EF-1253E
L-Channel Rail, 90mm 41 90
EF-1253F
10
3000
Colors: Light Gray. Used With: J-82B or J-82C. Typical Applications: Rail for drawer or product shelf.
EF-1253G
T-Channel Rail, 20mm 3000

SECTION E
T-Channel Rail, 30mm 20 3000 30
20 3 20 Colors: Light Gray. Used With: J-82B or J-82C. Typical Applications: Rail for drawer or product shelf of continuous part storage.
EF-1253H
30 3 30 Colors: Light Gray. Used With: J-82B or J-82C. Typical Applications: Rail for drawer or product shelf of continuous part storage.
EF-1253J
U-Channel Rail, 20mm 3000 20
C-Channel Rail, 10mm 21 9.5 3000
20 Colors: Light Gray. Used With: J-82B or J-82C. Typical Applications: Flat part separator for carts, shelves.
EF-1257
8 Colors: Light Gray. Used With: J-82B or J-82C. Typical Applications: Flat part separator for carts, shelves.
DA1-S
Pipe Cover w/Panel Slot
Wire Duct 2000
.09
28
16
2000
27.8 Colors: White Gray. Used With: 28 pipe, Creform adhesive optional. 0.125" panel. Typical Applications: Clips over pipe and provides a receiver slot for a thin panel.
800-839-8823
Colors: Gray, Ivory. Used With: 28 pipe, Creform adhesive. Typical Applications: Wire duct along pipe.
E-4
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DA2-S DB1-S
Wire Duct
2000 21
Wire Duct 2000 11
27.8 Colors: Light Gray, Ivory. Used With: 28 pipe, Creform adhesive. Typical Applications: Wire duct along pipe.
20 Colors: Light Gray, Ivory. Used With: 28 pipe, Creform adhesive. Typical Applications: Wire duct along pipe.
Dimensions are in millimeters. See Technical Section H for conveyor data.
EF-2044
EF-2045
Conveyor, Plastic Wheel 34mm 7.5
Conveyor, Plastic Wheel 44mm 12.5
35 40
4000 3000 2500
35 4000 40 Construction: Aluminum, plastic, & stainless steel axles. Used With: 28 pipe, various mounts. Typical Applications: For flow racks and gravity conveyors. Notes: Provides higher clearance than EF-2044.
EF-2047F
Construction: Aluminum, plastic, & stainless steel axles. Used With: 28 pipe, various mounts. Typical Applications: For flow racks and gravity conveyors.
EF-2047D
Conveyor, Narrow Wheel 44mm 10 13 35
Conveyor, Flanged Wheel 34 35 13 4000 40 Construction: Aluminum, plastic, & stainless steel axles. Used With: 28 pipe, various mounts. Typical Applications: Gravity flow applications where side guidance is required.
www.creform.com
4000 40 Construction: Aluminum, plastic, & stainless steel axles. Used With: 28 pipe, various mounts. Typical Applications: Gravity flow applications for boxes with guidance grooves molded in bottom.
800-839-8823 E-5
SECTION E
CREFORM ACCESSORIES CONVEYORS

EF-2044C EF-2044D
Conveyor Track Mount 38.7
Conveyor Track Mt. w/Stop 38.7 25
60 2.3 43.4 28 Surface Treatment: Plated. Used With: 28 pipe, EF-2044, EF-2045, EF-2047D, EF-2047F. Typical Applications: End mounting of conveyor rail for gravity conveyors, flow racks.
EF-2045D
60 43.4 28 Surface Treatment: Plated. Used With: 28 pipe, EF-2044, EF-2045, EF-2047D, EF-2047F. Typical Applications: End mount of conveyor rail with blade stop for flow racks, conveyors. Note: See also EF-2045D. 2.3
EF-2044DW
Conveyor Track Mt. w/High Stop

SECTION E
Conveyor Track Mt. w/Stop 25 38.7
60 Surface Treatment: Plated. Used With: EF-2044, EF-2045, EF-2047D, EF-2047F. Typical Applications: Blade stop for flow racks, conveyors. Note: Stop is 12mm higher than EF-2044D.
EF-2045DW
43.4 28 Surface Treatment: Plated. Used With: 28 pipe, EF-2044, EF-2045, EF-2047D, EF-2047F. Typical Applications: End mount of conveyor rail to double pipes for flow racks, conveyors. Note: See also EF-2045DW. 2.3
EF-2044E
Conveyor Track Mt. w/High Stop
Conveyor Track Union
60 2.3
38.7 28 2.3 60 43.4
Surface Treatment: Plated. Used With: 28 pipe, EF-2044, EF-2045, EF-2047D, EF-2047F. Typical Applications: Drop stop for flow racks, conveyors. Note: Stop is 12mm higher than EF-2044DW.
EF-2044F
Surface Treatment: Plated. Used With: 28 pipe, EF-2044, EF-2045, EF-2047D, EF-2047F. Typical Applications: Crossing intersection of pipe and conveyor rail for flow racks, conveyors.
EF-2044H
Conveyor Track Stabilizer 60 43.4 35.5
Conveyor/Slide Pipe Union 43.4 39.9
60 1.2 28 Surface Treatment: Plated. Used With: 28 pipe, EF-2044, EF-2045, EF-2047D, EF-2047F. Typical Applications: Intermediate mounting of conveyor rail for gravity conveyors, flow racks.
800-839-8823
38
1.2 50 Surface Treatment: Plated. Used With: 28 pipe, slide pipe (HK-), EF-2044, EF-2045, EF2047D, EF-2047F. Typical Applications: Transition from conveyor to slide pipe for flow racks, conveyors.
E-6 www.creform.com

EF-2044J EF-2044M
Conveyor Track Union, Flex
Conveyor Track Connector
60 1.2
38 1.2 60
35.5 43.4 Surface Treatment: Plated. Used With: EF-2044, EF-2045, EF-2047D, EF-2047F. Typical Applications: Connect runs of conveyor rails.
EF-2048P
Surface Treatment: Plated. Used With: 28 pipe, EF-2044, EF-2045, EF-2047D, EF-2047F. Typical Applications: Adjusting the angle of conveyor at a pipe intersection.
EF-2044P
Conveyor Stabilizer
Conveyor Clip
Surface Treatment: Plated. Used With: 28 pipe, EF-2044, EF-2045, EF-2047D, EF-2047F. Typical Applications: Mount for conveyor rail at off loading areas of flow racks, conveyors.
EF-2046
Material: Plastic, Black. Used With: EF-2044, EF-2045, 2047D, 2047F. Typical Applications: Plastic wheel conveyors EF-2044 & EF-2045, 2047D, 2047F.
EF-2047A, B
Conveyor Track
Conveyor Wheel, 34 & 44 34 44
21
Material: Aluminum. Used With: EF-2047 A/B, CF, DN, EF-2048A/B/P, EF-2049. Typical Applications: Plastic wheel conveyors EF-2044, EF-2045. Note: 2500, 3000, & 4000mm lengths available.
EF-2047CF
Material: Plastic, Black and color wheels available. Used With: (A) EF-2046, EF-2048A, EF-2049; (B) EF-2046, EF-2048B, EF-2049. Typical Applications: Plastic wheel conveyors EF-2044 (A) or EF-2045 (B).
EF-2047DN
Conveyor Wheel, Flanged 34
Conveyor Wheel, Narrow 44
10
21 3.4 44 Material: Plastic, Black. Used With: EF-2046, EF-2049, EF-2048B. Typical Applications: Flanged conveyor wheel where side guidance is required.
800-839-8823 E-7
Material: Plastic, Black. Used With: EF-2046, EF-2049, EF-2048B. Typical Applications: Narrow conveyor wheel for boxes with guidance grooves molded in bottom.
www.creform.com
SECTION E

EF-2048A, B EF-2049
Slide, 34 (A) & 44 (B)
Conveyor Wheel Axle
36
Material: Plastic, Black. Used With: (A) EF-2046, EF-2047A, EF-2049; (B) EF-2046, EF-2047B, EF-2049. Typical Applications: Plastic wheel conveyors EF-2044, EF-2045, EF-2047D & EF-2047F.
Material: Stainless Steel. Used With: EF-2046, EF-2047 A/B, EF-2048 A/B. Typical Applications: Stainless steel axle for conveyor wheels.
SECTION E
CREFORM ACCESSORIES MINI CONVEYORS

EF-6045
EF-6045 ESD
Mini Conveyor, Plastic Wheel 28mm 7.5
Mini ESD Conveyor, Plastic Wheel 28mm 7.5
24.5 29.5
4000 2500
24.5 4000 29.5 Construction: Aluminum, plastic, & stainless steel axles. Used With: 28 ESD pipe, EF-6045 conveyor mounts. Typical Applications: Gravity flow applications requiring anti-static conveyor.
EF-6045D, NI
Construction: Aluminum, plastic, & stainless steel axles. Used With: 28 pipe, EF-6045 conveyor mounts. Typical Applications: Gravity flow applications. Note: Smaller version of EF-2044.
EF-6045C, NI
Mini Conveyor, Track Mount 28.5
Mini Conveyor, Track Mount w/Stop 28.5 27.4
50 2.3 28 33.5 Surface Treatment: Plated, NI conductive plated. Used With: 28 pipe and mini conveyor components. Typical Applications: End mounting of conveyor rail for gravity conveyors, flow racks.
800-839-8823
50 2.3 28 33.5
Surface Treatment: Plated, NI conductive plated. Used With: 28 pipe and mini conveyor components. Typical Applications: Blade stop for flow racks, conveyor. ESD anti static
E-8
www.creform.com

EF-6045DW, NI EF-6045F, NI
Mini Conveyor, Track Mt. w/High Stop 34.2 28.5 60 33.5 28 Surface Treatment: Plated, NI conductive plated. Used With: 28 pipe and mini conveyor components. Typical Applications: Drop stop for flow racks, conveyors.
TX-0020
Mini Track Stabilizer 50 33.5 28.5
2.3
43.4 28 Surface Treatment: Plated, NI conductive plated. Used With: 28 pipe and mini conveyor components. Typical Applications: Intermediate mounting of conveyor rail for gravity conveyors, flow racks.
EF-6046
Mini-Conveyor Track Connector 60 28.5 120 33.5 Colors: Plated. Used With: EF-6045 conveyor. Typical Applications: Connects runs of conveyor rails. Note: Features intermediate conveyor stop.
EF-6046 ESD
Mini Conveyor Track
2500 4000
24.5 29.5
Material: Aluminum. Used With: EF-6047A, EF-6048A & EF-6049. Typical Applications: Plastic wheel conveyor EF-6045. Note: 2500 & 4000 length available.
EF-6047A
Mini ESD Conveyor Track
Mini Conveyor Wheel 28
4000 24.5 29.5 Material: Aluminum. Used With: EF-6047A ESD, EF-6048A ESD & EF-6049. Typical Applications: ESD plastic wheel conveyor EF-6045 ESD. Note: 4000 length available.
EF-6047A ESD
16
Material: Plastic, Black. Used With: EF-6046, EF-6048A, EF-6049. Typical Applications: Plastic wheel conveyors EF-6045.
EF-6048A
Mini ESD Conveyor Wheel 28
Mini Slide
16
Material: ESD plastic, Black. Used With: EF-6046 ESD, EF-6048A ESD, EF-6049. Typical Applications: Plastic wheel conveyors EF-6045ESD.
Material: Plastic, Black. Used With: EF-6046, EF-6047A, EF-6049. Typical Applications: Plastic wheel conveyors EF-6045. ESD anti static
800-839-8823
E-9
www.creform.com
SECTION E

