3BSE039538R0001 - AC 800M - Control and IO Detailed

Industrial IT System 800xA
Control & I/O to meet all Automation and Safety needs
AC 800M Control & I/O

Product Management Control and I/O
v 2.4
ABB Automation Technology 3BSE039538R0001 Industrial IT 800xA Systems Control & I/O Detailed, SV4
Overview
Extended Automation System 800xA
Control & I/O part of IndustrialIT System 800xA

Plant Network / Intranet
Workplaces
Firewall
Enterprise Optimization Suite

Third party application server
Mobile Operator
Client/server Network
Connectivity Server
Aspect Server
AC 800M Family Application

Server
Engineering Work place
Control Network
AC 800M
Serial, OPC or fieldbus Field Bus
AC 800M
Redundant
AC 800M HI
Field Bus
ABB Automation Technology
S900 I/O Family

Third party controllers, servers etc
S800 I/O Family

Scalable
Availability
Open Architecture Powerful Integration
Ease of Maintenance
Complete Product Portfolio Comprehensive Control Functionality
System 800xA Control & I/O
Variable Process Control Needs
Scalable based on Software licenses

A family of powerful AC 800M controllers An architecture supporting small to large configurations Support of combined Safety and Process Automation application using same hardware
The cost effective solution for every application
Scalability
Only use what you need
Integration, scaled by CLPs
Scalability
Flexible and scalable in size and performance

Up to 48 Controllers on Control Network
Max 12 Communication modules on CEX bus
Max 12 S800 modules on electrical Modulebus
Up to 45.000 I/O channels 75 controllers per 800xA system
Control Network (Ethernet TCP/IP, 10Mbps) Remote S800 I/O via PROFIBUS DP/V1
Max 12 S800 modules per I/O cluster
Max 24 S800 modules per remote I/O station
Max 99 remote I/O stations
Max 7 S800 I/O clusters
Scalability - performance -
The AC 800M family has scalable performance
Choice of speed, memory and availability

Redundant PM864 PM864 Redundant PM861 PM861 PM860 PM856 PM851 16MB 48 MHz
Redundant PM865 PM865
32MB 96 MHz
32MB 96 MHz SIL2
8MB 24 MHz
8MB 24 MHz
8MB 48 MHz

Scalable
Availability
Ease of Maintenance
System 800xA Control & I/O
Control System Availability
Designed for use in harsh industrial environments Redundancy at all levels On line configuration and maintenance
Fault tolerant design for maximum plant availability
Availability
Full redundancy To reach highest availability

Redundant PROFIBUS or FF master interface
Redundant CPUs with optionally redundant CEX buses (max 12 communication modules totally)
No S800 modules on electrical Modulebus !!
Remote S800 I/O via PROFIBUS DP/V1 (optionally line redundant)
Control Network (Ethernet TCP/IP, 10Mbps)
Max 24 S800 modules per remote I/O station
Optionally redundant S800 modules (max 6 pairs per I/O cluster)
Max 12 S800 modules per I/O cluster Optionally max 6 pairs of redundant S800 modules on base cluster.
Max 7 S800 I/O clusters Max 99 remote I/O stations Max 12 S800 modules per I/O cluster
Availability
AC 800M CPU Redundancy

CEX Bus Extension cable TK850
Switch-over at HW failure

No interruption of sequential operation No loss of data No repetition of I/O outputs during switch-over.
Switch-over less than 10 ms Communication modules connected to any of the CPUs
RCU Link cable TK 851
PROFIBUS-DP/V1 Line redundancy as option
Availability
Redundant comm. masters and CEX buses

CEX Bus Interconnection module, BC810
Dual PROFIBUS or FF HSE masters CEX Bus splitter cable
Dual CEX buses
Section the CEX bus into two independent segments. Improves availability in systems with redundant communication interfaces.
#1
Dual comm. masters

Mounted on independent CEX bus segments. Supported by;

CI854A, PROFIBUS DP/V1 CI860, FF HSE
#2
PROFIBUS-DP/V1 or FF-HSE master redundancy (line redundancy as option only for PROFIBUS)

Scalable
Availability
Ease of Maintenance
Openness
Adaptability to Change
Open architecture design
Supports global accepted industrial standards Easy integration of network and field communication protocols Enhance control strategies with existing and future standard-based COTS applications and products Provides direct communications with traditional ABB DCS controllers
TCP/IP Ethernet
Open architecture lowers lifecycle costs
Openness Ease of Use
FDT/DTM Support
Field Device Tool
Fieldbus Builder
HART ABB Automation Technology
Device Type Managers
HART
Openness Because
The strength in using DTM
Openness
AC 800M Open Architecture

