Professional Documents
Culture Documents
Schlumberger 2003 Schlumberger 225 Schlumberger Drive Sugar Land, Texas 77478 All rights reserved. No part of this book may be reproduced, stored in a retrieval system, or transcribed in any form or by any means, electronic or mechanical, including photocopying and recording, without prior written permission of the publisher. TSL-4274 An asterisk (*) is used throughout this document to denote a mark of Schlumberger. is a mark of NExT. is a mark of Den norske stats oljeselskap a.s. (Statoil). Netscape is a registered trademark of Netscape Communications Corporation. Window is a registered trademark of Microsoft Corp.
InstanSeal NExT
Contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix Reservoir solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix Research and development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x Quality, health, safety and environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi Key cementing technology highlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Deepwater cementing products and services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Deepwater slurries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DeepCRETE deepwater cementing solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 FlexSTONE Cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DeepCEM additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Well stress analysis software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 CemCADE software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Advanced plug placement module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Offshore cementing skids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 DeepSea EXPRES offshore plug launching system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Surface dart launcher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Subsea tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 A gas migration control serviceGASBLOK service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Gas flow risk analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Routes for gas migration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 CemCADE softwareplacement and postplacement risk analysis . . . . . . . . . . 10 Cement slurry design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 High risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Low risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Slurry properties for gas migration control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Cement placement design and execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Lost circulation systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Lost Circulation Advisor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Contents
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Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . InstanSeal system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . InstanSeal Cement system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ShearSEAL lost circulation fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PERMABLOK system for plugging zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CemNET advanced fiber cement to control losses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZONELOCK S sealing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZONELOCK SC permanent system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mud removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WELLCLEAN II engineering solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pipe centralization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Displacement regimes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fluids design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WELLCLEAN II simulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WELLCLEAN II advisor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chemical washes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MUDPUSH spacers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . InterACT wellsite monitoring and control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 14 15 15 15 15 15 16 16 16 16 16 17 17 18 18 18 18 18 19 19 19 19 19 19 20 20 20 20 20 20 21 21 22 22 22 22 24 24 24 25 25 25 26 27
iv
Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CemCADE cementing design and evaluation software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stress analysis model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-Handbook oilfield data handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CemCRETE concrete-based oilwell cementing technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LiteCRETE low-density slurry system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DeepCRETE deepwater cementing solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DensCRETE advanced cement technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SqueezeCRETE remedial cementing solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CemSTONE Advanced Cement Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FlexSTONE Advanced Cement Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DuraSTONE Advanced Cement Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cementing slurry systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lightweight cements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LiteCRETE cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D049 lightweight cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Foamed cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29 29 29 30 30 32 33 33 33 33 39 40 41 42 42 42 43 43 43 43 44 45 45 45 45 46 46 46 47 49 49 49 50 51 51 51 51 53 53 54 54 54
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Improved bonding cements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FlexSTONE cementadvanced flexible cement technology . . . . . . . . . . . . . . . . WELBOND cementimproved bonding cement system . . . . . . . . . . . . . . . . . . . . SALTBOND cementcement system for cementing across salt zones . . . . . . RFC regulated fill-up cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SELFSTRESS expanding cement system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fast strength development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DeepCEM Cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ARCTICSET cementcement system for use through permafrost . . . . . . . . . . Right-angle set cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cements for harsh environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Acid-resistant cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carbon dioxide-resistant cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Synthetic cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UniSLURRY cement systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UNIFLAC unified fluid-loss additive for cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UNISET set control additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cementing additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accelerators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Antifoam and defoam agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Antigelation agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DeepCEM additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dispersants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Expanding additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Extenders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fluid-loss control additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gas migration control additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lost circulation control materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retarders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surfactants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Special additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Suspending and antisettling agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thixotropic additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UniSLURRY additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weighting agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chemical washes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55 55 55 55 56 56 56 56 57 57 58 58 58 58 59 60 60 60 61 61 61 61 62 62 62 63 63 63 63 64 64 64 64 64 64 64 64 65 65 65 65 65 65 65 65
vi
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CemSTREAK land cementing unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CPF-376 double-pump cement trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CPT-372 double-pump cement truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Offshore cementing skids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LAS liquid additive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CemCAT cementing computer-aided treatment software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SFM-C process control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nonradioactive densitometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Execution analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Postcementing analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cement evaluation services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sonic services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SlimAccess tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCMT Slim Cement Mapping Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ultrasonic services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
77 77 78 78 78 79 79 79 80 80 81 81 81 81 82 82 83 83 83 83 84 84 84 84 84 85 86 87 87 87 88 88 88 89 89 89 89 90 90 90 91 91 91 91 91 91 91 92
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vii
USI UltraSonic Imager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cement integrity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pipe integrity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nonstandard environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
viii
Preface
Reservoir solutions
Schlumberger has been supplying products and services to the oil and gas industry for more than 75 years. Our trained, highly qualied professionals team with operating companies to maximize asset values with reservoir solutions that combine best practices and advanced oileld technologies with service quality and environmentally sound operations. As exploration and production activities have expanded, our relationships with operating companies have evolved. Today, we provide many services which help in nding hydrocarbons, constructing and completing wells to produce them, and stimulating the wells to maximize their production. We do this from service locations in all oil- and gas-producing areas of the world. We are committed to providing real-time solutions that make the nding and production of oil and gas more cost effective and that maximize recoverable reserves. With the movement toward a more holistic approach to oil and gas development, geoscientists and engineers gain a thorough understanding of the reservoir by using exploration and production product technology, eld services, and project management skills along with software and information management services integrated with information technology (IT). Using this approach, the value of the reservoir is increased and the capital expenditures and negative cash ow are minimized.
Exploration
Delineation
Development
Maximize production
Maturity
Accelerate production
Maximize recovery
Cash flow
Time
Minimize opex Defer abandonment
Minimize capex
Preface
ix
Cementing plays a role in this process by providing zonal isolation in the wellbore. Highquality zonal isolation allows more accurate well testing to dene the reservoir, maximizes recovery at the least cost (reduced costs for produced water and its disposal), and provides more effective stimulation through placement focused on the reservoir, more effective enhanced recovery and reduced abandonment costs.
Training
Schlumberger training is continuousemployees receive both formal and on-the-job training throughout their careers. We periodically assess all our training programs for content, quality and effectiveness, and we employ the latest technology to ensure that our training remains best in class. Our training emphasizes the use of IT. We have developed on-line and CD-ROM training modules and achieve full use of IT by providing worldwide connectivity to the internal Schlumberger communications network and to the Internet. Both new employees and those studying for advancement can use the Internet for their training courses. Schlumberger technical training programs sponsor on-line, in-house and eld training in all phases of equipment selection, application and operation, as well as effective design, execution and evaluation. Structured training programs and seminars provide the latest information and technical knowledge, and we conduct directed learning programs and seminars around the world. Within Schlumberger, no education is ever really complete. Methods and techniques change, as do market conditions and regulatory guidelines. Following formal university and in-house training, employees continue to gain knowledge through experience and pre- and postjob sessions in which principles and practices are continually improved. The NExT Network of Excellence in Training, an alliance of Heriot-Watt University in Scotland, Texas A&M University, the University of Oklahoma and Schlumberger, provides training that lls a learning gap for working professionals, both within and outside the company, to help them diversify their skill sets and learn about emerging technologies. Delivery methods include traditional classrooms, mentor-supported on-line distance learning, CD-ROM self-study programs and custom on-site courses. Our policy is to attract the very best graduates, then train and develop them. The majority of Schlumberger managers started in the eld directly after graduating.
Preface
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xii
Introduction
Schlumberger provides high-quality services for well construction and remedial applications. These services are based on best practices, environmentally sound wellsite operations and innovative technology and always have safety as a rst priority. Cementing is a process used to support and protect the casings in a well and to achieve or renew zonal isolation. Zonal isolation is required to prevent liquids or gases from owing from one zone to another within the wellbore. This isolation allows the completion and production and subsequent abandonment of the well at the lowest possible cost. Isolation allows more accurate well testing to dene the reservoir, maximum recovery at the least cost (reduced costs for produced water and disposal), more effective stimulation through placement focused on the reservoir, more effective enhanced recovery and reduced abandonment costs. Without isolation, the cost of each of these processes is increased and its effectiveness is reduced. When isolation is not achieved by the primary cement job (cementation of the casing string) a squeeze job is required to correct the deciency. Squeeze jobs are also used during the wells life to meet changing objectives as the well and eld age. Occasionally, cement plugs are set in the well to allow changes in drilling. Plugs are also used to isolate intervals within the well when it is depleted and abandoned. All these cementing treatments require careful design of the cement systems to provide the required properties of the slurry before setting and of the cement once it is in place and set. Designs must consider the conditions in the well at the time of cement placement as well as conditions that may occur at any time during the life of the well. In addition to the design of the slurry and set-cement properties, the mechanics of the placement process must be designed to accomplish optimal mud removal and cement placement. On location, the cement must be properly mixed to achieve the required properties and pumped into place, maintaining the integrity of the well. To achieve the cementing objectives, various additives can be used to modify the slurry and set-cement properties. Specic cement slurry systems are employed to meet especially demanding applications. A new, innovative approach to cementing is Advanced Cement Technology. This technology utilizes principles from the concrete industry, specially adapted for oileld use, to formulate slurries with lower water content. These advanced principles eliminate the problems of conventional slurries, which require high water content for optimal pumpability that ultimately reduces the compressive strength of the set cement. This Advanced Cement Technology has two families; CemCRETE* concrete-based oilwell cementing technology and CemSTONE* technology. CemCRETE technology increases the solids content of the slurry using a custom-designed particle-size distribution. More solids in the cement mean greater compressive strength, reduced permeability and greater resistance to corrosive uids. CemSTONE technology uses this high solids content together with particles having specic properties to modify the set-cement performance (such as durability, exibility and expansion) to the needs of the well. Using stress analysis modeling software, cements can be designed with properties to provide isolation for the life of the well.
Introduction
Our cementing software is used worldwide by Schlumberger engineers. CemCADE* cementing design and evaluation software, which allows simulation based on well data and formation conditions, is used to plan the proper placement of the slurries and ensure the integrity of the well is not compromised. DESC* design and evaluation services for clients improves communications and solutions development by placing a dedicated Schlumberger engineer in the client's ofce with access to information hubs, technology centers and the most complete family of application software in the industry. Purpose-built and highly specialized mixing and pumping equipment is employed to properly execute the treatment, while the CemCAT* monitoring and recording system provides a record of the treatment. Use of the CemCAT record, along with design parameters and placement and isolation evaluations such as those provided by USI* UltraSonic Imager logs, allows the design engineer and service team to make performance enhancements and use principles of continuous improvement to enhance the value of the cementing process.
Services
Deepwater cementing products and services
Deepwater drilling poses unique challenges for cementing. Large-diameter casings are set in poorly consolidated formations, frequently with a narrow pore-fracture pressure window and high potential for shallow-ow hazards (water or gas). Compounding the problems is the low temperature found at the sea bottom and the rst few thousand feet below mudline. With subsea wellheads, launching cement wiper plugs is also more complicated. Logistically, the distance from shore makes versatility in cement slurry design an important consideration. Add to this the difculty of remedial work in the deepwater environment, and annular sealing throughout the life of the well becomes more critical. Abnormally pressured sands, with a high probability of shallow-water or gas ow, characterize many deepwater geological environments. Such ows present problems in cementing operations, affecting the integrity of the well. Consequences of uncontrolled shallow ows include subsidence, compromised seaoor stability, loss of well support and buckling of structural casing, and compromised wellbore integrity, resulting in well control problems and potential loss of the well and supporting structures. Schlumberger provides innovative products and services for solutions to deepwater cementing challenges. DeepCRETE slurries, DeepCEM additives and GASBLOK* gas migration control slurries deliver the properties necessary to provide rapid setting, control of potential ows and the long-term isolation needed to ensure the integrity of the well and protect the environment. The DeepSea EXPRES* offshore plug launching system allows the efcient release of bottom and top wiper plugs in subsea cementing heads to prevent cement contamination and control displacement. Engineers use CemCADE software, proven over two decades, for placement design and to assure well security and control. Offshore cementing skids, built for performance and reliability, provide the means to efciently mix and pump the high-quality slurries required in this tough cementing environment.
Innovative deepwater cementing solutions provide effective and efcient cementation of wells drilled in deepwater.
Services
Deepwater slurries
DeepCRETE cement slurry systems are based on CemCRETE Advanced Cement Technology. DeepCEM additives minimize risk of shallow ow, enhance strength development, reduce WOC time and provide low permeability of the set cement. When needed, FlexSTONE* Advanced Cement Technology slurries can be employed to provide set-cement durability, with annular cement sheaths able to withstand changing downhole stresses without failing.
FlexSTONE Cement
FlexSTONE systems offer mechanical properties that can be engineered to meet the changing stresses in the wellbore; excellent exibility and chemical resistance while maintaining lower permeability and good compressive strength. FlexSTONE systems, with these properties customized to the well, will resist stresses and maintain isolation. These slurries also expand to seal any microannulus. FlexSTONE cements are engineered to be more exible than the formation they seal, and expansion of the cement sheath occurs both outwards (toward the formation) and inwards (toward the casing), thus assuring complete hydraulic isolation. See page 48 for additional information on FlexSTONE Advanced Cement Technology.
DeepCEM additives
DeepCEM liquid cementing additives were created for short transition time and early compressive strength development. Such properties are necessary for isolation and early casing release to ensure successful cementation in the unconsolidated, low-temperature environment of the surface and conductor casings in deepwater wells. When combined with Schlumberger GASBLOK gas migration control technology, DeepCEM slurries provide the solution to shallow gas or water ow control. These additives can be used in foamed cement slurries. Use of these systems allows elimination of the special blends often needed to overcome challenges related to low temperature in deep ocean drilling. DeepCEM additives include the nonretarding dispersant (D185) and cement set enhancer (D186). The nonretarding dispersant provides the dispersion required for good slurry design without retardation at low temperatures. Even at the low temperatures encountered in deepwater wells, D186 set enhancer is more effective for early strength development than standard cement accelerators such as calcium chloride.
CemCADE software
CemCADE software can be used to design all primary cementing operations, from large-diameter conductor casing to the deepest liners. Use of CemCADE software helps the engineer ensure that well security is respected at all times and at all points in the well during the cementing treatment. By coupling centralization calculations with a numerical uid placement simulator, CemCADE software allows easy ow regime and annular ow rate selection. It also aids in design of wash, spacer and slurry for optimum displacement of mud and cement placement. Displacement optimization helps to prevent channeling, ensuring zonal isolation. The program utilities and underlying physics are enhanced continually to reect the latest developments in cementing technology. Of particular interest for deepwater operations are the temperature simulator, gas migration predictor, and swab and surge pressures calculator. The temperature simulator allows a calculation of uid and wellbore temperatures that considers wellbore environment parameters such as seawater temperature and current. Better knowledge of the temperature makes selection of retarder or accelerator concentration more accurate as well as allows WOC time determination based on modeled wellbore temperatures.
Services
Cement mixing and pumping units are specially designed for use on offshore drilling rigs.
Liquid additive metering systems provide versatility in the ability to adjust cement slurry properties right up to the time of the cementing treatment. This is especially benecial in deepwater operations, because the requirements may not be known until the hole section is drilled. If dryblended cements were used, there would be considerable time spent waiting for testing, blending and delivery if requirements are not known until the section is drilled.
