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4

The Safety Concept


Basic position: In
this position the
return valve is
opened
Moving-in position:
The return valve
closes, the oil is
flowing over the
spiral groove into
the oil reservoir.
Final position
Reset device: The
return valve opens
and provides the
quick return flow
of oil (blue arrows)
Operational Sequence of Spiral Groove Technology
Housing of stainless steel
High pressure bushing
damping piston with spiral groove
of hardened cementation steel
Sea
Readjusting spring
Oil reservo
Return valve
Guiding
Our shock absorber are constantly
examined by quality tests close to
reality.
The piston rod of stainless steel with
best surface guarantees a minimum of
wear out at a maximum life. Smallest
unavoidable losses of oil will be com-
pensated by an integrated oil reservoir!
Bushing and piston of high-tensile
gasnitriding steel! For extreme charges
upto 1000 bar.
Bushing and housing separately!
By separation of the bushing from the
housing we also guarantee at the maxi-
mum tightening moment of the counter
nut the perfect operation of the shock
absorber.
Data, Drawings, 3-D Models, Operating Instructions - www.sommer-automatic.com
Shock Absorbers
5
Piston rod of stainless steel
The core of all Zimmer shock absorbers:
The spiral groove as damping principle...
Guiding
al ring
Seal ring
Spring
oir
At our PowerStop the exhausting channel (throttle) is directly incorporated into
the piston compared to the conventional shock absorber. Because of the continious conicity
(spiral groove) of the piston there is a dynamic force over the total Stroke and a maximum
energy consumption at minimum power.By the spiral groove a lubricating film in form of a
classical hydrostatic slide bearing is built up between the piston and high-pressure bushing.
The technogical improvement is evident.
...and its advantages:


smooth braking (without sudden cross section constrictions)


higher power consumption by max. capacity use in each piston position


individual manual adjustment for each matter of application


compact construction space by substancial higher energy consumption


minimum abrasion rates by optimal bearing


assembly in pneumatic pressure chamber possible (PowerStop)


higher operation safety and longer service life by oil reserve (PowerStop)
Construction
PowerStop
PowerStop
6
Ideal Damping Characteristic
An industrial shock absorber of conventional design squeezes the oil out by the
throttle bores which are inserted on one side of a bushing. The oil will be force-
diverted and enormously strained by the high velocities of hitting.
Pressure peaks are producing vibration and are reducing the service life of elements
involved at the damping process. The damping behaviour will be destinated by the
number of throttle bores, the energy consumption is restricted.
The exhausting channel of the PowerStop is directly inserted in the piston as spiral
groove. During damping the piston dives into the oil bath and picks up over the
exhausting channel the oil to be squeezed. The mechanical strain of the oil remains
low because of the rotary rising spiral groove. The section form allows a continuous
throttle activity and guarantees a smooth damping. The result is a maximum
energy consumption across the entire damping Stroke!
Damping with Spiral Groove Technology
convetional
The new Damping curve
The PowerStop approaches with its damping course to the ideal line of an
industrial shock absorber. By the special sectioned groove a smooth
energy absorbtion will be started, the variation of the braking power is
low. So, an exact positioning will be ensured also with extreme quick
damping cycles with a short Stroke.
The characteristic curve of the spiral groove shows a continious course of the throttle
cross-section over the entire piston Stroke. By this, in each piston position an ideal
limiting is realized and the energy consumption optimized . The masses to be moved
can be smoothly and safely positionned, also with slow speeds. A further important
advantage resul ts by the STROKE-COURSE-ADJUST-
MENT. In case the screw-in depth will modified, the damping cha-
racteristic can be adapted individually to matter of application.
Throttl bores, however, are producing a graduated characteristic curve with strong
variations in the energy consumption!
piston Stroke
t
h
r
o
t
t
l
e

