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6-11-2001

IndustrialIT for
Power EMS

Power Management
for Industrial Plants.

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IndustrialIT for Power EMS

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Electrical Process
System configuration
Functionality Power EMS
References
Benefits

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Why Power EMS?

Critical Loads
Limited In-plant Generation
Insufficient reliability of Public Grid

Load Shedding

Several Generators
Contracted Power Importation

Power Control

Different Electrical Operational

Configurations possible

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Complex Distribution Networks

Local only Control facilities

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Mode Control

SCADA

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Why ABB Power EMS?

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Deep knowledge of the electrical process

15 years experience in Power EMS in many projects
(green-field and running plants)
Standard software, well documented, tested, proven
technology
Fast Response Time for Load Shedding, Mode Control,
Power Control, Re-acceleration
High Resolution and Accuracy of
Sequence of Event recording
Comply to class 3 EMC immunity
Single responsibility: One supplier for Power EMS integrated
with protection, governor, excitation, tapchanger,
Motor Control Centre, Variable Speed Drive, etc.

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Typical Electrical Network of Industries

G

33 kV
M

A B B N e tw o r k P a r tn e r

FE E D E R T E R M IN AL

R E F5 41

A B B N e tw o r k P a r tn e r

A B B T ra n s m it O y
N e tw o r k P a r tn e r

FE E D E R T E R M IN A L

R E F5 41

A B B T ra n s m it O y
N e tw o r k P a r tn e r

Ua u x = 8 0 . . 2 6 5 Vd c / a c

I on = 1/ 5 A ( I o)

1 M R S xx xxx x

A B B N e tw o r k P a r tn e r

FE E D E R T E R M IN A L

R E F5 41

A B B T ra n s m it O y
N e tw o r k P a r tn e r

Ua u x = 8 0 . . 2 6 5 Vd c /a c

I o n = 1 / 5 A ( Io )

1 M R S xx xxx x

A B B N e tw o r k P a r tn e r

FE E D E R T E R M IN A L

R E F5 41

A B B T ra n s m it O y
N e tw o r k P a r tn e r

Ua u x = 8 0 . . 2 6 5 Vd c / a c

I on = 1/ 5 A ( I o)

1 M R S xx xxx x

Ua u x = 8 0 . . 2 6 5 Vd c / a c

I on = 1/ 5 A ( I o)

1 M R S xx xxx x

fn = 5 0 Hz

U n = 1 0 0 / 1 1 0 V (U )

9 81 50

fn = 5 0 H z

U n = 100 / 110 V ( U )

9 81 50

fn = 5 0 Hz

U n = 1 0 0 / 1 1 0 V( U )

9 81 50

fn = 5 0 Hz

U n = 1 0 0 / 1 1 0 V (U )

9 81 50

In = 1 /5 A ( I)

U o n = 1 0 0 /1 1 0 V ( U o )

9 50 9

In = 1 / 5 A (I )

U on = 1 00/ 11 0 V ( U o)

9 50 9

In = 1 /5 A ( I)

U o n = 1 0 0 /1 1 0 V ( U o )

9 50 9

In = 1 /5 A ( I)

U o n = 1 0 0 /1 1 0 V ( U o )

9 50 9

A B B N e tw o r k P a r tn e r

FE E D E R T E R M IN A L

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A B B T ra n s m it O y
N e tw o r k P a r tn e r

Ua u x = 8 0 . . 2 6 5 Vd c /a c

I o n = 1 / 5 A ( Io )

1 M R S xx xxx x

fn = 5 0 H z

U n = 100 / 110 V ( U )

9 81 50

In = 1 / 5 A (I )

U on = 1 00/ 11 0 V ( U o)

9 50 9

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400 V

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Power EMS System Overview

X-terminals
(Process DCS)

Fast Functions are performed by Controllers:

Load Shedding / Re-Acceleration / Re-Starting
Power Control
Mode Control
TCP/IP Network

OperateIT

ControlIT

EngineeringIT

Serial links to AVR

Serial links to Governor
Serial Links to Emergency Diesel Generator

A B B

N e tw o r k

P a rtn e r

F E E D E R T E R M IN A L

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A B B

N e tw o rk

A B B T r a n sm it O y
N e tw o rk P a r tn e r

S800 I/O

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Substation N

REF541

U a u x = 8 0 . . .2 65 V d c / a c

Io n = 1 /5 A (Io )

1 M R S x xx x x x

U a u x = 8 0 . . .2 65 V d c / a c

Io n = 1 /5 A (Io )

1 M R S x xx x x x

fn = 5 0 H z

U n = 1 00 / 1 1 0 V ( U )

9 8 1 5 0

fn = 5 0 H z

U n = 1 0 0 /1 1 0 V (U )

9 8 1 5 0

In = 1 /5 A (I)

U o n = 1 0 0 /1 1 0 V ( U o )

