This paper investigates the very specific issue of Station Keeping for Mobile Offshore Drilling Units as it applies in the rapidly growing deepwater sector of the offshore drilling industry. The successful use of synthetic fibers for mooring applications in deepwater, has offered an alternative approach for Station Keeping in an area that was previously considered exclusively dynamic positioning territory. The implications are significant to an industry that is undergoing rapid growth and currently building significant numbers of new MODUs.
This paper investigates the very specific issue of Station Keeping for Mobile Offshore Drilling Units as it applies in the rapidly growing deepwater sector of the offshore drilling industry. The successful use of synthetic fibers for mooring applications in deepwater, has offered an alternative approach for Station Keeping in an area that was previously considered exclusively dynamic positioning territory. The implications are significant to an industry that is undergoing rapid growth and currently building significant numbers of new MODUs.
This paper investigates the very specific issue of Station Keeping for Mobile Offshore Drilling Units as it applies in the rapidly growing deepwater sector of the offshore drilling industry. The successful use of synthetic fibers for mooring applications in deepwater, has offered an alternative approach for Station Keeping in an area that was previously considered exclusively dynamic positioning territory. The implications are significant to an industry that is undergoing rapid growth and currently building significant numbers of new MODUs.
would like to express my gratitude to the following individuals who provided valuable feedback and perspectives during the course of this research.
Mr. Marco Beenen, GustoMSC Mr. Rigo Bosman, Royal DSM N.V. Capt. Avery Brott, Senior DPO, GSF Jack Ryan Mr. Chris Condon, Marine Supervisor, FPS Thunder Horse Capt. an MacKay, Master, GSF Jack Ryan Capt. Andy Potter, Master, SBX Mr. Mark Riemers, SPT Offshore Dr. Jaap-Harm Westhuis, GustoMSC
My thanks to Professor Arie Aalbers at TU Delft University for his guidance, feedback and assistance from the outset of the research.
A special debt of gratitude to my wife and family, for their unconditional support and understanding always.
3 Executive Summary This paper investigates the very specific issue of station keeping for Mobile Offshore Drilling Units as it applies in the rapidly growing deepwater sector of the offshore drilling industry. This issue has gained renewed interest because the successful use of synthetic fibers for mooring applications in deepwater, has offered an alternative approach for station keeping in an area that was previously considered exclusively dynamic positioning territory. Though a very specific issue, the implications are significant to an industry that is undergoing rapid growth and currently building significant numbers of new MODUs.
The paper introduces all the aspects related to the issue so a reader with limited knowledge of the subject can understand the elements involved. Explanations are given into the different types of drilling, the equipment involved, the current market conditions for this equipment and an idea of what future expectations hold. Furthermore with the ability to choose between DP and mooring in deepwater a detailed comparison is made of several alternatives, involving Semis and Drillships in DP, pre-installed and direct moored scenarios. Cost models are developed and then analyzed to show the difference between these scenarios. Amongst these scenarios are also a few hypothetical models such as mooring drillships in deepwater to determine what the economics of such an operation might be. The economic perspective is however only one aspect of the complex decision facing operators today in the offshore industry. Frequently operational issues may override the most economic approach. To this end operational issues are also examined and brought into context.
The analysis reveals that dynamic positioning and mooring offer a distinct opportunity when applied to particular types of drilling projects. Dynamic positioning offers cost advantages on drilling programs with short duration wells, with frequent moves over longer distances. This station keeping method when coupled with a monohull like a drillship, offers greater logistical capability providing a versatile platform for exploration drilling even in remote regions. Mooring with synthetics and in particular when pre- installed, offers a somewhat different picture than DP, having more favorable economics for a program with longer duration wells, and less frequent moves taking place over shorter geographic distances. These characteristics along with the industry's greater confidence in the reliability of mooring to maintain station lend themselves to more sensitive and time consuming development drilling programs.
The analysis showed that MODU day rate is the single largest cost factor in the station keeping equation. The new synthetic fiber mooring technology allows rigs of lower day rate that were previously not capable of greater water depths to be deployed in deepwater projects at great cost advantage. The research also shows and argues the case that a drillship when outfitted with both DP and mooring systems, it offers the most versatile MODU capable of development and/or exploration drilling under favorable economic and operational terms.
4 TabIe of Content AcknowIedgements......................................................................................................... 2 Executive Summary......................................................................................................... 3 TabIe of Content............................................................................................................... 4 List of Figures .................................................................................................................. 6 List of TabIes.................................................................................................................... 7 Abbreviations................................................................................................................... 8 1 Introduction.............................................................................................................. 9 1.1 Methodology .................................................................................................... 10 2 The Offshore Industry ........................................................................................... 13 2.1 Exploration & Development ............................................................................. 14 2.2 Semisubmersibles ........................................................................................... 16 2.3 Drillships........................................................................................................... 19 2.4 Mobile Offshore Drilling Unit Market................................................................ 22 2.4.1 Demand; Record Day Rates.................................................................... 23 2.4.2 Supply in the Long Term; New Construction Boom................................ 27 2.4.3 A Shipping Cycle in the Offshore Market? .............................................. 29 2.5 Anchor Handling Tug Supply Vessels (AHTS)................................................ 30 2.5.1 AHTS Market ........................................................................................... 32 3 Station Keeping...................................................................................................... 34 3.1 Mooring Systems ............................................................................................. 34 3.1.1 Conventional mooring.............................................................................. 35 3.1.2 Taut Mooring & Catenary Mooring .......................................................... 36 3.1.3 Anchors.................................................................................................... 37 3.1.4 Pre-nstalled Mooring (PM)..................................................................... 44 3.1.5 Synthetic Fibers ....................................................................................... 45 3.1.6 Monohull Mooring .................................................................................... 50 3.2 Dynamic Positioning ........................................................................................ 53 3.2.1 DP Theory................................................................................................ 53 3.2.2 Dynamic Positioning System Class......................................................... 54 3.2.3 Positioning Systems and Reference Sensors......................................... 56 3.2.4 Main Engines, Machinery and Power Management ............................... 59 3.2.5 Vessel Construction................................................................................. 60 3.2.6 Thruster Assisted Mooring....................................................................... 60 3.2.7 Manning ................................................................................................... 61 4 The Economic Perspective - Cost EIements & CaIcuIations............................ 63 4.1 Mooring System Cost Model ........................................................................... 63 4.1.1 Environmental Loading Condition Requirements.................................... 64 4.1.2 Mooring Line Selection ............................................................................ 64 4.1.3 Anchor Selection...................................................................................... 66 4.1.4 Mooring System Cost Calculation ........................................................... 66 4.2 Operational Cost Models ................................................................................. 68 4.2.1 DP Semisubmersible ............................................................................... 70 4.2.2 Semisubmersible Pre-nstalled Moorings................................................ 73 4.2.3 Semisubmersible Moored Directly........................................................... 77 4.2.4 DP Drillship .............................................................................................. 80 4.2.5 Drillship Pre-nstalled Moorings............................................................... 83 5 4.2.6 Drillship Moored Directly.......................................................................... 87 4.3 Basis Drilling Program Results........................................................................ 91 5 CaIcuIation AnaIysis.............................................................................................. 93 5.1 Number of Wells .............................................................................................. 93 5.2 Duration of Each Well ...................................................................................... 95 5.3 Average Distance between Wells.................................................................... 98 5.4 Water Depth................................................................................................... 100 5.5 Fuel ................................................................................................................ 102 5.6 MODU Day Rate............................................................................................ 104 5.7 AHTS Day Rate ............................................................................................. 107 6 The OperationaI Perspective.............................................................................. 109 6.1 Availability ...................................................................................................... 109 6.2 Drilling Package............................................................................................. 109 6.3 Exploration or Development .......................................................................... 110 6.4 Weather.......................................................................................................... 110 6.5 Capacity ......................................................................................................... 111 6.6 Reliability........................................................................................................ 112 6.7 Time ............................................................................................................... 113 6.8 Preference ..................................................................................................... 113 6.9 Maintenance .................................................................................................. 114 6.10 Newbuilding/Conversion................................................................................ 114 7 ConcIusions ......................................................................................................... 116 References.................................................................................................................... 119 Appendix 1.................................................................................................................... 130 Appendix 2.................................................................................................................... 131 Appendix 3.................................................................................................................... 132 Appendix 4.................................................................................................................... 133 Appendix 6.................................................................................................................... 135 Appendix 7.................................................................................................................... 136
6 List of Figures Figure 1: Deepwater Oil and Gas production forecast Source: CERA (July 2005), FP 13 Figure 2: Deepwater Oil and Gas production forecast Source: CERA (July 2005), FP 15 Figure 3: Semisub classifications Source: Mark Childers............................................... 17 Figure 4: The Eric Raude, 5th Generation harsh weather winterized Semi Source: Ocean Rig........................................................................................................................ 18 Figure 5: The CUSS , Source: Global Santa Fe ............................................................ 20 Figure 6: DP Drillship Glomar Jack Ryan Source: Global Santa Fe .............................. 21 Figure 7: Worldwide DP fleet comparison and deepwater areas. Source: Exxon Mobil 23 Figure 8: New harsh weather offshore regions ............................................................... 26 Figure 9: Deepwater MODU (>3000ft) Demand Forecast. Source: Fearnley Offshore. 27 Figure 10: Deepwater MODU (>7500ft) Demand Forecast. Source: Fearnley Offshore28 Figure 11: number of MODUs orders reported 1954-july2006. Source ODS-Petrodata nc..................................................................................................................................... 29 Figure 12: 17000 BHP AHTS Asso Ventitre Source: Vic Gibson ................................... 31 Figure 13: AHTS Day Rates over 6000bhp Source: Workboat ..................................... 32 Figure 14: Comparison of Taut and Conventional Moorings Source: BP ...................... 36 Figure 15: Conventional Drag Embedded Anchor installation Source: Vryhof............... 38 Figure 16: Suction Pile installed with ROV connecting mooring line. Source: Shell ...... 40 Figure 17: VLA drag embedded anchor. Source: Vryhof................................................ 41 Figure 18: nstallation process of SEPLA. Source: Univ. of W. Australia....................... 42 Figure 19: nstallation of SEA. Source: SPT Offshore.................................................... 43 Figure 20: Mooring Line buoyancy comparison. Source: Honeywell ............................. 46 Figure 21: Weathervane capability with traditional monohull mooring. Source: Author. 51 Figure 22: Dynamic Positioning Control Loop Source: Nautronix .................................. 54 Figure 23: Active Deepwater MODU fleet composition, Aug. 2006 Source: Rigzone.... 81 Figure 24: Basis drilling program results......................................................................... 92 Figure 25: Effect of Total Number of Wells on Grand Total............................................ 93 Figure 26: Effect of Duration of Each Well on Grand Total ............................................ 96 Figure 27: Effect of Distance between Wells on Grand Total ......................................... 98 Figure 28: Effect of Water Depth on Grand Total ......................................................... 100 Figure 29: Effect of Fuel Cost on Grand Total .............................................................. 102 Figure 30: Effect of MODU Day Rate on Grand Total .................................................. 104 Figure 31: Basis Drilling Program Grand Totals MODU Rates Being Equal ................ 106 Figure 32: Effect of AHTS Day Rate on Grand Total .................................................... 107 Figure 33: Semi that broke loose from mooring during hurricane Katrina. Source: Times Picayune ........................................................................................................................ 111
7 List of TabIes
Table 1: Specifications of environmental conditions used in determining mooring system requirements.................................................................................................................... 64 Table 2: Estimated mooring line prices used in calculations.......................................... 65 Table 3: Estimated prices of submersible buoys used in synthetic pre-installed systems ......................................................................................................................................... 65 Table 4: Estimated Anchor Prices used in Calculations ................................................. 66 Table 5: Synthetic moorings, cost per leg....................................................................... 67 Table 6: Synthetic moorings, total system costs............................................................. 68 Table 7: Day rates for DP Semisubs on contract Dec. 2005, Source: Fearnley Offshore ......................................................................................................................................... 71 Table 8: Day rates for Deepwater Semisubs on contract Dec. 2005, Source: Fearnley Offshore ........................................................................................................................... 74 Table 9: Day rates for Deepwater Semisubs on contract Dec. 2005, Source: Fearnley Offshore ........................................................................................................................... 77 Table 10: Day rates for DP Drillships on contract Dec. 2005, Source: Fearnley Offshore ......................................................................................................................................... 81 Table 11: Day rates for DP Drillships on contract Dec. 2005, Source: Fearnley Offshore ......................................................................................................................................... 84 Table 12: Day rates for Deepwater drillships on contract Dec. 2005, Source: Fearnley Offshore ........................................................................................................................... 88 Table 13: Basis drilling program results. Full calculation available in the appendix ...... 91 Table 14: Effect of Total Number of Wells on Grand Total ............................................. 94 Table 15: Effect of Total Number of Wells on Total Contract Period.............................. 95 Table 16: Effect of Duration of Each Well on Grand Total.............................................. 96 Table 17: Effect of Duration of Each Well on Total Contract Time................................. 97 Table 18: Effect of Distance between Wells on Grand Total .......................................... 99 Table 19: Effect of Distance between Wells on Total Contract Time ............................. 99 Table 20: Effect of Water Depth on Grand Total........................................................... 101 Table 21: Effect of Fuel Cost on Grand Total ............................................................... 103 Table 22: Effect of MODU Day Rate on Grand Total.................................................... 105 Table 23: Basis Drilling Program Grand Totals MODU Rates Being Equal ................. 106 Table 24: Effect of AHTS Day Rate on Grand Totals ................................................... 108
8 Abbreviations
ABS American Bureau of Shipping AHV Anchor Handling Vessel AHTS Anchor Handling Tug/Supply Vessel BOP Blowout Preventer BP British Petroleum nc. BV Bureau Veritas CAPEX Capital Expenditures DGPS Differential Global Positioning System DNV Det Norske Veritas DP Dynamic Positioning EDS Emergency Disconnect Sequence ERN Environmental Regularity Number FMEA Failure Modes and Effect Analysis FPS Floating Production System FPSO Floating Production Storage and Offloading ft Feet GSF Global Santa Fe HPR Hydro-acoustic Position Reference System HMPE High modulus polyethylene IMCA nternational Marine Contractors Association IMO nternational Maritime Organization LMRP Lower Marine Riser Package kts Knots LOA Length Overall MODU Mobile Offshore Drilling Unit MRU Motion Reference Unit MDO Marine Diesel Oil OPEC Organization of the Petroleum Exporting Countries OPEX Operational Expenditures OSV Offshore Supply Vessel OTC Offshore Technology Conference PCR Performance Capability Rating PMS Power Management System ROV Remotely Operated Vehicle SEA Suction Embedded Anchor SEPLA Suction Embedded Plate Anchor USD US Dollar VLA Vertically Loaded Anchor VRU Vertical Reference Unit
9 1 Introduction The offshore drilling industry is more than 50 years old now, and has been characterized by great technological innovation enabling resources to be tapped in ever increasing water depths, moving from derricks erected on piers extending from shore to ultra-deepwater drillships capable of drilling in open oceans in 12,000 feet of water depth. t is incredible that this progress in technical ability has occurred in a relatively short time period, and indeed today the offshore industry represents one of the most technologically advanced, innovative and lucrative maritime sectors.
The purpose of this research is two fold, firstly to introduce readers to the offshore industry, and the deepwater sector in particular. This is an industry that in recent years has gained a lot of interest due to historically high oil and gas prices and the subsequent surge in demand for Mobile Offshore Drilling Units (MODUs) as oil companies seek to produce known reserves and explore for new ones. Little is really understood about this industry in the mainstream, people often mistakenly referring to "oil rigs as platforms. There is also little understanding between the different types of activities that take place offshore such as the difference between development drilling and exploration drilling, the implications this may have on the choice of assets and the different operational challenges to be dealt with. The first chapters of this paper will focus on introducing many of the specific vessels, concepts and technologies involved, so that the second and primary focus of the paper can be more fully understood and appreciated.
The second purpose of this paper is to revive the industry debate over the means of positioning MODUs offshore. Fundamentally there are two ways to position a MODU over a well site. Mooring using some form of passive physical connection to the seabed or using dynamic positioning which actively uses a vessel's propulsion to counteract environmental forces and maintain position. Dynamic positioning is not a new technological innovation, indeed it has been around since the 1960's as the primary means for positioning in deeper waters where a conventional mooring system became too heavy to sustain itself. However, the debate has gained new life with the introduction of new mooring technologies such as synthetic rope that has proved to reliably and safely position MODUs in exceedingly deeper water. Furthermore, the boom in MODU day rates has triggered a new wave of MODU newbuildings, introducing more State-of-the-art dynamically positioned (DP) drillships and 5 th Generation Semisubmersibles. This adds another dimension to the debate as synthetic mooring technology could see older rigs compete with these new vessels for deepwater drilling programs. Additionally as fuel cost continue to surge, it's interesting to see what impact a moored passive system has on the bottom line compared to a DP solution.
The idea of using synthetic mooring to bring Semisubmersibles into deeper waters without using DP is generally known within the industry and is increasingly gaining acceptance amongst operators for their deepwater operations. However it is still far from normal practice and not much has been said with regards to applying this mooring technology to a drillship even though similar technology is already used to 10 moor monohulls for Floating Production Storage and Offloading (FPSO) applications. At first glance there is the potential for savings on DP operation costs in a rising fuel and day rate environment while still enjoying the versatility that a drillship has to offer. This is an area that will also be touched upon in this research and hopefully shed some light if there is any merit to considering this scenario.
These questions do not have a straight forward economic answer as there are many operational and technical variables that greatly affect the type of MODU to be employed and ultimately the positioning means to be utilized. What may apply and make sense for one geographic location, may indeed not be viable for another. This research will present economic analysis of the various positioning scenarios, and also provide insight into how other factors may ultimately make other alternatives more attractive or even necessary.
1.1 Methodology n recent years the demand for energy is reaching unprecedented highs and having a profound effect on price levels. This naturally has a domino effect on the offshore industry which is today seeing a tremendous boom in demand and activity. This surge in offshore activity has triggered a significant new boom in MODU orders many of which are DP drillships or high end Semisubmersibles. This boom is particularly dramatic in the deepwater sector increasing the existing MODU fleet with 10,000ft water depth capability by nearly 70% over the next 3 years and more orders being announced every month.
This research started from the curiosity of the author into why this newbuilding wave included so many DP MODUs, particularly drillships especially during a time of high fuel prices and in the face of new technology such as synthetic moorings that offered an alternative in deep water. This question ultimately deals specifically with the economic and operational issues surrounding the means by which a Mobile Offshore Drilling Unit maintains station while working on a well. Ultimately the research question became;
Which method of station keeping for MODUs makes the most sense in deepwater taking economic and operationaI considerations into account?
During the investigation of this research the author received many questions from individuals with traditional shipping backgrounds into the particulars of the offshore industry, which although is a maritime sector services a very particular and separate niche market. For this reason the author wanted to approach the subject in such a way that a person with limited knowledge of the industry but with a general maritime background could follow the reasons for the question and subsequent attempts at answers.
Accordingly in Chapter 2 a very brief overview of the offshore industry is given, explaining the different types of drilling activity, and the various vessels involved in such operations. Furthermore a review of the current market for such vessels is 11 given as well as an indication of future demand and areas of growth in deepwater activity. Jack-ups are also a type of MODU however it is a bottom bearing unit and as such limited to the shallow water market which is not relevant to this paper and thus will not be discussed.
n chapter 3 the focus is narrowed specifically to the issue of station keeping explaining the two basic options available, mooring and dynamic positioning. These two different approaches are at the heart of the question and an understanding of the elements involved as well as the options that exist within each option is essential. This review of the two approaches deals not only with technical aspects but also casts light on the relevant economic issues of individual elements within each option.
With an understanding of the elements of station keeping in the offshore industry, chapter 4 introduces and explains six MODU cost models that will be used for the economic evaluation of various positioning alternatives. The section goes into great detail to explain the different assumptions made and the reasons behind these choices. n providing these detailed descriptions a clear picture is gained as to how the various operations occur. At the end of this chapter a basis case from an operator's perspective is established the variables of which will be analyzed in order to understand what the impact is on the overall economic picture.
n chapter 5 a detailed sensitivity analysis of the basis case is presented on the major variables affecting the economics of positioning and any general impressions that can be discerned from this analysis. Building on the economic picture Chapter 6 brings the analyzed variables into context with operational issues considered as well.
Finally conclusions are reached which are based on the research material presented and the cost models developed. These models are based on the best operational data available to the author directly from industry sources. Additionally some limited perspectives are offered based on personal professional experience in industry.
During the information gathering stage of the project extensive literary sources such as industry journals and conferences were consulted on the various technical issues, market conditions, and forecasts. A very valuable source of information and wealth of perspectives came directly from industry, the author being very fortunate to have access to, or interviews with the following people;
Capt. Andy Potter, Master of the SBX 1, with over 10 years experience in the offshore industry including semis, drillships and dive support vessels. Capt. an MacKay, former Master of the GSF Jack Ryan, with over 25 years experience in the offshore industry on every conceivable type of vessel. Capt. Avery Brott, Senior DPO aboard the GSF Jack Ryan, with over 10 years experience in the offshore industry on semis and drillships. 12 Mr. Chris Condon, Marine Supervisor aboard BP's Thunder Horse FPS, with more than 10 years experience in the offshore industry. Mr. Marco Beenen and Dr. Jaap-Harm Westhuis of GustoMSC, a design firm with extensive experience designing MODUs for the offshore industry. Mr. Rigo Bosman of Royal DSM, manufacturers of the synthetic fiber Dyneema. Mr. Mark Reemers of SPT Offshore, a leading offshore contractor specializing in suction piles, anchors and self installing platforms.
The author is indebted to the above mentioned individuals who were a great source of information, interesting discussion, and a reality check for the hypothetical scenarios presented later in this work.
t is important throughout this research for the reader to keep in mind that the perspective of the client or operator as it is referred to throughout the paper is taken. Furthermore the economic evaluation focuses on operational costs and some capital costs. The subsequent income directly from these expenditures cannot be determined because the drilling activities only form part of the overall process required for to generate income from online wells.
13 2 The Offshore Industry
The offshore industry has evolved tremendously from its humble beginnings some 50 years ago. t represents a vital element of the global energy infrastructure, and with demand forecasted to double or even triple in the next 50 years, this industry will play a pivotal role in meeting these needs. ndeed the deepwater sector is one of the last remaining frontiers, with oil and gas companies having only begun exploring about half of deepwater basins around the world and already the equivalent of around 90 billion barrels has been found. Geologists predict that well over 180 billion barrels remain to be discovered. Today deepwater accounts for approximately 5% of the 84million barrels produced worldwide per day and expected to supply 9% by 2010. Presently major investment in the exploration and development of offshore oil and gas fields is taking place around the world in such places as the Gulf of Mexico, the Caribbean Sea, Alaska, Newfoundland, Mexico, Brazil, Venezuela, West Africa, the North Sea, the North Atlantic around Greenland, the Barents Sea, the Caspian Sea, Western Australia, Malaysia, ndonesia, New Zealand and the South China Sea.
Figure 1: Deepwater OiI and Gas production forecast Source: CERA (JuIy 2005), IFP
t is important to recognize that not everything in the offshore industry is an oil rig or platform, two terms that are very much abused and often used incorrectly. This is a multifaceted industry, requiring a vast array of activities to build and maintain the massive and expensive infrastructure. Apart from MODUs used to drill the wells, there are other vessels performing many different functions. These include seismic survey vessels for evaluating prospects, offshore supply vessels to provide logistical support, anchor handlers for mooring operations and towing, pipe laying vessels to tie in wells to production facilities and also tie these facilities to shore, shuttle tankers moving crude ashore from production facilities and dive 14 support vessels to monitor and work on subsea equipment. Beyond that there are a host of key offshore activities performed by production facilities either fixed or floating of many different configurations which initially treat crude and get it moving ashore.
n all of these distinct activities the industry is generally characterized and defined by the water depth in which operations are taking place. These definitions change over the years as technological advances bring greater capability. Today, all activity in water depths greater than 4000 feet is generally referred to as deepwater; some also make the distinction of Ultra deepwater which is generally anything around 3,000 feet or more. Currently the upper limit for the latest generation MODUs is around 12,000 feet, but very few are actually outfitted to work at these depths without additional equipment and/or upgrades. Today there are about 101 active MODUs worldwide that can operate in water depth in excess of 3000ft. This fleet is made up of 29 drillships and 72 semisubmersibles.
For the drilling market, shallow water activity out to about 450 feet is serviced by bottom bearing jack-up rigs which are towed to location by tugs and then "jacked up by the unit's own large legs. For water depths beyond what jack-ups can reach, semisubmersibles and drillships are used, the capability and sophistication of which generally increases with water depth. 2.1 Exploration & Development Fundamentally there are two steps involved in the industry. The first is to find the oil & gas and the second is to get it out of the ground and ashore in an economically viable way.
nitially Seismic surveying techniques are used to map out geological structures that are most likely to contain petroleum reservoirs. Once promising areas have been identified a decision is made to drill an exploratory well to verify the actual existence of petroleum and to obtain more data as to the size and quality of the well. Using directional drilling techniques many side tracks can be drilled from a single well to explore various parts of the formation geologist may be interested in. An exploratory well's primary purpose is for data collection but can be drilled in such a way that it can later be re-entered and used for producing the well if it should prove worth developing.
Once a reservoir has been proven and its size and quality appear to be economically viable to produce, a decision is made to kick off the development phase of the reservoir. First the original exploration wells have to be completed or new production wells drilled in the optimal locations. A completed well basically means that it is capable of delivering crude oil or gas. Unlike an exploratory well, completed wells have a special production liner which is inserted in the well bore, perforated at the appropriate depth and fitted with special screens to allow ingress of petroleum but not sands. Finally, a completed well must be fitted with a device called a Christmas tree, or simply a tree on the wellhead. This is a subsea device 15 that allows the well to be regulated via umbilical connections from an eventual production facility.
Figure 2: Deepwater OiI and Gas production forecast Source: CERA (JuIy 2005), IFP
Even after wells have been completed they are not connected to anything and therefore still not online. The final phase of development involves the installation of a new production facility for the wells to be connected to, or the connection of the newly completed wells to an existing facility. f located some distance away the wells must typically be connected to a central manifold linked by pipeline to the facility. Offshore production facilities in the past were quite often installed permanent structures resting on the sea bottom. Today modern production techniques include specially designed or converted production vessels (FPSO), mobile production units, semisubmersible, or spar shaped structures that are tethered or moored to the sea floor. t is worth mentioning that while exploratory wells can be drilled in very deep water the technology to produce and put these wells online is always lagging slightly behind but rapidly catching up.
While the installation of a pipeline and production facility has nothing to do with a MODU, completing wells, installing trees and manifolds does. The decision on selection of what type of MODU to be used and whether DP or moorings is used on a particular well is very much affected by the type of operation being contemplated. Typically Semisubmersibles have been used for development drilling, while drillships and particularly DP drillships have almost entirely been used on exploration drilling projects.
16 2.2 Semisubmersibles
The Semisubmersible, which is often referred to as a semi-sub or just a semi, is a term used to characterize a floating vessel of special construction that partially submerges itself and is extensively used in the offshore industry. Semis offer a very stable work platform in various environmental conditions and as such, this hull design is used not only for drilling but other functions also such as heavy lift cranes, floating production systems, worker's accommodations, work-over units, dive support, and pipe laying. Converted semis are even being used for very high tech applications such as launching rockets to deploy commercial satellites, and housing to a large missile defense X-band radar.
n drilling the origin of the Semisubmersible is largely attributed to another earlier class of mobile drilling unit simply called a submersible. t was a platform looking unit with columns used in water depths of up to 80ft which was flooded and allowed to rest on the bottom. t was then re-floated for transit to a new location. n 1961 Shell Oil Company became the first to operate a submersible, the Blue Water Rig No.1 as a semi-submersible having noted the stable qualities of the unit in a semi-submerged condition allowing it to work in deeper waters.
Today semi-subs usually consist of twin pontoon hulls with transverse bracing and columns rising up from the hulls to a box shaped deck structure supporting the accommodation and drilling package or any other payloads desired. Many variations exist, with some older conversions having a triangular or even pentagonal shape. n the pontoons and columns are numerous ballast tanks interconnected by a network of pipes and pumps. When working on a location these tanks are flooded with seawater in order to fully submerge the pontoons and bring the unit down to its working draft, providing a very stable work platform. n order to move the unit again the vessel is ballasted back up to a transit draft with the pontoons usually on the surface. The unit may also need to ballast up to an intermediate survival draft on occasion in order to cope with particularly harsh weather events.
n terms of positioning initially Semis were moored to the bottom with conventional chain and anchors later evolving into chain/wire mooring combinations as water depth increased. Mooring spreads varied by design some having as few as 4 or as many as 12 legs, but 8 is the most typical today. Dynamic positioning solutions may also be installed on semis featuring powerful tunnel or azimuth thrusters. However they almost always retain anchor winches for mooring even where full DP capability exists. Some semis may also alternatively have limited DP capability to assist the mooring spread only.