f
a
c
e
groove
technology
throttel slot
t
h
r
o
t
t
l
e

f
a
c
e
piston Stroke
spiral slot
throttle bore
Stroke (mm)
power (N)
ideal linie
conventional industrial impact damper
Data, Drawings, 3-D Models, Operating Instructions - www.sommer-automatic.com
Shock Absorbers
900
800
700
600
500
400
300
200
100
0
7
By the spiral groove technology the energy consumption will be
tripled in comparison to the conventional type with throttle
bores (under comparable test conditions).
The diagram shows the energy consumption at the example
of construction series:
M33 x 1.5, Stroke 30mm!
result:
higher energy consumption
smaller construction series
Triple Energy Absorption
Hydrostatic Piston Guidance by Spiral Groove Technology
The piston of the PowerStop diving in the oil bath produces
during damping process a hydrostatic slide bearing between
piston and bushing by the symmetric axis of the in-
tegrated spiral groove. The sliding film separates
the movable elements during damping process.
High service life expectancy, maintenance-free and
reliability guarantee a high production safety.
Nm (energy/Stroke)
Emergency Stop PowerStop Conventional
Specifics
8
Industrial shock absorber for the employment under constant load. High
energy consumption, small design, durability and the possibility of insertion
in pneumatic pressure chamber distinguish the PowerStop.
Industrial shock absorber for the employment as Emergency Stop. Very
high energy consumption at optimal damping behaviour. Not suitable for a
constant load by continual recurring loading cycles.
Design with long Stroke
Typ W (SUPER SOFT)
Execution for high velocities of hitting.
For decelerating without pressure peaks.
Typ S (SOFT)
Execution for high velocities of hitting.
Preferably at free falling masses.
Typ M (MEDIUM)
Execution for medium velocities of hitting.
Employment, e.g. at quick pneumatic drived
masses.
Typ H (HARD)
Execution for slow velocities of hitting.
Employment at slow (reduced) movements.
Executions:
The wide spectrum low speeds
at big masses upto quick speeds
at small masses at same ener-
gy consumption per Stroke is
subdivided into three groups.
L-Type
Application Area:
Ambient temperature 0C 50C, operating temperature limit 70C
Max. deviation from angle adjustment 2
Use in common degree of pollution
Use in (pneumatically) pressurized room up to max. 10 bars.
In case of exceeding the PowerStops limits, regulations can be obtained by the following
supplies.
Application: Supply:
Energy absorptiontion/hour exceeded > use of cooling nut
high rate of pollution > use of air lock adapter
max. deviation from angle adjustment exceeded > use of bolt pre-bearing
positive stop nonexistent > use of stop sleeve
high rate of noise generation > use of plastic header
deformation of slide at impact area > use of steel header
For further information, please contact our technical service: +49.7844.9138-0
Data, Drawings, 3-D Models, Operating Instructions - www.sommer-automatic.com
Shock Absorbers
9
Note: Generally all shock absorbers can be customized to
non-standard requests!
Examples:
Special designs
The spiral groove technology even more effective with our new
product range of PowerStop type W:
high velocities of hitting will be damp with extremely low
supporting forces and bounce-free.
different from accepted throttle bore damping, the PowerStop W
is able to damp without pressure peaks.
Up to 100mm more traverse path with the
EmergencyStop I-Class.
The EmergencyStop i-Class (I=intelligent)
now enables you to process larger
components with the same machine. While
approaching the absorber the supporting
power complies only with the value of the
spring for relocating the piston.
In the case of an EmergencyStop the
machine's damping effect is executed as
usual. The power absorption complies with
the shock absorbers of the standard
EmergencyStop series.
More security for your machinery:
PowerStop with oil alarm.
The integrated oil reserve of our PowerStop
guarantees a higher number of cycles as
well
as a longer service life.
In case the oil reserve run short, a signal at
the control panel indicates that the absorber
has to be exchanged.
Simply order the
version:
M20x1.5 mit OA20
M25x1.5 mit OA25
M33x1.5 mit OA33
M45x1.5 mit OA45
Simply order the
version:
M25x1.5 I-Class
M33x1.5 I-Class
M45x1.5 I-Class
Simply order the versions:
M10x1W M20x1.5W
M12x1W M25x1.5W
M14x1W/1.5W
Adjustment / New
150%
PowerStop
SW 4,5
3
10
M
6
x
0
,
5

1
0
5,3
1

3
,
2
SW 8

3
39,5
9,5 30
18
3
.
2
3,2
M
6
x
0
.
5
1,8

4
,
8
10
Stroke 4mm
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M6x0,5S 1,0 2.400 4 2,0 3,0 0,5 0,2
M6x0,5M 1,0 2.400 4 1,2 2,5 1,4 0,3
Accessories
Cooler nut (Aluminium)
on request
Piston reset time: 0,2 s
Reset power min.: 1 N
Reset power max.: 3 N
Weight: 10 g
Order no.: MAH6x0.5
arresting sleeve
stainless-steel
Order no.:
MKK6
head
plastic
*Actual mass as comparative value to conventional industrial shock absorber
2 x SW 13
(are included)
4
Stroke
INDUSTRIAL-SHOCK ABSORBER
WITH -TIMES OF ENERGY ABSORBITION
Data, Drawings, 3-D Models, Operating Instructions - www.sommer-automatic.com
Shock Absorbers
1,5
Subject to change without prior notice
200%
PowerStop
SW 6
51
11 40
26

5
4
M
8
x
0
.
7
5
/
x
1
2,5
SW 10
4
12
M
8
x
0
.
7
5
M
8
x
1

1
2
5,8

4
,
8
1

6
,
6
11
M6x0.5 / M8x0.75/x1
Stroke 5mm
ZIMMER INDUSTRIAL-SHOCK ABSORBER
WITH -TIMES OF ENERGY ABSORBITION
Piston reset time: 0,2 s
Reset power min.: 1 N
Reset power max.: 3 N
Weight: 10 g
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass *
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M8x0.75S 3,5 12.600 5 2,0 3,5 1,7 0,6
M8x0.75M 3,5 12.600 5 1,2 2,5 4,8 1,1
M8x1S 3,5 12.600 5 2,0 3,5 1,7 0,6
M8x1M 3,5 12.600 5 1,2 2,5 4,8 1,1
Accessories
cooler nut (Aluminium)
on request
Order no.: MAH8x0.75, MAH8x1
arresting sleeve
stainless-steel
Order no.:
MKK8
head
plastic
2 x SW 13
(are included)
5
Stroke
*Actual mass as comparative value to conventional industrial shock absorber
2,0
Subject to change without prior notice
300%
SW 8
62
51 11
2,3

8
,
8
5
M
1
0
x
1

1
7

1
2
M
1
0
x
1
S
W
1
3
0,5x45 0,5x45
23
30
7
SW 13
8
16
M
1
0
x
1

1
5
5
2,8

8
M
1
6
x
1
,
5
6
11 44
55
16
12
PowerStop
Stroke 8mm
ZIMMER INDUSTRIAL-SHOCK ABSORBER
UP TO -TIMES OF ENERGY ABSORBITION
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M10x1W 3 4.800 8 2,0 4,0 1,5 0,4
M10x1S 10 16.000 8 2,0 4,0 5 1
M10x1M 10 16.000 8 1,2 2,2 14 4
M10x1H 10 16.000 8 0,2 1,4 500 10
Accessories
Order no.: MKM10x1
cooler nut
Aluminium
Order no.: MAH10x1
arrested sleeve
stainless steel
Order no.:
MKK10/MKS10
head
plastic/steel
Order no.: MRA10x1
bold pre-supporting
1xM5
at choice lock air
2 x SW 13 (are included)