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In = 1 /5 A (I)

U o n = 1 0 0 /1 1 0 V ( U o )

950 9

ACS 601
N e tw o r k

P a rtn e r

F E E D E R T E R M IN A L

REF541

A B B T r a n sm it O y
N e tw o rk P a r tn e r

Substation 2

F EE D E R T E R M IN A L

A B B T r a n sm it O y
N e tw o rk P a r tn e r

MCC
A B B

Substation 1

P a rtn e r

A B B

N e tw o rk

P a rtn e r

F EE D E R T E R M IN A L

REF541

A B B T r a n sm it O y
N e tw o rk P a r tn e r

U a u x = 8 0 . . .2 65 V d c / a c

Io n = 1 /5 A (Io )

1 M R S x xx x x x

U a u x = 8 0 . . .2 65 V d c / a c

Io n = 1 /5 A (Io )

1 M R S x xx x x x

fn = 5 0 H z

U n = 1 00 / 1 1 0 V ( U )

9 8 1 5 0

fn = 5 0 H z

U n = 1 0 0 /1 1 0 V (U )

9 8 1 5 0

In = 1 /5 A (I)

U o n = 1 0 0 /1 1 0 V ( U o )

950 9

In = 1 /5 A (I)

U o n = 1 0 0 /1 1 0 V ( U o )

950 9

Substation Z

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Functionality Power EMS

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Load Shedding
Active and Reactive Power Control
Supervision, Control and Data Acquisition (SCADA)
Mode Control
Re-Acceleration / Re-Starting
Synchronisation

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Functionality Power EMS

Load Shedding

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With
Without
Load
Load
Shedding
Shedding

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Load Shedding: The types

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Fast Load Shedding on Loss of Power Resources

Load Shedding on Frequency Drop
Slow Load Shedding on Overload
Slow Load Shedding for Peak Shaving
Manual Load Shedding

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Power EMS Load Shedding: Keywords

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Fast
Exact
Flexible
Co-ordinated
Deterministic
Security and Reliability
Accurate Event Logging
Operator Guidance
Independent Back-up System

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Display Load Shedding Control

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Display Load Shedding Islands

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Display Load Shedding Overview

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Display
Generator
Capability
Functionality
Power
EMS Diagram

Load Shedding
Active and Reactive Power Control

P
Rotor Instability Line

Maximum Excitation
(Rotor Heating)
Turbine Maximum

MVA-circle
(Stator Heating)
Minimum
Minimum
PF-Leading Excitation
Minimum
PF-lagging
Operating
Minimum

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Q-Lead

Q-Lag

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Display Calculated Control Margins

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Active and Reactive Power Control

Active Power Sharing:

Efficient Power Generation

Power Exchange optimization (Power Demand Control)

Avoid component overloading

Spinning reserve optimization

Standby optimization
P

Reactive Power Sharing:

Achieve stable operation

Power Factor optimization

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Q-Lead

Q-Lag

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Overview of the control mode of the turbine/generator unit

Display Generator
Capability
Diagram
Overview of the control mode of the turbine
Overview of the control mode of the generator

Overview of the measurements and the setpoints

Working point of the
turbine and the generator

Overview of the operation of the network

Setpoint to the turbine
and the generator

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10 Dynamic keys for

operator control

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Display Grid Capability Diagram

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Display Maximum Demand Monitoring

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Display Monitoring Tie-line

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Display Mark V Vibration

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Display Mark V Gas Turbine Generator

Overview

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Functionality
Mode Control Power EMS

for
Generators
Load
Shedding
Active
and Reactive Power Control
for
Turbines
for
Transformers
Mode
Control

for Switchboards

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Functionality
Power
EMS
Supervision, Control
and
Data Acquisition

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Clearly Structured Presentation

Load Shedding
Controls - Select Before Execute
Active and Reactive Power Control
Status Indications
Mode Control
Consistency Analysis
Supervision, Control and Data Acquisition
Time Tagged Events (1 ms resolution)
Alarmhandling, Reports, Trends
Supervision and Self Diagnostics
Single Window concept

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Integration with supervisory systems

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Plant Information Systems - MIS

Regional Dispatch Centres
Power Generation Co-ordination Centres
Energy Trading
Utility Management Systems
Process DCS

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Integration with subordinated systems

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Satellite Time Receiver (GPS)

Alarm annunciators
SF-6 Density Monitoring Units
Motor Control Centres
Battery Chargers
Meteorological Stations
Diesel Generators
Generator- and turbine controller
Protection and Control Units

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Integrated Protection & Control Units

A B B

N e t w o r k

Monitoring & Control

Interlockings

Alarm annunciation

Event Time Tagging

Disturbance Recording

Local storage of trip-events

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Protection
Measuring of U,I,E,
calculation of P & Q

