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MACHINING
PROCESS (GROUP
PROJECT)
EN. NOOR HAKIM BIN RAFAI
GROUP MEMBERS
CD130110
CD130161
CD130170
INTRODUCTION
HIGH SPEED MACHINING
(HSM)
ELECTRICAL DISCHARGE
MACHINING (EDM)
ELECTRICAL DISCHARGE
MACHINING (EDM) PROCESS
DESIGN OF EXPERIMENT
(DOE)
ANALYSIS
The
main target of this project is to get a roughness between 23.
2)
Parameter 1
Parameter 2
Parameter 3
Spindle Speed
30000
25000
10000
(RPM)
Feed Rate
4500
5000
6000
(mm/min)
Depth of cut (mm)
0.18
0.18
0.18
Diameter of feature
25
15
15
(mm)
Thickness (mm)
0.5
0.5
Machining time
1.5
1.1
(min)
Roughness ()
0.53+0.36+0.47=
1.67+1.05+1.28=
2.55+2.53+2.48=
0.45
1.33
2.52
1)
2)
3)
The result we get is 2.11, 2.09 and 1.90 so the average is 2.03.
MACHINING TIME
HIGH SPEED MACHINING (HSM)
1)
cutting tool:
L = 44mm + 31.4 mm + 18.9 mm
+ 6.3 mm = 100.8 mm
2) Formula for machining time:
Tm =
L = 100.8 mm
A = =
= 0.06 minute
Thickness
= 0.5 mm
Depth of cut = 0.18 mm
= 2.8
CONCLUSION
We
complete this project successfully.
We are able to understand the different between both High Speed Machining
(HSM) and Electric Die Machine (EDM).
The most obvious different between both machining is the time taken.
The HSM took shorter time to complete the process compare to EDM.
For HSM process, we obtain tool wear of cutting tool will affect the surface
roughness.
Feed rate and spindle speed play an important role for obtain the desired
surface roughness for HSM process.
For EDM process, the tool wear will be affect for surface roughness.
Tool made from brass and the tool wear quicker and electric die machine
created for higher surface roughness for EDM process.