8 Stroke
Piston reset time: 0,2 s
Reset power min.: 6 N
Reset power max.: 12 N
Weight: 20 g
*Actual mass as comparative value to conventional industrial shock absorber
Data, Drawings, 3-D Models, Operating Instructions - www.sommer-automatic.com
Shock Absorbers
Subject to change without prior notice
3,0
* When using a head, this has to be glued on. To do so, we recommend to use
Loctite fast cleaner 7063, Loctite activator set 7649 and Loctite retaining
compound 638. Also available as gluing set (Order no. ZUB0055).
180%
SW 8
69,5
56 13,5
2,3
3

1
0
6
M
1
2
x
1

2
0

1
4
M
1
2
x
1
S
W
1
7
0,5x45 0,5x45
33
40
7
SW 14
8
20
M
1
2
x
1

1
6
6
3,5

1
0
M
1
8
x
1
,
5
6
13,5 44
57,5
20
13
M10x1 / M12x1
PowerStop
Stroke 10mm
ZIMMER INDUSTRIAL-SHOCK ABSORBER
UP TO -TIMES OF ENERGY ABSORBITION
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M12x1W 7 13.000 10 2,0 5,0 3,5 0,6
M12x1S 16 30.000 10 2,0 5,0 8 1
M12x1M 16 30.000 10 1,2 2,2 22 7
M12x1H 16 30.000 10 0,2 1,4 800 16
Asseccories
Order no.: MKM12x1
cooler nut
Aluminium
Order no.: MAH12x1
arrested sleeve
stainless steel
Order no.:
MKK12/MKS12
head
plastic/steel
Order no.: MRA12x1
lock air adapter/
bold pre-supporting
1xM5
at choice lock air
Piston reset time: 0,3 s
Reset power min.: 8 N
Reset power max.: 15 N
Weight: 40 g
10
Stroke
10 Stroke
*Actual mass as comparative value to conventional industrial shock absorber
2 x SW 14 (are included)
Subject to change without prior notice
1,8
* When using a head, this has to be glued on. To do so, we recommend to use
Loctite fast cleaner 7063, Loctite activator set 7649 and Loctite retaining
compound 638. Also available as gluing set (Order no. ZUB0055).
280%

2
3

1
6
M
1
4
x
1
/
x
1
.
5
S
W
1
9
0,5x45 0,5x45
42
50
8
SW 16
8
25
M
1
4
x
1
/
x
1
.
5

1
8
7
3,5

1
1
M
2
0
x
1
.
5

8
17 45
62
16
12 Stroke
M
2
0
x
1
.
5
M
1
4
x
1
/
x
1
.
5
SW 10
83
66 17
3,5
4

1
2
8
14
PowerStop
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M14x1W 16 26.000 12 2,0 5,0 8 1,3
M14x1S 31 50.000 12 2,0 5,0 16 2
M14x1M 31 50.000 12 1,2 2,2 43 13
M14x1H 31 50.000 12 0,2 1,4 1550 32
M14x1.5W 16 26.000 12 2,0 5,0 8 1,3
M14x1.5S 31 50.000 12 2,0 5,0 16 2
M14x1.5M 31 50.000 12 1,2 2,2 43 13
M14x1.5H 31 50.000 12 0,2 1,4 1550 32
ZIMMER INDUSTRIAL-SHOCK ABSORBER
UP TO -TIMES OF ENERGY ABSORBITION
Accessories
Order no.: MKM14x1, MKM14x1.5
cooler nut
Aluminium
Order no.: MAH14x1,
MAH14x1.5
arrested sleeve
stainless steel
Order no.:
MKK14/MKS14
head
plastic/steel
Order no.: MRA14x1, MRA14x1.5
lock air adapter/
bold pre-supporting
1xM5
at choice lock air
12 Stroke
2 x SW 17 (are included)
Stroke 12mm
Piston reset time: 0,3 s
Reset power min.: 10 N
Reset power max.: 20 N
Weight: 60 g
12
Stroke
*Actual mass as comparative value to conventional industrial shock absorber
Data, Drawings, 3-D Models, Operating Instructions - www.sommer-automatic.com
Shock Absorbers
Subject to change without prior notice
2,8
* When using a head, this has to be glued on. To do so, we recommend to use
Loctite fast cleaner 7063, Loctite activator set 7649 and Loctite retaining
compound 638. Also available as gluing set (Order no. ZUB0055).
M
2
0
x
1
.
5
180%

3
0

2
3
M
2
0
x
1
.
5
S
W
2
4
0,5x45 0,5x45
51
60
9
SW 22
10
25
M
2
0
x
x
1
.
5

2
5
8
3,8

1
7
M
2
5
x
1
.
5

1
0
19 55
74
20
M
2
0
x
1
.
5
SW 14
95
76 19
4

1
8
10
15
M14x1 / M14x1.5 / M20x1.5
PowerStop
2 x SW 24 (are included)
Piston reset time: 0,5 s
Reset power min.: 15 N
Reset power max.: 25 N
Weight: 130 g
Installation size/ energy absorption/ energy absorption/ Stroke Impact speed Effective mass*
Order no. per Stroke per hour min max max min
Nm Nm/h mm m/s kg
M20x1.5SN 150 - 15 1,8 4,5 93 15
M20x1.5MN 150 - 15 1,0 2,0 300 75
M20x1.5HN 150 - 15 0,2 1,2 7500 208
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M20x1.5W 35 31.500 15 1,8 4,5 21,5 3,5
M20x1.5S 70 63.000 15 1,8 4,5 43 7
M20x1.5M 70 63.000 15 1,0 2,0 140 35
M20x1.5H 70 63.000 15 0,2 1,2 3500 97
ZIMMER INDUSTRIAL-SHOCK ABSORBER
UP TO -TIMES OF ENERGY ABSORBITION
Accessories
Order no.: MKM20x1.5
cooler nut
Aluminium
Order no.: MAH20x1.5
arresting sleeve
stainless steel
Order no.:
MKK20/MKS20
head
plastic/steel
Order no.: MRA20x1.5
lock air adapter/
bolt pre-supporting
Available as MOA20
(see Page 9)
15
Stroke
1xM5
at choice lock air
15 strok
Stroke 15mm
*Actual mass as comparative value to conventional industrial shock absorber
Subject to change without prior notice
1,8
* When using a head, this has to be glued on. To do so, we recommend to use
Loctite fast cleaner 7063, Loctite activator set 7649 and Loctite retaining
compound 638. Also available as gluing set (Order no. ZUB0055).
NotStop
M
2
0
x
1
.
5
180%
SW 22
10
25
M
2
0
x
1
.
5