The displacement and hence size of semis also varies significantly and has a major impact on the variable deck load, the capacity available for the various equipment, bulk materials, drilling fluid, riser, drill pipe and other items carried on deck. At this point it's important to just mention that semis are characterized by rather limited variable deck load. This requires careful monitoring and planned 17 from the operator so that only what is needed for immediate operations is kept onboard. This makes semis somewhat dependant on reliable logistical support.
n most cases Semis have limited propulsion if any and need to be towed between wells by powerful tugs or anchor handling vessels. Since this method is very slow, typically 2-4kts depending on environmental conditions, for longer repositioning between regions a semi may be loaded aboard a heavylift vessel (also called a semi-submersible but a monohull in this case). Some of the latest dynamically positioned semis are however capable of relatively high transit speeds of around 9-10kts. This is a significant consideration when selecting an asset as it directly impacts the mobilization/demobilization costs.
Figure 3: Semisub cIassifications Source: Mark ChiIders
Drilling semi-submersibles and indeed all mobile offshore drilling units are often characterized by generations to categorize their general capabilities in terms of technical specifications. These included criteria such as operational water depth, deck loads, drilling equipment, positioning systems and environmental operating capability to name a few. The latest 6 th generation semisubmersibles which predominantly focus on harsh weather capability are just now starting to emerge in shipyards as part of the new boom in MODU construction while many of the earliest 1 st generation semis have already been scrapped. Semisubmersibles generally undergo heavy modifications during their service life. Many semis built as 2 nd generation have been upgraded to the latest 4 th and 5 th generation and compete against new builds in these categories while most 3 rd generation semis 18 were largely built in category, very few having upgrades or extensive modifications. Figure 3 in this section gives an idea of the characteristics of each existing generation.
There are many elements that characterize the performance capability of a semi, but certainly water depth capability is a significant benchmark, and largely determines how other components of the semi are configured. Furthermore deepwater drilling activity is starting to move into very harsh and cold regions of the world. Semis have to be specifically designed to cope with harsher sea states and wind conditions, as well as being winterized not only to protect workers from the elements but to ensure that machinery continues to operate in sub-zero temperatures.
When making a direct comparison to drillships, semis are considered to be more stable with better motion characteristics. They offer better station keeping ability, optimal crew size and lower overall operating costs. However as already mentioned semis generally suffer from slow transit speeds and lighter variable deck-load capability increasing mobilization costs and limiting operations to areas where extensive logistics support is available or can be organized.
Due to their sophisticated design semis have traditionally been more expensive to construct than drillships, the only other type of drilling unit capable of working in similar water depths. n recent years however the latest drillships have also significantly increased in construction cost. The latest order for a double hull drillship placed with Daewoo ship yard in South Korea for Transocean reached $650 million. By the same token the massive 6 th generation harsh weather, winterized Aker H-6e Semisubmersibles are being delivered turnkey for a price tag of around $600 million per unit. 19
Semisubmersibles today form the backbone of the worldwide MODU fleet servicing the deepwater drilling sector. They can be found operating in all regions around the world, including the land locked Caspian Sea. They service a wide range of water depths from as shallow as 500 feet all the way down to 12,000 feet. The designs have proved to be versatile remaining commercially competitive years after they are built, despite the rapid changes in the industry towards deepwater through impressive and substantial upgrades. Today the worldwide deepwater fleet of semisubmersibles capable of operating in more than 5000ft stands at around 46 units. There is little doubt that semis will continue to be the mainstay of the deepwater sector with more than 3 times the number of new semis on order than drillships.
2.3 Drillships
Drillships are the only other category of MODU along with semisubmersibles that can operate in the deepwater market. They are monohull vessels of a more familiar merchant vessel form with a drilling package installed. n fact early drilling vessels like the Submarex were largely based on converted merchant or surplus navy vessels and mostly moored with 4 to 8 anchors, or even lines to mooring buoys.
The first drillship with a moonpool, (an opening in the center of the vessel though which drilling operations can take place) capable of drilling oil wells appeared in 1956, the so called CUSS of the CUSS group. This was a joint venture between Continental Oil Co.(Conoco), Union Oil(Unocal), The Superior Oil Co.(ExxonMobil) and Shell Oil Co. formed to explore technology for offshore drilling. t was recognized early on that monohull vessels moored conventionally with anchors was a cost effective means of drilling offshore but were very vulnerable to environmental forces on the beam. Even with enough holding power in the mooring system, the motion characteristics with seas on the beam were such that drilling operations had to be frequently suspended.
n 1957 the converted World War surplus vessel CUSS 1 was moored on location in 350ft of water and began testing an innovative birdcage structure guided by wires onto the wellhead a method that would form the basis for deepwater drilling technique into the next century. n 1961 the vessel was fitted with four steerable propellers controlled by a primitive system thus ushering in one of the first attempts at dynamic positioning for station keeping. The system on the CUSS was fitted with a hydro acoustic system for position reference, using sound ranging from beacons lowered to the seabed. Using these upgrades the CUSS was able to drill a series of experimental wells in up to 3,500ft of water while maintaining position an acceptable radius over the well.
Later the same year, the shell Oil company launched a small core drilling vessel the Eureka, which was a much more seaworthy vessel than the CUSS and had 20 the first automatically controlled dynamic positioning system onboard. The Eureka proved surprisingly successful and capable of drilling in over 4000 feet water depth even in quite adverse weather conditions.
Dynamic positioning however was considered too risky of a technology for oil well drilling and in 1962 came the first purpose built drillship the Glomar delivered to Global Marine nc with conventional mooring of the bow and stern. n 1963 the Discoverer was launched, another moored drillship that featured the first turret system around it moonpool amidships. This allowed the vessel to be moored with anchors while still keeping it's head, or stern into the weather with the assistance of a bow and stern tunnel thrusters. Over the years more drillships appeared, but it wasn't until 1971 with the Sedco 445 that the first purpose built dynamically positioned exploration drillship appeared. She was also fitted with anchor winches fore and aft so that she could be conventionally moored if needed.
Figure 5: The CUSS I, Source: GIobaI Santa Fe
Perhaps the most famous drillship is the Glomar Hughes Explorer, supposedly built by the reclusive entrepreneur Howard Hughes to mine manganese nodules off the ocean floor in the Pacific. n reality it was an undercover CA operation called the Jennifer Project to recover the missing K-129 Soviet submarine which sank some 750nm off Hawaii. By all accounts in August, 1974 this dynamically positioned drillship was able to successful recover large parts of the sunken submarine in 16,500 feet water depth.
The drilling downturn of the mid-1980's saw interest in dynamic positioning and deepwater capability largely evaporate. Drillships that avoided being scrapped, 21 laid up or sold to other industries were almost exclusively moored in shallow water operations.
The classification of drillships into generations as used for semis is not as prevalent but is sometimes encountered in the industry. Typically, the capability of a drillship is again defined by the water depth it can operate in which also dictates the outfitting of the vessel. Some of the earlier vessels built in the 1970's are still very active in the industry today, many of them featuring DP and conventional mooring or conventional mooring only. Newer construction drillships have been built exclusively with DP capability. Just as with Semisubmersibles, the capabilities of these vessels vary greatly, with many older units having been heavily modified and upgraded to remain competitive in the deepwater market. Today there are approximately 24 active drillships worldwide which have the capability to operate in water depths exceeding 5000ft.
The latest Drillships are not only built with the current maximum ultra-deepwater thresholds in mind, but also increasing drilling packages efficiency like introducing dual-activity derricks to cut down the duration of a well program. Double hull construction has also made its way into drillships to cater to an increasingly environmentally conscious and regulated industry. Furthermore some vessels are being specifically designed for harsh weather conditions and winterized to be able to operate in emerging markets in parts of the world characterized by extreme weather. This is in fact an area of weakness often associated with drillships which have poorer motion characteristics than semis and must alter heading to deal with heavy weather conditions.
Figure 6: DP DriIIship GIomar Jack Ryan Source: GIobaI Santa Fe
22 Drillships are typically used for shorter duration exploratory wells, are favored over semis when operating in remote regions with limited logistics support due to their much higher variable load capability and deck space. Additionally these vessels can transit at 10-12kts, considered rather fast in the drilling industry, especially when compared with a semi under tow, leading to lower mobilization costs and quicker turnaround between wells in a sequential drilling program.
Eventually some considerations like availability, length of contract and safety record which have very little to do with the technical specifications and capability of the drilling unit may be the deciding factor.
2.4 Mobile Offshore Drilling Unit Market
n the offshore industry, drilling contractors negotiate their services with exploration and production companies either under a day rate contract or a turnkey contract.
The majority of contracts are the so called day rate contracts. This is simply a negotiated agreement for a specific fully manned unit over a defined period of time, during which it must maintain the stipulated performance levels in exchange for a daily hire payment called a day rate. The contracts clearly define performance benchmarks that must be met to avoid penalties typically in the form of down-time or a reduction in day rate. t is also common for a certain amount of down-time allowance to be built into the contract, typically 24 hours in a month. While anything can be negotiated, operational cost items such as fuel, logistics support, and mooring costs are typically for the operators account. n the deepwater sector, units are typically secured on long term contracts lasting several years, with options for extensions; however, this is largely driven by market conditions.
Fundamentally a drilling contractor is in the business of drilling a well, not necessarily chartering out rigs and therefore may also be willing to undertake projects on a so called turnkey or fixed price basis. n a turnkey project, the drilling contractor for a fixed price will drill a well, to the clients specifications in a given time period. The contractor takes on the risk of operational cost and overruns, but does not take on any of the exploration risk or payoff. Turnkey contracts typically have a bonus/penalty structure for the delivery time of the completed project. Unanticipated overruns or well control situations can have disastrous financial consequences to the contractor, while early completions are generously rewarded. A contractor may use his own rig for a turnkey project but can also go out and operate another contractor's rig on a day rate contract to complete the project.
23 2.4.1 Demand; Record Day Rates The MODU market in 2006 shows very strong worldwide demand with utilization of available rigs at virtually 100% in every geographic region for every type of unit. Day rates have reached record breaking highs with further increases expected. Oil majors and drilling contractors alike have been reporting record profits, which is further increasing spending in 2006 and budgets for 2007.
The record results in 2005 have also had adverse affects in terms of the industry's image worldwide, with the public and regulators questioning seemingly "obscene profits. n the United States this was particularly pronounced as oil majors were largely seen to be taking advantage of the devastation left in the wake of Hurricane Katrina and Rita.
None the less the industry is set for another record year in 2006 with current and forecasted demand for MODUs outpacing supply in almost every major geographic region with offshore activity. As the markets differ by region it is worth looking at them each individually.
24 2.4.1.1 The GuIf of Mexico The backlog of contracts for the US Gulf is at an all time high, with only five floaters (term used to describe any non bottom bearing MODU) showing availability in 2006. Pending contracts or extensions on these units will push availability for a semi and/or drillship into 2007 at the earliest. A number of units will be moving out of the region during the year but vessels moving into the Gulf are expected to keep the supply relatively stable. The continued strong demand for floaters will ensure that rig availability will remain non-existent in 2006, except for the odd negotiated sub-charter.
Not surprisingly this market environment has been pushing day rates to unprecedented highs. As of Jan 1 st , 2006 the highest day rate for a drillship was around $475,000 for the Discovery Spirit with 10,000 foot water depth rating. The highest day rate for a semi was $407,000 on a 4 year contract, for the Noble Danny Adkins with 12,000 foot water depth capability currently under construction in Singapore. The highest day rate for a Semi actively drilling in the US Gulf is $365,000 for the Ocean Baroness. t is worth noting that Ocean Baroness was built in 1973 but has been heavily upgraded to a 5 th Generation semi capable of working in up to 8,000 feet water depth.
There are a number of floaters on contract well below current high rates that are expiring in 2007, and it is expected that these rigs will be inline for significant rate hikes for extension or new contract work. n 2005 rigs coming off contracts saw day rate increases on the order of $50,000 to $100,000 per day depending on capability and specifications. This is expected to continue into the foreseeable future.
2.4.1.2 The North Sea The North Sea region with exception of the Norwegian sector had seen a significant drop in activity in recent years; however 2005 saw a tremendous resurgence in the region and the market is now as strong as anywhere else in the world. The deepwater activity in the North Sea is largely serviced by semisubmersibles given the harsh weather conditions with only a few drillships available worldwide that can operate here. Availability for 2006 is again limited and forecasts for 2007 show a shortage for floaters. However there are concerns about a UK government announcement increasing the Supplementary Corporation Tax (SCT) rate by 10% which isn't expected to have any effect in the near term with most rigs already on contract, but this may affect demand in the long run.
n terms of day rates this is the only region in the world with a contract for a floater at $500,000 that will commence in 2007. Generally the contracted day rates as of July 2006, for high spec deepwater units needed in this region range from $330,000 to $465,000, with current bids ranging around $350,000 to $400,000. Norwegian Sector contracts generally obtain a slight premium due to the regulatory environment. 25 2.4.1.3 Asia/Pacific Just as in other regions the rig market for 2005 performed strongly with equally strong expectations in 2006. n the deepwater sector there is a known current shortage of about 5 semisubmersibles for Southeast Asia and overall no deepwater availability until 2007. Two semis coming off contract in the region in August and September 2006 already have commitments in place; however there are two laid up drillships in the region that could be re-activated in 6 months time. A shortage of deepwater units is also forecasted for later in 2006 in ndia, China and Japan, with Australia experiencing more balanced conditions.
n terms of day rates, many of the semis and drillships operating in this region are older generation units with more limited water depth capabilities hence fetching around $150,000 with new fixtures for more capable deeper water units at around the $200,000 range.
2.4.1.4 West Africa This region has had a very active deepwater sector for many years and not surprisingly is experiencing the same strong performance and rig shortages as in other regions. All semis and drillships in the region are under contract with no availability in 2006 except for negotiated sub-charters. The forecasted shortage by the end of 2006 is expected to reach 3 to 5 semisubmersibles despite 3 semis scheduled to reposition into the region by year's end as Shell, ExxonMobil, and Total dramatically increase their drilling activity in the region.
The day rates here are also solidly driven by the same supply shortage story. Older generation Semis of shallower water capability are earning around $230,000 with more capable higher spec units earning around $320,000 per day. There are also a number of the latest generation ultra deepwater units working in the West Africa region fetching impressive day rates in the $450,000 to $500,000 range. 2.4.1.5 Latin America The deepwater market in Latin America is predominantly in Brazil with some semis also working in deeper waters off Mexico. Availability in this region is non- existent with all units tied up until mid-2008. Two drillships will be leaving the region in 2006 however Petrobras and other operators have signed contracts that will bring 5 deepwater units into the region for contracts commencing over the next couple years. n the waters off Mexico, only one of seven semis working in the area is due for contract renewal in 2006 and expectations are that this market will remain balanced.
Day rates in the region are relatively low given that Petrobras, the national oil company of Brazil and a major player here, negotiated most of its contracts for deepwater units early in 2005 avoiding the dramatic rise in rates that occurred later that year. Petrobras negotiated a maximum day rate of around $220,000 26 for a rig that would in today's market fetch around $400,000. By comparison Shell contracted two less capable rigs late in 2005 for around $260,000.
2.4.1.6 The Arctic Ocean; A New Frontier
Figure 8: New harsh weather offshore regions
The offshore Arctic regions near Greenland, the Barents Sea and Sakhalin are emerging as major exploration and development areas with an estimated 75 billion barrels or nearly 25% of global undiscovered reserves. n the waters off Norway and in the Barrents Sea, 41% of wells drilled have proven oil & gas reserves and it is expected that more than 300 exploration and development wells will be drilled in this region over the next 15 years. Even more interesting are the Russian regions in Shtokman and the Kara Sea where only 50 wells have been drilled. Energy analysts expect that this area will be heavily explored and developed over the next 15-30 years with as many as 2,700 wells to be drilled. This would keep some 15 rigs busy for 30 years alone.
These regions are characterized by harsh weather conditions not only in terms of sea state but also wind and air temperature. This places an added challenge on operations and requires MODUs that are capable of handling high environmental forces as well as being properly winterized to protect personnel and equipment. The Harsh weather MODU market is dominated by semis; however there are a few active drillships that can deal with these conditions as well as 2 more being built for Stena Drilling at the moment. There are only 16 MODUs worldwide that can handle this kind of environment, of which 3 are currently under construction and even fewer actually fully winterized. Aker last year announced its intention to enter this market with the creation of Aker Drilling and orders for 2+2 of a massive new Aker H-6e harsh weather winterized DP Semi design. With limited yard capacity for high spec MODUs over the next 3 years a supply shortage scenario is expected, and day rates for harsh weather, winterized vessels could reach the $600,000 day rate range or more.
27 2.4.2 SuppIy in the Long Term; New Construction Boom
The present rig supply deficit worldwide has spurred a new build construction boom and is headed for levels that haven't been seen in 2 decades. t has already surpassed the last boom experienced in the late 1990's which saw the first re- introduction of drillships since the downturn of the 80's with some 16 new state-of- the-art DP drillships. This represented a more than 40% increase to the worldwide fleet of drillships.
As of July 2006 there are 33 deepwater MODUs on order including options, many of which have been placed in the last six months. Specifically there are 8 DP drillships and 25 semisubmersibles of various configurations on order representing a total cost exceeding US $15 billion. Of these orders only 9 are being constructed against firm contract commitments the rest being built on a speculative basis. Many orders have already changed hands, like those for Smedvig and Mosvold going to Mr. Fredriksen's new company in the drilling arena, SeaDrill.
Figure 9: Deepwater MODU (>3000ft) Demand Forecast. Source: FearnIey Offshore
At the same time more is being invested to make older units competitive with major upgrades either underway or planned on 4 drillships and 8 semis, while minor upgrades are already taking place on 12 other semis including 1 being winterized for Arctic conditions. 28
Given all the new building and conversion activity, shipyard space is at a premium, with some work taking place at yards that have not undertaken offshore construction in over a decade or with little previous experience. Singapore's Keppel FELS group, SembCorp and Jurong, a subsidiary of Sembcorp, have a large share of the Semi orders with 14 units scheduled for delivery between now and 2011. China is strongly emerging in shipbuilding with offshore specialty yard Yantai Raffles capturing 8 orders for semis of which 5 are options. Furthermore the two Bingo 9000 semis being completed in Singapore's Jurong shipyard had their hulls built at Dalian New shipyard in China. Korea has the enviable position of being the only country building drillships with 6 on order at Samsung and 2 at Daewoo. Daewoo additionally has firm orders for 5 semis. The only new building deepwater units on order outside Asia are the 2+2 Aker H-6e 6 th generation harsh weather Semis to be built at Aker Stord yard in Norway for US $600 million each.
Figure 10: Deepwater MODU (>7500ft) Demand Forecast. Source: FearnIey Offshore
The situation is particularly interesting in the ultra deepwater fleet. Today there are 13 active DP drillships and only 2 active semis that are rated and equipped for 10,000ft. This exclusive group is about to receive a significant boost in the coming 3 years with 8 new drillships and 17 semis currently under construction with similar capability.
While record profits in 2005 have lead to widespread speculation of further consolidation and mergers amongst drilling contractors in 2006, the opposite has taken place with several new companies emerging in the rig order frenzy. t 29 remains to be seen however if they will actually operate their ordered rigs upon delivery or sell them at a premium to an established contractors before then.
2.4.3 A Shipping CycIe in the Offshore Market? MODU Orders 1954-JuIy 2006 0 20 40 60 80 100 120 140 160 180 1 9 5 4 1 9 5 8 1 9 6 2 1 9 6 6 1 9 7 0 1 9 7 4 1 9 7 8 1 9 8 2 1 9 8 6 1 9 9 0 1 9 9 4 1 9 9 8 2 0 0 2 2 0 0 6 Year N u m b e r
o f
R i g s
Figure 11: number of MODUs orders reported 1954-juIy2006. Source ODS-Petrodata Inc.
Drawing a parallel with the rough 7 year cycle in shipping, looking at the graph of MODU construction for each year since 1954 it's interesting to note peaks that roughly fit a similar trend. We notice spikes around 1957, 1965, 1975, a tremendous boom in1981, the devastating effects of which dampened the industry until the late 90's with a peak around 1998 and the current boom kicking off in 2005. n fact one may venture to say that the "normal cycle in the offshore drilling industry could indeed be slightly longer than 7 year shipping cycle due to the even greater capital intensive nature of the units being constructed, and the longer lead times required to build vessels that are technologically more complicated than average commercial vessels.
The current boom in speculative construction has fueled concern as to whether the industry is overextending itself and setting up for another deep downturn. Going into the 1980's expectations were nothing but promising into the foreseeable future, with high oil prices at around $40 per barrel, new offshore tracts becoming available for lease and a US government deeply concerned about energy security. The drilling unit construction boom of the early 80's would prove to be a false start, with OPEC increasing production realizing that it was pricing itself out of the market, and consumers finding energy substitutes to oil in their daily consumption. By 1986 despite the political situation in the Middle East the price of oil collapsed to $10 per barrel. At the same time exploration drilling in the US continental shelf was meeting little or no success, while vast deepwater 30 reserves that had been discovered were not worth developing with the market at $10 dollars a barrel. The drilling industry subsequently went into a deep recession, many drilling contractors going bankrupt.
Today, political unrest and uncertainty continues in the Middle East and indeed in other key oil producing areas around the world. Along with near capacity production this helps to fuel concern about stable supply levels. On the other side of the equation there is strong demand worldwide, particularly due to energy thirsty emerging nations like China and ndia. With these elements present the economics for strong performance in the offshore sector seem to be in place for the foreseeable future. What should be disconcerting though is the velocity of demand for rigs, which has inevitably led to the recent unprecedented increase in day rates. While most drilling contractors feel comfortable with their forecast for rig demand in the high spec deepwater markets, serious concern about an oversupply situation has already been voiced about the glut of construction for shallow water jack-up units.
Just as in shipping, drilling services are a derived demand, largely if not entirely influence by commodity prices. t goes without saying that commodity prices while experiencing historically high levels are always vulnerable to random and unpredictable world events. Some newbuildings have the luxury of multi year contracts, but the majority is speculative. While this is taking place on seemingly sound demand forecasts it always remains to be seen how foreseeable the foreseeable future actually is especially in this new admittedly unprecedented economic environment.
2.5 Anchor Handling Tug Supply Vessels (AHTS) The offshore industry is supported by an array of different vessels that range from survey vessels that provide valuable seismic data on potential locations of interest to supply vessels that bring the physical goods and materials that are needed by rigs and offshore installations to continue daily operations.
One such vessel class that is relevant to the operations addressed in this research is the Anchor Handling Tug Supply vessels (AHTS) sometimes also referred to simply as an anchor handler. Their primary purpose, as the name suggests is to assist MODUs in mooring operations, and to tow non-self propelled MODUs between locations. These vessels can also perform logistical functions shuttling supplies and equipment to offshore locations. This latter function is seldom used for prolonged periods as the day rates are typically significantly higher than an offshore supply vessel (OSV) designed specifically for that role.
AHTS are highly specialized purpose built vessels characterized by high bollard pull. They typically have short bare steel work deck equipped with heavy duty deck winches, deck storage reels, special deck fairleads, wire tuggers, hydraulic pop-up bits and/or shark's jaws, and a large stern roller across an open stern. Some 31 Anchor handlers may also be equipped with an A-frame over the stern and when working on installing deep water suction piles they may carry a 3 rd party Remotely Operated Vehicle (ROV) especially if performing the operation unassisted. They are typically about 65m-90m Length over all (LOA) with twin screw mains, and equipped with a variety of azimuth or tunnel thrusters to give them great maneuverability. Furthermore to harness this great maneuverability they are typically outfitted with at least a joystick control or class or dynamic positioning system featuring DGPS, laser fan beam or even acoustics for positioning.
As with many other types of vessels serving the industry, the rapid growth into increasingly deeper waters has had a significant impact on the design, and power requirements of anchor handlers. The greater length of mooring legs and the longer distance it needs to be carried for a deeper water mooring spread directly affects the amount of bollard pull these vessels must be equipped with. Anchor handlers can have as little as 4000bhp for shallower water activity, but more commonly AHTS with more than 10,000bhp are a prerequisite when moving into waters over 2000 feet. Today ATHS like the Maersk A-type are being delivered with as much as 23,500 BHP or 280 t bollard pull.
Anchor handlers are an integral part of mooring operations. Semisubmersibles and older conventionally moored drillships cannot moor without their assistance. Depending on the type of mooring equipment, the water depth, mooring configuration, local conditions or simply the operator's preference, one, two or more anchor handlers may be employed for a mooring operation. t is also worth mentioning that depending on region and the nature of mooring operation, the anchor handler's crew may not be directly involved in the deck work of handling the 32 mooring gear but are responsible only to operate the vessel. Often a 3 rd party crew with specialized riggers is hired by the operator to handle the mooring equipment on deck during an operation. 2.5.1 AHTS Market There are a wide variety of anchor handlers available to the industry featuring different arrangements but it is generally the power rating given in horse power and bollard pull that is most significant in determining the day rate that a vessel can obtain.
Just as in commercial shipping, vessels can be hired on a spot market or longer term time charters can be negotiated with vessel owners. The concept of a day rate persist throughout the offshore industry and serves as a general index for where the market is at. Additionally regardless of the type of contract, fuel costs are almost always for the charterer's account. Over 6000bhp AHTS Market 0 20 40 60 80 100 120 Jan-98 Jul-00 Jan-03 Jul-05 Date U t i I i z a t i o n
( % ) 0 10000 20000 30000 40000 50000 60000 70000 D a y
R a t e
( $ U S D ) Utilization (%) Day Rate ($)
Figure 13: AHTS Day Rates over 6000bhp Source: Workboat
As can be seen from the table in this section typically utilization rates, referring to the number of vessels not on a fixed contract and available for immediate hire are very high with anchor handlers especially for well equipped vessels with high bollard pull ratings. Often vessels are sub chartered from one oil company holding a long term charter to another that has an immediate requirement for an AHTS. As can be imagined vessels with the high power ratings needed for deepwater operation can often command a premium, and this cost component can significantly affect the bottom line of a mooring operation.
The market day rates and utilization figures indicated are only for the Gulf of Mexico; however, they give a representative idea of the tight market for AHTS 33 vessels. ndeed powerful AHTS seem to always be in short supply and consequently come at a premium especially lately with the boom in offshore activity.
34 3 Station Keeping The emergence of floating drilling units brought with it the need for station keeping ability, or in other terms, the ability to safely and reliably maintain position over the well head for as long as necessary to complete the project. ndeed the need for station keeping ability is experienced throughout the industry in all manner of applications from pipe laying to supplying offshore rigs and installations.
Fundamentally there are two means of accomplishing station keeping. The first method which has been around for centuries is by physically securing the vessel to the bottom of the seafloor, mooring by nautical definition. This is a relatively simple and safe, passive method but one that poses serious challenges as water depth increases.
The second method which largely evolved as a direct consequence of efforts to keep early drilling vessels on location in deeper water is called dynamic positioning or simply DP as it is commonly referred to. Dynamic positioning as the words imply is an active method using the vessel's propulsion to maintain the desired position and heading. t is virtually unaffected by water depth as far as positioning is concerned.
As conventional mooring systems using wire and chain near the boundaries of their limits in terms of water depth, and the deepwater market continues to grow, the only avenue into the deep seemed exclusively in the realm of dynamically positioned vessels. However, technological advances in light synthetic materials have allowed mooring solutions to emerge in water depths never before imagined. This brings new life to a fundamental debate between DP and mooring that has existed in the offshore industry for almost 40 years now.
3.1 Mooring Systems A mooring system in its simplest form is no more than a device performing the function of an anchor point and line connecting it to the vessel keeping it in a desired position. n commercial shipping a mooring system today is predominantly made up of a stockless anchor and a length of chain. n the offshore industry however, the demands are quite different, one could characterize them as extreme by comparison. t is not surprising therefore that mooring systems for the offshore industry have evolved tremendously from their origin and through innovation in design and materials are now pushing unimaginable boundaries.
Today a wide variety of solutions exist catering to the vast and diverse operational needs of the growing deepwater sector. While innovation has been a key element of success the industry is conservative in embracing radical step changes in technology. The promise of small cost savings is often not enough to change from tried and tested techniques especially when the consequences of a failure can have huge financial, safety and environmental impacts. 35 3.1.1 ConventionaI mooring Conventional mooring in the offshore industry has little or no resemblance to a commercial shipping equivalent. While mooring in 600ft of water today is considered extremely shallow by offshore industry standards, most commercial vessels never have the need to anchor in more than 150ft and carry just enough chain to do that. This distinction is being made, because what is considered conventional mooring in the offshore industry is far from conventional to the rest of the maritime world.
The first moored floaters primarily used chain and simple anchors or clump weight to maintain position. Some early drillships and barges tied off to a pattern of mooring buoys. Unlike anchoring a commercial vessel, it is important to stabilize the exact position of the vessel to within a tight radius. For this to be accomplished a spread of anchors is needed around the floater. Early drillships typically had 4 anchor windlasses forward and 4 aft. With Semi submersibles the design that is most common to this day is two windlasses in each corner.