PM8xx Control Network RS232 CI860 CI858 CI857 CI856 CI855 CI854 PROFIBUS DP CI853 RS232
CI862
DriveBus
TRIO I/O
S100 I/O
FF HSE
INSUM
AC 800M options for communication includes;

Networks: Control Network, MB300, SattBus on TCP/IP Field buses: PROFIBUS DP, FOUNDATION Fieldbus HSE Serial protocols: COMLI, Modbus RTU, Siemens 3964R, user defined Process device/instrument: INSUM switchgear, ABB Drives, HART (pass-through) I/O systems: S100, S200, S800, S900, TRIO
MB300
Openness
AC 800M Control Network communication

PM8xx PM8xx Clients (e.g. WS, AO.)
3 rd party clients (e.g HMI)
AC 800M OPC Server

(part of PLC Control Builder 800xA)
AC 800M Connect
(max 12 pairs)
Up to 50 AC 800M controllers on the same Control Network
Control Network
Control Network:
Network: Purpose: Protocol: SW interface: HW Interface: Redundancy:
*(not PM851)
Ethernet, TCP/IP, 10Mb/s, max 50 nodes Communication between AC 800M controllers/OPC server(s) MMS (ISO-9506 standard) Function Blocks (Connect, Read, Write) 2 Ethernet interfaces are embedded on all PM8xx* CPUs Optionally, by RNRP (RedundantNetworkRoutingProtocol)
Openness
MasterBus300 communication
Advant OCS
PM8xx CI855
MB300 network
MB300 Network:
Network: Purpose: Protocol: SW interface: HW Interface: Redundant: Ethernet, TCP/IP, 10Mb/s Communication between AC 800M and Advant OCS MB300, ABB proprietary protocol Function Blocks (Connect, Read, Write) CI855, single MB300 interface module No
Openness
SattBus on TCP/IP communication

SattCon 200
PM8xx
SattBus on TCP/IP
SattBus on TCP/IP:
Network: Purpose: Protocol: SW interface: HW Interface: Redundant: Ethernet, TCP/IP, 10Mb/s Communication between AC 800M and SattCon 200 SattBus on TCP/IP Function Blocks (Connect, Read, Write) 2 Ethernet interfaces are embedded in all PM8xx CPUs No
Openness
FOUNDATION Fieldbus HSE/H1 communication

FF-H1 Devices
FF-H1 Links 31.25kbps
FF-H1 Devices
LD 800HSE (Optionally redundant)
FF-HSE Link (Ethernet 10/100Mbps)
FOUNDATION Fieldbus :
Media: Purpose: Protocol: Interface: Line redundancy: Master redundancy: FF-HSE Link= 10/100Mbps Ethernet Communication between AC 800M and FF-HSE/H1 devices FF-HSE (High Speed Ethernet), FF-H1 via LD 800HSE (Linking Device) CI860: master FF-HSE interface modules (max 6 per AC 800M) Yes, via external network ring Yes
PM8xx
CI860
CI860
FF OPC server
Openness
PROFIBUS DP/PA communication

CI854A CI854A PM8xx
Profibus OPC server
PROFIBUS PA
LD 800P
RLM01 DP PROFIBUS DP
PROFIBUS DP/PA:
Media: Purpose: Protocol: SW interface: HW Interface: Line redundancy: Master redundancy: OPC interface: PROFIBUS, up to12Mb/s Communication between AC 800M and PROFIBUS devices DP/V1, PA (IEC 61158-2) via Linking Device, LD 800P I/O copy to application variables CI854A: master PROFIBUS interface module Yes, CI854A includes two cable connectors or via RLM01: dual PROFIBUS DP to single PROFIBUS DP Yes, two CI854A can be used as redundant masters (req. PM861A or PM864A) Yes, via Profibus OPC server
Openness
HART pass-through communication

Fieldbus Tool
PM8xx
CI854
HART OPC server
PROFIBUS DP
Control Network
HART pass-through:
Media: Purpose: Protocol: SW interface:
HW Interface: OPC interface:
The system has pass-through functionality and can be connected either as local I/O (S800) or as Remote I/O. Makes HART data available for clients, e.g. Fieldbus Builder HART protocol Process data via 4 20 mA signal are I/O copied to application variables. HART data (status and diagnostic data) are available via pass-through. S800 I/O modules AI845, AI895, AO845 and AO845 S900 I/O modules AI930/931 and AO930 Yes, via HART OPC server
Openness
COMLI serial protocol