2
5
8
3,8

1
7
M
2
5
x
1
.
5

34 70
104
20
M
2
0
x
1
.
5
SW 14
131
97 34
4

1
8
10
16
PowerStop
1
0
2 x SW 24 (are included)
Piston reset time: 1,0 s
Reset power min.: 20 N
Reset power max.: 30 N
Weight: 160 g
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M20x1.5LSN 200 - 30 2,0 4,0 100 25
M20x1.5LMN 200 - 30 0,6 2,2 1111 82
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M20x1.5LS 100 90.000 30 2,0 4,0 50 12,5
M20x1.5LM 100 90.000 30 0,6 2,2 555 41
ZIMMER INDUSTRIAL-SHOCK ABSORBER
WITH -TIMES OF ENERGY ABSORBITION
Accessories
cooler nut (Aluminium)
on request
Order no.: MAH20x1.5
arresting sleeve
stainless steel
Order no.:
MKK20/MKS20
head
plastic/steel
Order no.: MRA20x1.5
lock air adapter/
bolt pre-supporting
30
Stroke
1xM5
at choice lock air
15 Stroke
Stroke 30 mm
*Actual mass as comparative value to conventional industrial shock absorber
Data, Drawings, 3-D Models, Operating Instructions - www.sommer-automatic.com
Shock Absorbers
Subject to change without prior notice
1,8
* When using a head, this has to be glued on. To do so, we recommend to use
Loctite fast cleaner 7063, Loctite activator set 7649 and Loctite retaining
compound 638. Also available as gluing set (Order no. ZUB0055).
NotStop
M
2
0
x
1
.
5
200%
M
2
5
x
1
.
5
SW 19
136
105 31
4
8

2
3
12

3
6

2
7
M
2
5
x
1
.
5
S
W
2
7
0,5x45 0,5x45
69,5
80
10,5
SW 27
10
35
M
2
5
x
1
.
5

3
2
10,5
5

2
2
M
3
3
x
1
.
5


1
2
31 75
106
22
17
M20x1.5L / M25x1.5
PowerStop
Stroke 25 mm
2 x SW 30 (will be included)
Piston reset time: 0,6 s
Reset power min.: 20 N
Reset power max.: 240 N
Weight: 270 g
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M25x1.5SN 550 - 25 1,4 4,0 561 69
M25x1.5MN 550 - 25 0,6 1,8 3056 340
M25x1.5HN 550 - 25 0,2 0,8 27500 1719
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M25x1.5W 100 45.000 25 1,4 4,0 102 12,5
M25x1.5S 210 95.000 25 1,4 4,0 214 26
M25x1.5M 210 95.000 25 0,6 1,8 1167 130
M25x1.5H 210 95.000 25 0,2 0,8 10500 656
ZIMMER INDUSTRIAL-SHOCK ABSORBER
UP TO -TIMES OF ENERGY ABSORBITION
Accessories
Order no.: MKM25x1.5
cooler nut
Aluminium
Order no.: MAH25x1.5
arresting sleeve
stainless steel
Order no.:
MKK25/MKS25
head
plastic/steel
Order no.: MRA25x1.5
lock air adapter/
bolt pre-supporting
1xM5
at choice lock air
25 Stroke
Available as MOA25
and EmergencyStop I-Class
(see Page 9)
25
Stroke
*Actual mass as comparative value to conventional industrial shock absorber
Subject to change without prior notice
2,0
* When using a head, this has to be glued on. To do so, we recommend to use
Loctite fast cleaner 7063, Loctite activator set 7649 and Loctite retaining
compound 638. Also available as gluing set (Order no. ZUB0055).
NotStop
M
2
0
x
1
.
5
200%
M
2
5
x
1
.
5
SW 19
171
125 46
4
8

2
3
12
SW 27
10
35
M
2
5
x
1
.
5

3
2
10,5
5

2
2
M
3
3
x
1
.
5
46 90
136
22
18
PowerStop


1
2
Stroke 40mm
2 x SW 30 (are included)
Piston reset time: 1,2 s
Reset power min.: 25 N
Reset power max.: 55 N
Weight: 350 g
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M25x1.5LSN 750 - 40 2,0 4,0 375 94
M25x1.5LMN 750 - 40 0,6 2,2 4167 310
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M25x1.5LS 300 135.000 40 2,0 4,0 150 37,5
M25x1.5LM 300 135.000 40 0,6 2,2 1666 124
ZIMMER INDUSTRIAL-SHOCK ABSORBER
WITH -TIMES OF ENERGY ABSORBITION
Accessories
cooler nut (Aluminium)
on request
Order no.: MAH25x1.5
arresting sleeve
stainless steel
Order no.:
MKK25/MKS25
head
plastic/steel
Order no.: MRA25x1.5L
lock air adapter/
bolt pre-supporting
2xM5
at choice lock air
40 Stroke
40
Stroke
*Actual mass as comparative value to conventional industrial shock absorber
Data, Drawings, 3-D Models, Operating Instructions - www.sommer-automatic.com
Shock Absorbers
Subject to change without prior notice
2,0
* When using a head, this has to be glued on. To do so, we recommend to use
Loctite fast cleaner 7063, Loctite activator set 7649 and Loctite retaining
compound 638. Also available as gluing set (Order no. ZUB0055).
NotStop
300%
M
3
3
x
1
,
5