As operations moved into deeper water more anchor chain was added to provide the necessary scope. At one point however, adding more chain became too heavy for the system, and indeed for the floater, having a negative effect on the variable deck load of the vessel. This was especially pronounced on the unique hull design of semisubmersibles which feature a small water plane area and displacement. t was necessary to introduce steel wire rope into the mooring systems which provided the necessary strength at a lighter weight.
Many older semisubmersibles and some drillships were extensively upgraded with higher capacity anchor windlasses, larger anchors and additional floatation, commonly referred to as blisters for semis. Some rigs carried their own wire rope inserts while other smaller units had to have wire inserts installed by anchor handlers. The overall effect of the introduction of wire rope into mooring systems has been dramatic. MODUs that were designed to operate is less than 1000ft of water could now be taken well over 2500ft. At the same time, newer generation semisubmersibles designed to use wire rope from the onset, could moor in up to 5000ft of water using their own gear.
Going beyond 5000ft, wire rope and chain starts to present a number of challenges, many of which stem from the sheer weight of the mooring system. Apart from needing a rather large unit to offset the weight and the increasingly negative impact on variable deck load, the restoring force in the system is not adequate to provide a tight watch circle over the wellhead and begins to present problems for drilling operations. Beyond that handling a system with that kind of weight becomes dangerous, not only to the equipment which is put to its limits and has to be handled exactly right, but primarily to the workers who are exposed to potentially fatal accidents if something fails or goes wrong. This is a major concern in an industry that takes safety and environmental protection very seriously. 36 3.1.2 Taut Mooring & Catenary Mooring Moorings used for MODU application fall into two compliant categories, catenary and taut mooring systems. The primary function of a mooring system from a technical perspective is to counteract the horizontal environmental forces so that the vessel remains within specified position tolerances, otherwise referred to as a watch circle. By the same token a system must be compliant or yielding enough to allow for wave motion on the vessel.
The major difference between the catenary and taut mooring comes down to weight again. Catenary systems are the conventional systems using predominantly wire/chain and are still the most common. The station keeping function occurs primarily by the action of the weight and shape of the system on the vessel. t provides a restoring force towards the equilibrium point of the entire system as environmental forces interact with the vessel. Unfortunately as water depth increases, the efficiency of the restoring force diminishes. This is because horizontal stiffness of the system counteracting environmental forces decreases due to the increasing portion of the strength of the mooring line being consumed holding up its own weight. This results in a less responsive system that cannot safely and consistently maintain a desired watch circle. To overcome this phenomenon it is necessary to introduce heavier chain and wire, which in turn negatively impacts and greatly reduces the variable deck load of the MODU, thus restricting deepwater operations with a steel catenary to the largest rigs in the industry. Generally this limit is around 5000ft for the most capable rigs using a steel catenary system.
Figure 14: Comparison of Taut and ConventionaI Moorings Source: BP
Attempts were made by the industry to introduce large submersible buoys on chain/wire mooring legs to help support the additional weight of going deeper, however many problems were encountered. The size and number of buoys needed was significant. This not only representing a large increase in CAPEX for 37 the system, but also given the size of the buoys, the space they take up on AHTS and the time to handle them increased OPEX dramatically. Consequently industry consensus quickly ruled out the use of buoys as a practical means of going to further depths with a steel catenary system.
Taut mooring systems were developed for deeper water applications where a lighter weight system was necessary. These systems may use some chain and/or wire rope, but they primarily use synthetic materials such as Polyester. Synthetic materials are attractive because they are generally just as strong as steel if not stronger but are much more buoyant in water. This dramatically reduces the weight of the system, so a different principle is required to maintain station. This is provided by making the legs of the system taut, going in an almost straight line from the fairlead on the vessel to the anchor point. This also means that mooring legs connect to the MODU at much larger angles. That directly results in a much larger component of the line tension acting horizontally counteracting environmental forces. The taut system thus provides the restoring force necessary to maintain a tight watch circle that is 50 to 60 percent smaller than a steel catenary system in similar water depth. At the same time the elasticity of the synthetic material provides the compliant characteristics needed to deal with wave motion on the vessel.
Taut mooring systems by virtue of their design also require a much smaller footprint, (the distance that anchor point has to be placed from the desired center or watch circle) than a catenary system for the same water depth. This direct line to the seabed can reduce the required length of each mooring leg by as much as 70 percent. A mooring leg length in a catenary system is approximately 4 to 7 times the water depth as compared to a little over 1 times the water depth in taunt leg system. This not only offers cost savings in materials and weight but can also provide an operational advantage when working close to pipe lines and other live installed subsea equipment. Even if the system has to cross over sensitive subsea equipment, the threat posed by a heavy steel catenary system is far greater than that of a light weight taut synthetic system.
The use of a taut leg system also imposes different requirements on the anchor point. Unlike the catenary system that only exposes the anchor to a horizontal force, the taut leg system has a significant vertical force component on the anchor point, and therefore, specially designed anchors are needed to withstand both vertical and horizontal forces. There are many different types which will be touched upon briefly.
3.1.3 Anchors Not surprisingly the anchor is a key component to any mooring system. n traditional catenary systems the mooring line touches down on the seabed well before it arrives at the anchor point thus imparting only a horizontal load on the anchor itself. This is exactly what most anchors are designed to do, while 38 applying a vertical load typically trips or unseats the anchor so that it can be recovered.
n taunt leg mooring systems, the mooring line arrives at the anchor point directly at an angle, thus a different class of anchor is required, one that can resist both vertical and horizontal loading. Furthermore these anchors need a specialized means of being tripped if they are to be recovered. The development of taunt leg mooring systems, as well as the innovation of pre-installed mooring patterns has given rise to a number of new anchor technologies which will be briefly reviewed here.
3.1.3.1 ConventionaI Drag Embedded Anchors This type of anchor is still the most common type found on MODUs that carry their own gear and moor with a conventional catenary system. Drag embedded anchors like a Stevpris are designed to penetrated near the surface seabed and generate their holding power from the soil in front of the anchor. They are capable of withstanding large horizontal loads, but not vertical loads. The size of the anchor largely depends on the required holding power but the typical size range used to moor a Semi is between a 12t and 15t Stevpris which have dimensions of around 19x22ft. The size of the anchor is significant, not only in terms of the cost of the anchor, but also operationally in the amount of space it takes up if it has to be stored on the deck of an anchor handler.
The installation of a drag embedded anchors requires at least one anchor handler to chase, or pull the anchor out to the required position. Depending on if wire inserts will be placed in the mooring line, and if the semi is equipped to do that independently, a second anchor handler may be needed to jay hook and install 39 the wire sections. Once the anchor has been pulled out to the appropriate length the anchor is landed on the seabed. This procedure has to be done carefully as flipping the anchor on its back at this stage would require running the anchor again, a very costly mistake with so many assets on the clock. Once landed the MODU windlass is used to slowly drag and embed the anchor up to the required tension. The distance an anchor will travel on the seabed before it will achieve the required tension can vary so the final position of the anchor is not known with precision. This can be significant if there are obstructions in the area as is typical in an offshore oil field with many sub sea pipe lines, wellheads and production related equipment.
Recovery of the anchor occurs almost in the reverse order however it's a much more time consuming operation, since the winches on the semi and AHTS must slowly recover the heavy mooring system.
The installation and recovery of drag embedded anchors is time consuming and costly. Not only does it generally require the presence of the MODU for the whole operation, but it may require several powerful AHTS depending on the water depth and insert work required. Furthermore, if procedures aren't followed properly, serious damage can occur to the MODU and/or anchor handlers resulting in lengthy delays. Overall there is a lot of experience in the industry with this type of operation, but generally every mooring operation will have some sort of unexpected event. 3.1.3.2 Suction PiIe One of the first concepts to be used in anchoring semi-taunt and taunt mooring systems was a pile driven into the seabed. n water depth up to 4000ft driving a pile can be accomplished by a purpose designed underwater pile driving hammer. This method is not cost effective for temporary MODU use because the pile is not recoverable, and the equipment and vessel required for installing the piles is expensive.
A very innovative adaptation of the original design is the suction pile. t is basically a cylindrical suction caisson open at the bottom. t is lowered from the aft end of an anchor handler at the precise location required. nitially it penetrates the seabed due to gravity but subsequently an ROV launched off the same anchor handler is used to pump water out of the top of the caisson until it has completely penetrated into the seabed. The soil within the caisson acts as an integral part of the anchor's deadweight and provides substantially more vertical holding capacity than a driven pile or drag embedded anchor. To recover the pile the procedure is reversed, pumping water into the caisson and raised by an anchor handler's wire rope winch.
The caisson is fitted with a male/female connector at the top which allows the pile to be anchored and pre-installed mooring lines subsequently attached and buoyed off using a single anchor handler equipped with an ROV. Alternatively the mooring line can also be connected to the anchor at any time with the assistance of an ROV. Once on location it takes about 2 to 4 hours per leg for an anchor handler to connect the pre-installed mooring to the MODU. While this method reduces cost by only requiring one anchor handler, suction piles required to moor a MODU are about 70ft long and 9.5ft in diameter with a weight of around 70 tons. This means that at lease one trip would be required to a logistics base to install a standard 8 point spread using one AHTS. However this method relies more on the capacity of the anchor handler's winch, than on bollard pull which may translate in saving by hiring a less powerful AHTS. A suction pile of the required size for mooring a MODU runs around US $225,000 to US $250,000.
3.1.3.3 VerticaI Load Anchor (VLA)
The Vertical Load Anchor is a particular type of drag embedded anchor which is designed to fully embed itself deep into the seabed. Different designs exist featuring slightly different characteristics and means to 'key' the fluke into final hold position. A popular design is the Vryhof Stevmanta which was first used in Brazil in the late 1990's.
To install basically the anchor is dragged along the bottom by an AHTS all the time embedding itself to a predetermined tension, at which point the fluke is triggered and keys to a normal embedded position approx. 90 degrees to the axis of pull. One of the draw backs of this installation method is that precise position 41 the anchor will be set can not be predetermined. n places with existing sub sea equipment this could be of critical consequence.
To recover the anchor, the VLA is pulled in the opposite direction. Both installation and recovery for deepwater MODU mooring application requires a very powerful anchor handler.
n terms of size, this type of anchor provides approximately 25 times its weight in holding power putting it roughly about the same dimensions as a drag embedded anchor. n a typical pre-installed mooring scenario with 8 anchor points, even if one anchor handler could be employed for the operation it would have to make trips back to a logistics base. The necessary anchors and equipment would not fit on deck at the same time, or leave enough space to handle any of that equipment. However a VLA is smaller than an average suction pile.
Practical experience with these types of anchors in Brazil has shown that sometime two AHTS working in tandem are needed to provide enough bollard pull to attain the required proof tension load when installing. Additionally when working with synthetic mooring line a second AHTS will most likely be needed to handle the installation of the synthetic line, while the first installs the anchor. Once installed and proof tensioned to the required load, the system can be connected to the MODU. n the case of a pre-installed mooring, the line is buoyed off for easy retrieval and connection when the MODU arrives on location.
42 A VLA anchor like the Stevmanta is more expensive than a conventional drag type anchor with a price tag of around US $ 165,000 to US $175,000. t can be recovered and reused, but needs maintenance in order to be reset for each subsequent reuse.
3.1.3.4 Suction Embedded PIate Anchor (SEPLA) The SEPLA is a further innovation of two proven technologies into one cost effective anchor solution. ntroduced by a company called Technip Offshore Moorings it is essentially a large steel plate driven and embedded into the seabed at the bottom of a purpose designed suction pile called a follower. Once the plate anchor is at the required embedded depth, it is released, and the suction pile is recovered to the surface for further use. The SEPLA is initially in a vertical orientation when it is driven into the ground but rotates perpendicular to the axis of pull once high tension is applied. A connector attached to the anchor for hooking up the mooring line is installed on the seabed at the same time the SEPLA is being deployed.
Ocean seabed
Figure 18: InstaIIation process of SEPLA. Source: Univ. of W. AustraIia
These plate anchors are designed to be retrieved and are fitted with two recovery lines which are buoyed off and left close off the seabed automatically during the installation process. With the help of an ROV the anchor handler's work wire is connected to these lines and the anchor pulled out of the seabed and recovered for re-use. Just as with the suction piles the installation of a pre-installed spread can be done is stages, anchors first, then installing the mooring lines, and finally connecting the MODU when comes on location. Alternatively the mooring lines can be connected at any time.
The SEPLA is more efficient than a suction pile, offering more holding power for it's weight and according to Technip cost 1 / 3 to the cost of a comparable 43 suction pile. As with a suction pile it is possible to precisely position the anchor and unlike a VLA the exact depth the anchor has embedded is known. One weakness of the SEPLA is getting its orientation right as its flat design doesn't allow it to change the direction it is facing once embedded. Additionally an AHTS with enough bollard pull is required to key the anchor into the holding position. A SEPLA required for mooring a MODU in deepwater is about 8ft by 20ft, weights about 24 tons and can lay flat on deck, allowing all the equipment needed for 8 anchors to be carried in one go by an ROV equipped AHTS. The SEPLA is a relatively new development for but with the operational advantages offered and with a price tag of about US $85,000 to US $100,000 each it is gaining acceptance.
3.1.3.5 SPT Suction Embedded Anchor (SEA) Another innovative design very similar to the SEPLA in terms of installation has been introduced by a Dutch company SPT offshore. The SEA anchor is installed to the desired embedded depth using a suction pile follower. The SEA just as the SEPLA is positioned at the bottom of the suction pile follower, but has a totally different design. t is a short hollow cylindrical shape, of the same diameter as the suction pile follower with a shank connected in the center of two pivoting hinges. When the follower is retracted back towards the surface the cylindrical sides of the SEA close together like a clam shell grab providing a strong anchor point capable of delivering holding power more than 100 times the anchors weight independent of the direction of pull.
Figure 19: InstaIIation of SEA. Source: SPT Offshore
The SEA needed for MODU application is relatively small with a diameter of about 13ft and weighing only 15 tons. t offers many of the same advantages as a SEPLA, but due to its rounded design is not sensitive to orientation or angle of pull. Also the SEA anchor does not require a high load to key the anchor into its holding position and would therefore not require a powerful AHTS. This anchor is not designed to be recovered; having a price tag of only around US $60,000 to 44 US $70,000 and therefore exceeding the cost of hiring a powerful AHTS to unseat and recover.
3.1.4 Pre-InstaIIed Mooring (PIM)
Pre-installed moorings is the term generally given to an operational concept that has anchors and mooring legs installed at a future work location and ready for later use by the intended MODU. This concept largely came over from the installation of floating production units, which have permanent mooring systems pre-installed prior to the unit's arrival. An opportunity for cost savings was also seen applying this concept to temporary MODU moorings particularly when moving into deeper water.
A typical scenario for a directly moored MODU arriving on or departing from location involves many days of mooring operations, in close coordination with several other vessels all of which are on the clock for the operator's account. n deeper water the MODU may not be capable of carrying the entire length of the mooring legs which requires an additional anchor handler per leg to install insert sections which is a lengthy processes both when running and recovering a system. The mooring operations are also quite sensitive to weather, so suitable weather windows become an important consideration. This is not only a concern in terms of costly delays, but also for the safety of the MODU, the work vessels, other installations in the area and particularly the people working on the relatively exposed decks of anchor handler's. MODUs and in particular Semis are very sensitive to load conditions particularly at a transit draft. When a semi has all its mooring gear aboard at transit draft, it reduces the available variable deck load thereby limiting the operator's equipment and drilling fluids load out. This becomes particularly important as smaller 2 nd and 3 rd generation semis are moved into deeper waters.
Pre-installed mooring can help address many of these operational issues. They lend themselves particularly well to deepwater applications for several reasons. n the first place the deeper the water, generally the more protracted the mooring operations will be before drilling operations can commence, thereby increasing the operational costs and increasing the required weather window. n fact this is a common advantage expressed for using a DP MODU, because of their quick setup time drilling operations can begin shortly after arriving on location. Pre- installed moorings offer a solution for moving mooring operations off the critical path taking place on a future site well before the MODU arrives. Consequently coming on location involves quick connections to the pre-installed system which is virtually the same in terms of time regardless of water depth. This allows a MODU to be moored in deepwater in a matter of hours not days and with much less direct assistance from anchor handlers.
When contemplating the use of pre-installed moorings, the cost of an additional mooring system has to be carefully balanced against the number of expected 45 moves in a drilling program, the operational time saved during each move, the day rate saving by using a cheaper MODU, and potentially cheaper anchor handlers.
While pre-installed moorings offer time savings there is always the risk for lost time when using a buoyed off system. Losing a leg of the mooing system to the seabed due to unexpected circumstance may be very difficult and operationally time consuming to recover, not to mention the inability to quickly connect the MODU sanding by.
Today, pre-installed mooring is used by the industry particularly for deep water, and especially when dealing with synthetic fibers. The technique is consistently used by oil majors spearheading deepwater mooring like BP and Shell. Both companies appear to share a philosophy of favoring pre-installed moorings over dynamic positioning which they see as offering superior station keeping, operation cost reduction, enhanced safety and minimized environmental impact.
3.1.5 Synthetic Fibers n the ongoing quest for reduced costs and improved performance the industry started to search for alternatives to heavy steel chain and wire rope moorings as early as the 1980's. Synthetic fiber ropes were seen as a light weight alternative without the corrosion issues of steel.
The search for a synthetic fiber for use in offshore mooring applications began amongst high-end, high-modulus fibers with superior strength to weight properties. These included products such as Kevlar fiber, an aramid by DuPont Chemicals and Spectra a high molecular weight polyethylene (HMPE) by Allied Signal. Eventually more common industrial synthetic fibers like nylon and polyester were considered.
Although many factors contribute to cost effectiveness, ultimately the properties of standard polyester was found to be the optimal fiber by these studies. Today polyester has become the most commonly used synthetic fiber for offshore mooring applications. t has steadily gained acceptance even outside Brazil, the region that largely pioneered the use of synthetic fibers. ndustry interest has seen many joint projects undertaken to increase the knowledge base on synthetic ropes. Along with classification societies and governmental bodies consistent efforts have been made to develop an industry wide consensus and standardization in the use of these materials.
While polyester is largely in the main stream, and the use of synthetic materials is just really getting under way for temporary MODU applications there is another high-end fiber product called Dyneema. This is a high modulus polyethylene (HMPE) developed by Royal DSM that has been used in the past and is gaining the interest of oil majors. This is particularly the case for ultra deepwater where 46 the physical size of polyester lines starts to become an operational issue but Dyneema with greater strength for a smaller diameter can be very advantageous.
Figure 20: Mooring Line buoyancy comparison. Source: HoneyweII
With this kind of technology oil majors like Shell have been setting record depths for moored MODUs. n 2004 Transocean's 5th generation semi-submersible rig, Deepwater Nautilus, was moored in 8,951 feet of water in the Gulf of Mexico with the deepest anchor at 9,205 feet. This mooring project was accomplished only because of the use of high-strength synthetic mooring rope. Shell fully expects to be able to take this system using polyester up to 10,000ft. The implications go far beyond mooring the most capable latest generation rigs in record water depths. This lightweight innovation allows less capable 2 nd and 3 rd generation MODUs to now venture into deeper waters without major upgrades and conversions.
47 3.1.5.1 PoIyester As mentioned already, performance and operational cost are the key drivers to using new materials. Polyester ropes are about seven times lighter than steel wire rope of comparable strength and according to Shell can reduce the overall mooring system weight by 80 percent. This directly impacts the mooring system's buoyancy penalty on the vessel thereby allowing a smaller and less costly MODU to be used in deeper water.
As already mentioned, synthetic mooring systems are installed in a taunt leg arrangement which have numerous cost reducing and operational advantages already discussed in section 3.1.2. The reduced stiffness of polyester ropes in conjunction with the taut legs results in up to 30% lower maximum tensions for the whole systems as compared to a chain wire catenary arrangement. This in turns not only further reduces the size, strength and thus cost of components used in a mooring leg, but it also means dramatic costs savings on newbuilding construction like floating production facilities specifically designed to use synthetic taut systems throughout their operational life.
For MODU application, the reduced weight and tension have a direct impact on the performance requirements of anchor handling vessels used for installation and retrieval of temporary moorings. The wide array of anchors available today for taut leg application also makes it is possible to find the right match and avoid the need for a powerful AHTS. At today's high day rates for high end anchor handlers the costs savings can be significant from this advantage. Additionally the lighter weight makes it easier and thus faster to handle overall.
Synthetic fibers are not all good news; they do have some inherent properties that need to be carefully considered. A big issue to confront is torque since the entire mooring leg cannot be made of just synthetic fiber. Wire rope and/or chain are still used at the terminations of synthetic mooring legs because of abrasion and bottom touch concerns. Steel wire and polyester rope have inherently different torque tension properties while different types of wire ropes also have different torque tension properties. Simply placing swivels in the system may actually cause more difficulties in torque matching. Manufacturers of synthetic ropes are able to produce rope that is torque matched for the intended wire to be used at specific tension loads. The implications however are that each mooring system has to be carefully considered and may not be directly interchangeable between two different MODUs with different wire designs or sizes. This torque issue and its effect on service life is still very much debated, Shell pointing out that chain and wire are also not torque matched but does not pose problems.
One of the big issues of fiber ropes is the lack of historical data regarding fatigue and service life in mooring applications. While indications are positive for ropes that have used within prescribed parameters and procedures, actual empirical evidence is only now slowly beginning to emerge as more applications are made. One company's experience stands out, Petrobras, the state oil company of Brazil started first large scale tests in the early 1990's and today uses synthetic ropes 48 with confidence. Other oil major like BP and Shell, traditionally favoring moored solutions in their offshore operations have also embraced synthetics despite the lack of knowledge of the long term behavior of polyester ropes in seawater environments under these kinds of loads.
Another notable concern with the use of Polyester and fiber ropes in general is the issue of contact with the seabed and the risk of particle ingress. Sand or mud particles that penetrate the ropes aren't actually threatening in and of them self as a substance, however under cyclic loading the particles will abrade the fibers. Over time this will reduce the strength and service life of the rope. This issue has largely been addressed by special barriers built in to protect the rope's fibers and procedures to prevent accidental contact with the seabed during installation and retrieval. Other issues that surfaced through initial use but have largely been addressed are Creep which is the continuous stretching of the line under load leading to fatigue and reduced life, hydrolysis and resistance against UV rays.
n terms of actual price, polyester mooring rope is cheaper than equivalent strength wire rope. The typical size wire rope for offshore MODU mooring is 96mm six strand construction, the equivalent strength of which in polyester is a 178mm rope with a price at the moment of roughly US $49 per foot. Prices can vary dramatically by specification and region supplied. One synthetic fiber supplier claims that delivery location of rope in places like Brazil and West Africa can increase the price by as much as 50% or 60%. While simply looking at the cost of a fiber material per foot is a starting point for making calculations, the total cost structure of a mooring system goes far beyond the CAPEX of procuring the actual rope and has to be looked at in the holistic context of its use and the impact it has on OPEX.
3.1.5.2 High ModuIus PoIyethyIene (HMPE) High Modulus Polyethylene is one of the high-end fibers that were originally considered for mooring applications and was first used in 1999 by Unocal to drill a series of eight wells with the Sedco 601, an old 2 nd generation semisubmersible in 6700ft water depth off ndonesia. While having excellent properties the fiber was initially written off as too expensive due to limited production and its high demand as a ballistics material. Even though polyester emerged as the optimal fiber for deepwater mooring applications practical limitations have already been realized with the bulkiness of this innovative product. On average it takes a polyester line with 174mm to get the equivalent strength of a 96mm six strand wire mooring rope. As you approach 10,000 feet water depth it becomes more difficult and time consuming to handle the rope and the reels needed to store enough rope of that diameter becomes an operational issue not only out at sea but also for transporting the rope on land.
The HPME fiber applied to mooring application goes under the product name Dyneema. The SK78 grade of the product has won ABS and BV class approvals and has been specially formulated for mooring applications. According to the 49 manufacturer DSM in the Netherlands Dyneema is stronger than steel for similar diameter line yet light enough to be almost neutrally buoyant; and one tenth the weight of wire rope in air. Furthermore Dyneema fiber ropes have a 40% smaller diameter than polyester for equivalent strength rope and weights about 4 times less in air, making it extremely easy for the rigging crews on anchor handlers to work with.
The lighter and smaller diameter material also has several knock on effects similar to the advantages experienced from changing from wire to polyester. Apart from the previously mentioned characteristics of a taut mooring system going from polyester to Dyneema allows for further reduction in the size and hence cost of connecting hardware and components needed. The smaller submersible buoys needed for a pre-laid mooring pattern are also significantly smaller, hence require less space on the deck of an anchor handler and are easier to handle. This would translate to potentially using a smaller anchor handler depending on the type of anchor employed and a quicker turn around time due to the quicker and safer handling possible.
The smaller diameter and lower weight also serve to provide for operational safety. Not only does the near neutrally buoyant fiber pose a reduced threat to subsea pipelines and production equipment, but on the surface it provides for reduced risk of damaged equipment and injury to personnel. Furthermore, with the smaller reels this makes transportation and logistics issues much easier.
n recent years production capacity for Dyneema has been increased substantially and the price is about US $169 per foot, even though price can vary significantly by region. According to DSM, when a drilling program involves 4 MODU moves per year the higher upfront CAPEX associated with using Dyneema fiber ropes will be compensated by reduced operational cost saving in anywhere from 1 to 4 years. The reduced operational costs come from the 30% less time required for installing and recovering a pre-laid pattern and 50% less time for connections with the MODU once on location. The reduced operational time also allows for mooring operations to go ahead with smaller weather windows, something that can be significant in certain regions.
While Dyneema makes mooring operations easier and faster in currently operated water depths ultimately, this fiber allows for mooring to be taken into even deeper waters well beyond the 10,000 feet range. The industry is still predominantly exploring and developing in water depths below this at the moment, but with oil prices at historic levels it is certainly no surprise that oil major are today investigating and experimenting with the means to get there safely and reliably with moored MODUs in the future.
50 3.1.6 MonohuII Mooring The majority of deepwater mooring efforts specifically consider semisubmersibles for drilling applications. Most of the 38 drillships worldwide are equipped to use dynamic positioning for station keeping. Around 13 currently active vessels were built in the 1970's with mooring gear of which 9 are not equipped with DP and have various ratings up to 2,500ft. The previous wave of 16 newbuilding drillships that came out during the period 1997-2001 were all DP capability only. The current wave of 8 newbuilding drillships on order is being designed as DP capability only; however according to Dutch offshore engineering firm GustoMSC, there is increasing interest by contractors to add mooring capability to DP drillships again, as is frequently done on most current newbuilding DP semis.
Monohulls, or what is generally thought of as the traditional ship shape used by drillships, have certain critical issues to be considered when moored. Unlike semisubmersibles that have more uniform environmental loading characteristics from any relative heading to the vessels, monohulls naturally experience significantly higher environmental loading on their beam than on their head or stern. This can become particularly interesting when you have currents and wind driven forces acting in different directions. For this reason when mooring a monohull it is necessary to provide weathervane capability in the design of the mooring system.
n FPSO applications, monohull vessels are outfitted with specially designed turrets to which the mooring system is connected allowing the vessel to freely weathervane. The turret structure can be located at any position between the bow and midships, however the position of the turret will determine the ease with which the vessel will weathervane. The further forward the turret is constructed the more passively the vessel will weathervane into the direction of environmental loading. While passive weathervane characteristics are desirable, there is also a drawback to locating a turret all the way forward. The monohull shape will pitch during heavy weather, with the most pronounced vertical motion at the extreme ends of the vessel. This increased dynamic loading at the turret location will also require the mooring system to be designed for up to 20% greater line tension according to a study by ABS.
The turret for drilling applications would also have to be located around the moonpool area of the vessel through which the drilling riser passes and connects to the wellhead by the BOP on the seabed. This is to prevent any interference between the marine riser and the legs of the mooring system. Even if retrofitting current drillships to accommodate a turret structure is technically possible without affecting the drilling activities, the fact that most moonpools are located midships directly under the derrick means that some active thruster assistance would be required to weathervane. This thruster power for heading control would naturally be much lower that what is required for active DP station keeping.
51 The turret design for drilling has been tried in the past. n the 1970's Sonat designed a turret moored drillship, the Discoverer class, not to be confused with so many other classes out there today using either the name discoverer or explorer. There were at least two vessels built in Japan to this design the Discoverer and the Discoverer 511. The Discoverer 511 is now the Frontier Discoverer which is undergoing conversion to work in the Arctic and the original Discoverer is now the Neptune Discoverer. Both vessels retain their original mid-ships turret mooring system assisted by small tunnel thrusters forward and aft for heading control.