PM8xx CI853
Optionally modem
COMLI
RS232C
COMLI serial protocol:

Media: Purpose: Protocol: SW interface: HW Interface: Redundancy: Dial-up control: RS232C, up to 19,2 kb/s Serial communication with external devices, optionally via modem COMLI master/slave (telegram types: 0, 2, 3 and 4) Function Blocks CI853: 2 RS232C channels or PM8xx: 1 RS232C channel No Yes, controlled via application
Openness
Modbus RTU serial protocol

PM8xx CI853
Optionally modem
E.g. 3rd party equipments
MODBUS
RS232C
Modbus RTU serial protocol:

Media: Purpose: Protocol: SW interface: HW Interface: Redundancy: Dial-up control: RS232C Serial communication with external devices, optionally via modem Modbus RTU master (FC1-FC8, FC15 and FC16) Function Blocks CI853: 2 RS232C channels or PM8xx: 1 RS232C channel No No
Openness
Siemens 3964R serial protocol

PM8xx CI853
Optionally modem
Siemens equipments
Siemens 3964R
RS232C
Siemens 3964R serial protocol:

Media: Purpose: Protocol: SW interface: HW Interface: Redundancy: Dial-up control: RS232C Serial communication with external devices, optionally via modem Siemens 3964R Function Blocks CI853: 2 RS232C channels or PM8xx: 1 RS232C channel No No
Openness
User defined serial protocol

PM8xx CI853 Simple device e.g. bar code reader
Optionally modem
User defined protocol
RS232C
User defined serial protocol:

Media: Purpose: Protocol: SW interface: HW Interface: Redundancy: Dial-up control: RS232C Serial communication with external devices, optionally via modem User defined protocol as master/slave, ASCII string (max 140 bytes) Special Function Blocks in SerialCommLib to create user defined protocols CI853: 2 RS232C channels or PM8xx: 1 RS232C channel No No
Openness
Point-to-point protocol (PPP)

PM8xx PM8xx CI853
Optionally modem Optionally modem
RS232C PPP protocol
RS232C
PPP serial protocol :

Media: Purpose: Protocol: SW interface: HW Interface: PPP channels: Baud rate: Redundancy: Dial-up control: RS232C Communication between AC 800M controllers PPP, TCP/IP and MMS (ISO-9506 standard) Function Blocks (Connect, Read, Write) CI853: 2 RS232C channels or PM8xx: 1 RS232C channel Max 4 75-19200 No No
Openness
Powerful Drives integration

CI851/4 PM8xx CI858 CI830 NDBU DriveBus for synchronized drives (up to 24 drives per CI858) Optical Modulebus for local drives
PROFIBUS DP for remote drives
Optical Modulebus (for std. drives only)
Drives integration:
Media: Purpose: Protocol: SW interface: HW Interface: Optical Modulebus, PROFIBUS DP or DriveBus Drives integration to AC 800M DDCS on Modulebus and DriveBus Functions Blocks 1) Optical Modulebus: Embedded in AC 800M 2) PROFIBUS DP: CI854/CI851 + CI830 3) PROFIBUS DP: Directly, via RPBA-01 or NPBA-12 4) DriveBus: CI858 (max 2 per AC 800M)
Openness
Drives integration
Pre-defined function blocks and faceplate enables efficient engineering
Openness
Drives integration; available drive systems

Engineered Drive:

Standard Drive:

DCS500 Standard Drive ACS400 Standard Drive
ACS600 System Application
ACS600 IGBT Supply (ISU) Application

ACS800 System Application ACS800 IGBT Supply (ISU) Application ACS1000 Standard Drive ACS6000AD Asynchronous Drive ACS6000C Cyclo Converter Drive ACS6000SD Synchronous Drive DCS600 System Application
ACS600 Standard Application

ACS600 Crane Application ASC600 Pump and Fan Application (PFC)

ACS800 Standard Application

ACS800 Crane Application ASC800 Pump and Fan Application (PFC)

DCS400 Standard Drive
Openness
INSUM switchgear integration

PM864 CI857 CI857 PM861 up to 128 MCUs per PM861
up to 256 MCUs per PM864
Ethernet TCP/IP 10Mbps INSUM Gateway LonWorks, 1.25Mbps INSUM Gateway LonWorks , 1.25Mbps
INSUM switchgear integration:

Media: Purpose: Protocol: SW interface: HW Interface: Ethernet TCP/IP and LonWorks INSUM integration to AC 800M INSUM on TCP/IP and LonWorks Functions Blocks CI857, Ethernet TCP/IP interface, max 6 per AC 800M INSUM Gateway: TCP/IP to LonWork, max 2 per CI857 - max 4 LonWorks per INSUM Gateway - max 32 devices per LonWorks
Openness

User Benefits
Time stamping at the MCU (Motor Control Unit) providing excellent possibilities for fault evaluation All INSUM data available to system, gives outstanding diagnostics features Several controllers can access data from same MCU, reducing need for controller peer-to-peer communication Predefined functions and faceplates for high level information integration with minimum effort.
Openness
Efficient configuration with pre-defined function blocks and faceplate

Extensive diagnostics available via alarm list and faceplate

Scalable
Availability
Ease of Maintenance
Integration
Integration of Plant Data
Seamless integration of traditionally disparate system and device data
Complete ready to use type solutions

Specific solutions include:

ABB drives INSUM switchgear Intelligent field devices

IndustrialIT enabled Full use of ABBs Aspect Object Technology
Integrating, for Plug-and-Produce connectivity
Integration
All aspects available of any control object

Plant Explorer
Aspects
Comprehensive libraries with pre-defined elements for Control (PID) and Process Objects (motor, valve, Drives) All defined Aspects are automatically available in the Plant Explorer Extensive integration makes the engineering efficient and improves the quality
Motor Function Block

Scalable
Availability
Ease of Maintenance
Maintenance friendly
Cost Effective Maintenance

Self-diagnostics Performance reporting

LED displays Operator workplace Remote messaging (mobile telephones, pagers and email)* Automatic submittal of CMMS work order *

Hot swap maintenance On-line changes of application program and configuration
Comprehensive maintenance features reduce down-time

* system option
Self-diagnostics
HW or SW faults are presented by the system Alarm List and the System status viewer.
Predictive maintenance (system extension needed)

Asset Asset
Viewer shows health status from fieldbus devices in a Reporter shows alarms and warnings from intelligent
tree structure fieldbus devices (HART, FF, PB)

Scalable
Availability
Ease of Maintenance
Complete product portfolio
Comprehensive Controller Solutions
State-of-the-art controller family suited for all plant needs

Small Hybrid applications Large, integrated automation applications
800xA Control & I/O includes:

AC 800M Controllers AC 800M High Integrity Controller S800 I/O S800 I/O (High Integrity) S900 I/O (Ex)
AC 800M
AC 800M Hardware
Scalable performance, For CPU variants

24Mhz-96Mhz, 8Mb-32Mb Non redundant/redundant CPUs
Wide range support of I/O- Direct or Remote
S100, S200, S800, S900, TRIO
Build-in communication: 2x RS232 and 2x Ethernet Build-in support of ABB Drives via optical ModuleBus Open communication as option CE,UL certified Hot-Swap possibilities in single and redundant configurations

Fiber optical communications for maximum robustness.
AC 800M
AC 800M Architecture
CPU S800 I/O
Optional up to 12 Communication modules

PROFIBUS DP/V1 FOUNDATION Fieldbus RS232C MasterBus 300 INSUM Switchgear S100 I/O Drivebus
2 RS-232 channels Redundant Ethernet
Totally can up to 96 S800 I/O modules be connected as direct I/O to AC800M
Up to 12 I/O modules can directly be connected to the CPU via the electrical Modulebus
Up to 84 I/O modules can be connected via I/O clusters via the optical Modulebus
AC 800M HI
AC 800M High Integrity Controller
System 800xA integrated high-integrity control and safety offering includes:
IEC 61508 compliant safety controller and I/O modules

PM865 High Integrity controller PM810 Safety Module AI880A High Integrity Analog Input Module DI880 High Integrity Digital Input Module DO880 High Integrity Digital Output Module
Safety engineering with Control Builder M
IEC 61131-3-compliant programming languages (FBD,ST & SFC)
ABB Control Module
Safety SIL-certified Libraries
AC 800M HI
AC 800M High Integrity Architecture
System 800xA Operator workplace
AC800M HI
AC800M HI
System 800xA High Integrity can be used for;

Safety application Automation application 1)
S800 I/O
Combined Safety and application Automation