4
4

3
6
M
3
3
x
1
,
5
S
W
3
6
0,5x45 0,5x45
91,5
103,5
12
SW 36
15
40
M
3
3
x
1
,
5

3
8
11,5
5

2
8
M
4
5
x
1
,
5
40 90
130
28
SW 24
165
125 40
5
1
0

2
8
10
19
M25x1.5L / M33x1.5
PowerStop


1
4
2 x groove nut 41
(are included)
Stroke 30mm
Piston reset time: 0,6 s
Reset power min.: 35 N
Reset power max.: 75 N
Weight: 480 g
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M33x1.5SN 900 - 30 1,4 3,5 918 147
M33x1.5MN 900 - 30 0,6 2,0 5000 450
M33x1.5HN 900 - 30 0,2 0,8 45000 2813
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M33x1.5S 320 120.000 30 1,4 3,5 327 52
M33x1.5M 320 120.000 30 0,6 2,0 1778 160
M33x1.5H 320 120.000 30 0,2 0,8 16000 1000
ZIMMER INDUSTRIAL-SHOCK ABSORBER
WITH -TIMES OF ENERGY ABSORBITION
Accessories
Order no.: MKM33x1.5
cooler nut
Aluminium
Order no.: MAH33x1.5
arresting sleeve
stainless steel
Order no.:
MKK33/MKS33
head
plastic/steel
Order no.: MRA33x1.5
lock air adapter/
bolt pre-supporting
1xM5
at choice lock air
30 Stroke
Available as MOA33
and EmergencyStop I-Class
(see Page 9)
30
Stroke
*Actual mass as comparative value to conventional industrial shock absorber
Subject to change without prior notice
3,0
* When using a head, this has to be glued on. To do so, we recommend to use
Loctite fast cleaner 7063, Loctite activator set 7649 and Loctite retaining
compound 638. Also available as gluing set (Order no. ZUB0055).
NotStop

300%
M
3
3
x
1
,
5
SW 36
15
40
M
3
3
x
1
,
5

3
8
11,5
5

2
8
M
4
5
x
1
,
5
60 110
170
28
SW 24
204
144 60
5
1
0

2
8
10
20
PowerStop


1
4
2 x groove nut 41
(are included)
Stroke 50mm
Piston reset time: 1,2 s
Reset power min.: 40 N
Reset power max.: 80 N
Weight: 800 g
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M33x1.5LSN 1125 - 50 2,0 4,0 563 140
M33x1.5LMN 1125 - 50 0,6 2,5 6250 360
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M33x1.5LS 450 170.000 50 2,0 4,0 225 56
M33x1.5LM 450 170.000 50 0,6 2,5 2500 144
ZIMMER INDUSTRIAL-SHOCK ABSORBER
WITH -TIMES OF ENERGY ABSORBITION
Accessories
cooler nut (Aluminium)
on request
Order no.: MAH33x1.5
arresting sleeve
stainless steel
Order no.:
MKK33/MKS33
head
plastic/steel
Order no.: MRA33x1.5L
lock air adapter/
bolt pre-supporting
1xM5
at choice lock air
50 Stroke
50
Stroke
*Actual mass as comparative value to conventional industrial shock absorber
Data, Drawings, 3-D Models, Operating Instructions - www.sommer-automatic.com
Shock Absorbers
Subject to change without prior notice
3,0 3,0
* When using a head, this has to be glued on. To do so, we recommend to use
Loctite fast cleaner 7063, Loctite activator set 7649 and Loctite retaining
compound 638. Also available as gluing set (Order no. ZUB0055).
NotStop
280%
M
4
5
x
1
.
5
SW 36
170
140 30
6
1
2

4
2
10
50
15
M
4
5
x
1
.
5

5
8
SW 55

3
8
5
11
M
4
5
x
1
.
5

1
8
30 95
125
50

5
5
35

6
0

5
2
M
4
5
x
1
.
5
S
W
5
5
1x45 1x45
92
110
18
21
M33x1.5L / M45x1.5
PowerStop
Stroke 25mm
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M45x1.5SN 1500 - 25 1,4 3,5 1531 245
M45x1.5MN 1500 - 25 0,6 1,6 8333 1172
M45x1.5HN 1500 - 25 0,2 0,7 75000 6122
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M45x1.5S 650 150.000 25 1,4 3,5 663 106
M45x1.5M 650 150.000 25 0,6 1,6 3611 508
M45x1.5H 650 150.000 25 0,2 0,7 32500 2653
ZIMMER INDUSTRIAL-SHOCK ABSORBER
WITH -TIMES OF ENERGY ABSORBITION
Accessories
2 x groove nut 60
(will be included)
Piston reset time: 0,6 s
Reset power min.: 40 N
Reset power max.: 80 N
Weight: 1250 g
Order no.: MKM45x1.5
cooler nut
Aluminium
Available as MOA45
and EmergencyStop I-Class
(see Page 9)
Order no.: MAH45x1.5
arresting sleeve
stainless steel
Order no.:
MKK45/MKS45
head
plastic/steel
25 Stroke
Order no.: MRA45x1.5
lock air adapter/
bolt pre-supporting
1xM5
at choice lock air
25
Stroke
*Actual mass as comparative value to conventional industrial shock absorber
Subject to change without prior notice
2,8
* When using a head, this has to be glued on. To do so, we recommend to use
Loctite fast cleaner 7063, Loctite activator set 7649 and Loctite retaining
compound 638. Also available as gluing set (Order no. ZUB0055).
NotStop
260%
M
4
5
x
1
.
5
SW 36
250
195 55
6
1
2