For a conversion the capital costs associated with installing a turret need to be carefully considered, not to mention the downtime incurred by the vessel which at today's day rates could add up very fast. According to a study conducted by Texas A&M University for a Gulf of Mexico FPSO, the turret structure construction and materials alone could cost around US $33 million, and with day rates for drillships at US $300,000 or more, that adds to at least US $9 million for each month out of service. More likely such a design would have to be anticipated and realized as a newbuilding.
There is however another means to provide weathervane capability to moored monohulls. The older drillships mentioned with either mooring capability only or both DP and mooring capability have windlasses mounted on the forecastle and on the poop deck. Special bolster bars are provided above the water line to rack the large anchors for transit as well as specially designed fairleads.
Figure 21: Weathervane capabiIity with traditionaI monohuII mooring. Source: Author
When mooring a monohull like this, typically 4 anchors are deployed off the bow and 4 off the stern in an even spread. Weathervane ability is provided by 52 reducing the tensions on the anchor legs on the leeward end of the vessel. This provides about 25 degrees of weathervane ability to either side of the original mooring spread heading. t is quite flexible in that it can be applied to either end of the vessel, so with environmental loading taking place off a quarter, slacking the bow anchor cables and tensioning the stern anchors would give weathervane capability pivoting on the stern.
This method however requires careful planning taking full consideration of the expected regional environmental conditions during the time period the vessel will be moored. Furthermore it requires careful monitoring and constant adjustments by the marine crew to minimize environmental loading and hence maintain watch circles within tolerable limits for drilling operations. To date this has not been attempted in a deepwater application with synthetic moorings.
A temporary mooring system for MODU application would have to be designed to meet at a minimum a 10 year return period storm condition. Most monohull moored solutions for FPSOs have only been applied to relatively benign environmental regions, such as Southeast Asia, West Africa and off Brazil near the equator. While monohull mooring has also taken place in rougher areas such as the North Sea, wind speeds are rarely sustained over 90kts and these storm systems are rather predictable occurring during certain periods of the year. Much more problematic are regions like the Gulf of Mexico and South China Sea, were hurricanes and typhoons can evolve rapidly with the possibility of sustained winds in excess of 140kts. n considering a moored solution for deepwater on a drillship, regional weather considerations will be a crucial limiting operational factor. Making the wrong decisions with a monohull could result in having to recover the mooring spread prematurely during a well program. Failure to do so in the face of severe weather could have dire consequences as was the case for the Glomar Java Sea, a drillship which was lost with all hands in 1983 during a typhoon in the South China Sea while moored on location.
Despite these drawbacks, a moored monohull in deeper water has advantages to offer over a moored semi. n benign environments, drillships with their significantly greater variable deck loads, with more deck space, advantageous logistics including greater bulk and drilling fluids capacities and greater mobility, could provide the ideal asset for a drilling program of multiple wells in a remote region.
53 3.2 Dynamic Positioning Dynamic Positioning is the other station keeping option available to MODUs. Fundamentally DP is a computer assisted maneuvering system, including all associated equipment needed to control the position and heading of a vessel within pre-defined limits using active propulsion. Dynamic positioning was seen by the offshore industry not only as a means to operate in deeper water, but also as a solution for working in areas where mooring was impractical due to subsea equipment, pipelines or other considerations.
The concept has evolved tremendously from its origins in offshore drilling dating back as far as 1961. Today it is used by a multitude of other vessel types working not only in the offshore industry but also in commercial and passenger shipping. Technological advances in the various components of a DP installation have greatly enhanced DP capability and reliability. Positioning systems like satellite navigation and hydro acoustics; propulsion systems like A/C azimuth thrusters; diesel/electric power plants and power management as well as computer processors and programming have all contributed to build robust systems.
To many the concept of dynamic positioning appears risky and prone to operational problems. ndeed the idea of consistently maintaining a 754ft drillship within a radius of 15ft only by means of propulsion may seem incredible even to experienced mariners and vessel designers. However for those who have operated such vessels, there is a great deal comfort and confidence in modern DP technology manned by qualified and experienced officers.
3.2.1 DP Theory A vessel at sea is subjected to forces from the wind, waves and currents, and generates its own forces by the propulsion system. There are six basic motions that a vessel is subjected to, surge, sway, yaw, pitch, roll and heave. The typical functions associated with a dynamic positioning system are for controlling position and heading which deal with the motions of surge, sway and yaw.
A DP system is a constant control loop. The vessel position and heading are estimated based on a vessel specific model. This model is calculated based on measured forces acting on the vessel, heading and filtered position measurements returned by position reference systems and gyros. This model returns and estimated position and heading, which is constantly being compared with the desired position and heading as input by the operator.
Errors are then corrected automatically by the system which allocates the optimal amount of thrust to the propulsion units online. Thrusters then provide the necessary forces to counteract external environmental loads and moments acting on the vessel. Power consumption is carefully controlled by a power management system to ensure that appropriate power is available to thrusters bringing additional power online as needed without blacking out the vessel.
The vessel model also tries to anticipate the forces acting on the vessel in the model using features such as wind feed forward and current feedback which help smooth and tighten station keeping capability. The diagram in this section illustrates this control loop function.
3.2.2 Dynamic Positioning System CIass
The concept of DP class surfaced some 20 years ago, outlining technical requirements arranged in three classes. The difference in class has a significant effect on how a DP system is designed and in the case of Class 3 can have a profound effect on the construction of the overall vessel. The costs associated can increase rapidly through the classes, particularly if it is intended for the vessel to receive a class notation for DP.
nitially the appropriate DP class was outlined in accordance with the particular operation the vessel was involved in and the maximum defined consequences that a failure in the DP system could result in. According to the Norwegian Maritime Directorate the classes were arranged as follows; Class 1 operations are those where loss of position may cause some pollution and minor economic damage, but excluding severe harm to people. Class 2 operations are those where loss of position may cause severe pollution, large economic damage, and 55 accidents to people. Class 3 operations are those where major damage may occur, severe pollution, and fatal accidents.
There was a DP Class 0, for operations where no serious consequences would occur. All vessels that can operate in DP mode however, can not avoid meeting Class 0 requirements and the concept largely disappears after the emergence of MO guidelines for dynamic positioning.
With the introduction of MO guidelines, DP classes were largely viewed as an equipment class. All major classification societies developed specific equipment requirements on the basis of the guidelines, to which vessels must be equipped to qualify for notation. Based on the notation vessels could subsequently undertake the corresponding consequence class of operations. What operation constitutes what level of hazard and consequence is not dealt with by the MO and is largely left to be decided by owners, operators, industry practice and national authorities with jurisdiction over operational areas.
Without getting into specific technical detail, the general difference between Class 1 and Class 2 is that Class 1 vessels are allowed to fail completely losing both heading and position. Class 2 vessels are not expected to do that therefore redundancy in systems is built in. The major difference between Class 2 and Class 3 are the definitions of relevant failures that the vessel must continue to be able to stay in DP mode through. That is Class 3 operation includes all failure modes of a Class 2 design but has the added failures of fire and flooding events. n effect, a Class 3 vessel must have redundancy not only of systems, but of systems located in different fire protected and/or watertight spaces.
n order to receive a classification notation, all equipment used for the system must be type approved. Furthermore DP vessels undergo a rigorous Failure Modes and Effects Analysis not only to verify the redundancy of their design but to identify what effects individual or group failures will have on the overall operation of the system.
Today the level of DP class required for various operations is a heated debate in the industry. Guidance from national authorities and industry organizations is increasingly becoming available and helps in providing some clarity on the issue. All drillships and semis with operational DP systems installed are noted for Class 2 or 3 operations. t is important to point out however, that being noted as DP Class 2 or 3 doesn't mean the vessel is always operating in that capacity, it only means that the vessel is capable of operating in that class when fully functional and set up appropriately. The significance here is that the emergence of specific national directives with regard to what operations require which class, could exclude certain vessels with lesser notations from markets. The cost of converting a vessel from class 2 to class 3 may be prohibitive.
56 3.2.3 Positioning Systems and Reference Sensors Measurements of the vessel's position, heading and attitude at any given moment are essential elements of a dynamic positioning system. The positioning system gives information that is relevant in controlling the surge and sway of the vessel. Heading information from gyros gives the required information for yaw, while a number of other reference sensors like Motion Reference Unit (MRU) and Vertical Reference Units (VRU) are necessary to detect the attitude of the vessel for the accurate function of many positioning systems. The sensors cannot be considered individually in that they perform functions within a system. Gyro's for example also feed many other pieces of equipment so that they function properly.
3.2.3.1 DifferentiaI GIobaI Positioning System The arrival of the global positioning system has changed the world and indeed it has changed dynamic positioning by giving it yet another reliable position reference system that can be used virtually anywhere. Normal GPS signals although accurate for commercial shipping it does not offer a reliably stable signal for DP operations. Differential GPS is a corrected signal which is much more accurate. Companies like Thales provide several signal types featuring various degrees of accuracy for a monthly subscription using proprietary equipment.
The differential signals are received either by terrestrial radio signal or nmarsat, or both in case of redundant systems. nteresting new developments in this technology include SDGPS, Satellite Differential GPS which can provide reliable accuracy of 10cm. t should be mentioned that in some areas of the world, particularly equatorial regions, the effects of scintillation can dramatically disrupt the stability of DGPS signals. DP vessels usually receive multiple independent DPGS signals which are filtered and weighted according to performance along with other position reference information by the DP system. Monthly subscriptions for commercial DGPS signals like Starfix or Skyfix can run from US $5,000 to US $20,000 per month depending on the services selected.
3.2.3.2 Hydroacoustic Position Reference System (HPR) Hydroacoustics have been used as a position reference system from very early on by DP vessels. Fundamentally sound is used for ranging between hydrophones on the vessel and deployed beacons on the seabed. Three basic systems exist, Long Baseline (LBL), Short baseline (SBL), and Ultra Short Baseline. Without getting into great technical detail LBL uses one hydrophone with at least 3 beacons on the bottom, were as short baseline uses one beacon on the bottom with at least 3 hydrophones under the vessel. Ultra short baseline is another principle which is primarily employed in shallower water. Some DP drilling vessels employ hydroacoustic systems like the RS925 from Nautronix that can operate in both LBL and SBL modes simultaneously using the same equipment to produce multiple position solutions. 57
Using acoustics requires the deployment of one or more recoverable beacons depending on the system being used. Additionally the hydrophones need to be deployed which are usually mounted on the end of retractable poles designed to place the heads below the noise created by thruster wash. Furthermore the acoustics will need to be calibrated on each site once everything is in place. The procedure can take several hours to perform and often involves moving the ship to various positions and changing headings several times. When leaving location the beacons are recovered and serviced for reuse. 3.2.3.3 Fanbeam, Artemis, Taut wire These three positioning systems have been grouped together because they deserve to be mentioned as systems used by DP vessels, however they are not generally used by MODUs in deepwater drilling.
Fanbeam is a positioning system utilizing a laser and a reflector for ranging. This system is generally used by support vessels working in conjunction with a MODU. The reflector is passed to the MODU via crane and mounted in an unobstructed area where the Fanbeam laser tracker on the support vessel can see it. The support vessel then locks on and maintains position off the MODU.
Artemis is somewhat similar in that it is a short range tracking system but works using microwave signal instead of a Laser beam. This system is more dated, newer vessels typically having Fanbeam these days.
The taut wire is entirely different, it is a clump weight lowered to the seabed via a special davit arm winch. An automatic tensioning system ensures that the wire is kept taut while the weight is stationary on the seabed. As the vessel moves sensors at the top of the davit arm sense the direction of motion and convert it to an appropriate electronic signal used by the DP system. This position reference system is generally used in shallow water and care is needed not to inadvertently skip the clump weight along the bottom. 3.2.3.4 Wind Sensors Wind sensors play a vital role in any DP system providing information of the intensity and relative direction of the wind. Using the vessel model the force contribution of the wind is calculated and the DP system can determine the residual force being generated by other environmental elements, typically grouped together as current, even though it could be attributed to a combination of swell, seas and current.
DP MODUs are typically fitted with several wind sensors depending on class requirements, and need to be monitored carefully for blind spots with sudden wind shifts as well as interference from non-environmental sources such as arriving/departing helicopters. 58 3.2.3.5 Gyros, MRUs, VRUs Gyroscopic compasses are another vital reference unit that is depended upon to provide vessel's true heading information not only to the dynamic positioning system but also to a range of other vital equipment such as the HPR system, and the nmarsat. Without working gyros the entire DP system is instantly crippled. Not surprisingly then it is typical to find several gyros onboard class 2 or 3 vessels, sometimes even of different manufacturers.
There are also two other important types of equipment commonly found in a DP system called a motion reference unit (MRU), and vertical reference unit (VRU). These devices provide important information about the pitch, roll and heave of the vessel. These inputs are necessary to the DP system and vital for the accuracy of the HPR and DGPS systems. 3.2.3.6 PropuIsion and Thrusters Marine propulsion technology has evolved greatly over the last 30 years. Older DP vessels had few options and tended to be outfitted with twin screw controllable pitch mains and a number of bow and/or stern tunnel thrusters as necessary for the size of the vessel. There were some DC azimuth thrusters available, as well as cycloidal propellers with their lower thrust for power output but these started to appear more in the early 80's.
Today with advances in high power AC drive technology there are a number of new propulsion options offering high efficiency and low fuel consumption. Azimuth thrusters with fixed pitch or controllable pitch depending on the drives are increasingly common with the largest units producing up to 5Mv of power. Generally variable speed fixed pitch thrusters are preferred since they are less mechanically complicated compared to controllable pitch thrusters and thus theoretically less prone to failures. Work boats also carry an innovative drop- down variant which gives them the operational advantage of an azimuth thruster, without the draft restriction. ndeed newer construction drillships can retract their thrusters into watertight spaces, either for maintenance or to gain access to a port without draft limitations.
While there are too many configurations possible to discuss, the issue of how much power or thruster resources a DP vessel should have is an interesting one because there are no class requirements on that specific issue, it is up to the owner to decide how much performance is desired. t is important not to confuse this with the Class 2 and 3 operation requirements for redundancy in thrusters, the later again also in spaces supporting the thruster's operation. This would include not only the main engines, but transformer rooms, cooling and all other associated equipment. Only two classification societies Lloyd's and DNV, have guidelines for the issuance of a vessel specific DP performance indicator; the PCR or Performance Capability Rating, and the ERN or Environmental Regularity Number, respectively.
59 Future developments will probably see the introduction of more innovative propulsion systems. Already podded thrusters or Azipods are being marketed in a modified compact version for DP applications, and designers like GustoMSC are keen to use them for the greater cruising speeds they can attain while still providing enhanced maneuverability.
3.2.4 Main Engines, Machinery and Power Management A DP station keeping system goes much further than the controllers and the position reference sensors. An integral part of the system is the diesel electric power plants, complex electrical distribution systems and the previously mentioned thruster units. Additionally there are many auxiliary systems like cooling and control elements like miles of cables to be considered.
Typically on a modern DP MODU, the electrical power plant will supply the station keeping equipment, drilling equipment and hotel loads from one common power plant. The design of the power plant may need to be split functionally for Class 2 operation, and physically with fire/flooding segregation for class 3 operation. This also extends to auxiliary equipment. Obviously the more splits and segregation built into the system, the greater the cost and weight of the overall design. t's important to point out though that the more splits, the less additional or redundant power installation required in obtaining a class notation for a specified weather window. Rules only require sufficient station keeping capability to carry out safe shut down of operations after any single failure. Worst case single failures are normally considered to be switchboard short for Class 2 and fire or flooding for Class 3.
A key feature of a DP system is the power management function. Continuous power availability for ongoing operations and blackout protection is the underpinning of a PMS. DP station keeping functions typically require very small loads as a proportion of total installed power to maintain position even in relatively rough weather provided the vessel is handled properly. There are however times where conditions can change unexpectedly either due to rapidly changing environmental conditions or sudden faults in the system. The PMS must regulate the needs of the DP system, ongoing operations and the hotel loads in order to ensure that sufficient power is available to the most critical operations.
This becomes particularly important in emergency situations when cutbacks may be necessary and/or additional power to be brought online rapidly. Furthermore the PMS system must ensure that damage is not done to the plant and that sudden spikes in demand do not back out the entire vessel. A well designed, fully functioning and properly set up PMS is essential for smooth DP operations. 60 3.2.5 VesseI Construction DP Class can have a profound effect on the way a vessel is constructed with significant cost implications. Vessels meeting Class 2 or 3 are based on redundancy in systems making it possible for a minimum range of equipment to continue to function while others have failed. This redundancy reaches all systems necessary for the DP system to operate. This typically means redundancy in power production and distribution, redundant thruster configurations, and redundant control systems.
Typically a redundant DP MODU is based on two nearly identical half systems for power and propulsion and controlled by a dual control system. f designed properly the one half will continue to perform through the complete failure of the other half. This is complex and costly for a class 2 solution, however the complexity increases significantly in class three where physical separation of the two half systems both for flooding and fire is required.
This means that a Class 3 vessel requires at least two complete engine rooms separated by A-60 rated bulkheads, and watertight bulkheads below the waterline. The separation further extends to all associated equipment such as switchboard rooms, transformer rooms, thruster equipment spaces, engine control rooms, DP control system and space, and auxiliary piping and wiring. Needless to say, the cost of construction is significantly impacted by requiring full Class 3 notation with newbuilding drillships reaching as much as US$650 million.
Conversion of an existing monohull vessel to full class 3 is a daunting task and probably doesn't make financial sense however there have been conversions undertaken to upgrade semis to full DP class 3. n 1999 Diamond Offshore converted the flotel semi Polyconfidence built in 1987 into a DP class 3 MODU capable of drilling in 7500ft water depth. The cost of conversion was stated at US $210 million with 5,800 tons of steel added, however the project suffered serious delays and reportedly came in way over budget. By comparison the Leiv Eirksson, a new build DP class 3 Semi built at the same time period which also experienced serious delays and cost overruns, came in at around US $425 million. 3.2.6 Thruster Assisted Mooring Today, most newbuilding Semis being delivered have some level of DP capability and mooring winches. This gives them the flexibility to be operated in DP mode, moored mode or, both. Thruster assisted mooring, or DP assist as it is sometimes called is another innovation that has been around for a while in applications such as pipelaying but is now also being applied to deepwater applications also.
Fundamentally a MODU will deploy a full or partial mooring pattern and use it for station keeping in conjunction with DP controlled thrusters. t is important that a DP system is configured to operate in this manner as it must have inputs of the 61 mooring pattern and line tensions. Thruster assisted mooring can be employed continuously or as a temporary means to deal with increased environmental loading during a weather or current event.
The implication of thruster assisted mooring is that an appropriately equipped MODU may be able to satisfactorily maintain station while deploying a mooring spread with less legs, for example 4 opposed to 8 lines. While today the trend in the industry is either DP or mooring, this offers yet another interesting approach for deepwater operations. 3.2.7 Manning t has been said by many and indeed it is true that DP operations are 99% boredom and 1% sheer terror. Of course the terror is felt by the man not the machine, and that's why training is vital.
Formalized DP training was established some 15 years ago by the Nautical nstitute's training scheme. The DP operator's Certificate while not issued by a statutory authority it is well respected and acknowledged by industry and governments alike as demonstrating the necessary professional competency.
Strangely in the offshore industry individuals with no merchant marine license but with DP training and experience were deemed competent to stand a DP watch. This was probably due to the fact that early systems were very complex and technically unreliable. The people chosen to operate these systems often had a technical background in electronics. With the improvement in reliable technology and the introduction of large monohull MODUs, watch standing duties have appropriately passed on to properly trained and experienced deck officers.
Manning the bridge of a modern DP vessel is a multifaceted task, the bridge being a nerve center of activity. Apart from the DP system controlling station keeping functions, part of an integrated bridge system, there are engineering control systems to be monitored, ballasting operations, monitoring fire & gas systems, maintaining a proper navigation watch (after all a MODU on DP is still an underway vessel), coordinating activity with supply vessels, as well as every day business and paperwork. With so many tasks at hand it is not possible for one individual to properly maintain a DP watch and perform all the other tasks as well. This is particularly the case in emergency or critical situations.
A typical arrangement is to have two watch officers on duty; one solely focuses on DP and station keeping, the other performing all the secondary duties. Typically the watch on the DP console is rotated each hour by the two officers on the bridge. Naturally this is not mandated by law, but simply by diligent practice. Arrangements and setups can vary amongst different types of vessels, companies and/or client requirements.
62 Having trained, experienced and vessel specific familiar operators is a vital consideration for safe and uneventful DP operations. Getting even an experienced DP operator familiar with a specific vessel may take months. Furthermore since class 2 and 3 operations are still relatively specialized, experience of which is required for an unrestricted DP operator's Certificate, it can be difficult and expensive to find appropriately experienced and trained personnel.
63 4 The Economic Perspective - Cost EIements & CaIcuIations
At this point it is hoped that the reader has a clear grasp of the various elements and factors associated with station keeping in offshore drilling as well as the current market conditions for the various assets required. As will be revealed the day rate for these assets plays a vital role in the overall cost competitiveness of one option over another.
n order to evaluate the various station keeping options from an economic perspective a number of cost structures or models were developed and analyzed. Once a basis cost structure and results were developed as described in this section for each MODU scenario, certain variables which are detailed in section 5, were manipulated to see their effect on the bottom line.
These models were developed from the operator's perspective that has a drilling program in mind and is looking at assets to fulfill the requirement. There are no future cash flows or earnings to be factored in since this is only an evaluation of relevant operational costs, and certain capital expenses typical of what oil majors would face as the operator of a drilling program. There are so many additional factors and cost elements involved in producing and generating revenue from successful wells that it falls way beyond the scope of the thesis topic.
The synthetic mooring system also received particular attention as its components and thus cost could vary significantly depending on the choices made. A separate evaluation and model was developed for the cost of the mooring system and used for each of the scenarios utilizing a mooring system. The development of the mooring system cost structure and the choices made in its composition will be discussed in detail under the next subsection.
4.1 Mooring System Cost Model As can be appreciated from the section that already covered mooring equipment, there are many components and decisions that need to be made when putting together a synthetic mooring system. There is the selection of the material that the synthetic lines will be made of, the sizes and construction, the type of anchors to be used, submersible buoys, connectors and all this with due regard to the equipment of the intended MODU and it's mooring equipment.
One has to give particular attention to the "this is the way we've always done it factor. Even for an industry that has pushed boundaries consistently for over 50 years the nature is still generally conservative toward new technologies, so while certain options may offer cost competitive advantages, operators may still elect proven components.
64 With the key objective of arriving at a reasonable cost estimate, the mooring system was looked at with some technical specification but not in the same level of detail required for an actual installation. Certain simplifications were made regarding the sizing and rating of components for a semi and drillship, using common equipment for both, the hypothesized difference not having a significant enough effect on cost to affect the outcome of the calculations.
Mooring systems are designed with specific environmental conditions in mind. For the purpose of this project the assumption was made that the system for temporary MODU application would be designed to withstand 10 year weather return period, with an eddy loop current, and a 100 year return weather event for the Gulf of Mexico. While regional weather conditions vary, the Gulf of Mexico has a wide range of weather and strong currents. Compliance with these conditions should satisfy requirements for most regions were offshore activity is taking place except for some rougher regions like the Arctic Ocean or North Sea.
TabIe 1: Specifications of environmentaI conditions used in determining mooring system requirements
Accordingly using data for environmental loads on a monohull from an FPSO study by Texas A&M University and considering this to be a worse case than for a semi hull form, the system components were selected with 800tf minimum spliced break load (MBL). This also assumes that the monohull can weathervane enough to bring resultant forces broad on the bow or on a quarter. As confirmation of these assumption made the resulting sizes derived are the same sized equipment already used in documented applications of synthetic mooring systems for MODUs.
4.1.2 Mooring Line SeIection
The primary component in a system is the actual line that will make up the leg. Even in a synthetic line there is still wire and chain sections included. Typically these will be at the terminations due to concerns for abrasion and bottom touch down issues. Additionally the MODU will have its own wire or chain that the system will be connected to.
EnvironmentaI Condition Wind Speed Knots Current Speed Knots Hs ft(m) 10yr Return Period w/ eddy loop current 50.5 3.11 26.2 100yr return Period 75.8 2.72 40 65 TabIe 2: Estimated mooring Iine prices used in caIcuIations Estimated Costs Item Size Weight in Air per kg per m per ft DeepRope Polyester Line 178mm (7") 20.2 kg/m $8.00 $161.60 $49.30 DeepRope Dyneema Line 114mm (4 1 / 2 ") 5.5 kg/m $100.00 $555.00 $169.20 Six Strand Dyform Wire Rope 96mm (3 3 / 4 ") 41.8 kg/m $5.02 $210.00 $70.00 Stud link Chain (Grade 2) 84mm (3 5 / 16 ") 211kg/m $1.50 $317.00 $96.50
The above figures were used in calculating the cost model of the mooring system for this research. t must be stressed again that these cost estimates can vary greatly depending on region of delivery. Additionally synthetic ropes are custom made subsequent to an order being placed so an actual price is very difficult to determine. The above prices were derived from recent orders and consultation with suppliers.
TabIe 3: Estimated prices of submersibIe buoys used in synthetic pre-instaIIed systems
The main decision to be made was whether to use Polyester or Dyneema synthetic rope for the system. At first glance the cost of Dyneema is significantly greater than that of polyester per foot; however savings can be made in the system by the fact that smaller and less expensive components can be used for pre-installed applications. For similar configurations the capital costs of using Dyneema came out almost double that of a polyester system in calculations made. While the use of Dyneema in deepwater and in particular ultra deepwater beyond 10,000ft offers distinct operational cost savings that could make up the difference in capital costs, the majority of deepwater activity today is in 10,000ft or less. t also takes a program with high operational tempo involving many rig moves for Dyneema systems to earn their savings and make the higher initial investment pay off. Dyneema is a very interesting alternative however and should receive consideration on a case by case basis. t would be interesting for future research to focus on the economics of using different materials in a mooring system.
Ultimately polyester was chosen as the material for the cost calculation basis of the synthetic mooring system used in the models. This is because polyester is the most used synthetic fiber in offshore mooring applications today. Beyond that it has the lowest initial capital cost and represents a material that is gaining acceptance in the industry which apart from Brazil is just now starting to embrace the concept of synthetic materials in mooring. The calculations for a polyester and Dyneema system are given in the Appendix.
Another critical item which needs to be selected and for which there are increasing options is the anchor type. With synthetic mooring a taut line system will be deployed. All the anchors indicated in the table are suitable for vertical loading except the drag embedded Stevpris which is a very commonly used conventional anchor and is included for comparison purposes. The specific features and operational implications of each has already been elaborated on in section 3.
TabIe 4: Estimated Anchor Prices used in CaIcuIations Anchor Type Size Estimated Cost per Unit Stevpris 15t $140,000 - $150,000 Stevmanta VLA 15t $170,000 - $180,000 Suction Pile 70t $225,000 - $250,000 SEPLA 24t $85,000 - $100,000 SPT Offshore SEA 15t $60,000 - $70,000
The SEPLA design was ultimately chosen for the anchor type to be incorporated in the mooring system cost structure. While many of the early applications with synthetic moorings pioneered by Shell used their designed Suction Piles, front runner BP is now making use of the newer SEPLA design for their deepwater MODUs. The initial capital costs are much lower than suction piles, and require less deck space on an anchor handler with only one suction pile and smaller anchors onboard for installation. This results in further operational cost savings through fewer round trips.
The Stevmanta VLA was rejected due to its high initial capital cost and the need for one and possibly two powerful anchor handlers. SPT's innovative SEA anchor was rejected solely as a new product that has not gained industry acceptance yet, but certainly is an attractive option that warrants close future consideration. Anchor prices were estimated from information on recent orders and consultation with industry professionals and suppliers.
4.1.4 Mooring System Cost CaIcuIation
The tables 5 & 6 in this section are mooring system costs for various depths used in the appropriate station keeping models. The numbers are used as the basis which is amortized over the specific contract period of the case being considered. Dyneema numbers are shown for comparison purposes but are not used in the models.
67 The following additional assumptions are made in the overall mooring system calculation;
This system is a taut line system, and as such it was assumed that the line leaves the fairlead on the MODU and arrives at the anchor point at a 45 degree angle there by using simple Pythagorean theorem to find the hypotenuse as the length of line needed for a given water depth. Catenary system is not applied anywhere. There is an amount of chain and wire incorporated for inclusion at the terminations of the system. n reality compositions can vary depending on specific technical requirements. For simplification it was assumed all mooring systems will be composed of 30% wire, 4% chain, and 66% polyester. A system is made up of 8 legs. When using a pre-installed arrangement the operator must purchase 2 complete systems, for a total of 16 legs. A mooring leg includes the line, a submersible buoy if pre-installed, an anchor, and connecting jewelry. Swivels, connectors and other jewelry needed in the system are calculated as a lump sum and added. With a pre-installed polyester system an appropriate 60 kip submersible buoy is factored in for hanging off. Once used in the MODU cost models the systems are amortized over the length of the contract period for the specific MODU with an interest rate of LBOR +3% (8.5%). Period will vary between MODU types, some needing longer than others to complete the specified well program.