Non-redundant configuration Redundant configuration
S800 I/O
1) Same CPU and I/O can be used also for non-High Integrity application.
AC 800M
High time accuracy on events and synchronization

Process Portal Event List
Clock synchronization of controllers;

< 1ms accuracy between controllers
09:35:16:112 09:35:16:120
Time stamping on local S800 I/O 1)

DI830/831: < 0.55 ms accuracy DI840/880/885: < 1.05 ms accuracy
Clock Sync Master ABB Automation Technology
Clock Sync Backup Master S800 I/O
Clock Sync Slave
1) PROFIBUS DP/V1 does not support SOE
with SOE
< 1 ms
< 1 ms
S800 I/OI/O S800
S800 I/O Features
Optimized installation

Flexibile mounting Extensive range of signal types Mounting in and interfacing Ex environments Full integration HART pass-through enabling instrument and actuator maintenance and configuration Redundancy Hot Configuration In Run Output Set as Predetermined Hot Swap Optionally coated for protection against corrosive gases
Efficient engineering

Highest availablitlity

Industrialized hardware
S800 S800 I/O I/O
Modular three part design
I/O module

Full range of signal types including AI, AO, DI, DO, Temp, Pulse, Freq, HART, IS interface, SOE Hot-swap Redundancy High Integrity
Termination unit

2-wire Compact design 3-wire Extended design, also with fuses
Mechanical key and locking/activation tab
CI801
Fieldbus Communication Interface (FCI)

PROFIBUS, also redundant Service interface
Supervision of power supply

Power distribution to I/O modules
S800 I/O S800 I/O Installation
Combine I/O type with Termination type
I/O module and termination unit can be combined to fit any needs
If hot-swap not is a requirement, use the monolithic designed S800L
S800 I/O
Connected 3rd party products

Prefabricated cables for direct connection between ABB Interfast system and TU812 S800 termination unit
Flexible signal adaption per channel
www.abb.com
Flexible installation techniques
Prefabricated cables for direct connection between Phoenix Contacts VARIOFACE assortment and TU812 S800 termination unit
www.varioface.se
External Intrinsic Safety Barriers and HART multiplexer
Prefabricated cables for direct connection between the barrier and HART mux and TU812 S800 termination unit
www.pepperl-fuchs.com
S800 I/O S800 I/O Installation
Intrinsic Safe mounting and interfacing

Non-Ex Non-Ex
PROFIBUS
Zone 2
Exd
C1 D2
Zone 1
Exd
C1 D1
European EN60079-14
Zone 0
USA
NEC 501-504
S900 I/O
Product Overview
Snap-in I/O modules Redundant Power Supplies
S900 consists of 4 main components

Mounting Termination Units (MTU) for up to 16 I/O modules Pluggable Integrated Power Supply Communication Interface for PROFIBUS DP-V1 I/O modules for up to 8 digital I/O or up to 4 analog I/O per module
16-fold Redundant Profibus DPV1 Backplane Communication Terminals for Modules Field Instruments
S900 I/O
Features and Benefits
S900 Feature
Customer Benefit
Certified for Zone 1and 2 by ATEX, FM
Local installation saves cabling cost
Redundancy in Communication and Power Supply

Hot Configuration in Run, full online configuration capabilities All Modules and Power Supply are Hot Pluggable Simplified Maintenance through hardware coding, channel wise diagnostics, open and closed circuit detection
High availability of the control systems

Online Modifications without production loss Online repair with minimized production disturbance Less errors during maintenance, Faster response time of maintenance personal
Channel by Channel Isolation

Full support of HART
No need for additional costly isolators

Prepared for cost saving Asset Management applications
S900 I/O
S900 I/O Applications

N-System
Non-Ex
Zone 2 B-System
Zone 1
S-System
Zone 0
S900 I/O
S900 Intrinsic Safe I/O
Designed for harsh environments:
Control Room Field (Zone 1 or 2)
low power design ambient temperature -20..60C special coating for the PCBs condensation allowed during commissioning
Dedicated for I.S. applications in Zone 1
Ex-i
connectors, dimensions etc. meet I.S. requirements Hot-swap of I/O modules, FCIs and power supply special power distribution (patent pending) conduit wiring for primary power (FM/CSA)
No external cross wiring

short circuit proof power for field instruments optional electrical isolation channel by channel 2 terminals for each channel
S900 I/O
S900 Intrinsic Safe I/O
Designed for Zone 1

