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ABB in LNG Predictable multi-scope supplier Life-Cycle supplier Improving the LNG Value Chain FEED Engineering Construction Installation Operation
ABB in LNG
ABB has been involved in the LNG industry since its early growths. ABB is a market leader in the biggest LNG market in the world. ABB has LNG references across the globe and the LNG Value Chain. ABB has a wide experience on a full range of natural gas installations:
Gas Production
Gas Processing
Gas Pipelines Gas Distribution Marine Terminals
LNG Liquefaction
LNG Shipping LNG Regasification Power Generation
FPSO
I&C Electro
Motors
Analyzers xxx
Disciplined project execution Safety focus Scope leadership positions Life cycle capabilities
FEED
Engineering
Construction
Installation
Operation
value chain:
Liquefaction
Electrical
Power Management Power Grid Connection Power Distribution Power Generation HV/LV Switchboards MV/LV Motors & Drives Transformers HVDC Solutions UPS
Shipping
Life-cycle Services
Project Services:
- Studies - Conceptual Design - Project Mngmt - Engineering - Installation - Commissioning
Regasification
Telecom
Total Solutions System Integration Turn-key capability Networking Transmission Systems
Process Automation
Control System Safety System Simulator Inform. Mngmt Asset Mngmt Term. Mngmt Vessel Mngmt ABB Group - 5 29-Jul-13 Turbine Control Compressor ctrl. Metering Instruments and Analytics
Total Solutions
ABB has extensive competence and experience in delivery of multi-scope solutions that includes: - Integrated Process automation solutions - Integrated Electrical solutions including Power Mngmt. systems - Full Telecom packages seamlessly linked to the automation systems - ECIT discipline engineering and construction of plants
Customer Support:
- Global Call Centers - Training - 24 hours service
Radio Systems
Safety Systems Surveillance Systems Control Systems
Interface Matrix
Project Management
Continuous Improvements
Knowledge Management
Liquefaction
Shipping
Regasification
Interface Matrix
Liquefaction
Shipping
Regasification
Installation
Mechanical Completion
Commissioning
Installation
Mechanical Completion
Commissioning
EPC
EPC
EPC
EPC
EPC
EPC
EPC
EPC
EPC
I & C 3PS I & C 3PS I & C 3PS I & C 3PS I & C 3PS I & C 3PS I & C 3PS I & C 3PS I & C 3PS EPC EPC EPC EPC EPC EPC EPC EPC EPC
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
Elec. 3PS Elec. 3PS Elec. 3PS Elec. 3PS Elec. 3PS Elec. 3PS Elec. 3PS Elec. 3PS Elec. 3PS EPC EPC EPC EPC EPC EPC EPC EPC EPC
Drive 3PS Drive 3PS Drive 3PS Drive 3PS Drive 3PS Drive 3PS Drive 3PS Drive 3PS Drive 3PS EPC EPC EPC EPC EPC EPC EPC EPC EPC
Motor 3PS Motor 3PS Motor 3PS Motor 3PS Motor 3PS Motor 3PS Motor 3PS Motor 3PS Motor 3PS EPC EPC EPC EPC EPC EPC EPC EPC EPC
Ana. 3PS Ana. 3PS Ana. 3PS Ana. 3PS Ana. 3PS Ana. 3PS Ana. 3PS Ana. 3PS Ana. 3PS EPC EPC EPC EPC EPC EPC EPC EPC EPC
xxx 3PS xxx 3PS xxx 3PS xxx 3PS xxx 3PS xxx 3PS xxx 3PS xxx 3PS xxx 3PS
Liquefaction
Shipping
Regasification
Installation
Mechanical Completion
Commissioning
EPC
EPC
EPC
EPC
EPC
EPC