Applications
Casings hung from subsea hangers Top and bottom plug operation in casing sizes from 244 to 508 mm [958 to 20 in.]
Benets
Dart release takes only seconds, reducing rig time. Uninterrupted pumping improves mud removal. High pumping rates allow improved mud removal. Casing pressure test can be combined with bump. Casing running tool can be activated without removing treating lines. Remote operation improves safety.
Features
Wiper plugs are efciently designed. Fluids are not pumped through the plugs. Plugs do not contact casing wall during rig-up. Surface pressure provides positive indication of each plug release. Plug launch qualied at ow rates up to 1.9 m3/min [12 bbl/min]. Optional three plugs separate up to four uids.
Cementing Services and Products
DeepSea EXPRESS offshore plug launching system is a reliable tool for releasing cement wiper plugs when subsea hangers are used.
Services
Subsea tool
The subsea tool (SST) retains the casing wiper plugs until they are released by the arrival of the darts. Hydraulic pressure acting through the dart and a rod releases the plugs. The SST accepts up to three plugs for 219- to 340-mm [858- to 1338-in.] casing or two plugs for 406- to 508-mm [16- to 20-in.] casing. The deepwater cementing products and services portfolio of Schlumberger provides all the components required to provide zonal isolation for the life of the well.
Each of these phases requires careful analysis and design to achieve the desired overall resulta well that is free of gas migration. The rst step, that of achieving zonal isolation, is accomplished by the cement, but only after the drilling uid has been removed from the wellbore to allow cement to fully occupy the annulus between the borehole and the casing. Mud removal is accomplished by techniques that have been developed by Schlumberger through the years, culminating in the WELLCLEAN II* engineering solution for mud removal. This solution considers the factors that impact mud removal and provides a systematic approach to removal of mud. The second step is to design the placement process so that an overbalanced condition is maintained until late in the transition of the cement from a liquid to a solid. The nature of the setting process makes it difcult to maintain overbalanced pressure; after placement, cement undergoes a gradual gelation, resulting in loss of hydrostatic pressure. Ideally, the pressure is maintained above formation pressure until the cement is set. In practical terms, this is extremely difcult to do. Another option is to minimize the time between development of gel strength and setting while maximizing the overbalanced pressure (without risking breaking the well down). This is done by analyzing the pressures in the well and employing options that maximize the overbalanced pressure. Several tools in CemCADE cementing design and evaluation software assist in this step. Obviously, a component of this step is the design of the slurry. The third step, impeding propagation of the gas, depends on the use of slurries with special properties so that gas cannot invade and migrate along the cemented annulus. Special properties, such as those provided by GASBLOK slurries, are required during the critical transition period as well as after setting. Additionally, to maintain isolation for the life of the well, CemSTONE Advanced Cement Technology may be required.
Applications
Zonal isolation in gas wells Prevention of annular gas migration from nuisance gas stringers
Benets
Minimized risk of gas migration Long-term solution Reduced exposure to hazardous gas ow More trouble-free operations
Features
Tailored to specic well conditions Effective at any density Effective at any temperature Compatible with CemCRETE and CemSTONE technologies Integrated solution employing materials and techniques Materials with low environmental impact Engineering tools to assess risk and tailor treatment to severity
Services
Gas migrates in a well when the pressure becomes underbalanced. If the cement is in place and set when this occurs, the potential for ow depends on the integrity of the cement, both its complete lling of the annulus and its mechanical durability. Paths for gas ow develop as a result of incomplete mud removal (a mud channel), free uid development in the cement slurry, or an interfacial gap (microannulus) at the cement-pipe or cement-formation interface. An additional path can be created if the cement fails mechanically, producing a crack along its length. These paths can also be created by changing mechanical stresses in the well. A path can be created if the well becomes underbalanced before the cement has developed sufcient strength to prevent its propagation through the column; that is, while the cement is unset. In this case, gas can migrate through the unset cement, forming a channel.
CemCADE softwareplacement and postplacement risk analysis
CemCADE cementing design and evaluation software has two tools that aid in preventing gas invasion of the cement before it has developed adequate strength to control gas ow. The rst is a tool common to most cementing simulators, an analysis of the uids and pressures in the well during and after the cementing process to determine well security and control. If an underbalanced condition develops during cement placement, a warning is given and the uids and/or placement process are redesigned. A second tool, called postplacement analysis module, provides the design engineer with an indication of the relative risk of gas migration based on the degree of overbalance and the well geometry. The engineer can then assess variations in slurry placement and treatment execution variables to propose the lowest-risk method of cementing the well. In cases where the risk is judged to be small, less-aggressive solutions can be proposed; conversely, if the risk is judged to be high, more aggressive solutions should be considered.
Critical
Low
Postplacement analysis provides the design engineer with a relative degree of risk for use in selection of methods of controlling gas migration.
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Schlumberger slurries for high-risk gas migration scenarios have very special properties. These slurries are called GASBLOK slurries, proven for over two decades. GASBLOK slurries are part of the overall GASBLOK technology, a systematic approach to solving the gas migration problem. These slurries use either a specially designed and patented latex additive or a customized microgel polymer. The latex provides unique properties to cement slurries and the set cement. Being a suspension of solids, the latex provides excellent rheological properties and control of gelation without affecting the hydration process. Free uid is easily controlled and setting is rapid. The nely divided latex particles provide efcient pore-blocking in the developing cement matrix during the transition from liquid to solid and in the set cement. This pore-blocking minimizes the invasion of the cement by gas and prevents its movement. Microgels provide similar effects, but with specially designed hydrated polymer particles. The GASBLOK family of additives includes D500 GASBLOK LT additive, D600G GASBLOK MT additive, and D700 GASBLOK HT additive for low, moderate and high temperatures, respectively. A surfactant, D701 GASBLOK stabilizer, is used to control transition time and setting in certain cases. These additives, used so successfully in controlling gas migration for the past two decades, have been modied to make them acceptable in more environmentally sensitive areas, such as the North Sea.
Low risk
When the risk of gas migration is judged to be low, less-aggressive designs are required. Slurries can be designed with more conventional uid loss additives in place of the GASBLOK latices or microgel. Besides uid loss control, excellent slurry and set properties must still be maintained.
Slurry properties for gas migration control
Laboratory and eld evaluations have demonstrated that several properties of cement slurries are critical in controlling gas migration.
Services
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Free fluid
Cement hydration
Bulk shrinkage
Chemical contraction
Unplanned costs Remedial work Lost production Damage to equipment and facilities Many slurry properties must be correctly designed for success in cementing across gas-bearing formations.
Fluid loss control is important, because maintaining the proper ratio of water to solids is critical to maintaining the rheological properties for effective placement of the slurry as well as preventing premature gelation. Premature gelation will lead to long transitions to a set matrix and result in unacceptably early hydrostatic pressure decay. Such hydrostatic pressure decay would in turn lead to an underbalanced condition. If occurring before the cement develops a solid matrix, this situation can easily lead to gas invasion of the cement and migration along the annulus to points of lower pressure. Simultaneously, the proper water/cement ratio must be designed and maintained to control slurry stability. An unstable slurry can allow the development of free uid and/or solid sedimentation. Free uid can create a water channel in the column of cement, leading to gas ow. Sedimentation can lead to changes in density of the slurry and result in inadequate uid pressure to control the formation pressure. An additional impact of the water/cement ratio is that of the slurry and set-cement permeability. As the water/cement ratio increases, so does the permeability of the cement matrix. A permeable cement matrix makes control of gas more difcult; if permeability is sufciently high, there may be migration through the matrix after setting.
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The setting behavior of the cement is important for several reasons. Initially, early setting determines the relationship of strength development to hydrostatic pressure decay (and underbalance and gas ow initiation). Subsequently, permeability, shrinkage, expansion and long-term durability are controlled by the setting behavior. As discussed previously, permeability must be kept low to minimize or prevent gas ow through the set-cement matrix. Shrinkage can result in the development of microannuli between the cement and pipe or wellbore wall. Shrinkage can also result in radial cracking of the cement, which provides another path for gas to ow. Long-term durability can be enhanced with CemCRETE and CemSTONE Advanced Cement Technology. CemCRETE and CemSTONE slurries are highly effective in achieving the properties necessary for gas migration control. CemCRETE slurries provide low-permeability cement, even at very low densities. They also have excellent slurry properties (stability, rheology, etc.). CemSTONE slurries have very high durability and, if required, can be designed to expand. When coupled with GASBLOK technology, both slurry systems provide excellent properties to meet the demanding requirements for gas migration control.
Services
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poor or no removal of cuttings, requiring additional wiper trips stuck drill pipe excessive mud lost remedial work to cure losses rig time required to cure losses. lack of zonal isolation caused by poor cement coverage formation damage resulting from mud losses blowout after a drop in hydrostatic pressure.
To select the correct technique to effectively solve lost circulation, it is necessary to know the reasons for the losses; i.e., the type of loss and the drilling history. Very often lost circulation treatments fail because of a lack of information such as the types of losses and their relative depths. A lack of knowledge can lead to selection of the wrong treatment, which usually results in poor success, excessive costs and time, and the frustration caused by repetitive failures. Lost circulation can occur at any time in the life of the well. During construction, lost circulation can be encountered while drilling and while cementing. These problems are solved by different methods. A tool for identifying the best solution is the Lost Circulation Advisor.
Benets
A simple software based on knowledge management, not complicated mathematical models A systematic and analytical approach to lost circulation A guide to the best lost circulation treatment and the relative depths Validated cases for more precise solutions A low-cost solution to complex problem
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Features
Uses case-based reasoning Identies whether the losses are to permeable formations, natural or induced fractures, vugs, or cavernous formations Estimates the depth of losses Identies the best lost circulation treatment based on the operation (drilling or cementing) Provides technical information for use in designing the recommended treatments
InstanSeal system
The InstanSeal system is a unique technology for combating high mud losses. It is often more time- and cost-effective than other lost circulation control methods. The InstanSeal system uses shear activation to trigger formation of a rigid gel. This unique activation method saves crucial drilling time and money over other lost circulation methods. The base uid for InstanSeal lost circulation control is an emulsion. The emulsion contains gelling polymer and crosslinker in separate phases. The emulsion is converted when the slurry is pumped through the nozzles in the bit, crosslinking the polymer. This results in rapid action and excellent control of polymer placement into the loss zone.
Water phase containing high concentration of polymer Oil phase Crosslinker particle Cement Emulsion Activation of the InstanSeal system is by shearing force rather than chemical action. This technology makes placement across the loss zone more certain. 500 psi Set gel
Applications
Benets
Internally activated Valuable rig time savings Downhole mixing of uids not required
Features
Use to 95C [200F] Set time independent of bottomhole temperature (BHT) Can be weighted to 1440 kg/m3 [12 lbm/gal] Requires no tripping Set time short and adjustable Is acid-soluble when set Can be mixed up to 3 weeks before use
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Services
Benets
Features
Use to 163C [325F] Set time independent of BHT Can be weighted to 2040 kg/m3 [17 lbm/gal] Requires no tripping Set time short and adjustable Is acid-soluble when set Can be mixed up to 3 weeks before use
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CemNET bers are inert and require no special handling. They can be readily dispersed in water-base uids such as cement. An interlocking network is formed, allowing the cement to bridge and resume circulation.
Services
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Applications
Regain circulation while cementing Most cement slurry formulations All temperatures Any slurry density
Benets
Minimizes losses during cementing Raises cement tops Helps prevent cement fallback Reduces the need for costly remedial operations Reduces excess cement requirement Makes cement returns more predictable, thus decreasing disposal costs Provides coverage of loss zones during cementing operations
Features
Fibers added directly to the slurry during mixing, without dry blending No effect on cement properties Compatible with most cementing systems and additives Forms bridging network in the slurry
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Mud removal
WELLCLEAN II engineering solution
Effective mud removal is considered the most basic requirement for cementing success. Failure to achieve removal of mud can result in failure to isolate productive intervals, allowing production of unwanted uids, misapplication of stimulation treatments, and chronic issues of sustained casing pressure and gas migration. When such conditions exist, additional costs and efforts are incurred.
Applications
Mud removal in oil and gas wells, including deviated, extended-reach, horizontal and injection wellbores Oil-base mud (OBM) or water-base mud (WBM)
Benets
Enhances zonal isolation Eliminates production of unwanted downhole uids Reduces occurrence of sustained casing pressure Minimizes casing corrosion through improved cement bonding Reduces remedial operations and their associated costs
Features
An engineered approach using specialized tools and products Ability to assess the effect of all relevant parameters on the mud removal process A wide range of exible preush systems for all application conditions Proven results in the eld Environmentally friendly spacers
Recognizing that effective mud removal cannot be achieved without considering the effect of all relevant parameters, the WELLCLEAN II engineering solution utilizes innovative products and tools to design cement placement for effective zonal isolation. These products and tools include optimized chemical wash systems
a wide range of custom spacers for all applications WELLCLEAN II simulator, CemCADE software and WELLCLEAN II advisor engineering tools a testing methodology focused on evaluating the effectiveness of preushes in removal of drilling uids
Pipe centralization
Because uids in the annulus tend to ow more freely on the wide side, casing centralization is critical to ensure continuous ow all around the annulus. Schlumberger engineers use the centralization module of CemCADE software to design the optimum degree of standoff to meet the requirements for mud removal.
Services
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Displacement regimes
Complete mud removal can be achieved using either laminar or turbulent ow regimes. The choice between the two regimes depends on several parameters and conditions, including well geometry and uid properties. The design engineer must analyze all the relevant parameters to make the right selection. The WELLCLEAN II simulator is a powerful tool for showing critical results with the chosen uids and ow regimes. These include such parameters as the percentage of cement coverage, the risk of leaving a mud lm or channel at the end of the cement job, and for turbulent ow, the contact timeall as a function of depth and time.
Fluids design
Knowledge of cement and spacer uid properties is essential to ensure proper zonal isolation. The effectiveness of each uid to displace the uid ahead of it can be checked using the WELLCLEAN II simulator. Output will clearly predict channeling that exists between the uids. WELLCLEAN II simulator output guides the design engineer to improve mud displacement through modication of spacer and cement properties and ow parameters.
WELLCLEAN II simulator
Ensuring complete zonal isolation is the ultimate goal of cementing operations. However, frequently this goal is not achieved. Because incomplete mud removal is a repeated source of unexpected costs for operators, every effort should be made to ensure critical zonal isolation on the primary cement job. A two-dimensional numerical simulator, the WELLCLEAN II simulator uses computational uid dynamics to predict the process of cement placement. Based on well geometry and trajectory, downhole uid properties, volumes, pump rates, and casing centralization, Schlumberger engineers predict the efciency of mud removal and identify whether a mud channel will be left. Using the WELLCLEAN II simulator, engineers can make the necessary design changes to optimize the operation and achieve zonal isolation. The design engineer uses visually displayed displacement patterns produced by the WELLCLEAN II simulator as a guide to the most efcient and complete form of mud removal.