Control Room
Ex-i
Field (Zone 1 or 2)
Designed for harsh environments Temperature 20 until +60C Special Coating Hot pluggable modules, CIs and power supply Galvanic Isolation Short circuit proof power for field instruments

Scalable
Availability
Ease of Maintenance
Comprehensive Control Functionality
Multi-functional Capabilities
Comprehensive set of control functions to fit any Automation and Safety application
Sequential, continuous, batch, safety and advanced applications
Diversified set of programming options
All five languages of IEC6-1131-3 ABB Control Module Mix and match to fit the need
Comprehensive control functionality meet all applications
Extensive library of control elements

Pre-defined User-defined
Extensive Control Software libraries
Efficient engineering with extensive Control Software libraries, based on SIL and non-SIL certified Control functions

System Basic library Communication libraries Alarm and Event library Control libraries Process Object libraries Supervision library Fire and Gas library Signal library Group Start library
2 Non-SIL SIL
Re-use instead of re-inventing
Function Block Type

MotorControl
Motor 1
Function Block Type Instances

Motor 2
Motor 3
Motor 4
Ease of engineering with distributed applications
Ease of use
EU 102
FQISH 101
EU 501
FQISH 201
EU 202
Choose the language that fits your needs
Standard IEC 61131-3
Easy to learn
Different languages have different advantages Use the language best suited for the situation
Powerful Control Software functionality
SoftController available for test and simulation purpose

Controller configuration can be marked Simulation mode Marked controller configuration can be downloaded and tested in SoftController I/O copying is disabled and I/O data can then be changed via OPC or from other application
Control and I/O offerings
Summary of Benefits
Scalable, cost-effective design
Fault tolerance for maximum plant availability

Flexible products for Automation and Safety environments Open architecture reduces lifecycle costs Wide-ranging control functionality to meet all needs

Results in higher return on assets

Improving overall production control Maximizing process availability Minimizing maintenance

3BSE039538R0001 - AC 800M - Control and IO Detailed

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

3BSE039538R0001 - AC 800M - Control and IO Detailed

Uploaded by

Copyright:

Available Formats

Industrial IT System 800xA

Control & I/O to meet all Automation and Safety needs

AC 800M Control & I/O

Extended Automation System 800xA

Control & I/O part of IndustrialIT System 800xA

Enterprise Optimization Suite

AC 800M Family Application

Engineering Work place

ABB Automation Technology

S900 I/O Family

S800 I/O Family

Control & I/O to meet all Automation and Safety needs

ABB Automation Technology

System 800xA Control & I/O

Variable Process Control Needs

Scalable based on Software licenses

ABB Automation Technology

The cost effective solution for every application

Only use what you need

ABB Automation Technology

Integration, scaled by CLPs

Flexible and scalable in size and performance

Max 12 Communication modules on CEX bus

Max 12 S800 modules on electrical Modulebus

Up to 45.000 I/O channels 75 controllers per 800xA system

Max 24 S800 modules per remote I/O station

Max 12 S800 modules per I/O cluster

ABB Automation Technology

Max 12 S800 modules per I/O cluster

Max 99 remote I/O stations

Max 7 S800 I/O clusters

The AC 800M family has scalable performance

Choice of speed, memory and availability

Redundant PM865 PM865

32MB 96 MHz SIL2

Control & I/O to meet all Automation and Safety needs

ABB Automation Technology

System 800xA Control & I/O

Control System Availability

ABB Automation Technology

Fault tolerant design for maximum plant availability

Full redundancy To reach highest availability

No S800 modules on electrical Modulebus !!

Remote S800 I/O via PROFIBUS DP/V1 (optionally line redundant)

Control Network (Ethernet TCP/IP, 10Mbps)

Max 12 S800 modules per I/O cluster

Max 24 S800 modules per remote I/O station

Optionally redundant S800 modules (max 6 pairs per I/O cluster)

ABB Automation Technology

AC 800M CPU Redundancy

Switch-over less than 10 ms Communication modules connected to any of the CPUs

RCU Link cable TK 851

ABB Automation Technology

PROFIBUS-DP/V1 Line redundancy as option

Redundant comm. masters and CEX buses

Dual CEX buses

Dual comm. masters

Mounted on independent CEX bus segments. Supported by;

ABB Automation Technology

Control & I/O to meet all Automation and Safety needs

ABB Automation Technology

Open architecture design

Open architecture lowers lifecycle costs