Requirement of compressed air :

Unit Control Cleaning (strainer), Generator Purging, Air Ejector, Oil atomising. Dust Elimination system Cleaning of filter bag Fire fighting system - Mulsifyre Ash conveying Fly ash Wagon unloading BOB Rakes Circuit Breaker Operation

Major types of compressors

Reciprocating compressor
Instrument

Air Compressor Service / Plant Air Compressor Mulsyfire compressor

Centrifugal compressor For ash conveying. Ejector Compressor limited use.

Difference between Fans, Blowers and Compressors Specific Ratio Ratio of discharge pressure over suction pressure. Fans Specific ratio up to 1.11 Pressure rise 1138 mm of water. Blower - Specific ratio up to 1.11 to 1.20 Pressure rise 1136 - 2066 mm of water Compressor Specific ratio more 1.20

Some Definitions FAD - Free air delivery is the actual air produced by the compressor pump at the rated pressure. Unit is volume per unit time. FAD = V x (P2 - P1) / (Po x T) Where,
FAD - Free Air Delivery (m3/min) V - Volume of the receiver (m3) + volume of the pipeline connected from compressor to air receiver (m3) Po - Atmospheric Pressure P1 - Initial Pressure of the receiver (Kg/cm2) P2 - Final Pressure of the receiver (Kg/cm2) T - Average Time taken (min)

Main Parts of reciprocating compressor Generally opposed balance type.

Frame Crank shaft Cross head Cylinder Piston Discharge valve assembly Suction valve assembly Intercooler After cooler

Frame made of high grade CI, bearings are fitted on the drive end and non drive end to support crank shaft Crank shaft High grade SG Iron in one piece and dynamically balanced. Cross head For the purpose of aligning piston rod Cylinders water jacketed, and to accommodate piston

Piston Made of special aluminum alloy. Discharge and suction valve assembly made of SS plate type valves are used. Intercooler Horizontal shell and tube type. Cools Air received from 1st. Stage discharges effectively in the 2nd. Stage After cooler Identical with intercooler. Receiver Stores compressed air for different usages.

Air Drying Plant For providing dry air required for different instruments (unit control) to function smoothly. Consists of followingPre cooler Moisture Separator Heater Adsorbing Tower 2 nos. After cooler After filter

DO NO SC T ALE IF IN DO UBT, PL. ASK.

DO NO SC T ALE IF IN DO UBT, PL. ASK.

S.No.

TAG N . o.

LE E D GN

DE RIPTIO SC N

AC A -

W T AIR E IN T LE SIZE 1 B - 00N FLANG D E

AF- 1 A AD 1 S- A AD 2A SAF- 2A

DR AIR Y O TLE U T SIZE 1 B - 00N FLANG D E PC A -

W R ATE IN T LE

W R O TLE ATE U T

M 1 S- A

SPE IFIC N C ATIO S

N TE :O S 1 1 ALL AD AR SO N ID O R D W TH H LP O TIM R . TS E LE O PE ATE ITH E E F E S. 2. ALL C NTR L C O O ABLIN BE E N FIE IN UM N AN C N O G TW E LD STR E TS D O TR L PAN L IS IN VE D RS SC PE E NE O . 3. FILTE RING M D O AFTE FILTE IS C R IC C D . E IA F R R E AM AN LE 4. AFTE C O R (AC A) M ISTU E SE RATO (M 2A, M 3A) W R O LE O R PE R SSITH AUTO DR & IN R C NN C G PIPE AR N T IN D LAIR SC PE O AIN TE O E TIN E O E O F SU PPLY. 5. D G APPR VE AG ST BU G BU G G N R R. O D AIN D E D E E E ATING STATIO N C N T N .- 7608/ 38. O TAC O

CESC
LIMITED

BUDGE BUDGE GENERATING STATION

P & I DIAGRAM FOR ADP (XD - 82)

ALL DIM NTIO AR IN m , E NS E m UN SS O E W M N N D LE TH R ISE E TIO E . DO N T SC O ALE IF IN DO UBT, PL. ASK.

BBGS / PLANNING / PID / NM-61522 / 7287

NM 61 / 7287 - 522
DRAW N . ING O

P & I DIAGRAM FOR ADP (XD - 82)

DRAW TITLE ING

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UNICON ENTERPRISE
KOLKATA, PH.:- 9332005920, 9331212032

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