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What is an Harmonic?
1st Harmonic (Eccentricity) 0 1 Harmonic Amplitude
360
360
5th Harmonic
360
Harmonics
Harmonics
1st Harmonic (Eccentricity) 90
Datum Axis
270
Harmonics
2nd Harmonic (Ovality) 90
180
270
Harmonics
3rd Harmonic (Tri-Lobed) 90
180
270
Harmonics
90 3rd Harmonic (Tri-Lobed) 180 0
270
Wheel Wheel
Centreless Grinding
Harmonics
4th Harmonic
Harmonics
Higher Order Harmonics Produced by Machine Tool Chatter
Filters
Filters are Used to Separate Different Harmonics
Filters
Unfiltered Profile
Filters
Standard Filter Values
1-15 UPR
1-50 UPR 1-150 UPR 1-500 UPR
Filters
1-15 UPR Filter
Filters
15-500 UPR Filter
2CR Filter
Reduces the Amplitude of the Harmonic at the selected UPR Value by 25%
An Unfiltered Profile
1-500 UPR
1-150 UPR
1-50 UPR
1-15 UPR
Gaussian Filter
Unfiltered profile
Mean line
X
Harmonic Value
Reduces the Amplitude of the Harmonic at the selected UPR Value by 50%
Filters Continued
The Gaussian Filter
Unfiltered Profile
Filters Continued
The Gaussian Filter
1-500 UPR
Filters Continued
The Gaussian Filter
1-150 UPR
Filters Continued
The Gaussian Filter
1-50 UPR
Filters Continued
The Gaussian Filter
1-15 UPR
Filters Continued
Comparison of the Gaussian Filter and 2CR Filter
D<8 D < 8 < 25 25 < D < 80 80 < D < 250 250 < D
The above table shows the recommended filter to use according to component size (ISO 12180-2)
Filter Selection
UPR = d 0.8
Where: d = Part Diameter
The formula shows the recommended filter to use according to component size (ISO 12181-2)
R= d 24
Harmonic Analysis
Wheel Eccentricity
100 RPM
6000 RPM
Harmonic Analysis
Harmonic Analysis
1st Harmonic - Function of Measurement Measurement Set-up Error 2nd Harmonic - Function of Measurement or Manufacture Measurement Set-up Error or Machined out of Square 3rd to 7th Harmonic - Function of Manufacture Workpiece Holding Method 7th to 15th Harmonic - Function of Manufacture Instability of the Machining Process 15th Harmonic Upwards - Function of Material & Manufacture Reaction of Materials, Machine Chatter
Harmonic Analysis
Roller Bearing Assembly
Harmonic Analysis
Roundness Index