Direct dye sublimation heater

CS-1600

DIRECT DYE SUBLIMATION HEATER

CS-1600

CONTENTS
1. Attention
1.1 About instruction1 1.2 Attentions1

2. Product Introduction
2.1 Brief introduction2 2.2 Technical parameter2 2.3 Name of each component and function3

3. Installation
3.1 Installation 5

4. Debugging
4.1 Introduction and Adjustment of Digital temperature controller8 4.2 Travel switch9 4.3 Speed controller9

5. Circuit
5.1Breaker10 5.2 Fuse10 5.3 AC contactor10 5.4 Solid state relay10 5.5 Travel switch relay11 5.6 Electric connecting line board11

6. Air purifier
6.1 Connection12 6.2 Name and function of each parts13 6.3 Operation 13

7. Fittings and Maintenance

7 . 1 F i t t i ng s 1 5 7.2 Daily maintenance17

8. Failure and Solution

8.1 Failure and Solution18

Direct dye sublimation heater

CS-1600

1. Attention
1.1 About instruction

This instruction suitable for the user or the technicians who operate the Centurystar direct-sublimation heat color development printer. The instruction mainly introduces the preparation work before installationthe operating process and the solution of failures. Make sure to be familiar with the contents in the instruction and pay attention to some important parts. Please comply with the instruction in operating. Please contact our technical department if you have questions

1.2

Attention
1 Do not put the machine in the following positions .Loose ground .Gradient ground .Shaky position caused by other machines .Humidity or with too much dust .Grounding end of lighting line or telephone line 2 Do not put heavies on the direct sublimation heater; Do not lean or stand by wall; Do not lay the machine reversedly; Do not plug up the intake; Do not use the breakage cable; Do not insert or lift the pin with moist hand. 3 Please cut off the power before cleaning the direct sublimation heater and keep it flat in shipping 4 The earth wire should be the cuprum cable and posting to the ground deeper than 100 cm

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Direct dye sublimation heater

CS-1600

2.

Product Introduction

2.1

Brief introduction

The direct-sublimation heat color development printer is the newly product of Shenyang Zhenxin Digital & Technology CO., Ltd and it operates simply and leave out procedures (It can be connected with pizzo-electric inkjet printers such as Mutoh RolandMimaki etc) .The unique techniques of heat color development has applied for the state patent (Patent NO.20620091806.7) which has settled the non-penetrating problem in banner-making. It had filled up the vacancy and open up a new direction of mirror flags. The prints are soft, the color is rich and brightthe effects on double sides views are wonderful, waterproof and UV resistance. The tensile strength in front and back of direct-sublimation heater are the same, as a whole system it works with the main machine at the same time, but does not influence the normal printing. It heats the both sides of media with infrared radiation so that the heat is color even. Compared to the traditional heat transfer, direct-sublimation heater has the following advantage: it does not pollute the media and save cost with high producing efficiency.

2.2

Technical parameter

Model code

Dimension M

Voltage Power V 220 W 3600

Noise

Weight Width

dB A KG MM 10 285 1900

CS-1600 2.44X0.92X1

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Direct dye sublimation heater

CS-1600

2.3 Name of each component and function INFRONT

BACK

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Direct dye sublimation heater

CS-1600

2.3.1 Name of each components

1 Sublimation case 4 Emergency 7 Heat 11 Circuit

2 Main machine stand

3 Digital temperature controller

5 Total power 8 Feed

6 Travel switch power 9 Tack-up 10 Speed controller

12 Bar for taking-up fabrics

13 Bar for balance weight of feeding fabrics 14 Bar for balance weight of taking-up fabrics 15 Bar for feeding fabrics 16 Port for connecting air-purifier

