Professional Documents
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Davis
Janelle Heineke
OPERATIONS MANAGEMENT
INTEGRATING MANUFACTURING AND SERVICES
FIFTH EDITION
PowerPoint Presentation by
Charlie Cook, The University of West Alabama
Copyright 2005, The McGraw-Hill Companies, Inc.
CHAPTER
13
Aggregate Planning
CHAPTER OBJECTIVES
Demonstrate how aggregate planning provides the link
between long-range strategic planning and short-range
scheduling.
Present alternative strategies for matching supply and
demand: adjusting supply (an operations function) or
adjusting demand (a marketing function).
Introduce alternative strategies for developing aggregate
plans and ways to identify their strengths and weaknesses.
Define marginal costs and total costs as they pertain to
aggregate planning.
Introduce yield management as a tool for matching supply
and demand in service operations.
Copyright 2005 The McGraw-Hill
McGraw-Hill/Irwin
Managerial Issues
Translating long-range strategic plans into daily work
schedules for the shop floor.
Using aggregate planning to develop intermediate-range
plans that link the long-range strategic plan and the shortrange operational plan.
Developing aggregate plans that match the demand for
products with the firms ability to supply the products and
to do so at minimum cost.
Coordinating marketing management and operations to
develop an aggregate plan that is both effective and
efficient.
Copyright 2005 The McGraw-Hill
McGraw-Hill/Irwin
Overview of Operational
Planning Activities
Long-Range Planning
Focuses on strategic issues relation to capacity,
process, selection, and plant location.
Intermediate-Range Planning
Focuses on tactical issues pertaining to
aggregate workforce and material requirements
for the coming year.
Short-Range Planning
Addresses day-to-day issues of scheduling
workers on jobs at assigned work stations.
Copyright 2005 The McGraw-Hill
McGraw-Hill/Irwin
Overview of
Manufacturing
Planning
Activities
Exhibit 13.1
McGraw-Hill/Irwin
Intermediate-Range Planning
Aggregate Production Planning
The process for determining the most cost
effective way to match supply and demand over
the next 1218 months.
Item Forecasting
Estimating specific products (and replacement
parts), which, when integrated with the aggregate
production plan, becomes the output requirement
for the master production schedule (MPS).
The process of monitoring and integrating this
information is termed demand management.
Copyright 2005 The McGraw-Hill
McGraw-Hill/Irwin
McGraw-Hill/Irwin
Workforce Level
Number of workers required to provide a
specified level of production.
McGraw-Hill/Irwin
Required Inputs to
the Production Planning System
Exhibit 13.2
McGraw-Hill/Irwin
McGraw-Hill/Irwin
Level Strategy
Maintain a stable workforce working at constant
output rate; absorb demand variations with
inventory, backlogs, or lost sales.
Copyright 2005 The McGraw-Hill
McGraw-Hill/Irwin
Mixed Strategy
A combination of chase and level strategies to
match supply and demand.
McGraw-Hill/Irwin
Exhibit 13.3
McGraw-Hill/Irwin
Budgets
Aggregate planning helps justify
requests for organizational
resources.
McGraw-Hill/Irwin
Linear Programming
Linear Decision Rule
Various Heuristic Methods
McGraw-Hill/Irwin
McGraw-Hill/Irwin
McGraw-Hill/Irwin
McGraw-Hill/Irwin
Exhibit 13.4
McGraw-Hill/Irwin
First
FirstAlternative:
Alternative:
Pure
PureChase
ChaseStrategy
Strategy
Exhibit 13.5
McGraw-Hill/Irwin
Exhibit 13.6
McGraw-Hill/Irwin
Exhibit 13.7
McGraw-Hill/Irwin
Exhibit 13.8
McGraw-Hill/Irwin
Exhibit 13.9
McGraw-Hill/Irwin
Exhibit 13.10
McGraw-Hill/Irwin
Exhibit 13.11
McGraw-Hill/Irwin
Yield Management
Yield (Revenue) Management
The concept used in service operations with
high-fixed costs and low-variable costs that
attempts to match supply and demand (a chase
strategy) to maximize capacity utilization.
McGraw-Hill/Irwin
Exhibit 13.12
McGraw-Hill/Irwin