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Machinery
Chapter 1
Lesson 3
Rotodynamic pumps
By Professor Zhao Zai Li
05.2006
Learning objectives
After successfully completing this lesson, you
will be familiar with:
1. Different types of rotodynamic pumps
2. The component parts of rotodynamic pumps
3. Maintenance of rotodynamic pumps
Rotodynamic pumps
There are three
different types of
rotodynamic pumps:
Axial-flow pumps
Centrifugal pumps
Mixed flow pumps
Axial-flow Pumps
Introduction
An axial-flow pump uses a screw propelle
to axially accelerate the liquid. The outlet
passages and guide vanes are arranged
to convert the velocity increase of the
liquid into a pressure.As distinct from the
centrifugal pump, the axial flow pump
absorbs the maximum power at zero flow.
Axial-flow Pumps
Axial-flow Pumps
The axial flow pump is used where large
quantities of water at a low head are
required,or example in condenser circulating.
The efficiency is equivalent to a low lift
centrifugal pump, and the higher speed fs
possible enable a smaller driving motor to be
used.
The axial-flow pump is also suitable for supplementary use in a
condense scoop circulating system, since the pump will offer little
resistance to flow when idling.
With scoop circulation, the normal movement of the ship will draw in
water; the pump would be in use only when the ship was moving slowly
or stopped. The pump is reversible and this, in conjunction with high
capacity flow, makes it suitable for trimming and heeling duties as well.
Axial-flow Pumps
The impeller
The pump casing is of gunmetal for
condenser cooling duties and cast iron
for heeling and trimming pumps. The
impellers are of aluminium bronze
and guide vanes of gunmetal are
arranged immediately after the
impeller, the pump shaft being of
stainless steel.
Quick quiz
Centrifugal pumps
In this part of the lesson we will take a closer look at Centrifugal pumps
A particular feature of
centrifugal pumps is that the
power absorbed is a minimum
at zero flow, and therefore can
be started up against a closed
valve.
By increasing the size of the
impeller, and/or the speed of
pump rotation, we can achieve
larger pumping rates.
The diagram illustrates that velocity and pressure levels vary as the fluid
moves along the flow path in a centrifugal pump.
When the pressure falls below the vapour pressure of the liquid at a
given temperature, boiling occurs and small bubbles of vapour are formed.
These bubbles will grow in the low-pressure area and implode when they
are transported to an area of pressure above vapour pressure. The term
given to this local vaporisation of the fluid is Cavitation.
When the pressure falls below the vapour pressure of the liquid at a
given temperature, boiling occurs and small bubbles of vapour are
formed. These bubbles will grow in the low-pressure area and implode
when they are transported to an area of pressure above vapour pressure.
The term given to this local vaporisation of the fluid is Cavitation.
Failure to deliver
Capacity reduction
Excessive vibration
Centrifugal pumps-component
parts
Centrifugal pumps-component
parts
This is a vertical , single stage ,single entry , centrifugal
pump for general marine use .
The mainframe and casing, together with a motor support
bracket, house the pumping element assembly.
The volute casing is split in two halves along a vertical plane.
Since the suction and discharge nozzles are provided in the
rear half of the casing, the rotating element can be taken out
by removing only the front half casing without disturbing
the rest of the pump.
Packing
Mechanical seal
The role of the pump, its speed and the type of liquid being
pumped all play a part in deciding which application works
best.
Packing
Packing
A stuffing box with a soft packing material is the traditional
seal for pumps. Normally made from soft impregnated
cotton, which takes the form of a length of square crosssection wound spirally onto a tube. This enables the correct
length, to suit the external diameter of the shaft, to be
manually cut to the correct size.
The stuffing box is then repeatedly filled with sections until
almost full, the gland can then be tightened down to provide
the axial compressive force. This in turn provides the
necessary radial compressive force required to seal the gap
due to the sloping bottom face of the aperture.
If the force is insufficient the stuffing box will leak, if the
force is too great, the additional friction, and consequently
heat generated by the rotating shaft can damage the soft
packing and/or shaft.
Mechanical seals
Mechanical seals
Mechanical seals
In small pumps this may result in overloading the motor. In
addition maintenance costs are reduced, the rotary seal
operating for long periods without wear or attention.
A standard seal consists of a stationary carbon ring insert in
the casing, or seal cover where such is provided, and against
this a metal ring of easy clearance on the shaft sleeve rotates,
contact between the faces being ensured by a lightly loaded
coil spring.
The rubbing faces of both carbon and metal rings are
independently lapped to give a dead flat surface.
A synthetic rubber ring, of circular cross-section, contained
between shaft sleeve and metal ring, in a groove in the latter,
effectively prevents leakage between them.
The diameter of the groove is such that a squeeze is exerted
on the rubber ring, thus a sufficient frictional force is
provided to rotate the metal ring, with certain exceptions.
Mechanical seals
The width of the groove is, however, made considerably
greater so that the metal ring is capable of free axial float
with accompanying rolling action of the rubber ring.
Materials used for the various seal parts are as follows
Carbon stationary ring.
Synthetic rubber ring.
Bronze rotating ring with bronze spring for standard and
all gunmetal pumps.
Mechanical seals
For non-lubricating liquids, such as ammonia,
section, contained between shaft sleeve and metal ring, in a
groove in the latter, effectively prevents leakage between
them.
The diameter of the groove is such that a squeeze is exerted
on the rubber ring, thus a sufficient frictional force is
provided to rotate the metal ring, with certain exceptions.
The width of the groove is, however, made considerably
greater so that the metal ring is capable of free axial float
with accompanying rolling action of the rubber ring.
Quick quiz
Question 1
1: Cavitation of the fluid in a centrifugal pump is caused by?
A) Too high a speed of impeller rotation creating adverse
heat
.
B) The vapour pressure in the suction pipe falls below the
vapour pressure of the liquid at a given temperature.
C) The viscosity of the fluid is too high, the extra power
absorbed being converted into heat.
D) Do not kown.
Question 2
Why is the axial flow pump ideal for trimming and heeling
duties?
A) It is reversible and has a high capacity flow.
B) It has excellent suction lift.
C) Its discharge pressure is increased by the speed of the
ship.
D) I do not know.
Question 3
What is the advantage of a double entry centrifugal pump?
A) It has a lower NPSH required characteristic, giving
advantages in poor suction conditions.
B) It gives double the flow rate.
C) It uses only half the input power for the same flow rate.
D) Don't know
Question 4
Which one of these options is NOT a cause of excessive
vibration in centrifuga pumps?
A) Bearing damaged.
B) Impeller imbaianced.
C) Discharge valve partly closed
D) Don't know
Question 5
Centrifugal pumps need priming because?
A) An excellent suction lift causes the surface of the liquid
to vaporise
B) They must be started with the discharge valve open to
reduce the starting load, but this causes the pump to run
backwards.
C) It is the movement of the liquid from the eye of the
impeller to the discharge that causes a low-pressure region at
the suction, if the pump is started full of air this movement
of liquid does not occur therefore no suction pressure is
created.
D) Don't know
Question 6
The energy transformation within a centrifugal pump is as
follows?
A) Pressure is converted into kinetic energy by the impeller;
this kinetic energy is converted to an increase in velocity by
the volute casing.
B) The impeller creates centrifugal force, which increases
the liquid velocity, an increase in velocity means an increase
in kinetic energy, the increased kinetic energy is converted
into pressure by reducing the velocity in the volute casing.
C) Decreasing the velocity in the impeller decreases the
kinetic energy, decreasing the kinetic energy whilst
increasing the velocity of the fluid in the volute casing
increases it's pressure.
D) Don't know