Applications
Mud removal and cement placement to achieve zonal isolation in vertical, extended-reach and horizontal wells
Benets
Enhanced zonal isolation Reduced costs associated with mud removal through optimized job design Predictable results validated by physical experiments and eld performance
Features
Accurate rheological description of uids (Herschel-Bulkley model) Simulation of uid placement in turbulent and laminar ow Maps of uid position and concentration in annulus Maps of uid velocity and ow regime Animated view of uid displacement process as a function of job time View of potential detrimental contact between mud and cement during displacement
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Fluids concentration map 4600 5000 Depth (ft) 5400 5800 6200
Mud risk on the wall 4600 5000 Depth (ft) 5400 5800 6200
Modeling allows the engineer to analyze various mud removal scenarios and select the best one to achieve zonal isolation.
WELLCLEAN II advisor
The WELLCLEAN II advisor design tool greatly facilitates the selection and adjustment of additive concentrations in spacer uids for the optimal rheological properties to achieve the ultimate goal of mud displacement and zonal isolation. This software reduces engineering and laboratory time through recommendation of additive concentrations for the specic mud removal scenario (ow regime, required uid properties) at the temperature of the well.
Chemical washes
Chemical washes are used if increased density is not needed for well control and turbulent ow is required. These uids have a density and viscosity close to those of water or oil. When pumped ahead of the cement slurry, they assist in mud removal by diluting, thinning, and dispersing mud and by water-wetting the casing surface, improving the quality of the bond between the cement and the casing and formation. When oil-base uid is used for drilling, base oil is often the rst preush uid and is followed by chemical washes containing surfactants and/or solvents. Schlumberger offers a comprehensive line of MUDCLEAN* chemical washes for all applications.
Services
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Applications
Benets
Features
Displace mud by thinning, turbulence and erosion Preushes for any type mud Compatible with cement slurries Compatible with WBM and OBM Leave surfaces water-wet Easy to mix in the eld
Chemical washes are lightweight, thin uids that remove mud by turbulent ow.
MUDPUSH spacers
Spacers are weighted uids that provide a compatible buffer between the drilling uid and the cement slurry and offer control of rheological and ow properties. They can be designed for turbulent or laminar ow regimes. Performance of the spacer is optimized using engineering tools such as the WELLCLEAN II simulator. Their effective use results in displacement of drilling uid around and along the annulus for effective zonal isolation.
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MUDPUSH II spacer properties are engineered in the laboratory to optimize mud removal in the eld.
To provide effective mud removal, Schlumberger offers a wide range of MUDPUSH* spacer uids to suit zonal isolation criteria under all well conditions. Schlumberger offers a comprehensive line of MUDCLEAN chemical washes for all applications. Depending on well conditions and on the uid properties, the spacer is designed to be pumped
Table 3-2. Schlumberger Spacers
Name MUDPUSH II MUDPUSH WHT Base Fluid Water (up to 20% salt) Water (any salinity) Density (kg/m3 [lbm/gal]) 12002400 [1020] 15602400 [1320] Flow Regime Turbulent or laminar Laminar Temperature Limit (C [F]) 149 [300] 232 [450] Type Mud Removed WBM or OBM WBM or OBM
in either turbulent or laminar ow. Performance of the spacer is optimized using engineering tools such as the WELLCLEAN II simulator. The MUDPUSH II spacer properties are specially formulated to address environmental concerns. Properties include lower toxicity, better biodegradation and lower bioaccumulation to produce a minimal impact on the environment. MUDPUSH II spacers have less retarding effect on the cement than earlier versions of spacers. Any contaminated cement slurry is subject to less delay in strength development. This proves critical, especially at tops of liners when relatively fast strength development is required. In wells drilled with an oil-base drilling uid, the proper surfactant and, in some instances, a solvent, are tailored to the base oil. These surfactants and solvents are added to basic MUDPUSH spacer to disperse the oil phase into water and provide a water-wet surface for better bonding to the cement.
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Applications
Benets
Turbulent or laminar ow displacement Predictable displacement along the entire cemented interval Good uid loss control over a wide density and temperature range
Features
Density range from 1200 to 2400 kg/m3 [10 to 20 lbm/gal] or 1560 to 2400 kg/m3 [13 to 20 lbm/gal] for MUDPUSH WHT spacer Compatible with cement Excellent suspension properties Compatible with fresh water, salt water or seawater Compatible with all drilling uids (water- and oil-base) Stable rheological prole with increasing temperature Excellent reproducibility between laboratory and eld performance Extremely stable Easy to mix in the eld
In the upper log, a conventional spacer resulted in poor isolation in the permeable section (140-mm [512-in.] liner at inclination of 55 with 1800-kg/m3 [15-lbm/gal]) cement. The lower log shows a 178-mm [7-in.] liner in a horizontal well cemented with lightweight cement and using MUDPUSH II spacer for mud removal.
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InterACT wellsite monitoring and control system: Remote real-time data delivery for cementing and pressure testing operations
The InterACT* wellsite monitoring and control system provides Web-based data delivery with secure real-time, two-way communication that makes oileld data and information available anywhere desired by the user. By allowing authorized personnel easy access to project information through an online Internet workspace, the InterACT system promotes teamwork and collaboration in the decisionmaking process. Files of all standard data types and formats can be exchanged, including drilling reports and programs, mud logs and reports, wireline and logging-while-drilling logs, well stimulation data, and surface and subsurface production data. Using this system, engineers can prepare precise, timely cementing designs by gathering data from the historical le of the well. The cementing proposals can then be communicated to all operating company personnel who need the information. Data from wireline logs and well parameters can be easily collected by the design engineer and communicated to others involved in the cementing operation. Data can be easily communicated to laboratory or operations personnel with minimal effort and error-free. Data from many sources, including openhole logs, cementing operations and cement evaluation logs, can be viewed simultaneously. An evaluation based on all the data makes the decision on zonal isolation easier and faster in what is often a critical point in the operation.
Applications
Remote data transmission Remote monitoring of wellsite operations Two-way communication and distribution of real-time cementing, leakoff test (LOT), formation integrity test (FIT) and completion test information Cement evaluation Remote monitoring and decision-making on squeeze cementing Sharing of data among selected parties Supervisory control of remote assets Distribution of cementing laboratory reports
Benets
Secure connection to condential data Real-time worldwide access to data through the Internet or an intranet Speedy communication of well data such as caliper and survey information for cementing design Simultaneous review of data from many sources for cement evaluation Real-time decision-making Promotion of teamwork and collaboration Real-time access to Schlumberger experts Time and expense of travel to wellsite saved Fewer safety and environmental hazards
Services
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Features
No communication infrastructure or specialized software required Alarm notication services Access to complete well data for use in cementing design User-dened acquisition of data, either streamed or polled Compatible with CemCADE cementing design and evaluation software Comparison of actual job with design Proprietary software for autorecovery and compression to manage network outages and expensive bandwidth Customizable graphics Congurable levels of accessibility for partners and third parties Acceptance and display of wellsite information transfer specication (WITS) or WITS markup language (WITSML) data from any source
The InterACT system allows user to select preprogrammed graphics or customize graphics to display data of interest.
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Personnel participating in an operation, whether it be cementing or testing, can easily view the data during the operation. Users analyze real-time graphical or digital data that are easily uploaded to the InterACT Web site by the wellsite engineer. By viewing the data remotely, personnel at different locations can participate in the operation without the time and expense of traveling to the wellsite. Remote observers can provide responses and instructions throughout an operation. By allowing teams to participate, better decisions can be made in real time, resulting in a more efcient operation. Because it works through the Internet or intranet using a standard Web browser, the InterACT system is inherently easy to use. Data can be viewed from a variety of computers or handheld PCs; data les can also be produced for import to other local applications for further manipulation and interpretation. Numeric displays ensure access to real-time data, even if users are accessing the system over slow connections. Predened log displays or simple pulldown menu congurations allow users to quickly display data in the desired format, zoom in, change scales and curve attributes, or even switch between scales. Customized displays can be saved and made available to other users. The InterACT system supports common digital formats such as American Standard Code Information Interface (ASCII), Digital Log Interchange Standard (DLIS) and Log ASCII Standard (LAS). The InterACT system also supports all graphical data types, including Picture Description System (PDS) and Tagged Image File Format (TIFF).
System requirements
Minimum 200-MHz personal computer 32-MB random access memory Windows NT Windows 98, ME, 2000, or XP Netscape or Microsoft Internet Explorer browser Internet connection using transmission control protocol/internet protocol (TCP/IP) over local area networks, wide area networks, or modem-to-modem over Ethernet, telephone, cell phone or satellite. There are no restrictions regarding types of Internet access, but a high-speed connection will enhance system performance. A minimal 9600-bps link is required to upload realtime data.
Services
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Software
CemCADE cementing design and evaluation software
Cementing in todays challenging wells is a complex task. Wells may have depleted intervals, resulting in narrow windows between pore and fracturing pressures. Deviations can make casing standoff by centralizers hard to determine. Mud removal may be difcult as a result of the standoff and exotic drilling uids. CemCADE software provides tools to assist the engineer in evaluating all the parameters and in designing cementing slurries and procedures to cement the well and achieve the required zonal isolation. The software is used for all types of wells and casings, from land to offshore in deepwater and from large-diameter conductor casing to the deepest production liner. Tools assist in calculation of centralizer placement, pump rates and spacer properties to achieve mud removal and cement placement; calculation of densities and pumping parameters help maintain well control. Additional tools evaluate the risk of gas migration and allow the engineer to select appropriate solutions to minimize this risk. A module assists engineers in designing plugs to minimize contamination during placement, resulting in much higher plug-setting success. A simulator aids in determining the temperatures to expect during cementing, providing better data for cement slurry design and better schedules for thickening-time tests and compressive-strength tests to determine optimum WOC. A key use of CemCADE software is the optimization of the mud removal process for effective mud displacement and zonal isolation using WELLCLEAN* mud removal technology. This optimization requires knowledge of the stresses placed on the mud by displacing uids. These stresses, which contribute to displacement of the mud, depend on uid densities, viscosities, ow regimes and uid velocities. An additional factor is the degree of casing standoff in the open hole, which has a large effect on localized uid velocity and ow regime. CemCADE software provides tools that integrate the standoff calculation, the uid properties, the pump rate and the U-tube phenomenon to assess the ability of a combination of uid properties and ow rates to achieve the mud removal required for zonal isolation. A proprietary placement simulator, WELLCLEAN II software, assists the engineer in evaluating the potential effectiveness of mud removal by the chosen uids.
Applications
Primary cementing on land and offshore wells Centralizer selection and centralization optimization Mud removal optimization Gas migration risk assessment and optimization Temperature simulations Preparation of cement slurry testing schedules Foamed cement design Postjob analysis Plug cementing
Software
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Benets
Optimized design for effective zonal isolation Well security and control Minimized risk of annular gas migration Optimized plug design Postjob analysis for continuous improvement Real-time comparison of treatment parameter plots with design plots
Features
The uid placement simulator evaluates well control and pipe integrity by computing and comparing hydrostatic and dynamic pressures with the formation fracture and pore pressures, and tubular burst and collapse ratings. This is done for all points in the well during the cementing process.
Fluid test data (e.g., rheology and thickening time) are managed in a database. Standoff is optimized using caliper and directional survey data and properties of the centralizers. Forces to run the casing in the hole are calculated. WELLCLEAN technology and uid-uid displacement theory is used to predict mud removal and help ensure zonal isolation. Temperatures in the well during conditioning and cementing are determined, enabling slurry design for specic conditions. Schedules for thickening-time tests are constructed using temperature simulator. Temperature schedules are generated to avoid premature setting or excessive WOC time resulting from over-retardation. Postplacement analysis aids in analysis and minimization of the risk of gas migration after cement placement. Postplacement analysis aids in selection of operational procedures and slurry properties for minimization of risk of gas migration. Surge and swab calculations check well security during running and moving casing. Tables are generated to schedule and monitor foamed cement job. Foamed cement job optimization. Well data and cementing parameters are exported to external software, such as SoniCalc acoustic log calculator. Postjob evaluation is performed using quality assurance and quality control plots from data recorded during the treatment. Pressure signature evaluation of unanticipated events. Designs for balanced plug minimize chance of contamination during placement. Volumes for balanced uids are calculated. Well control and pipe integrity are checked during forward or reverse circulation following plug cementing.
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CemCADE simulator computes well security and control pressures experienced for all depths during the cementing process.
Temperature plots show a prole of the temperature in the casing and in the annulus at selected times during the cementing process.
Software
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Using stress analysis model software, set-cement properties are matched to formation properties and future well conditions.
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Applications
Benets
Isolation for the life of the well Cement designed for the conditions of the well
Features
Evaluates well stresses based on anticipated well operations Evaluates cement behavior under anticipated stresses Allows selection of minimum cement mechanical properties to maintain isolation
Applications
Pipe and cementing data lookup Cementing computations Typical fracturing calculations Coiled tubing calculations Basic materials formulation (cement, hydrochloric acid, brines) Volume calculations for tanks, pits, tubing and annulus Engineering calculations Unit conversions in multiple standards Field quality checks
Benets
Faster, more consistent computations through user-friendly calculators Fewer calculation errors Intuitive extrapolation of computations from single-point entry Faster, more accurate volume calculation for intricate geometries and hanger scenarios Rapid access to database Better understanding of forces through enhanced graphics and animations Archiving of data and calculations for future use
Software
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Features
Pipe data for both API standard and non-API tubulars Exchange of data among users Useful calculators to assist in multiple well operations such as drilling and workover, cementing, fracturing, acid, oil and brines and coiled tubing Library of predened wellbore diagrams Engineering data with source equations Data from tables can be copied and pasted into other applications such as spreadsheets or word processing software View of page can be copied into other applications to use in reports or presentations
The Schlumberger i-Handbook tool retains the familiar appearance of a book, making use of the program intuitive. A right click on the section tab displays a table of contents for the section. Clicking on an item in the list opens that part of the book. Standard oileld and metric units are supported, and changing the units is as simple as clicking on the displayed unit and selecting the alternate. Users can also save a particular units format under the custom units option, thus having the exibility of using multiple units systems. Tubing and casing data tables can be expanded so that additional physical properties may be viewed. Data entered in any calculator or wellbore conguration can be saved and sent to another user, thus facilitating quick and accurate exchange of information.
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Information and calculations unavailable in printed handbooks can be found in the i-Handbook tool. These include tubular data supplied by the vendors and several calculators for common fracturing and cementing computations. Presentation of comprehensive engineering data, complete with source equations, and rapid interactive calculations offer substantial time savings throughout a project. For drilling and workover operations, pipe stretch, free point and critical buckling forces can be calculated by the i-Handbook tool. Typical cementing calculations include slurry formulation, volumes and properties of cement slurries, bulk plant load quantities, displacement volumes, balanced plug volumes, and pressures to land the plug and casing lift forces. For fracturing operations, calculations can be made for slurry density and proppant ll, proppant gate settings for blenders, proppant settling, screenout, sand plugs, and pressure drop. Acid density and dilution tables, API density, and hydrostatic pressures for oils and brine density requirements can be calculated. Ovality of coiled tubing can be calculated as well. For general use, units conversions can be made, and hydrostatic pressures and gradients and volumes in tanks (strap conversions) can be calculated. The i-Handbook tools interactive wellbore diagram enables the user to build a graphical view of the wellbore by dragging and dropping data from the tubular tables. After drawing the wellbore, the user can dene various ow paths in the well and the volumes of dened sections will automatically be calculated and displayed on the diagram. Congurations can be saved and modied as conditions change during the operation.
Wellbore diagrams can be created by dragging and dropping the elements, and the i-Handbook tool automatically calculates volumes.