4
2
10
50
15
M
4
5
x
1
.
5

5
8
SW 55

3
8
5
11
M
4
5
x
1
.
5

1
8
55 120
175
60

5
5
35

6
0

5
2
M
4
5
x
1
.
5
S
W
5
5
1x45
1x45
132
150
18
22
PowerStop
Stroke 50mm
ZIMMER INDUSTRIAL-SHOCK ABSORBER
WITH -TIMES OF ENERGY ABSORBITION
2 x groove nut 60
(will be included)
Piston reset time: 1,0 s
Reset power min.: 60 N
Reset power max.: 90 N
Weight: 2000 g
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M45x1.5LSN 3000 - 50 2,0 4,0 1500 375
M45x1.5LMN 3000 - 50 0,4 2,5 37500 960
Installation size/ Energy absorption Energy absorption Stroke Impact speed Effective mass*
Order no. per stroke per hour min max max min
Nm Nm/h mm m/s kg
M45x1.5LS 1300 190.000 50 2,0 4,0 650 163
M45x1.5LM 1300 190.000 50 0,4 2,5 16250 416
Accessories
Order no.: MKM45x1.5L
cooler nut
Aluminium
Order no.: MAH45x1.5
arresting sleeve
stainless steel
Order no.:
MKK45/MKS45
head
plastic/steel
50 Stroke
Order no.: MRA45x1.5
lock air adapter/
bolt pre-supporting
1xM5
at choice lock air
50
Stroke
*Actual mass as comparative value to conventional industrial shock absorber
Data, Drawings, 3-D Models, Operating Instructions - www.sommer-automatic.com
Shock Absorbers
Subject to change without prior notice
2,6
* When using a head, this has to be glued on. To do so, we recommend to use
Loctite fast cleaner 7063, Loctite activator set 7649 and Loctite retaining
compound 638. Also available as gluing set (Order no. ZUB0055).
NotStop
23
Accessories. For further informations, please, contact our
technical service!
Stop Sleeve
The PowerStop can not be used as an arresting stop. It must be integrated into the
construction or a stop must be used sleeve.Through the stop sleeve the final stop
can be adjusted individually for each application.
By this, the impact damper will be fix screewed into the connecting construction.
The adjusting follows by the arresting sleeve and the counternut.
Plastic Head/Steel Head
By using a steel head the surface hit with load will be enlarged (minimization of
surface load).
This accessory mainly is applicated for soft counter material (aluminium)of the
movable carriage, on applications for which the noise processing have to be
reduced, we recommend the using of a plastic head. When using a head, this has
to be glued on. To do so, we recommend to use Loctite fast cleaner 7063, Loctite
activator set 7649 and Loctite retaining compound 638. Also available as gluing set
(Order no. ZUB0055).
Cooler Nut
The operation temperature should not exceed 70C. The stated values (energy
absorption/h) are relating to a vicinity temperature of 20C. If a shorter cycle time
is required, we recommend the application of a cooler nut.
By the assembly of the cooler nut the PowerStop Damper can be used with a
shorter cycle time. The energy absorption per hour of the impact damper can be
increased to the double.
Note: The maximum allowed energy absorption per Stroke may not be exceeded.
Bolt Pre-supporting/Air Curtain
Two requirements solved by one component.
If the impact angle is larger than 2, a bolt pre-supporting must be adapted. This
allowes the impact angle to be increased up to 30. We recommend the use of
the bolt pre-supporting for swivelling moments with relative small swivelling
radius.
Applications with increased dirt volume, the use of a lock air adapter is to
recommend. The lock adapter distinguishes by the low consumption of air.
The penetration of dirt particles will avoided and guarantees, therefore, a longer
service life.
M45x1.5L / Accessories
Fig.1
Fig.2
6 4 M 6x0,5 4
8 5 M 8x0,75/M 8x1,0 6
10 8 M 10x1,0 8
12 10 M 12x1,0 10
14 12 M 14x1,0/M 14x1,5 30
20 15 M 20x1,5 50
20 30 M 20x1,5 50
25 25 M 25x1,5 60
25 40 M 25x1,5 60
33 30 M 33x1,5 80
33 50 M 33x1,5 80
45 25 M 45x1,5 100
45 50 M 45x1,5 100
24
Fine adjustment/Energy absorption/Assembly instructions
reduced
damping
Stroke
Efficiency at Energy absorptiontion.
e.g. M20x1.5 S 70Nm
Efficiency at reduced energy absorption.
e.g. M20x1.5 S 42Nm
damping
Stroke
arresting stop
arresting stop
body df machine
body of machine
The ne adjustment of the energy absorption is performed
by manually changing the (screwed) position depending
on each individual application (see Fig.).
The PowerStop is screwed into the construction (Fig.1)
The PowerStop has to be positioned in a manner
which guarantees a remaining Stroke of 0.5mm
1.0mm before the reach of the end stop.
The PowerStop has to be positioned step by step in
the direction of rotation (Fig.2), in order to guarantee
an optimal damping.
This is achieved as soon as the damping velocity
decreases linearly and reaches its minimum
directly before impinging upon the mechanical end
stop.
Locking of the counter nut resp. the stop sleeve, the
cooling nut with required moment.
Operational Test
After the appropriate installation of the shock absorber the operating readiness has to be tested.
The mobility of the piston rod has to be tested by manual movement.
All attachment screws have to be checked for their required moment.
The deviation from the angle adjustment of a 2maximum has to be checked.
Max. damping Stroke (Table 1) must not be exceeded.
direction
of rotation,
step-by-step
positioning
Size
mm
Max. damping Stroke
mm
Fastening screw thread Moment
Nm
Data, Drawings, 3-D Models, Operating Instructions - www.sommer-automatic.com
PowerStop
25
Employment at a cylinder head handling Employment at the latest machinery
EmergencyStop at linear motor driven axes
Employment at a linear
cylinder
Classical employment
of PowerStop shock
absorber for linear
movements.
Employment at a swivelling unit
The Zimmer Industrial shock absorber guarantees
optimal damping behaviour also on slow, reduced
moments.
Assembly / Application examples
s
m
s
m
s
P
m
b
h
m
F
s
mg
h
s
m
P
HM
M
J
g
h
s
L/R/r
Q
u
t