EF-6048A ESD EF-6049
Mini ESD Slide
Mini Conveyor Wheel Axle 26
Material: ESD plastic, Black. Used With: EF-6046 ESD, EF-6047A ESD, EF-6049. Typical Applications: Plastic wheel conveyors requiring anti-static EF-6045ESD.
Material: Stainless Steel. Used With: EF-6046, EF-6047A, EF-6048A. Typical Applications: Stainless steel axle for mini conveyor wheels and ESD conductive wheels.
SECTION E
CREFORM ACCESSORIES FEET

EF-1200L
EF-1200S
Extended Adjuster Foot
Adjuster Foot 12 20
74 10 4 10
28 Colors: Body Gray or Ivory, Foot is Black. Used With: 28 pipe, adhesive. Typical Applications: Max. height adjustment of 55mm for tables, flow racks. Note: Max. load 80kg.
TX-0018
30.5 Colors: Body Gray or Ivory, Foot is White. Used With: 28 pipe, adhesive. Typical Applications: Provides 20mm max. height adjustment for flow racks, tables, stands. Note: Max. load 80kg.
TX-0015
Rubber End Plug 20 32
Rubber End Cap 40 8 37
24 Colors: Black. Used With: 28 pipe. Typical Applications: Bumper. Light duty foot. Note: Use mallet to tap into pipe.
800-839-8823
Colors: Black. Used With: 28 pipe. Typical Applications: Structure feet provide floor protection. Note: TX-0015 fits over J-49D or J-110A and pipe end.
www.creform.com
ESD anti static
E-10

EF-1203 EF-1203A
Plastic Pipe Cap, Met. Clad
Plastic Pipe Cap, Rub. Clad 15 24
21 9 38
6 38 Colors: Gray, Ivory and Marine Blue. Used With: 28 pipe, adhesive. Typical Applications: Structure foot for heavy loads, rough floor.
EF-1205
Colors: Gray, Ivory and Marine Blue. Used With: 28 pipe, adhesive. Typical Applications: Structure foot with reduced slippage.
EF-1205A
Stacking Bracket, 70mm 23.5 29
Stacking Bracket, 65mm 23.5 60

SECTION E
68 30
70 Surface Treatment: Plated. Used With: 28 pipe. Typical Applications: Prevent slippage of stacking rack or shelf. Note: Rubber mandrel expands inside pipe to secure.
EF-1206S
65
65
Surface Treatment: Plated. Used With: 28 pipe. Typical Applications: Prevent slippage of stacking rack or shelf. Note: Rubber mandrel expands inside pipe to secure.
EF-1206W
Stanchion Mount, Single 28.5
Stanchion Mount, Double 28.5 45
97
97 107 5 Surface Treatment: Zinc Plating. Used With: 28 pipe, TX-0014 Anchor Bolts. Typical Applications: To secure two legs of structure to floor.
EF-1209A
5 107 Surface Treatment: Zinc Plating. Used With: 28 pipe, TX-0014 Anchor Bolt(s). Typical Applications: To secure single leg of structure to floor.
TX-0010
Heavy Duty Height Adjuster Foot M16 13 100
Height Adjuster Foot
16 45 Surface Treatment: Plated. Used With: 28 pipe, EF-1209CA. Typical Applications: Height adjustable foot for general purpose structures. Note: Max. load 110kg. ESD compatible.
800-839-8823 E-11
Surface Treatment: Plated. Used With: 28 pipe, EF-1209CA. Typical Applications: Height adjustable foot for general purpose structures. Note: Max. load 100kg. ESD compatible.
www.creform.com
ESD anti static

EF-1209B
EF-1209CA
Height Adjuster, Flush
Threaded Metal Insert 24
30 M16 5 Surface Treatment: Plated. Used With: 28 pipe, EF-1209CA. Typical Applications: Height adjustable foot providing clearance if two legs are close. Note: Max. load 100kg. ESD compatible. Surface Treatment: Plated. Used With: 28 pipe, EF-1209A, EF-1209B. Typical Applications: Threaded insert for attaching adjustable feet to structure. Note: Tap with mallet into pipe I.D. ESD compatible.
SECTION E
CREFORM ACCESSORIES HINGES

See HJ-8 & HJ-10 page C-6 as other hinge alternatives. Dimensions are in millimeters.
EB-4228 SET
EF-1254
Hinged Set J-140 PEM 24.5 18 M6-10
Sleeve Type Hinge
36 Surface Treatment: Plated. Used With: 28 pipe, self tapping screws. Typical Applications: Hinge for carts, shelves. Note: M5 screws included.
EF-4016
Surface Treatment: Black Coating. Used With: 28 pipe, 32 pipe. Typical Applications: Hinge when used with 28 pipe. Mounting bracket when used with 32 pipe. Note: J-140 PEM bushing included.
EF-4008
Pipe Hinge Set, 70mm 70 20 M6-10 37 Surface Treatment: Black Coating. Used With: Two 28 pipes. Typical Applications: Hinge set which allows structures to fold. Note: Included are (2) M6-10 Bolts, J-140ASA & PEM.
800-839-8823
Double Hinge Set
Surface Treatment: Black Coating. Used With: Two 28 pipes, self tapping screw. Typical Applications: Hinge for drop down bar. Note: J-140 PEM, M8-35 Bolt & M8 Nut included.
E-12 www.creform.com
ESD anti static
CREFORM ACCESSORIES HINGES

EF-4017
Hinged Sleeve Set
Surface Treatment: Black Coating. Used With: EF-4016, 28 pipe. Typical Applications: Hinge for folding cart. Note: J-140 PEM, M6-25 Bolts & M6B Nuts (2 ea.) included.
Dimensions are in millimeters. Hitch components available separately, please inquire. See Technical Section H for hitch assembly instructions.
EF-2001SET EF-2016A, B, D
Quick Release Hitch Set 530 245 232 M8 Tap 130
Hitch Set
Surface Treatment: Plated. Used With: Hardware included. See Technical Section H-10. Typical Applications: Hitch for carts. Note: For light duty applications. Hitch components available separately. Please inquire.
EF-2017
Surface Treatment: Plated. Used With: 28 pipe & EF-2017. Typical Applications: Three lengths (parts A, B, D) of hitches for double base hitch carts. Note: M8-50 Bolt, M8 Nut, M8-PW, M8-LW included. Hitch components available separately.
Hitch Tie Bar 76.2 25.4 1220
Material: Steel. Used With: EF-2016A-D Hitches. Typical Applications: Double base hitch carts. Note: M8-50 bolts, nuts & washers included. See page H-10 for assembly instructions. Inquire for custom lengths.
800-839-8823 E-13 www.creform.com
SECTION E
CREFORM ACCESSORIES HITCHES
CREFORM ACCESSORIES LABEL HOLDERS

EF-2013A, C EF-2013B, D
Rack Label Hanger, 260mm 32 15
Rack Label Hanger, 150mm 32 15
260 150 Colors: Ivory, Black. Used With: 28 pipe. Typical Applications: Clips to pipe for attaching labels to racks and shelves. Note: C type is a low profile version.
EF-2901
Colors: Ivory, Black. Used With: 28 pipe. Typical Applications: Clips to pipe for attaching labels to racks and shelves. Note: D type is a low profile version.
TX-0016
Clear Label Holder 60
Clear Label Holder 55
SECTION E
35
180 103 Material: Plastic. Used With: 28 pipe. Typical Applications: Attach identification labels to racks & shelves. Material: Plastic. Special lengths available on request. Used With: 28 pipe. Typical Applications: Attach identification labels to racks & shelves. Note: Holds 2" x 4" card, either orientation.
CREFORM ACCESSORIES PIPE CLAMPS

EMT-1
EF-1008B
30
28.5
30
20
37.5
26
Surface Treatment: Zinc Plating. Used With: 28 pipe, self tapping or wood screw. Typical Applications: Attach pipe to flat surfaces such as table tops, carts, and shelves. Note: For light duty applications.
800-839-8823
Surface Treatment: Plated. Used With: 28 pipe, M8 Hex Bolt & Nut. Typical Applications: Attach pipe to angle base of cart, hitch cart.
www.creform.com
E-14
CREFORM ACCESSORIES PIPE CLAMPS

EMT-2
EF-2015
Pipe Clamp, Double Mount 55
Pipe Clamp
33 20 Surface Treatment: Zinc Plating. Used With: 28 pipe, self tapping or wood screws. Typical Applications: Attach pipe to tray shelves and work tables. Note: For light duty applications.
EF-4018L
13
14
Surface Treatment: Plated. Used With: 28 pipe. Typical Applications: As an incremental, changeable stop on shelves, carts. Note: M5 screw included.
EF-4018LNI
Metal Pipe Clamp, Flat M6-10 28
Metal Pipe Clamp, ESD, Flat 28
M6-10
SECTION E
23.1 28.5 32 51.6 Surface Treatment: Black Coating. Used With: 28 pipe. Typical Applications: Door lock of folding cart or mounting. Note: M6-10 Bolt included.
23.1 28.5 32 51.6 Surface Treatment: Nickel Plating. Used With: 28 pipe. Typical Applications: Door lock of folding cart or mounting where anti-static is required. Note: M6-10 Bolt included.
CREFORM ACCESSORIES SLIDE PIPE MOUNTS

Dimensions are in millimeters. Used with HK-, HKLA- and HKGA slide pipe for anti-static applications.
EF-2060C
EF-2060D
Slide Pipe Union
Slide Pipe Crossover Mt.
Surface Treatment: Plated. Used With: 28 pipe, slide pipes (HK-). Typical Applications: Intermediate connection of two slide pipes.
800-839-8823 E-15
Surface Treatment: Plated. Used With: 28 pipe, slide pipe (HK-). Typical Applications: Intermediate cross over mount for slide pipe.
www.creform.com
ESD anti static
CREFORM ACCESSORIES SLIDE PIPE MOUNTS

