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Turning Center

Programming And Operation


Lesson One:
Machine Configurations
Copyright 2002, CNC Concepts, Inc.

You must understand the


Key Concept
Number One machine youll be working with!
FANUC

10T

O
X
I
F
M

X00.0000
Z00.0000

POWER
ON

OFF

N
Y
J
D
S]
V

PAGE

G
Z
K
H
T

P
Q
R
L

EOB)

A
B
C
#
/

8 9
5 6
2 3
0
=

7
4
1
+

Sp

RESET

START

CALC

CAN

INPUT

CURSOR
NC/PC

SHIFT

In key concept #1 we look at the


machine from a programmers viewpoint

AUX

CYCLE
START

FEED
HOLD

MDI

JOG

AUTO

ON

HANDLE

OFF

DRY
RUN

ZERO

EDIT

MODE RETURN

100%

MEMORY
PROTECT

Z+

Z-

0%

X-

EMERGENCY
STOP

200%

ON

OFF
SPINDLE

X1
Z

X10

X100

FAST

9 10 11
12

5
4
3
2

SLOW

BLOCK
DELETE
ORIGIN

TURRET INDEX

100%

100%
0%

RAPID
OVERRIDE

FEEDRATE
OVERRIDE

JOYSTICK

OPTIONAL
STOP

ON

100%

10%

MACHINE
LOCK

OFF

50%

25%

X+

SINGLE
BLOCK

130%

0%

130%

OD

ID

AXIS LOAD

SPINDLE LOAD

CLAMP
DIRECTION

In key concept #7 we look at the


machine from an operators viewpoint

Key concept #1
CHUCK

TAILSTOCK

From programmers viewpoint


Key concept #7
From operators viewpoint

You must understand the


Key Concept
Number One machine youll be working with!

Seven Lessons
Machine configurations
Understanding turning center feeds and speeds
General flow of CNC Usage
Visualizing the execution of a CNC program
Understanding program zero
Determining program zero assignment values
Three ways to assign program zero

You must understand the


Key Concept
Number One machine youll be working with!

Seven Lessons
Machine configurations
Understanding turning center feeds and speeds
General flow of CNC Usage
Visualizing the execution of a CNC program
Understanding program zero
Determining program zero assignment values
Three ways to assign program zero

You must understand the


Key Concept
Number One machine youll be working with!

Seven Lessons
Machine configurations
Understanding turning center feeds and speeds
General flow of CNC Usage
Visualizing the execution of a CNC program
Understanding program zero
Determining program zero assignment values
Three ways to assign program zero

You must understand the


Key Concept
Number One machine youll be working with!

Seven Lessons
Machine configurations
Understanding turning center feeds and speeds
General flow of CNC Usage
Visualizing the execution of a CNC program
Understanding program zero
Determining program zero assignment values
Three ways to assign program zero

You must understand the


Key Concept
Number One machine youll be working with!

Seven Lessons
Machine configurations
Understanding turning center feeds and speeds
General flow of CNC Usage
Visualizing the execution of a CNC program
Understanding program zero
Determining program zero assignment values
Three ways to assign program zero

You must understand the


Key Concept
Number One machine youll be working with!

Seven Lessons
Machine configurations
Understanding turning center feeds and speeds
General flow of CNC Usage
Visualizing the execution of a CNC program
Understanding program zero
Determining program zero assignment values
Three ways to assign program zero

You must understand the


Key Concept
Number One machine youll be working with!

Seven Lessons
Machine configurations
Understanding turning center feeds and speeds
General flow of CNC Usage
Visualizing the execution of a CNC program
Understanding program zero
Determining program zero assignment values
Three ways to assign program zero

10

You must understand the


Key Concept
Number One machine youll be working with!

Seven Lessons
Machine configurations
Understanding turning center feeds and speeds
General flow of CNC Usage
Visualizing the execution of a CNC program
Understanding program zero
Determining program zero assignment values
Three ways to assign program zero

11

You must understand the


Key Concept
Number One machine youll be working with!

f
Seven Lessons
o
st

e
g
Machine configurations
!
n
s
o
t
l
p
e feeds
Understanding turning center
e
and speeds
h
c
t
n
s
o
i
General flow of CNC
c
Usage
s
i
y
h
e
T
k
Visualizing the execution
of a CNC program
e
h
t
Understanding program zero
Determining program zero assignment values
Three ways to assign program zero

12

Lesson Number One:

Machine Configurations

Lesson One Lesson Plan

Basic machining practice


Machine configurations

Programmable functions

Universal slant bed


Chucker slant bed
Twin spindle horizontal
Single/twin spindle vertical
Mill/turn machines

13

Lesson One Lesson Plan

Basic machining practice


Machine configurations

Programmable functions

Universal slant bed


Chucker slant bed
Twin spindle horizontal
Single/twin spindle vertical
Mill/turn machines

14

Lesson One Lesson Plan

Basic machining practice


Machine configurations

Programmable functions

Universal slant bed


Chucker slant bed
Twin spindle horizontal
Single/twin spindle vertical
Mill/turn machines