The following tables show the base results for 3 representative water depths in the deepwater market. At this point there is no interest payment factored in on the indicated figures. Complete sample calculations are shown in the appendix.
TabIe 5: Synthetic moorings, cost per Ieg
Cost Per Leg Pre-installed Direct Moored Water Depth (ft) Polyester Dyneema Polyester Dyneema 5000 $885,865 $1,145,427 $535,865 $1,085,427 7500 $1,088,798 $1,628,141 $738,798 $1,568,141 10000 $1,291,730 $2,110,854 $941,730 $2,050,854 68 TabIe 6: Synthetic moorings, totaI system costs
4.2 Operational Cost Models n order to make an interesting and complete comparison it was deemed appropriate to include a total of 6 cost models, 3 for semis and 3 drillships.
Specifically the six cost structures are;
1. Semi DP, a semisubmersible station keeping using DP 2. Semi Pre-installed Moored, a semisubmersible moored using pre-installed moorings 3. Semi Direct Moored, a semisubmersible being moored directly while on location 4. Drillship DP, a drillship station keeping using DP 5. Drillship Pre-installed Moored, a drillship moored using pre-installed moorings 6. Drillship Directly Moored, a drillship moored directly while on location
While it is appreciated that each MODU is almost a prototype varying greatly even with vessels of similar design or class, the effort is to keep the models as broad as possible to offer some general insight of the relationships that exist between different MODU types and the station keeping method employed. n reality these comparisons would be made by the operator with the specific data of MODUs being considered. The assumptions and general conditions of each model will be explained in detail under the relevant sub sections.
Three of the models are hypothetical (3, 5, 6), since the types of operations described have not taken place to date. Specifically, there has not been an operational case of synthetic moorings used with a drillship in deepwater. The other two hypothetical models involve directly mooring a semi and drillship. To the author's knowledge from research done on this thesis there are no current operations deploying or recovering synthetic moorings directly off a MODU. Applications using synthetic lines to date have followed procedures with pre- installed moorings only. While these are all hypothetical cases, they should be technically feasible with existing technology and current operational knowledge/experience.
TotaI System Cost Pre-installed ( 2 Sys + Buoys) Direct Moored Water Depth (ft) Polyester Dyneema Polyester Dyneema 5000 $14,173,842 $18,326,832 $4,286,921 $8,683,416 7500 $17,420,764 $26,050,249 $5,910,382 $12,545,124 10000 $20,667,685 $33,773,665 $7,533,842 $16,406,832 69 As mentioned the perspective taken is that of an operator looking for an asset to fulfill a drilling program requirement. The following operational criteria are used as a starting point to formulate an evaluation;
Number of Wells in the Program Average duration of each well Average distance between wells Maximum water depth expected
The information entered is applied to all cost models as the basis for calculations. Due to operational differences between the MODUs which will be discussed in detail under the appropriate section different total contract durations are derived. The total contract period derived for each MODU model is used by the corresponding applicable mooring system cost model to determine the amortization period and interest costs.
The operational cost structures take the following general categories into account to determine an overall grand total for the proposed well program;
MODU specifications AHTS specifications Mooring system cost Mobilization/Demobilization costs between locations Pre-installation operational costs MODU mooring and connection costs DP system setup cost MODU on location cost (day rate and fuel only)
All models are subject to the same cost of fuel. t is assumed that all vessels burn MDO on a regular basis, something which is common in the offshore industry. The average worldwide price of MDO $500/tonne for Dec 2005 was used for the base model; this is to coincide with reliable day rate data used for the MODUs.
For the sake of clarity the following definitions are provided to identify what an operational term in the calculations is describing;
Pre-instaIIation Operations This is the process of pre-installing a complete mooring system on a future site, prior to the MODU's arrival. The work is done by one or more anchor handlers.
MODU Mooring - This is the process of installing/recovering a mooring system directly off a MODU when it arrives/departs on location with the assistance of one or more anchor handlers
MODU Connecting/Disconnecting - This is the process of connecting and disconnecting a MODU that has arrived on a location prepared with a pre-installed 70 mooring system. The work is done by coordination of the MODU with one or more anchor handlers.
DP system setup - This is the process of setting up a DP system so that it can perform station keeping functions on a new location. This is primarily to do with acoustic position reference systems (HPR). t is conceivable that a moored semi or drillship with DP capability would also set up acoustics for thruster assisted mooring.
MobiIization/DemobiIization - This is the process of moving the MODU for one well location to another. The process is performed with the assistance of one or more AHTS except in the case of a self-propelled MODU like a drillship or DP Semi.
The cost structures provide detailed breakdown and totals for all the identified operational costs associated with the well program. An un-weighted grand total is provided in the end for all models. t was deemed pointless for comparison purposes to throw in a lump sum contingency amount on the grand total. Operational downtime, and waiting on weather are factored in on specific operation times and discussed in greater detail for each model specifically.
As has already been mentioned, MODUs are frequently upgraded and/or converted to improve their performance, particularly with the rapid move to deeper water. t is recognized that operators take advantage of competitive approaches to deepwater drilling, but often need to foot the bill either by directly paying the drilling contractor for new upgrades, or settling for a higher day rate. While again it is difficult to anticipate all the upgrades a specific MODU may need if any to operate in a specific station keeping scenario, the issue is addressed by offering an idea of the capital expense allowance an operator can expect by taking one station keeping option over another.
t must be stressed again that there are many individual cases pertaining to MODUs and well specific site considerations. This is an attempt to provide a generalized appraisal in generic terms of the differences between options from an operational cost perspective factoring in the capital expenses of the mooring system where applicable.
4.2.1 DP SemisubmersibIe This model considers a DP semisubmersible performing the specified drilling program while maintaining position on location using only dynamic positioning the entire time. The values selected and assumptions made for this model are discussed here in detail.
MODU ParticuIars The following particulars are used in the base calculation for DP Semi; 71
MODU Day Rate Location - $227,500 MODU Fuel Consumption Location 70 tonnes/day MODU Day Rate Mob/De-mob - $170,625 MODU Fuel Consumption Mob/De-mob 110 tonnes/day Transit Speed 8 Kts
Current MODU rates are very difficult to determine given the many variables involved, confidential information and phenomenal increases in the last year. Good indications have already been given for the current market conditions in section 2. The only reliable data available to the author on specific deepwater capable rigs was from December 2005. This data was used in the determination of MODU day rate in each option model.
TabIe 7: Day rates for DP Semisubs on contract Dec. 2005, Source: FearnIey Offshore DP Semisub Day Rate Eirik Raude $233,000 Cajun Express $207,000 Sedco Energy $202,000 West Venture $215,000 Stena Tay $175,000 Leiv Eiriksson $286,000 Deepwater Horizon $275,000 Average Day Rate $227,571
While this sample may seem small, it is very representative, keeping in mind that there are only 41 Semisubs currently available that can work in 5000 ft or more, and only 14 that can work in 7500ft or more. The average day rate was rounded to $227,500 and used as the basis day rate for a DP Semi. Mobilization/Demobilization day rate was considered to be 75% of full location day rate and calculated at $170,625. This rate is applied during the transit period only, not including connection or mooring time.
Fuel consumptions for on location and transit, as well as transit speed were obtained from a MODU in this class, however at the request of the operator the name of the vessel must remain confidential.
AHTS ParticuIars An anchor handler is not required for this MODU during the drilling program. t is assumed that the DP semisub will transit under its own power.
Mooring System Costs There is no mooring system associated with this type of MODU for the specified drilling program. t is assumed that the DP semi will maintain position on location using its DP system. 72
MobiIization/DemobiIization Costs For this cost model it is assumed that the DP semi will ballast to transit draft and proceed under its own power from one well location to another. The applicable day rate, fuel consumption and transit speed for this model have already been mentioned in the MODU particulars.
n the initial well program specifications applied equally to all cost models an average distance between wells is given and along with transit speed are the basis for determining the total times.
Moorings Pre-InstaII Operations There is no mooring system associated with this type of MODU for the specified drilling program. t is assumed that the DP semi will maintain position on location using its DP system.
Mooring/Connection Operations on Location There are no mooring or connection operations associated with this type of MODU for the specified drilling program. t is assumed that the DP semi will maintain position on location using its DP system.
DP System Setup on Location Once on location it is assumed that the DP SEM will deploy 4 beacons on the seabed in a pattern around the well site for use with the Hydroacoustic Position Reference system. Additionally hydrophones which are retracted for transit must be lowered to the appropriate position once on location. With all components deployed the HPR system must be calibrated for the new location which depending on the system may require a series of position and heading changes as well as the logging of data for minimum time periods as specified by manufacturer's instructions.
A total of 10 hours of MODU time has been allotted per location for the deployment, calibration and recovery of the system. This figure is based on interviews with industry professionals working aboard DP MODUs.
On Location Operations On location time is derived from the initial input criteria for the drilling program of average days on each well. The average days on well per location is multiplied by the MODU location day rate and fuel consumption to arrive at total on location cost.
No account is taken of drilling expenses, 3 rd party contractor costs or logistics costs. Additionally total location time is identical for all models, there are no assumptions made regarding dual activity rigs or other drilling program efficiencies. This is strictly MODU time and fuel consumption on location applied 73 equally to all cost structures and does not include any of the other operational times already mentioned.
TotaIs Totals from each applicable operational phase per location are applied to arrive at a sub total per location. This is then multiplied by the number of wells specified in the initial drilling program to arrive at a grand total cost for that MODU type to complete the drilling program.
Note that total number of MODU days, hence the contract period to complete the specified program will vary between models due to the differences in operational times outside total location time which is the same for all MODUs.
CapitaI Expense AIIowance As already mentioned, frequently when an operator takes on MODU for a long term contract, certain modifications or upgrades are contemplated to suit the operator's requirements on the program. This may involve upgrades to drilling equipment or for the station keeping ability to be extended to deeper water. Since MODUs vary greatly and it is difficult to anticipate what upgrades may be needed for a particular MODU so a total allowance for capital expenses is calculated instead.
The capital expense allowance is an indicator of how much of a buffer an operator has for modification and upgrade expenses over an alternative mooring option. The comparison calculation is made between the grand total for this option and the lowest costing alternative mooring option. This is most meaningful when looking at a particular MODU type and deciding whether mooring or DP is the best alternative and how much allowance is available for modifications that may be required to prepare the vessel for that type of performance. 4.2.2 SemisubmersibIe Pre-InstaIIed Moorings This model considers a semisubmersible performing the specified drilling program while maintaining position on location using pre-installed moorings only. While many semis capable of drilling in these water depths may also be fitted with a DP system the setup and use for stand by or thruster assisted mooring was not assumed or incorporated. The specific values selected and assumptions made for this model are discussed here in detail.
MODU ParticuIars The following Particulars are used in the base Calculation for DP Semi;
MODU Day Rate Location - $181,000 MODU Fuel Consumption Location 25 tonnes/day MODU Day Rate Mob/De-mob - $135,750 MODU Fuel Consumption Mob/De-mob 15 tonnes/day Transit Speed 3.5 Kts 74
TabIe 8: Day rates for Deepwater Semisubs on contract Dec. 2005, Source: FearnIey Offshore Deepwater Semisub Day Rate GSF Development Driller $210,000 GSF Development Driller 2 $183,000 Noble Paul Wolff $155,000 Ocean Confidence $175,000 Average Dayrate $180,750
Again while this sample may seem small, presently there are only 41 active deepwater semis with the fleet shrinking to 2 at 10,000ft of which some are DP only without mooring gear installed. This group is very representative of the type of 5 th generation semis that could be used with synthetic moorings in water depths well over 5000ft. The Ocean Confidence and Noble Paul Wolff are examples of older rigs that have been upgraded to meet deep water requirements, and both rigs have used synthetic moorings. The two Global Santa Fe semis are newbuildings built to DP class 2 and have mooring winches, certainly designed with deepwater mooring in mind. The average day rate was rounded to $181,000 and used as the basis day rate for the Semi pre-installed moored model. Mobilization/Demobilization day rate was considered to be 75% of full location day rate and calculated at $135,700. This rate is applied during the transit period only, not including connection or mooring time.
Fuel consumptions for on location and transit, as well as transit speed were obtained from a MODU in this class, however at the request of the operator the name of the vessel must remain confidential.
AHTS ParticuIars The following AHTS particulars are used in the base calculation for Semi Pre- installed Moored;
AHTS day rate - $25,000 AHTS fuel consumption 20 tonnes/day ROV day rate - $5,000 Rigging crew day rate - $5,000
A specific worldwide AHTS rate is hard to accurately determine again because of multiple variable, differences in regions and confidentiality. A day rate was selected to coincide with MODU day rates used from around December, 2005. At that time the AHTS market was rapidly increasing to its current high levels. t was assumed that a less powerful AHTS would be required due to the use of SEPLA anchors. Based on market information already discuss in section 2.5.1 a day rate of $25,000 was used in the base model of this option. Additionally for this type of anchor the AHTS would have to be equipped with an ROV, and carry a rigging crew for handling the mooring gear. 75
Mooring System Costs The calculation of mooring system cost has been previously described in section 4.1.4. t is assumed that an operator will purchase the appropriate mooring system for the maximum anticipated water depth encountered during the drilling program.
Since this is a pre-installed application two complete systems will be required for the duration of the drilling program. The cost of the mooring systems is amortized over the duration that the specific MODU takes to complete the drilling program and interest charges of 8.5% applied on top for a total mooring system cost. This is referred to as the contract duration in the full calculation examples in the Appendix.
MobiIization/DemobiIization Costs For this cost model it is assumed that the semi will ballast to transit draft and be towed by 2 AHTS from one well location to another. Mobilization/demobilization does not include the MODU time during mooring or connecting operations. The applicable day rate, fuel consumptions and transit speed for this model have already been mentioned in the MODU particulars.
n the initial well program specifications applied equally to all cost models an average distance between wells is given and along with transit speed are the basis for determining the total times.
Moorings Pre-InstaII Operations This model assumes the use of a pre-installed mooring system. An appropriately outfitted AHTS with an ROV and rigging crew is required on the future location to install each mooring leg and buoy it off ready for connection when the MODU arrives. Additionally the system has to also be recovered once the MODU has moved on to the next well location.
A total number of 24days for one AHTS are assigned in this model per location for installation and recovery of the pre-installed mooring system. Connection and disconnection times for the MODU are not accounted for in this part of the calculation.
Operational information available to the research was for pre-installed SEPLA mooring systems in around 7000 ft water depth. With no information on operational times for much deeper or shallower locations, no scaling is applied for changes in water depths inputs. This was deemed acceptable although not ideal to the author since the available operational times represent a median deepwater mooring condition.
76 Mooring/Connection Operations on Location With the use of a pre-installed system, there are no mooring operations involved per say, only the connection of the MODU upon arrival to the previously installed mooring system. This is accomplished with the assistance of one or more AHTS.
For this model it is assumed that one AHTS is used to connect the semi to the pre-installed mooring. A total of 4 hours for connecting and 4 hours for disconnecting each leg are assigned in this model per well location regardless of water depth. These numbers are assigned on the basis of available information on similar operations and interviews with industry professionals. MODU time for this operation is applied at full location day rate and fuel consumption.
DP System Setup on Location t is assumed that the Semi will be expected to maintain position on location using the pre-installed mooring system only. While many semis capable of drilling in these water depths may also be fitted with a DP system the setup and use for stand by or thruster assisted mooring was not assumed or incorporated therefore they is no time allocated for DP setup in this model.
On Location Operations On location time is derived from the initial input criteria for the drilling program of average days on each well. The average days on well per location is multiplied by the MODU location day rate and fuel consumption to arrive at total on location cost.
No account is taken of drilling expenses, 3 rd party contractor costs or logistics costs. Additionally total location time is identical for all models, there are no assumptions made regarding dual activity rigs or other drilling program efficiencies. This is strictly MODU time and fuel consumption on location applied equally to all cost structures and does not include any of the other operational times already mentioned.
TotaIs Totals from each applicable operational phase per location are applied to arrive at a sub total per location. This is then multiplied by the number of wells specified in the initial drilling program to arrive at a grand total cost for that MODU type to complete the drilling program.
Note that total number of MODU days, hence the contract period to complete the specified program will vary between models due to the differences in operational times outside total location time which is the same for all MODUs.
CapitaI Expense AIIowance The capital expense allowance is an indicator of how much of a buffer an operator has for modification and upgrade expenses over an alternative DP option. The comparison calculation is made between the grand total for this option and the lowest costing alternative DP option. This is most meaningful 77 when looking at a particular MODU type and deciding whether mooring or DP is the best alternative and how much allowance is available for modifications that may be required to prepare the vessel for pre-installed mooring operations. 4.2.3 SemisubmersibIe Moored DirectIy This model considers a semisubmersible performing the specified drilling program while maintaining position on location using moorings only. The key difference in this model is that the mooring system is deployed and recovered directly while the MODU is on location. This is a hypothetical scenario because an operation of this type has not been performed with synthetic moorings. This is a scenario more common for wire/chain systems. t was desired to make this comparison to show the difference between pre-installed and more conventional mooring operations.
While many semis capable of drilling in these water depths may also be fitted with a DP system the setup and use for stand by or thruster assisted mooring was not assumed or incorporated. The specific values selected and assumptions made for this model are discussed here in detail.
MODU ParticuIars The following Particulars are used in the base Calculation for DP Semi;
MODU Day Rate Location - $181,000 MODU Fuel Consumption Location 25 tonnes/day MODU Day Rate Mob/De-mob - $135,750 MODU Fuel Consumption Mob/De-mob 15 tonnes/day Transit Speed 3.5 Kts
Since the objective of including this hypothetical scenario is direct comparison with the Semi using pre-installed moorings, all MODU particulars used are the same for this model. One consideration to keep in mind in reality, since this has not currently been performed, modifications to a semi may be required to actually undertake this operation with synthetic moorings. Such modifications would likely add an upfront cost to the operator, or a premium on the day rate.
TabIe 9: Day rates for Deepwater Semisubs on contract Dec. 2005, Source: FearnIey Offshore Deepwater Semisub Day Rate GSF Development Driller $210,000 GSF Development Driller 2 $183,000 Noble Paul Wolff $155,000 Ocean Confidence $175,000 Average Dayrate $180,750
The average day rate was rounded to $181,000 and used as the basis day rate for the Semi directly moored model. Mobilization/Demobilization day rate was considered to be 75% of full location day rate and calculated at $135,700. This 78 rate is applied during the transit period only, not including connection or mooring time.
Fuel consumptions for on location and transit, as well as transit speed were obtained from a MODU in this class, however at the request of the operator the name of the vessel must remain confidential.
AHTS ParticuIars The following AHTS particulars are used in the base calculation for Semi Directly Moored;
AHTS day rate - $30,000 AHTS fuel consumption 25 tonnes/day ROV day rate - $5,000 Rigging crew day rate - $5,000
For this model it was assumed that slightly more powerful AHTS would be required for the operation than the comparison pre-installed case. A day rate was selected to coincide with MODU day rates used from around December, 2005. At that time the AHTS market was rapidly increasing to its current high levels. A day rate of $30,000 was used in the base model of this option. Additionally for the type of anchor used the AHTS would have to be equipped with an ROV, and carry a rigging crew for handling the mooring gear.
Mooring System Costs The calculation of mooring system cost has been previously described in section 4.1.4. t is assumed that an operator will purchase the appropriate mooring system for the maximum anticipated water depth encountered during the drilling program.
Since this is a direct moored application only one complete system will be required for the duration of the drilling program. The cost of the mooring system is amortized over the duration that the specific MODU takes to complete the drilling program and interest charges of 8.5% applied on top for a total mooring system cost. This is referred to as the contract duration in the full calculation examples in the Appendix.
MobiIization/DemobiIization Costs For this cost model it is assumed that the semi will ballast to transit draft and be towed by 2 AHTS from one well location to another. Mobilization/demobilization does not include the MODU time during mooring or connecting operations. The applicable day rate, fuel consumptions and transit speed for this model have already been mentioned in the MODU particulars.
79 n the initial well program specifications applied equally to all cost models an average distance between wells is given and along with transit speed are the basis for determining the total times.
Moorings Pre-InstaII Operations This model assumes the use of a directly deployed and recovered moored system while the MODU is on location. No pre-install operation is necessary.
Mooring/Connection Operations on Location With the use of a directly deployed mooring system, it is assumed that the mooring system is carried aboard the MODU. SEPLA anchors and Follower suction pile would be passed to one AHTS for installation, while a second AHTS begins to deploy one leg at a time for connection to a SEPLA. The reverse would be done for recovery.
For this model it is assumed that 2 AHTS are used to moor and unmoor the semi on the location. Two scaled coefficients were used to determine the hours needed per leg for deploying and recovering as a function of water depth. These coefficients are based on operational information of running chain/wire systems, and times required for the installation and recovery of SEPLA anchors. The coefficients specifically are 0.0015 for deploying and 0.0025 for recovery with two AHTS working. The coefficients are multiplied by water depth to obtain the number of hours required for each operation. As an example for 7,500ft water depth it would require 11.25 hours to deploy and 18.75 hours to recover per leg. As this is a hypothetical operation this has been on a best estimate basis with available information on similar operations and interviews with industry professionals. MODU time for this operation is applied at full location day rate and fuel consumption.
DP System Setup on Location t is assumed that the Semi will maintain position on location using the mooring system only. While many semis capable of drilling in these water depths may also be fitted with a DP system the setup and use for stand by or thruster assisted mooring was not assumed or incorporated therefore they is no time allocated for DP setup in this model.
On Location Operations On location time is derived from the initial input criteria for the drilling program of average days on each well. The average days on well per location is multiplied by the MODU location day rate and fuel consumption to arrive at total on location cost.
No account is taken of drilling expenses, 3 rd party contractor costs or logistics costs. Additionally total location time is identical for all models, there are no assumptions made regarding dual activity rigs or other drilling program efficiencies. This is strictly MODU time and fuel consumption on location applied 80 equally to all cost structures and does not include any of the other operational times already mentioned.
TotaIs Totals from each applicable operational phase per location are applied to arrive at a sub total per location. This is then multiplied by the number of wells specified in the initial drilling program to arrive at a grand total cost for that MODU type to complete the drilling program.
Note that total number of MODU days, hence the contract period to complete the specified program will vary between models due to the differences in operational times outside total location time which is the same for all MODUs.
CapitaI Expense AIIowance The capital expense allowance is an indicator of how much of a buffer an operator has for modification and upgrade expenses over an alternative DP option. The comparison calculation is made between the grand total for this option and the lowest costing alternative DP option. This is most meaningful when looking at a particular MODU type and deciding whether mooring or DP is the best alternative and how much allowance is available for modifications that may be required to prepare the vessel for direct mooring operations. 4.2.4 DP DriIIship This model considers a DP Drillship performing the specified drilling program while maintaining position on location using only dynamic positioning the entire time. The values selected and assumptions made for this model are discussed here in detail.
MODU ParticuIars The following particulars are used in the base calculation for DP Drillship;
MODU Day Rate Location - $216,000 MODU Fuel Consumption Location 85 tonnes/day MODU Day Rate Mob/De-mob - $162,000 MODU Fuel Consumption Mob/De-mob 125 tonnes/day Transit Speed 11 kts
81 TabIe 10: Day rates for DP DriIIships on contract Dec. 2005, Source: FearnIey Offshore DriIIship Day Rate Discoverer Enterprise $182,500 Deepwater Pathfinder $190,000 West Navigator $215,000 GSF C.R. Luigs $225,000 Discoverer Deep Seas $205,000 Discoverer Spirit $204,000 Deepwater Expedition $240,000 Deepwater Millenium $286,000 Saipem 10000 $200,000 Average Day Rate $216,389
This is a very good sample of the available DP drillships, and very representative of the vessels used in this option. The average day rate was rounded to $216,000 and used as the basis day rate for a DP Drillship. Mobilization/Demobilization day rate was considered to be 75% of full location day rate and calculated at $170,625. This rate is applied during the transit period only, not including connection or mooring time. 20 41 16 14 13 2 0 10 20 30 40 50 Number of MODUs 5000 7500 10000 Water Depth Rating (ft) Active Deepwater Rated MODUs - WorIdwide Drillships Semisubs
Figure 23: Active Deepwater MODU fIeet composition, Aug. 2006 Source: Rigzone
t is interesting to point out that the composition of the currently active deep water rated MODU fleet. As can be seen from the table above as you move into deeper water ratings the supply of semis becomes tighter than that for drillships. This could potentially help explain why the average DP Semi day rate came in higher than the rate for a DP drillship.
Fuel consumptions for on location and transit, as well as transit speed were obtained from a MODU in this class, however at the request of the operator the name of the vessel must remain confidential. 82 AHTS ParticuIars An anchor handler is not required for this MODU during the drilling program. t is naturally assumed that the DP Drillship will transit under its own power.
Mooring System Costs There is no mooring system associated with this type of MODU for the specified drilling program. t is assumed that the Drillship will maintain position on location using its DP system.
MobiIization/DemobiIization Costs For this cost model it is assumed that the DP drillship will proceed under its own power from one well location to another. The applicable day rate, fuel consumption and transit speed for this model have already been mentioned in the MODU particulars.
n the initial well program specifications applied equally to all cost models an average distance between wells is given and along with transit speed are the basis for determining the total times.
Moorings Pre-InstaII Operations There is no mooring system associated with this type of MODU for the specified drilling program. t is assumed that the DP Drillship will maintain position on location using its DP system.
Mooring/Connection Operations on Location There are no mooring or connection operations associated with this type of MODU for the specified drilling program. t is assumed that the DP Drillship will maintain position on location using its DP system.
DP System Setup on Location Once on location it is assumed that the DP drillship will deploy 4 beacons on the seabed in a pattern around the well site for use with the Hydroacoustic Position Reference system. Additionally hydrophones which are retracted for transit must be lowered to the appropriate position once on location. With all components deployed the HPR system must be calibrated for the new location which depending on the system may require a series of position and heading changes as well as the logging of data for minimum time periods as specified by manufacturer's instructions.
A total of 10 hours of MODU time has been allotted per location for the deployment, calibration and recovery of the system. This figure is based on interviews with industry professionals working aboard DP MODUs.
On Location Operations On location time is derived from the initial input criteria for the drilling program of average days on each well. The average days on well per location is multiplied 83 by the MODU location day rate and fuel consumption to arrive at total on location cost.
No account is taken of drilling expenses, 3 rd party contractor costs or logistics costs. Additionally total location time is identical for all models, there are no assumptions made regarding dual activity rigs or other drilling program efficiencies. This is strictly MODU time and fuel consumption on location applied equally to all cost structures and does not include any of the other operational times already mentioned.
TotaIs Totals from each applicable operational phase per location are applied to arrive at a sub total per location. This is then multiplied by the number of wells specified in the initial drilling program to arrive at a grand total cost for that MODU type to complete the drilling program.
Note that total number of MODU days, hence the contract period to complete the specified program will vary between models due to the differences in operational times outside total location time which is the same for all MODUs.
CapitaI Expense AIIowance The capital expense allowance is an indicator of how much of a buffer an operator has for modification and upgrade expenses over an alternative mooring option. The comparison calculation is made between the grand total for this option and the lowest costing alternative mooring option. This is most meaningful when looking at a particular MODU type and deciding whether mooring or DP is the best alternative and how much allowance is available for modifications that may be required to prepare the vessel for this type of performance.
4.2.5 DriIIship Pre-InstaIIed Moorings This model considers a drillship performing the specified drilling program while maintaining position on location using pre-installed moorings only. This is a hypothetical model since synthetic moorings have not been used in conjunction with a drillship. While all drillships capable of drilling in these water depths are fitted with a DP system the setup and use for stand by or thruster assisted mooring was not assumed or incorporated. The specific values selected and assumptions made for this model are discussed here in detail.
MODU ParticuIars The following Particulars are used in the base calculation for Drillship Pre- installed moored;
MODU Day Rate Location - $156,000 MODU Fuel Consumption Location 30 tonnes/day MODU Day Rate Mob/De-mob - $117,000 84 MODU Fuel Consumption Mob/De-mob 125 tonnes/day Transit Speed 11 Kts
TabIe 11: Day rates for DP DriIIships on contract Dec. 2005, Source: FearnIey Offshore DriIIship Day Rate High Group Discoverer Enterprise $182,500 Deepwater Pathfinder $190,000 West Navigator $215,000 GSF C.R. Luigs $225,000 Discoverer Deep Seas $205,000 Discoverer Spirit $204,000 Deepwater Expedition $240,000 Deepwater Millenium $286,000 Saipem 10000 $200,000 Average Day Rate $216,389 Low Group DriIIship Day Rate Deepwater Discovery $170,000 Deepwater Frontier $145,000 GSF Jack Ryan $145,000 Belford Dolphin $165,000 Average Day Rate $156,250
The above chart shows the day rates for all13 active DP drillship rated at 10,000 ft or more on long term contracts as of December 2005. The day rates showed two distinct grouping one high and one low as indicated. All vessels in the low group except the GSF Jack Ryan were in their firm contract period and had at least 2 years remaining on the contract. These vessels do not have mooring windlasses for deepwater mooring and would require modification/upgrade. There are only 7 active conventionally moored drillships, interestingly two with a turret design, but they would most likely need extensive upgrade to their drilling package to get into deeper water. The average of the low group was selected for this model because it represents exactly the kind of market opportunity where mooring a DP drillship in deep water may offer operators the distinct cost saving advantage where mooring could be applied.