Dimensions are in millimeters. Used with HK- and HKL- slide pipe. Used with HKLA- and HKGA slide pipes for anti-static applications.
EF-2061A EF-2061B
Slide Pipe Mount
Slide Pipe Mt. w/Stop
Surface Treatment: Plated. Used With: 28 pipe, slide pipe (HK-). Typical Applications: End mount on slide pipe for flow racks.
EF-2061E
Surface Treatment: Plated. Used With: 28 pipe, slide pipe (HK-). Typical Applications: End mount on slide pipe with blade stop.
EF-2070A
Slide Pipe Mt. w/Lrg. Stop
Slide Pipe Plug Mount
SECTION E
Surface Treatment: Plated. Used With: 28 pipe, slide pipe (HK-). Typical Applications: End mount on slide pipe with stop.
EF-2070B
Surface Treatment: Plated. Used With: 28 pipe, slide pipe (HK-). Typical Applications: End plug mount for slide pipe. Note: M5-8 screw included. Use mallet to tap into pipe.
EF-2070C
Slide Pipe Plug Mt. w/Stop
Pipe Plug, Flush Mt. w/Stop
Surface Treatment: Plated. Used With: 28 pipe, slide pipe (HK-). Typical Applications: End plug for slide pipe with blade stop. Note: M5-8 screw included. Use mallet to tap into pipe.
EF-2070D
Surface Treatment: Plated. Used With: 28 pipe or slide pipe (HK-). Typical Applications: End plug for slide pipe with blade stop. Note: Use mallet to tap into pipe.
Slide Pipe Plug Mt. w/Lrg. St.
Surface Treatment: Plated. Used With: 28 pipe, slide pipe (HK-). Typical Applications: End plug with stop for slide pipe to double pipe. Note: M5-8 screw included.
800-839-8823 E-16 www.creform.com
CREFORM ACCESSORIES MISCELLANEOUS

EB-1080, A
EF-1006, A
32mm Pipe Reducer 80/114 30/64
Metal connector, 65 & 90mm 24
27.5 28.6 Surface Treatment: Plated. Used With: H-pipe, HB-pipe. Typical Applications: Pipe insert that steps O.D. down from 32 to 28mm. Note: Press fit into 32mm pipe.
EF-1007
31.5 (65mm) 44 (90mm) 2 31.5 (65mm) 44 (90mm) Surface Treatment: Plated. Used With: I.D. connection of two 28 pipes, J-23B. Typical Applications: Modify structure, or make pipe run longer than 4M (80% strength). Note: Tap into pipe I.D.
EF-1010A
Temporary Pipe Union 24 37
Pipe Rest, Lower Gate 30
2 101 22 28 20 Surface Treatment: Plated. Used With: 28 pipe, self tapping screws. Typical Applications: Door stopper for drawer cart, shelf doors. Note: Use with EF-1010B.
EF-1010C
40
Surface Treatment: Plated. Used With: I.D. connection of two 28 pipes. Typical Applications: Detachable connections such as handles. Note: 24 tapped into pipe I.D., 22 is loose.
EF-1010B
Pipe Rest, Upper Gate 30 34 58 35
Pipe Rest, 20mm 28 26
20
Surface Treatment: Plated. Used With: 28 pipe, self tapping screws. Typical Applications: Door stopper for drawer cart, shelf doors. Note: Use with EF-1010A.
EF-1010D
Surface Treatment: Plated. Used With: 28 pipe, self tapping screws. Typical Applications: Attach pipe as a rail to prevent part slippage from shelves. Note: Use with EF-1010D or EF-1010E.
EF-1010E
40
62
Surface Treatment: Plated. Used With: 28 pipe, self tapping screws. Typical Applications: To prevent accidental door opening on moving carts. Note: Use with EF-1010C or EF-1010E.
800-839-8823 E-17
Surface Treatment: Plated. Used With: 28 pipe, self tapping screws. Typical Applications: To prevent accidental door opening on moving carts. Note: Use with EF-1010C or EF-1010D.
www.creform.com
SECTION E

EF-1012
EF-1012A
Pipe Hanger 39 53.5
Pipe Hanger 39 53.5
Material: Stainless Steel. Used With: 28 pipe. Typical Applications: Hanger for tools, parts at work table, carts, racks. Note: Hook direction to pipe.
EF-1014A
Material: Stainless Steel. Used With: 28 pipe. Typical Applications: Hanger for tools, parts at work table, carts, racks. Note: Hook direction perpendicular to pipe.
EF-1014B
Sleeve Hanger, C-Type 44

SECTION E
Sleeve Hanger, U-Type 41
40 32 Surface Treatment: Plated. Used With: 28 pipe, EF-1014C. Typical Applications: For temporary hanging rails to prevent part slippage on carts. Note: 40mm axis is through fit.
EF-1014C
40 36 Surface Treatment: Plated. Used With: 28 pipe, EF-1014C. Typical Applications: For temporary hanging rails to prevent part slippage on carts, tables. Note: 40mm axis is through fit.
EF-1021
Hanger End Cap 30 13.5 54 28.5 Surface Treatment: Plated. Used With: 28 pipe, EF-1014A, EF-1014B, self tapping screws. Typical Applications: Secured pipe end for hanging rails of carts, tables.
EF-1022S
Metal Guard Sleeve, U-Type M8 130 200 18 106 Surface Treatment: Plated. Used With: 28 pipes, M8-25 Hex Bolts & Lock Washers (2ea.), EF-1000 (2). Typical Applications: Protection from fork damage on shelves and stackable carts. Note: Bolts & Lock Washers included.
EF-1023
Fork Pocket 178 55 80 190
Corner Sleeve 250
Surface Treatment: Plated. Used With: 28 pipes, M8-15 Hex Bolts, Nuts, Lock Washers (4ea.), TM6-25/M6-P Bolt & Nut (4ea.). Typical Applications: Fork pocket of doublebased hitch carts, & shelves.
800-839-8823
Surface Treatment: Stainless Steel. Used With: J-105W, EF-1351 and standard 28 pipe. Typical Applications: Push cart.
E-18
www.creform.com

EF-1025
EF-1204
End Cap with Ring
Pipe Plug, ESD 27.5 1 12 24 Surface Treatment: Plated. Used With: 28 ESD pipe. Typical Applications: Pipe cap provides improved conductivity. Note: Tap into pipe end with mallet.
EF-1250A
Surface Treatment: Plated. Used With: 28 pipe, self tapping screws. Typical Applications: As a pipe end cap and for hanging one pipe from another.
EF-1212
Grounding Cap 17
End Snap Rest 28

SECTION E
37 18 27.75 Surface Treatment: Plated. Used With: EF-1209CA, EF-1209A, EF-1209B, TX-0010 Typical Applications: ESD Pipe End Socket for enhanced conductivity.
EF-1250B
23 58 26
Surface Treatment: Plated. Used With: 28 pipe, self tapping screw. Typical Applications: Attach/detach shelves of carts.
EF-1351
End Snap Retainer Clip 31 20 34 62
Corner Bolt 22
62
23 Surface Treatment: Plated. Used With: 28 pipe, self tapping screw. Typical Applications: Attach/detach shelves of carts.
EF-2003
40 Surface Treatment: Zinc Plating. Used With: J-105W, EF-1023 and standard 28 pipe. Typical Applications: Double-base carts. Note: Rubber mandrel expands inside pipe to secure.
EF-2005C
Separator Clamp
Quick Release Gate Strap 31 26
Surface Treatment: Plated. Used With: 28 pipe, M5 screw. Typical Applications: For carts to provide movable part separation. Note: M5 screw included.
800-839-8823 E-19
Surface Treatment: Plated. Used With: 28 pipe, M5 screw, self tapping screw. Typical Applications: Movable attach/detach pipe for part separation. Note: M5 screw included.
www.creform.com
ESD anti static

EF-2006
EF-2009A
Metal Guard Sleeve
Magnetic Catch
28 284 32 Surface Treatment: Plated. Used With: 28 pipe. Typical Applications: Slides over pipe for pipe protection in carts.
EF-2009B
30 50 10
20 15
Surface Treatment: Plated. Used With: Self tapping screw. Typical Applications: Magnet & strike plate for securing doors. Note: M5 Bolt included.
EF-2010
Magnetic Catch 48 38 28 20
Parallel Pipe Strap 30
SECTION E
75
61.5 28 Surface Treatment: Plated. Used With: Two 28 pipes. Typical Applications: Lock two parallel pipes together with ability to disconnect.
EF-2211
18 50 Surface Treatment: Plated. Used With: Self tapping screw. Typical Applications: Magnet & strike plate for securing doors. Note: M5 Bolt included.
EF-2012R, L
Shelf Lock Mount Set, Rt.
Parallel Pipe Clamp
45.5 31
Surface Treatment: Plated. Used With: Self tapping screw. Typical Applications: For nonpermanent locking of two structures together. Note: For light duty applications. M5 Bolt included.
EF-3000A
Surface Treatment: Black Coating. Used With: Two parallel 28 pipes. Typical Applications: To secure one structure to another. Note: Wider spacing than HJ-11.
EF-3000B
Rotating Cross Joint 60 35
Rotating Cross Joint, Open 60 35
60 Surface Treatment: Black Coating. Used With: Two 28 pipes, self tapping screws. Typical Applications: Rotating cross junction of two pipes.
60 Surface Treatment: Black Coating. Used With: Two 28 pipes, self tapping screws. Typical Applications: Rotating cross junction of two pipes.
800-839-8823
E-20
www.creform.com

EF-4004
EF-4006
Cap Type Hinge Union, 180 84
Cap Type Hinge Union, 130 130 30 40 28.5
28.5
180 Surface Treatment: Plated. Used With: Two 28 pipes, self tapping screws. Typical Applications: End cap and hinge (up to 180 swing).
EF-4011
Surface Treatment: Plated. Used With: Two 28 pipes, self tapping screws. Typical Applications: End cap and hinge (up to 130 swing).
EF-4012
Locking End Cap 28 7.5 26.5
20
Sleeve Type Catch Lock 40

SECTION E
50 30 Surface Treatment: Black Coating. Used With: 28 pipe, EF-4012, self tapping screw. Typical Applications: Connect & lock two 28 pipes together as a folding cart.
EF-4013
30
Surface Treatment: Black Coating. Used With: 28 pipe, EF-4011, self tapping screw. Typical Applications: Connect & lock two 28 pipes together as a folding cart.
EF-4014
Snap Latch Set, Long 40 31 50
Snap Latch Set, Short 40 31
50 48 17 Surface Treatment: Black Coating. Used With: Two 28 pipes, Pop Rivets (2). Typical Applications: Snap latch for doors of shelf cart.
EF-4022
Surface Treatment: Black Coating. Used With: Two 28 pipes, Pop Rivets (2). Typical Applications: Snap latch for doors of shelf cart.
EF-4023
Corner Support Set M6-10 50 90 50 32 Surface Treatment: Black Coating. Used With: Two 28 pipes and plastic joint. Typical Applications: Metal corner reinforcement for folding cart. Note: (2) M6-10 Bolts included.
800-839-8823 E-21
Shelf Hook 34
35 Surface Treatment: Black Coating. Used With: Two 28 pipes. Typical Applications: Attachable/detachable shelves. Note: Rubber mandrel expands to secure to pipe I.D.
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EF-4024
EF-4025
Door Latch 94 40 55 M6-10 24 34 20 56
Spring 85 33.5 28.5
Surface Treatment: Plated. Used With: Two 28 pipes. Typical Applications: Locking door latch for folding cart, safety fence. Note: M6-10 Bolt included.
SP-550/25 & 50
Surface Treatment: Black.Coating Used With: 28 pipe. Typical Applications: As a shock absorber for up/down structures such as dropping racks.
TX-0009 SET
Spring, Long 550