Software
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A thorough understanding of the treatment and effects of recommended actions are communicated through visual, sometimes animated, schematics. Using various input, the user can prepare diagrams illustrating the various combinations of strings and sizes, thus creating multiple realistic design options in one session. With a zoom feature, wellbore features can be examined closely. Wellbore elements are automatically labeled, and the user can color code volumes pertaining to different sections in the wellbore. The completed wellbore schematic can be presented as a picture le pasted in a report by using copy feature. In addition to providing views of various uid positions during the job, the i-Handbook tool can be used to generate congurations corresponding to hangers and wellbore geometries associated with washouts and under-reaming. An automated check corrects elements of the well scenario or alerts the user to an inconsistency so that corrections can be made. For example, the system issues an alert if the input for the outer diameter of a pipe is greater than the wellbore diameter. The i-Handbook tool includes data not included in printed versions of the engineering handbook and each section has been updated with new content. Supplier databases have also been updated and expanded. New offerings include the following.
Enhanced casing and tubing database with a wide range of pipe diameters and with mechanical properties Drillpipe, drill collar and coiled tubing database Calculator to compute effects of axial loading on collapse pressure Connection interchange list for various thread types Enhanced list of drill bits and clearance Stretch and free-point tables Buckling force calculations for deviated wells Visual and tabular data on tanks of various geometries Visual and tabular information on ange and ring specications
Volume
Fracturing
Expanded proppant database Slurry density tables and proppant ll tables Calculation of gate settings for various blender types Proppant settling rates in various uid types Calculation of ow of gas through chokes Calculation of pressure drop across an orice Calculation of perforation friction
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Cement
Quick estimation of borehole circulating temperatures Ofcial Schlumberger cementing materials database Calculations for preparation of cement slurry Bulk-plant loading quantities for cementing materials Calculations for balanced plug Pressure to land plug Casing lift calculation
Brine formulation by percent weight or density Calculator for computing salt requirements for various types of brine Calculator for densities and dilutions of hydrochloric acid Calculator for API gravity of oils Calculation of hydrostatic pressure and gradient based on uid density Calculation of buoyancy factor
The i-Handbook tool makes it easy to calculate volumes for a balanced cement plug.
Software
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Materials
Introduction
In todays remote areas and extreme environments, exploration puts increasing demands on the technology required for developing new reserves. No new technology is better tailored to these demands than Advanced Cement Technology from Schlumberger. Incorporating 10 years of R&D, Advanced Cement Technology provides a range of cement alternatives, tailored to the well, to achieve zonal isolation for the life of the well. CemCRETE Advanced Cement Technology decouples set-cement properties from slurry density. With CemCRETE systems, properties such as permeability and strength are superior to those of conventional cements. Slurries can be lighter (or heavier) than ever, without compromising properties of the set cement. CemSTONE systems, the newest generation of Schlumberger Advanced Cement Technology, offer set-cement properties that can be adjusted to meet the requirements of the well. They are purpose-built to withstand mechanical stresses and changes in temperature and pressure that damage conventional cements. CemSTONE systems offer control over properties never possible with conventional oilwell cement, allowing you to meet your requirements for such set properties as exibility, expansion and impact resistance.
Standard cement slurries require water to ll the void between particles. CemCRETE slurries ll the interparticle void with more solids, giving superior cement properties.
Materials
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0.25 0.20 0.15 Permeability (mD) 0.10 0.05 0.00 12.0 lbm/gal 12.0 lbm/gal 15.8 lbm/gal 17.5 lbm/gal Conventional LiteCRETE Conventional DensCRETE cement cement cement cement Properties of CemCRETE cements are superior to those of cement made using conventional technology. 40 Cementing Services and Products
Foamed cement LiteCRETE cement 3500 3000 2500 Compressive strength (psi) 2000 1500 1000 500 0 8 9 10 11 12 13 Density (lbm/gal) 3 2 1 Permeability (log mD) 0 1 2 3 4 8 9 10 11 12 13 Density (lbm/gal) Strength and permeability of LiteCRETE slurries are superior to properties produced by foamed cement.
Materials
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Low-density LiteCRETE slurry frequently eliminates stage cementing in long intervals. With performance similar to higher-density slurries, you can get exceptional perforation quality without reducing cement integrity. LiteCRETE systems are even strong enough for hydraulic fracturing treatments or setting kickoff plugs. In some cases, special properties may be built into CemCRETE slurry systems to meet specic performance criteria. For instance, casing strings through permafrost zones must be cemented with slurries having protection from freezing. For this application, Schlumberger developed Arctic LiteCRETE cement.
Applications
Across weak formations where high-performance cement is required Slurries with densities as low as 900 kg/m3 [7.5 lbm/gal] Alternative to stage cementing or topping out Alternative to foamed cement Across completion intervals Kickoff plugs
Benets
Production-quality zonal isolation across easily fractured formations Longer cement columns without losses caused by hydrostatic pressure Elimination of two-stage cementing Less damage to completion intervals resulting from slurry or ltrate invasion Whipstock plugs at lower densities with less tendency for contamination or falling downhole
Features
Cement with low density but that has completion-quality properties Slurry preparation without special equipment or additional personnel Set-cement properties vastly superior to those of other lightweight systems at equivalent densities
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Applications
Placement of full columns of cement for complete coverage across weak, shallow formations in deepwater Potential shallow water or gas ows
Benets
Cement circulation to surface across weak shallow formations WOC time minimized in low-temperature environments Control and isolation of shallow water or gas formations Low-density, low-temperature cementing without complicated equipment setup or additional personnel on the rig
Features
Rapid compressive strength development even at 4C [40F] Low density with compressive strengths comparable to those of higher-density cement Low density with low permeability Slurry preparation without special equipment or additional personnel Compatible with Schlumberger gas migration technology
Materials
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3500 3000 2500 2000 Pressure (psi) 1500 1000 500 0 0 5 10 15 Time (hr) At low temperatures, 1500-kg/m3 [12.5-lbm/gal] Deep CRETE slurry develops strength faster than conventional Class G cement with density of 1895 kg/m3 [15.8 lbm/gal]. WOC time is reduced, saving rig time and reducing costs. 20 25 30 At 65 F DeepCRETE at 12.5 lbm/gal Class G at 15.8 lbm/gal
500 450 400 350 300 Friction pressure (lbf/1000 ft) 250 200 150 100 50 0 1 3 5 7 Pump rate (bbl/min) 9 Conventional cement DensCRETE cement
CemCRETE technology results in slurry formulations that have excellent ow properties. Friction pressures are much reduced, so slurries can be placed at greater ow rates to reduce placement time and enable better mud removal. 44 Cementing Services and Products
High-pressure drilling can require sudden changes in mud weight. With DensCRETE technology, you can quickly increase the slurry density by 120 kg/m3 [1 lbm/gal] on location. With reduced risks, shorter placement times and lower costs, DensCRETE systems offer the highdensity cementing alternative with higher performance.
Applications
High-pressure primary cementing High-density slurries to 2880 kg/m3 [24 lbm/gal] Well control plugs Sidetrack and whipstock plugs Grouting
Benets
Easier slurry placement in narrow fracture-pressure/pore-pressure windows Reduced costs and risks associated with long WOC High-density cements that can be continuously mixed
Features
High-density cement slurry with lower viscosities Greater density differentials with high-density drilling uids Shorter placement times, allowing use of slurries with shorter pumping time, and consequently shorter WOC time Stability at high temperatures without special additives Easy design of high-density systems Reduced additive requirements Ability to increase the density at the wellsite using special additives
Materials
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Transparent plate Filter paper Spacer medium, delimiting a channel Porous plate
Injection point
Injection point
SqueezeCRETE slurry
In this 120-micrometer [0.005-in.] slot test, well-dispersed microcement bridged immediately after entering the slot. SqueezeCRETE slurry penetrated and lled the entire length of the slot, providing a complete, effective seal.
Applications
Microannulus repair Repair of leaking liner tops Repair of leaking perforations Squeeze of small channels Plugging and sealing of old gravel packs
Benets
Improved penetration into difcult-to-repair and difcult primary isolation problems Superior channel-lling properties for complete isolation repair Low placement pressures for improved uid placement Restoration of zonal isolation or well integrity
Features
Superior injectivity compared to other remedial systems, including microcements Superior slurry properties, including low viscosity, low uid loss Superior set-cement properties, including high compressive strength and low permeability
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Materials
47
Microannuli are created by changing the fluid weight. CemSTONE systems can expand to reseal the well.
Temperature shock that occurs when hot produced fluids pass through lower-temperature surface casings causes stress cracks in conventional cement. CemSTONE systems are very resistant to thermal and mechanical stresses.
Complicated completion techniques such as multilaterals shatter conventional cement. CemSTONE systems provide better durability.
Any changes in wellbore stresses can cause loss of isolation. Stress analysis model software can help optimize design parameters to improve well life.
Modern well construction techniques can destroy conventional cements. CemSTONE systems have superior mechanical properties.
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Applications
HPHT gas wells Casings subjected to changing stress loading Casings isolating gas, either productive or nuisance Steam injection wells Areas with high tectonic stresses
Benets
Zonal isolation during and after stimulation treatments Extended productive life of steam injection wells Long-term isolation and casing protection in dynamic stress environments Long-term isolation and casing protection in corrosive environments Protection from annular gas and uid migration Prevention of sustained casing pressure Prevention and healing of microannuli resulting from decreases in pressure or temperature while drilling and completing
Materials
49
12 10 8 Well isolation properties 6 4 2 0 T/E ratio Bond strength Permeability (MPa after 4 weeks set time) (D) Conventional cement FlexSTONE system
Properties of conventional cements are not adequate for difcult well isolation. FlexSTONE systems have higher ratios of strength to Youngs modulus (T/E) and higher bond strength while maintaining low permeability.
Features
Mixed and pumped with conventional equipment Flexibility adjusted to the requirements for the life of the well Linear expansion two to three times greater than possible with conventional cement systems Lower permeability than conventional cementindependent of slurry density Resistance to corrosive uids
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Applications
Multilateral completions Reentry wells Sidetrack plugs, especially in hard formations Across shoes where impacts are high during subsequent drilling
Benets
Zonal isolation integrity across multilateral junctions Improved security against failure of the cement sheath in high-impact areas Better isolation in high-density, precision perforating Improved success in setting sidetrack plugs
Features
Engineered mechanical properties Mixed and pumped with conventional equipment Increased durability High resistance to impact Lower permeability than conventional set cementindependent of slurry density Broad density range (12003360 kg/m3 [1028 lbm/gal]) Greater drilling resistance for faster sidetracks
Materials
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DuraSTONE Advanced Cement Technology systems are more durable and have better impact resistance than conventional cements, so they provide better isolation under rugged drilling and completion conditions. The conventional cement (top right) failed after 6 impacts while the DuraSTONE cement (bottom right) held up to more than 82 impacts.
16 15X 14 12 10 DuraSTONE system performance 8 6 4 3X 2 0 Drilling resistance Impact Energy for resistance flexural failure Conventional cement performance 3.5X
DuraSTONE systems are tougher than conventional cement. They have better drilling resistance and impact resistance, and signicantly more energy is required to cause exural failure.
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Lightweight Cements
Lightweight cements are used to control losses to weak or high-permeability formations. In most cases, cement extended by the addition of water and additives to prevent water separation are adequate to control the losses. These cements generally have low strength and high permeability. However, when low density with either high strength or low permeability is required, special formulations are necessary to meet those requirements. Applications for lightweight cements include very weak, fractured, and highly permeable or vuggy formations. Such cements can be used in primary, squeeze or plug cementing.
Low-density LiteCRETE cement or foamed cement can oat on water. After a short period, the high-porosity foamed cement sinks as a result of water absorption. LiteCRETE cement continues to oat as a result of its low porosity and permeability, which is benecial for preventing gas ow and damage to the cement or casing by corrosive uids.
Materials
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LiteCRETE cement
LiteCRETE cement is a special formulation using patented technology to produce very low permeability and high strength. LiteCRETE cement is discussed in detail in the section on CemCRETE cements.
D049 lightweight cement
D049, TXI lightweight oilwell cement is a special cement with lightweight components interground to provide an economical low-density, high-yield slurry. Because of the composition, the low specic gravity and the particle size of the grind, slurries can be mixed over a wide density range without extenders. This feature gives high versatility and exibility to D049 lightweight cement. By varying the mix water-to-cement ratio, slurries can be mixed over a density range of 1440 to 1700 kg/m3 [12.0 to 14.2 lbm/gal] without excessive free uid or high rheology. Because of the chemical composition and particle size, D049 lightweight cement provides excellent strength. Strengths at low densities are superior to those of conventionally extended cements. In most cases, the strength of D049 lightweight cement is adequate for completion, making a tail slurry unnecessary. Elimination of a separate tail slurry can simplify the cementing operation and improve the quality of the isolation. D049 lightweight cement requires no blending and no special additives. Properties of D049 lightweight cement can be adjusted to meet almost any performance criteria needed to cement a well.
Foamed cement
Cement is foamed by adding a gas (generally nitrogen) and surfactants. Foamed cement has been very effective in controlling losses when very weak formations are cemented or where formations are highly permeable. The thixotropic nature, in addition to the low density of the cement, makes it highly effective in these scenarios. In addition to their low density, foamed cement slurries provide excellent strength and relatively low permeability compared with low-density cements prepared by conventional means. Foamed cement has greater durability than conventional cements. This cement can be made at virtually any density, depending on the density of the base slurry and the amount of gas. Virtually any cement used in the oil eld can be used as the base slurry. A further advantage of foamed cement is that the density at which it is mixed can be selected immediately prior to the job, unlike the case of preblended cements. Additionally, by merely adjusting the gas ratio, the density can be changed during the job to provide slurries with different properties in different parts of the well.
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FlexSTONE cement systems provide mechanical properties that can be adjusted to match the wellbore stresses. When designed with the assistance of stress analysis model software, exibility and expansion properties provide permanent zonal isolation to seal wellbore uids behind casing. See page 48 for details on FlexSTONE cement.
WELBOND cementimproved bonding cement system
WELBOND* improved bonding cement systems were developed to improve zonal isolation through better bonding. They improve the cement-to-pipe and cement-to-formation bonds by controlling uid loss and by adhesion properties provided by latex additives. Furthermore, their low permeability when set prevents uid movement behind the casing. For optimal bonding properties, the latex concentration is adjusted to control uid loss below 70 mL/30 min. When bonding is not an issue but uid-loss control is a necessity, the latex is adjusted to control uid loss to less than 100 mL/30 min. This formulation provides a costeffective alternative to polymeric uid-loss agents, particularly at high temperatures. WELBOND slurries can be used over the entire range of temperatures, densities and depths that normally occur in oil and gas wells.