The average day rate of the low group was rounded to $156,000 and used as the basis day rate for the drillship pre-installed moored model. Mobilization/Demobilization day rate was considered to be 75% of full location 85 day rate and calculated at $117,000. This rate is applied during the transit period only, not including connection or mooring time.
Fuel consumptions for on location and transit, as well as transit speed were obtained from a MODU in this class, however at the request of the operator the name of the vessel must remain confidential.
AHTS ParticuIars The following AHTS particulars are used in the base calculation for Drillship Pre- installed Moored;
AHTS day rate - $25,000 AHTS fuel consumption 20 tonnes/day ROV day rate - $5,000 Rigging crew day rate - $5,000
t was assumed that a less powerful AHTS would be required due to the use of SEPLA anchors. Based on market information already discuss a day rate of $25,000 was used in the base model of this option. Additionally for this type of anchor the AHTS would have to be equipped with an ROV, and carry a rigging crew for handling the mooring gear.
Mooring System Costs The calculation of mooring system cost has been previously described in section 4.1.4. t is assumed that an operator will purchase the appropriate mooring system for the maximum anticipated water depth encountered during the drilling program.
Since this is a pre-installed application two complete systems will be required for the duration of the drilling program. The cost of the mooring systems is amortized over the duration that the specific MODU takes to complete the drilling program and interest charges of 8.5% applied on top for a total mooring system cost. This is referred to as the contract duration in the full calculation examples in the Appendix.
MobiIization/DemobiIization Costs For this cost model it is assumed that the drillship will naturally transit under its own power from one well location to another. Mobilization/demobilization does not include the MODU time during mooring or connecting operations. The applicable day rate, fuel consumptions and transit speed for this model have already been mentioned in the MODU particulars.
n the initial well program specifications applied equally to all cost models an average distance between wells is given and along with transit speed are the basis for determining the total times.
86 Moorings Pre-InstaII Operations This model assumes the use of a pre-installed mooring system. An appropriately outfitted AHTS with an ROV and rigging crew is required on the future location to install each mooring leg and buoy it off ready for connection when the MODU arrives. Additionally the system has to also be recovered once the MODU has moved on to the next well location.
A total number of 24days for one AHTS are assigned in this model per location for installation and recovery of the pre-installed mooring system. Connection and disconnection times for the MODU are not accounted for in this part of the calculation.
Operational information available to the research was for pre-installed SEPLA mooring systems in around 7000 ft water depth. With no information on operational times for much deeper or shallower locations, no scaling is applied for changes in water depths inputs. This was deemed acceptable although not ideal to the author since the available operational times represent a median deepwater mooring condition.
Mooring/Connection Operations on Location With the use of a pre-installed system, there are no mooring operations involved per say, only the connection of the MODU upon arrival to the previously installed mooring system. This is accomplished with the assistance of one or more AHTS.
For this model it is assumed that one AHTS is used to connect the semi to the pre-installed mooring. A total of 4 hours for connecting and 4 hours for disconnecting each leg are assigned in this model per well location regardless of water depth. These numbers are assigned on the basis of available information on similar operations and interviews with industry professionals. MODU time for this operation is applied at full location day rate and fuel consumption.
DP System Setup on Location t is assumed that the Drillship will be expected to maintain position on location using the pre-installed mooring system only. While all drillships capable of drilling in these water depths are fitted with a DP system the setup and use for stand by or thruster assisted mooring was not assumed or incorporated therefore they is no time allocated for DP setup in this model.
On Location Operations On location time is derived from the initial input criteria for the drilling program of average days on each well. The average days on well per location is multiplied by the MODU location day rate and fuel consumption to arrive at total on location cost.
87 No account is taken of drilling expenses, 3 rd party contractor costs or logistics costs. Additionally total location time is identical for all models, there are no assumptions made regarding dual activity rigs or other drilling program efficiencies. This is strictly MODU time and fuel consumption on location applied equally to all cost structures and does not include any of the other operational times already mentioned.
TotaIs Totals from each applicable operational phase per location are applied to arrive at a sub total per location. This is then multiplied by the number of wells specified in the initial drilling program to arrive at a grand total cost for that MODU type to complete the drilling program.
Note that total number of MODU days, hence the contract period to complete the specified program will vary between models due to the differences in operational times outside total location time which is the same for all MODUs.
CapitaI Expense AIIowance The capital expense allowance is an indicator of how much of a buffer an operator has for modification and upgrade expenses over an alternative DP option. The comparison calculation is made between the grand total for this option and the lowest costing alternative DP option. This is most meaningful when looking at a particular MODU type and deciding whether mooring or DP is the best alternative and how much allowance is available for modifications that may be required to prepare the vessel for pre-installed mooring operation. 4.2.6 DriIIship Moored DirectIy This model considers a drillship performing the specified drilling program while maintaining position on location using moorings only. The key difference in this model is that the mooring system is deployed and recovered directly while the MODU is on location. This is a hypothetical scenario because an operation of this type has not been performed with synthetic moorings. This is more common for wire/chain systems. t was desired to also make this comparison and see what the difference between pre-installed and more conventional mooring operations as it applies to a drillship's particular characteristics.
MODU ParticuIars The following Particulars are used in the base Calculation for DP Semi;
MODU Day Rate Location - $156,000 MODU Fuel Consumption Location 30 tonnes/day MODU Day Rate Mob/De-mob - $117,000 MODU Fuel Consumption Mob/De-mob 125 tonnes/day Transit Speed 11 Kts
Since the objective of including this hypothetical scenario is direct comparison with the drillship using pre-installed moorings, all MODU particulars used are the 88 same for this model. One consideration to keep in mind in reality, since this has not currently been performed, modifications to a semi may be required to actually undertake this operation with synthetic moorings.
TabIe 12: Day rates for Deepwater driIIships on contract Dec. 2005, Source: FearnIey Offshore Low Group DriIIship Day Rate Deepwater Discovery $170,000 Deepwater Frontier $145,000 GSF Jack Ryan $145,000 Belford Dolphin $165,000 Average Day Rate $156,250
The average day rate from the low group discussed in the pervious model was rounded to $156,000 and used as the basis day rate for the drillship directly moored model. Mobilization/Demobilization day rate was considered to be 75% of full location day rate and calculated at $117,000. This rate is applied during the transit period only, not including connection or mooring time.
Fuel consumptions for on location and transit, as well as transit speed were obtained from a MODU in this class, however at the request of the operator the name of the vessel must remain confidential.
AHTS ParticuIars The following AHTS particulars are used in the base calculation for Drillship Directly Moored;
AHTS day rate - $30,000 AHTS fuel consumption 25 tonnes/day ROV day rate - $5,000 Rigging crew day rate - $5,000
For this model it was assumed that slightly more powerful AHTS would be required for the operation than the comparison pre-installed model. A day rate was selected to coincide with MODU day rates used from around December, 2005. At that time the AHTS market was rapidly increasing to its current high levels. A day rate of $30,000 was used in the base model of this option. Additionally for the type of anchor used the AHTS would have to be equipped with an ROV, and carry a rigging crew for handling the mooring gear.
Mooring System Costs The calculation of mooring system cost has been previously described in section 4.1.4. t is assumed that an operator will purchase the appropriate mooring 89 system for the maximum anticipated water depth encountered during the drilling program.
Since this is a direct moored application only one complete system will be required for the duration of the drilling program. The cost of the mooring system is amortized over the duration that the specific MODU takes to complete the drilling program and interest charges of 8.5% applied on top for a total mooring system cost. This is referred to as the contract duration in the full calculation examples in the Appendix.
MobiIization/DemobiIization Costs For this cost model it is assumed that the drillship will transit under its own power from one well location to another. Mobilization/demobilization does not include the MODU time during mooring or connecting operations. The applicable day rate, fuel consumptions and transit speed for this model have already been mentioned in the MODU particulars.
n the initial well program specifications applied equally to all cost models an average distance between wells is given and along with transit speed are the basis for determining the total times.
Moorings Pre-InstaII Operations This model assumes the use of a directly deployed and recovered moored system while the MODU is on location. No pre-install operation is necessary.
Mooring/Connection Operations on Location With the use of a directly deployed mooring system, it is assumed that the mooring system is carried aboard the MODU. SEPLA anchors and follower suction pile would be passed to one AHTS for installation, while a second begins to deploy on leg at a time for connection to a SEPLA. The reverse would be done for recovery.
For this model it is assumed that 2 AHTS are used to moor and unmoor the drillship on the new location. Two scaled coefficients were used to determine the hours needed per leg for deploying and recovering as a function of water depth. These coefficients are based on operational information of running chain/wire systems, and times required for the installation and recovery of SEPLA anchors. The coefficients specifically are 0.0015 for deploying and 0.0025 for recovery with two AHTS working. The coefficients are multiplied by water depth to obtain the number of hours required for each operation. As an example for 7,500ft water depth it would require 11.25 hours to deploy and 18.75 hours to recover per leg. As this is a hypothetical operation this has been on a best estimate basis with available information on similar operations and interviews with industry professionals. MODU time for this operation is applied at full location day rate and fuel consumption.
90 DP System Setup on Location t is assumed that the Drillship will maintain position on location using the mooring system only. While all drillships capable of drilling in these water depths are fitted with a DP system the setup and use for stand by or thruster assisted mooring was not assumed or incorporated therefore they is no time allocated for DP setup in this model.
On Location Operations On location time is derived from the initial input criteria for the drilling program of average days on each well. The average days on well per location is multiplied by the MODU location day rate and fuel consumption to arrive at total on location cost.
No account is taken of drilling expenses, 3 rd party contractor costs or logistics costs. Additionally total location time is identical for all models, there are no assumptions made regarding dual activity rigs or other drilling program efficiencies. This is strictly MODU time and fuel consumption on location applied equally to all cost structures and does not include any of the other operational times already mentioned.
TotaIs Totals from each applicable operational phase per location are applied to arrive at a sub total per location. This is then multiplied by the number of wells specified in the initial drilling program to arrive at a grand total cost for that MODU type to complete the drilling program.
Note that total number of MODU days, hence the contract period to complete the specified program will vary between models due to the differences in operational times outside total location time which is the same for all MODUs.
CapitaI Expense AIIowance The capital expense allowance is an indicator of how much of a buffer an operator has for modification and upgrade expenses over an alternative DP option. The comparison calculation is made between the grand total for this option and the lowest costing alternative DP option. This is most meaningful when looking at a particular MODU type and deciding whether mooring or DP is the best alternative and how much allowance is available for modifications that may be required to prepare the vessel for direct mooring operations.
91 4.3 Basis Drilling Program Results A basis drilling program was established making all the assumption per model mentioned. This will serve as a basis from which all subsequent analysis on individual variables will take place.
The basis drilling program consists of the following parameters; Number of Wells 12 Average days on each well 90 days Average distance between wells 120nm Maximum water depth 10,000 ft Average MDO price $500/tonne Total Transits during contact period 12 The number of wells being set at 12 was deemed as a reasonable number of wells that an operator may have in mind for a long term contract taking into account the average number of days on a well. The average number of days on each well was fixed at 90 for the base case because this represents a middle ground between a typical deeper water exploration and development well. t was assumed that a typical exploration wells without complications could run 50 to 60 days and a typical development well without complications could run 120-130 days.
For the basis program the average distance between wells was kept to 120nm as it was assumed that all wells would be located within a particular geographic offshore region. t was further assumed that the maximum capability should be set for 10,000ft, on the upper side of the industry's capability. The cost of MDO was set at the approximate worldwide price in December, 2005 which coincides with the time period of day rate data used in the models.
TabIe 13: Basis driIIing program resuIts. FuII caIcuIation avaiIabIe in the appendix Basis DriIIing Program ResuIts Required Contract Duration for WeII Program Semi DP Semi Pre- InstaIIed Semi Direct Moored DriIIship DP DriIIship Pre- InstaIIed DriIIship Direct Moored Calculated Contract Duration in Years Years 3.0 3.1 3.4 3.0 3.1 3.4 Calculated Contract Duration or in Days Days 1,093 1,129 1,257 1,090 1,117 1,245 TotaI Costs Total Mooring System Cost CAPEX $USD $0 $23,576,622 $8,716,838 $0 $23,546,056 $8,716,838 Total Mob/Demob Cost $USD $1,692,188 $3,998,571 $4,255,714 $1,224,545 $979,091 $979,091 Total Preset Ops Costs $USD $0 $12,960,000 $0 $0 $12,960,000 $0 Total Mooring/Connecting Costs $USD $0 $7,632,000 $47,760,000 $0 $6,912,000 $44,160,000 Total DP Setup Costs $USD $1,312,500 $0 $0 $1,292,500 $0 $0 Total Mooring/Con/DP Set/+Pre-nst Cost $USD $1,312,500 $20,592,000 $47,760,000 $1,292,500 $19,872,000 $44,160,000 Total MODU Location Cost $USD $283,500,000 $208,980,000 $208,980,000 $279,180,000 $184,680,000 $184,680,000 Grand TotaI $USD $286,504,688 $257,147,194 $269,712,552 $281,697,045 $229,077,147 $238,535,929
CAPEX AIIowance over Lowest DP Option $USD $24,549,852 $11,984,493 $52,619,899 $43,161,116 CAPEX AIIowance over Lowest Mooring Opt $USD No AIIowance No AIIowance
92 $0 $50,000,000 $100,000,000 $150,000,000 $200,000,000 $250,000,000 $300,000,000 Basis Drilling Program Basis DriIIing Program Grand TotaIs SEM DP SEM Pre-nstalled Moored SEM Directly Moored Drillship DP Drillship Pre-nst Moored Drillship Directly Moored
Figure 24: Basis driIIing program resuIts.
The basis drilling program parameters indicate that the two DP station keeping options are more expensive than all mooring options but complete the program in the shortest period of time the DP drillship being the fastest with 1,090 days.
The mooring options provide the cheaper solutions for the specified basis mooring program, with the hypothetical drillship pre-installed moored offering the greatest operational savings and shortest contract period amongst moored options with a total of 1,117 days. While in the real world modifications would have to be made for this option, a $52,619,899 allowance is available for this scenario over the lowest DP option.
The results also show the hypothetical directly moored option is more expensive both for the Semi and for the Drillship despite not have to pay for an additional mooring system, operational mooring expenses apparently contributing more significantly to the bottom line.
n the next section an analysis will be performed on this base case altering individual variables to examine their effects on the bottom line.
93 5 CaIcuIation AnaIysis The objective of this section is to look at some of the key variables that affect the various options. The base case offers some insight but this is only one snap shot of a particular case, and certainly there is a wide variety of cases which could benefit one model while penalize another.
For the purpose of the analysis, all variables were kept the same as in the basis case except the variable being examined, with the idea being to determine the degree of impact this one variable has on the bottom line.
5.1 Number of Wells The number of wells in a drilling program is part of the time factor, but certainly not all since operational tempo, or how long is spent on each well is another important time consideration. Here we isolate the number of wells during a drilling program, assuming the 90 days on each well from the basis case. Effect of TotaI Number of WeIIs on Grand TotaI $0 $50,000,000 $100,000,000 $150,000,000 $200,000,000 $250,000,000 $300,000,000 $350,000,000 $400,000,000 4 6 8 10 12 14 TotaI Number of WeIIs G r a n d
T o t a I
( $ U S D ) SEM DP SEM Pre-nstalled Moored SEM Directly Moored Drillship DP Drillship Pre-nst Moored Drillship Directly Moored
Figure 25: Effect of TotaI Number of WeIIs on Grand TotaI
From the results of the sensitivity analysis on the way a difference in the number of wells in a drilling program affects the overall cost, at the low end of the range with only 4 ninety day wells we see a very close and mixed picture for all cases. nterestingly the lowest costing options here is the direct moored drillship models, while the other Semi direct moored model is only slightly higher than the DP drillship model. At the same time these two options also take the longest total amount of time to complete the program.
Clearly the operational efficiency gained and time saved by using pre-set moorings at added cost of a second mooring system does not pay for itself over the relatively short drilling program of around a year with only 4 moves. The pre- installed Semi model came in with the highest overall cost and took only about 12 days more than its DP counterpart, significantly more attractive than the 43 additional days required to direct moor a Semi. Dynamic positioning also had mixed results with the DP semi being the second most expensive option and the DP drillship coming in right in the middle of the pack.
As the total contract period continues to increase by the increasing number of ninety day wells we see a clearer picture emerging. At around 8 wells, the pre- installed drillship becomes the clear low cost leader undercutting the direct moored drillship. At roughly the same time period but at a higher cost level, we also clearly see the pre-installed Semi undercutting its direct moored counter part. The two DP options clearly start to become the most costly options with the Semi higher than the Drillship throughout.
While the issue of day rate will be analyzed separately later, to a large extent we can see the impact the lower day rate moored drillships clearly shown. What can be said, looking at these results about the overall costs, is that with this given well duration of 90 days in a shorter contract period DP options are competitive, while preset option tends not to be advantageous. n the longer term with this operational tempo DP is the most expensive option, with pre-installed mooring becoming the lowest cost option for a Semi or Drillship.
95 TabIe 15: Effect of TotaI Number of WeIIs on TotaI Contract Period TotaI Contract Period in Days TotaI Number of WeIIs SEM DP SEM Pre- nstalled Moored SEM Directly Moored Drillship DP Drillship Pre- nst Moored Drillship Directly Moored 4 364 376 419 363 372 415 6 546 565 629 545 559 623 8 728 753 838 727 745 830 10 910 941 1,048 909 931 1,038 12 1,093 1,129 1,257 1,090 1,117 1,245 14 1,275 1,317 1,467 1,272 1,304 1,453
n terms of time to complete the specified program, not surprisingly DP with its short setup time and rapid transit speeds always comes in with the lowest number of days. Amongst the mooring options pre-installed demonstrated the faster option trailing DP by a significantly closer margin than direct moored options which in the case of a 14 well program the latter options taking an average of 187 days more than DP. 5.2 Duration of Each Well The Duration of each well is another time issue that needs separate consideration from total contract period already discussed. While total contract period is one element of time, it is also important to consider how frequently a MODU will be moving from one well to another or for the lack of a better term the operational tempo.
n the previous section all wells were set at the basis rate of 90 days and the number of wells was simply adjusted to affect the duration of the contract. n this analysis the duration of each well is being adjusted, while keeping the total number of wells fixed at the basis value of 12. While this also affects the total contract period, the important thing that is occurring is that the frequency of rig moves is changing giving an understanding of how this factor affects the bottom line. 96 Effect of Duration of Each WeII on Grand TotaI $0 $50,000,000 $100,000,000 $150,000,000 $200,000,000 $250,000,000 $300,000,000 $350,000,000 $400,000,000 $450,000,000 45 60 75 90 105 120 Duration of Each WeII (Days) G r a n d
T o t a I
( $ U S D ) SEM DP SEM Pre-nstalled Moored SEM Directly Moored Drillship DP Drillship Pre-nst Moored Drillship Directly Moored
Figure 26: Effect of Duration of Each WeII on Grand TotaI
The most striking thing that is immediately evident with shorter well durations of up to 60-70 days and subsequent greater operational tempo is the cost and time advantage for the DP models. Even though the Pre-installed drillship still comes in with the lowest overall cost at the shortest well durations this primarily shows the cost effectiveness of the pre-installed option with a MODU on a much lower day rate.
TabIe 16: Effect of Duration of Each WeII on Grand TotaI
Grand TotaI Cost Average Days on Each WeII SEMI DP SEMI Pre- InstaIIed Moored SEMI DirectIy Moored DriIIship DP DriIIship Pre- Inst Moored DriIIship DirectIy Moored 45 $144,754,688 $151,271,442 $164,712,746 $142,107,045 $135,352,565 $145,675,306 60 $192,004,688 $186,557,351 $199,542,746 $188,637,045 $166,132,565 $176,455,306 75 $239,254,688 $221,849,271 $234,372,746 $235,167,045 $196,912,565 $207,235,306 90 $286,504,688 $257,147,194 $269,202,746 $281,697,045 $227,692,565 $238,015,306 105 $333,754,688 $292,451,106 $304,032,746 $328,227,045 $258,472,565 $268,795,306 120 $381,004,688 $327,760,994 $338,862,746 $374,757,045 $289,252,565 $299,575,306 TotaI Change $236,250,000 $176,489,552 $174,150,000 $232,650,000 $153,900,000 $153,900,000 TotaI Change (%) 163.2% 116.7% 105.7% 163.7% 113.7% 105.6% 97 For the mooring options interestingly but also not surprisingly direct moored options are more expensive than pre-installed options, however as the operational tempo decreases, the days on the well becoming greater, the gap between the two begins to narrow. Accordingly in a situation where only one or two rig moves are expected for the year, the decision between direct or pre- installed mooring is very close to neutral, while DP will clearly be the most expensive approach.
Another element that can be seen clearly here even though the variables affecting this are not examined individually here is the difference between the mooring options for the Semi and the Drillship. While the relationship between pre-installed and direct moored was just discussed, we can clearly see the two Semisub mooring options are clearly more expensive than the two moored drillship options throughout. The factors affecting this are the higher MODU day rate for the Semi and the longer times taken for transits, the semis having to be towed at 3.5kts, while the drillships are self-propelled and can travel at an average of 11kts.
TabIe 17: Effect of Duration of Each WeII on TotaI Contract Time TotaI Contract Period in Days Average Days on Each WeII SEM DP SEM Pre- nstalled Moored SEM Directly Moored Drillship DP Drillship Pre- nst Moored Drillship Directly Moored 45 553 589 717 550 577 705 60 733 769 897 730 757 885 75 913 949 1,077 910 937 1,065 90 1,093 1,129 1,257 1,090 1,117 1,245 105 1,273 1,309 1,437 1,270 1,297 1,425 120 1,453 1,489 1,617 1,450 1,477 1,605
n terms of the total amount of time taken to complete the drilling program not surprisingly the two DP solutions completed it in the shortest amount of time with 3-7 days difference between semi and drillship throughout the examined range. This is due to the slight difference in transit speeds of a self-propelled Semi and a Drillship. Next in line are the two pre-installed mooring options impressively only 30-40 days behind DP solutions. Finally the direct moored options are on average over 150 days longer than DP options, which show how they particularly suffer in terms of time with the many rig moves involved in high tempo drilling programs.
98 5.3 Average Distance between Wells The distance between wells is another variable that was specifically examine for its impact on the drilling program. The average distance between wells was adjusted from 50nm representing short in field moves, to 2500nm representing a rather extreme case of a move from region to region for almost every well, something which may occur but is highly unlikely. The main reason this extreme value was chosen was to clearly see the impact of distance.
A more realistic upper limit would be the 1000nm average, representing a series of wells within a particular offshore region, followed by a long transit for a series of wells in another region. As an example the 1000nm average in the basis case would represent 6 wells in the Gulf of Mexico, followed by 6 wells in Brazil Campos Basin area or Nigeria (roughly similar distance, Nigeria about 500nm more) and return transit after the last well. This is a reasonable scenario even though for longer transits a non-self propelled MODU like a Semi may be loaded onto a heavy lift ship, depending again on market conditions. Effect of Distance between WeIIs on Grand TotaI $0 $50,000,000 $100,000,000 $150,000,000 $200,000,000 $250,000,000 $300,000,000 $350,000,000 $400,000,000 50 250 500 1000 1750 2500 Average Distance between Each WeII (nm) G r a n d
T o t a I
( $ U S D ) SEM DP SEM Pre-nstalled Moored SEM Directly Moored Drillship DP Drillship Pre-nst Moored Drillship Directly Moored
Figure 27: Effect of Distance between WeIIs on Grand TotaI
The results of the analysis clearly shows the DP options as the most costly options when short distances are involved compared to both Semi and Drillship mooring options, Drillships options being the lowest owing in part to their greater transit speed. The same relationship holds as before with pre-installed moorings being consistently lower than direct moored options throughout.
As the distance between wells is increased the effect of the slower transit speed associated with the Semis under tow begins to take hold. Both moored Semi options eventually overtake the DP options as the highest cost options.
n terms of time, again the efficiency of DP shows with these options providing the shortest drilling program completion times. Pre-installed again trailed behind DP options slightly except in the case of the Semi which at longer distances, the slow transit speed takes an increasing toll with the difference reaching as much as 228 days to complete the program.
TabIe 19: Effect of Distance between WeIIs on TotaI Contract Time TotaI Contract Period in Days Average Distance Between WeIIs SEM DP SEM Pre-nstalled Moored SEM Directly Moored Drillship DP Drillship Pre-nst Moored Drillship Directly Moored 50 1,088 1,119 1,247 1,087 1,114 1,242 250 1,101 1,148 1,276 1,096 1,123 1,251 500 1,116 1,183 1,311 1,108 1,135 1,263 1000 1,148 1,255 1,383 1,130 1,157 1,285 1750 1,194 1,362 1,490 1,165 1,192 1,320 2500 1,241 1,469 1,597 1,199 1,226 1,354
With this analysis it is important not to take it directly in the context of such large moves for each well at the upper range of the analysis, but more so as an average in a scenario as explained in the beginning of this section. As can be seen distance puts self-propelled MODUs in an advantageous position and may be the deciding factor when an operator has a short drilling program in a remote location with no available MODUs near by. While all DP vessels are self- propelled, all drillships are also self-propelled, which gives them a distinct advantage over moored Semis in terms of mobility and flexibility.
Conversely when short distances are involved and no major transit is anticipated during the well program, mooring options with slow non-self propelled MODUs are not at a disadvantage and can offer a competitive choice. Typically non-self 100 propelled MODUs will stay in a particular geographic region for many years seldom making long transits to other regions. 5.4 Water Depth The effect of water depth was analyzed to determine its impact on total drilling program cost. Accordingly the models were run through typical water depth for the deep water sector up to 10,000ft while the upper most limit today is around 12,000ft. Effect of Water Depth on Grand TotaI $0 $50,000,000 $100,000,000 $150,000,000 $200,000,000 $250,000,000 $300,000,000 $350,000,000 5,000 6,000 7,000 8,000 9,000 10,000 Water Depth (ft) G r a n d
T o t a I
( $ U S D ) SEM DP SEM Pre-nstalled Moored SEM Directly Moored Drillship DP Drillship Pre-nst Moored Drillship Directly Moored
Figure 28: Effect of Water Depth on Grand TotaI
The flexibility of DP options is instantly visible from the graphed results above which show how DP operations costs are virtually unaffected by water depth. This is because of the quick setup time which is identical for all water depths and the lack of a mooring system, the cost of which increases with water depth. However even with this advantage, given the basis drilling program criteria our DP options still come out with the highest overall cost.
The mooring options come in at lower levels, the two semi options higher than the two drillship options. On the other hand the moored options show gradual increase with water depth in part due to the cost of the mooring system costs and in part due to the additional operational time required for deployment and recovery. The relationship between directly moored and pre-installed follows a very similar relationship for both semi and drillship. Direct moor starts off as a lower cost option at the lowest end of the range but appears to increase at a 101 higher rate than the corresponding pre-installed option at around 7000ft water depth.
t is important to note that the difference in the slope of the pre-installed and direct moored total cost curves is probably not as great as indicated and lays closer to the direct moored option for both due to an assumption that is made for operational costs in the pre-installed model. Specifically in the pre-installed model due to a limited operational time data, the pre-installed operational times are not scaled the same way for depth as the direct moored options.
nterestingly and perhaps ironically from a technical perspective while greater depth is not an issue for a DP MODU (at least to the limits of the vessel's design), shallow water start to become an issue for DP drilling operations in less than 3000ft water depth. This is because watch circles for the marine riser flex joints are determined as a function of water depth becoming increasingly small and difficult to operate under in shallower waters.
The affect of water depth on the overall cost of a drilling program is difficult to fully and accurately assess because it affects a range of factors from the drilling package to the station keeping method which in turn affect other variables like day rate. Furthermore, as was the case with DP in the past and particularly today with synthetic mooring systems, operators like Petrobras, BP and Shell have absorbed years of research and development costs before full scale operational deployment of a new technology. This is a hidden cost which is not directly represented in normal operational costs, and becomes particularly relevant when looking at the R&D needed to move past 10,000ft into ultra deepwater mooring.