EPC
EPC
EPC
I & C 3PS I & C 3PS I & C 3PS I & C 3PS I & C 3PS I & C 3PS I & C 3PS I & C 3PS I & C 3PS
EPC EPC EPC EPC EPC EPC EPC EPC EPC
Elec. 3PS Elec. 3PS Elec. 3PS Elec. 3PS Elec. 3PS Elec. 3PS Elec. 3PS Elec. 3PS Elec. 3PS EPC EPC EPC EPC EPC EPC EPC EPC EPC
Drive 3PS Drive 3PS Drive 3PS Drive 3PS Drive 3PS Drive 3PS Drive 3PS Drive 3PS Drive 3PS EPC EPC EPC EPC EPC EPC EPC EPC EPC
Motor 3PS Motor 3PS Motor 3PS Motor 3PS Motor 3PS Motor 3PS Motor 3PS Motor 3PS Motor 3PS EPC EPC EPC EPC EPC EPC EPC EPC EPC
Ana. 3PS Ana. 3PS Ana. 3PS Ana. 3PS Ana. 3PS Ana. 3PS Ana. 3PS Ana. 3PS Ana. 3PS EPC EPC EPC EPC EPC EPC EPC EPC EPC
xxx
ABB Group - 8 29-Jul-13
xxx 3PS xxx 3PS xxx 3PS xxx 3PS xxx 3PS xxx 3PS xxx 3PS xxx 3PS xxx 3PS
Liquefaction
Shipping
Regasification
Installation
Mechanical Completion
Commissioning
EPC
EPC
EPC
EPC
EPC
EPC
EPC
EPC
EPC
ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
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ABB Group - 9 29-Jul-13
E Q U IP M E N T C A T E G O R Y : G E N E R A L
Project Management
SELL
Project Handbook
M A J O R (H V + L A R G E L V ) D R IV E S F O R V S D -C O N T R O L S E L E C T E D
R E V IE W S IZ E S /L A Y O U T IN E L . E Q U IP . R O O M S : 1 1 k V , 6 9 0 V , 2 3 0 /4 0 0 V S W IT C H B O A R D S D IS T R IB U T IO N T R A N S F O R M E R S U P S + V S D -C O N T R O L S A N D T R A N S F O R M E R S
Work processes
Responsibility Matrix Documentation
NOTES: 1) Ref NO RSO K R E S P O N S IB IL IT Y S Y M B O L S : X A C T IV IT Y E X E C U T IO N R E S P O N S IB IL IT Y S B Y S E L L E R (P A R T O F S E R V IC E S )
MEC supplier
X
EPC (Package)
Oil Comp.
O 1)
X O O 2) S
P R O JE C T S
O F E L . E Q U IP M E N T IN P U T T O L A Y O U T /S T R U C T U R A L F O R C O N F IR M A T IO N O F E L . R O O M S S IZ IN G
IN P U T T O A C T IV IT Y B Y S E L L E R (P A R T O F G O O D S )
ACCEPTANCE
STECO
- Breaker Control and interlocking philosophy - Cable Sizing and routing philosphy
- Earthing Philosophy - Load sharing and load shedding philosophies - Communication, Monitoring and Diagnostic philosophy FOR REVIEW / ACCEPT
TRAFO
PDCSR 3)
3WAO 3WAO
R
3WAO
4WPTD
4WPTD
4WPTD
4WPTD
4WPTD
Certificate of conformity, EC
N.A.
2WAD
2WAD
2WAD
2WAD
2WAD
Continuous Improvements
Knowledge Management
Proper front-end, hazard and risk, and safety requirement analysis Designing safety systems that meet customer needs and standards Professional project management & execution Delivering fully engineered safety systems and functional safety management, standalone and integrated with DCS Providing support for installation, commissioning and operations Providing customized service agreements
ABB provide life cycle safety capability in line with IEC 61508 and 61511
Sustainability
ABBs products and services are designed to improve the performance of industry customers but, at the same time, ensure environmental impact is minimized. The reduction of harmful emissions and the development of alternative energy products are just two ways in which ABB is working to improve the environment.