SECTION E
Steel Bolt & Plastic Insert M8
33.5 28.5 Surface Treatment: Black. Used With: 28 pipe. Typical Applications: Spring slides over top of 28 pipe, leveling cart. Note: Spring may be cut to length. 25=25 lb, 50 = 50 lb resistance.
EF-6001, 6002
42
21 Surface Treatment: Steel-Plated, Plastic-Black. Used With: 28 pipe, Aluminum structural profile. Typical Applications: Interface bracket for Creform to aluminum extrusion systems.
EF-6001A, 02A, 03A
Tool Holders 65/80 27x30 50 75 100 50/60 Surface Treatment: Steel, Painted Ivory. Used With: 28 pipe. Typical Applications: Tool Holder for a Creform structure. Note: 6001 = 50mm; 6002 = 60mm.
TX-0070, A, B
Tool Holder w/ Notch 65/80/90 27x30 50 30x30 NOTCH 75 100
50/60/70 Surface Treatment: Steel, Painted Ivory. Used With: 28 pipe. Typical Applications: Tool Holder with trigger notch for a Creform structure. Note: 6001A = 50mm; 6002A = 60mm; 6003A = 70mm.
TFL-130
Tool Holder w/ Plastic Insert 68 87 100 SET SCREW 27x40 Surface Treatment: Steel-Plated, Plastic-White. Used With: 28 pipe. Typical Applications: Tool Holder with Plastic Insert. Note Plastic Insert and Body may be ordered separately. Body is A, Insert B.
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Floor Lock
116 102
163~191 (21mm adjustable) Surface Treatment: Plated. Used With: Use EF-1000 or EF1000A, EF-1002B or EF-1002F and M8-35LW8 Bolt and similar assembly of YK and YJ Series casters. Typical Applications: TFL-130 is for use with TJ/TK-130 or YJ/YK-130 casters.
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70
CREFORM BOLT-ON CASTERS
TJ
TJ-L
TJ-S
TK
Swivel
Directional Lock
Directional Lock w/Stop
Fixed
Stop version features a black tab

SECTION F
Directional lock features gray tab

YJ YJ-S YK
Swivel
Swivel w/Stop
Fixed
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CREFORM BOLT-ON CASTERS

TJ and TK casters mount directly to the pipe and are attached using mating reinforcement metal straps found in Section E Accessories. These casters are to be used for manually pushed/pulled carts or dollies. They are not to be towed by motorized vehicles. Suffix S = with stop; L = directional lock. Dimensions are in millimeters.
Type Caster & Diameter Swivel 130 Directional Lock 130 Directional Lock w/Stop 130 Fixed 130 Part Number Rubber TJ-130R TJ-130LR Polyurethane* TJ-130U TJ-130LU ESD Max. Loading Capacity Kgs. 125 125 Lbs. 275 275 Plate Size F1 x F2 120 x 98 120 x 98 Pitch P1 x P2 90 x 80 90 x 80 P3 105 105 Swivel Height Tuggable Radius H E No No 30 30 164 164
TJ-130SR TK-130R
TJ-130SU TK-130U
125 125
275 275
120 x 98 120 x 98
90 x 80 90 x 80
105 105
No No
30
164 164
Loading maximum capacity is per wheel. TJ/TK-130 casters feature thread guards. Polyurethane wheels are red.
YJ and YK casters mount directly to the pipe and are attached using mating reinforcement metal straps found in Section E Accessories. These casters can be used for both manually and motorized pushing/pulling carts or dollies. Suffix S = with stop; ESD = electrostatic discharge. Dimensions are in millimeters.
Type Caster & Diameter Swivel 130 Swivel w/Stop 130 Fixed 130 Swivel 150 Swivel w/Stop 150 Fixed 150 Swivel 200 Swivel w/Stop 200 Fixed 200 Part Number Rubber YJ-130 YJ-130S YK-130 YJ-150 YJ-150S YK-150 YJ-200 YJ-200S YK-200 Polyurethane YJ-130U YJ-130SU YK-130U YJ-150U YJ-150SU YK-150U YJ-200U YJ-200SU YK-200U ESD YJ-130E YJ-130SE YK-130E Max. Loading Capacity Kgs. 180 180 180 200 200 200 250 250 250 Lbs. 396 396 396 440 440 440 550 550 550 Plate Size F1 x F2 120 x 104 120 x 104 138 x 94 120 x 104 120 x 104 138 x 94 Pitch P1 x P2 90 x 80 90 x 80 100 x 56 90 x 80 90 x 80 100 x 56 P3 107 107 105 107 107 105 125 125 125 Swivel Height Tuggable Radius H E Yes 40 40 45 45 58 58 177 177 177 198 198 198
SECTION F
Yes Yes Yes
Yes Yes Yes Yes Yes
140 x 112 112 x 80 140 x 112 112 x 80 154 x 103 112 x 63
250 250 250
Loading maximum capacity is per wheel.
See page E-22 for floor lock to be used with YJ/YK 130 & TJ/TK 130 series casters. See Technical Section H for caster assembly instructions.
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ESD anti static
CREFORM STEM CASTERS

ESC casters require CW-32 caster wrench for installation. YGR casters require EK-20 caster wrench for installation. Be sure to debur pipe sufficiently.
ESC ESC-S ESC-F ESC-T
Swivel
Swivel w/Stop
Fixed
D
Total Lock
SECTION F
YGR
YGR-S
YKR
SPARE WHEELS
Swivel
Swivel w/Stop
Fixed
Replacement wheels available for ESC and TJ/TK casters. Please inquire. URETHANE UW-75 UW-100 UW-130 RUBBER RW-75 RW-100 RW-130
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CREFORM STEM CASTERS

ESC casters are designed to fit the I.D. of 28 or 42 pipe, secured by expanding rubber mandrel. A CW-32 caster wrench or 19mm / 3/4" hex wrench is required to tighten mandrel of swivel casters. Suffix S = with stop; F = fixed; T = total brake; R = rubber ; U = urethane. Dimensions are in millimeters.
Type Caster & Wheel Diameter Swivel 50 Swivel w/Stop 50 Swivel 75 Swivel w/Stop 75 Fixed 75 Swivel 100 Swivel 100 Swivel w/Stop 100 Swivel w/Stop 100 Swivel w/Total Brake 100 Swivel w/Total Brake 100 Fixed 100 Fixed 100 Part Number Rubber ESC-75R ESC-75SR ESC-75FR ESC-100R-28 ESC-100R-42 Urethane ESC-50U ESC-50SU ESC-75U ESC-75SU ESC-75FU ESC-100U-28 ESC-100U-42 Pipe Diameter D 28mm 28mm 28mm 28mm 28mm 28mm 42mm 28mm 42mm 28mm 42mm 28mm 42mm Loading Maximum Capacity Kgs. 34 34 102 102 102 125 125 125 125 125 125 125 125 Lbs. 75 75 225 225 225 275 275 275 275 275 275 275 275 Swivel Radius E 21 21 30 30 37 37 37 37 37 37 Height Height to Pipe H End 66 66 94 94 96 125 125 125 125 124 124 127 127 69 69 97 97 97 128 128 128 128 127 127 130 130
SECTION F
ESC-100SR-28 ESC-100SU-28 ESC-100SR-42 ESC-100SU-42 ESC-100TR-28 ESC-100TU-28 ESC-100TR-42 ESC-100TU-42 ESC-100FR-28 ESC-100FU-28 ESC-100FR-42 ESC-100FU-42
Loading maximum capacity is per wheel. ESC casters not available in ESD versions.
YGR casters are designed to fit the I.D. of 28 pipe, secured by expanding a rubber mandrel. An EK-20 caster wrench is required to tighten mandrel (see page H-2). YKR caster is a press fit, tapped into the end of pipe and secured with a self-tapping screw. Suffix S = with stop; ESD = electrostatic discharge. Dimensions are in millimeters.
Type Caster & Diameter Swivel 50 Swivel w/Stop 50 Fixed 50 Swivel 75 Swivel w/Stop 75 Fixed 75 Swivel 100 Swivel w/Stop 100 Part Number Rubber YGR-50 YGR-50S YKR-50 YGR-75 YGR-75S YKR-75 YGR-100 YGR-100S Polyurethane YGR-75U YGR-75SU YGR-100U YGR-100SU ESD YGR-50E YGR-50SE YGR-75E YGR-75SE Loading Maximum Capacity Kgs. 25 25 25 40 40 40 40 40 Lbs. 55 55 55 88 88 88 88 88 Swivel Radius E 20.5 20.5 28 28 32 32 Height H to Pipe End 68.5 68.5 71* 99.5 99.5 83.5* 128.5 128.5
Loading maximum capacity is per wheel. * Note height difference
Minimum pipe length for casters stem is 70mm.
See Technical Section H for caster assembly instructions.

ESD anti static
CREFORM SPECIALTY CASTERS

LYJ and LKY casters are for carts designed to ride rails fabricated from Creform pipe. YWK and MK casters are designed for use with synchronous carts. Casters mount directly to the pipe and are attached using mating reinforcement metal plates. See Section E Accessories. Dimensions are in millimeters.
LYJ LYK YWK MK
Swivel
Fixed
Fixed
Fixed
SECTION F
Type of Caster Swivel Fixed
Part Number LYJ-1005 LYK-1005
Wheel Material Nylon Nylon
Color Black Black
Loading Maximum Capacity Kgs. 50 50 Lbs. 110 110
Wheel Diameter 100 100
Height 135 123
Loading maximum capacity is per wheel. Casters include mounting hardware.
Part Number YWK-75
Wheel Material Rubber
Loading Maximum Capacity Kgs. 80 Lbs. 176
Wheel Diameter 75
Height 100
Part Number MK-75 MK-75-11 MK-90
A 75 75 90
B 37 37 37
C 120 120 120
D 47 x 13 47 x 13 47 x 13
E Height 88 88 96
F 95 x11 95 x11 95 x11
G 7.5 11.0 10.5
H 26 26 26
I 6 6 8
T 3.2 3.2 3.2
Loading Maximum Capacity Kgs. 250 250 300 Lbs. 550 550 660
See Technical Section H for caster assembly instructions.