SALTBOND cementcement system for cementing across salt zones
The cementing of wells penetrating massive salt formations poses a number of problems. Frequently, cementing across salt formations makes it necessary to use slurries containing high concentrations of salt. Historically, salt-saturated cement slurries have had technical limitations. Many additives cannot tolerate saline environments or are degraded in the presence of salt. Other additives, which can tolerate the salt, often result in undesirable performance. Effects of the salt and additives used with it have led to poor early strength development, especially when conventional uid-loss additives were used. The unusually high plasticity of salt causes it to deform, or ow, when it is subjected to stress. Thus, under normal overburden pressures salt zones will typically encroach upon a well drilled through them. The nonuniform nature of this ow results in point-loading on casing strings, often causing their failure and collapse. To reduce this risk it is essential that the cement slurry develops good early compressive strength, thereby preventing the movement of the salt formation into the wellbore. One of the key performance problems in high-salinity cements is obtaining sufcient control of uid loss. Many polymers do not perform well in high-salinity systems. Thus, standard uid-loss additives could not provide the level of uid-loss control needed and drastically increased slurry rheology. Additionally, formulations for cementing through salt greatly delayed strength development, leading to operational delays and exposure to hazards while waiting for the cement to set. SALTBOND* slurries are specially designed for use across salt zones. They use a special additive that provides uid-loss control and dispersion in salt-rich slurries. API uid-loss values as low as 40 mL/30 min are obtained as are good rheological characteristics, short controllable thickening times, and good early strength. The normal temperature range over which these slurries can be applied is 49 to 121C [120 to 250F] BHCT. SALTBOND slurries contain 18 to 37% (based on the weight of water) salt and exhibit the following properties: uid loss as low as 40 mL/30 min
very low rheological characteristics short controllable thickening times good early strength development.
Materials
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With a low rate of uid loss and low rheology values at high salinities, the SALTBOND service also provides controllable thickening times and high early compressive strengths. The result is valuable protection against casing collapse. SALTBOND slurry offers these advantages: good uid-loss control (less than 100 mL/30 min)
low placement (friction) pressures to help prevent loss of circulation high early compressive strength to help prevent casing collapse predictable slurry properties attained with only one additive (and one retarder, if required) good bonding against salt formations no potential dissolution of the salt formation while cementing.
RFC* regulated ll-up cement slurries are highly thixotropic, forming a rigid gel structure shortly after slurry movement has stopped. They also expand. RFC slurries provide a number of distinct advantages over conventional cement slurries because of their thixotropic and expansive properties. Thixotropy minimizes losses and provides better bonding and zonal isolation through expansion. RFC cement is a mixture of Portland cement and plaster. With minimized losses, RFC slurries provide more predictable ll-up in the well. RFC slurries are advantageous in any application in which it is desirable for the slurry to quickly become immobile after placement. In addition to primary cementing where losses are minimized, these systems can also be used to provide a gelled barrier to prevent further penetration during squeeze cementing, thus improving success of squeeze cementing. An important property of RFC cement is the expansion of the set cement. The plaster reacts with the tricalcium aluminate in Portland cement to provide expansion during the early strength development. This expansion acts to compensate for slight dimensional changes in the pipe resulting from thermal or pressure changes following cement placement. Thus, the expansion helps prevent microannulus development, resulting in improved zonal isolation.
SELFSTRESS expanding cement system
SELFSTRESS* expanding cement provides improved bonding. The maximum application temperature is 85C [185F] BHST. SELFSTRESS cements can be used where thixotropic properties are undesirable. SELFSTRESS cement is composed of Portland cement, plaster and salt or dispersant, depending on the application. Other additives, such as retarders, uid-loss agents, dispersants, and extenders may be used as required.
When cementing at shallow depths below the mudline in deepwater wells, rapid strength development is critical to prevent water ow and to provide adequate strength to continue operations, avoiding costly waiting time. DeepCEM cement additives provide the dispersion needed to minimize adverse gelation effects, minimize friction pressure and to enhance compressive strength development. DeepCEM dispersant D185, unlike most dispersants, does not retard at the very low temperatures encountered at shallow depths below the mudline. This property, coupled with the rapid set-enhancement offered by D186, the DeepCEM set enhancer, provides the rapid strength development needed in this tough cementing environment. DeepCEM set enhancer provides much more rapid strength development than standard accelerators.
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Slurries formulated with DeepCEM additives are simpler and easier to design than other slurry formulations for deepwater cementing. When used with DeepCRETE Advanced Cement Technology slurries, these benets are provided in a system that has low density, avoids losses and sets rapidly. This same technology is used in land operations where fast strength development at low temperatures is required.
ARCTICSET cementcement system for use through permafrost
ARCTICSET* cements are designed for low-temperature applications across permafrost zones. They will not freeze but will set and develop adequate strength in wells having temperatures as low as 9C [15F]. ARCTICSET cements have low free-water separation, low permeability, excellent durability to temperature cycling, and controllable pumping times and gel strength properties. To ensure that the mix water does not freeze before the cement hydrates, a freeze depressant is used. Heat of hydration is low to prevent thawing of the permafrost. ARCTICSET formulations are available for a variety of wellbore conditions including normal density, lightweight and with lost circulation materials (LCM).
Right-angle set cement
At low temperatures, conventional accelerators like calcium chloride often do not provide either early setting or rapid strength development. This is especially true below 20C [68F]. Right-angle set cement systems are designed for use at low temperature, between 0C [32F] and 30C [86F], where short WOC time and/or short transition time are required. Application at temperatures to 122F [50C] is possible. Regardless of the temperature, a compressive strength of 500 psi can be obtained 1 to 2 hr after the setting begins, while the slurry transition time from 30 to 100 Bc consistency is only a few minutes. The thickening time can be adjusted easily between half an hour and several hours, without impairing this right-angle setting property. Right-angle set cement is known by several names, depending on the application, including surface-set cement and quick-setting cement.
Materials
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In some situations, cement is exposed to acid. Portland cement is acid soluble, although in most cases acid treatment does not cause failure to the cement sheath. When large volumes of acid are pumped at high rates and expose old perforations that have been sealed with cement, the plugs in the perforations sometimes fail. Acid-resistant cement can prevent such failures. Acid-resistant cement is made from conventional API cement with a special formulation of latex that reduces the permeability of the cement and imparts acid resistance. When used for plugging perforations, this formulation has been effective in wells where acid treatments have caused failure of the plugged perforations in other cement formulations. When complete resistance to attack by acid or other chemicals is required, synthetic cement can be used.
Carbon dioxide-resistant cement
Carbon dioxide-resistant cement was developed for completions in wet carbon dioxide environments. Applications include source, injection and production wells in carbon dioxide enhanced oil recovery projects or oil and gas wells with high levels of carbon dioxide. Under these conditions, wet carbon dioxide chemically attacks cement. The end result is a loss of strength and structural integrity in the casing sheath. This cement is 45% more resistant to carbon dioxide leaching than either conventional cement or typical y ash-cement blends of equivalent density. Although the carbon dioxide corrosion rate is dependent on the amount of water present and is difcult to predict, the use of carbon dioxide-resistant cement translates into improved performance with respect to completion life at approximately the same cost per sack as conventional cement. These systems are applicable in the temperature range of 16 to 93C [60 to 200F]. Because of their low permeability, the cements of Advanced Cement Technology, CemCRETE and CemSTONE cements are well-suited for such use, either on their own or supplemented with the special treatments used to prepare the acid-resistant cement or carbon dioxide-resistant cement.
Synthetic cement
Synthetic cement is designed for completing waste-disposal wells. It is characterized by high corrosion resistance and high compressive and shear-bond strength. Synthetic cement is resistant to attack by strong acids and bases, such as 37% hydrochloric, 60% sulfuric and 50% sodium hydroxide, at elevated temperatures. However, it is not resistant to organic solvents such as acetone or chlorinated solvents. The system density can be adjusted from 1140 to 1560 kg/m3 [9.5 to 13.0 lbm/gal]. The upper temperature limit of synthetic cement is between 93 and 104C [200 and 220F], depending on the required pumping time. Remedial cementing is another application for synthetic cement. Computer modeling shows that it can enter microleaks and microannuli at low differential pressures.
58
Materials
59
Benets
Simplied slurry design Cost-effective Minimized rig time Fewer additives for simplied wellsite logistics Low sensitivity to cement variations for reduced slurry-design time
Features
Universal uid-loss and retarder additives for any condition Low sensitivity to cement brands Low sensitivity to temperature and concentration variations Lower concentrations needed Highly predictable concentration and thickening time Minimized WOC time Environmentally friendly chemistry
0.9 0.8 0.7 0.6 UNIFLAC L (gal/sk) 0.5 0.4 0.3 0.2 0.1 0.0 50 150 250 Temperature (F) 350
13.0 lbm/gal 16.2 lbm/gal 18.5 lbm/gal
450
UNIFLAC L additive concentration to achieve API uid loss of 50 mL/30 min is easily predictable at different temperatures and slurry densities. 60 Cementing Services and Products
Applications
All cementing applications Wells with temperatures from 10 to 260C [50 to 500F]
Benets
Economical Savings from less WOC time Simplied slurry design Simplied logisticsfew additives required
Features
Low sensitivity to cement brands Low sensitivity to temperature All densities Fresh to salt-saturated mix water Compatible with all additives, including calcium chloride accelerator and silicate extenders Synergy with Schlumberger UNISET retarders Low concentration requirements Excellent slurry rheology
Use of UNISET retarder with UNIFLAC additive results in synergy that allows much reduced concentrations.
Materials
52.0
02.0
)ks/lag( noitartnecnoC
51.0
771D
01.0
50.0
00.0 2
61
Excessive retardation by conventional retarders impairs strength development, extending WOC time and making the cement vulnerable to invasion by well uids or mechanical damage from changing stresses in the well. In extreme cases, some cementing treatments must be done in several stages to avoid excessively long setting times. This complicates and increases the overall cost of the operation. UNISET HT additive retards to provide sufcient time to place the cement, yet promotes early and rapid strength development to minimize WOC time. UNISET HT additive is also much less sensitive to temperature variations than other cement retarders. It is the preferred retarder for the most challenging situations when temperature is not well dened or if there is a large difference between temperature at the top of the liner and the bottom of the cement.
Applications
Benets
Simplied slurry design Much reduced risk of problems from inherent temperature errors Cost benets from simplied logistics, reduced additive usage and shorter WOC time Lower concentrations required due to synergy with UNIFLAC additives
Features
Full range of temperature All densities Fresh water and seawater Highly reliable and predictable concentration and thickening time response Only two additives needed for entire temperature range Synergistic with UNIFLAC uid-loss additives Rapid setting and compressive-strength development
7
16-lbm/gal slurry
6 5
D121/D28
Ratio of time to reach 50 psi at 320F (hr) to thickening time at 350F (hr)
When UNISET HT additive is used, extended thickening times do not result in the excessive WOC times found with conventional retarders.
62
UNISET additives are available for low- to moderate-temperature and high-temperature applications. UNISET LT additive covers applications to about 120C [250F], and UNISET HT additive can be used from about 80 to 260C [180 to 500F]. UNISET retarders are compatible with most other Schlumberger cementing additives.
200
220
280
300
320
The relationship between concentration and temperature is linear, making concentration selection simple when using UNISET HT retarder. The graph shows the concentration required for a thickening time of 4 to 5 hr.
Cementing additives
The following paragraphs and tables describe the performance of cementing additives by functional group. Some materials are discussed in more detail in sections on specic functional systems. The Cementing Additive Quick Guide and Cementing Additive List provide descriptions of additives listed by functional group and by code, respectively. The list gives general application conditions for each additive. These application conditions reect those tested during product development. In many cases, the products can be used outside the quoted conditions with testing appropriate to specic applications.
Accelerators
Accelerators are materials that cause cement to hydrate and develop strength earlier and faster. They are commonly used to provide improved strength at low temperatures and to counteract the retarding effects of other additives. Accelerators also shorten the thickening time.
Antigelation agents
In some cases gelation is caused by the chemical makeup of the cement. Many times this gelation can be controlled by dispersants, but special materials may be required.
Materials
63
DeepCEM additives
DeepCEM liquid cementing additives were created for short transition time and early compressive-strength development. Such properties are necessary for isolation and early casing release to ensure successful cementation in the unconsolidated, low-temperature environment of the surface and conductor casings in deepwater wells. They are also useful in other low-temperature situations. DeepCEM additives are discussed in detail on page 56.
Dispersants
Dispersants act to reduce the viscosity of cement by breaking up aggregates of the ne cement particles. This reduction in viscosity allows mixing at lower water/cement ratios for higher density, improved uid-loss control and pumping at reduced pressures.
Expanding additives
Expanding additives react chemically after hydration (setting) to produce an increase in the bulk volume of the cement. This reaction provides benets in zonal isolation and protection of the casing. When used across soft formations, exible systems may be required to prevent microannulus formation.
Extenders
Extenders allow the production of a greater volume of slurry from the powdered cement. This feature can result in reduced cost and, where the extenders are lightweight (or they allow additional water to be used), lower density. The advantage of reduced cost is obvious. Reduced density is important where weak formations are to be cemented. Such weak formations could part and allow loss of the slurry during the cementing operation. A variety of extenders are available to provide for different requirements of lower density, lower cost and other performance parameters.
Retarders
Retarders are used to lengthen the time that a cement slurry can be pumped or remains uid so that other operations (such as pulling pipe after spotting a cement plug) can be performed. They are required at elevated temperatures or when large volumes of slurry require a long time to pump at lower temperatures.
64
Surfactants
Surfactants are used in chemical washes and spacers with OBM and to create stable foam when adding a gas to make foamed cement.
Special additives
There are a number of additives that do not t neatly into functional groupings. Fibers are used for controlling lost circulation (see section on CemNET advanced ber cement). Special types of bers also improve the impact resistance and tensile strength of cement (see section on DuraSTONE cement). The exibility of cement can be improved by the use of special additives. This increase in exibility provides increased resistance to failure by mechanical stresses imposed on the cement during well operation. (See section on FlexSTONE cement.) Granular salt (sodium chloride) and potassium chloride are used primarily to change the ionic nature of the water in the slurry, which helps to minimize adverse formation interactions. In cases where the formation is salt, high concentrations of salt, up to saturation, are commonly used to prevent leaching salt from the borehole wall. Silica is used to combat strength retrogression. Strength retrogression is a change in the hydration products that are formed when cement is exposed to high temperatures (>110C [230F]). Silica is available in coarse or ne grades for cementing.
Thixotropic additives
Thixotropic additives produce an intentional gelation of the cement to aid in placement of the cement. Thixotropic cement is discussed as RFC cement on page 56.
UniSLURRY additives
UniSLURRY additives have unique and synergistic properties. These additives have been purpose built to perform their function and have properties that distinguish them from other uidloss or set-control (retarder) additives. UniSLURRY additives, UNIFLAC uid-loss additive, UNISET LT retarder and UNISET HT retarder are discussed on pages 5963.
Weighting agents
Weighting agents are used to increase the density of the cement when needed for well control.
Spacers
Spacers are generally thickened, weighted uids used to aid in mud removal and to separate the mud from the cement to prevent any compatibility problems.
Chemical washes
Chemical washes are generally thin uids with surfactants to aid in mud removal and to separate the mud from the cement to prevent any compatibility problems. The following tables list additives by functional category (Cementing Additive Quick Guide) and by additive code (Cementing Additive List).
