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ELECTRIC CONTROL BOX INSTRUCTION BOOK
JG ~ m i i ~ Jm ~ a 1=1! B r
WUXI JIANGHAI MARINE ELECTRIC
APPARATUS WORKS
....
which left, right side and top are at least 220mm from the other things, so as
not to influence it to redial heat.
The shape of the control box and screen is showed in figure.
N. REGULATION AND OPERATION
After finishing installing the control box, before not connecting external
electrical equipments, should check whether the adjusted date of each
electric element are loosened, and they satisfy the demond designed.
The main checking and adjusting contents are following:
1. Check whether the contactors and relay are qualified products.
2. Check and repulate the current of the thermal relay and overcurrent relay,
3. Check and regulate the time of the delay relay.
After the box is linked to the external electric equipments, the link-lines of
all parts should be checked carefully according to the electric pprinciple
diagram of box. After proving there is not any error, the control box can be
operated.
V . MAINTEANCE
In order to ensure that' the box can work smoothly, the device must be
over-hauled regularly. The overhauling period is defined according to the
working frequency as well as the practical environment (right or wrong) and
the place of the device (important of secondary), etc. But the over-hauling
times is not at least less than the following rated times.
The maintenance for the control box is devided into two kinds, general
check and extensive overhaul. The general check is once per halfmonth and
the extensive over-haul 3 months.
1. General Check
1) Before the check, the power must be cut off. HOTLING CHECKING
STRICTLY PROHIBITED.
2) Clear the dust and dirty in and out of the box.
3) Check whether the fastening pieces of each electric element are loosened,
the active mechanism is movable, and it is short circuit between the live
parts and the box housing. If such appearance arose, should repair it.
4) Check whether the parts of the box become rusty. If they were so, should
repair them.
When checking the contact of the electric elements, if the oxide and tiny
melt were found on the contact surface, should clear then and keep it to the
original shape and higher smooth, so as to ensure that the contact head have
reliable contacting. If the silver coating contact were burnt up of blackened,
it couldn't be cleared by the thin file, but would be cleared with the clothe
dipped by gasoling, and then gasoling would be wiped off.
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5) Check whether the contact springs and non-magnetic spacer of all contacters and relays are
right. If they were damaged, they would be repaired snd renewed.
6) Check whether the insolution resistance is in keeping with the date specified in the technical
conditions (if not, should repair it).
7) Check whether the earthing device is right, the earthing screw is loosened. If the screw were
found loose, should be finished.
2. Extensive overhaul
Before doing extensive overhaul, the prepare work should be finished.
1) Cut off the input power of the box.
2) Remove the external conductor linked to the out of the box.
whfn the box is overhauled, the following items must be finished except the below general
check.
( 1 )Check whether the contracting and releasing-voltage and current satisfy demond.
(2)Check and adjust the moving current of the thermal relay.
(3)Ciear dust and dirty on the explosion resistaut cover (internal and external) and coi, if it
were, should repair and renew it.
( 4) Cheak whether the earthing ofthe box is right. If not or broken, it would be repaired.
3. Protection when working
( 1 )Check whether there are any other things out of the box which hinder it cooling normally.
(2)Check whether the out of the box is over-temperature.
(3)Check whether the application of the box fits into the working system of the box
specifiec and observe the working condition of the mating motors with the box. If there were
any non general appearance, should doing checking at once and get rid of it.
VI. SAFE
Sealing np safeeping
( 1) Clear the dust and the dirty in and out of the box. Check whether all elements are right. If
not normal, should repair them. Check the cold insolation resistance. Once all parts are
qualified, bpply a thin coat of nonacid vasoline on the non-painting metal parts (e.g name-
plates and fastening pieces, etc.) and the place where cladding materials is damages.
(2) Avoid accumulating dust, should wrap the box by water-proof canvas.
Should keep the storehouse for box clean and dry, the temperature form 0 to 135"C and the
relative humidity from 55 to 70% .The storehouse couldn't exist any corrosive gases.
Must check the box regularly (not less than once per half-year) during sealing. If it were
found that bad sealing causes corrosion or other errors, should remove it at once. After
finishing cheching. Must put a oil seal on the box again.
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JYCL0215
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No. Mark Name Type Spec
Y160L-4-H ISkW
I M2
MOTOR FOR PUMP STATION
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4- #J ;fJt. YZ-132MI-4-H 6.3kW
2 M1
WINCH MOTOR
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3 1YV
SOLENOID VALVE
LR2-D1322C
4 IFR
THERMAL RELAY
LR2-D2353C
5 2FR
THERMAL RELAY
LC1-DI8IOC
6 IKM
CONTACTOR

LCI-D32IOC
7 2KM
CONTACTOR
1. 7f" *NSDI 00 ( with MX 11 OV) 50A
8 QF
POWER SWITCH
:t.L.a CXB-250 250VA
9 T
TRANSFORMAER
IFU,2F SSX2I 02-7CC
IO
u FUSE
3FU,4F SSX21 03-7CC
11
u FUSE
SBI,SB LAY3-IITH
I2
2 START,STOP BUTTON
13 2SQ
7t * 3SE33I20-IU
HOISTING BOAT LIMIT SWITCH
1fF!t{i: 7t * DXZ-4/6
14 3SQ
HOISTING LIMIT SWITCH

3SE3100-ICA
15 ISQ
MANUAL INTERLOCKING SWITCH
m7#F!t1i:7t* 3SE3I20-0GA
I6 4SQ
SLEWING LIMIT SWITCH
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I .f
KACT-2B
I7 SBS
REMOTE BUTTON
JP0-6006+ JP0-2530
I8 XT
BINDING POST

220V,60Hz 30W
I9 RI,R2
STOP BUTTON
JYCL0215-00DYJ


Qty. Remarks
I 440V,60Hz
1 440V,60Hz
1 220v,60Hz
I Setting: I8.5A
I Setting:27 .SA
1 Coil:220v,60Hz
I Coil :220v ,60Hz
I 440V,60Hz
I 440V/220v,60Hz
2
2
2
I IP56
I IP56
I IP56
1 IP56
I IP56
I
2 IN MOTOR
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No. Mark Name TYQe Spec Qty. Remarks
CXB-400 400VA
20 T2 1 440V /42v,60Hz
TRANSFORMER
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KACG-4BD
21 SB3 1 IP56
REMOTE BUTTON
1HL-5H ADll
22 5 220v,60Hz
L PILOT LAMP
24 PAl
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AMMETER
1 0-30A/5A
PA2
tt
1 0-75A/5A 25
AMMETER
LMZJ-0.5TH
26 TAl 1 30A/5A
CURRENT TRANSFORMER
LMZJ-0.5TH
27 TA2 1 75A/5A
CURRENT TRANSFORMER

1 IP56 28 Jl
JUNCTION BOX
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29 QF2 C65 lP 1 6A
30 QF3 Jt.Tf?.jf-* C65 2P 1 6A
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