CREFORM TOOLS
Creform Pipe should always be cut using a pipe cutter, band saw or chopsaw never use a hand saw to cut pipe as this will frequently result in pipe sections not cut to the required lengths and pipe ends out of square. These conditions can effect the fit and strength of your Creform structures.
EPC1 EPC1A
Electric 28 Pipe Cutter
Electric Pipe Cutter Blade
EK-1
EK-1A
Manual 28 & 32 Pipe Cutter
Manual Pipe Cutter Blade Set
SV-22
ID/OD DEBUR
SECTION G
I.D. Deburring Cutter
I.D/O.D. Deburring Tool
SV-22A Replacement Blade

EK-6
I.D. Deburring Cutter for Drill
Please read all instructions and familiarize yourself with proper procedures prior to using the Creform EPC Pipe Cutter or EK-1 Manual Pipe Cutter. ALWAYS WEAR APPROPRIATE EYE PROTECTION. When cutting, always hold the longest length of pipe.
EK-6A Replacement Blade

G-1
CREFORM TOOLS
In addition to the EPC Pipe Cutter and the EK-1 Manual Pipe cutter, the tools below are available from Creform, intended to make fabrication and construction of Creform Structures easier and faster.
EK-20 M5-L M5-T
Caster Wrench for YGR Casters
5mm Hex Wrench
5mm Hex Wrench, T-Handle
NDL-1
EY-204
Bellow
Needle Spout, Adhesive
Adhesive Bottle with Needle
Adhesive Bellows with Needle
SECTION G
RTK1 Set: Ratchet handle, 13mm Socket, 5mm Hex Bit
RM-01
5MTM
Rubber Mallet
Metric Tape Measure
RTK1A
RTK1B RTK1C
CW-32
M6-L
M7-L
Caster Wrench for ESC Casters
6mm Hex Wrench
6mm Hex Wrench, T-Handle
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CREFORM FASTENERS
All fasteners are metric.
Part No.
M6-10
Tools 5mm Hex Key
Application
M6-P
Part No.
Tools
Application
EF-4018L, EF-4018LNI.
Double Base Joints. Use with TM6-25.
M6-25
M8-15
5mm Hex Key

M6-25B
HJ-Series 28 Metal Joints. Use with M6-B.
13mm Wrench
Attaching Fork Pocket EF-1022. Use with M8.
M8-30
5mm Hex Key

M6-25B-SUS
HJ-Series 28 Metal Joints.
13mm Wrench
YK-100 Casters.
M8-30-42J
5mm Hex Key

M6-30
H-SUS Series 28 Metal Joints, Stainless.
6mm Hex Key

M8-35LW8
LJ and LEJ Series 42 Metal Joints.
5mm Hex Key

M6-40
SJ-Series 32 Metal Joints. Use with M6-B.
13mm Wrench
Attaching Casters.
M8-40LW8
Attaching Casters.
TM6-25
M8-40-42J
5mm Hex Key

M6-LW
Double Base Joints. Use with M6-P.
6mm Hex Key

M8-42J
EF-2001. Use with M6-40 & M6.
M6-B
M8-50
HJ-Series 28 & SJ-Series 32 Metal Joints. Use with M6-25 & M6-30.
M8-60WY
6mm Hex Key
EF-2016A-D and EF-2017. Use with M8-PW, M8 - LW, M8.
M6
10mm Installing Hitch EF-2001. Wrench Use with M6-40 & M6-LW.
13mm Wrench
Attaching Casters to Double Base Joints. Use with M8-G.
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SECTION G
5mm Hex Key
Installing Hitch EF-2001. Use with M6, M6-LW.
13mm Wrench
CREFORM FASTENERS
All fasteners are metric.
Part No.
M8-LW
Tools
Application EF-2016A-D and EF-2017. Use with M8-50, M8-PW, M8.
M8-PW
EF-2016A-D, and EF-2017. Use with M8-50, M8-LW, M8.
M8
For EF-2016A-D, EF-2017 or 13mm EF-1022. Use with M8-LW, Wrench M8-PW, M8-50 (hitch) or M8 -15 (fork pocket).
M8-G
Attaching Casters to 13mm Double Base Joints. Wrench Use with M8-60W.
TX-0014
Concrete Anchor Bolt use 13mm with EF-1206S, EF-1206W. Wrench Floor anchorage for safety fence, fixed shelf.
SECTION G
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CREFORM TECHNICAL SPECIFICATIONS BASIC DESIGN CRITERIA
The impact Creform Systems will have on your immediate and longterm material handling needs is limited only by the creativity of your staff, not by their ability to master the laws of physics and structural engineering. There are only a few design guidelines to follow, a minimum of weight load factors to consider, and some basic tools for assembly. Even the most complex applications adhere to the same criteria, because Creform structures
hex wrench. A squeeze bottle applies adhesive for plastic joints. An open end wrench adjusts stem casters. Some joints and accessories may use self tapping screws, so a drill and screwdriver may be required in those instances. Efficient Creform Modules Begin With A Well Conceived Plan. No matter how simple the project you plan to build may seem, assembly will go faster and
than several pieces spliced together. To maintain structural integrity, it is essential that all pipe ends fit into joints, whether plastic or metal, to full depth in almost all cases this is 30mm. When determining pipe lengths, be sure to include this dimension, and never diminish a joints strength by inserting pipes to partial depths. Remember that the concept of Creform Systems is to build structures that are easy to use, and to present parts in an ergonomic fashion. If they are too large or awkward to move, this defeats their objective. For example, in most cases we recommend the depth (or width) of a module not be more than twice its opposite and the height not exceed the sum of its width and depth. What Do You Want Creform To Do For You? The application you intend for your Creform structure will help determine whether to use plastic joints or metal joints. Basic considerations include the environment (plastic provides better resistance to the elements), weight of the structure (plastic is lighter), foreseeable modifications (metal joints can be easily disassembled and reused), vibration (metal joints absorb vibration and impacts better), and strength (typically, permanently bonded plastic joints are stronger). Creform is not designed for human support.
are modular in nature and all components and accessories are engineered and produced to consistent dimensional quality. The Tools. Only a few basic tools are required to create Creform structures. A power or manual pipe cutter should be used for straight-cut ends, a deburring tool, a tape measure and a mallet. Metal joints use a one size
smoother, with fewer errors and wasted material if you establish a layout drawing or sketch. These can be hand drawn or utilize a CAD system and should include final dimensions and anticipated loads. All load factors and assembly instructions are located in this section. In your plan, consider that, typically, a continuous run of a single pipe provides greater strength
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SECTION H
CREFORM TECHNICAL SPECIFICATIONS
Creform Standard Pipe

Creform Pipe is steel pipe with a plastic resin coated outer surface. An adhesive bonds the resin to the pipe preventing separation. The inner surface is treated with a non-corrosive coating.
Creform Pipe Specifications Steel pipe [Cold-rolled steel, SPCC-1 approx. 0.7mm Material (0.03") thick, 28mm; 0.9mm (0.04") thick, 32mm] plastic resin coating 28mm (1.10"), nominal Outside Diameter 32mm (1.26"), nominal 28mm, approx, 520g/m Weight (5.5ozs./ft.); 32mm approx. 740g/m (7.8ozs./ft.) 2.5m (8'2"), 3.0m (10') Length 4.0m (13'1") 28mm No. 23 Gage 32mm No. 21
Plastic Resin
Adhesive (to bond plastic resin to steel pipe) Steel Pipe Interior Coating
Note: 28mm is the recommended pipe diameter for general applications because it is supported by most Creform components. 32mm is generally reserved for special purpose applications.
PreCutting: We offer precut pipe and conveyor as a customer service. Cut to length with a +/-1mm tolerance and each end deburred. A great time saver when assembling. Bent Pipe: We bend Creform 28mm round pipe as a customer service. Generally, we bend the pipe using a 150, 200, or 250 radius. Larger variable radii also available. Temperature: Creform is designed for use within the temperature range of 15 to 120F (-10C to 50C). Chemical Resistance: Please inquire with your specific requirement.
Typical Applications
Slide Pipe Steel pipe with low friction plastic coating Low cost conveyance option For secondary presentation angle Use as a shelf surface Use as a side guide with skatewheel conveyor Strength comparable to regular 28mm pipe Flat Pipe Holds clip-on plastic hanging bins Use as a shelf surface Provides a flat surface for labeling Provides a flat surface to mount drawer slides Strength comparable to regular 28mm pipe
800-839-8823 H-2 www.creform.com
L Channel Slide Pipe Steel pipe with low friction plastic coating Low cost conveyance option For secondary presentation angle Use as a shelf surface Use as a side guide with skatewheel conveyor Vertical lip for side guidance Ribbed Pipe HPA and HPB interlock and glue together to create a double pipe beam Used to build reinforced cart base See Technical Section H for strength information Available pre-glued, please inquire
SECTION H
Creform Standard 28mm Pipe Strength

The pipe rests freely at room temperature on two supports A force is applied at 1/2 A at a speed of 50mm/min
A Dimension 450mm (1'5") 900mm (2'11") 1,000mm (3'3") 1,100mm (3'7") 1,300mm (4'3") 1,500mm (4'11") 1,800mm (5'10") Proportional Limit 140kg (308 lbs.) 70kg (154 lbs.) 58kg (128 lbs.) 52kg (115 lbs.) 46kg (101 lbs.) 38kg (84 lbs.) 32kg (70 lbs.)
* Proportional Limit refers to the point where any further force would permanently deform the pipe.
Deflection
Assume a simply supported H- pipe ( = 28mm) centrally loaded with a 30kg (66 lbs.) load. This deflection will be considered 100%. The deflection of other style pipes and combinations of pipes and joints under the same loading conditions as the H- pipe are shown below.
H-
1000 mm
H- w/conduit
Pipes H- pipe (28mm) H- pipe (28mm) w/ 3/4" conduit inside HB- pipe (32mm) H- pipes (28mm) w/ EF-1251 H- pipes (28mm) w/ HJ-11 HPA/HPB- pipe
Strength 100% 180% 194% 193% 168% 392%
Deflection 100% 78% 60% 76% 67% 13%
HBSECTION H
H- w/EF-1251
H- w/
333 mm 500 mm
333 mm 500 mm
HPA/HPB-
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Determining Standard Pipe Lengths

The following is true for most Creform joints. Please check the catalog for exact dimensions of an individual joint. 28mm 1. Metal Joints 1. Metal Joints
A=900mm 863 18.5 70 37 32 30 40 2.5 18.5 18.5 20 19 20 19 18.5 3 40
32mm
Metal Joint
Pipe
Optional J-110
Metal Joint
Pipe
Optional JB-110
900mm -33mm -70mm 797mm
Outer Measurement A Joint Radius x 2 Pipe Length Inside Joint (35mm x 2) Pipe Length
900mm -37mm -80mm 783mm
2. Plastic Joints
2. Plastic Joints
A=900mm 862 32 38 19 60 40
Pipe Plastic Joint

SECTION H
Plastic Joint
Pipe
900mm -34mm -40mm 826mm
900mm -38mm -40mm 822mm
Conversion Chart *
mm 4 5 Inches, Dec. 0.1575 0.1969 Inches, Frac. Approx. 3/16 3/16 mm 33 34 Inches, Dec. 1.2992 1.3386 Inches, Frac. Approx. 1-5/16 1-5/16 mm 37 38 Inches, Dec. 1.4567 1.4961 Inches, Frac. Approx. 1-7/16 1-1/2 mm 40 70 Inches, Dec. 1.5748 2.7559 Inches, Frac. Approx. 1-9/16 2-3/4 mm 80 900 Inches, Frac. Approx. 3.1496 3-1/8 35.4331 35-7/16 Inches, Dec.
* Conversion factor is 25.4mm per inch.
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Creform Standard Joints