Materials
65
Antifoam Agents
D046 D047 D144 D175 M045 S L L L L Foam preventer Foam preventer Defoamer Defoamer Defoamer No limit No limit No limit No limit No limit
Chemical Washes
D122A D191 D192 L L L Chemical wash concentrate Surfactant for washes and spacers Chemical wash concentrate No Limit Maximum 250C [482F] No Limit
DeepCEM Additives
D185 D186 L L Low temperatures; nonretarding Set enhancer Maximum 57C [135F] 755C [45130F]
Dispersants
D065 D065A D080 D080A D121 D145A D185 D604AM D604M S S L L S L L L L Freshwater systems SALTBOND additive for high-salinity systems Liquid equivalent to D065 SALTBOND additive for high-salinity systems Dispersant, retarder, uid-loss additive Low temperature Low temperature; nonretarding SALTBOND additive for high-salinity systems Easy-to-disperse cement Maximum 121C [250F] Maximum 121C [250F] Maximum 121C [250F] Maximum 121C [250F] 121274C [250525F] Maximum 85C [185F] Maximum 57C [135F] Maximum 121C [250F] Maximum 121C [250F]
Expanding Additives
D053 D174 D176 S S S Additive for RFC and SELFSTRESS systems Low to moderate temperatures High temperatures Maximum 85C [185F] Maximum 110C [230F] BHST 80204C [176400F] BHST
Extenders
D020 D035 D048 D056 D072 D075 D079 D124 D125 D128 D132 S S S S S L S S S S S Bentonite Class F y ash Class F y ash Diatomaceous earth Expanded perlite Sodium silicate Sodium metasilicate LITEFIL* ceramic microspheres Expanded perlite Attapulgite Class C y ash Maximum 232C [450F] BHST Maximum 232C [450F] BHST Maximum 232C [450F] BHST No limit Maximum 232C [450F] BHST Limited by ability to retard Limited by ability to retard Maximum 232C [450F] BHST Maximum 232C [450F] BHST Maximum 232C [450F] BHST Maximum 232C [450F] BHST
66
Fluid-Loss Additives
D008 D059 D065A D080A D112 D167 D168 D300 D604AM S S S L S S L L L Fluid loss control High-salinity systems SALTBOND additive for high-salinity systems SALTBOND additive for high-salinity systems Low-density systems UNIFLAC additive UNIFLAC additive Low to moderate temperatures, nonretarding SALTBOND additive for high-salinity systems 85232C [185450F] 3893C [100200F] About 121C [250F] About 121C [250F] 493C [ 40200F] 0204C [32400F] 0204C [32400F] Maximum 121C [250F] About 121C [250F]
Gas-Control Agents
D500 D600G D700 D701 L L L L GASBLOK LT additive for low temperatures Latex GASBLOK MT additive for moderate temperatures Latex GASBLOK HT additive for high temperatures GASBLOK stabilizer for high temperatures Maximum 71C [160F] 66121C [150250F] 121191C [250375F] Maximum 191C [375F]
Retarders
D008 D013 D028 D081 D093 D110 D121 D150 D161 D177 D800 D801 S S S L S L S L L L S L Moderate temperature; also controls uid loss; used mostly with high-salinity systems Low temperatures High temperatures Low temperatures Retarder aid; high temperatures High temperatures Retarder aid; high temperatures High temperatures UNISET additive for high temperatures UNISET additive for moderate temperatures Moderate temperatures Moderate temperatures 54104C [130220F] Maximum 85C [185F] 104149C [220300F] 204C [400F] (with aid D121) Maximum 85C [185F] 149204C [300400F] 79149C [175300F] 191C [375F] (with aid D121) 110177C [230350F] 104149C [220300F] 204C [400F] (with aid D121) 85232C [185450F] 60121C [140250F] 52121C [125250F] 154C [310F] (with aid D121) 52121C [125250F] 154C [310F] (with aid D121)
Materials
67
Special Additives
D030 D044 D053 D066 D111 D140 D606 J120 M117 S S S S L S S S S Coarse silica; strength retrogression control Salt Additive for RFC and SELFSTRESS cements Silica our; strength retrogression control Additive for RFC cement Activator for PERMABLOK plug Gelation suppressant Polymer for polymer plug Potassium chloride No limit No limit Maximum 85C [185F] No limit Maximum 85C [185F] Maximum 80C [176F] 107C [225F] No limit 200F No limit
Surfactants
D139 D607 F040 F057 F078 F103 F104 U066 U100 L L L L L L L L L Stabilizer for foamed cement Wash or spacer for OBM removal Aid in OBM removal Aid in OBM removal Foaming agent for foamed cement Aid in OBM removal Foaming agent for foamed cement Solvent for OBM removal Solvent for OBM removal Maximum 232C [450F] Maximum 232C [450F] Maximum 232C [450F] Maximum 232C [450F] Maximum 232C [450F] Maximum 232C [450F] Maximum 232C [450F] Maximum 232C [450F] Maximum 232C [450F]
Suspending Agents
D153 D162 S L Antisettling agent Antisettling agent Maximum 149C [300F] Maximum 149C [300F]
Thixotropic Agents
D053 D111 S L Additive for RFC and SELFSTRESS cements Additive for RFC cement Maximum 85C [185F] Maximum 85C [185F]
Weighting Agents
D018 D031 D076 D151 D157 D165 D166 S S S S S S S Ilmenite Barite Hematite Calcium carbonate Micromax Additive for DensCRETE slurries Additive for DensCRETE slurries No limit No limit No limit No limit Maximum 232C [450F] No limit No limit
68
D013
Retarder
Brown powder
D018 D020
Ilmenite Bentonite
3.504.50 High-density slurries and spacers to 2300 kg/m3 [19 Ibm/gal]. 2.65 API untreated bentonite. To 25% BWOC when dry blended. About one-fourth as much is required when prehydrated. Minimum density: 1380 kg/m3 [11.5 Ibm/gal]. Attapulgite (D128) is used in salt water. LCM. Concentration: 10.6106 kg/t [110 lbm/sk]. Temperature to 149C [300F]. Temperature: 104149C [220-300F]; to 204C [400F] with a retarder aid. Concentration: 0.051.0% BWOC. Can be used in fresh water and in high-salinity systems. LCM. Concentration: 1.35.3 kg/t [0.1250.5 Ibm/sk]. 100-mesh silica sand. Prevents strength retrogression at temperatures above 110C [230F]. Concentration: 35-50% BWOC. D030 is preferred to D066 (silica our) in dense, low-water-ratio slurries. High-density slurries and spacers (to 2300 kg/m3 [19 Ibm/gal]). Class F y ash. Normally substituted for a portion of the cement on an absolute volume basis (e.g., in USA, 35:65) or blended on a bulk volume basis (e.g., in Canada, 1:1). LCM. Granular material of controlled particle size distribution. Concentration: 10.6106 kg/t [110 lbm/sk]. Sodium chloride. Used where formations are sensitive to fresh water. Accelerates cement set when used at concentrations to 15% BWOW (by weight of water). At 18% BWOW, its effect is essentially neutral and thickening times are similar to those obtained with fresh water. Above 18% BWOW, D044 retards setting of cement. Used above 18% to minimize leaching of salt formations. General purpose solid foam preventer. Typical concentration: 2 kg/t [0.2 Ibm/sk].
D024 D028
Gilsonite Retarder
1.07 1.25
D029 D030
1.45 2.65
D031 D035
4.33 2.48
D042
Lost circulation control Accelerator; inhibit clay swelling; facilitate bonding in salt formations
1.30
D044
2.16
D046
Antifoam
Tan solid
1.50
Materials
69
D048
LITEPOZ 6 extender
Cement extender
2.01
D053
White powder
2.70
D056 D059
2.10 1.36
D065
Freshwater or low salinity slurries Fluid-loss control for high salinity slurries
1.43
D065A
1.43
D066
Silica our
2.65
D072
Perlite
Cement extender
2.40
D075
Colorless liquid
1.38
D076 D077
Hematite
Weighting agent
Reddish brown powder 4.95 Clear to straw colored liquid White solid 1.38
Liquid calcium Cement slurry chloride accelerator Sodium metasilicate Cement extender
D079
2.40
70
D080A
SALTBOND additive
1.24
D081
Brown liquid
1.26
D093
Retarder aid
Increase performance range of retarders Lost circulation control Lost circulation control High temperatures
White powder
1.73
D095
CemNET ber
Fibers
2.55
D096
CemNET ber
Fibers
1.27
D110
Retarder
Brown liquid
1.13
D111
RFC additive
1.26
D112
Tan powder
1.15
Control uid loss, primarily in lightweight slurries. Temperature: to 93C [200F]. Concentration: 0.53.0% BWOC. Can be used in fresh water and seawater. Strong viscosier. Temperature: to 177C [350F]. Concentration: 0.52.0% BWOC. Effective in fresh water and high-salinity systems. Typical concentration: 12 L/m3 [0.5 gal in 41.5 gal] in water.
D121
Dispersant, retarder and aid for uid-loss control Mud thinning, dispersing and removal Ultralightweight cementing additive
1.38
D122A
Brown liquid
1.03
D124
Gray powder
0.65- 0.85 Hollow ceramic microspheres allowing slurry density as low as 1080 kg/m3 [9 Ibm/gal]. Temperature: to 232C [450F]. Pressure limit owing to crushing of spheres: about 35 MPa [5000 psi].Application ranges may be extended with testing. Expanded volcanic glass used in shallow wells; collapses at high pressure (signicant at 20.7 MPa [3000 psi]). Clay extender for saline waters (including seawater).
LCM. Concentration: 1.35.3 kg/t [0.1250.5 Ibm/sk].
D125
Perlite
Extender
D128
D130
Attapulgite
2.65
1.06
Materials
71
D140
1.24
D144
Antifoam additive
1.00
D145A
Liquid dispersant
Low temperatures
Viscous liquid
1.24
D150
Retarder
High temperatures
1.11
D151
White powder
2.70
D152
2.65
D153
Suspending additive
2.53
D154
Extender
Low temperatures
Gray powder
2.20
D155
Extender
Low temperatures
Gray liquid
1.40
D157
Weighting agent
4.80
72
D162
0.84
D168
UNIFLAC L additive
Fluid-loss control
1.08
D174
Tan powder
3.22
D175
0.99
D176
High temperatures
Tan powder
3.54
D177
1.10
D182
1.32
D185
Dispersant
Low temperatures
Colorless liquid
1.04
Materials
73
D190
High temperatures
Colorless powder
1.23
D191
Surfactant
D192
1.18
D300
Green liquid
1.00
D500
GASBLOK LT additive
Yellow liquid
1.01
D600G
White liquid
1.02
D602
Diatomaceous Cement extender earth Fluid-loss control for high salinity slurries Easy-to-disperse cements Antigelling additive
2.10 1.21
1.21
D606
Gelsuppressing additive
White crystals
2.68
74
D700
GASBLOK HT additive
1.02
Latex additive. Typical temperature: 121191C (250375F). Concentration: 177310 L/t [23.5 gal/sk]. The addition of D701 (high-temperature latex stabilizer) may be required. Used to stabilize D700 GASBLOK slurry; necessary. Typical concentration: 5% by volume of D700. Lignosulfonate retarder with reduced tendency for gelation. Temperature: 52121C [125250F] BHCT; can be extended to 154C [310F] when used with a retarder aid. Compatible with fresh water or salt water (to saturation). Concentration: 0.252% BWOC. Liquid version of D800. Temperature: 52121C [125250F] BHCT; can be extended to 154C [310F] when used with a retarder aid. Compatible with fresh water or salt water (to saturation). Concentration: 4.5-36 L/t [0.05-0.4 gal/sk]. Typical concentration: 210% by volume.
D701
1.05
D800
1.26
D801
Retarder
1.18
F040
For spacers and washes for removal of OBM For spacers and washes for removal of OBM For spacers and washes for removal of OBM For spacers and washes for removal of OBM Foamed cement
Clear liquid
1.04
F057
Yellow liquid
1.07
F078
EZEFLO surfactant
0.89
Typical concentration: 210% by volume. Also used for foaming cement slurries with nitrogen or air. Typical concentration: 1918 L/t [0.10.2 gal/sk]. Typical concentration: 210% by volume.
F103
0.94
F104
1.01
For foaming cement slurries with nitrogen or air. Also used in washes and in MUDPUSH spacers for removal of OBM. Typical concentration: 210% by volume. Typical concentration: 918 L/t [0.10.2 gal/sk]. Polymer for use in Polymer Plug lost circulation control system. Typical concentration: 6 L/ m3 [0.25 gal/bbl]. General purpose liquid foam preventer and defoamer. Added to the mix water. Typical concentration: 5 L/t [0.05 gal/sk] for cement slurries and 2.5 L/m3 [0.1 gal/bbl] for spacers.
Polymer Plug White powder lost circulation system Fluid-loss control in chemical washes Creamy liquid
Materials
75
S001
Accelerator
White solid
1.75
S002
Accelerator
White solid
1.75
U066
For spacers and washes for removal of environmentally safe OBM For spacers and washes for removal of environmentally safe OBM
0.90
U100
Mutual solvent
0.90
Note: Temperatures, concentrations and other conditions of application are typical. Testing may allow extension of ranges.
76
Equipment
Introduction
Cementing requires specially designed equipment. Equipment may be high-powered like the CPF-376 double-pump cement trailer or CPT-372 double-pump cement truck or highly versatile to accomplish numerous cementing operations each day, like the CemSTREAK cementing unit. Even more specialized equipment is required for use offshore, with the skids designed to deliver high power with high reliability. In many cases, offshore cementing is done using liquid additives and LAS* liquid additive systems are used for precise delivery of the additives to the mixing system. When subsea heads are used, the DeepSea EXPRESS plug launching system is used for reliable wiper plug launching. Monitoring and recording of the cementing operation is done using the CemCAT computer-aided treatment software and a portable computer. Innovative mixing control is accomplished using the SFM* Solids Fraction Monitor.
The compact CemSTREAK unit can service wells in difcult-to-reach locations. Designed for fast rig-up and rig-down, the unit can perform multiple jobs in one day.
Equipment
77
The CemSTREAK unit is equipped with one triplex pump and two 1.1-m3 [6.9-bbl] displacement tanks, one of which doubles as the mix tank. The hydraulically driven triplex pump allows control of ow rates and pressures and delivers 127 kW [170 hhp] of power. Two centrifugal pumps enable high-energy mixing, pressurizing the triplex pump as well as bringing water onto the unit. The unit carries 38 m [125 ft] of treating hose, rated to 20.7-MPa [3000-psi] working pressure, to serve as the high-pressure conduit to the well. The hose is stored on an automated reel for fast deployment and retrieval. A nonradioactive mass-ow meter provides accurate measurements of slurry density, ow rate and uid volume even during U-tubing of uids in the well. Cleaning of the unit starts with the displacement tanks, which minimizes wastewater and hence environmental impact.
Applications
Cementing services Low- and intermediate-range pumping services Remedial cementing operations requiring very low pump rates Low-range pressure testing
Benets
Ability to reach difcult locations Savings in rig time through rapid rig-up and rig-down Minimal environmental impact Weight compliant with various road ban rules Crew of only two operators for improved logistics, reduced risks and costs Downtime probability reduced or eliminated by reliability of equipment Ability to mix all slurry types
Features
Four-wheel drive 127-kW [170-hhp] triplex pump Rating of 20.7-MPa [3000-psi] working pressure 38 m [125 ft] of 50.8-mm [2-in.] hose rated to 20.7-MPa [3000-psi] working pressure Powered reel for hose storage, deployment and retrieval 1.11-m3/min [7-bbl/min] pump rate Nonradioactive densitometer SLURRY CHIEF Mark III cement mixer Oileld or metric gauges Integrated data-acquisition system Two 1.1-m3 [6.9-bbl] displacement tanks CemCAT real-time monitoring Four separate systems for pressure relief Self-sufcient unit, including cement head and extra treating iron
78
The CPF-376 double-pump cement truck delivers high reliability in high-pressure pumping operations.