Regardless of any slight inaccuracy that the assumption may make to the underlying results, there is one important aspect that is clear. As water depth increases so does the cost of mooring, and at some foreseeable point this cost increase may be dramatic, while at the same time the cost of DP will remain rather constant with slight increases conceivable for upgrades to the hydro acoustic positioning systems in ultra deep applications. 102 5.5 Fuel With current historically high and increasing energy costs faced globally, the cost of fuel is a significant factor on every operator's mind. The cost of MDO was isolated and analyzed for its impact on the six cost models in this research. n the basis case the price was established at around $500/tonne to coincide with December 2005 levels, however as of August 2006, the average worldwide price is around $640/tonne and hence the range of prices chosen for the analysis.
Effect of FueI Cost on Grand TotaI $0 $50,000,000 $100,000,000 $150,000,000 $200,000,000 $250,000,000 $300,000,000 $350,000,000 $400 $500 $600 $700 $800 $900 Cost of MDO in $USD/Tonne G r a n d
T o t a I
( $ U S D ) SEM DP SEM Pre-nstalled Moored SEM Directly Moored Drillship DP Drillship Pre-nst Moored Drillship Directly Moored
Figure 29: Effect of FueI Cost on Grand TotaI
Quite evident for the basis drilling program, even with relatively lower fuel costs DP still remains the most costly option. At the same time we see the same relationships as before, with the two moored semi options higher than the two moored drillship options and directly moored always leading pre-installed. There are of course other factors some of which have already been discussed that create this hierarchy.
What is more significant in this analysis than the absolute level however is the rate of change, the degree to which cost level changes with increasing fuel prices between the various options. We can clearly see that the DP options are much more sensitive to fuel price changes than moored options, with the DP drillship having the highest consumption values being the most sensitive. We can see that in our range; with the cost of fuel at around $800/tonne in this particular basis case the DP drillship model take the lead over the DP semi offsetting other factors with its higher fuel consumptions.
Amongst the mooring options the drillships with their slightly higher consumptions show more sensitivity to MDO prices than the Semi counterparts. Additionally we can see the impact of AHTS consumption in the difference between direct moored and pre-installed moored, the former requiring more AHTS hours than the latter. While the case is clear that DP vessels are the most affected type of vessels, one still must keep the big picture in mind. n a drilling program given favorable circumstances as demonstrated the higher consuming DP vessels can be the lowest costing alternative.
104 5.6 MODU Day Rate The MODU day rate is the most significant cost element in the models to an operator's drilling program and requires special attention and close analysis. MODU day rates are generally difficult to determine not only because of their confidential nature but also due to varying contract lengths and the often significant differences in MODU specifications. This research was very fortunate to have access to an accurate snapshot of specific day rates for a very representative group of deep water MODUs including all ultra deepwater DP Drillships.
For the first part of the sensitivity analysis on MODU day rate the basis case was taken as is and adjustments were made in $50,000 increments above and below, so the relationship between rates remained the same, only the price level of each MODU changes. Effect of MODU Day Rate on Grand TotaI $0 $50,000,000 $100,000,000 $150,000,000 $200,000,000 $250,000,000 $300,000,000 $350,000,000 $400,000,000 $450,000,000 $500,000,000 -$100,000 -$50,000 Basis $50,000 $100,000 $150,000 Difference in MODU Day Rate From Basis Rates ($USD) G r a n d
T o t a I
( $ U S D ) SEM DP SEM Pre-nstalled Moored SEM Directly Moored Drillship DP Drillship Pre-nst Moored Drillship Directly Moored
Figure 30: Effect of MODU Day Rate on Grand TotaI
The results of the first analysis reveal that the two DP options remain almost constant amongst themselves. The DP Semi with the higher basis and no difference in time requirement to complete the program from the DP drillship, maintaining the highest cost overall throughout the range examined.
Amongst the mooring options a more interesting picture unfolds largely due to the fact that they take different amounts of time to complete the drilling program. We see the two pre-installed options running almost constant to each other, the 105 drillship option increasing just slightly faster. The directly moored options however with the significantly longer time requirement to complete the basis program show a much more dramatic increase with relationship to the DP and pre-installed options. At around $150,000 above basis the direct moored drillship overtakes the cost of the pre-installed semi, while the direct moored semi overtakes both DP option at around the $100,000 above basis point.
t is also interesting to note the opposite end of spectrum where direct moored and pre-installed options of the same vessel type become almost equal in the case of the semis, and cheaper for direct moored drillship when price level reach $100,000 below basis offsetting the time difference required by the two types of operation. This has interesting implications and adds another important variable to the consideration of using pre-installed moorings or going with a directly moored option. Fundamentally it would appear that if the MODU day rate is low enough the added expense of two mooring systems required for a pre-installed option does not generate enough cost savings to offset the addition MODU time required for the direct moored option.
TabIe 22: Effect of MODU Day Rate on Grand TotaI Grand TotaI Cost Difference in MODU Day Rate from Basis Rate SEMI DP SEMI Pre- InstaIIed Moored SEMI DirectIy Moored DriIIship DP DriIIship Pre- Inst Moored DriIIship DirectIy Moored -$100,000 $177,442,188 $144,661,479 $144,426,838 $172,787,955 $117,468,056 $114,115,595 -$50,000 $231,973,438 $200,904,337 $207,069,695 $227,242,500 $173,272,601 $176,320,141 Basis $286,504,688 $257,147,194 $269,712,552 $281,697,045 $229,077,147 $238,524,686 +$50,000 $341,035,938 $313,390,051 $332,355,410 $336,151,591 $284,881,692 $300,729,232 +$100,000 $395,567,188 $369,632,908 $394,998,267 $390,606,136 $340,686,238 $362,933,777 +$150,000 $450,098,438 $425,875,765 $457,641,124 $445,060,682 $396,490,783 $425,138,323 TotaI Change $272,656,250 $281,214,286 $313,214,286 $272,272,727 $279,022,727 $311,022,727 TotaI Change (%) 153.7% 194.4% 216.9% 157.6% 237.5% 272.6%
Seeing the dramatic impact that MODU day rate has on the bottom line cost, it clearly shows the sensitivity of this research on the assumptions made for MODU day rates selected as the basis for each class of vessel, which was explained in detail in section 4. The advantage of the moored drillship options we have thus far seen can be largely attributed to the lower MODU day rate assumed for these vessels on the basis of the snapshot data already mentioned. Even though this is a clear demonstration of a real world market opportunity that does present itself and can be used by operators to get cheaper day rate MODUs into deeper water, the research would not be fair if it did not consider the models on an equal footing for a variable with such an impact on the bottom line. For this reason a second analysis was performed using the basis drilling program but setting MODU day rates equal at $200,000 for all models.
106 $200,000,000 $250,000,000 $300,000,000 Basis Drilling Program Basis DriIIing Program Grand TotaIs MODU Day Rates Being EquaI SEM DP SEM Pre-nstalled Moored SEM Directly Moored Drillship DP Drillship Pre-nst Moored Drillship Directly Moored
Figure 31: Basis DriIIing Program Grand TotaIs MODU Rates Being EquaI
Day rates being equal for all models, and the drilling program kept to the basis case, the results are quite interesting indeed. Both DP case become the lowest costing alternatives with the DP drillship being the lowest. At approximately $18million more follow the pre-installed options which are nearly equal for both semi and drillship. Even higher up at a cost that is approximately $33 million more than the average DP option come the direct moored options which are also almost equal for both semi and drillship.
TabIe 23: Basis DriIIing Program Grand TotaIs MODU Rates Being EquaI Grand TotaI Cost
Taken as a whole, the analysis of MODU day rate offers some interesting insight. Not only do we clearly see that this variable has a significant impact on the bottom line but we also see how the seemingly most expensive options can actually be the lowest costing options when this variable is equal amongst models. This analysis also clearly shows the motivation behind finding ways to take a lower day rate rig into deep water using synthetic mooring as an avenue for significant cost savings; however the drilling package must also be up to the task. Additional upgrades could add up quickly so whether such an option would ultimately be advantageous would come down to a case by case basis of the program requirements and the capability of the MODU under consideration. 107 5.7 AHTS Day Rate The final variable analyzed in this research was the anchor handler's day rate. As in the evaluation of the MODU day rate the basis case was used as a starting point. Again the AHTS rates used in the basis case was adjusted to their approximate level in December 2005 to coincide with the MODU day rate data. This was a period of rapid day rate increase to the current high levels of around more than $60,000 for a powerful AHTS. Accordingly for the analysis the basis case was used as the lower end of the range and rates are increased at $15,000 increments to clearly determine overall effect on bottom line costs for each model.
Effect of AHTS Day Rate on Grand TotaI $0 $50,000,000 $100,000,000 $150,000,000 $200,000,000 $250,000,000 $300,000,000 $350,000,000 Basis $15,000 $30,000 $45,000 $60,000 $75,000 Difference in AHTS Day Rate From Basis Rates ($USD) G r a n d
T o t a I
( $ U S D ) SEM DP SEM Pre-nstalled Moored SEM Directly Moored Drillship DP Drillship Pre-nst Moored Drillship Directly Moored
Figure 32: Effect of AHTS Day Rate on Grand TotaI
Given the fact that DP options do not utilize an AHTS for any part of their operation there is naturally no effect to these models. The mooring models are all affected almost equally, the pre-installed options showing just slightly more sensitivity. With an increase over basis day rates of around $50-$55,000 the directly moored semi overtakes the DP options to become the most costly option, and at &75,000 above basis, the pre-installed semi option also overtakes the DP options.
The explosive increasing in AHTS day rates noted in 2005-06 time frames is of concern when contemplating a moored option. This sensitivity analysis shows how a rapid increase in AHTS rates can invalidate the cost savings advantage of a mooring option over a DP option. Operators often charter AHTS for extended periods to guarantee availability and control costs due to price fluctuations, sub-chartering to other operators during times of inactivity or using them as supply vessels.
109 6 The OperationaI Perspective While an attempt has been made to reveal the economic picture between station keeping methods, economic considerations are not the only decision making factors. There are indeed many other operational factors and circumstances that also weigh heavily. As shown, changing the circumstances of the well program can have a very different impact on the economic picture, and likewise, operational circumstances also have a profound effect.
n the early 1990's the path to ultra deep water clearly seemed to be a DP only proposition from a technological standpoint, but the proven capability of synthetic moorings to get MODUs into unimaginable water depths has seriously changed that impression. Today the debate is renewed with some oil majors like Exxon Mobil clearly favoring DP and others like BP and Shell aggressively pursuing synthetic moorings. Ultimately there is probably no panacea each project requiring specific consideration from both operational and economic perspectives.
6.1 Availability The worldwide offshore industry is separated into many distinct regions of activity. MODUs often stay within one of these regional markets for years as they serve out contracts only moving to another region for changing market conditions or for a new contract. The notable exceptions to this are the drillships which are quite mobile and can move between markets much quicker.
While debating the case of what is optimal for a specific drilling program or individual well, it is often the case that regional market conditions and hence availability of units forces the decision. With approximately 72 active MODUs world wide capable of 5000ft or more deepwater units are very much in demand at the moment, and an operator may have to accept whatever technically suitable MODU is regionally available. That having being said, for operators with extended drilling programs there is always a drilling contractor willing to build a newbuilding for the right day rate. The deep water market is also about to get a significant boost in numbers over the next 3 years as previously mentioned. 6.2 Drilling Package Since the whole object of maintaining position over a location is to drill or work on a well, the drilling package is of paramount consideration. There are many factors and variables, which range from specific types of equipment to capacities and pressure ratings. Newer developments also include dual activity rigs that essentially have two complete rig floors that can operate simultaneously and expedite the operation.
One of the key implications for synthetic mooring use is the ability to take cheaper rigs rated for shallower depths into deeper water, thereby saving on day rate. While synthetic fibers offer a solution to the mooring issue, the drilling package 110 needs to also be able to perform in these deeper waters. Considerations would include the amount of marine riser available, heave compensator capacities, the capacity of the draworks and derrick as well as all the other drillings systems like mud pumps and BOP ratings. t is quite conceivable that taking a less capable rig into deeper water would almost definitely involve upgrades to the drilling package.
With so many variables and differences in MODU drilling packages upgrades would certainly have to be taken into account on a case by case basis when making a decision as to which asset to use. 6.3 Exploration or Development The issue of the type of drilling program, exploration or development again partially comes down to time, as the duration on a well significantly adds to the cost of a DP option over mooring. To date, most DP vessels are involved in shorter duration exploration but there have been exceptions with dual activity vessels capable of doing development type work faster.
While the longer time duration of development drilling seem to favor moored solutions there is also the element of risk particularly when a MODU undertakes well testing and completion. The risk exposure comes with the nature of the work and the consequential cost of a catastrophic scenario if the operator is not able to secure the well in the event of the MODU loosing position over the well. This not only has a great environmental impact but is dangerous to the rig itself, and can have huge financial liability as can be seen by the Exxon Valdez case, still being referred to regularly after 20 years. Even with todays redundant DP systems and vessel configurations, there are probably very few if any who would categorically state that a DP vessel can more reliably maintain station than a moored solution.
Other factors include the issue of deck space; a larger vessel like a drillship being much more capable of handling most of the equipment required at once, versus having to shuffle the necessary equipment on and off a semi as the operation unfolds. Furthermore there is the issue of how severe weather affects the operation which will be discussed more specifically in another section because it is an interesting and important issue on its own.
6.4 Weather Severe weather or even the threat of severe weather events like hurricanes are a major concern to offshore operations and affect DP and moored operations differently. While DP has the advantage of being able to pick up and move to a safer location rather quickly moored operations don't enjoy the flexibility to rapidly get out of a storm system's way.
Many operators and contractor feel comfortable with the general ability of moorings to withstand severe weather. Often operations are secured and the moored MODU abandoned temporarily while the severe weather passes. However this confidence has probably been seriously shaken in the aftermath of 111 Hurricane Katrina in the Gulf of Mexico which left many moored semis adrift or aground.
On the other side DP operations cannot be abandoned and cannot be expected to maintain position through severe weather like a strong hurricane, hence the ability to move out of a storm system's way is more of a necessity than an ability.
Figure 33: Semi that broke Ioose from mooring during hurricane Katrina. Source: Times Picayune
n terms of dealing with weather on location, Semis offer a more stable platform from which to conduct operations than a monohull and are thus generally preferred for harsh weather operations. Ultimately both offer advantages and disadvantages in dealing with severe weather, and it comes down to an operator experience and preference. 6.5 Capacity Logistics planning is a crucial part of any successful offshore drilling program. Not having the right part at the required moment can bring the whole operation to a grinding halt. During a drilling program, a wide range of specialized third party equipment is required onboard, and depending on the type of drilling program this may be quite extensive and heavy, consuming a lot of deck space and deck load. Beyond that a lot of bulk materials such as cement, bentonite, barite, chemicals, drilling fluid, referred to as mud, water, MDO, and aviation fuel.
All these materials need to be stored onboard, or if there isn't sufficient capacity either in physical terms or due to limitations in loading condition as frequently occurs with Semis, the materials and equipment need to be shuffled on and off the rig as required. Monohulls have a distinct advantage in this situation; with their greater displacement they offer greater storage capacity for bulk materials and 112 also generally greater amounts of deck space. This makes drillships superior when operating in remote regions with limited logistical support.
This isn't as much a case for one positioning option over another, as much as it's a case for monohulls over semis in logistically difficult areas of operations. The implication here is that most drillships are DP vessels, so it is conceivable that an operator will select a DP drillship on the basis of logistical needs in the intended area of operation. nterestingly though, as shown, mooring a drillship could offer distinct cost savings in addition to greater logistical flexibility. 6.6 Reliability This subject has plagued the DP alternative since its inception. The consequences of a drive-off or drift-off due to a system malfunction, particularly during drilling operations can be catastrophic and have a profound effect on the cost of a well, if not the complete loss of the well.
The difference between mooring and DP are in the way that they affect critical drilling operations. With mooring systems it is usually during deploying and/or recovering operations when things go wrong, a time when no critical drilling operations are taking place. With DP however the station keeping is active, and problems such a degraded system performance directly impact and slow down critical drilling operations. n extreme cases of a DP system failure, drilling operations are all together ceased, the vessel having to initiate an EDS, Emergency Disconnect Sequence, to prevent serious damage to the wellhead and/or the marine riser and BOP.
Today's modern DP vessels undergo rigorous trials and inspections to ensure their reliability and performance even in degraded conditions. This has greatly improved the industry comfort level and general acceptance of DP. The consensus however is that it still does not offer the same reliability as mooring, even though mooring isn't 100% reliable either. According to an MCA study, the majority of failures experienced today on DP vessels are with peripheral equipment such as sensors, position references systems, and electrical systems but the single largest component is human intervention failures. That is why proper training and familiarity for DP operators is critical to a safe and reliable DP operation. Ninety-nine percent of the time it's just acknowledging an alarm, but it's that one time that an unexpected event will materialize and in an instant making the right judgment call is the difference between a routine call to caution the drill floor or a $4million disconnection.
113 6.7 Time As was demonstrated in the economic comparison, time is significantly impacted by the type of station keeping method employed. A DP vessel offers the distinct advantage of being able to setup and begin drilling operations within hours of arriving on a new location, while direct mooring requires length and costly deployment of the system. The deeper you go with a mooring system, the more time will be required for setup, something that does not apply to DP vessels.
Pre-installed moorings however have dramatically narrowed this gap and offer an interesting operational alternative to DP. This is particularly true when you consider the many added benefits of a light taut line mooring spread using synthetic fibers already discussed.
While this all deals with time on location, DP vessels, and particularly drillships still enjoy the advantage of relatively higher transit speeds. This becomes a critical factor when wells are spread apart over a significant distance, most semis having to be towed. Semis can be transported using a heavy lift vessel however this is very expensive and would only be done to relocate a semi from one region to another for a long term stay, not from well to well. n general when time is of the essence DP appears to have the clear edge. 6.8 Preference The offshore industry is a rather conservative one; the feeling of "we've always done it this ways is very strong. t would appear that certain operators have over years of operating various types of MODUs in different conditions developed preferences for one over another depending on circumstances. Certainly today it would appear that companies like BP and Shell are strong proponents and front runners in mooring technologies while ExxonMobil seems pretty happy with DP for deep water operations.
Contractors on the other hand also seem quite willing to build the rig that operators are willing to pay for. Certainly a longer term perspective is required than the first 3 or 4 firm contract years out of the yard, and that's where more prudent contractors build flexibility into rig designs such are mooring and DP on one unit.
At the end of the day operators will look at an individual well or drilling program requirements on a case by case basis and make a determination of what is clearly the optimal option both from an economic and operational perspective. Every well is unique in a way with so many possible operational variables. While almost any well in deep water or ultra deep water can be performed with a DP MODU, mooring cannot always offer a solution either due to obstructions on the seabed or simply because of water depth, even though as we have seen, this is becoming less of an issue than in the past. 114 6.9 Maintenance Maintenance is generally an item that falls under the contractor's cost considerations but it is none the less interesting to point out some key differences between DP and mooring because it may fall back on downtime issues for the operator.
Generally speaking maintenance on the DP control system is just a matter of routine monthly checks by electronic technicians and occasional software upgrades. Looking at the system as a whole there is certainly the added complexity level of the power plant and electrical distribution system to factor in but typically the thrusters form the most awkward components to provide maintenance to. Depending on the configuration of the vessel, serious maintenance on a thruster could involve retracting a thruster into a maintenance space and performing repairs while on location and still working, a feature common to newer drillships. However on semis it could be infinitely more complex and disrupting, involving a complete shut down of operations, divers and keel hauling thrusters out of the water.
On the other hand mooring systems are easily accessible and are mostly mechanical in nature. Repairs can often be made on location or during transit/mooring times. Additionally and of major concern particularly with synthetics is the condition of the mooring gear and lines themselves. Close inspection of the condition of the mooring system is required prior to each deployment to ensure that it is not damaged and retains its intended strength. This is perhaps one of the biggest concerns with synthetics, as long term experience is just starting to materialize.
Both mooring and DP maintenance issues offer the potential for major disruption to a drilling program. A mooring line parting during a well can have just as significant an impact as a thruster seal needing immediate repair, while it must be said, that in a Class 3 vessel, redundancy could offer a temporary solution to carry on operations in the short term. 6.10 Newbuilding/Conversion This subject has already been touched upon but some emphasis and clarifications need to be made. As can be seen by recent newbuilding orders the price of a deepwater mooring system and DP system is rather close, DP being slightly more expensive due to regulatory and notation costs as well as more electronic components.
On a newbuilding DP vessel the cost of construction can vary significantly depending on the DP class with Class 3 as already mentioned the need for separate fire and flood protected spaces greatly adding to overall cost. Beyond that a DP installation requires more electronic components over a mooring solution, multiple powerful thrusters, large fuel storage capacity and a much more complicated electrical distribution system. The actual DP control system is not 115 that significant, a class 3 system running around $2.5 million according to Nautronix. The cost of DP comes from the remaining components of the system.
A newbuilding designed for deepwater mooring also has significant costs including winches, mooring system components, monitoring devices and controls. However the system is largely mechanical, less expensive than electronic devices and general cheaper and less time consuming to install and commission.
Today most drilling contractors building a new semi looking at technological developments generally want to make their units as marketable as possible and factor in both installations. nterestingly according to Gusto MSC even clients contemplating newbuilding DP drillships today are considering mooring capability.
The issue for an upgrade is quite different. While each case may be slightly different depending on the type of vessel it is generally easier and cheaper to add a mooring system than to install a retrofit DP system especially in the case of a Class 3 system. This was quite evident in the conversions of the Poly Confidence and Poly Castle into MODUs. Of the two identical flotel semis, one converted into full class 3 DP as the Ocean Confidence with significant cost and time overruns, while the other was converted into the GSF Celtic Sea, a moored Semi which came out largely on time and in budget. This makes the choices at newbuilding particularly critical especially if one is to exclude DP. t also makes the case for retrofitting a DP drillship more attractive even though downtime is a major consideration. Of course there will continue to be contractors who take a rather short term approach and only undertake newbuildings to client's specifications for which they have an initial long term contract with.
116 7 ConcIusions At the outset of this research the underlying question posed was; "Which method of station keeping for MODUs makes the most sense in deepwater taking economic and operational considerations into account?" To this end the many variables both economic and operational were introduced and evaluated in order to reach some conclusions. t is from answering this question that further inferences can be made as to why huge investments are being made in particular vessel types characterized amongst other things by their means of positioning. Furthermore it became apparent during the research that market conditions in the deepwater sector may make certain hypothetical alternatives an attractive option in the near future.
Clearly there is no single positioning system that makes the most sense in all cases and circumstances. Dynamic positioning and mooring have their own distinct places in the deepwater sector and overlap in a few particular circumstances. While the use of synthetic moorings for MODUs in deepwater is still in a relatively early stage of deployment it is clear that this technology will have a profound impact on the industry and particularly on the way development drilling will be done in deepwater.
For dynamic positioning the analysis showed this approach favorable in cases of shorter duration wells, with frequent moves or when long distances are involved. t is over these short periods that the quick set-up time of DP offset the addition fuel expense. The key issue of water depth is not a factor to DP operations being able to function anywhere in the deepwater market. From an operational perspective, the industry perceives it as a slightly higher risk operation and along with its economic characteristics it naturally lends itself to exploration type drilling programs.
The synthetic mooring approach showed that longer duration wells, with less frequent moves in a drilling program and in the case of a semi over shorter distances were the most desirable circumstances for this option. Coupled with the greater comfort factor the industry places on moorings, it is evident that longer term development drilling is better suited to mooring solutions. The case was also made for pre-set moorings which demonstrated their cost effectiveness over direct moorings in almost all cases except the shortest duration programs where the cost of the additional mooring system becomes a significant proportion of the total costs.
Other operational characteristics depend more on what type of MODU the positioning system is installed in, one notable example a DP drillship has more logistical flexibility with it's high capacities as a consequence of it's monohull form not its DP system. Semis also enjoy greater stability in harsh weather as compared to a monohull again a virtual of hull design and not positioning. These issue of what MODU type, Semi or Drillship is an integral part of the positioning question in that availability for DP and moored amongst the two types of MODU is not uniform, today, excluding the wave of newbuildings coming in over the next 3 117 years, saying you want a DP MODU for deepwater largely means finding a drillship.
Having made these statements about mooring and dynamic positioning, the research also showed the significance of MODU day rate on these outcomes. With all day rates equal it fundamentally turns the argument around and dynamic positioning becomes the most attractive option from an economic perspective. n this era where the capital costs of building a latest generation Semi and Drillship are virtually equal, this is something to be carefully considered.
This is perhaps where the application of synthetic moorings has its most compelling application. n an industry where day rate is largely affected by water depth capability, operators now have the opportunity to bring lower day rate MODUs that were previously restricted to shallower water due to heavier steel mooring system into the deepwater market using lightweight synthetics. Certainly the drilling package must also be considered, but noting again the tremendous potential for savings on the MODU day rate in a long term contract, an operator can afford to make capital expenditures for upgrades and still enjoy overall cost savings.
Finally the point that has hopefully been made with the hypothetical pre-set moored drillship case within a real world market context; since all DP drillships currently have the drilling package for deepwater operations, such a vessel if equipped to use a synthetic mooring system, could offer the most versatile and economic platform for both exploration and development drilling. Clearly stated with the anticipated increase in development drilling in deepwater on the horizon and the ever increasing regions of drilling activity, the operational safety and cost saving advantage of a moored solution for longer term projects, coupled with the flexibility and mobility of DP make a drillship on a low day rate the idea platform for any kind of project. n a rapidly changing world this kind of operational flexibility is vital, particularly when an asset is on hire for a multiple year contract.
While such a case makes a compelling argument for fitting mooring equipment on newbuilding drillships, and indeed any deepwater MODU, the issue of economic advantage for a retrofit/upgrade is still not clear. n the basis case there is a stated buffer of $52million for the pre-installed moored drillship model, however this is against a higher day rate MODU operating in DP. One could easily argue to operate the lower day rate vessel in DP particularly given the finding in the research models that all day rates being equal, DP is less costly than any other alternative. This is where operational considerations have to play their role, the need for 'safe' positioning on development wells, greater logistical capability, high mobility and versatility.
Further research areas linked to this topic include; The capital costs of upgrading existing DP drillship with mooring capability. 118 The drilling contractor's perspective; operational costs and anticipated income from various MODU types/positioning approach. The optimal synthetic fiber; direct comparison of various synthetic mooring systems particularly in water depths over 10,000ft. Which fibers will compete beyond the limitations of polyester? Technological and operational innovation that can streamline mooring operations Mooring a monohull; the optimal way to moor a monohull MODU; would an FPSO type turret design work for a drillship The impact of surface BOP technology on MODU/station keeping selection. The impact of a dual activity derrick on the economics of a drilling program. Does it make DP a more attractive option?
Ball, E., Industry makes a comeback. Offshore, Jul2005, Vol. 65 ssue 7, p6-6. Ball, E., Jurong Shipyard to build two ultra deepwater semis. Offshore, Sep2005, Vol. 65 ssue 9, p20-20.
Banfield, S., Versavel, T., Ahilan, R., Offshore Technology Conference OTC 12175 Fatigue Curves for Polyester MooringsA State-of-the-Art Review Offshore Technology Conference (May 2000; Houston, Tx, USA)
Boschee, P., West Africa offshore activity continues to grow. Offshore, Oct2005, Vol. 65 ssue 10, p36-40.
Bosman, R., Cloos, P., Mooring with synthetic fibers possible in all water depths. Offshore, Oct98, Vol. 58 ssue 10, p98.
Bradshaw, M. Deepwater exploration offshore Australia picks up pace. Offshore, Apr2006, Vol. 66 ssue 4, p98-102.
Broyles-Boman, K. Operators favor floating and subsea solutions for deeper discoveries. Offshore, Nov2005, Vol. 65 ssue 11, p70-70.
Broyles-Boman, K. Operators favor floating and subsea solutions for deeper discoveries. Offshore, Nov2005, Vol. 65 ssue 11, p70-70.
Cadet, O., Introduction to Kalman Filter and its use in Dynamic Positioning Systems, Dynamic Positioning Conference (Houston, Tx; september 2003)
Casey, N., Belshaw, R., Paton, A., Hooke,r J., OTC 12177 Short- and Long-Term Property Behavior of Polyester Rope, Offshore Technology Conference (May 2000; Houston, Tx, USA)
Casey, N., Banfield, S., OTC 14243 Full-Scale Fiber Deepwater Mooring Ropes: Advancing the Knowledge of Spliced Systems, Offshore Technology Conference (May 2002; Houston, Tx, USA)
Castro, G.A.V. and Henriques, C., Recent Innovations in Design of Mooring Systems For Floating Production and Drilling Units, Brazilian Petroleum nstitute, BP23998 (1998).
Chaplin, C.R. and C. J.M. Del Vecchio, Appraisal of Lightweight Moorings for Deep Water, Offshore Technology Conference, OTC 6965 (1992).