Structures are formed by connecting pipes with our Metal and Plastic joints. When choosing the joints to use for your project, give consideration to flexibility, reusability, strength, environment, and cost factors. Further details below will help you choose the right joints for your application.
Creform Metal Specifications Steel Black (standard) Silver Nickel (ESD) No. 12 Metal Joint
Material Color Gage
The flexibility and reusability of our metal joints make them the most popular among our customers. Metal joints are the superior choice if your structure will experience vibration or impact loading. Available either as H-components or HJ-joint sets. The H-components are joined together with a common sized nut/bolt to form HJ-joints. The joints are designed to hold the nut so only a simple hex wrench is required for assembly or disassembly. To ensure maximum holding strength, pipes should be fully inserted to joints physical stop and the bolt should be torqued with a 5mm hex wrench to 9.8Nm (100kgcm or 7-1/4 ft-lb). Be careful not to over tighten to prevent pipe or joint damage which would compromise structure. ESD versions available for anti-static applications. Metal joints are available to fit both 28mm and 32mm pipe.
Creform Plastic Joint Specifications Plastic Resin Average 40g/piece Plastic Joint
SECTION H
Material Weight
Permanently attached to Creform pipe using our special purpose adhesive. MSDS sheet available. Great for outdoor applications or any application where moisture is a consideration. A low cost alternative suitable for structures where flexibility can be compromised for economy. 100s of different joint configurations to support your application. Different colors available to match some of the commonly used pipe colors. Lightweight.
Technical specifications are for reference only and subject to change.
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Metal Joint Strength for Standard 28mm Pipe

HJ-1 HJ-2-3 HJ-4
A. The holding strength of metal joints versus a horizontal or vertical pulling force is about 80kg (176 lbs.) These tests were performed at room temperature at a pulling rate of 5mm/min.
HJ-5 HJ-6 HJ-7
B. The amount of force a pipe can withstand before yielding, when attached by various metal joints, can be seen below.
At room temperature, a force was applied in the center of a 1000mm (3'3") length pipe. The force rate was 1kg/min.
HJ-1 HJ-2-3 HJ-4
80kg (176 lbs.) HJ-5
80kg (176 lbs.) HJ-6
80kg (176 lbs.)
SECTION H
80kg (176 lbs.)
80kg (176 lbs.)
C. The maximum force withstood by the shelf in this example was 200kg (440 lbs.) before slipping occurred.
A downward force was applied evenly on a shelf at room temperature and at a rate of 3kg/min.
Note: The above examples refer to metal joints which have been attached at the recommended torque of 9.8Nm (100kgcm or 7-1/4 ft-lb). These results will not be duplicated with other torque values, or in cases where pipe other than Creform standard pipe is used. Also, they are actual test values without any safety factors added.
Plastic Joints
Adhesive Strength for Standard 28mm Pipes & Plastic Joints Plastic joint J-12B was set aside for one week after bonding with Creform Adhesive. It resisted a maximum pulling force of 800kg (1,762 lbs.)
Experimental Conditions J-12B
Like other materials such as steel, aluminum and wood, the strength of Creform structures depends on design and assembly techniques. As with all structures, light loads require minimal bracing while heavier loads require reinforced structures. Tests below done at room temperature with a centralized force of 2kg/min.
Expect similar results from other plastic joints.
110kg (242 lbs.)
170kg (374 lbs.)
230kg (507 lbs.)
Special plastic joints are used to assemble Creform roller pipes Roller Conveyors using HBG- or HBGA- 32mm Pipe
L = 200 - 1500 PL 12 JB-160-EBL 32 JG-15B-EBL JG-13-EBL
SECTION H
17
W = PL + 60 W = L + 55
Bearing bushings (JB-160-EBL) of roller pipes, bearing pivots (JG-15B-EBL), and holders (JG-13-EBL) are made from specially formulated plastic polymer. This unique combination assures lubrication and maintenance-free conveyance of material under normal conditions as well as in high humidity environments. This load test was done at 5mm/minute on the rollers center. The maximum loading is given at 1/10 the breaking point for safety purposes.
800-839-8823 H-7
Roller Length mm Inch 200 8" 300 1'0" 400 1'4" 500 1'8" 600 2'0" 700 2'4" 800 2'8" 900 2'11" 1000 3'3" 1200 3'11" 1500 4'11"
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Max. Loading kg lbs. 20 44 14 30 13 28 11 24 10.5 23 10 22 8.5 18 7.5 16 7 15 6 13 5.5 12
Creform Adhesive PRECAUTIONS

Creform Adhesive is specifically formulated for fabricating structures using Creform pipes and plastic joints. When applying, follow these PRECAUTION guidelines: A. Keep Creform Adhesive away from children. When not in use, store Creform Adhesive in a cool, dark and secure place. E. Do not intentionally inhale or breathe Creform Adhesive vapors as its organic solvents may be addicting or harmful to your health.
B. Do not use Creform Adhesive for purposes other than bonding Creform pipes and joints.
F. If Creform Adhesive comes in contact with the skin it may cause irritation. Quickly wash the affected area with soap and warm water.
C. Because Creform Adhesive is flammable, do not use near open flames, sparks, or high heat.
G. Creform Adhesive contains fast-drying solvents so remember to quickly replace the cap after use. Also, do not mix Creform Adhesive with other solvents or thinners.
D. Use Creform Adhesive in a well ventilated area.
SECTION H
Creform Adhesive FOR BEST RESULTS The following application guidelines will provide optimum bonding results and efficient structure fabrication. A. Before applying adhesive, make sure both pipe O.D. and joint I.D. are clean. C. Apply adhesive uniformly along the area to be bonded. Because the adhesive melts the pipe coating and plastic joints, make sure it is not forced out along the sides.
B. A typical quantity of adhesive required for a single pipe-to-joint bond is approximately 0.7cc.
D. After gluing, do not move the object for at least 10-15 minutes. At room temperature, roughly 80% adhesion strength is accomplished after 48 hours.
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Plastic Wheel Conveyors

A. Shape and Dimensions
40 B 2 A
29.5 B 1.4 D D C
18 A 25.5 35 C EF-6045
24.5
EF-2044 & EF-2045
B. Bending Strength
Roller EF-2044 EF-2045 EF-6045
A 34mm 44mm 28mm
B 21mm 21mm 16mm
C 42.5mm 47.5mm 32.5mm
D 42mm 50mm 42mm
900
C. Compression strength of wheel subassembly
Proportional Limit Point Bending Series Load Moment EF-2044 196kg 4410 kgcm EF-2045 (431 lbs) (315 ft-lb) 76kg EF-6045 (168 lbs)
Yield Point Bending Load Moment 288kg 6480 kgcm (634 lbs) (463 ft-lb) 123kg (271 lbs)
EF-2044 113kg (249 lbs)
Proportional Limit Load EF-2045 122kg (269 lbs)
EF-6045 97kg (214 lbs)
Angle recommended for consistent and controlled flow: EF-2044/45 series 3 to 3-1/2 degrees EF-6045 series 4 to 4-1/2 degrees A selection of conveyor mounts is available for each series. See conveyor accessories section of catalog for availability. Be sure to cut conveyor to proper length so that it extends fully into conveyor mounts for maximum strength. Conveyor wheels and slides are removable from the end of conveyor track which makes cutting to length and repairing damage quick and easy. Available conveyor wheel styles see pages E-7 & E-9
34 44 34 28 21 21 16 44 Standard Mini
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10
3.4 Flanged
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SECTION H
How to Assemble Hitches

Make your carts towable with the addition of a Creform hitch. Installation details provided below. EF-2001SET Quick Release Hitch
M8-40LW8 M6-40 70 EF-1000 HJ-1 M6-B EF-1000 M8-40LW8 70 J-7C
EF-2001 EF-1002B M6-LW M6 EF-1002B
EF-2001
Metal Joint Construction EF-2001SET Hitch Mounting Hardware

Structure Built with Hardware Part No. EF-1000 EF-1002B M8-40LW8 M6-40 M6-B M6-LW M6 Metal Joints Qty. 2 2 2 4 4 4 4 Plastic Joints Qty. 4 4 4 n/a n/a n/a n/a
Plastic Joint Construction
Note: When designing a cart to be towed, be sure to select casters that match the capacity, speed, durability and duty cycle requirements of your application.
EF-2016 Hitch Set & EF-2017 Tie Bar

M8-50 M8-PW Length minus 38mm EF-2017 Tie Bar
SECTION H
EF-2001SET comes complete with hardware. Above chart is for reference.
HPBHPA-
Length M8-LW M8
EF-2016 Hitch
Hardware set included with Hitch set Tie Bar required to connect front and back of cart to transfer load through structure
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How to install CSC Casters

CSC casters are designed to fit I.D. of 28 pipe.
Creform Pipe
1. Ensure end of pipe that will receive CSC caster is well deburred. 2. Line up tapered end of CSC-128 insert with pipe I.D., strike squarely with a mallet until CSC-128 is fully seated.
CSC-128 Insert
3. Install caster by pushing stem into the CSC-128 insert to physical stop.
Caster Stem CSC Caster
Note: Orientation of CSC-128 insert determines position of CSC-fixed casters.
How to install YGR/ESC Casters

Casters are designed to fit the I.D. of 28 pipe and secured by expanding the rubber bushing. Versions of the ESC casters are available to fit the ID of 42 pipe.
Creform Pipe
Rubber Bushing YGR/ESC Caster
EK-20 wrench for YGR casters
1. Tighten the caster nut to expand the rubber bushing until it just slips into the pipe.
2. Fully insert caster into pipe.
3. Using a Creform caster wrench, turn the large nut clockwise to expand the rubber bushing until the caster is secure.
CW-32 wrench for ESC casters
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SECTION H
How to install YKR Casters

YKR caster is a press fit, tapped into the end of pipe and secured with a self-tapping screw.
1. Loosen nut and remove shaft bolt and wheel from the caster fork. Metal Bar 2. Align caster shaft with pipe I.D. and using metal bar (longer than fork length), strike with mallet until shaft is fully inserted. Drill a pilot hole and insert small, self-tapping screw. 3. Reassemble wheel, shaft bolt, and nut to caster fork.
Wheel
Shaft Bolt Screw Nut Fork
Caster Shaft Creform Pipe
How to attach YJ/YK and TJ/TK Casters

Standard parallel pipe installation
M8-35LW8 Bolt M8-40LW8 Bolt EF-1000 or EF-1000A (Plastic/Metal Joints) EF-1002B or EF-1002F (Plastic/Metal Joints)
Parallel pipe installation with reinforced base plate

EF-1000/EF-1000A M8-35LW8 Bolt M8-40LW8 Bolt
EF-1002 Series
SECTION H
Parallel pipe installation with reinforced corner plate

M8-35LW8 Bolt M8-40LW8 Bolt Plastic Joints Only
For custom made cart base corners.