P a r t n e r

F E E D E R T E R M IN A L

R EF541

CB SPRING
Measured
Events
READY
Values
NOC3Low:
IL1
Amps
E3OUT
800
CB
TRUCK
IL2 Amps
99-07-06 18:34:23:230
803
IL3
Amps
801
TEMPERATURE HIGH
Io
NOC3Low:
E2
0
Iob
99-07-06 14:25:52:720
0
U12 kV
20
SF
6
GAS
DENSITY
U23 kV
CB-HCU2:
Opened
20
U31 kV99-07-06 14:02:48:430
20
U1 kV
11.5
U2 kV
11.5
U3 kV
11.5
Uo - Volts
0

LOADSHEDDED
A B C-button
B and
T r aDown
nto sclear
m toi scroll
tEvents
O yview
Use
Up
N e t w o r k P a r t n e r

U a u x = 8 0 .. .2 6 5 V d c / a c

Io n = 1 / 5 A (Io )

1 M R S xxxxxx

fn = 5 0 H z

U n = 1 0 0 / 1 1 0 V (U )

9 8 15 0

In = 1 /5 A ( I)

U o n = 1 0 0 /1 1 0 V ( U o )

9 50 9

Serial communication to Power EMS

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Functionality
Re-Starting Power EMS

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Triggered by Load Shedding or Undervoltage

Load Shedding
Individual motors
Active and Reactive Power Control
Priority per motor
Mode Control
Max. allowed time delay per motor
Supervision, Control and Data Acquisition (SCADA)
Network configuration check
Re-Acceleration / Re-Starting
Network restoration

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Functionality
Power EMS
Synchronisation

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Automatic Synchronisation after boiler trip

Load Shedding
Automatic Synchronisation initiated by operator
Active and Reactive Power Control
Semi Automatic Synchronisation
Mode Control
Manual Synchronisation
Supervision, Control and Data Acquisition (SCADA)
Re-Acceleration / Re-Starting
Synchronisation

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Display Synchronisation

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Display Synchronisation

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Functionality Power EMS

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Load Shedding
Active and Reactive Power Control
Mode Control
Supervision, Control and Data Acquisition (SCADA)
Re-Starting
Synchronisation
Circuitbreaker Control
Transformer Control
Motor Control
Generator Control
Network Configuration Determination

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References
HAR, refinery in Greece
Shell Pernis refinery in the Netherlands
Shell BLNG in Brunei
Shell PDO in Oman
Hoogovens, steel-industry in the Netherlands
ThaiOil, ThaiLube, RRC refineries in Thailand
La Roche, CHP in UK
Petrobras: REPAR, REDUC, RLAM refineries in Brazil
Reliance: Hazira, Jamnagar & Haldia refineries in India
AFPC, Omar refinery in Syria
MLNG Satu, Dua & Tiga in Malaysia
StatOil Gullfaks & BP Amoco Valhall in Norway

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And thus ABB Power EMS helps you to:

Avoiding black-outs (up to 500 kUSD / hour)

Power Control including voltage control, frequency control,
sharing power among generators and tie-line(s).
High Speed Consistency Load Shedding (< 100 ms.)

Decreasing electricity costs

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N e t w o r k

F E E D E R T E R M IN A L

P a r t n e r

R EF541

Peak-shaving
Re-active Power Control & Sharing

Minimizing operational costs

A B B T r a n s m it O y
N e t w o r k P a r t n e r

Decreased number of operators

Event driven maintenance

Single Window concept

U a u x = 8 0 ...2 6 5 V d c /a c

Io n = 1 / 5 A ( Io )

1 M R S xxxxxx

fn = 5 0 H z

U n = 1 0 0 / 1 1 0 V (U )

9 8 15 0

In = 1 /5 A ( I)

U o n = 1 0 0 /1 1 0 V ( U o )

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Lower investment
costs
InPower
case
The total
of
Control,
a accumulated
shortage
Standby
of electrical
Optimization,
switched-off
power,

Minimized
cabling
and
engineerings
n+1
secure
The
Optimizing
shortcurrents
Criteria,
Human
the available
the
SCADA,
Machine
stability
by
apower
etc.
Interfaces
circuitbreaker
of are
the
to performed
operation
critical
for all
or
loads
the
of
by
Optimised
network
design
electrical
Limiting
Serial
by
thethe
switching
electrical
the
interfaces
system
electrical
sub-systems
number
off
generationand
the
with
of
import
not
generator
none
protection
can
anymore
during
important
and
be integrated
starts
distribution
peak
by
& control
the
loads
time
in
No need
for
big
oversizing
ofindustry
primary
equipment
units
and
Maintaining
according
the
avoid
are
Energy
decreasing
network
a spaghetti
trigger
tooperators
Management
adynamic
good
offor
peak
an
wiring
maintenance
Power
base
load
& System
cable
charge
Factor
tables
ducts

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