2.3.2 Function

1 Make printed image color sublimated completely 2 Put main machine on the stand and keep it balance 3 Put up temperature in sublimating part 4 Cut off all the power in urgent case 5 Turn off or turn on the power of direct dye sublimation heater 6Control the travel switch of taking up fabrics 7 Control temperature controller 8 Control bar for feeding fabrics 9 Control bar for taking-up fabrics 10 Control the speed of taking-up fabrics 11 Place where circuit is put 12 Taking up fabrics with main machine 13 Generate tensile strength to make fabrics go through main machine without any obstacle 14 Generate tensile strength and control advance of taking up fabrics 15 Feeding fabrics with main machine 16 Used to connect air-purifier

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Direct dye sublimation heater

CS-1600

3. Installation
3.1 Installation 3.1.1 For easy to install please keep enough room as the picture below indicated

The distance from the back of the direct-sublimation heater to the wall should be at least 50cm

3.1.2

Installation process

1. Open the package: 1) Choose a position which can afford the weight of the direct-sublimation heater and make sure the ground is flat 2) Put stand down to make the heater balance and inspect if every components is unbroken

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Direct dye sublimation heater

CS-1600

2. Connect with main machine 2.1 Please lay the machine onto the stand of heater

2.2 Use the bolt to fix them up after adjusting the proper distance, as following

3. Connect the power

Live wire

Null wire

Earth wire

Notice: The earth wire must be connected because the power is large when working. Please use an individual breaker.

4. Load the media

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Direct dye sublimation heater

CS-1600

4.1 Put media onto bar for feeding fabrics and fix the roller with the blocks

4.2 Load media according to the picture below

Notice: Put fabrics onto bar for feeding fabrics, and then go through main machine up to bar for taking up fabrics. The distance from the right position of the fabrics to bar for feeding fabrics and bar for taking up fabrics keep the same line with printing line. Make sure the side of fabrics passing through the main machine is printing face.

5. Warm-up Make the machine warm-up to 120 centigrade and can start to work after cool down naturally
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Direct dye sublimation heater

CS-1600

4. Debugging
4.1 Introduction and Adjustment of Digital temperature controller

The number showed is the actual temperature in the heating care The number showed is the set temperature Set up buttonyou can enter into menu of setting or changing the temperature, after pressed again it will be back to the same state The position choosing buttonwith this you can choose the position of the temperature then set it Button of decreasing temperature Button of increasing temperature

NOTICE: The extent of decreasing the temperature should within10 whenever temperature is decreased, otherwise it will be damageable to the temperature controller

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Direct dye sublimation heater

CS-1600

4.2 Travel switch

The travel switch of the bar for balance when feeding fabrics, you can adjust and control the time of feeding fabrics (by changing the position fitting ) The travel switch of bar for balance when taking up fabrics, you can adjust and control the time of feeding fabrics (by changing the position fitting )

4.3 Speed controller 4.3.1 Introduction .The number showed is the speed of motor for taking-up fabrics .Knob of adjusting the speed .Switch of motor

4.3.2Adjustment of speed controller .While normal printing: please turn off travel switch power button and turn on the switch of speed controller. Adjusting the maximum speed of taking-up fabrics .When finish printing: Lever up and turn on the travel power button. Adjusting the speed of taking-up fabrics to be similar with the printing speed e.g. 720 dpi 2 pass we choose the speed of 0.71

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Direct dye sublimation heater

CS-1600

5. Circuit
5.1 Breaker

Function: For distributing Electric Energy, protecting circuit and Power Supply, which is easily destroyed by overloading , short circuit and deficient voltage .

--------------------------------------------------------------------5.2 Fuse Function: working with Breaker and protecting circuit.

--------------------------------------------------------------------5.3 AC contactor Function: protecting circuit when overloading operation happens .

