Professional Documents
Culture Documents
SUBMITTED BY:
PRATEEK
AKSHAY KAISTHA
AMOGH BHANDRALIA
B.TECH MAE
7TH SEMESTER
FINISHED
PRODUCTS:
SOURCE: bhushan-group.org
SOURCE: bhushan-group.org
MANUFACTURING
Cold rolling:
PROCESSES:
1. Pickling
Metal surface treatment method.
To remove impurities, such as stains,
inorganic contaminants,
oxides,rustorscale.
pickle liquor, which containsstrong
acids ( -3 to 2 degree celsius)
Use of oil film as waterproof coating.
2. Cleaning:
Rolling oil, grease, dust is removed by
electrolytic cleaning.
Caustic bath (maintained around 95
degree celsius).
Bath - electrolytic cleaner unit that
applies 7200V attracting oils and iron
fines (dust) off of the strip.
A thin film of silicate is plated to
prevent sheets from sticking.
3. Annealing:
Metal
is
heated
to
a
specific
temperature and then allowed to cool
slowly.
Atoms migrate in the crystal lattice and
the number of dislocations decreases.
Leading to the change in ductility and
hardness.
Performed to improve ductility by
inducing a recrystallized structure in the
steel.
Galvanisation:
Continuous hot dip coating process is
used for galvanizing steel sheet.
Hot-dip coating process begins by
cleaning
steel.
The steel passes into the heating
furnace to soften it and impart the
desired strength.
The steel is maintained under a
reducing gases, composed of hydrogen
and nitrogen, to remove any oxides.
Continued.
Exit end of the furnace is
connected with a vacuum
chamber, to prevent any air from
re-oxidizing
The steel product reacts with the
molten metal to create the
coating.
The high-pressure air is used to
remove any excess molten zinc.
Then the steel is cooled to allow
the metal to solidify onto the
steel surface.
Major Customers
1.
2.
3.
4.
5.
6.
7.
Mahindra
Maruti
Yamaha
Honda
L.G
Samsung
Whirpool
Applicati
ons
Industrial /
Refrigerator
domestic roofing and Display
cladding
freezers
Airports, atriums in Washing
malls and showroomsmachines
False ceiling,
interiors, Venetian
blinds
Automoti
ve
Bus body
Railway
coaches
/luxury
coaches
THANK YOU