Scrap Process (All)

Material to be Create a scrap

Parts are brought
scrapped is ticket with
Start to Quality
identified by the operation and
Inspection
Operator transaction details

Is
Create a Work Yes Yes Is Scrap
Rework
Order for rework Confirm
possible
ed
?

No No
Perform Scrap
No Is this Return parts to
transaction to
Supplier Inventory
issue part out of
part?
the system
Yes
Perform Reject
Analyze Scrap transaction to
End
Report issue part out of Activities in
 Requir
Customer Is it GE sends an
Yes ed
Start complain gets for advance notice
parts
registered GE? about part
availab
No repair
A le?
Create new
Add Parts shipped
Create a item by Is
components Yes by GE are Yes
Non adding prefix repair
required for received in GE
Standar CRT & requir
repair to the Assembly
d Job create repair ed?
BOM Department No
BOM
No
Refurbish PO/Job is created
Issue (Replace Disassemble
for expected parts
component Complete B scheduled parts and
required and is
s as per the the Job parts like evaluate
received in stock in
repair BOM bearings and damage
advance
shafts)
B A
Is the Deliver to Is Scrap the part
part Yes Warranty Warran Yes or ship it back
returne Departm ty to the
Enter d ent Allowed customer
Yes
Customer No
Order No No
Custom Custom
Create a er No er
Notify Quote for Agrees Disposit
Customer for Repair to ion:
Ship the closure Repair? Return?
B
part back Yes
End
to
Customer
Activities in
STAR
 Repair/ Rework (VD)
Collect all the Create a single Disassemble
RMAs created Work Order for the Identify parts
Start
for the last all repair and repair/rework to be replaced
month rework parts parts

Perform Are the

Miscellaneous Yes require
Complete the d parts
Ship RMA Transactions to
job availab
issue components
to the job le?

No

PO is created for
End expected parts
and is received in
stock in advance

Activities in
STAR
 Part to be Is
Customer No Create a
repaired is Warran
Start complain gets Quote for
Received at ty
registered Repair
plant Allowed

Ye
s
Inventory A BOM is Custom
adjustments created and Ye er
are made for internal parts s Agrees
parts pulled required are to
for repair pulled Repair?
No

Custome
Enter Yes r
Customer Dispositi
Order on:
Return?

No

Ship
No the part
End Scrap the part
to customer

Activities in
 Part to be Is
Customer No Create a
repaired is Warran
Start complain gets Quote for
Received at ty
registered Repair
plant Allowed

Ye
s
Inventory A BOM is Custom
adjustments created and Ye er
are made for internal parts s Agrees
parts pulled required are to
for repair pulled Repair?
No

Custome
Enter Yes r
Customer Dispositi
Order on:
Return?

No

Ship
No the part
End Scrap the part
to customer

Activities in