121 Chinese offshore market and the next five-year outlook. Offshore, Mar2006, Vol. 66 ssue 3, p112-112.
Chipuk, C., McAlan, C., Hoffman, C., Peavy, J., Sabet, R., Wilson, B., Design of Floating Production Storage Offloading Vessel for the Gulf of Mexico, Texas A&M University, Civil Engineering Dept., 2003
Clarkston, B., Dhuldhoya, N., Mileo, M., Moncrief, J., OTC 12964 Gulf of Mexico Ultra- Deepwater Development Study Offshore Technology Conference (May 2001; Houston, Tx, USA)
Colliat, J., OTC 14306 Anchors for Deepwater to Ultradeepwater Moorings, Offshore Technology Conference (May 2002; Houston, Tx, USA)
Cooper, C., Stear, J., Heideman, J., Santala, J., Driver, D., Fourchy, P., OTC 17740 Implications of Hurricane Ivan on Deepwater Gulf of Mexico Metocean Design Criteria Offshore Technology Conference (May 2004; Houston, Tx, USA)
Corbetta, ., Sloan, F., OTC 13272 HMPE Mooring Line Trial for Scarebeo III Offshore Technology Conference (May 2001; Houston, Tx, USA)
Corts, K., Singh, J., The Effects of Repeated nteraction on Contract Choice: Evidence from Offshore Drilling, , Harvard University, JLEO, V20 N1
Customized links for most deepwater mooring systems. Offshore, Oct2002, Vol. 62 ssue 10, p122.
Dave, P., New developments in mooring for large floating production units. World Oil, Aug99 Supplement Deep Water Tech, Vol. 220 ssue 8, p35.
Davies, P. Huard, G., Grosjean, F., Francois, M., Offshore Technology Conference OTC 12176 Creep and Relaxation of Polyester Mooring Lines Offshore Technology Conference (May 2000; Houston, Tx, USA)
Davies, P., Franois, M., Grosjean, F., Salomon, K., Trassoudaine, D., OTC 14246 Synthetic Mooring Lines for Depths to 3000 Meters Offshore Technology Conference (May 2002; Houston, Tx, USA)
Davies, P. Chailleux, E., Bunsell, A., Grosjean, F., Francois, M., OTC 15379 Prediction of the Long-Term Behavior of Synthetic Mooring Lines, Offshore Technology Conference (May 2003; Houston, Tx, USA)
De Pellegrin, van, Manmade Fiber Ropes in Deepwater Mooring Applications, Offshore Technology Conference, OTC 10907 (1999).
Deep and Ultra Deep Water Offshore Technology; Conference proceedings; Part 1 London : nstitute of Marine Engineers, 1999
122 Deep and Ultra Deep Water Offshore Technology; conference proceedings; Part 2 London : nstitute of Marine Engineers, 1999
Degenkamp, G., Ruinen, R. OTC 13274 Installation of Vertical Loaded Anchors Using a Subsea Tensioning Device in Ultra-Deepwaters in the Gulf of Mexico, Offshore Technology Conference (May 2001; Houston, Tx, USA)
Degenkamp, G., OTC 14305 Prediction of the Holding Capacity and Trajectory of Drag Embedment Anchors Roderick, Offshore Technology Conference (May 2002; Houston, Tx, USA)
DeLuca, M., Dynamic positioning versus mooring: Debate continues as technology evolves. Offshore, Oct98, Vol. 58 ssue 10, p80.
Dodson, J., Dodson, T., Schmidt, V. Drill deeper in the Gulf of Mexico. Offshore, May2005, Vol. 65 ssue 5, p60-62.
Dodson, J., Dodson, T., Paganie, D. Total number of wells in 2006 projected to increase. Offshore, Jan2006, Vol. 66 ssue 1, p34-39.
D'Souza, R., State-of-the-art of spread moored systems for deepwater floating production platforms. Offshore, Oct2002, Vol. 62 ssue 10, p64.
Dove, P., Weisinger, D., Abbassian, F., Hooker, J., OTC 12172 The Development and Testing of Polyester Moorings for Ultradeep Drilling Operations Offshore Technology Conference (May 2000; Houston, Tx, USA)
Dove, P., Fulton, T., Librino, F., Colin R., Early tests of synthetic taut-leg moorings show promise. Offshore, May98, Vol. 58 ssue 5, p82.
Dove, P., Roraas, H. Experience with installation of deepwater polyester moorings, new generation anchors. Offshore, Feb2000, Vol. 60 ssue 2, p68.
Dove, P., Fulton, T., Pre-set moorings provide less costly alternative to DP in ultra- deepwater. Offshore, May97, Vol. 57 ssue 5, p76.
Dove, P., Fulton, T., Why mobile drilling units will be able to moor in 10,000 ft depths. Offshore, Apr97, Vol. 57 ssue 4, p32.
Doyle, T., Leitch J., OTC 11920 Terra Nova Vessel Design and Construction Offshore Technology Conference (May 2000; Houston, Tx, USA)
123 DP guidelines designed to cut risk of collisions. Offshore, Sep2005, Vol. 65 ssue 9, p44-44.
Ehlers, C., Young, A., Chen, J., OTC016840 - Technology Assessment of Deepwater Anchors Offshore Technology Conference (May 2004; Houston, Tx, USA)
Erbrich, C., OTC016441 - A New Method for the Design of Laterally Loaded Anchor Piles in Soft Rock Offshore Technology Conference (May 2004; Houston, Tx, USA)
Ettle, R.; Bamber, E.; Dove, E.; Wilson, H. Mooring an Ocean Victory Class MODU on a Pre-laid Mooring in 3,200 ft of Water at Green Canyon 254; Offshore Technology Conference 2001
Fay, H., Dynamic positioning systems; principles, design and applications Paris : Technip, 1990
Fibre Tethers 2000 High Technology Fibers for Deepwater Tethers, Nobel-Denton Europe, London (1995)
Fulton, T., Veselis, T., Dove, P., Bowles,H. Petruska, D., OTC 14244 Introduction of Polyester Taut Leg Mooring Into the Gulf Of Mexico, Offshore Technology Conference (May 2002; Houston, Tx, USA)
124 Haslum, H., Tule, J., Huntley, M., Jatar, S., OTC 17247 Red Hawk Polyester Mooring System Design and Verification Offshore Technology Conference (May 2004; Houston, Tx, USA)
Hearle, J.W.S., Banfield, S.J. and H.M. McKenna Polyester Fibers Engineered for High Performance, Sea Technology, Vol 36, No. 7, July 1995, pp. 10-14.
Henriques, C., Fachetti, M., OTC 12141 Roncador Field: Transport of P-36 and Installation of the Mooring System Offshore Technology Conference (May 2000; Houston, Tx, USA)
Heyl D., Vance G., OTC 11914 Global Analysis of the Terra Nova FPSO and Turret Mooring System, Offshore Technology Conference (May 2000; Houston, Tx, USA)
Heyerdahl, H., Eklund, T.,OTC 13273 Testing of Plate Anchors Offshore Technology Conference (May 2001; Houston, Tx, USA)
Kammerzell, J. Hybrid mooring systems enter Gulf of Mexico. Offshore, Oct2004, Vol. 64 ssue 10, p78-78,
125 LeBlanc, L. Taut leg mooring providing timely deepwater solution. Offshore, Nov95, Vol. 55 ssue 11, p22.
Le Blanc, L. Petrobras uses taut mooring synthetics. Offshore, Jul96, Vol. 56 ssue 7, p28.
Lee, M., Devlin, P., Kwan, C., OTC 12178 Development of API RP 2SM for Synthetic Fiber Rope Moorings, Offshore Technology Conference (May 2000; Houston, Tx, USA)
Lough, A. DYNAMIC POSITIONING London : Lloyd's Register of Shipping, 1985 Maudsley, R., Operation of offshore supply and anchor handling vessels, London : The Nautical nstitute, 1995
Maksoud, J., DeepStar drives deepwater technology forward. Offshore, Jun2005, Vol. 65 ssue 6, p86-88. Maksoud, J. Deepwater Nautillus sets another world record in the GoM. Offshore, Oct2002, Vol. 62 ssue 10, p62.
Maksoud, J. Drilling contractors capitalize on exploration spending. Offshore, Jul2005, Vol. 65 ssue 7, p36-43.
O'Loughlin, D., Randolph, F., Richardson, M., OTC016841 - Experimental and Theoretical Studies of Deep Penetrating Anchors Offshore Technology Conference (May 2004; Houston, Tx, USA)
Paganie, D. Building on experience. . Offshore, Nov2005, Vol. 65 ssue 11, p22-24.
Paganie, D., World's largest rigs. Offshore, Nov2005, Vol. 65 ssue 11, p24-24.
127 Paulo, C., Euphemio, M., Nagle, F., Oliveira, P. Mendona, J., OTC 12968 Deepwater Field DevelopmentCombination of Mature and Nonconventional Technologies Offshore Technology Conference (May 2001; Houston, Tx, USA)
Petruska, D., Wylie, H., Geyer, J., Rijtema, S. Polyester mooring system makes debut with truss spar. Offshore, Jun2005, Vol. 65 ssue 6, p40-44.
Petruska, D., Geyer, J., Ran, J., OTC016589 - Mad Dog Polyester Mooring - Prototype Testing And Stiffness Model for Use in Global Performance Analyses, Offshore Technology Conference (May 2004; Houston, Tx, USA)
Petruska, D., Geyer, J., Ayers, R., Craig, M., OTC016590 - Mad Dog Polyester Mooring - In Service Inspection and Rope Manufacturing Quality Control, Offshore Technology Conference (May 2004; Houston, Tx, USA)
Pettingill, H., Weimer, P., OTC 14024 World-Wide Deepwater Exploration and Production: Past, Present, and Future, Offshore Technology Conference (May 2002; Houston, Tx, USA)
Portella, R., OTC 12174 Mooring System: From Initial Design to Offshore Installation, Offshore Technology Conference (May 2000; Houston, Tx, USA)
Randolph, M., House, A., OTC 14236 Analysis of Suction Caisson Capacity in Clay Offshore Technology Conference (May 2002; Houston, Tx, USA) Robertson, S., MacFarlan, G., Smith, M., Deepwater expenditures to reach $20 billion/yr by 2010. Offshore, Dec2005, Vol. 65 ssue 12, p28-30.
Rkeberg, H., Presentation of DP Class 2 and Class 3, Dynamic Positioning Conference (Houston, Tx; October 1997)
Rowley, U., DP Intergration and Technology Growth on Workboats, Dynamic Positioning Conference (Houston, Tx; September 2002)
Rowley, W., GLOBAL DATA. Offshore, Apr2005, Vol. 65 ssue 4, p10-10.
Sefton, S., Firth, K., Hallam, S. nstallation and handling of steel permanent mooring cables. Offshore, Nov98, Vol. 58 ssue 11, p122.
Sefton, S., Acaster, M., Steel mooring cables for exploration and production in record depths. Offshore, Aug2002, Vol. 62 ssue 8, p60.
128 Shanks, E., Schroeder, J., Ambrose, B., Steddum, R., OTC 14265 Surface BOP for Deepwater Moderate Environment Drilling Operations From a Floating Drilling Unit, Offshore Technology Conference (May 2002; Houston, Tx, USA)
Smith, D., Williams, J., OTC 14242 Direct Measurement of Large Strains in Synthetic Fiber Mooring Ropes Using Polymeric Optical Fibers, Offshore Technology Conference (May 2002; Houston, Tx, USA)
Step changes in wire tensile strength may lead to mooring in ultra-depths. Offshore, Oct2000, Vol. 60 ssue 10, p96. Snyder, R., More newbuilds. World Oil, Jun97, Vol. 218 ssue 6, p27.
Sparrevik, P., OTC 14241 Suction Pile Technology and Installation in Deep Waters, Offshore Technology Conference (May 2002; Houston, Tx, USA)
Stiff, J., Ferrari, J., Ku, A. Spong, A., OTC 15377 Comparative Risk Analysis of Two FPSO Mooring Configurations, Offshore Technology Conference (May 2003; Houston, Tx, USA)
Terry C., Worldwide demand for drilling rigs in 2006 will continue to outpace supply, Offshore, Jul2006 Vol. 66 ssue 7, p28-32.
Tule, J., Huntley, E., Phillips, C., Haslum, H., OTC 17259 Red Hawk Project Polyester Soil Ingress Testing Offshore Technology Conference (May 2004; Houston, Tx, USA)
US Gulf of Mexico deepwater discoveries and status. Offshore, Jan2006, Vol. 66 ssue 1, p28-32.
Veraart, A.A.F.M. Economics of the positioning of drillships using a mooring and/or dynamic positioning system : Prt 1: Mooring analysis, TU Delft, Faculty of Civil Engineering, 1987
Veraart, A.A.F.M. Economics of the positioning of drillships using a mooring and/or dynamic positioning system : Prt 2: Operational costs of stationkeeping systems Delft : TU Delft, Faculty of Civil Engineering, 1987
Veselis, T., Fulton, T., Tule, J., Huntley, M., Polyester mooring for Red Hawk among first in GoM. Offshore, Sep2005, Vol. 65 ssue 9, p102-104.
Virk, G., Chiu, H., Deter, D., Stoep, C., OTC 11954 Design of the Dynamic Positioning System for the Drillship Glomar C.R. Luigs Offshore Technology Conference (May 2000; Houston, Tx, USA)
Ward, E., rani, M., Johnson, R., OTC 13214 Responses of a Tanker-Based FPSO to Hurricanes Offshore Technology Conference (May 2001; Houston, Tx, USA) Ward, E., rani, M., Johnson, R., OTC 13999 Development of a Deep Sea FPSO Suitable for the Gulf of Mexico Area, Offshore Technology Conference (May 2002; Houston, Tx, USA)
Webb, M., UK E&P on upward curve, but costs remain high. Offshore, Dec2005, Vol. 65 ssue 12, p22-22.
Weeks, D., Wood, R., Energy survey highlights new headaches, reasonable caution. Offshore, Apr2006, Vol. 66 ssue 4, p140-140.
Westwood, J., Declining production points to now opportunities. Offshore, Dec2004, Vol. 64 ssue 12, p30-32.
Wibner, C., Versavel, T., Masetti, ., OTC 15139 Specifying and Testing Polyester Mooring Rope for the Barracuda and Caratinga FPSO Deepwater Mooring Systems, Offshore Technology Conference (May 2003; Houston, Tx, USA)
Williams, J., Miyase, A., Li, D., Wang, S., OTC 14308 Small-Scale Testing of Damaged Synthetic Fiber Mooring Ropes, Offshore Technology Conference (May 2002; Houston, Tx, USA)
World Oil's Marine Drilling Rigs 2002/2003. World Oil, Dec2002, Vol. 223 ssue 12, p- 51.
Zhang, J. Mercier, R.S. Deepwater mooring systems: concepts, design, analysis, and materials : proceedings of the international symposium, October 2-3, 2003, Houston, Texas proceedings Reston : American Society of Civil Engineers, 2003
130 Appendix 1 Appendix TabIe: CIass notation requirements and IMO recommendations for DP CIass operations. ABS DPS-0 DPS-1 DPS-2 DPS-3 DNV AUTS AUT AUTR AUTRO LIoyds DP(CM) DP(AM) DP(AA) DP(AAA) Class Notation
Regulatory Designation IMO MSC/Cr 645 Not Recognized Class 1 Class 2 Class 3 Subsystem Component Minimum Requirements for Notation Gens and prime movers Non-redundant Non-redundant Redundant Redundant Main Switchboard 1 1 1 with bus tie 2 with bus tie in separate compts Bus-Tie Breaker 0 0 1 2 Distribution system Non-redundant Non-redundant Redundant Redundant in separate compts Power Systems Power Management No No MO-Optional Yes MO-Optional Yes MO-Optional Arrangement Non-redundant Non-redundant Redundant Redundant in separate compts Thrusters Hold Station with Thruster Single failure No No for ABS, MO, DNV; Yes Lloyds Yes Yes Auto Control - number of control systems 1 1 2 2+1 in separate control station Manual Control - Joystick with Auto Head No Yes Yes Yes Control ndividual Levers for each Thruster Yes Yes Yes Yes Position Reference Systems 1 1 for MO; 2 for all others 3 3 with 1 in alternate control station Wind Sensors 1 1 DNV, MO; 2 for Lloyds, ABS 2 ABS, DNV, Lloyds; 3 MO 2 with 1 in alt control station; 3+1 for MO VRU/MRU 1 1 DNV; 2 for Lloyds; ABS and MO no Spec 2; MO no Spec 2 with 1 in alt control station; MO no Spec Sensors Gyro Compass 1 1 for DNV; 2 for Lloyds ABS 2 for ABS, DNV, Lloyds; 3 MO 3 with one in alt control station UPS 0 1 1 1+1 in separate Compt FMEA Yes for ABS, DNV; No for Lloyds Yes for ABS, DNV; No for Lloyds Yes Yes Consequence Analysis No No Yes Yes Various Performance Capability Only Lloyds (PCR) and DNV (ERN) Only Lloyds (PCR) and DNV (ERN) Only Lloyds (PCR) and DNV (ERN) Only Lloyds (PCR) and DNV (ERN) 131 Appendix 2 Appendix TabIe: Semi Pre-instaIIed poIyester mooring system cost caIcuIation for 10,000ft water depth, with amortization. SEMI Pre-InstaIIed Moorings POLYESTER Cost Total per System Length of Synthetic (ft) 9,334 Cost per foot $49.30 Cost of Line $460,157 $7,362,509 Length of wire rope (ft) 4,243 Cost per foot $70.00 Cost of Line $296,985 $4,751,758 Length if Chain (ft) 566 Cost per foot $96.50 Cost of Chain $54,589 $873,418 Cost of Anchor $100,000 $1,600,000 Swivels, conectors etc.per leg $30,000 $480,000 Submersible buoy $350,000 $5,600,000 Number of legs 16 Cost per Mooring Leg $1,291,730 $20,667,685 Total costs system $20,667,685 $20,667,685 nterest rate 8.5% Total Loan Cost $23,527,321 Month $644,539 Payment Daily $21,190 Years 3.04 Contract Period Days 1110 Loon Amort|zot|on Enter vo|ues Lccn cmcunI $20,7,85 /nnuc| inIere:I rcIe 8.50 7 Lccn pericc in yecr: 3 NumLer cf pcymenI: per yecr 12 Loon summory Schecu|ec pcymenI $644,539 Schecu|ec numLer cf pcymenI: 37 IcIc| inIere:I $2,85,3 IcIc| cc:I cf Lccn $23,527,321
132 Appendix 3 Appendix TabIe: Semi moored directIy poIyester mooring system cost caIcuIation for 10,000ft water depth, with amortization. SEMI Moored Direct POLYESTER Cost Total per System Length of Synthetic (ft) 9,334 Cost per foot $49.30 Cost of Line $460,157 $3,681,254 Length of wire rope (ft) 4,243 Cost per foot $70.00 Cost of Line $296,985 $2,375,879 Length if Chain (ft) 566 Cost per foot $96.50 Cost of Chain $54,589 $436,709 Cost of Anchor $100,000 $800,000 Swivels, conectors etc.per leg $30,000 $240,000 Submersible buoy $0 $0 Number of legs 8 Cost per Mooring Leg $941,730 $7,533,842 Total costs system $7,533,842 $7,533,842
nterest rate 8.5% Total Loan Cost $8,652,653 Month $221,111 Payment Daily $7,269 Years 3.26 Contract Period Days 1190.28571
Loon Amort|zot|on Enter vo|ues Lccn cmcunI $7,533,842 /nnuc| inIere:I rcIe 8.50 7 Lccn pericc in yecr: 3 NumLer cf pcymenI: per yecr 12
Loon summory Schecu|ec pcymenI $221,111 Schecu|ec numLer cf pcymenI: 3 IcIc| inIere:I $1,118,810 IcIc| cc:I cf Lccn $8,52,53 133 Appendix 4 Appendix TabIe: Semi pre-instaIIed Dyneema mooring system cost caIcuIation for 10,000ft water depth, with amortization. SEMI Pre-InstaIIed Moorings DYNEEMA Cost Total per System Length of Synthetic (ft) 9,334 Cost per foot $169.20 Cost of Line $1,579,281 $25,268,489 Length of wire rope (ft) 4,243 Cost per foot $70.00 Cost of Line $296,985 $4,751,758 Length if Chain (ft) 566 Cost per foot $96.50 Cost of Chain $54,589 $873,418 Cost of Anchor $100,000 $1,600,000 Swivels, conectors etc.per leg $20,000 $320,000 Submersible buoy $60,000 $960,000 Number of legs 16 Cost per Mooring Leg $2,110,854 $33,773,665 Total costs system $33,773,665 $33,773,665
nterest rate 8.5% Total Loan Cost $38,446,679 Month $1,053,260 Payment Daily $34,628 Years 3.04 Contract Period Days 1110
Loon Amort|zot|on Enter vo|ues Lccn cmcunI $33,773,5 /nnuc| inIere:I rcIe 8.50 7 Lccn pericc in yecr: 3 NumLer cf pcymenI: per yecr 12
134 Appendix 5 Appendix TabIe: Semi pre-instaIIed Dyneema mooring system cost caIcuIation for 10,000ft water depth, with amortization. SEMI Moored Direct DYNEEMA Cost Total per System Length of Synthetic (ft) 9,334 Cost per foot $169.20 Cost of Line $1,579,281 $12,634,245 Length of wire rope (ft) 4,243 Cost per foot $70.00 Cost of Line $296,985 $2,375,879 Length if Chain (ft) 566 Cost per foot $96.50 Cost of Chain $54,589 $436,709 Cost of Anchor $100,000 $800,000 Swivels, conectors etc.per leg $20,000 $160,000 Submersible buoy $0 $0 Number of legs 8 Cost per Mooring Leg $2,050,854 $16,406,832 Total costs system $16,406,832 $16,406,832
nterest rate 8.5% Total Loan Cost $18,843,322 Month $481,524 Payment Daily $15,831 Years 3.26 Contract Period Days 1190
Loon Amort|zot|on Enter vo|ues Lccn cmcunI $1,40,832 /nnuc| inIere:I rcIe 8.50 7 Lccn pericc in yecr: 3 NumLer cf pcymenI: per yecr 12
OperationaI Criteria VaIue Unit Number of Wells 12 Each Avg. Days on each Well 90 Days Avg. Distance Between Wells 120 nm Max Water Depth 10000 Feet Avg.Price of MDO 500 $USD/tonne Transits During Contract period 12 Each
Required Contract Duration for WeII Program Calculated Contract Duration in Years Years 3.0 3.1 3.4 3.0 3.1 3.4 Calculated Contract Duration or in Days Days 1,093 1,129 1,257 1,090 1,117 1,245
MODU ParticuIars Unit MODU Day Rate Location $USD/Day $227,500 $181,000 $181,000 $216,000 $156,000 $156,000 Fuel Consumption Location tonne/Day 70 25 25 85 30 30 Fuel Cost per Day Location $USD/Day $35,000 $12,500 $12,500 $42,500 $15,000 $15,000 Total MODU per Day Location $USD/Day $262,500 $193,500 $193,500 $258,500 $171,000 $171,000
MODU Mob/Demob Day Rate $USD/Day $170,625 $135,750 $135,750 $162,000 $117,000 $117,000 Fuel Consumption Transit tonne/Day 110 15 15 125 125 125 Fuel Cost per Day Transit $USD/Day $55,000 $7,500 $7,500 $62,500 $62,500 $62,500 Total MODU per Day Transit $USD/Day $225,625 $143,250 $143,250 $224,500 $179,500 $179,500
Transit Speed Kts 8.0 3.5 3.5 11.0 11.0 11.0
Anchor HandIer (AHTS) ParticuIars Unit Anchor Handler Day Rate $USD/Day $30,000 $25,000 $30,000 $30,000 $25,000 $30,000 Fuel Consumption tonne/Day 25 20 25 25 20 25 Fuel Cost per Day $USD/Day $12,500 $10,000 $12,500 $12,500 $10,000 $12,500 ROV Dayrate $USD/Day $5,000 $5,000 $5,000 $5,000 $5,000 $5,000 Rigging Crew Day Rate $USD/Day $5,000 $5,000 $5,000 $5,000 $5,000 $5,000 Total AHV per Day $USD/Day $52,500 $45,000 $52,500 $52,500 $45,000 $52,500
Mooring System Cost/Location Unit Total System CAPEX $USD $0 $23,576,622 $8,716,838 $0 $23,546,056 $8,716,838 Daily Cost $USD/Day $0 $20,880 $6,934 $0 $21,071 $6,934
MobiIization/DemobiIization Costs/Location Unit MODU Cost per Transit $USD $141,016 $204,643 $204,643 $102,045 $81,591 $81,591 137 Number of AHTS Each 0 2 2 0 0 0 AHTS Cost per Transit $USD $0 $128,571 $150,000 $0 $0 $0 Avg. Num. of Days per Transit Days 0.63 1.43 1.43 0.45 0.45 0.45 Total Mob/Demob Costs per transit $USD $141,016 $333,214 $354,643 $102,045 $81,591 $81,591
Pre-InstaII Mooring Ops./Location Unit Days Pre-install Ops nstall/Recover Days 0 24 0 0 24 0 Number of AHVs Each 0 1 0 0 1 0 Total Preset Cost per Location $USD $0 $1,080,000 $0 $0 $1,080,000 $0
Mooring/Connecting MODU/Location Unit Number of AHVs Each 0 1 2 0 1 2 Number of legs Each 0 8 8 0 8 8 Hours connecting/ Per leg (pre-installed) Hours 0.00 4.00 0.00 0.00 4.00 0.00 Hours disconnecting/ Per leg (pre-installed) Hours 0.00 4.00 0.00 0.00 4.00 0.00 Hours running Leg Hours 0.00 0.00 15.00 0.00 0.00 15.00 Hours pulling Leg Hours 0.00 0.00 25.00 0.00 0.00 25.00 Total Time (days) Days 0.00 2.67 13.33 0.00 2.67 13.33 Total Mooring/Connecting AHV Cost $USD $0 $120,000 $1,400,000 $0 $120,000 $1,400,000 Total MODU Mooring/Connecting Time Cost $USD $0 $516,000 $2,580,000 $0 $456,000 $2,280,000 Total Mooring/Connecting Related Cost $USD $0 $636,000 $3,980,000 $0 $576,000 $3,680,000
TotaI Moves and Times Unit Total Days in Transit Days 7.50 17.14 17.14 5.45 5.45 5.45 Total Days Preset Mooring Ops Days 0.00 288.00 0.00 0.00 288.00 0.00 Total Days Mooring/DP Setup Days 5.00 32.00 160.00 5.00 32.00 160.00 Total Days on Location Days 1,080.00 1,080.00 1,080.00 1,080.00 1,080.00 1,080.00 Total AHTS Days Days 0.00 320.00 320.00 0.00 320.00 320.00 Total MODU Days Days 1,092.50 1,129.14 1,257.14 1,090.45 1,117.45 1,245.45
FueI and Day Rate Cost TotaIs Total AHTS Fuel $USD $0 $3,200,000 $4,000,000 $0 $3,200,000 $4,000,000 Total AHTS Day Rate $USD $0 $11,200,000 $12,800,000 $0 $11,200,000 $12,800,000 Total AHTS $USD $0 $14,400,000 $16,800,000 $0 $14,400,000 $16,800,000 Total MODU Fuel $USD $38,387,500 $14,028,571 $15,628,571 $46,453,409 $17,020,909 $18,940,909 138 Total MODU Day Rate $USD $248,117,188 $203,599,143 $226,767,143 $235,243,636 $174,110,182 $194,078,182 Total MODU $USD $286,504,688 $217,627,714 $242,395,714 $281,697,045 $191,131,091 $213,019,091 Total Fuel $USD $38,387,500 $17,228,571 $19,628,571 $46,453,409 $20,220,909 $22,940,909
Required Contract Duration for WeII Program Calculated Contract Duration in Years Years 3.0 3.1 3.4 3.0 3.1 3.4 Calculated Contract Duration or in Days Days 1,093 1,129 1,257 1,090 1,117 1,245 TotaI Costs Total Mooring System Cost CAPEX $USD $0 $23,576,622 $8,716,838 $0 $23,546,056 $8,716,838 Total Mob/Demob Cost $USD $1,692,188 $3,998,571 $4,255,714 $1,224,545 $979,091 $979,091 Total Preset Ops Costs $USD $0 $12,960,000 $0 $0 $12,960,000 $0 Total Mooring/Connecting Costs $USD $0 $7,632,000 $47,760,000 $0 $6,912,000 $44,160,000 Total DP Setup Costs $USD $1,312,500 $0 $0 $1,292,500 $0 $0 Total Mooring/Con/DP Set/+Pre-nst Cost $USD $1,312,500 $20,592,000 $47,760,000 $1,292,500 $19,872,000 $44,160,000 Total MODU Location Cost $USD $283,500,000 $208,980,000 $208,980,000 $279,180,000 $184,680,000 $184,680,000
Grand TotaI $USD $286,504,688 $257,147,194 $269,712,552 $281,697,045 $229,077,147 $238,535,929
CAPEX AIIowance over Lowest DP Option $USD $24,549,852 $11,984,493 $52,619,899 $43,161,116 CAPEX AIIowance over Lowest Mooring Opt $USD No AIIowance No AIIowance