0.95-m3 [6-bbl] mixing tub and a 2.2-m3 [14-bbl] averaging tank. This arrangement produces superior density control and separates the critical mixing stage from downhole pumping. It also provides the ability to mix 3.2 m3 [20 bbl] of cement in batch mode for squeeze and plug operations. The CemCAT system is used to monitor and record treatment parameters and to provide a job report.
Applications
Benets
Full redundancy ensures ability to complete job Downtime reduced or eliminated by reliability of equipment Ability to mix all slurry types
Equipment
79
Features
194-kW [260-hhp] power per triplex pump, for a total of 388 kW [520 hhp] 2.7-m3/min [17-bbl/min] pump rate Working pressure rating to 137.9 MPa [20,000 psi] Fully redundant for high reliability SLURRY CHIEF Mark III cement mixer Automatic density control system Two nonradioactive densitometers Oileld or metric gauges Underdrive for pumping at low rates Direct drive centrifugal pumps for reliability Integrated data-acquisition system CemCAT real-time monitoring Self-sufcient unit, including treating iron
The CPT-372 double-pump cement truck delivers high reliability in high-pressure pumping operations.
80
A SLURRY CHIEF mixer is used in conjunction with a 0.95-m3 [6-bbl] mixing tub. This arrangement produces superior density control and separates the critical mixing stage from downhole pumping. It also provides ability to mix a maximum of 3.2 m3 [20 bbl] of cement in batch mode for squeeze and plug operations. The CemCAT system is used to monitor and record treatment parameters and to provide a job report.
Applications
Benets
Full redundancy ensures ability to complete job Downtime reduced or eliminated by reliability of equipment Ability to mix all slurry types
Features
Power to 388 kW [520 hhp] Pump rate to 2.7 m3/min [14 bbl/min] Working pressure rating of 68.95 MPa [10,000 psi] Fully redundant for high reliability SLURRY CHIEF Mark III cement mixer Nonradioactive densitometer Oileld or metric gauges Integrated data-acquisition system CemCAT real-time monitoring Self-sufcient unit, including treating iron
Equipment
81
CPS cement pumping skids are available in a number of congurations to t any requirement.
Offshore cementing skids are tted with all sensors necessary for direct connection to the CemCAT data-acquisition and monitoring system. The CemCAT system monitors and records the critical job parameters including rate, pressure and slurry density. Batch mixers, such as the CBS-961 twin 50-bbl mixer, are available for mixing of cement slurries or other uids. The CBS-961 unit features two centrifugal pumps for picking up uids from remote tanks, recirculating for mixing and for delivering uid to high-pressure pumps.
Standard equipment
SLURRY CHIEF cement mixer Nonradioactive densitometer Two triplex pumps Stainless-steel displacement tanks Slurry pump Recirculation pump Two mixing water pumps Full selection of uid ends
Optional equipment
SFM package Automatic density control Zone II-certied engine package Remote control package Split skid with bulkhead Optional loose equipment skid Marine cool kit Liquid additive metering system Soundproof enclosure (for CPS-601 and CPS-665 units)
82
Applications
All cementing jobs High-pressure pumping services Fluid pickup from remote sources Metering of mixing uids Metering and pumping of displacement uids Downhole pumping using one or both triplex pumps
Applications
Benets
Allows use of neat (unblended) cement for all operations Provides high versatility in slurry designs Simplies logistics Enables last-minute design without regard to time of transport from base Eliminates waste of unused blended cement Enables decisions on treatment volumes at time of job
Equipment
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Features
Meters up to four different additives into mixer Stainless-steel construction for durability Remote control of additive addition Certied for Zone II operations Electromagnetic ow meters
Applications
Primary and remedial cementing operations Miscellaneous high-pressure pumping services for testing blowout preventers or for leakoff or formation integrity tests Matrix acidizing and coiled tubing services
Benets
Superior QC during all treatment phases Precise treatments that follow job design Immediate data for job-critical decisions, thus reducing risk Exceptional exibility, performance and reliability
Features
Complete integration with CemCADE design and evaluation software Clear, customizable digital displays and plots of job data Real-time data transmission from wellsite to any location worldwide Detailed postjob plots including QA and QC plots and reports Archive of job data for future use
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SFM-C system instantly displays critical data in convenient, readable formats. Equipment 85
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Volume (%)
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Solid fraction (%) The SFM-C system controls the solids fraction, which in turn controls the density.
The SFM-C system is a complementary technology, designed to provide QC for very low density LiteCRETE slurry systems. Although SFM-C technology was developed specically for lightweight-cement operations, it is effective for slurries of any density. This new SFM-C technology allows cementing crews to maintain slurry properties while continuously mixing and pumping large slurry volumes. The system requires a slurry ow meter, such as the nonradioactive densitometer already available on cementing units, a residence tank sensor, a water ow meter and process-controlled valves. These retrots can be added easily to land or offshore mixing equipment. User-friendly software helps cementing crews monitor and easily switch between automatic and manual control.
Applications
All cementing operations Slurries with very low densities (less than 1320 kg/m3 [11 lbm/gal])
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Benets
Excellent QC
Features
Continuous-mixing control of all slurries, even at densities equal to or lower than that of water More sensitive method for controlling cement mixing than by density measurement Independent of specic gravity of components Automatic control of slurry quality Real-time monitoring Complete compatibility with all data-acquisition systems Easy installation on conventional mixing equipment
Nonradioactive densitometer
Density measurement and control in the oil industry have traditionally been accomplished by using radioactive densitometers, mainly because they are nonintrusive, durable and easy to use. Unfortunately, the radioactive technique has several major drawbacks; the radioactive source presents safety and environmental concerns, and the required accuracy (12 kg/m3 [0.1 lbm/gal]) is difcult to attain. Because of the deciencies of radioactive densitometers, Schlumberger uses a nonradioactive densitometer that employs a proven method; poses no health, safety, or environmental hazard; and provides direct density measurements with an accuracy of better than 12 kg/m3 [0.1 lbm/gal]. The nonradioactive densitometer is extremely reliable, easy to use and requires no on-site calibration. Additionally, it measures ow rate with an accuracy of 0.5% of reading and can be used as a ow-measurement instrument for acidizing service. The vibrating tube principle governs the density measurement in the nonradioactive densitometer.
Equipment
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Applications
Cementing operations with slurry density over 1200 kg/m3 [10 lbm/gal] Land and offshore (including Zone II) Process controlled operations Can be used for acidizing service
Benets
Accurate density measurement Reliability, requires no on-site calibration Minimal environmental and safety concerns
Features
No radioactive source Superior accuracy and eld-proven reliability for measuring density and ow rate Accuracy greater than 12.0 kg/m3 [0.1 lbm/gal] Virtually maintenance-free Easy conguration; easily drained and cleaned in place Output (density, rate) independent of changes in temperature, pressure, ow prole or viscosity Fast response time
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Evaluation
Introduction
Cement evaluation plays an important role in the cementing process. By cement evaluation, the quality of zonal isolation is conrmed. In cases where zonal isolation is not achieved, the evaluation helps diagnose the problems that led to the poor zonal isolation. Consequently, methods and slurry design used for the primary cementing are reviewed and improved for the next well. Results also help in deciding whether remedial work is required. Cement evaluation and QC are processes completed during and after every step of primary cementing. During the design, using Schlumberger CemCADE design software, the design engineer uses well data and cementing parameters to predict the results with selected cement systems, selecting the one providing the desired zonal isolation. During execution, the operation is monitored and analyzed. Finally, in the evaluation, cement evaluation logs are acquired for nal conrmation of hydraulic zonal isolation. Thus, cement evaluation is a continuous process beginning with the design and continuing with execution analysis, post-treatment analysis and analysis of cement evaluation logs to determine zonal isolation.
Design
In the design the well data are entered into CemCADE software to ensure optimum WELLCLEAN mud removal, pipe centralization, cement slurry for downhole conditions, ow rate, etc. The execution, as designed, is simulated and theoretical mud removal and zonal isolation are assessed. If results are not satisfactory, the design is revised and the simulation is rerun. See page 29 for more information on CemCADE software and WELLCLEAN mud removal.
Execution analysis
The purpose of primary cementing is to achieve zonal isolation. The slurry composition and the execution procedure are designed to provide complete zonal isolation. The properties of the cement sheath are optimized to isolate all productive zones, as well as those containing water and nuisance gas. The rst QC step and evaluation during the execution determines if the materials were mixed according to the design and if the displacement process followed the prescribed procedure. This evaluation is made using plots of the slurry density, solids fraction, ow rate and pumping pressure during the execution. See page 84 for more information on CemCAT monitoring software.
Postcementing analysis
If the execution analysis indicated abnormal values of any monitored parameters, a thorough analysis is performed after the operation. The data acquired during the cementing operation are loaded into CemCADE cementing design and evaluation software and the execution data can be overlaid and compared with the simulation run during the design. The simulation can also be rerun using density and volumes of uid mixed and pumped to determine if mud removal parameters were met.
Evaluation
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Cement evaluation logs are acquired for nal conrmation of hydraulic zonal isolation and tops of cement. Using the analysis from both steps, any problem areas can be highlighted with special attention to the depths on the evaluation logs where isolation is a concern.
Sonic services
CBLs, with amplitude and/or attenuation and Variable Density waveform data, have been the primary method for cement quality evaluation for many years. The principle of the cement bond measurement is to record the transit time and amplitude (or attenuation) of a 20-kHz acoustic wave after propagation through the well uid and the pipe wall. The measurement is the amplitude in millivolts of the tubular rst arrival (E1) at a receiver with 0.91-m [3-ft] or shorter spacing. The amplitude of the signal is a function of the attenuation by the shear coupling of the cement sheath to the pipe. The attenuation rate depends on the cement acoustic impedance, cement thickness, pipe diameter, pipe thickness and percentage of bonded circumference. A receiver with 1.52-m [5-ft] spacing is used to record the Variable Density waveform for better discrimination between sonic waves traveling through pipe and those through formation. This measurement is generally used to qualitatively assess the cement-to-formation bond.
SlimAccess tool
The SlimAccess* wireline logging tool is designed for slim, complex-geometry boreholes. It generates, records and digitizes acoustic waves and provides CBL amplitude, Variable Density measurement and attenuation measurement for cement bond evaluation. It is also used for openhole applications such as seismic correlation, porosity measurement and evaluation of lithology. It has a short-spacing 0.30-m [1-ft] transmitter-receiver for cement evaluation in fast formations. Besides the primary transmitter-receivers used for CBL and Variable Density measurement, the SlimAccess tool also uses a second set of transmitter-receivers for backup. It is a monopole sonic tool with a diameter of 6.35 cm [212 in.], which enables it to be run in 14-cm [512-in.] casing.
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The SlimXtreme* tool is the version of the SlimAccess tool for use in slim, complex-geometry boreholes under HPHT conditions.
Applications
Determine quality of pipe to cement bond Determine quality of formation-to-cement bond Identify cement top HPHT wells (SlimXtreme tool)
Benets
Logging in pipe as small as 14 cm [512 in.] Log quality minimally affected by environmental conditions
Features
0.30-m [1-ft] receiver for cement evaluation in fast formation 6.35-cm [212-in.] diameter Low sensitivity to environmental conditions Combinable with ultrasonic imaging tool for enhanced interpretation
The SCMT* Slim Cement Mapping Tool is a sonic tool that provides a radial cement attenuation variation map from a 0.61-m [2-ft] eight-segment receiver, as well as conventional 0.91-m [3-ft] amplitude (attenuation) and 1.52-m [5-ft] Variable Density data. In addition, the 0.61-m [2-ft] mapping receivers are effective for cement evaluation in fast formations where the 0.91-m receiver might give ambiguous results. Because of its slim size (4.29-cm [11116-in.] diameter), the tool can be run through tubing. The SCMT tool can be run in combination with the PS Platform* new-generation production services platform or the RST* Reservoir Saturation Tool for complete well and reservoir evaluation in one trip. The principal application of the SCMT log is cement quality and integrity evaluation around the entire circumference of the pipe.
Applications
Determination of quality of pipe-to-cement bond Qualitative evaluation of cement-to-formation bond Identication of cement top
Benets
Tubing does not have to be removed from well (no rig required). Interpretation is valid, even in fast formations. Time is saved when the tool is run in combination with other tools.
Features
Combinable with PS Platform suite or RST tool for well, reservoir and cement integrity evaluation in the same run Combinable with PipeView* multinger caliper tool for PS Platform tool string, for cement and pipe integrity evaluation in the same run giving complete well integrity diagnosis 4.29-cm [11116-in.] diameter 8-segment receiver for bond variation mapping 0.61-m [2-ft] receiver
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Evaluation
A SCMT log showing possible channel and its position aids in decision to squeeze and in design of the squeeze cementing treatment.
Ultrasonic services
USI UltraSonic Imager
The USI UltraSonic Imager provides an accurate and reliable high-resolution, comprehensive, real-time answer product revealing pipe-to-cement bond quality and downhole pipe condition. Using ultrasonic technology, the USI tool sends ultrasonic pulses between 200 kHz and 700 kHz that travel through the well uid and strike the casing, providing 360 azimuthal coverage using a single rotating transducer. The transducer receives reected signals that have undergone multiple reections between the casing internal and external interfaces. The signal decays at a rate dependent on the acoustic impedance of the material in the annulus. USI log maps of the acoustic impedance of the material in the annulus are generated using very advanced processing techniques. From the acoustic impedance values, the material in the annulus is identied and maps are prepared showing the nature (gas, liquid, solid) of the material in the annulus. High-resolution maps of pipe wall thickness, internal radius and inner wall rugosity are provided for accurate evaluation of the pipe condition. The results are displayed in real time as quantitative, self-explanatory interpreted cement and pipe integrity maps. The combination of the USI tool with CBL and Variable Density tools provides enhanced assessment of cement-to-pipe and cement-to-formation bond quality.
Applications Cement integrity
Hydraulic zonal isolation evaluation Remedial work decision-making and assessment of effectiveness Primary cementing process improvement Identication of gas invasion Determination of casing support before sidetrack Cement top identication and free pipe identication for pipe retrieval
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Pipe integrity
Quantication of internal and external corrosion, wear, metal loss and/or scale buildup Identication and quantication of pipe distortion Selection of optimal packer setting depth
Benets
Detailed channel identication and location Remedial cementing optimization Microannulus identication Accurate, effective real-time answers Rig time saving by acquiring cement and pipe integrity data in one run Continuous improvement of cementing process
Features
Cement map showing cement quality and presence of channels Pipe integrity data Wellsite product for enhanced three-dimensional (3D) visualization 100% azimuthal coverage by a single, rotating transducer 5 radial and 3.81-cm [112-in.] vertical resolution in high-resolution mode Combinable with inclinometry tools to aid image orientation in deviated wells Combinable with CBL tools for enhanced evaluation
A USI log with optional Variable Density data provides the best identication of uncemented channels and aids in decisions to squeeze and in design of the squeeze cementing treatment.