Project Management Studies Interface Packages Subcontracting Financing Maintenance Services After Sales Services
Asset Management Simulator Solutions Analytic Equipment Telecommunications Switchgears LV/MV/HV Power Distribution Control System Power Management System
ESD System
Fire & Gas System Advanced Control Products Advanced Control Solutions
UPS
Large Compressor Drives and Compressor Control Solutions Gas and Steam Turbine Solutions
Hammerfest
Project Management Studies (Electrical Network) Interface Packages Subcontracting Financing Maintenance Services After Sales Services
Asset Management Simulator Solutions Analytic Equipment Telecommunications Switchgears LV/MV/HV Power Distribution Control System Power Management System
Instrumentation
DCS SCADA Information Management System
ESD System
Fire & Gas System Advanced Control Products Advanced Control Solutions
UPS
Large Compressor Drives and Compressor Control Solutions Gas and Steam Turbine Solutions
Customized service agreements, for on-site and remote services Performance & Consultancy Services, including audits, tuning and optimization Multi-site Contractors Management Asset Management Services
Customer Support
Parts & Repair Training Global Call Centers
Life-Cycle Supplier
ABB has the technology, products, solutions and services as well as the competencies and capabilities to serve customers from FEED stage till the plant shall no longer be operational.
Liquefaction
Shipping
Regasification
FEED
Engineering
Construction
Installation
Operation
Improving CAPEX
Safety & Quality Multi-scope project execution Partnership Integrated automation & electrification
Improving OPEX
Fixed costs
Variable costs Down time
Improving Revenue
Capacity constraints
Improving CAPEX
Best in Class products meet ISO9000 and ISO14000 quality standards. Reliability proven at hundreds of onshore and offshore applications world-wide. ABB factory quality consistently meets quality standards independent of location of manufacturing. Provide a quality program that seamlessly integrates Clients Project Quality metrics into the project. Proven, described and approved project execution model. Provide a safety program that seamlessly integrates Clients Project Safety metrics into the project. Regular safety review according to applied HES policies Pre-trained people certified according to Offshore and Marine safety courses will participate in site-activities. Optional 3rd party approval (ABS, DNV..).
ABB Group - 19 29-Jul-13
Improving CAPEX
Reduce cost overruns related to project interface management Lower procurement costs Risk offloading
Quick local decision making leading to accurate decision making driven by project time line
Improving CAPEX
Partnership
Lower procurement costs. We can offer Open Book approach with discount schemes and incentives based on additional savings. Incentive scheme liability if failed due to ABB performance problems. Experience in managing complex Framework agreements which last over several years.
KPI measurements
Improving CAPEX
Fully integrated automation and electrical solutions. Optimally designed automation and electrical solutions.
Improving OPEX
Fixed costs
E-Operation Effective and Efficient Asset Management Increased automation level to support remote operations and maintenance
Improving OPEX
Variable costs
Improving REVENUE
Down time
We can increase the uptime of the facility by reducing shutdowns and offering global, 24h support
We have operations in some 40 countries, and provide 24hours support globally
Improving REVENUE
Capacity constraints
Value Added
Reconditioning
Performance Services
Major Failure
Minor Failure
Availability Services
FEED
Engineering
Commissioning
Life of Installation
Time
FEED
Typical project cost overruns can be avoided by improved scope interface definitions.
ABBs simulator products are used in the LNG Hammerfest project ABB are responsible for interface packages to external systems (Hammerfest). ABB has performed electrical network analyses (Hammerfest).
Photo: Statoil
Engineering
Reference examples:
ABBs multi-scope capability and the IndustrialIT portfolio of well integrated products and solutions eliminates integration problems.
Efficient and reliable engineering with the IndustrialIT bulk data manager supporting Excel data import. ABBs Life-cycle simulator products can be used in the engineering phase to verify applications prior commissioning.