--------------------------------------------------------------------5.4 Solid State Relay Function: Protecting circuit. It is part of heating circuit

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Direct dye sublimation heater

CS-1600

5.5 Travel switch relay The left one is the travel switch relay for taking-up fabrics The right one is the travel switch relay for feeding fabrics Function: To connect the electric circuit and protect the circuit

------------------------------------------------------------------------------------------------------5.6 Electric connecting line board Live wire Null wire Earth wire

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Direct dye sublimation heater

CS-1600

6. Air purifier
6.1Connection
6.1.1 Pipe will be found when package of direct dye sublimation heater is open

6.1.2

Use the pipe to connect the air purifier(2-1) with the direct sublimation heater(2-2)

6.1.3

2-1 2-2 Connect the double end side of pipe to air purifier and direct dye sublimation heater, then tighten them with screwdriver

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Direct dye sublimation heater

CS-1600

Dimension (mmmm) 450500825

Voltage (V) AV 220~230 50/60HZ

Power (W) 320

Noise dB(A) 52

Weight (Kg) 65

6.2 Name and function of each parts

6.2.1 Name of each parts

1. 2. 3. 4. 5.

The total power of air purifier Speed adjusting knob Port for connectting Direct dye sublimation heater Outer port Power line

6.2.2 Function 1. 2. 3. 4. 5. Turn on/down the air purifier Adjusting the strength of suction Connect with Direct dye sublimation heater The cleaned air out from here Connect to the power

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Direct dye sublimation heater

CS-1600

6.3 Operation
6.3.1 Open the power of air purifier 6.3.2 Adjust the knob to control the strength of suction 6.3.2.1 During the time increasing the temperature of the heating part to fix temperature please adjusting the knob to the position where strength of suction is weak to help the temperature go up quickly 6.3.2.2 When the temperature reaches setted please turn the knob to the strong position

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Direct dye sublimation heater

CS-1600

7. Fittings and Maintenance

7.1 Fittings

Code

Name
Wire of power supply

Pictures

Account

Manual

Heater

Temperatu re controller

Button of switch

Total power switch

Travel switch

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Direct dye sublimation heater

CS-1600

Relay

Solid state reply

Block

Leading fabric

Fuse

Pipe

Belt

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Direct dye sublimation heater

CS-1600

7.2 Daily maintenance

Keep the machine clean(suggest to use 95% alcohol to clean the inside of machine ) Earth wire must be accessed All the power must be cut off when cleaning and servicing the machine Non-operators is not allowed to open the circuit case Do not put your hand on the face of heating parts Turn off all the powers when machine is stopped working and make sure the temperature has declined to the safe temperature Keep the proper temperature and humidity in the workroom If the voltage is not steady, suggest you to use manostat

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Direct dye sublimation heater

CS-1600

8. Failure and Solution

8.1 Failure and Solution

1. The bar for taking up fabrics does not take up fabrics: Code 1 2 Possible reason Switch of taking up media does not turn on Screw in the case which is located on the right of lever for balance weight of taking up fabrics is loose Travel switch is broken Speed controller does not turn on The setting speed of speed controller is not right Solution Turn on the switch Tighten the screw

3 4 5

Replace the travel switch Turn on the speed controller Adjust the speed

2. The bar for feeding fabrics does not feed fabrics: Code Possible reason Solution 1 Switch of feeding media does not turn Turn on the switch on 2 Screw in the case which is located on Tighten the screw the right of bar for balance weight of feeding fabrics is loose 3 Travel switch is broken Replace the travel switch

3. The temperature in heating case does not increase: Code 1 2 3 4 Possible reason The heat switch does not turn on Temperature controller is broken Relay is broken Heater is broken Solution Turn on the switch Replace the temperature controller Replace relay Replace the heater

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Direct dye sublimation heater

CS-1600

4. Fabric does not move straight: Code 1 2 Possible reason Solution Both side of the fabrics is not straight Replace the media forward The distance on the right to bar for Adjust to the same distance feeding fabrics and bar for taking up fabrics is different The tightness of both sides of fabrics Adjust to the same is not the same

5. Fabric looks yellow: Code 1 2 3 Possible reason Solution

The temperature showed by Reduce the temperature temperature controller is too high Printing speed of main machine Adjust to the former speed changed The air-purifier is not turned on Turn on air-purifier

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