15

Lesson One Lesson Plan

Basic machining practice


Machine configurations

Programmable functions

Universal slant bed


Chucker slant bed
Twin spindle horizontal
Single/twin spindle vertical
Mill/turn machines

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17

Lesson One Lesson Plan

Basic machining practice


Machine configurations

Programmable functions

Universal slant bed


Chucker slant bed
Twin spindle horizontal
Single/twin spindle vertical
Mill/turn machines

1 1

Presentation links
Key concept #1
Basic machining practice
Machine configurations
Universal slant bed
Chucker
Twin spindle horizontal
Sub-spindle
Single spindle vertical
Twin spindle vertical
Mill / turn
Gang style
Sliding headstock

Programmable features
Turret
Spindle
Feedrate
Coolant

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19

Basic Machining Practice


The Key To Proper CNC
Machine Usage!

You must understand basic machining


practice as it relates to turning centers

Though basic machining practice is beyond


the scope of this course
you must understand:
Machining operations
Like: Rough turning/finish turning
Rough boring/finish boring
Drilling
Tapping
Threading
Grooving/necking
Knurling

20

Though basic machining practice is beyond


the scope of this course
you must understand:
Machining operations
Processing
Processing:
Development of the machining order
by which the workpiece is produced

21

Though basic machining practice is beyond


the scope of this course
you must understand:
Machining operations
Processing
Cutting conditions
You must be able to determine spindle
speed, feedrate, and depth of cut based
upon cutting tool material workpiece
material, and rigidity of setup

22

Though basic machining practice is beyond


the scope of this course
you must understand:
Machining operations
Processing
Cutting conditions
Work-holding setups
You must be able to design safe workholding setups

23

Though basic machining practice is beyond


the scope of this course
you must understand:
Machining operations
Processing
Cutting conditions
Work-holding setups
Blueprint reading, dimensioning, etc.
You must understand all aspects of
basic machining practice in order to
write safe, workable CNC programs

24

Though basic machining practice is beyond


the scope of this course
you must understand:
If you feel
weak in your basic
Machining
operations
Processing
machining practice skills
Cutting conditions
Work-holding setups
See
pages
1-1
Blueprint reading, dimensioning, etc.
through 1-37 in the
You muststudent
understand
all aspects of
manual!
basic machining practice in order to
write safe, workable CNC programs

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26

Machine Configurations

Turning centers are


available in several styles

There are many forms of CNC


turning centers
Universal slant bed
Chucker slant bed
Twin spindle horizontal
Single spindle vertical
Twin spindle vertical
Mill/turn machines
Gang type
Sliding headstock
In all cases
X will be the diameter controlling axis
Z will be the length controlling axis

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There are many forms of CNC


turning centers
Universal slant bed
Chucker slant bed
Twin spindle horizontal
Single spindle vertical
Twin spindle vertical
Mill/turn machines
Gang type
Sliding headstock
In all cases
X will be the diameter controlling axis
Z will be the length controlling axis

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Front view of machine

Universal style slant bed turning center

Headstock
& Spindle

Universal style slant bed turning center

Work-holding
Device

Universal style slant bed turning center

Center

Body
Quill

Tailstock
Universal style slant bed turning center

Turret

Universal style slant bed turning center

Thats why its called a universal style

A universal slant bed turning


center can perform all types of
turning applications:
Chucker work
Shaft work
Bar work

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z Axis

Universal style slant bed turning center

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Z is the length controlling axis

Z Axis

Universal style slant bed turning center

X Axis

Universal style slant bed turning center

X Axis

Universal style slant bed turning center

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X Axis

Universal style slant bed turning center

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X Axis

Universal style slant bed turning center

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X Axis

Universal style slant bed turning center

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X Axis

Universal style slant bed turning center

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X Axis

Universal style slant bed turning center

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X Axis

Universal style slant bed turning center

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X Axis

Universal style slant bed turning center

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X Axis

Universal style slant bed turning center

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X Axis

Universal style slant bed turning center

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X Axis

Universal style slant bed turning center

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X Axis

Universal style slant bed turning center

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X Axis

Universal style slant bed turning center

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X Axis

Universal style slant bed turning center

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X Axis

Universal style slant bed turning center

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X Axis

Universal style slant bed turning center

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X Axis

Universal style slant bed turning center

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X Axis

Universal style slant bed turning center

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+
X Axis

X is the diameter controlling axis

Universal style slant bed turning center

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+
If you want to turn a 3.0 inch diameter

3.000

X Axis

X is DIAMETER

X3.0
X3.0 will be the commanding word

Universal style slant bed turning center

+
X Axis

X is DIAMETER
Once again:
3.000
X is always the diameter-controlling axis
Z is always the length controlling axis

Also:
X+: always gets bigger in diameter
Z+: always away from the spindle
Though some machine tool builders
reverse the polarity of the X axis

X3.0

Universal style slant bed turning center

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