Influence simulation during basic engineering; valve positions & equipment statuses in regasification terminals (Japan). ABB delivers an integrated telecom package to Sakhalin I. ABB delivers the complete power distribution system to Sakhalin II.
Construction
Reference example:
Tools for on-line analysis of control system signals as well as local controller simulation.
ABB delivers a power management system that manages three plants in Malaysia. ABB has delivered safety systems to several LNG plants across the globe. ABB has delivered analyzer houses to several LNG plants across the globe.
Installation
Upgrade of existing control system without interruption of gas transport to nearby gas power plant.
Operation
Regasification examples:
IndustrialIT Asset optimization integrates seamlessly with CMMS*) systems such as e.g. Maximo and SAP IndustrialIT Extended Automation System 800xA
Roll-over monitoring
Reception of LNG with different gravities (many sources) creates layers in tanks with different temperatures causing BOG generation with rapid pressure increase. Pre-alarm information to the operator allows for initiation of mixing operation. Calculate and display plant margins
Reduced time to decision and action Integrating information for improved visibility
Plant Monitoring
Operator training
*)
E-Operation
Broad-band Connection Company Expert Resource Center Onshore Operation Center
Application example
Performance monitoring
ABB offers
Predict and Control (P&C) Inferential Modelling Platform (IMP) Loop Performance Monitor (LPM)
Analyzers
Niche LNG
Shipping
Operation
Switchgear Regasification
Disciplined project execution Safety focus Scope leadership positions Life cycle capabilities
Liquefaction
Shipping
Regasification
Installation
Mechanical Completion
Commissioning
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB EPC ABB
REVIEW SIZES/LAYOUT IN EL. EQUIP. ROOMS: 11kV, 690V, 230/400V SWITCHBOARDS DISTRIBUTION TRANSFORMERS UPS + VSD-CONTROLS AND TRANSFORMERS
O S
O S
O S
O S
SIZES/ARRANGEMENT OF EL. EQUIPMENT INPUT TO LAYOUT/STRUCTURAL FOR CONFIRMATION OF EL. ROOMS SIZING NOTES: 1) Ref NORSOK
O S
O G
ACCEPTANCE
Responsibility Matrix
RESOURCES & CAPABILITIES ACTIVITIES & DELIVERABLES Basic Engineering for Electrical Systems List of electrical consumers Single/One line diagram Topology drawings and block diagrams List of cables (main) Philosophies - Power system philosophy - Balck out and group start philosophy - Motor Control Philospophy - Breaker Control and interlocking philosophy - Cable Sizing and routing philosphy - Earthing Philosophy - Load sharing and load shedding philosophies - Communication, Monitoring and Diagnostic philosophy Functional specification (process reqirements) R 3) O 1) O 2) MEC supplier EPC (Package) Oil Comp.
Layouts - Room layouts - Arrangement drawings and equipment footprints Data collection R
Document Management
REFERENCE IN NHT-X50-00003 Title FOR REVIEW / ACCEPT HV LV 400/ 230V 3WAO 3WAO 6WPTD 2WAT 1WPTD N.A. TRAFO UPS w/BATT. 3WAO 3WAO 6WPTD 2WAT 1WPTD N.A. PDCS 1. Administrative documentation 4.5.34 4.5.35 4.6.5 / 4.6.4 4.5.20 4.7 4.6 3. Data sheets 4.5.3 4.5.2 4.3 4.5.8 4. Certificates 4.8.2
Calc., diagr., curves and tables Data sheets
Production Plan Quality Plan Test procedure Test report Mechanical compl. Functional descr Operation&maint. (User Manual) Equipment handl.
4WPTD
4WPTD
4WPTD
4WPTD
4WPTD
4WPTD
Certificate of conformity, EC
N.A.
2WAD
2WAD
2WAD
2WAD
2WAD
Financial follow-up
Project Satisfaction
Consistently used to monitor satisfaction level related to operation & maintenance services.