[Nm]
[Nm]
[Nm]
[Nm/h]
[kg]
[kg]
[m/s]
[m/s]
[1/s]
[N]
[1/h]
W1
W2
W3
W4
me
m
v
v
D
w
F
n
26
1. Free falling Mass
2. Lowered mass
without driving power
kinetic energy per Stroke;only mass load
energy/working of driving power per Stroke
total energy per Stroke(W1+W2)
total energy per hour 8W3xn)
effective mass
braking mass to be decelerated
velocity of impact mass
impact velocity at shock absorber
angle of incline
additional driving power
number of Strokes per hour
motor capacity [kW]
arresting torque factor for motors 2,5 1 2,5
starting moment [Nm]
mass moment of inertia [kgm
2
]
earth accleration = 9,81 [m/s
2
]
height of drop with impact damper Stroke [m]
impact damper Stroke [m]
radius [m]
reacting force/supporting force [N]
coefficient of friction
deceleration time [s]
angle []
W1 = 0,5 x m x v
2
W1 = 0,5 x 400 x 1
2
200,0Nm
W2 = m x g x s W2 = 400 x 9,81 x 0,02 78,5Nm
W3 = W1 + W2 W3 = 200 + 78,48 278,5Nm
W4 = W3 x n W4 = 278,48 x 30 8354Nm
v
D
= v 1,0m/s
me = 2 x W3 : v
D
2
me = 2 x 278,48 : 1
2
557,0kg
selection with W3 ,W4 und v
D
M33 x 1.5M
( W3 = 320Nm, W4 = 120 000Nm/h, vmax = 0,6 - 2,0m/s )
Example:
m=8kg
h=0,3m
n=120 1/h
s=0,02m
Example:
m=400kg
v=1m/s
n=30 1/h
s=0,02m
Formula signs:
4. Mass with motor driving
5. Mass on inclined plane
W1 = 0,5 x m x v
2
W1 = 0,5 x 190 x 1,8
2
307,8Nm
W2 = m x x g x s W2 = 190 x 0,2 x 9,81 x 0,025 9,3Nm
W3 = W1 + W2 W3 = 307,8 + 9,3195 317,1Nm
W4 = W3 x n W4 = 317,1195 x 170 53.910Nm
v
D
= v 1,8m/s
me = 2 x W3 : v
D
2
me = 2 x 317,1195 : 1,8
2
195,8kg
selection with W3 ,W4 und v
D
M33 x 1.5M
( W3 = 320Nm, W4 = 120 000Nm/h, vmax = 0,6 - 2,0m/s )
W1 = 0,5 x m x v
2
W1 = 0,5 x 320 x 1,3
2
270,4Nm
W2 = 1000 x P x HM x s : v W2 = 1000 x 4 x
2,5 x 0,025 : 1,3 192,3Nm
W3 = W1 + W2 W3 = 270,4 + 192,31 462,7Nm
W4 = W3 x n W4 = 462,71 x 80 37.017Nm
v
D
= v 1,3m/s
me = 2 x W3 : v
D
2
me = 2 x 462,71 : 1,3
2
547,6kg
selection with W3, W4 und v
D
M45 x 1.5M
( W3 = 650Nm, W4 = 150 000Nm/h, vmax = 0,6 - 1,6m/s )
W1 = m x g x h W1 = 2 x 9,81 x 0,3 5,9Nm
W2 = m x g x s x sin W2 = 2 x 9,81 x 0,08 x sin 20 0,5Nm
W3 = W1 + W2 W3 = 5,89 + 0,54 6,4Nm
W4 = W3 x n W4 = 6,42 x 120 771Nm
v
D
= 2 x g x h v
D
= 2 x 9,81 x 0,3 2,4m/s
me = 2 x W3 : v
D
2
me = 2 x 6,42 : 2,43
2
2,2kg

