SUMMER TRAINING REPORT ON KOTSONS TRANSFORMERS

Submitted By:Anirudh Sharma Ram Pratap Singh

ISO 9001 :2000 Certified Company

Recognized Export House Manufacturing Transformer Since 1979 25 years of Excellence

ALWAR Established in 1979

AGRA Established in 1991

Single phase transformer Auto Transformer Three Phase Transformer Rectifying Transformer Dry Type Transformer Special Purpose Transformer

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 NDPL,

New Delhi BSES, New Delhi Vestas RRB India Ltd. , New Delhi NEPC Micon Ltd. , Chennai ABB , Mumbai Various State Electricity Board in INDIA

LAND MARKS

KOTSONS Firmly Pledge Allegiance Towards the Betterment of Product & customer Satisfaction

 1-Transformer

core 2-Transformer Windings 3-Transformer Tank and Radiators.

Cross over Type

Helical Type
Continuous Disc Type

 1.

Plain sheet steel tank. 2. Sheet steel tank with external cooling tubes. 3. Radiator tanks. 4. Tanks with corrugated wall panels.

Standard Fittings
1. Rating and terminal marking plate. 2. Tap Changing arrangement (a) Off circuit tap changing switch (b) Off circuit tap changing link (c) On Load tap changer 3. Two earthing terminals 4. Lifting Lugs 5. Drain cum filter valve 6. Pressure Relief Device 7. Silicagel dehydrating breather.

 8.

Oil Level Indicator. 9. Thermometer Pocket. 10. Conservator with drain plug and filling hole. 11. Air Release plug. 12. Jacking lugs (above 1600 KVA) 13. Filter valve (top tank) 14. Under base unidirectional flat rollers

Bare Bushings Or Cable box. i) Compound filled for PLC cables (upto 33000 Volts) or ii) Air filled for PVC cable s (Upto 11000 Volts) or Bus Duct (Bare bushing enclosed in housing upto 600 Volts) Disconnection chamber between cable box and transformer tank. Additional bare neutral terminal.

 Winding

temperature indicator Oil temperature indicator Gas and oil actuated (Buchholz)relay Conservator drain valve Shut off valve between conservator and tank. Magnetic oil level gauge Explosion vent Filter valve (Bottom of tank) Skid under base with haulage holes Junction box.

Rating and Terminal marking plate Tap changing arrangement i) Off - circuit tap changing switch II)On Load tap changer Earthing Terminals Lifting Lugs Valves and drain plugs Silicagel dehydrating breather Oil Level indicator Thermometer Pockets Conservator with drain plug and filling hole Jacking lugs Air release plug

a) Bare bushing i) Draw through bushing (oil flood type) ii) Solid Bushing (through stem type) a) Outdoor through stem type porcelain bushings

b) Cable box type porcelain bushings

c) Cable box type epoxy bushings.

B) Cable sealing boxes

C) Bus Duct

 a)

Winding temperature Indicator

b)

Oil Temperature Indicator

c) Gas and oil actuated Buchholz relay

Magnetic Oil Gauge

 Explosion

Vent

PRE TEST INSPECTION

Sample of oil taken from the transformer and subjected to electric test (break down value) of 50KV (RMS) as specified in IS : 335. Release trapped air through air release plugs and valve fitted for the purpose on various fittings like radiators, bushing caps, tank cover, Bushing turrets etc. Check whether gas operated really (if provided) is mounted at angle by placing a spirit level on the top of the relay. See that the conservator is filled upto the filling oil level marked on plain oil gauge side and corresponding to the pointer reading in MOG side. The air should be released after the tests. Make sure that transformer oil runs through pert cock of Buchholz relay.

Check the condition of silicagel in the breather to ensure that silicagel in the breather is active and colour is blue. Also check that the transformer oil is filled in the silicagel breather upto the level indicated. For transformer furnished with thermometers for both oil and winding temperature, the signaling contacts are recommended to be set to operate at the following temperatures. Alarm Trip

Oil Temperature 85 deg.C +/- 2deg.c 95 Deg.C +/2deg.C Winding Temp. 100Deg.C +/- 2 Deg.C 110Deg.C +/- 2 deg.C Check all the gasketed joints to ensure that there is no leakage of transformer

Ratio, Polarity and phase relationship Alarm Circuits Tests Alarm & trip circuitsa) a)Buchholz relay air injection test b) Oil temperature indicator alarm & trip circuits c) Magnetic oil level gauge alarm circuits d) Winding temperature indicator alarm & trip circuits Oil Sampling Test Magnetic balance test Magnetizing Current Insulation Resistance

Quality Long life Reliability Manufacturing Tolerance Design Verification R&D

1. 2. 3. 4. 5. 6. 7. 8.

Measurement of winding resistance. Verification of voltage ratio. Verification of vector Group. Measurement of no load current and losses. Measurement of impedance and load losses. Measurement of insulation resistance. Power frequency withstand Voltage. Induced over voltage test.

1. Impulse Voltage withstand test.

2. Temperature rise test.

Transformers are type tested at KEMA, the Netherlands. Manufacturing capacity upto 25 MVA, 33 KV Manufacturing standards: IEC, BS, ANSI, IS & DIN Providing technical collaboration to foreign companies.