M10 Bolt
EF-1028 Series EF-1000 70mm M10 Washer M10 Nut
Note: TJ-130SU caster must be installed using the M8-35LW8 bolt. Use of a longer bolt will result in interference.
How to attach LYJ and LYK Casters

LYJ-1005 or LYK-1005 Casters are sold as sets. An individual caster set includes all of the mounting hardware shown below required for attaching to Creform structures.
LYJ-1005 Swivel A
M8 Washer EF-1000 EF-1000 EF-1002B M8 Nut
LYK-1005 Fixed
M8-40LW8 Bolt
LYJ-1005
LYK-1005
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SECTION H
NOTHING PRINTS ON THIS PAGE INCLUDING THIS MESSAGE
AGV drive with integrated motors and controls
No need to cut up concrete floors Single & bi-directional units Multiple speeds Wide range of capacities Custom AGVs available Deliver to multiple locations Traffic control to handle multiple AGVs 12 or 24 volt battery systems Opportunity chargers keep AGVs running Operate as flexible assembly line Improve ergonomics Support continuous improvement efforts
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Creform automated guided vehiCles
Creform AGV Systems can simplify the most complex problems of material movement easily, consistently and economically. Creform AGVs are battery-powered drive units that follow a magnetic tape guidepath. The drive units attach to vehicles that are built using the Creform pipe and joint system, or to existing carts such as those traditionally pulled by manned tuggers. Our AGV drive units are also utilized in flexible production lines
such as those for building sub assemblies. Structures are designed and built using the Creform System or other means with overall costs for the system being kept to a minimum. Creating an AGV to meet your exact needs is easy with over 700 components and accessories available from Creform. You can create your own designs or use our engineering expertise.
agvs
Creform agv sYstems the intelligent guided vehiCles... and more
agvs
Creform agvs Build or modifY to Your needs
AGC
Creform automated guided vehiCles
Easy to install... easy to modify. Creform AGV drive units are an allin-one package with integrated drive and steering motors, control circuit board and guide sensor. When needs change the, drive units are easily removed and installed on new or modified vehicles providing flexibility AGC and continuous improvement. Our 42mm pipe provides the strength for transporting heavy components AGC while heavy-duty drive units provide the power to deliver them.
The BST uni-directional tugger. The BST AGV tugger provides economies, simplicity and flexibility to an AGV systems installation and operation. The BST drive unit follows a magnetic tape guidepath and easily glides under stationary carts, engaging the cart by extending a catch pin into the carts frame. The BST unit then AGC conveys the cart to load/unload points further along the guidepath, retracts the pin to disengage from the cart, and is freed to travel to further points and move additional carts to other strategic locations.
Create a guide path

AGV AGV AGV
BST uni-directional tugger
AGC
AGV
Surface Mounted
Magnetic Tape
Creform magnetic guidepath tape is available in straight rolls and curved sections. After the floor is cleaned the tape is easily laid down and can be coated with an epoxy finish for added durability. In-ground magnetic straps, 3/8" deep by 1/4" wide, are available for high traffic areas, especially those with fork lift traffic. Guidepath routes have no limitations and are easily routed around immovable obstacles.
Powered and un-powered roller beds provide efficient load transfers while optical sensors, safety bumpers, flashing lights, audible warning devices are available to help meet AGV safety requirements. For applications requiring multiple travel routes and/or complex traffic control, a PLC controller can be used in conjunction with position feedback sensors and monitors to provide operational management.
The Creform BST system allows users to move multiple carts of similar designs, or a variety of carts provided the undercarriages feature the BST interface.
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creform starter KIt
The Starter Kit is a simple and economical method to acquaint new users with the Creform Material Handling System. Containing a variety of components in sufficient quantities to construct elementary structures such as carts, racks, flow racks and workstations, the Starter Kit can be individualized by the customer with components
productivity, lean manufacturing and agility, ergonomics and economics, JIT inventory levels and lower costs, quality and reductions in floor space consumption. Starter Kit contents may include (but are not limited to) a range of pipe styles including round and with flat slide surfaces, metal joints, conveyor rollers and mounts,
specific to a particular application. The Starter Kit is an ideal, unintimidating first step to developing employee involvement in the implementation of the Creform System and the resulting continuous improvement. The freedom of design allows an individual employee or teams to quickly and easily create handling devices that will optimize their job function. This optimization can be in several areas, including
casters, and tools such as a pipe cutter, deburring tool, and wrenches. Creform recommends the initial use of metal joints which provide reusability and flexibility. Plastic joints, however, may be specified in the kit. Contact Creform for details on how to specify contents of a Starter Kit to meet your particular application needs and make arrangements for training.
www.creform.com
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sectIon I
PIcK the rIght Parts In sequence usIng creforms PIcK-to-lIght system
Preventing the wrong part from entering an assembly helps avoid costly line shut downs and rework expenses while reducing nonvalue added time. The Creform Pick-To-Light System helps obtain consistent performance, even from inexperienced workers while improving quality and productivity. It is a Poka Yoke type error prevention system that can be used at the picking side as well as the loading side of a parts presentation rack.
part is picked. When used at the loading side of a rack it ensures the proper parts are put in the proper location. Its also ideal for kitting areas or sequence centers for matching assembly line requirements. In addition, the system can read a bar code or RF from a manifest, read off a moving assembly line and be part of an internal LAN system. The types of Pick-To-Light systems currently available are
Easily adaptable to new or existing Creform racking or workstations, the Creform Pick-To-Light System can tell an operator which part to pick as well as the quantity. All sequenced to the line. And it also can tell the operator when a wrong
lights, lights with pushbutton or toggle confirmation, lights with photo sensors, light curtains and LED display. The system is capable of communicating with internal LAN systems for inventory control.
sectIon I
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creform PIcK-to-lIght system

Creform offers Pick-To-Light components separately or as part of an engineered system. Below find a few of the available picking light components. To purchase components or work through the details of a picking light system, please inquire through your Creform sales representative. Dimensions are in millimeters.
KEP KES
Light Curtain Base 18
Light Curtain Bracket 28 42.6 17.8 50 30
140
33
Surface Treatment: Black. Used With: KES. Typical Applications: Sensor mount for Pick-To-Light System.
HCJ-I*2 HNJ-G*2
Surface Treatment: Black. Used With: 28 pipe and KEP. Typical Applications: Sensor mount for Pick-To-Light System.
HLS-B*2
Red or green LED light with connector. Ivory colored base. Secure to 28mm pipe with adhesive, double sided tape or screw. Wired parallel. DC24V.
SLS-A*2
Red or green LED light without connector. Gray colored base. Secure to 28mm pipe with adhesive, double sided tape or screw. Wired parallel. DC24V.
SNS-A*2
Red or green LED light with toggle switch, connector and built-in clamp for 28mm pipe. Wired parallel. DC24V.
PIU-BBS01
Cables
Controller
Scanner
Various cables available to connect picking lights back to the control box. Use for picking lights wired in series and parallel.
Preprogrammed control box. 110-115V input. DC24V output. Supports 60 picking windows and 240 barcodes.
Barcode scanner. Powered by the control box. Also used to program the controller.
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sectIon I
Red or green LED light with toggle switch, connector and built-in clamp for 28mm pipe. Picking window location assigned via DIP switches. Wired serial. DC24V.
Red or green LED light with connector and built-in clamp for 28mm pipe. Picking window location assigned via DIP switches. Wired serial. DC24V.
Push button and buzzer, connector and built-in clamp for 28mm pipe. Picking window location assigned via DIP switches. Wired serial. DC24V.
creform moDular DollIes stacK, InterlocK & moVe
Creform GN-400 Modular Cart Dollies allow you to easily put wheels on just about anything you need to move regularly or just once. Boxes of components or parts, totes, even furniture or equipment. They also aid in maintaining safe and clean work areas by providing a simple and maneuverable platform for keeping containers off the floor. The innovative design features molded tabs and corresponding slots that fit together, allowing
(200 kg) loading capacity and can be used in temperature settings from 32o to 122o F (0 to 50 C). Modules may be equipped with either 75mm white nylon swivel casters as standard, or as an option, with 75mm black rubber wheel swivel casters. Fast and easy caster attachment and changeout is accomplished with a 11/16" (17mm) open end wrench. For easy carrying, the carts feature molded hand grips with
individual platform modules to be coupled, from either side and/or from either end, to form a cart with a larger base. No tools are required to connect the cart modules and the units are just as easily disconnected for resumption of individualized use as service needs change. Each Module Cart is manufactured from sturdy polypropylene and measures 26-3/4" (L) x 15-3/4" (W) x 4-1/2"(H) (680 x 400 x 115 mm). Individual units offer 445 lbs.
rounded edges and weigh just 8.4 lbs. (3.8 kg) with the nylon caster, or 9.3 lbs. (4.2 kg) if fitted with the rubber style caster. For convenient, safe and spacesaving storage, the carts are stackable in both a uniform lengthwise stack or by alternating directions. Standard color for the main platform is gray, with black rubber pads. Special order colors are green, black, dark red and dark blue.
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creform staInless steel PIPe - 27mm

SU7-4000-SUS
Stainless Steel Pipe
28
Length (mm)
Notes: High temperature applications up to 300F (140C). Higher chemical resistance uses since material is 304SS. The pipe is grooved at joint locations to add strength.
Material: Polished 304 Stainless Steel. Used to Form: General Creform Structures. Carts, workstations, flow racks, etc. Note: 27 pipe. Standard length 4M.
Creform Standard 27mm Pipe Strength

The pipe rests freely at room temperature on two supports A force is applied at 1/2 A at a speed of 50mm/min
A Dimension 900mm (2'11") Proportional Limit 97kg (213 lbs.)
* Proportional Limit refers to the point where any further force would permanently deform the pipe. EK-2 EK-2A EK-3 EK-3A
Manual Pipe Cutter for SUS Pipe
Manual Pipe Cutter Blade Set
Manual Grooving Cutter for SUS Pipe
Manual Grooving Cutter Blade Set
EK-4
EK-4A
EK-4B
EK-6
Electric Pipe Cutter Groover for SUS Pipe
Electric SUS Pipe Cutter Blade Set
Electric SUS Pipe Grooving Cutter Blade Set
ID Deburring Tool for Electric Drill
EK-6A
Replacement Blade
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ESD anti static
sectIon I
creform staInless steel metal JoInt comPonents - 27mm

Individual H-SUS components are combined with M6-25SUS and M6-BSUS nuts to form HJ-SUS joint assemblies for 27 pipe. Dimensions are in millimeters.
H-1SUS H-2SUS
33 30 33 35 65 35 65 30 Material: Stainless Steel. Used to Form: HJ-2SUS, HJ-3SUS & HJ-5SUS. Note: M6-25B-SUS bolt/nut required. Groove stainless pipe to accept joint.
H-4SUS
Material: Stainless Steel. Used to Form: HJ-1SUS. Note: M6-25B-SUS bolt/nut required. Groove stainless pipe to accept joint.
H-3SUS
33 33 35 65 65 35 65 30 30 Material: Stainless Steel. Used to Form: HJ-3SUS & HJ-4SUS. Note: M6-25B-SUS bolt/nut required. Groove stainless pipe to accept joint.
H-6SUS
H-5SUS
33
35.5
30 33 Material: Stainless Steel. Used to Form: HJ-7SUS. Note: M6-25B-SUS bolt/nut required. Groove stainless pipe to accept joint.
M6-25BSUS
sectIon I
H-7SUS
40
Nut and Bolt
35 Material: Stainless Steel. Used to Form: HJ-6SUS. Note: M6-25B-SUS bolt/nut required. Groove stainless pipe to accept joint.
800-839-8823
Material: Stainless Steel. Used With: H-SUS metal joint components to form HJ-SUS metal joints. Note: Tighten with 5mm hex wrench.
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ESD anti static
creform staInless steel accessorIes - 27mm

