QS 1000

(PILC TO PILC)
Diameter over Insulation E (mm) Cross Section (mm2) Diameter over Connector (mm) Connector Length max. (mm)

Kit no

92-OG400- 3 14.0 - 23.0 92- OG410- 3 20.0 - 31.0 92- OG420- 3 26.0 - 41.0 -

50 - 95 95 - 185 240 - 300

14.2 - 28.0 18.0 - 33.2 23.3 - 43.0

135 145 220

3M Laboratories (Europe) Branch of 3M Deutschland GmbH

ALL STATEMENTS, TECHNICAL INFORMATION AND RECOMMENDATIONS CONTAINED HEREIN ARE BASED ON TESTS WE BELIEVE TO BE RELIABLE HOWEVER, SINCE THE CONDITION OF USE AND THE APPLICATION ARE BEYOND OUR CONTROL THE PURCHASER IS RESPONSIBLE FOR THE PERFORMANCE OF THE SPLICES AND TERMINATIONS MADE IN CONNECTION WITH THE USE OF DATA OR SUGGESTIONS HEREIN.
1. ISSUE DATE: LANGUAGE: DRAWN: CHECKED: 1. CHANGE DATE: 2. CHANGE DATE: 3. CHANGE DATE: 4. CHANGE DATE:

ISSUE:

ISSUE DATE:

QS 1000
Paper Inline Splice with Cold Shrink Protection

14.04.98 20.01.99 09.07.01 10.10.02

92-OG400- up to 92-3 -OG420-3

suitable for paper insulated 3-core belted cable acc to VDE 0276-621 (IEC 60502) 11 kV

ELECTRICAL PRODUCTS

Kit no. Cable Jacket Armour Lead Sheath Belt Papers Twine Binder Paper Insulation 92--OG400--3 92--OG410--3 92--OG420--3

A (mm) 500 500 500

B (mm) 750 750 750

Scotch 23 Tape

100 250 40 180 30 A 1.1 1.2 B 30 180 40

Prepare cables as per Fig. 1 above. Apply two half-- lapped layers of Scotch 23 as per Fig.1 (100mm).

PST Protection Tube

Larger Diameter PST Scotch 23 Tape Elastosil TR EPDM PST Conductor

Scotch 23 Tape

PST Protection Tube

TR EPDM PST

15 1/2 Connector Length + 5 mm 2.1 2.2 1/2 Connector Length + 5 mm

15

2.3 2.4 2.5

Shrink two TR EPDM PST on each long core. Commence shrinking 15 mm in front of the belt papers. Apply two half -- lapped layers of Scoth 23 (100mm). Repeat for the shorter cores with one TR. Insert Elastosil into the crotch as well as in between the cores using one quarter of the pack. Flatten Elastosil for pad form and wrap it around the belt papers. Wrap two layers of Scotch 23 tape over the Elastosil, first layer with low tension, second layer with higher tension, starting 5 mm on the lead sheath. Shrink down the larger diameter PST. Commence shrinking 10 mm on the lead sheath. Cut the primary insulation and core PST to given dimension.

Park the PST protection tubes on the cable. All in one direction Park the PST protection QS 1000 Splice Body tubes on the cable. All in one direction

Copper Socket

3.1 3.2 Page 2 of 5

Park the copper socket. Park the QS 1000 splice bodies.

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PVC--Tape Connector

700

4.1 4.2

Connect the cable using mechanical or crimp connectors. Place a PVC--tape on the cable jacket at a distance of 700 mm to the connector centre.

5
P55/1

130 Lubricate area

130

5.1

Apply a liberal amount of P55/1 over the core PSTs and connector using the provided plastic glove.

6
Position C QS 1000 Splice Body Zip Core
PP

Kit no. 92--OG400--3 92--OG410--3 92--OG420--3

C (mm) 155 160 160

C 700

6.1 6.2 6.3 6.4

Slide the QS 1000 splice body over the connector up to position C. Shrink the QS 1000 splice body into position by pulling out spiral in counter clockwise direction. After shrinking, ensure the position of the QS 1000 splice body acc. to gauge 700 mm. Otherwise make correction by displacement. Remove the PVC--tape. Page 3 of 5

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Scotch 2228 Mastic Tape Scotch 23 Tape Constant Force Spring 50 Tape Copper Socket

80

7.1 7.2 7.3 7.4

Slide the copper socket over the entire splice. Connect the copper socket to the lead sheath and the armour using constant force springs. Cover the constant force springs with Scotch 23 tape. Apply one layer of Scotch 2228 mastic tape over the Scotch 23 tape. Leave 80 mm of the lead sheath uncovered. Cover the area of the splice bodies with one half--lapped layer of Tape 50. Tape with light tension only.

8
TAPE 50 Scothfil Screw Clamp

Armour Case TAPE 50

50

8.1 Wrap the Armour Case around the joint and fix it on the armour with the screw clamps. Fill the irregularuties of screw clamp with Scotchfil and cover it with some layers of TAPE 50. 8.2 Overwrap the center of Armour Case with two half lapped layers of TAPE 50.

Page 4 of 5

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Scotchfil PST Protection Tube (large)

10 9.1 Shrink down the small PST protection tube, starting 50 mm in front of the TAPE 50. 9.2 Apply 3 layers of Scotchfil 10 mm from the end of the protection tube.

50

10
2nd PST Protection Tube (large) PST Protection Tube (large)

70

10.1 Shrink down the large PST protection tube starting 70 mm on the first protection tube. 10.2 Repeat steps 9.2 and 10.1 for the 2nd Large PST protection tube.