Evaluation
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The USI log provides several presentations reecting different applications. The easily readable, color-coded images make cement coverage in the annulus easy to interpret. Problems such as channels in cement and tubular damage can be seen directly on the images, thus revealing the status of zonal isolation for decisions about remedial work. Enhanced eld products allow visualization of the cement distribution and quality, as well as a 3D view of pipe condition to further facilitate remedial work decisions. QC log presentations are used for data validation. Cement integrity evaluation is essential, not only for zonal isolation conrmation and help in the remedial work decision and design, but also for the determination of the causes of poor cementing procedures. All acoustic logs are sensitive to cement-to-pipe bond. Some measurement methods are affected by downhole conditions more than others and in different ways. For this reason, a USI log and CBL combination is advisable to help diagnose zonal isolation problems at the cement/pipe interface and the cement/formation interface. A full analysis of the cement evaluation logs will assist in diagnosing the problem and provide information to improve the cementing. Thus, USI logs and CBLs with Variable Density data should be acquired together because their responses area complementary, especially in the presence of microannulus (liquid or gas) thin cement sheath fast formation double strings of casing heavily corroded casing inside deposits (cement, rust) high-attenuation mud lightweight cement. The table shows the USI log and the CBL response under the different conditions.
Effects on Evaluation Logs
USI Log Resolution Well-bonded cement Lightweight cement 5 radial and 3.81 cm [11 2 in.] vertical Cement (high acoustic impedance) Acoustic impedance based on properties of the cement; special processing may be required for very low density cement Affected: Resolved by special processing Slightly affected Slightly affected Shown as solid with low acoustic impedance if set Displayed as channel lled with liquid Shown as channel lled with gas Not discriminated Slightly affected Very sensitive: Corrosion, wear and deformed casing can be quantied in alternate acquisition mode CBL 360 by 0.91 m [3 ft] Low amplitude or high attenuation; characteristic Variable Density log Complicates interpretation
Dry microannulus and/or debonded cement Mud layer Wet microannulus Contaminated cement Mud channel Gas channel Formation bond Outer casing/ hard formation Casing condition
Complicates interpretation Complicates interpretation Complicates interpretation Complicates interpretation Complicates interpretation Complicates interpretation Qualitatively indicated on Variable Density plot Strongly affected if cement sheath is thin Slightly affected: No indication on log of quality
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The USI log measures the bonding between the pipe and the cement, and the Variable Density display indicates the bonding between the cement and the formation. The advantage of the USI log over the traditional CBL is at the cement-pipe interface. The USI log identies liquid-lled microannulus identies microdebonding identies channels as small as 3.05 cm [1.2 in.] evaluates thin cement sheath. The processed USI log and CBL with Variable Density data can be displayed side by side for complete visual cement evaluation in real time at the wellsite. This feature helps the completion engineer make sound decisions on remedial actions. The combination also helps cementing companies in the continuous improvement and enhancement of their cementing systems and methods for best hydraulic isolation and cement integrity results.
Nonstandard environment
The evaluation of ultralightweight cement systems or logging in heavy mud or nonstandard casing sizes may require advanced interpretation. For further information about cement evaluation services, please refer to www.slb.com/oileld.
Evaluation
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Glossary
Absolute Volume. Volume a solid occupies or displaces when added to water divided by its weight: the volume per unit mass. Units are gallons per pound or cubic meters per kilogram. American Petroleum Institute (API). Organization which standardizes materials and procedures for use in oileld. API Cement. One of several classes of cement manufactured to the specications of API Specication 10A. Classes of API cement are A, B, C, D, E, F, G and H. API Recommended Practice 10B. Recommended Practice for Testing Well Cements. The standard which gives guidelines for testing methods for cements and cement formulations for use in well cementing. Procedures are intended to be modied to conditions of the well. API Specication 10A. Specication for Cements and Materials for Well Cementing. The standard which species requirements for API well cements and specication testing methods. API Water. The amount of mixing water specied in API Specication 10A for specication testing of cement to meet API requirements. This amount in not intended to be a guide for mix water requirements in eld applications. Base Slurry. Conventional cement slurry used as the cementitious component of a foamed cement slurry. Bc. See Bearden Units of Consistency. Bearden Units of Consistency (Bc). The pumpability or consistency of a slurry is measured in Bearden units of consistency (Bc), a dimensionless quantity with no direct conversion factor to more common units of viscosity. BHCT. See Bottomhole Circulating Temperature. BHST. See Bottomhole Static Temperature. Blaine Fineness. The particle size or neness of a cement in cm2/g or m2/kg as determined from air permeability tests using a Blaine permeameter.
Bond Log. See Cement Bond Log. Bottomhole Circulating Temperature (BHCT). The temperature that occurs at the bottom of a well while uid is being circulated. The temperature used for most tests of cement slurry in a liquid state (thickening time, uid loss, etc.). In most cases, is lower than the BHST, but in some cases, such as in deepwater or in the arctic, may be higher than BHST. Bottomhole Static Temperature (BHST). The undisturbed temperature at the bottom of a well. After circulation and the well is shut in, this temperature will be approached after about 2436 hr, depending on conditions. The temperature used in most tests in which the cement slurry is required to set or is set. Bulk Volume. The volume per unit mass of a dry material plus the volume of the air between its particles. BWOB. See By Weight of Blend. BWOC. See By Weight of Cement. BWOW. See By Weight of Water. By Weight of Blend (BWOB). Used to dene the amount (in percent) of a material added to cement when the material is added based on the total amount of a specic blend. By Weight of Cement (BWOC). Used to dene the amount (in percent) of a material added to cement. The method used for most additives in the dry form. By Weight of Water (BWOW). Used to dene the amount (in percent) of a material added to a cement slurry based on the weight of water used to mix the slurry. Normally used only for salt. Cement Bond Log (CBL). An acoustic log used to measure the attenuation rate of a sound wave propagating along the casing. Can be used as an indication of the quality of cement in the annulus. Consistometer. Laboratory apparatus used to determine the thickening time of a cement slurry as described in API Specication 10A and API Recommended Practice 10B.
Glossary
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Consistency. A rheological property of matter which is related to the cohesion of the individual particles of a given material, its ability to deform and its resistance to ow. The consistency of cement slurries is determined by thickening time tests in accordance with API Recommended Practice 10B and is expressed in Bearden units of consistency (Bc). Contact Time. The elapsed time required for a specic uid to pass a designated depth in the annulus during pumping operations. Critical Rate. The minimum rate required to achieve turbulent ow. Curing. The ageing of cement under specied conditions of temperature and pressure. Dehydration. Loss of water from cement slurries or drilling uid by the process of ltration. Results in the deposition of a lter cake and loss of the slurrys internal uid into a porous matrix. The cement is not completely dehydrated (sufcient water remains to allow setting of the cement). Difcult-to-Disperse (DTD). Cement which is not easily dispersed by a material known as a dispersant. Difcult-to-Disperse in Salt (DTDS). Cement which is not easily dispersed by a material known as a dispersant when the slurry is mixed with water containing a high concentration of salt. DTD. See Difcult-to-Disperse. DTDS. See Difcult-to-Disperse in Salt. Easy-to-Disperse (ETD). Cement which is highly sensitive to the concentration of dispersant, often leading to slurry stability problems. Easy-to-Disperse in Salt (ETDS). Cement which is highly sensitive to the concentration of dispersant when the slurry is mixed with water containing a high concentration of salt. Overdispersion often leads to slurry stability problems. Effective Laminar Flow. A technique for effectively displacing drilling mud from the annulus using a laminar ow regime. Equivalent Sack. The weight of any cementitious material or blend based on the absolute volume of the cement. Normally used to dene a sack of cement blend in which part of the cement has been replaced, on an absolute volume basis, by a pozzolanic material such as y ash. ETD. See Easy-to-Disperse.
ETDS. See Easy-to-Disperse in Salt. Expanding Cement. Cement system exhibiting a bulk volumetric increase after setting. Fill Cement. A cement system used to provide zonal isolation across generally nonproductive zones located above the zones of interest. May also be called lead cement. Fly Ash. The noncombustible residue from the burning of pulverized coal. Fly ash is pozzolanic and is frequently used to replace a portion of the cement and reduce its density. Foamed Cement. A homogeneous, ultralightweight cement system consisting of base cement slurry, gas (usually nitrogen) and surfactants. Free Fluid. The volume of uid (expressed in percent) separating from a cement slurry when left static. Measured as specied in API Recommended Practice 10B. Once called free water. Gas Migration. A generic term which covers all possible routes for annular gas entry and propagation through and around the cement sheath. Also known as annular gas ow. Gel Strength. The degree to which a uid behaves as a solid when left static. Gilsonite. An asphaltinic material frequently used as LCM for drilling uid and cement. Grind. The neness to which cement is ground. Also may refer to a specic production of cement (e.g., lot number). Hydraulic Cement. A substance which, when mixed with water, becomes hard like stone because of a chemical reaction with the water. Hydraulic cement will set under water. Lead Cement. See Fill Cement. Liquid Additive. A material used in a liquid form to modify the properties of cement for use in oil- or gaswell cementing. LITEPOZ. A term used by Schlumberger for certain materials added to cement that are lightweight and have pozzolanic properties. Microannulus. Small gap between the casing and cement sheath resulting from downhole stresses (pressure or temperature). Neat Cement. Cement containing no additives. POD. See Point of departure.
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Point of departure (POD). A term used to describe the beginning of thickening of a cement slurry during the thickening time test. For some slurries, the POD is used as the thickening time. Portland Cement. The product obtained by pulverizing clinker consisting essentially of hydraulic calcium silicates. Portland Cement Clinker. Hard granular nodules composed essentially of hydraulic calcium silicates, with smaller quantities of calcium aluminates and ferrites. It is produced by the heat treatment of cement raw materials in a kiln. Clinker is pulverized with gypsum in the manufacture of Portland cement. Pozzolan. A siliceous or siliceous and aluminous material which in itself possesses little or no cementitious value but will, in nely divided form and in the presence of moisture, chemically react with calcium hydroxide at ordinary temperatures to form compounds possessing cementitious properties. (ASTM C340) Pozzolanic. Possessing little or no cementitious value but capable of chemically reacting with calcium hydroxide at ordinary temperatures to form compounds possessing cementitious properties. (ASTM C340) Prehydrate. To mix with water and allow to react or yield in the water before use. Common technique for bentonite. May also be done for convenience in cementing operation to allow mixing of water containing the additives with powdered neat cement. Primary Cementing. The rst cementing operation performed to place a cement sheath around a casing or liner. The main objectives include zonal isolation to prevent uids migration in the annulus, support for the casing or liner and protection of the casing from corrosive uids. Pumpability. The ability of the slurry to be pumped. Measured by the API thickening time test. Pumping Time. Loosely, the total time required for pumping the cement slurry into the well, plus a safety factor. Pumping time can also be the time to reach a consistency deemed to be unpumpable (generally 70 Bc) during an API thickening time test. Reduced Water Slurries. A cement slurry having a water content less than would normally be used without modifying additives. Right Angle Set. The characteristic of a cement slurry in which its consistency increases from the point of departure or 30 Bc to 100 Bc in a very short time.
Sack. A unit of measure of Portland cement. In the United States the amount which occupies a bulk volume of 1.0 ft3. For most Portland cement, including API classes of cement, a sack is 94 lbm. The sack is the basis for slurry design calculations. Sedimentation. Separation of the components of a cement slurry in which the solids settle. One of characterizations used to dene slurry stability. Slurry Density. The weight per unit volume of a cement slurry (usually kg/m3 or lbm/gal). Slurry Yield. The volume of slurry obtained when one sack of cement is mixed with the desired amount of water and other additives (usually m3/kg or ft3/sk). Slurry Stability. The ability of a cement slurry to maintain homogeneity. Two tests are used as a measure of slurry stability; the free uid and sedimentation. Squeeze Cementing. The forcing, by pressure, of cement slurry into a specied location in a well, such as channels or perforations, for the purpose of achieving isolation. Strength Retrogression. A decline of cement strength at elevated temperatures. This decline is pronounced at temperatures above 110C [230F]. It is controlled by the addition of silica to the cement. Sulfate Resistance. The ability of set cement to resist deterioration in the presence of sulfate ions. Sulfate-Resistant Cement. Cement in which the amount of tricalcium aluminate is controlled as specied by API Specication 10A. Tail Cement. The last cement system pumped during primary cementing. It is the cement which covers the lower sections of the well, especially planned completion intervals. Tensile Strength. The force per unit cross-sectional area required to pull a substance apart. Thickening Time. A measurement of the time during which a cement slurry remains in a uid state and is capable of being pumped. Thickening time is assessed under simulated downhole conditions using a consistometer that plots the consistency of a slurry over time at the anticipated temperature and pressure conditions. The end of the thickening time is considered to be 50 or 70 Bc for most applications. (API RP10B)
Glossary
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Thixotropy. The characteristic of a uid, such as cement or drilling mud, to develop gel strength over time when not subject to shearing and then to liquefy when agitated. Turbulent Flow. Flow of a uid characterized by swirling or chaotic motion as the uid moves along the ow path. This is a preferred ow regime for mud removal during primary cementing. Water-to-Cement Ratio. In a cement slurry, the ratio of water to cement expressed as percent; the parts of water used to mix with 100 parts of cement. Wait on Cement (WOC). The time necessary to wait for cement to develop required strength for the next operation. WOC. See Wait on Cement.
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Marks of Schlumberger
Mark ARCTICSET CemCADE CemCAT CemCRETE CemNET CemSTONE CemSTREAK CPS DeepCEM DeepCRETE DeepSea EXPRES DensCRETE DESC DuraSTONE EXPRES EZEFLO FLAC FlexSTONE GASBLOK i-Handbook InterACT KOLITE LAS LiteCRETE LITEFIL MudCLEAN MUDPUSH PERMABLOK PipeView PS Platform Identier cement system for use through permafrost cementing design and evaluation software cementing computer-aided treatment concrete-based oilwell cementing technology advanced ber cement to control losses advanced cement technology rapid deployment cementer cement pumping skid deepwater cementing solution deepwater cementing solution offshore plug launching system slurry system design and evaluation services for clients advanced durable cement technology extrusion plug release system (cementing head) surfactant uid-loss additives for cement advanced exible cement technology gas migration control cement system oileld data handbook wellsite monitoring and control system cement additive for low-density slurries liquid additive system slurry system cement additive for low-density slurries chemical wash for removal of drilling mud spacer family for cementing uid system to permanently plug a zone multinger caliper tool for PS Platform tool string new-generation production services platform
Marks of Schlumberger
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Mark RFC RST SALTBOND SCMT SELFSTRESS SFM SFM-C ShearSEAL SlimAccess SlimXtreme SLURRY CHIEF SOS SqueezeCRETE ThermaSTONE THIXOLITE TIC TORNADO UNIFLAC UniMIX UNISET UniSLURRY USI Variable Density WELBOND WELLCLEAN WELLCLEAN II ZONELOCK
Identier regulated ll-up cement Reservoir Saturation Tool cement system for cementing across salt zones Slim Cement Mapping Tool expanding cement system Solids Fraction Monitor Process control for cement slurry mixing shear-activated, high-temperature lost circulation uid wireline logging tool for slim and complex geometry boreholes slimhole, high-pressure, high-temperature well logging platform cement mixing equipment slurry/oil squeeze remedial cementing solutions chemically stabilized cement for ultrahigh-temperature applications thixotropic low-density cement turbulence inducer for cement cement mixing equipment unied uid-loss additive cement slurry system unied retarder cement systems UltraSonic Imager cement bond quality improved bonding cement system optimal mud removal service Engineering Solution permanent zone sealing uid system
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TSL-4274