JS-110-EBL
EF-1216-NI
End Cap
27 2.5 17.5
End Cap
24.75
Material: Black Conductive Plastic. Used With: 27 stainless pipe. Note: Tap into end of pipe with mallet. No adhesive required.
EF-2260A
Material: NI Conductive Plated. Used With: 27 stainless pipe. Note: Tap into end of pipe with mallet.
EF-2260B
Threaded Insert
Threaded Insert
M8
M10
18
18
24.75
Material: NI Conductive Plated. Used With: 27 stainless pipe. Note: M8 threaded insert. Tap with mallet into pipe.
EF-2260C
24.75
Material: NI Conductive Plated. Used With: 27 stainless pipe. Note: M10 threaded insert. Tap with mallet into pipe.
EF-1214-SUS
Threaded Insert
SS Adjuster Pad Foot
M12
3 18 24.75
M12
10 85 18 70
EF-1215-SUS
EF-4018-SUS
SS Adjuster Ball Foot
M12
Metal Pipe Clamp, Flat
10
90
139
28 23.1 41.4 18.3
45
Material: Stainless Steel. Used With: 27 stainless pipe, EF-2265C-NI. Note: Height adjustable foot for general purpose structures.
32
Material: Stainless Steel. Used With: 27 stainless pipe. Note: Multi-use mounting clamp. M6-10 SUS included. ESD anti static
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sectIon I
Material: NI Conductive Plated. Used With: 27 stainless pipe, EF-1214-SUS, EF-1215-SUS. Note: Threaded insert for attaching adjustable feet to structure. Tap with mallet into pipe.
Material: Stainless Steel. Used With: 27 stainless pipe, EF-2265C-NI. Note: Height adjustable foot for general purpose structures.
creform staInless steel accessorIes - 27mm

EF-1000D-SUS
EF-1002F-SUS
SS Upper Strap
SS Lower Strap
35
82
35
82
Material: Stainless Steel. Used With: 27 stainless pipe. M8 Hex Bolt, Caster, Hitch. Note: Attach casters to tables, racks & carts assembled with SS metal joints.
EF-2041C-SUS
Material: Stainless Steel. Used With: 27 stainless pipe. M8 Hex Bolt, Caster, Hitch. Note: Attach casters to tables, racks & carts assembled with SS metal joints.
EF-2041D-SUS
Conveyor Track Mount
37 38.7 1.6 50 28 43.4 38.7 1.6 50 28 43.4

Material: Stainless Steel. Used With: 27 stainless pipe. EF-2044, EF-2045, EF-2047D. EF-2047F. Note: End mounting of conveyor rail with blade stop for gravity conveyors, flow racks.
EF-2041E-SUS
Material: Stainless Steel. Used With: 27 stainless pipe. EF-2044, EF-2045, EF-2047D. EF-2047F. Note: End mounting of conveyor rail for gravity conveyors, flow racks.
EF-2041DW-SUS
Conveyor Track Union
25 38.7 1.6 50 28 43.4 1.6 50 28 1.6 50 43.4 38.7
sectIon I
Material: Stainless Steel. Used With: 27 stainless pipe. EF-2044, EF-2045, EF-2047D. EF-2047F. Note: End mounting of conveyor rail to double pipes for gravity conveyors, flow racks.
EF-2041F-SUS
Material: Stainless Steel. Used With: 27 stainless pipe. EF-2044, EF-2045, EF-2047D. EF-2047F. Note: Crossing intersection of pipe and conveyor rail for gravity conveyors, flow racks.
EF-1008B-SUS
Conveyor Stabilizer
43.4
40 35.5
28.5
28
Material: Stainless Steel. Used With: 27 stainless pipe. EF-2044, EF-2045, EF-2047D. EF-2047F. Note: Intermediate mounting of conveyor rail for gravity conveyors, flow racks.
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26
Material: Stainless Steel. Used With: 28 stainless pipe. Screw or M8 hex bolt. Typical Applications: Attached pipe to flat surfaces such as table tops, carts, and shelves.
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ESD anti static
creform staInless steel Bolt-on casters
SJ-100-E-SUS
SJ-100S-E-SUS
SK-100-E-SUS
Swivel
Swivel w/Stop
Fixed
D1
4-
4-D
P2 P4 F2
2-D2 P1 P3 P5 F1
2-D2 P1 P3 P5 F1
P2 P4 F2
SJ-E-SUS and SK-E-SUS casters mount directly to the pipe and are attached using mating reinforcement metal straps. These casters can be used for both manually and motorized pushing/pulling carts or dollies. Suffix S = with stop; ESD = electrostatic discharge. Dimensions are in millimeters.
Type Caster & Diameter Swivel 100 Swivel w/Stop 100 Fixed 100 Part Number Rubber ESD SJ-100-E-SUS SJ-100S-E-SUS SK-100-E-SUS Loading Maximum Capacity Kgs. 120 120 120 Lbs. 264 264 264 Plate Size F1 x F2 90 x 90 90 x 90 110 x 77 Pitch P1 x P2 68 x 68 68 x 68 80 x 45 P3 x P4 71 x 71 71 x 71 90 x 50 Yes Yes Yes Swivel Radius E 35 35 Height H 132 132 132 ESD Specs 106 or under 106 or under 106 or under
Tuggable
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ESD anti static
sectIon I
creform staInless steel stem casters
YGR-E-SUS
YGR-S-E-SUS
EK-20
Caster Wrench for YGR Casters
Swivel
Swivel w/Stop
YGR-E-SUS and YGR-S-E-SUS casters are designed to fit the I.D. of 27 stainless steel pipe, secured by expanding a rubber mandrel. An EK-20 caster wrench is required to tighten mandrel. Be sure to debur pipe sufficiently. Suffix S = with stop; ESD = electrostatic discharge. Dimensions are in millimeters.
Type Caster & Diameter Swivel 50
sectIon I
Part Number Rubber ESD YGR-50-E-SUS YGR-50S-E-SUS YGR-75-E-SUS YGR-75S-E-SUS YGR-100-E-SUS YGR-100S-E-SUS
Loading Maximum Capacity Kgs. 30 30 30 30 50 50 Lbs. 66 66 66 66 110 110
Swivel Radius 20 20 30 30 32 32
Height to Pipe End 70.6 70.6 99 99 129 129
ESD Specs 106 or under 106 or under 106 or under 106 or under 106 or under 106 or under
Swivel w/Stop 50 Swivel 75 Swivel w/Stop 75 Swivel 100 Swivel w/Stop 100
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ESD anti static
CREFORM HOW TO ORDER

Creform products may be purchased in a couple of easy ways. If you need assistance please utilize your Creform representative for current pricing and technical assistance. Method 1 Components If you are an experienced user of the system, you are welcome to order components from our Creform distribution centers. If you require a proposal before placing your order, please send us the Request for Quote Form or equivalent. Quote form may be found on the following page (Be sure to photocopy blank form and save original). When listing your components, please be sure to specify quantity, complete part number, color, and length where applicable. Component price lists are available for you to reference when placing your order for part number and box quantity information. Method 2 Design Assistance Required If you are new to Creform or are just working on a project where you feel our technical support would be helpful, the Creform sales staff is happy to assist you. To get started, please provide the details of your application using the Design Request Form which can be found on our web site, www.creform.com or give us a call to discuss your project. If possible, please provide a sketch of the structure you have in mind. Our experienced Creform staff will ensure that your project is structurally sound, ergonomic, and that the best components are selected to provide the most economical design. When the design is complete, you will be provided with a drawing and bill of material. You may then elect to build the structure yourself or have our assembly staff build it for you. See Creform Starter Kit on page I-3. Additional Services If you are interested in utilizing these services, please contact your sales representative or customer service group. Precutting of pipe and conveyor Kitting Pipe Bending Structure Assembly
Creform also has available an assembly video and product brochure. Excerpts from that brochure showing sequence of assembly are shown below and on the following pages.
Assemble base of rack on flat surface with four main uprights. Tighten bolts and nuts.
Attach casters and tighten all bolts and nuts.
Assemble remaining support pipes. Tighten all bolts and nuts. Flow Rack assembly guideline. 800-839-8823 J-1 www.creform.com
Attach conveyor assemblies and adjust the height of conveyors to complete the flow rack.
SECTION J
CREFORM REQUEST FOR QUOTATION

Greer, SC Office PH: 864-989-1700 FAX: 864-877-3863 www.creform.com Wixom, MI Office PH: 248-926-2555 FAX: 248-926-2565
Date:_________________________________________________ Reference #: ________________________________________ Name: _______________________________________________ Title/Section: ________________________________________ Company: __________________________ Phone#: ( ) _____________________ Fax#: ( ) ____________________
Address: ________________________________________________________________ Email: ___________________________ Length (If Applicable)
Quantity
Part Number
Description
Color
SECTION J
Photocopy this blank form and save original.

800-839-8823 J-2 www.creform.com

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the AdAptive mAteriAl hAndling system to Continuously improve your mAnufACturing proCess

seCtion A introduction to Creform Applications

seCtion B Creform pipe Color Chart

seCtion d plastic Joints

seCtion e Accessories & special Connectors

seCtion g tools & fasteners

seCtion h technical information

seCtion i special products

seCtion J how to order

Creform roller conveyors and bin flow racks in kitting operation.

2007 Creform 800-839-8823 A-2 www.creform.com

In-Process Work Cart

Flow Rack with Pick-to-Light

seCtion A ESD Flow Rack

High Capacity Flow Rack

Folding, Portable Tool Crib

seCtion A Four GN-400 Module Carts

Cradle Push Cart

Stackable Shipping Rack

Locking Tool Cabinet and Equipment Storage Center

CREFORM STANDARD COLORS AND PIPE LENGTH AVAILABILITY

2500 = 2.5m / 8.2ft

3000 = 3.048m / 10ft

4000 = 4.0m / 13.1ft

CREFORM PIPE 28MM

ESD Striped Pipe

ESD anti static

CREFORM PIPE 28MM

L Channel Slide Pipe 3

L Channel Slide Pipe 20 3

Ribbed Pipe, Male

Ribbed Pipe, Female

2.6 Length (mm)

2.6 Length (mm)

Double pipe available pre-glued for your convenience. Please inquire.

ESD anti static

CREFORM PIPE 32MM

ESD Roller Pipe

CREATE TELESCOPING PIPE WITH 28MM AND 32MM PIPE

JE-101 Set 28 Pipe

ESD anti static

CREFORM METAL JOINT COMPONENTS 28MM

CREFORM METAL JOINT COMPONENTS 28MM

CREFORM ESD METAL JOINT COMPONENTS 28MM

CREFORM ESD METAL JOINT COMPONENTS & JOINT SETS 28MM

CREFORM METAL JOINT SETS 28MM

CREFORM METAL JOINT SETS 28MM

CREFORM METAL JOINT SETS 28MM

CREFORM METAL JOINT SETS 32MM

CREFORM METAL JOINT SETS 32MM

CREFORM PIPE 42MM

Pipe strength is approx. 2.5x standard 28mm pipe

Hex Allen L-Wrench

Hex Allen T-Wrench

Note: Wrenches for M8 bolts used with 42mm joints.

ESD anti static

CREFORM METAL JOINT SETS 42MM

CREFORM ESD METAL JOINT SETS 42MM

CREFORM METAL JOINT SETS 42MM/28MM

CREFORM ESD METAL JOINT SETS 42MM/28MM

CREFORM ACCESSORIES 42MM

Plastic Pipe Cap 42

Pipe Plug 46 42.5 2.5