selection with W3, W4 und v
D
M10 x 1S
( W3 = 10Nm, W4 = 8 000Nm/h, v = 2,0 - 5,0m/s )
Example:
m=190kg
v=1,8m/s
n=170 1/h
s=0,025m
=0,2
Example:
m=320kg
v=1,3m/s
n=80 1/h
s=0,025m
P=4 kW
HM=2,5
Example:
m=2 kg
h=0,3 m
n=120 1/h
s=0,08m
=20
3. Mass on driving rolls
For all samples valid: braking deceleration time (s) t = 2,6 x s : V
D
retarding (m/s) a = 0,6 x V
D
2
: s
W1 = m x g x h W1 = 8 x 9,81 x 0,3 23,5Nm
W2 = m x g x s W2 = 8 x 9,81 x 0,02 1,6Nm
W3 = W1 + W2 W3 = 23,544 + 1,5696 25,1Nm
W4 = W3 x n W4 = 25,1136 x 120 3014Nm
v
D
= 2 x g x h v
D
= 2 x 9,81 x 0,3 2,4m/s
me = 2 x W3 : v
D
2
me = 2 x 25,1136 : 2,43
2
8,5kg
selection with W3, W4 und V
D
M14 x 1.5S
( W3 = 31Nm, W4 = 50 000Nm/h, vmax = 2,0 - 5,0m/s )
Data, Drawings, 3-D Models, Operating Instructions - www.sommer-automatic.com
Shock Absorbers
s
m
s
m
F
v
D
v
M
s
m
R
L
V
D
s
A
R
r
m
L
V
D
s
R
m
M
s
m
R
L
V
D
s
27
8. Rotating table with driving
moment horizontal and vertical
9. Swivelling mass with
driving power
6. Mass without driving power
7. Mass with driving power
10. Swivelling mass with
driving power
11. Swivelling mass with
driving moment
W1 = 0,5 x m x v
2
W1 = 0,5 x 200 x 2,5
2
625,0Nm
W2 = 0 W2 = 0 0,0Nm
W3 = W1 + W2 W3 = 625 + 0 625,0Nm
W4 = W3 x n W4 = 625 x 120 75.000Nm
v
D
= v 2,5m/s
me = m 200,0kg
selection with W3, W4 und v
D
M45 x 1.5S
( W3 = 650Nm, W4 = 150 000Nm/h, v = 1,4 - 3,5m/s )
Example:
m=200kg
v=2,5m/s
n=120
1/h
s=0,025m
Example:
m=30kg
v=1,9m/s
n=800 1/h
s=0,025m
F=300N
W1 = 0,5 x m x v
2
W1 = 0,5 x 30 x 1,9
2
54,2Nm
W2 = F x s W2 = 300 x 0,025 7,5Nm
W3 = W1 + W2 W3 = 54,15 + 7,5 61,7Nm
W4 = W3 x n W4 = 61,65 x 800 49.320Nm
v
D
= v 1,9m/s
me = 2 x W3 : v
D
2
me = 2 x 61,65 : 1,9
2
34,2kg
selection with W3, W4 und v
D
M20 x 1.5S
( W3 = 70Nm, W4 = 63 000Nm/h, v = 1,8 - 4,5m/s )
Example:
m=650kg
v=1,2m/s
n=90 1/h
s=0,02m
R=0,9m
M=1200Nm
L=1,35m
W1 = 0,25 x m x v
2
W1 = 0,25 x 650 x 0,8
2
234,0Nm
= 0,5 x J x w
2

W2 = M x s : R W2 = 650 x 0,02 : 0,9 14,4Nm
W3 = W1 + W2 W3 = 234 + 14,44 248,4Nm
W4 = W3 x n W4 = 248,44 x 90 22.360Nm
v
D
= v x R : L v
D
=1,2 x 0,9 : 1,35 0,8m/s
= w x R
me = 2 x W3 : v
D
2
me = 2 x 248,44 : 0,8
2
776,4kg
selection with W3 ,W4 und v
D
M33 x 1.5H
( W3 = 320Nm, W4 = 120 000Nm/h, v = 0,2 - 0,8m/s )
W1 = m x v
2
x 0,17 W1 = 320 x 1,8
2
x 0,17 489,6Nm
= 0,5 x J x w
2

W2 = F x r x s : R W2 = 6000 x 0,7 x 0,025 : 0,9 116,7Nm
= M x s : R
W3 = W1 + W2 W3 = 489,6 + 116,67 606,3Nm
W4 = W3 x n W4 = 606,27 x 220 133.379Nm
v
D
= v x R : L v
D
=3 x 0,9 : 1,5
= w x R 1,8m/s
me = 2 x W3 : v
D
2
me = 2 x 606,27 : 1,8
2
374,2kg
selection with W3 ,W4 und v
D
M45 x 1.5S
( W3 = 650Nm, W4 = 150 000Nm/h, v = 1,4 - 3,5m/s )
Example:
m=320kg
v=3m/s
n=220 1/h
s=0,025m
R=0,9m
M=3200Nm
L=1,5m
F=6000N
r=0,7m
Example:
J=41 kgm
2
w=2 1/s
n=900 1/h
s=0,025m
R=0,9m
M=400Nm
L=1,8m
Example:
m=12kg
v=1,5m/s
n=1600 1/h
s=0,02m
R=0,6m
M=60Nm
L=0,9m
W1 = m x v
2
x 0,17 W1 = 0,5 x 41 x 2
2
82,0Nm
= 0,5 x J x w
2

W2 = F x r x s : R W2 = 400 x 0,025 : 0,9 11,1Nm
= M x s : R
W3 = W1 + W2 W3 = 82 + 11,11 93,1Nm
W4 = W3 x n W4 = 93,11 x 900 83.800Nm
v
D
= v x R : L v
D
=2 x 0,9
= w x R 1,8m/s
me = 2 x W3 : v
D
2
me = 2 x 93,11 : 1,8
2
57,5kg
selection with W3, W4 und v
D
M25 x 1.5S
( W3 = 210Nm, W4 = 95 000Nm/h, v = 1,4 - 4,0m/s )
W1 = m x v
2
x 0,5 W1 = 0,5 x 12 x 1,5
2
13,5Nm
= 0,5 x J x w
2

W2 = M x s : R W2 = 60 x 0,02 : 0,6 2,0Nm
W3 = W1 + W2 W3 = 13,5 + 2 15,5Nm
W4 = W3 x n W4 = 15,5 x 1600 24.800Nm
v
D
= v x R : L v
D
=1,5 x 0,6 : 0,9
=w x R 1,0m/s
me = 2 x W3 : v
D
2
me = 2 x 15,5 : 1
2
31,0kg
selection with W3, W4 und v
D
M12 x 1H
( W3 = 16Nm, W4 = 30 000Nm/h, v = 0,2 - 1,4m/s )
Formulas / Calculation examples

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